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Safety Process (Final Revision)

The document outlines various aspects of safety processes, including definitions and distinctions between process safety and personal safety, risk assessment models, and the importance of workplace consultation. It also details elements of Process Safety Management (PSM), emergency planning, control measures for hazards, and types of tanks and fires. Additionally, it covers the steps involved in Management of Change (MOC) and the necessary permits for contractors working in hazardous environments.

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khadegaalaskari
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17 views9 pages

Safety Process (Final Revision)

The document outlines various aspects of safety processes, including definitions and distinctions between process safety and personal safety, risk assessment models, and the importance of workplace consultation. It also details elements of Process Safety Management (PSM), emergency planning, control measures for hazards, and types of tanks and fires. Additionally, it covers the steps involved in Management of Change (MOC) and the necessary permits for contractors working in hazardous environments.

Uploaded by

khadegaalaskari
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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Safety process revision

1. Process safety mainly deals with:

A. high frequency, high severity risks.

B. low frequency, high severity risks.

C. low frequency, low severity risks.

D. high frequency, low severity risks.

2. Which of the following best describes workplace consultation?


A. Two-way exchange of information between employer and worker
B. Resolving of workplace disputes between employer and worker
C. Appraisal of performance between employer and worker
D. Employers regularly keeping worker

3. What is the three attributes of competence?


o Thinking & practical skills
o Experience
o Knowledge

4. Difference between immediate cause and root cause with


examples

1
5. Differentiate between Process safety and Personal safety
- Personal safety: Focuses on individual safety at work and avoiding common accidents.
(Less complicated).

Ex: includes incidents like slipping, stumbling, and falling.

- Process safety: Focuses on avoiding catastrophic incidents. (More complicated)

6. What is the role of leadership in Process Safety Management


(PSM)

2
7. Where can you find chemical and physical properties of
chemicals

o SDS
o SOPS

8. Two risk Assessment models


o HAZOP
o HAZID
o FMEA
o FTA

9. Framework for PSM


o Plan
o Do
o Check
o Act

10. What is Leading indicators and example


What is Lagging indicators and two examples

3
11. Steps of Risk Assessment:
o Identify hazards
o Identify the people who might be harmed and how
o Evaluate the risk and decide on precaution
o Record the significant findings
o Review and update as necessary

12. Identify 10 elements of PSMS

o MOC
o Leadership
o Hazard analysis
o Asset Integrity
o Emergency Response
o Incident Investigation
o Competence management
o Contractor management
o Operation with design intent

13. Two criteria for bunding


o 110%
o Concrete or masonry
4
o Impervious
o Withstand full pressure
o Impact protection should be provided
o Adequate ventilation

14. Name three areas covered by SOP


o Safety consideration associated with the process
o Description of Control system
o Description of Standard operating conditions

15. Water hazards and control measures


o Vacuum formation during draining operations
o Cooling towers-Legionella and water fog
o Hydrostatic testing

16. Bulk storage hazards and control measures


o Overfilling – Alarms, bunding, supervision, training
o Vacuum – vacuum break, SOP
o Overloading of foundations – Design, SDS, PMs
o In compatible materials - segregation (Risk Assessment, security,
location, siting)

17. Identify the Types of reactions, reaction hazards and control


measures

Reaction types
Batch
Semi-batch
Continuous

Reaction hazardous
Thermal runaway
Catalyst
Effect of temp/Pressure

5
Control measures
Containment within reactor
Crash colling
Drowning and quenching of reactor contents
Emergency venting/dumping of reactants

18. Fire Triangle

o Heat

o oxygen

o fuel

19. Ignition sources in industries


o Smoking
o Naked flames
o Welding
o Hot surfaces
o Mechanical friction
o lightning

20. Importance of maintaining inventory


Estimate the likely
o Scale
o Extent and
o Severity

21. Control measures for Dust explosion


o Risk Assessment
o Elimination and reduction of dust at source
o Inerting
o Dust extraction systems
o Good housekeeping
o Avoidance of ignition sources

22. Dust pentagon:

6
o Ignition
o Oxygen
o Dispersion
o Confinement
o Fuel

23. Emergency plan contents


Types of emergency scenario testing
o Tabletop
o Fire evacuation drill
o Response team drill
o Full site emergency response drill
24. Define drill in the context of emergency plan and provide three
examples of Test commonly undertaken in process industry

 Test of simple aspects of the emergency plan in isolation


o Drills
o Seminar exercises
o Walk through exercises
o Desktop exercises
o Live exercises

25. Types of tanks:

o Fixed roof tank


o Domed tank
o Pressure
o LNG tank

26. Control measures for lighting strikes

o Lightning Rods and Grounding

27. Examples of passive fire protection system


o Preformed boards
o prefabricated walls

7
o seals and sealants
o spray coating

28. Types of fire:

o Pool fires
o Jet fires
o BLEVE
o CVCE
o UNCE
29. Hierarchy of Controls
o Inherent safety
o Elimination (including minimum inventories)
o Substitution
o Engineering controls (including segregation and spacing of
process plants)
o Administrative controls (procedural /behavioral)

30. What is MOC? What are the steps of MOC?

- MOC is a formally documented system designed to identify


necessary modifications.

1. dentification of Proposed Changes


2. MOC Risk Assessment
3. Risk Classification
4. Change Evaluation
5. Change Implementation
6. Prestart-up Safety Review
7. Employee Training
8. Execution and Monitoring

31. Main sessions of a PTW

8
o Issue
o Receipt
o Clearance/return to service
o Cancellation

32. A contactor is working on welding a blade inside a tank. What


type of permits does he requires?

o LOTO
o Hot work
o Confined space permit

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