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Materials Selection - Lecture 07

The lecture focuses on materials selection, emphasizing the relationships between material properties and the use of property charts for engineering decisions. It discusses the complexity of optimizing multiple properties and introduces bubble plots as a tool for visualizing these relationships. The session concludes by highlighting the importance of understanding material property ranges and the potential of new materials in design.

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0% found this document useful (0 votes)
4 views37 pages

Materials Selection - Lecture 07

The lecture focuses on materials selection, emphasizing the relationships between material properties and the use of property charts for engineering decisions. It discusses the complexity of optimizing multiple properties and introduces bubble plots as a tool for visualizing these relationships. The session concludes by highlighting the importance of understanding material property ranges and the potential of new materials in design.

Uploaded by

ben
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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1

Materials Selection

Property [bubble]
Charts

Prof. Eric Johlin

Lecture 7 Materials Selection


© Eric Johlin 2021-22
2
Material property charts & relationships

Goals of this lecture


Be able to:
• Understand relationships between material
properties
• Identify common combinations of properties useful
for engineering considerations

• Develop a basis for more complex materials


selection (next lecture)

Lecture 7 Materials Selection


© Eric Johlin 2021-22
3

Bar Charts – One Property

Lecture 7 Materials Selection


© Eric Johlin 2021-22
4
Beyond one property

• Single property optimization is trivial


• More complicated:
• Attributes that depend on multiple properties (e.g.
speed of sound in material)
• Multi-property optimization (strong but also light)
• Conflicting property optimization (strong, light, thin)

Lecture 7 Materials Selection


© Eric Johlin 2021-22
5

Bar Charts – One Property


Speed of sound?

?
Lecture 7 Materials Selection
© Eric Johlin 2021-22
6
Find equation for our property

Lecture 7 Materials Selection


© Eric Johlin 2021-22
7
Strategy for Materials Selection

“Bubble” plots of
two material
properties can
assist selection
objectives with a
more complex
material index

Lecture 7 Materials Selection


© Eric Johlin 2021-22
Bubble Charts – Multiple Properties 8

cs = f(E, ρ)

Lecture 7 Materials Selection


© Eric Johlin 2021-22
9

Attributes with multiple properties


Speed sound waves travel in a material (e.g.
shock propagation through a bar)
• Start with definition of the material index
• cs = (E/ρ)^0.5
• E = cs^2 * ρ Lines of constant cs

Log (E)
• log (E) = log (ρ) + 2 log (cs)
• Fix material index, cs
• x = log (ρ) Log (p)
• y = log (E)
• y=x à line of slope 1
Lecture 7 Materials Selection
© Eric Johlin 2021-22
10

Attributes with multiple properties


Speed sound waves travel in a material (e.g.
shock propagation through a bar)
• Move perpendicular to the isocontours to
increase or decrease the material index
• cs = (E/ρ)^0.5
Lines of constant cs
• Can optimize cs for either

Log (E)
large or small values

Log (p)

Lecture 7 Materials Selection


© Eric Johlin 2021-22
11

Young’s Modulus - Density

Lecture 7 Materials Selection


© Eric Johlin 2021-22
12
Beyond one property

• Single property optimization is trivial


• More complicated:
• Attributes that depend on multiple properties (e.g.
speed of sound in material)
• Multi-property optimization (strong but also light)
• Conflicting property optimization (strong, light, thin)

Lecture 7 Materials Selection


© Eric Johlin 2021-22
13

Young’s Modulus - Density


minimum weight, deflection-limited, design

Lecture 7 Materials Selection


© Eric Johlin 2021-22
14

Young’s Modulus - Density


minimum weight, deflection-limited, design

• E.g. Light, stiff tie


rod

• Constraint may
provide a
required E (say
>10 GPa)
• Diameter is 3 cm
• Length is 1 m

• Objective then
optimize weight

Lecture 7 Materials Selection


© Eric Johlin 2021-22
15

Young’s Modulus - Density


minimum weight, deflection-limited, design

More likely:
• Constraint is limit
stiffness
(load/displacement)
• Diameter is a free
parameter

• Objective minimize
weight
Use for material
selection (next lecture)

Lecture 7 Materials Selection


© Eric Johlin 2021-22
16
Log plots show exponents as slopes

Linear Log-Log

y=x1/3

y=x1/3
1/3 y=x1/2

Log(y)
y=x1/2 1/2
y

y=x
y=x3
y=x y=x2

y=x2
3
y=x3 1 2

x Log(x)
x=linspace(0,1,90);
y0=x;y1=x.^2;y2=x.^3;y3=x.^(1/2);y4=x.^(1/3);
Lecture 7 Materials Selection figure;plot([x,x,x,x,x],[y0,y1,y2,y3,y4]);
© Eric Johlin 2021-22 figure;plot(log([x,x,x,x,x]),log([y0,y1,y2,y3,y4]));
17

Young’s Modulus - Density


minimum weight, deflection-limited, design

Lecture 7 Materials Selection


© Eric Johlin 2021-22
18

Levels of complexity to charts

Lecture 7 Materials Selection


© Eric Johlin 2021-22
19

Bubble Charts – Multiple Properties

Lecture 7 Materials Selection


© Eric Johlin 2021-22
Granta example (Level 1) 20

69 materials

Lecture 7 Materials Selection


© Eric Johlin 2021-22
Granta example (Level 2) 21

100 materials

Lecture 7 Materials Selection


© Eric Johlin 2021-22
Granta example (Level 3) 22

4026 materials

Lecture 7 Materials Selection


© Eric Johlin 2021-22
23

Explore a few property relationships


common in materials selection

Lecture 7 Materials Selection


© Eric Johlin 2021-22
24

Strength - Density
minimum weight, yield-limited design

Lecture 7 Materials Selection


© Eric Johlin 2021-22
25

Strength – Modulus
springs, energy storage systems, pivots, knife-edges, and hinges

Lecture 7 Materials Selection


© Eric Johlin 2021-22
26

Fracture Toughness - Modulus


design against fracture, energy to create new surface

Lecture 7 Materials Selection


© Eric Johlin 2021-22
27

Fracture Toughness - Strength


damage-tolerant design; yield before fracture

Lecture 7 Materials Selection


© Eric Johlin 2021-22
28

Loss Coefficient – Young’s Modulus


Loss is related to stiffness; bond motion and polymer chain motion allow energy release and low stiffness

Lecture 7 Materials Selection


© Eric Johlin 2021-22
29

Thermal Conductivity – Electrical Resistivity

bismuth telluride

Thermoelectrics

Lecture 7 Materials Selection


© Eric Johlin 2021-22
30

Thermal Conductivity – Thermal Diffusivity


Difference between good insulator on steady state and vs thermal shock (transient)

𝜆
𝑎=
Lecture 7 Materials Selection 𝜌 𝐶!
© Eric Johlin 2021-22
31

Thermal Expansion – Thermal Conductivity


design against thermal distortion; for thermal actuators

Lecture 7 Materials Selection


© Eric Johlin 2021-22
32

Thermal Expansion – Young’s Modulus


limit thermal stresses

Lecture 7 Materials Selection


© Eric Johlin 2021-22
33

Young’s Modulus – Cost Per Unit Volume

Lecture 7 Materials Selection


© Eric Johlin 2021-22
34

Strength – Cost Per Unit Volume

Lecture 7 Materials Selection


© Eric Johlin 2021-22
35

Materials Development

Lecture 7 Materials Selection


© Eric Johlin 2021-22
36
Summary (Material Property Charts)

q A classification system for materials allows data for them to


be organized, relationships to be visualized

q Visual presentation of data as bar-charts and property


(bubble) charts reveals relationships and allows comparisons

q It is important to have a feel for the range of values that are


possible (e.g., density, modulus, etc.; see Section 4.3 of text)
and why

q New materials that fill empty parts in a chart may offer novel
or improved design potential

q Charts will form the basis for a materials selection procedure

Lecture 7 Materials Selection


© Eric Johlin 2021-22
37

Next time:

Materials Selection
using Charts

Lecture 7 Materials Selection


© Eric Johlin 2021-22

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