Эластичная муфта с

полиуретановым эластичным
элементом
Max Dynamic & Max Field
www.koreacoupling.co.kr
 Coupling Selection

Coupling Selection
How to Select

Standard Selection

The Standard Selection may be used for engine driven, motor, or turbine applications. The following information is required:
• Application or equipment type (motor to pump, reducer to conveyor, etc.)
• Shaft diameters (mm)
• Gaps between shafts (mm)
• Speed (RPM)
• Horsepower or torque (Nm)
1. Rating : Determine system torque. Torque is calculated as follows :

kW × 9,550 kW × 974
Ⅰ. Torque (Nm) = Ⅱ. Torque (Kg.m)
RPM RPM

2. Service Factor : Determine appropriate service factor from page. 5-6

3. Minimum Coupling Rating : Determine the required minimum coupling rating as follows :
Minimum Coupling Rating = Service Factor x Torque (Nm)
4. Type : Select the appropriate coupling type
5. Size : Trace the Toque column to find the value that is equal or greater than value from Step 3.
6. Check : Check speed (RPM), bore, gap and dimensions.

Formula Selection

The Standard Selection should be used for most coupling selections.

The Formula Selection procedure below should be used for:
• High Peak Loads.
• Brake Applications (Brake disc or brake wheel is an integral part of coupling)
Using the Formula Selection and providing system peak torque and frequency, duty cycle, and brake torque rating will allow
for a more refined selection.

1. High Peak Loads : U se formula A or B for applications which involve motors with higher than normal torque
characteristics. Applications should also be those with intermittent operations, including shock loading,
inertia effects due to starting and stopping, system-induced repetitive high peak torques. System Peak
Torque is the maximum torque that can exist in the system. Select a coupling with a Torque Rating
equal or greater than the Selection Torque calculated below:

A. Non-Reversing High Peak Torque : Selection torque (Nm) = System Peak Torque or

System peak kW×9549

System Torque (Nm) =
RPM

B. Reversing High Peak Torque : Selection Torque (Nm) = 2 x System Peak Torque or

2 x Peak kW×9549
KOREA COUPLING CO., LTD

System Torque (Nm) =

RPM

2. Brake Applications : If the torque rating of the brake exceeds the motor torque, use brake rating as blow :
Selection Torque (Nm) = Brake Torque Rating x Service Factor

02
Service Factors

Service Factors
Service Factors for Operation of Drive System

Application Service Factor Application Service Factor

AERATOR 2.0 Hoist or Railway Service 1.5
AGITATORS Welder Load 2.0
Vertical and Horizontal Scerw, Propeller, Paddle 1.0 HAMMERMILL 1.75
BARGE HAUL PULLER 1.5 LAUNDRY WASHER or TUMBLER 2.0
BLOWERS LINE SHAFTS
Centrifugal 1.0 Any Processing Machinery 1.5
Lobe or Vane 1.25 MACHINE TOOLS
CAR DUMPERS 2.5 Auxiliary and Traverse Drive 1.0
CAR PULLERS 1.5 Bending Roll, Notching Press, Punch Press,
1.75
Planer, Plate Reversing
CLARIFIER or CLASSIFIER 1.0
Main Drive 1.5
COMPRESSORS
METAL FORMING MACHINES
Centrifugal 1.0
Continous Caster 1.75
Rotary, Lobe or Vane 1.25
Draw Bench Carriage and Main Drive 2.0
Rotary, Screw 1.0
Extruder 2.0
With Flywheel and Gear between Compressor
and Prime Mover Farming Machine and Forming Mills 2.0
1 Cylinder, single acting 3.0 Slitters 1.0
1 Cylinder, double acting 3.0 Wire Drawing or Flattening 1.75
2 Cylinders, single acting 3.0 Wire Winder 1.5
2 Cylinders, double acting 3.0 Coilers and Uncoilers 1.5
3 Cylinders, single acting 3.0 MIXERS
3 Cylinders, double acting 2.0 Concrete 1.75
4 or more cylinders, single acting 1.75 Muller 1.5
4 or more cylinders, double acting 1.75 PRESS, PRINTING 1.5
CONVEYORS PUG MILL 1.75
Apron, Assembly, Belt, Chain, Flight, Screw 1.0 PULVERIZERS
Bucket 1.25 Hammermil and Hog 1.75
Live Roll, Shaker and Reciprocating 3.0 Roller 1.5
CRANES and HOIST PUMPS
Main Hoist 1.75 Boiler Feed 1.5
Skip Hoist 1.75 Centrifugal-Constant Speed 1.0
Slope 1.5 Frequent Speed Changes under Load 1.25
Bridge, Travel or Trolley 1.75 Descaling with accumulators 1.25
DYNAMOMETER 1.0 Gear, Rotary, or Vane 1.25
ELEVATORS Reciprocating, Plunger Piston
Bucket, Centrifugal Discharge 1.25 1 Cylinder, single or double acting 3.0
Gravity Discharge 1.25 2 Cylinders, single acting 2.0
EXCITER, GENERATOR 1.0 2 Cylinders, double acting 1.75
EXTRUDER, PLASTIC 1.5 3 or more cylinders 1.5
FANS Screw Pump, Progressing Cavity 1.25
Centrifugal 1.0 Vacuum Pump 1.25
Cooling Tower 2.0 SCREENS
Forced Draft-Across the Line start 1.5 Air Washing 1.0
Forced Draft Motor driven thru fluid or electric Grizzly 2.0
1.0
slip clutch
Rotary Coal or Sand 1.5
Gas Recirculating 1.5
Vibrating 2.5
Induced Draft with damper control or blade cleaner 1.25
Water 1.0
Induced Draft without controls 2.0
STEERING GEAR 1.0
FEEDERS
STOKER 1.0
Apron, Belt, Disc, Screw 1.0
TIRE SHREDDER 1.5
Reciprocating 2.5
TUMBLING BARREL 1.75
www.koreacoupling.co.kr

GENERATORS
WINCH, MANEUVERING
Even Load 1.0
Dredge, Marine 1.5
Hoist or Railway Service 1.5
WINDLASS 1.5
Welder Load 2.0
WOODWORKING MACHINERY 1.0
GENERATORS
Even Load 1.0

03
 Service Factors and Reference

Service Factors and Reference

Service Factors for Operation of Drive System
Industry Service Factor Industry Service Factor
AGGREGATE PROCESSING, CEMENT, MINING KILNS; Slitters, Steel Mill only 1.75
TUBE, ROD and MILLS Lift 1.0
Direc or on L.S. shaft of Reducer, Travel 2.0
2.0
with final drive Machined Spur Gears Straighteners 2.0
Single Helical or Herringbone Gears 1.75 Unscramblers (Billet Bundle Busters) 2.0
Crushers, Ore or Stone 2.5 Wire Drawing Machinery 1.75
Dryer, Rotary 1.75 OIL INDUSTRY
Grizzly 2.0 Chiller 1.25
Hammermill or Hog 1.75 Oilwell Pumping (not over 150% peak torque) 2.0
Tumbling Mill or Barrel 1.75 Paraffin Filter Press 1.5
BREWING and DISTILLING Rotary Kiln 2.0
Bottle and Can Filling Machines 1.0 PAPER MILLS
Brew Kettle 1.0 Barker Auxiliary, Hydraulic 2.0
Cookers, Continuous Duty 1.25 Barker, Mechanical 2.0
Lauter Tub 1.5 Barking Drum
Mash Tub 1.25 L.S. shaft of reducer with final drive-Helical or
Scale Hopper, Frequent Peaks 1.75 Herringbone Gear 2.0
CLAY WORKING INDUSTRY Machined Spur Gear 2.5
Brick Press, Briquette Machine, Clay Working Machine, Cast Tooth Spur Gear 3.0
1.75
Pug Mill
Beater & Pulper 1.75
DREDGES
Bleachers, Coaters 1.0
Cable Reel 1.75
Calender & Super Calender 1.75
Conveyors 1.25
Chipper 2.5
Cutter head, Jig Drive 2.0
Converting Machine 1.25
Maneuvering Winch 1.5
Couch 1.75
Pumps (Uniform load) 1.5
Cutter, Felt Whipper 2.0
Screen Drive, Stacker 1.75
Dryer 1.75
Utility Winch 1.5
Cylinder 1.75
FOOD INDUSTRY
Felt Stretcher 1.25
Beet Slicer 1.75
Fourdrinier 1.75
Botting, Can Filling Machine 1.0
Jordan 2.0
Cereal Cooker 1.25
Log Haul 2.0
Dough Mixer, Meat Grinder 1.75
Line Shaft 1.5
LUMBER
Press 1.75
Band Resaw 1.5
Pulp Grinder 1.75
Circular Resaw, Cut-off 1.75
Reel, Rewinder, Winder 1.5
Edger, Head Rig, Hog 2.0
Stock Chest, Washer, Thickener 1.5
Log Haul 2.0
Stock Pumps, Centrifugal
Planer 1.75
Constant Speed 1.0
Rolls, Non-Reversing 1.25
Frequent Speed Changes Under load 1.25
Rolls, Reversing 2.0
Suction Roll 1.75
Sawdust Conveyor 1.25
Vacuum Pumps 1.25
Slab Conveyour 1.75
RUBBER INDUSTRY
Sorting Table 1.5
Calender 2.0
Trimmer 1.75
Cracker, Plasticator 2.5
METAL ROLLING MILLS
Extruder 1.75
Coilers (Up or Down) Cold Mills only 1.5
Intensive or Banbury Mixer 2.5
Coilers (Up or Down) Hot Mills only 2.0
Mixing Mill, Refiner or Sheeter
Coke Plants
One or two in line 2.5
Pusher Ram Drive 2.5
Three or four in line 2.0
Door Opener 2.0
Five or more in line 1.75
Pusher or Larry Car Traction Drive 3.0
Tire Building Machine 2.5
Continuous Caster 1.75
Tire & Tube Press Opener (Peak Torque) 1.0
Colling Beds 1.5
Tuber, Strainer, Pelletizer 1.75
Drawbench 2.0
Warming Mill
Feed Rolls-Blooming Mills 3.0
One or two Mills in line 2.0
Furnace Pushers 2.0
Three or more Mills in line 1.75
Hot and Cold Saws 2.0
Washer 2.5
Ingot Cars 2.0
SEWAGE DISPOSAL EQUIPMENT
Manipulators 3.0
Bar Screen, Chemical feeders, Collectors,
Mill Tables 1.0
Dewatering Screen, Grit Collector
Roughing Breakdown Mills 3.0 SUGAR INDUSTRY
Hot Bed or Transfer, non-reversing 1.5 Cane Carrier & Leveler 1.75
Runout, reversing 3.0 Cane Knife & Crusher 2.0
Runout, non-reversing, non-plugging 2.0 Mill Stands, Turbine Driver with all Helical or
Reel Drives 1.75 1.75
Herringbone, or Spur Gears with any Prime Mover
Screwdown 2.0 TEXTILE INDUSTRY
KOREA COUPLING CO., LTD

Seamless Tube Mills Batcher 1.25

Piercer 3.0 Calender, Card Machine 1.5
Thrust Block 2.0 Cloth Finishing Machine 1.5
Tube Conveyor Rolls 2.0 Dry Can, Loom 1.5
Reeler 2.0 Dyeing Machinery 1.25
Kick Out 2.0 Mangle, Napper, Soaper 1.25
Sideguards 3.0 Spinner, Tenter Frame, Winder 1.5

04
Service Factors

Service Factors
Standard Selection

Service Factors for engine drives are required for applications where good flywheel regulation prevents torque fluctuations greater
thans ± 20%. For drives where torque fluctuations are greather or where the operation is near a serious critical or torsional
vibration, a mass elastic study is necessary.

Number of Cylinders 4 or 5 6 or more

Service Factor 1.5 1.75 2 2.25 2.5 1.5 1.75 2 2.25 2.5

Engine Service Factor 2.5 2.75 3 3.25 3.5 2.5 2.75 3 3.25 3.5

To use Engine Drive Service Factors, first determine application Service Factor from page 5-6. When Service Factor is greater
than 2.0, or where 1, 2 or 3 cylinder engines are involved, refer complete application details to Korea Coupling for engineering
review.

Service Factors are a guid, based on experience, of the ratio between coupling catalogue rating and sytem characteristics. The
system characteristics are best measured with a torque meter.

Torque Demands Driven Machine Typical applications for Driven Equipment Typical Service Factor

Constant torque such as Centrifugal Pumps, Blowers

1.0
and Compressors.

Continuous duty with some torque variations

1.5
including Plastic Extruders, Forced Draft Fans.

Light shock loads from Metal Extruders, Cooling

2.0
Towers, Cane Knife, Log Haul.

Moderate shock loading as expected from a Car

2.5
Dumper, Stone Crusher, Vibrating Screen.

Heavy shock load with some negative torques from

Roughing Mills, Reciprocating Pumps, Compressors, 3.0
Reversing Runout Talbes.
www.koreacoupling.co.kr

Applications like Reciprocating Compressors with

frequent torque reversals, which do not necessarily Refer to KCP
cause reverse rotations.

05
Max Dynamic & Field Couplings

Max Dynamic & Field Couplings

The unique halved flex element and reversible hubs reduce Due to their simple structure, Max Dynamic Couplings can
inventory and assembly time. be easily replaced or maintained without the separation of
motors or connectors on the related line. Some misalignment
Max Dynamic Couplings are non-lubricated, material-flexing of components in certain system is unavoidable. This coupling
couplings constructed of a specially formulated polyurethane provides high misalignment capacity and low reactionary
material designed for maximum durability, strength and fatigue forces due to misalignment. The torsionally soft flex element
resistance. cushions shock loads and vibration, which in turn extends
equipment life.
The polyurethane material bonded to metal eliminates
assembly and slippage problems that often occur with
mechanically clamped designs.
www.koreacoupling.co.kr

06
 Max Dynamic & Field Couplings

Max Dynamic & Field Coupling Types

Max Dynamic Couplings

KD Type KDS Type (Spacer)

Max Field Couplings

KF Type KFS Type (Spacer)

KOREA COUPLING CO., LTD

07
Max Dynamic Couplings

Муфта KCP Max Dynamic (аналог REX Omega)

KD Type (короткое исполнение)

Standard Type

B C B B C B

(OUT) (OUT) (IN) (IN)

D A

F F
(HUBS OUTBOARD) (HUBS INBOARD)

Dimensions (Millimeters)
Torque Allow Power Cplg Max Min
Size Rating Speed Rating Weight Bore Bore C (Gap) F
(Nm) RPM (kW) (Kg) (mm) (mm) A B D
In Out In Out
2 21.5 7,500 0.0023 0.55 28 13 89 24 35 47 47 83 95
3 41.2 7,500 0.0043 1.10 34 13 102 37 9 47 59 83 121
4 62.0 7,500 0.0066 1.40 42 13 116 37 9 47 66 83 121
5 108.0 7,500 0.0110 2.50 48 13 137 45 10 52 80 100 142
10 163.8 7,500 0.0170 3.70 55 13 162 45 11 53 93 101 143
20 260.0 6,600 0.0270 5.90 60 21 184 50 15 63 114 115 163
30 412.0 5,800 0.0430 9.60 75 21 210 56 12 68 138 124 180
40 622.0 5,000 0.0660 15.90 85 26 241 61 12 74 168 134 196
50 864.0 4,200 0.0900 24.50 90 26 279 69 12 86 207 150 224
60 1,412.0 3,800 0.1480 32.80 105 31 318 80 11 99 222 171 259
70 2,486.0 3,600 0.2620 39.00 120 31 356 85 18 109 235 189 281
80 4,463.0 2,000 0.4670 77.00 155 31 406 114 17 147 286 245 377
100 9,605.0 1,900 1.0000 111.00 171 48 533 140 44 95 359 324 375
120 19,221.0 1,800 2.0000 193.00 190 48 635 152 57 124 448 362 429
* Coupling Weight is without Bore Machining
www.koreacoupling.co.kr

08
 Max Dynamic Couplings

Муфта KCP Max Dynamic (аналог REX Omega)

KDS Type (длинное исполнение)

Spacer Type

B C B

D A

Dimensions (Millimeters)
Torque Allow Power Cplg Max Min
Size Rating Speed Rating Weight Bore Bore C (Gap) F
(Nm) RPM (kW) (Kg) (mm) (mm) A B D
In Out In Out
2 21.5 7,500 0.0023 1.0 28 13 89 24 91 100 47 146 149
3 41.2 7,500 0.0043 1.8 34 13 102 37 85 140 59 184 216
4 62.0 7,500 0.0066 2.3 42 13 116 37 85 140 66 184 216
5 104.5 7,500 0.0110 3.4 48 13 137 45 89 140 80 184 228
10 163.8 7,500 0.0170 4.7 55 13 162 45 89 140 93 184 228
20 260.0 4,800 0.0270 7.1 60 21 184 50 67 180 114 238 280
30 412.0 4,200 0.0430 11.4 75 21 210 56 54 180 138 238 293
40 622.0 3,600 0.0660 18.2 85 26 241 61 41 180 168 238 307
50 864.0 3,100 0.0900 27.3 90 26 279 69 28 180 207 238 319
60 1,412.0 2,800 0.1480 38.2 105 31 318 80 66 250 222 318 415
70 2,486.0 2,600 0.2620 46.4 120 31 356 85 59 250 235 318 421
80 4,463.0 1,800 0.4670 81.8 155 31 406 114 37 250 286 318 478
* Coupling Weight is without Bore Machining
KOREA COUPLING CO., LTD

09
Max Field Couplings

Муфта KCP Max Field (аналог REX Viva)

KF Type (короткое исполнение)

Standard Type

B MAX

C E MAX C
D A
E MIN

B MAX

Dimensions (Millimeters)
Torque Allow Cplg Max Min
Size Rating Speed Weight Bore Bore B E
(Nm) RPM (Kg) (mm) (mm) A C D
Max Min Max Min
110 64 5,400 0.474 38 10 110 128 96 38 60 52 8
125 106 5,400 0.550 48 10 120 130 97 38 70 52 8
130 170 5,100 0.700 55 11 131 131 95 41 80 49 7
150 256 4,800 1.020 65 11 150 159 111 51 95 57 9
170 312 4,800 1.196 65 11 168 159 111 51 95 57 9
190 420 4,600 1.526 75 19 190 161 113 52 117 57 7
215 670 4,300 2.506 80 19 216 192 132 64 140 64 11
245 970 4,100 3.080 95 19 245 203 136 65 171 73 8
290 1,450 3,900 4.500 110 27 290 240 154 73 215 94 8
365 3,300 3,600 11.800 127 35 365 311 200 90 235 131 20
425 5,700 2,000 14.800 155 35 425 361 247 114 286 133 19
460 6,400 2,000 17.200 165 48 460 380 267 124 302 132 19
* Coupling Weight is without Bore Machining
www.koreacoupling.co.kr

10
 Max Field Couplings

Эластичная муфта KCP Max Field (аналог REX Viva)

KFS Type (длинное исполнение)

Spacer Type

B MAX

C E MAX C
D A

E MIN

B MIN

Dimensions (Millimeters)
Torque Allow Cplg Max Min
Size Rating Speed Weight Bore Bore B E
(Nm) RPM (Kg) (mm) (mm) A C D
Max Min Max Min
110 64 4,300 0.764 38 10 110 213 180 38 60 137 41
125 106 4,300 0.920 48 10 120 220 187 38 70 144 52
130 170 4,200 1.130 55 11 131 214 179 41 80 132 49
150 256 4,000 1.760 65 11 150 276 232 51 95 174 57
170 312 4,000 1.940 65 11 168 276 232 51 95 174 57
190 420 3,900 2.500 75 19 190 278 232 52 117 174 57
215 670 3,800 4.100 80 19 216 309 248 64 140 181 57
245 970 3,700 5.180 95 19 245 323 256 65 171 193 66
290 1,450 3,600 8.540 110 27 290 401 312 73 215 255 72
365 3,300 2,600 15.440 127 35 365 428 318 90 235 250 76
425 5,700 1,800 19.320 155 35 425 478 318 114 286 250 68
460 6,400 1,800 22.080 165 48 460 498 318 124 302 250 67
* Coupling Weight is without Bore Machining
KOREA COUPLING CO., LTD

11
 Уважаемые партнёры!

Компания КПД готова предложить комплектующие к

оборудованию самого высокого качества.
Основные наши позиции это:
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это недоступный ранее на украинском рынке уровень качества,
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с тормозом MGM, Италия.
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вариаторные, круглые, зубчатые специальные, производства
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Наши специалисты всегда готовы помочь решить проблемы
эксплуатации оборудования и предложить надёжные комплектующие.

С уважением,

Павинов Михаил
инженер
ООО «Компания промышленных деталей»
(098) 083-58-09
[email protected]
www.motor-reduktor.com.ua
 Ver. 2017-04(8) ISO-9001

www.koreacoupling.co.kr

H.Q & Factory Представитель в Украине

91-22 Songma-Ro, Daegod-Myeon,
Gimpo-Si, Gyeonggi-Do. 10027, Republic of Korea ООО "Компания промышленных деталей"
Tel. +82 31 981 1926 (Rep.) www.motor-reduktor.com.ua
Fax. +82 31 981 1928 Михаил Павинов (098) 083-58-09
E-mail. [email protected]
[email protected]