METHOD STATEMENT:

 Introduction
 Location - Project Layout
 Project Scope
 Shifting of Material
 Procedure
 Installation
 Air Blowers
 Cables & Cable Trays
Introduction:
This Method Statement outlines the procedures and protocols for the construction, operation,
and maintenance of the sewage treatment plant (STP). The purpose of the STP is to
effectively treat wastewater, ensuring compliance with environmental regulations and
protecting public health. This document provides a comprehensive framework that includes
project objectives, methodologies, safety measures, and quality control processes. By
adhering to this Method Statement, all stakeholders will ensure a systematic and efficient
approach to the project, minimizing risks and maximizing operational efficiency throughout
the plant's lifecycle.
Location: Basement 4 STP Pump Room Area.
Project Scope: - Supply Installation of Sewage Treatment Plant of 605kld phase 1
Shifting of STP Material: - Desire Locations in STP Pump Room & Platform
Pumps:
Each Pump is Placed in Wooden Box. The Weight of each pump is around 30 kgs – 35 kgs
with man power manually Shift to Locations
CBD, FBD, Chlorine Dosing - These Materials Carry by man power
Pipes & Fittings are with the sizes of ½”, 1”, 2”, 1½”, 2½”, 3”, 4”, 6” & with Piping MOC
of GI & B Class & Fitting MOC of UPVC SCH 40 & UPVC SCH 80 – Shift to Desire Site
location with man power.
PSF size-(2.2m x 1.8), weight 1600 kgs
ACF size-(2.2m x 1.8m) weight 1600 kgs
Softener size(2.4m x 2 m) weight 1900kgs
Brine tank capacity (6kl)- weight 250 – 350 kgs
Method Statement
Step 1: Initially with manpower manually position the vessels at STP Entry.
Step 2: Then slowly with the help of chain pulley hook to a strong hinge and rolling circle
pipe will move till the ramp down ending to the STP entrance pump room.
Step 3: With 16mm anchoring bolts hilti/ fisher type 4 to 5 inch depth anchoring, 6 inch dia
flange hook system is fixed to slab. Attach the photo
Step 4: Will hook the chain Pulley – 2 No’s capacity 3 ton with all TPC Certificates to the
slab, with help of ladder or scaffolding, supporting sling and lifting tools with TPC.
Step 4: With chain pulley chain all support hook the vessel with proper de-cycling and
slowly will lift and shift to the foundation.
Step 5: For each vessel same process will be carried out
Step 6: PPE for all manpower and induction will be done to manpower.
Step 7: Safety Engineer and Engineer will be there monitor for Smooth progress and shifting
of vessels
Step 8: 3 Ton’s or more than that lifting tools will be used. (Chain pulley, wire ropes, de –
cycling along with the TPC Documents).
All other Small Fittings will be shifted from the store (Revolve Engineers Pvt Ltd.,)
whenever is needed.

STORE: Store location is located at STP plant basement – 4

Power tools used in Site

1. Welding Machine Single Phase
2. Welding Machine Three Phase
3. Grinding Machine,
4. Cutting Machine

1. Welding Machine Single Phase

Input Voltage (V) (AC 230 VI15%)
Input Power Capacity (KW) (9.4)
No Load Voltage(V) (60)
Output Current Range(A) (20 – 300)
Rate Input Current(A) – (14.4)
Power Factor (0.93)

2)Welding Machine Three Phase

Input Voltage (V) (AC 415 VI15%)
Input Power Capacity (KW) (18)
No Load Voltage(V) (68)
Output Current Range(A) (30 – 400)
Rate Input Current(A) – (17)
Power Factor (0.93)
 3) Power Grinder
Input Power (660 W)
No Load Speed ( 12,000 RPM)
Disc Dia Meter ( 100 mm )

4) Cutting Machine
Voltage - 220 Volts (V)
Speed - 4200 RPM
Voltage - 2300 Watts
No Load Speed - 4200
Power Input - 2300 W

Note: - All TPC third party Electrical power tools will be attached.
Pumps Installation:
Raw Sewage, Sludge transfers, Filter Feed, Centrifuge Pumps.
 Each Pump Unpacking will be done. position the pumps at foundation as per drawing
at dedicated suction location.
 A base frame support of MS Cannel of 75 X 75 X 4 mm C Channel framing will be
done by above mention power tool with using of cutting machine & welding
machine.
 A base frame support is anchored to foundation for rigidness, with GI anchor bolt
type of fisher type , 10mm x 4 inch depth
 Then pumps is fixed to base frame.
 A redoxide Paint will be done to avoid rusting to base frame
 The pump suction Y– Strainer, connected to pump suction followed by NRV &
Butterfly Valve in delivering to control the follow of water for non – return pressure
of water to pumps
 A pump will be aligned and with spirit level.
 Pipe line header is fabricated with GI pipe, with flanges, then delivery line is routed
along the wall with supports of MS angle and U clamps.
 A ladder or scaffolding is provided if height is more than 1.5 meter
 Same Procedure will be followed to every monoblock pump and submersible pump.
 A submersible pump a nose pipe will be connected to the header. pump will hock
with Chain pulley of capacity 0.5 to 1 ton. Submersible pump will be installed in
tanks with chain pulley.1
Shifting of Air Blowers:
 First unpack the packaging of Air Blower 4 nos
 Each air blower weight around 600kgs
 With walkie Stacker, or Pallet Jacker will shifting the Air Blower at Pump Room
 With 16mm anchoring bolts, 6 inch dia flange hook system is fixed to slab.
  With the Chain Pulley capacity of Chain Pulley is 3ton hook to Air Blower and shift
with lifting chain
 Then Position in Foundation.

Shifting of Control Panel:

 With 16mm anchoring bolts, 6 inch dia flange hook system is fixed to slab.
 With walkie Stacker, or Pallet Jacker will shifting the Control Panel at Pump Room
 With the Chain Pulley capacity of Chain Pulley is 2ton hook to Control Panel and
shift with lifting chain
 Total weight of control panel is 4 ton, total 5 compartment each compartment
weight around 800kgs.
 Please find attached static and dymamic load details

Pipe line air lines GI B Class UPVC Lines:

 GI Pipe lines will be shifted to dedicated area i.e., Collection tank, SBR tank to flat
forms.
 Each pipe measured according to tank dimensions and routing area, will be cut with
power tools, laid with the supports of c channel
 A Support of Channel tool piece is support to GI Lines as per drawing
 With power tool Cutting Machine & Welding Machine is used to Fabrication
 Initial redoxide Painting to Pipes then blue colour for our line painted as per code
UPVC line Fittings:
 UPVC Line fixed with dedicated Solvent of UPVC Heavy Duty Cement Solvent
 If any Cutting is needed will be cut with the Axe Blade.
 While cutting with the axe blade man power is ensure with hard hand glouse.
Media Loading in ACF, PSF, Softener:
 Filling the media in ACF, PSF, Softener tanks
 at one side up to top of tank ladder or Scaffolding is arranged and assembled.
 Each bag media filling will be done with the chain passing method containing 6
manpower
 Please find below media details.

Media Details:
Pebbles Size of 20 - 40 mm in bag, Each Bag 40 Kgs- total 250 bags
Pebbles Size of 12 - 20 mm in bag, Each Bag 40 Kgs- total 50 bags
Quartz Size of 6 - 12 mm in bag, Each Bag 40 Kgs- total 25 bags
Cylix Size of 2 - 6 mm in bag, Each Bag 40 Kgs- total 17bags
Coarse Sand Size of 1 - 2 mm in bag, Each Bag 40 Kgs- total 17 bags
Fine Sand Size of 0.5 mm in bag, Each Bag 40 Kgs- total 9 bags
Carbon Bag, Each Bag 25 Kgs- 100 bags
 Resin Bag, Each Bag 50 Kgs- 143 bags

Cables & Cable Trays

Introduction:
This method statement covers the site installation of the cable tray & ladders and the
requirements of checks to be carried out.
Cable trays:
The Cable Tray system is installed in electrical rooms, plant rooms, and service corridors.
This section will guide you through the necessary steps to ensure a successful installation.
Method of storage:
All materials received at the site shall be inspected and ensure that the materials are as per the
approved material submittal.
Cable trays and ladders are stored in a horizontal position on a flat surface with timber
support placed at an interval of one meter and covered to protect from moisture and direct
sunlight.
Method of pre-installation

Review Approved Shop Drawing:

Begin by reviewing the approved shop drawing, which includes essential details about the
Cable trays, length, and location of cable trays in the building.
Prepare the Materials.
Ensure that the approved material required for tray work will be available.
Proper materials including cable trays, ladders, and associated fittings accessories are
withdrawn from stores according to approved shop drawings and good engineering practices.
The site supervisor will check all relevant documentation and material applicable to the
section before the commencement of work.
Method of Installation
Mark Cable Trays Location
Mark the trays and ladders routes as per the approved shop drawing; ensure these are of
horizontal & vertical runs only.
Maintain enough clearance for cable pulling and any access for future maintenance.
Hanging system and supports.

Mark the support, fix the threaded rod supports with appropriate metal plugs, and then fix the
‘L’ angles / Slotted ‘C’ channels with nuts.
Cutting Cable trays
Cut the standard length to the required length with appropriate cutting tools
All sharp edges and burrs shall be cleaned for pulling the cables.
Treat the cut & Drilled part with zinc paint-rich paint immediately after cutting and before
installation.
Fixing cable Trays
Sleeves shall be provided at all the wall crossings.
Ensure the installation of trays is neat and in a straight line. Trim the extra projected supports.

A copper earth link shall be installed at every joint to maintain continuity throughout the
installation and Approved fire sealant shall be provided wherever the installation crosses the
fire-rated walls.
Size of Cables: will supply by Revolve engineers pvt ltd

Armoured Cables 3 Core X 28 Sq mm

3 Core X 2.5 Sq mm Flexible Copper
3 Core X 4 Sq mm 3 Core X 1 Sq mm
3 Core X 6 Sq mm 3 Core X 1.5 Sq mm
3 Core X 10 Sq mm 3 Core X 2.5 Sq mm
3 Core X 16 Sq mm 1 Core X 6 Sq mm Green

Size of Cable Trays: will supply by Revolve engineers pvt ltd

50 X 40 X 1.2 (2.5 MTR) 200 X 40 X 1.2 (2.5 MTR)

75 X 40 X 1.2 (2.5 MTR) 300 X 40 X 1.2 (2.5 MTR)
100 X 40 X 1.2 (2.5 MTR) 400 X 40 X 1.2 (2.5 MTR)
150 X 40 X 1.2 (2.5 MTR) 500 X 40 X 1.2 (2.5 MTR)