—

RO B OTI C S

Product Range
For the flexible and efficient
Factory of the Future
 3

ABB Robotics is a pioneer in —

industrial and collaborative robots Index
and advanced digital services. As
one of the world’s leading robotics
suppliers, we are active in 53 04 – 05 The Factory of the Future
countries and over 100 locations 06 – 07 Robots: YuMi

and have shipped over 300,000 08 – 09 Customer Service

robot solutions in a diverse range 10 – 15 Selection table, Robots

of industries and applications. We 16 – 31 Robots

32 – 33 Press Automation Robots

help our customers to improve 34 – 35 Controllers
flexibility, efficiency, safety and 36 – 39 Body-in-White

reliability, while moving towards 40 – 41 Positioners

the connected and collaborative 42 – 51 Application equipment

factory of the future. 52 – 55 Paint robots

56 – 58 Painting equipment

59 – 62 Application equipment

63 – 65 Software products: RobotWare

66 – 68 Application software

69 – 71 Software products: RobotStudio

4 A B B R O B O T I C S P R O D U C T R A N G E T H E FA C TO R Y O F T H E F U T U R E A B B R O B O T I C S P R O D U C T R A N G E T H E FA C TO R Y O F T H E F U T U R E 5

—
The Factory of the Future
Flexible for growth and efficient
at every level
It is not easy to compete while the ground is shifting under your feet.
In many industries ‘high mix low volume’ is the new normal, while
automation becomes more complex and product cycles shorter.
Is your business ready?

Adapting to the realities of today’s manufacturing ABB is helping its customers make the journey to
environment can carry unique pain points: the factory of the future – one which is flexible for
Collaboration
Collaboration is not only about safety or ‘co-bots,’
new growth opportunities and efficient through
it means people and robots working close together
• Shop floor disruptions and higher engineering the entire automation lifecycle.
Powerful performance with flexibility and productivity. Collaboration
can be unlocked by
costs from more frequent line changes SafeMove2 allows
also means your robotic solutions are part of the
connecting the virtual • Managing increasingly complex automation We combine the experience of 300,000 plus deli- people to work closer
world with physical to robots without manufacturing ecosystem, not separate islands
robots, systems and
processes and data vered robots with our deep domain expertise and unnecessary stoppages.
of automation.
equipment in factories • Higher cost of downtime from shorter product first-mover advantage in digital to prepare our
lifecycles customers to meet tomorrow’s challenges, today.
• Lost productivity to maintain safety with the
increased need for human and robot interaction ABB focuses on three building blocks for the factory
of the future – Collaboration, Simplification and
Digitalization.

Simplification
Lead through pro-
Robots that are easy to install, program and use
gramming allows even is imperative to global enterprises and local manu-
untrained users to
quickly setup robots.
facturing shops alike. As automation becomes
more complex, it also becomes more critical to
have intuitive dashboards that help people make
better decisions.

Digitalization
Securely connecting robots to the digital world
can improve the efficiency of each step of the
automation lifecycle: engineering, commissioning,
operations and maintenance.
ABB Ability™ Connected
Services provides pro-
active intelligence that Advanced analytics can help improve the perfor-
can reduce incidents
by up to 25%. mance and reliability of single robots, systems, or
even entire fleets across several locations.
6 A B B R O B O T I C S P R O D U C T R A N G E R O B OT S , Y U M I ® 7

—
01

— —
02

YuMi®: Creating an automated

future together
You and Me

—
01 YuMi® assembles
The new era of robotic co-workers is here. YuMi® YuMi® is designed for a new era of automation,
USB sticks at DEONET in is the result of years of research and development, for example in small parts assembly, where people
the Netherlands.
—
making collaboration between humans and robots and robots work side-by-side on the same tasks.
02 YuMi® manufactures a reality, but it is also much more. Safety is built into the functionality of the robot
sockets at ABB’s plant
in the Czech Republic.
itself. YuMi® removes the barriers to collaboration
— ABB has developed a collaborative, dual arm, small by making fencing and cages a thing of the past.
03 YuMi® makes
electrical socket in
parts assembly robot solution that includes flexible
Ede, the Netherlands. hands, parts feeding systems, camera-based part At only 38 kg and approximately the size of a small
location and state-of-the-art robot control. YuMi® human, YuMi® is quickly and easily installed on the
is a vision of the future. YuMi® will change the way production line to work hand-in-hand with a human
we think about assembly automation. YuMi® is colleague. Lead-through programming means YuMi®
“you and me”, working together to create endless can be taught a process by being physically guided
possibilities. through it, eliminating the need for complex, time-
consuming code-based instruction.
Human - robot collaboration
Innovative human - friendly dual arm robot with
breakthrough functionality designed to unlock
vast global additional automation potential in
industry.

Precise YuMi®
is accurate enough
to thread a
World's first
needle
truly collaborative
human sized
dual-arm robot

Safe Integrated Intuitive

collision detection, lead-through
soft padding and programming
elliminated requries no
pinch special training or
points programming skills

—
03
8 A B B R O B O T I C S P R O D U C T R A N G E C U S TO M E R S E R V I C E A B B R O B O T I C S P R O D U C T R A N G E C U S TO M E R S E R V I C E 9

—
ts
en
Customer Service em

ac
Value-added services across e

pl
4. Lifetime nc Com
1. Start-up

Re
a
Extension en m phase
the entire life cycle is

t
ain
phase

si
ir, M

on
anufacturing

ing
ces, Repa

n
Tech support

o
At your service. Worldwide. Robot Care Service Agreements

ti
Spare Parts

a
ABB Robotics Customer Service helps its customers A Robot Care service agreement from ABB, ensures

ul
to increase uptime, resolve issues faster and reduce that unplanned stops are reduced to a minimum,

m
Training

Servi
lifetime ownership costs. This includes unlocking and if they occur, ABB can deliver a fast response

Si
the full benefits of connected robots and advanced tailored to your needs, further supported via ABB

Rem
analytics. AbilityTM Connected Services.

ed

Se
t
ABB Robotics is an innovator in advanced, digital Within the selectable options of our service
3. Production 2. Production

ec

rv
services, having introduced its Remote Services agreement configuration tool, our experts stand

ic
Improvement phase

n
e
offering over a decade ago, long before ‘the Internet ready to help you choose the service solution that Ag Co

es
of Things” was even coined. Today all ABB robots suits your needs. In addition to our flexible service ree
phase

ad
are delivered with embedded connectivity, and agreements, we offer four standardized Robot
men ity TM
gr ts, ABB Abil
there are more than 6,000 ABB connected robots Care service agreement packages that are based p
in 750+ customer sites in 40 countries. on extensive experience and an understanding of
U
customer needs.
This is part of the largest service offering and
broadest service network in the industry, including Value-added life cycle services
over 1,600 service professionals in 53 countries For optimized return on equipment investment,
and 24/7 global support through dedicated call you can depend on ABB Robotics’ support during
centers for immediate response. ABB’s compre- the four life cycle phases of your robot system.
hensive offering also includes parts and logistics, — Start-up phase Production Improvement phase
01 ABB Robotics'
field service, training, and expert systems and value-added life During the installation Start-up phase, ABB en- In the Production Improvement phase, ABB en-
application services based on ABB’s experience cycle services sures a fast ramp-up, the right operations, and sures reduced cycle time, improved productivity,
from having sold more than 300,000 robots. guarantees the longest possible equipment life- increased production output and reduced costs.
time. This is enabled by simulation and offline This is achieved by equipment upgrades, remanu-
programming with RobotStudio®, as well as facturing, and ABB Ability Connected Services.
commissioning services, training, spare part
packages and technical support. Benefits:
• Reduced cycle time
Benefits: • Improved productivity
• Faster ramp-up • Increased production output
• Risk reduction • Reduced costs
• Secured long equipment lifetime
Lifetime Extension phase
Production phase Finally, during the Lifetime Extension phase, ABB
For the Production phase, ABB ensures production ensures secured production, maximized Return
continuity, increased uptime, availability and cost On Investment for the equipment, the latest tech-
control. This is secured by our service agreements nology performance and safety. This is achieved
with ABB Ability Connected Services, Preventive with the fast and secure replacement of manipu-
Maintenance and Repair services. lator, controller and complete robot.

Benefits: Benefits:
• Production continuity • Secured production
• Increased uptime • Maximized Return On Investment
• Increased availability • Latest technology
• Cost control • Safety
10 A B B R O B O T I C S P R O D U C T R A N G E S E L E C T I O N TA B L E , R O B OT S A B B R O B O T I C S P R O D U C T R A N G E S E L E C T I O N TA B L E , R O B OT S 11

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Selection table
Robots

PRODUCT BASIC SPECIFICATIONS PRODUCT BASIC SPECIFICATIONS PRODUCT BASIC SPECIFICATIONS PRODUCT BASIC SPECIFICATIONS
IRB 120 and Load (kg) 3 IRB 1520ID Load (kg) 4 IRB 2600 and Load (kg) 8* 12 12 15* 20 IRB 6640 Load (kg) 235 185
IRB 120 T IRB 2600ID*
Reach (m) 0.58 Reach (m) 1.50 Reach (m) 2* 1.65 1.85 1.85* 1.65 Reach (m) 2.55 2.80
Position 0.01 Position 0.05 Position 0.02 0.04 0.04 0.02 0.04 Position 0.05 0.05
repeatability repeatability repeatability repeatability
(mm) (mm) (mm) (mm)

Protection Std: IP30. Option: Cleanroom Protection Std: IP40 Protection Std: IP67; IP54 (axis 4) Protection Std: IP67
Class 5, certified by IPA. Option: Foundry Plus 2 Option: Foundry Plus 2
Food Grade Lubrication

Mounting Floor, wall, inverted Mounting Floor, inverted Mounting Floor, wall, inverted, tilted Mounting Floor
and tilted and shelf

IRB 1200 Load (kg) 5 7 IRB 1600 Load (kg) 6 6 10 10 IRB 4400 Load (kg) 10 60 IRB 6650S Load (kg) 90 125 200
Reach (m) 0.90 0.70 Reach (m) 1.20 1.45 1.20 1.45 Reach (m) 2.55 1.96 Reach (m) 3.90 3.50* 3.00*
Position 0.025 0.02 Position 0.02 0.02 0.02 0.05 Position 0.05 0.05 Position 0.13 0.13 0.14
repeatability repeatability repeatability repeatability
(mm) (mm) (mm) (mm)

Protection Std: IP40 Protection Std: IP54 Protection Std: IP54 Protection Std: IP67
Option: Foundry Plus 2, IP67, Option: Foundry Plus 2 Option: IP67, Foundry Plus 2 Option: Foundry Plus 2, High
Cleanroom ISO 3, Food Grade with IP67 pressure steam washable
Lubrication
Mounting Floor, wall, inverted, tilted Mounting Floor Mounting Shelf
Mounting Any angle and shelf *Available with LeanID

IRB 140, IRB 140T Load (kg) 6 IRB 1660ID Load (kg) 4 6 IRB 4600 Load (kg) 20 40 45 60 IRB 6660 Load (kg) 100 130 205
Reach (m) 0.81 Reach (m) 1.55 1.55 Reach (m) 2.50 2.55 2.05 2.05 Reach (m) 3.30 3.10 1.90
Position 0.03 Position 0.02 0.02 Position 0.05 0.06 0.05 0.06 Position 0.10 0.11 0.07
repeatability repeatability repeatability repeatability
(mm) (mm) (mm) (mm)

Protection Std: IP67 Protection Std: IP40 (wrist IP67) Protection Std: IP67 Protection Std: IP67
Option: Cleanroom Class 6, Option: Foundry Plus 2, Option: Foundry Plus 2
Foundry Plus 2 Foundry Prime 2

Mounting Floor, wall, inverted, and Mounting Floor, wall, inverted Mounting Floor, inverted, tilted Mounting Floor
tilted angles and tilted and shelf

IRB 1410 Load (kg) 5 IRB 2400 Load (kg) 12 20 IRB 6620 and Load (kg) 150 150*
IRB 6620LX*
Reach (m) 1.44 Reach (m) 1.55 1.55 Reach (m) 2.20 1.90*
Position 0.02 Position 0.03 Position 0.10 0.10
repeatability repeatability repeatability
(mm) (mm) (mm)

Protection - Protection Std: IP54 Protection Std: IP66 (linear axis)

Option: Foundry Plus 2 Option: Foundry Plus 2
with IP67

Mounting Floor Mounting Floor, inverted Mounting Floor, inverted, tilted and
inverted*
*On linear axis
12 A B B R O B O T I C S P R O D U C T R A N G E S E L E C T I O N TA B L E , R O B OT S A B B R O B O T I C S P R O D U C T R A N G E S E L E C T I O N TA B L E , R O B OT S 13

—
Selection table
Robots

PRODUCT BASIC SPECIFICATIONS PRODUCT BASIC SPECIFICATIONS PRODUCT BASIC SPECIFICATIONS PRODUCT BASIC SPECIFICATIONS
IRB 6700* Load (kg) 150 155 175 200 205 235 245 300 IRB 260 Load (kg) 30 IRB 360 Load (kg) 1 1 3 6 8 IRB 6660RX Load (kg) 75/50
FlexPicker®
Reach (m) 3.20 2.85 3.05 2.60 2.80 2.65 3.00 2.70 Reach (m) 1.53 Reach (m) 1.13 1.60 1.13 1.60 1.13 Reach (m) 3.10 + 1.3/1.45

MATION ROBOT
PRESS AUTO-
Position 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 Position 0.03 Position 0.10 0.10 0.10 0.10 0.10 7th axis Offset 6th–7th axis:
repeatability repeatability repeatability rotational 1.30/1.45 m
(mm) (mm) (mm) Height: 127 mm

Protection Std: IP67 Protection Std: IP67 Protection Std: IP54/67/IP69K

Option: Foundry Plus 2
Option: Wash down, Stainless
Cleanroom, ISO class 5–7, IRB
IRB 7600RX Load (kg) 85/80
Mounting Floor Mounting Floor 360-1/1130 certified by IPA
Reach (m) 3.50 + 1.3/1.45

MATION ROBOT
*Available with LeanID

PRESS AUTO-
7th axis Offset 6th–7th axis:
IRB 910SC Load (kg) 3, max 6 rotational 1.30/1.45 m
IRB 6700 Inverted* Load (kg) 245 300 IRB 460 Load (kg) 110
Height: 127 mm
Reach (m) 2.90 2.60 Reach (m) 2.40 Reach (m) 0.45 0.55 0.65
Position 0.06 0.05 Position 0.20 Position repeatability (mm)
repeatability repeatability Axis 1 + 2 ±0.01 ±0.01 ±0.01
(mm) (mm) Axis 3 ±0.01 ±0.01 ±0.01
Axis 4 ±0.01 ±0.01 ±0.01 IRB 6660FX Load (kg) 40
Protection Std: IP67. Protection Std: IP67 deg deg deg
Option: Foundry Plus 2 Reach (m) 3.10 + 1.40

MATION ROBOT
PRESS AUTO-
7th axis Stroke: ± 1.40 m
Protection Std: IP20
rotational Height: 130 mm
Mounting Inverted Mounting Floor Mounting Table Max. speed: 5 m
Max. acceleration:
*Available with LeanID
20 (m/s2)

IRB 7600 Load (kg) 150 325 340 400 500 IRB 660 Load (kg) 180 250 IRB 14000 Load (kg) 0.50
YuMi®
Reach (m) 3.50 3.10* 2.80* 2.55* 2.55 Reach (m) 3.15 3.15 Reach (m) 0.559
IRB 7600FX Load (kg) 100
Position 0.19 0.10 0.27 0.19 0.08 Position 0.05 0.05 Position 0.02
repeatability repeatability repeatability Reach (m) 3.10 + 1.75

MATION ROBOT
PRESS AUTO-
(mm) (mm) (mm) 7th axis linear Stroke: ± 1.75 m
Height: 130 mm
Protection Std: IP67 Protection Std: IP67 Protection Std: IP30 Max. speed: 5 m
Option: Foundry Plus 2 Max. acceleration:
Mounting Table
18 (m/s2)
Safety PL b Cat B
Mounting Floor Mounting Floor
*Available with LeanID IRB 760 Twin XB Load (kg) 150 (Crossbar,
tooling and part)

MATION ROBOT
IRB 8700* Load (kg) 550 800 IRB 760 Load (kg) 450

PRESS AUTO-
Reach (m) 3.10 + 1.75
The load is up to Reach (m) 3.18
1000 kg while the
Position 0.05
wrist is down
repeatability
(mm)
Reach (m) 4.20 3.50
Position 0.10 0.10 Protection Std: IP67
repeatability
IRB 760FX Load (kg) 100
(mm)

MATION ROBOT
PRESS AUTO-
Protection Std: IP67, Foundry Plus 2 Mounting Floor Reach (m) 3.20 + 1.65
*Available with LeanID Mounting Floor
14 A B B R O B O T I C S P R O D U C T R A N G E S E L E C T I O N TA B L E , R O B OT S A B B R O B O T I C S P R O D U C T R A N G E S E L E C T I O N TA B L E , R O B OT S 15

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Selection table
Robots

PRODUCT BASIC SPECIFICATIONS PRODUCT BASIC SPECIFICATIONS PRODUCT BASIC SPECIFICATIONS PRODUCT BASIC SPECIFICATIONS
IRB 52 Load (kg) 7 IRB 5400-12 Load (kg) 25 IRB 5400-23/24 Load (kg) 25 IRB 5500-25 Load (kg) 13
Reach (m) 1.20 1.45 Slim arm Reach (m) 3.10 Process arm Reach (m) 3.10, rail travel Elevated rail Reach (m) 3 rail travel length: 1- 14
Position 0.15 Position 0.15 length: 1 - 14
Position 0.15
repeatability repeatability repeatability
PA I N T R O B OT

PA I N T R O B OT

PA I N T R O B OT
Position 0.15

PA I N T R O B OT
(mm) (mm) repeatability (mm)
(mm)
Protection Std: IP67, Ex Protection Std: IP67, Ex Protection Std: IP67, Ex
Mounting Floor mounted. Mounting Floor mounted Protection Std: IP67, Ex Mounting Elevated,
Wall mounted and Mounting Clean wall rail, Robot: tilted,
inverted are selectable In-booth rail upright and inverted

IRB 580 Load (kg) 10 10 IRB 5400-13/14 Load (kg) 25 IRB 5500-22 Load (kg) 13 IRB 5350 Load (kg) 5
Reach (m) 2.2 2.6 Slim arm Reach (m) 3.10, rail travel Process arm Reach (m) 3 3-axis/4-axis Reach (m) 1.35,
Position 0.30 length: 1 -14 Position 0.15 rail lenghth: 3 - 10
repeatability repeatability
PA I N T R O B OT

PA I N T R O B OT

PA I N T R O B OT
Position 0.15 Position 0.15
(mm) repeatability (mm)
repeatability
(mm) (mm)
Protection Std: IP67, Ex Protection Std: IP67, Ex
Mounting Floor mounted Protection Std: IP67, Ex Mounting Wall, floor, Protection Std: IP67, Ex
Mounting Clean wall rail, tilted, inverted
Mounting Floor mounted,
In-booth rail rail mounted

IRB 580-13/14 Load (kg) 10 IRB 5400-22 Load (kg) 25 IRB 5500-23 Load (kg) 13
Reach (m) 2.2 2.6, rail travel Process arm Reach (m) 3.10 Process arm Reach (m) 3
lenghth: 1 - 14 Position 0.15
PA I N T R O B OT Rail travel 1 - 14
repeatability length
PA I N T R O B OT

Position 0.30

PA I N T R O B OT
repeatability (mm)
Position 0.15
(mm) repeatability
Protection Std: IP67, Ex
(mm)
Protection Std: IP67, Ex Mounting Floor mounted
Mounting Clean wall rail, Protection Std: IP67, Ex
In-booth rail Mounting Clean-wall rail
16 A B B R O B O T I C S P R O D U C T R A N G E R O B OT S A B B R O B O T I C S P R O D U C T R A N G E R O B OT S 17

—
Robots

IRB 120 IRB 1200

IRB 120 and IRB 120T Main applications IRB 1200-5/0.9 and 5/0.9 7/0.7 Main applications
Load (kg) 3 Assembly IRB 1200-7/0.7 Load (kg) 5 7 Machine Tending
Reach (m) 0.58 Machine tending Reach (m) 0.90 0.70 Material Handling
Position repeatability (RP) (mm) 0.01 Material handling Position repeatability (RP) (mm) 0.025 0.02
Working range Packing/Dispensing Working range

Protection/option Std: IP30, Cleanroom Class 5. Protection /option Std: IP40, Cleanroom Class 3. Option: IP67,
Option: Food Grade Lubrication Foundry Plus 2, Food Grade Lubrication

Mounting Floor, wall, inverted and tilted angles Mounting Any angle Any angle
Certified by IPA Certified by IPA

IRB 140 IRB 1410

IRB 140 and IRB 140T Main applications IRB 1410 Main applications
Load (kg) 6 Arc Welding Load (kg) 5 Arc Welding
Reach (m) 0.81 Assembly Reach (m) 1.44
Position repeatability (RP) (mm) 0.03 Cleaning/Spraying Position repeatability (RP) (mm) 0.02
Working range Deburring Working range
Machine Tending
Material Handling
Packing

Protection/option Std: IP67, Cleanroom Class 6. Option: Foundry Plus 2 Protection available -
Mounting Floor, wall, inverted and tilted angles Mounting Floor
Certified by IPA Certified by IPA

IRB 910SC IRB 1520

IRB 910SC-3/0.45, IRB910-3/0.45 IRB910-3/0.55 IRB910-3/0.65 Main applications IRB 1520ID Main applications
IRB 910SC-3/0.55 and Load (kg) 3, max 6 3, max 6 3, max 6 Assembly Load (kg) 4 Arc Welding
IRB 910SC-3/0.65
Reach (m) 0.45 0.55 0.65 Component Placement Reach (m) 1.50
Position Axis 1 + 2 ±0.01 ±0.01 ±0.01 Machine Loading Position repeatability (RP) (mm) 0.05
repeatability Axis 3 ±0.01 ±0.01 ±0.01 Machine Unloading Working range
(RP) (mm)
Axis 4 ±0.01 deg ±0.01 deg ±0.01 deg Kitting
Working range a a

h c c

g
d d
136.5

e
f

j
k
b b

Protection available Std: IP20 Std: IP20 Std: IP20 Protection available Std: IP40
Mounting Table Table Table Mounting Floor, inverted
Certified by IPA Certified by IPA
18 A B B R O B O T I C S P R O D U C T R A N G E R O B OT S A B B R O B O T I C S P R O D U C T R A N G E R O B OT S 19

—
Robots

IRB 1600 IRB 1660

IRB 1600-6/1.2 and 6/1.2 10/1.2 Main applications IRB 1660ID-4/1.50 and Main applications
IRB 1600-10/1.2 Load (kg) 6 10 Assembly IRB 1660ID-6/1.55 Load (kg) 4 6 Arc Welding
Reach (m) 1.20 1.20 Cleaning/Spraying Reach (m) 1.55 1.55 Machine Tending
Position repeatability (RP) (mm) 0.02 0.02 Extraction Position repeatability (RP) (mm) 0.02 0.02 Material Handling
Working range Machine Tending Working range
Material Handling
Packing

Protection available Std: IP40 Std: IP 67 (base, lower

arm, wrist), IP 54 (axis 4)

Protection available Std: IP54. Option: IP67 with Foundry Plus 2 Mounting Floor, inverted, tilted Floor, tilted, inverted,
Mounting Floor, wall, tilted, inverted, shelf shelf

IRB 1600 IRB 2400

IRB 1600-6/1.45 and 6/1.45 10/1.45 Main applications IRB 2400-10/1.55 and Main applications
IRB 1600-10/1.45 Load (kg) 6 10 Arc Welding IRB 2400-16/1.55 Load (kg) 12 20 Cutting/Deburring
Reach (m) 1.45 1.45 Assembly Reach (m) 1.55 1.55 Grinding/Polishing
Position repeatability (RP) (mm) 0.02 0.05 Cleaning/Spraying Position repeatability (RP) (mm) 0.03 0.03
Working range Cutting Working range
Machine Tending
Material Handling
Packing

Protection available Std: IP54. Option: IP67 with Foundry Plus 2 Protection available Std: IP54. Option: IP67 with Foundry Plus 2
Mounting Floor, wall, tilted, inverted, shelf Mounting Floor, inverted
20 A B B R O B O T I C S P R O D U C T R A N G E R O B OT S A B B R O B O T I C S P R O D U C T R A N G E R O B OT S 21

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Robots

IRB 2600 IRB 2600ID

IRB 2600-12/1.65 and 12/1.65 20/1.65 Main applications IRB 2600ID/1.85 Main applications
IRB 2600-20/1.65 Load (kg) 12 20 Arc Welding Load (kg) 15 Arc Welding
Reach (m) 1.65 1.65 Assembly Reach (m) 1.85 Assembly
Position repeatability (RP) (mm) 0.04 0.04 Cleaning/Spraying Position repeatability (RP) (mm) 0.02 Dispensing
Working range Cutting Working range Machine Tending
Dispensing Material Handling
Machine Tending
Material Handling
Packing

Protection available Standard: IP67. Option: Foundry Plus 2 Protection available Std: IP67 (base, lower arm and wrist), IP54 (axis 4)
Mounting Floor, wall, tilted, inverted, shelf Mounting Floor, wall, tilted, inverted, shelf

IRB 2600 IRB 4400

IRB 2600-12/1.85 Main applications IRB 4400/L10 Main applications
Load (kg) 12 Arc Welding Load (kg) 10 Cutting/Deburring
Reach (m) 1.85 Assembly Reach (m) 2.55 Die Spraying
Position repeatability (RP) (mm) 0.04 Cleaning/Spraying Position repeatability (RP) (mm) 0.05 Dispensing
Working range Cutting Working range Grinding/Polishing
Dispensing Measuring
Machine Tending
Material Handling
Packing

Protection available Standard: IP67. Option: Foundry Plus 2 Protection available Std: IP54. option: IP67, Foundry Plus 2
Mounting Floor, wall, tilted, inverted, shelf Mounting Floor

IRB 2600ID IRB 4400

IRB 2600ID-8/2.00 Main applications IRB 4400/L60 Main applications
Load (kg) 8 Arc Welding Load (kg) 60 Cutting/Deburring
Reach (m) 2.00 Dispensing Reach (m) 1.96 Dispensing
Position repeatability (RP) (mm) 0.02 Machine Tending Position repeatability (RP) (mm) 0.05 Grinding/Polishing
Working range Material Handling Working range Measuring

Protection available Standard: IP67 (base, lower arm, wrist), IP54 (axis 4) Protection available Std: IP54. Option: IP67, steam washable - Foundry Plus 2
Mounting Floor, wall, tilted, inverted, shelf Mounting Floor
22 A B B R O B O T I C S P R O D U C T R A N G E R O B OT S A B B R O B O T I C S P R O D U C T R A N G E R O B OT S 23

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Robots

IRB 4600 IRB 6620

IRB 4600-20/2.50 and Main applications IRB 6620 Main applications
IRB 4600-40/2.55 Load (kg) 20 40 Arc Welding Load (kg) 150 Assembly
Reach (m) 2.50 2.55 Assembly Reach (m) 2.20 Cleaning/Spraying
Position repeatability (RP) (mm) 0.05 0.06 Dispensing Position repeatability (RP) (mm) 0.10 Cutting/Deburring
Working range Laser Welding Working range Dispensing
Machine Tending Grinding/Polishing
Material Handling Machine Tending
Packing/Palletizing Material Handling
Press brake tending Spot Welding

Protection available Std: IP67. Option: Foundry Plus 2, Foundry Prime 2 Protection available Std: IP54. Option: Foundry Plus 2
Mounting Floor, tilted, inverted, shelf Mounting Floor, tilted, inverted*
*On linear axis

IRB 4600 IRB 6620

IRB 4600-45/2.05 and 45/2.05 60/2.05 Main applications IRB 6620LX Main applications
IRB 4600-60/2.05 Load (kg) 45 60 Assembly Load (kg) 150 Machine Tending
Reach (m) 2.05 2.05 Deburring Reach (m) 1.90 Material Handling
Position repeatability (RP) (mm) 0.05 0.06 Dispensing Position repeatability (RP) (mm) 0.10 Powertrain Assembly
Working range Machine Tending Working range
Material Handling
Packing/Palletizing
Press Brake Tending

Protection available Std: IP67. Option: Foundry Plus 2, Foundry Prime 2

(valid for 60 kg variant)
Protection available 5-axis robot arm: Std IP54. Option: Foundry Plus 2
Mounting Floor, tilted, inverted, Floor, tilted, inverted, Std: IP66 (linear axis).
shelf shelf
Mounting Wall, inverted

IRB 6640
IRB 6640-235/2.55 and 185/2.8 235/2.55 Main applications
IRB 6640-185/2.80 Load (kg) 185 235 Material Handling
Reach (m) 2.80 2.55 Machine Tending
Position repeatability (RP) (mm) 0.05 0.05 Spot Welding
Working range

Protection available Std: IP67. Option: Foundry Plus 2

Mounting Floor Floor

24 A B B R O B O T I C S P R O D U C T R A N G E R O B OT S A B B R O B O T I C S P R O D U C T R A N G E R O B OT S 25

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Robots

IRB 6650S IRB 6700

IRB 6650S-90/3.9, 90/3.9 125/3.5 200/190 Main applications IRB 6700-155/2.85 and 155/2.85 200/2.6 Main applications
IRB 6650S-125/3.5 and IRB 6700-200/2.60 Load (kg) 155 200 Assembly
Load (kg) 90 125 200 Machine Tending
IRB 6650S-200/3.0
Reach (m) 3.90 3.50 3.00 Material Handling Reach (m) 2.85 2.60 Cutting/Deburring
Position repeatability (RP)(mm) 0.13 0.13 0.14 Spot Welding Position repeatability (RP) (mm) 0.10 0.10 Grinding/Polishing
Working range Working range Machine Tending
Material Handling
Spraying
Spot Welding

Protection available Std: IP67. Option: Foundry Plus 2, High pressure

steam washable Protection available Std: IP67. Option: Foundry Plus 2
Mounting Shelf Shelf Shelf Mounting Floor Floor
DressPack option LeanID LeanID DressPack option LeanID LeanID

IRB 6660 IRB 6700

IRB 6660-100/3.3 and 100/3.3 130/3.1 Main applications IRB 6700-150/3.20, 150/3.20 175/3.05 205/2.80 235/2.65 Main applications
IRB 6660-130/3.1 Load (kg) 100 130 Machine Tending IRB 6700-175/3.05 , Load (kg) 150 175 205 235 Assembly
IRB 6700-205/2.80 and
Reach (m) 3.30 3.10 Material Handling IRB 6700-235/2.65 Reach (m) 3.20 3.05 2.80 2.65 Cutting/Deburring
Position repeatability (RP) (mm) 0.10 0.11 Press Tending Position repeatability (RP) (mm) 0.10 0.10 0.10 0.10 Grinding/Polishing
Working range Working range Machine Tending
Material Handling
Spraying
Spot Welding

Protection available Std: IP67. Option: Foundry Plus 2

Mounting Floor Floor Protection available Std: IP67. Option: Foundry Plus 2
Mounting Floor Floor Floor Floor
DressPack option LeanID LeanID LeanID LeanID

IRB 6660 IRB 6700

IRB 6660-205/1.9 Main applications IRB 6700-245/3.00 and 245/3.00 300/2.70 Main applications
Load (kg) 205 Cutting IRB 6700-300/2.70 Load (kg) 245 300 Assembly
Reach (m) 1.90 Grinding Reach (m) 3.00 2.70 Cutting/Deburring
Position repeatability (RP) (mm) 0.07 Machining Position repeatability (RP) (mm) 0.10 0.10 Grinding/Polishing
Working range Milling Working range Machine Tending
Sawing Material Handling
Spraying
Spot Welding

Protection available Std: IP67, incl Chip Protection. Option: Foundry Plus 2 Protection available Std: IP67. Option: Foundry Plus 2
Mounting Floor Mounting Floor Floor
DressPack option LeanID LeanID
26 A B B R O B O T I C S P R O D U C T R A N G E R O B OT S A B B R O B O T I C S P R O D U C T R A N G E R O B OT S 27

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Robots

IRB 6700 IRB 7600

IRB 6700 Inverted-245, 245/2.9 300/2.6 Main applications IRB 7600-150/3.50 Main applications
IRB 6700 Inverted-300 Load (kg) 245 300 Assembly Load (kg) 150 Assembly
Reach (m) 2.90 2.60 Cutting/Deburring Reach (m) 3.50 Cutting/Deburring
Position repeatability (RP) (mm) 0.06 0.05 Grinding/Polishing Position repeatability (RP) (mm) 0.19 Grinding/Polishing
Working range Machine Tending Working range Machine Tending
Material Handling Material Handling
Spraying
Spot Welding

Protection available Std: IP67. Option: Foundry Plus 2 Protection available Std: IP67. Option: Foundry Plus 2
Mounting Inverted Inverted Mounting Floor
DressPack option LeanID LeanID

IRB 7600 IRB 8700

IRB 7600-325/3.1 and 325/3.1 340/2.8 Main applications IRB 8700-550/4.20 and 550/4.20 800/3.50 Main applications
IRB 7600-340/2.8 Load (kg) 325 340 Assembly IRB 8700-800/3.50 Load (kg) 550 800 Material Handling
Reach (m) 3.10 2.80 Cutting/Deburring Reach (m) 4.20 3.50 Machine Tending
Position repeatability (RP) (mm) 0.10 0.27 Grinding/Polishing Position repeatability (RP) (mm) 0.10 0.10 Machining
Working range Machine Tending Working range Spot Welding
Material Handling
Spot Welding

Protection available Std: IP67. Option: Foundry Plus 2 Protection available Std IP67, Foundry Plus 2
Mounting Floor Floor Mounting Floor Floor
DressPack option LeanID LeanID DressPack option LeanID LeanID

IRB 7600
IRB 7600-400/2.55 and 400/2.55 500/2.55 Main applications
IRB 7600-500/2.55 Load (kg) 400 500 Assembly
Reach (m) 2.55 2.55 Cutting/Deburring
Position repeatability (RP) (mm) 0.19 0.08 Grinding/Polishing
Working range Machine Tending
Material Handling
Spot Welding

Protection available Std: IP67. Option: Foundry Plus 2

Mounting Floor Floor
DressPack option LeanID
28 A B B R O B O T I C S P R O D U C T R A N G E R O B OT S A B B R O B O T I C S P R O D U C T R A N G E R O B OT S 29

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Robots

IRB 260 IRB 760

IRB 260-30/1.5 Main applications IRB 760-450/3.2 Main applications
Load (kg) 30 Packing Load (kg) 450 Depalletizing
Reach (m) 1.53 Reach (m) 3.18 Full Layer Palletizing
Position repeatability (RP) (mm) 0.03 Position repeatability (RP) (mm) 0.05 Material Handling
Working range Working range Palletizing

Protection available Std: IP67 Protection available Std: IP67

Mounting Floor Mounting Floor

IRB 460 IRB 360

IRB 460-110/2.4 Main applications IRB 360-1/1130 and 1/1130 3/1130 Main applications
Load (kg) 110 Depalletizing IRB 360-3/1130 Load (kg) 1 3 Assembly
Reach (m) 2.40 Material Handling Reach (m) 1.13 1.13 Material Handling
Position repeatability (RP) (mm) 0.20 Palletizing Position repeatability (RP) (mm) 0.10 0.10 Packing
Working range Working range Picking

Protection available Std: IP67 Protection available Std: IP54/67/IP69K. Option: Wash down,
Mounting Floor Stainless Cleanroom, ISO class 5–7,
IRB 360-1/1130 certified by IPA

IRB 660 IRB 360

IRB 660-180/3.15 and 180/3.15 250/3.15 Main applications IRB 360-8/1130, 8/1130 1/1600 6/1600 Main applications
IRB 660-250/3.15 Load (kg) 180 250 Material Handling IRB 360-1/1600 and Load (kg) 8 1 6 Assembly
IRB 360-6/1600
Reach (m) 3.15 3.15 Palletizing Reach (m) 1.13 1.60 1.60 Material Handling
Position repeatability (RP) (mm) 0.05 0.05 Position repeatability (RP)(mm) 0.10 0.10 0.10 Packing
Working range Working range Picking

Protection available Std: IP67 Std: IP67

Mounting Floor Floor
Protection available Std: IP54. Option: Cleanroom ISO class 5–7
(for IRB 360-1/1600)
30 A B B R O B O T I C S P R O D U C T R A N G E R O B OT S , Y U M I ® A B B R O B O T I C S P R O D U C T R A N G E R O B OT S , Y U M I ® 31

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Robots

YuMi®
IRB 14000-0.5/0.5 Main applications
Load (kg) 0.50 Small Parts Material
Reach (m) 0.559 Handling
Position repeatability (RP) (mm) 0.02 Small Parts Assembly
Working range

Protection available Std: IP30

Mounting Table
Functional saftey PL b Cat B

Grippers
Small Parts Modular servo gripper Main applications
Weight (g) 215 - 280 depending on configuration Small Parts Assembly
Load (g) Up to 285
Position repeatability 0.05 Options
(servo gripper) (mm) Five possible
configurations using
Finger stroke (mm) 50 function modules:
1. Servo
Stroke
2. Servo + Vacuum
3. Servo + Vacuum 1
0-50 mm + Vacuum 2
4. Servo + Vision
—
5. Servo + Vision
+ Vacuum YuMi®
Protection Std: IP30
Mounting YuMi® toolflange
Vacuum spec. (bar) Input max 6, Vacuum max 0.050

Small parts storage, feeding and presentation

FlexFeeder™ FlexFeeder-Single FlexFeeder-Double Main applications
Max. Feature Dimension < 25 < 30 Small Parts
Min. Feature Dimension > 0.50 > 0.50 Presentation 3D to 2D

Product Weight < 0.1 < 0.1 Storage and Parts

Feeder Weight 27 40 Handling

Feeder Dimension (mm) 754x737x125 754x737x230 For intergation with

Illumination area 90x160 200x160 2D vision
dimension (mm)

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Servo gripper (hand) and one pneumatic, with camera Servo gripper (hand) and two pneumatics with status lights
32 A B B R O B O T I C S P R O D U C T R A N G E P R E S S A U TO M AT I O N R O B OT S A B B R O B O T I C S P R O D U C T R A N G E P R E S S A U TO M AT I O N R O B OT S 33

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Press Automation Robots

Press Automation Press Automation

IRB 6660RX (7-axis robot) Main applications IRB 7600FX (7-axis robot) Main applications
Load (kg) 75/50 Press Automation Load (kg) 100 Press Automation
Reach (m) 3.10 + 1.3/1.45 Machine Tending Reach (m) 3.10 + 1.75 Machine Tending
7th axis rotational Offset 6th–7th axis: 1.30/1.45 m Material Handling 7th axis linear Stroke: ± 1.75 m Material Handling
Height: 127 mm Height: 130 mm
Max. speed: 5 m
Max. acceleration: 18 (m/s2)

Press Automation Press Automation

IRB 7600RX (7-axis robot) Main applications IRB 760 Twin XB Main applications
Load (kg) 85/80 Press Automation Load (kg) 150 (Crossbar, tooling and part) Press Automation
Reach (m) 3.50 + 1.3/1.45 Machine Tending Reach (m) 3.10 + 1.75 Material Handling
7th axis rotational Offset 6th–7th axis: 1.30/1.45 m Material Handling
Height: 127 mm

Press Automation Press Automation

IRB 6660FX (7-axis robot) Main applications IRB 760FX Main applications
Load (kg) 40 Press Automation Load (kg) 100 Press Automation
Reach (m) 3.10 + 1.40 Machine Tending Reach (m) 3.20 + 1.65 Machine Tending
7th axis linear Stroke: ± 1.40 m Material Handling 7th axis linear Stroke: 1.65 m Material Handling
Height: 130 mm Height: 175 mm
Max. speed: 5 m
Max. acceleration: 20 (m/s2) Tilting module +/- 30
34 ABB ROBOTICS PRODUCT R ANGE CONTROLLERS ABB ROBOTICS PRODUCT R ANGE CONTROLLERS 35

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Controllers

IRC5 Single cabinet controller and Drive module IRC5P Paint robot controller
Single cabinet Drive module
Size H x W x D (mm) 970 x 725 x 710 720 x 725 x 710 Size H x W x D (mm) 1450 x 725 x 710 mm
Electrical connections 200–600 V, 50–60 Hz 200–600 V, 50–60 Hz Electrical connections 200–600 V, 50–60 Hz
Protection Std: IP54 (IP33 in rear compartment) Std: IP54 (IP33 in rear compartment) Protection Std: IP54 (IP33 in rear compartment)
IRB support All robots except IRB 910 SC All robots except IRB 910 SC IRB support Paint robots
Based on advanced dynamic modelling, the IRC5 optimizes the performance of the robot for the physically
shortest possible cycle time (QuickMove™) and precise path accuracy (TrueMove™).

IRC5 Compact controller FlexPendant

Size H x W x D (mm) 320 x 449 x 490 Size 6.5” color touch screen / 1 kg
Electrical connections 220–230 V, 50–60 Hz, single phase Protection Std: IP54
Protection Std: IP20 IRB support Non-paint robots
IRB support IRB 120, IRB 140, IRB 260, IRB 360, IRB 1200, IRB 1410, IRB 1600, IRB 910SC

IRC5 Panel mounted controller FlexPaint Pendant

Control module Drive module small Drive module large
Size H x W x D (mm) 375 x 498 x 271 375 x 498 x 299 658 x 498 x 425 Protection Std: IP54, EX protected
Electrical connections 200–600 V, 50–60 Hz 200–600 V, 50–60 Hz 200–600 V, 50–60 Hz IRB support Paint robots
Protection Std: IP20 Std: IP20 Std: IP20
IRB support IRB 140, IRB 260, IRB 360, IRB 1200, IRB 1600 (small drive unit),
IRB 2400, IRB 2600, IRB 4400, IRB 4600, IRB 6620, IRB 6640,
IRB 6650S, IRB 6700, IRB 7600, IRB 460, IRB 660, IRB 760 (large drive unit)

Process module FPRC - FlexPendant Retractable Cable

Small Large
Size H x W x D (mm) Small 720 x 725 x 710 mm, Large 970 x 725 x 710 Size H x W x D (mm) 325 x 275 x 185 (mm) 450 x 361 x 195 (mm)
Electrical connections Empty cabinet S4C/S4C+ TPU 3HAC047665-001 3HAC047665-002
Protection Std: IP54 IRC5 GTPU 1 & 2 3HAC047666-001 3HAC047666-002IRC5
IRC5 GTPU 3 3HAC047724-001 3HAC047724-002
36 A B B R O B O T I C S P R O D U C T R A N G E B O DY- I N - W H I T E A B B R O B O T I C S P R O D U C T R A N G E B O DY- I N - W H I T E 37

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Body-in-White

Gate Framer IRBT

IRBT 2005
Strokes (mm) 3000 Max Speed (m/s) 2
Repeatability (mm) +/- 0.1 Protection available Standard and covered version
Max Tooling weight (Gate) (kg) 3000 Mounting position Floor
Max Speed 1.1 m/s for setters – 2.1 m/s for storages Travel length (m) 0.80 – 19.80 (in steps of 1m)
Cycle Time 18 second gate change (excluding tooling clamping and unclamping) Acc/Ret (m/s2) 2.50 up to 4 depending on actual load
Stiffness/Flexibility S = 100 daN/mm Robot model IRB 1520

Max Static Force in Y 300 daN for each side IRB 1600

Lifetime > 1 million cycles IRB 2600

Weight 70 tons (6 models) IRB 4600

ModulFlex IRBT
IRBT 4004, IRBT 6004 and IRBT 4004 IRBT 6004 IRBT 7004
Repeatability (mm) X & Y : +/- 0.1 , Z : +/- 0.5 IRBT 7004 Max Speed (m/s) 2.00 1.60 1.20
Max Tooling weight (kg) 3000 Protection available Std: Foundry, IP65 Std: Foundry, IP65 Std: Foundry, IP65
Max Speed 4 sec from storage to carriage Mounting position Floor Floor Floor
Cycle Time Tooling change within 12 seconds Travel length (m) 1.90–19.90 1.70–19.70m 1.70–19.70
Stiffness 0.01 mm/daN (in steps of 1m) (in steps of 1m) (in steps of 1m)

Flexibility Up to 6 models Acc/Ret (m/s2) 2.50 2.00 1.80

Robots in the Framer 4x SW, 2x MH Robot model IRB 4400-60 IRB 6620 IRB 7600
Dimensions: 6 models 14x15m IRB 4600 IRB 6640
IRB 6650S
IRB 6700

Roller Hemming Head FlexTrack

IRT501-66, IRT501-66R, IRT501-66 IRT501-66R IRT501-90 IRT501-90R
Hemming force (typical) 60 to 100 daN for 0.8 mm panel IRT501-90 and IRT501-90R Max Speed (m/s) 2 1.50 1.50 1.20
Hemming force (maximum) 300 daN at air supply: 5 bars minimum 160 daN for C-push head Load (kg) 900 2000 2000 2950
Force variation speed 600 daN/s Travel length (m) 1-25 1-25 1-25 1-25
Flange angle Up to 130° Track length (m) 2.10-105 2.10-105 2.10-105 2.10-105
Heming stroke (mm) Up to 20 Width (m) 0.66 0.66 0.90 0.90
Roll-in (mm) 0.2 Acc/Ret (m/s2) 2 1.20 1.20 1
Embedded rollers 2 rollers plus additional roller, blade or pointer Robot model None (Material Handling track motion)
38 A B B R O B O T I C S P R O D U C T R A N G E B O DY- I N - W H I T E A B B R O B O T I C S P R O D U C T R A N G E B O DY- I N - W H I T E 39

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Body-in-White

FlexLifter FlexPLP
IRL 100 and IRL 190 IRL 100 IRL 190 IRPLP050, 1 axis horizontal H300 H400
Load (kg) 1000 500 Repeatability (mm) +/- 0.05 +/- 0.05
Lifting height (mm) 100 190 Speed (mm/s) 200 200
Speed (mm/s) 40 76 Stroke (mm) 300 400
Lift time (sec) 2.50 2.50 Dynamic load (kg) 50 50
Rotation Optional 360° rotation Optional 360° rotation Static Load (kg) 150 150
Mounting Floor or FlexTrack, Floor or FlexTrack,
IRT501-66R, 90, 90R IRT501-66R, 90, 90R

FlexLifter FlexPLP
IRL 600 IRPLP050, 1 axis vertical V200
Load (kg) 600 Repeatability (mm) +/- 0.05
Lifting height (mm) 600 Speed (mm/s) 100
Speed (mm/s) 200 Stroke (mm) 200
Lift time (sec) 3 Dynamic load (kg) 50
Rotation Static Load (kg) 150
Mounting Floor or FlexTrack, IRT501-66,66R

FlexPLP FlexPLP
IRPLP220 IRPLP050, 3 axis
Pos. repeatability ± 0.025 mm Repeatability (mm) +/- 0.05
Linear axis speed 200 mm/s Speed (mm/s) 100
Dynamic Payload 220 kg Stroke (mm) X = 400 Y = 300 Z = 200
First horizontal First horizontal Second Vertical Dynamic load (kg) 30
axis axis horizontal axis Static Load (kg) 150
(Ball Screw) (Rack & Pinion)* axis

Available strokes (mm) 190 990 190 190

270 1150 270 270
350 1630 350 350
430 2110 430 430
510 510 510
590 590
670
Number of axes** 1 to 3 (X, Y, Z, X+Y, X+Z, X+Y+Z)

* Rack and pinion drive type for the first horizontal axis can have up to 2110mm stroke for a single carriage, and can be increased in steps of 480mm when multiple carriages are mounted.
**Additional carriages can be mounted on the floor axis. - 2 carriages max. on floor axis with ball screw drive type. - No limit on floor axis with rack and pinion drive type.
40 ABB ROBOTICS PRODUCT R ANGE POSITIONERS ABB ROBOTICS PRODUCT R ANGE POSITIONERS 41

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Positioners

IRBP A IRBP K
IRBP A-250, IRBP A-500, IRBP A-750 A-250 A-500 A-750 IRBP K-300, IRBP K-600 and K-300 K-600 K-1000
Max handling capacity (kg) 250 500 750 IRBP K-1000 Max handling capacity (kg) 300 (each side) 600 (each side) 1000 (each side)
Max working envelope ø (mm) 1000 1450 1450 Max working envelope ø (mm) 1200 1400 1400
Max length (mm) 900 950 950 Max length (mm) 4000 4000 4000

IRBP B IRBP L
IRBP B-250, IRBP B-500 B-250 B-500 B-750 IRBP L-300, IRBP L-600, L-300 L-600 L-1000 L-2000 L-5000
and IRBP B-750 Max handling capacity (kg) 250 (each side) 500 (each side) 750 (each side) IRBP L-1000, IRBP L-2000 and Max handling capacity (kg) 300 600 1000 2000 5000
IRBP L-5000
Max working envelope ø (mm) 1000 1450 1450 Max working envelope ø (mm) 1500 1500 1500 1500 2200
Max length (mm) 900 1000 1000 Max length (mm) 4000 4000 4000 4000 5000

IRBP C IRBP R
IRBP C-500 and IRBP C-1000 C-500 C-1000 IRBP R-300, IRBP R-600 and R-300 R-600 R-1000
Max handling capacity (kg) 500 (each side) 1000 (each side) IRBP R-1000 Max handling capacity (kg) 300 (each side) 600 (each side) 1000 (each side)
Max working envelope ø (mm) - - Max working envelope ø (mm) 1000 1200 1200
Max length (mm) - - Max length (mm) 1600 2000 2000

IRBP D
IRBP D-600 D-600
Max handling capacity (kg) 600 (each side)
Max working envelope ø (mm) 1200
Max length (mm) 2000
42 A B B R O B O T I C S P R O D U C T R A N G E A P P L I C AT I O N E Q U I P M E N T A B B R O B O T I C S P R O D U C T R A N G E A P P L I C AT I O N E Q U I P M E N T 43

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Application equipment

Arc Welding Arc Welding

WeldGuide IV Esab AristoMig 5000i
WeldGuide IV is the most powerful robotic though-the arc joint seam tracker on the market. To perform accurate Voltage range (V) 8-60
welding it is important not only to see the arc, but also to listen to the sound of the welding process. We had this Current range (A) 16-500
in mind when developing the thru-the-arc tracking sensor WeldGuide. It uses two sensor inputs - the welding
current and the arc voltage. Measurements are synchronized with the weave pattern of the robot along the weld Permissible load at MIG/MAG 60% duty cycle: 500A/40V, 100 % duty cycle: 400A/36V
seam and provides both vertical and horizontal correction signals to the robot controller, to ensure consistent Process methods MIG/MAG Short arc, Spray arc, Rapid arc, Pulse arc
location of the welding arc along the seam. The WeldGuide sensor reads the real values from the welding arc Esab AristoMig 5000i process equipment standard packages with the Esab AristoMig integrated GUI.
25,000 times per second, which means it is up to 25 times faster than traditional tracking methods. Available for IRB 1600, IRB 1600ID, IRB 2600 and IRB 2600ID.

Arc Welding Arc Welding

Welding torches Power Source RPC S-400
We offer a wide range or welding torches from the leading brands for local installation. For delivery with the Esab Voltage range (V) 400 (-15%... + 20%)
AristoMig 5000i process equipment we offer the Binzel ABIROB A and ABIROB W torch packages with air and water Current range (A) 400 80% duty cycle
cooling. For delivery with the RPC process equipment we offer the Binzel ABIROB A torch package (air cooling) for
IRB 1520ID and the Esab PSF315 welding torch kit (air cooling) for IRB 1410. Welding mode Synergic MIG/MAG
ABB RPC S-400 process equipment standard packages with the ABB RPC S integrated GUI.
Available for IRB 1410 and IRB 1520ID. Only for the Asian market.

Arc Welding Arc Welding

TSC Torch Service Center 2013 GUIs
Our Torch Service Center is an integrated system for the mechanical removal of spatter from welding torches. Available for Fronius, RPC, Esab, Lincoln and Miller power source packages. The easy-to-use FlexPendant GUI
provides operators with a single point of programming, an overview of cell status and a display of important
The robot control system operates and supervises the cleaning operation to ensure it does not start until the quality and production data. With just a few buttons, an intuitive and PC-like, multilingual interface, the
torch is clamped in the correct position. This guarantees that no vibrations or shocks reach the robot and the operator can organize the welding operation with a minimum of training. By integrating the power source
torch is locked in the same position every time for more precise cleaning and less wear on the parts being interface on the FlexPendant the operator can have full control over voltage, current, speed, gas flow, etc.
cleaned.

Arc Welding Arc Welding

Bull’s Eye Seam finder SmarTac
The Bull’s Eye provides the user with a fully automated tool center point calibration giving the highest possible Search Speed (mm/s) 20–50 (depending on position accuracy required)
level of utilization, quality and productivity from your robot station. Search time per point/one 2–6 (depending on workpiece complexity)
dimension (sec)
Customised pre-defined programs enable fully automatic tool centre point calibration during production
execution, reducing down time to almost zero. Accuracy (mm) +/- 0.25 (with search speed 20 mm/sec)
44 A B B R O B O T I C S P R O D U C T R A N G E A P P L I C AT I O N E Q U I P M E N T A B B R O B O T I C S P R O D U C T R A N G E A P P L I C AT I O N E Q U I P M E N T 45

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Application equipment

Dispensing Integrated Vision

Doser (single or double, Integrated Vision
heated or not heated) Gross volume (cm3) 80 155 560 Compact smart cameras that are easily programmed in RobotStudio® together with the robots makes vision
Nominal flow (ml/s) 24 37.50 80 guided robots viable for any user. The vision system is highly robust and proven in industrial solutions under
tough conditions. The product comes complete with cables, filters, lenses, cameras and software.
Peak flow (ml/s) 28 44 96
Nominal pressure / 150/250 150/250 150/250
peak pressure (bar)

Dimensions* (mm) 170x460x950 180x470x960 200x510x1390

*Max. envelope volume; not heated single doser, incl. inlet and outlet valves; no cabling.

Dispensing Dispensing
Pump (single or double barrel, Applicator
heated or not heated) Barrel size (l) 30 50 200 Gluing SPA470 Sealing SPA410 Sealing Material Temperature Conditioning
Follower plate (ø) (mm) 280 355 571 1 Nozzle* 3 Nozzles Peltier 600W** Peltier 800W**
Pressure ratio 65:1 65:1 65:1
Delivery volume per 150 150 150
double stroke (cm3)

Dimensions* (mm) 1070x700x 2350 1070x700x 2350 1070x700x 2350

*Optional with nozzle changer.

*Width, depth, maximum height. **Air- or watercooled.

Integrated Force Control Machine Tending

Integrated Force Control Tool System TS 2600ID
Conventional robotic solutions are controlled by predefined paths and speeds. However, with Integrated Force The Tools System for IRB 2600ID enables access to tight spaces while having full control of the DressPack by
Control, the robot reacts to its surrounding and can deviate from its programmed path or speed based on routing the cables and hoses through the robots upper arm. The manifold delivers air, power and signals to any
feedback from the force sensor. It is possible to automate complex tasks which previously required skilled gripper while the optional tool changer is suitable for automatic tool change increasing the flexiblity of the tool
personnel and advanced fixed automation. system. This is giving added benefits of less wear and tear, no restrictions of the robots
movement and increased prductivity.
Handling capacity (kg) 60
Max air pressure (bar) 10
Air connections G 1/8”
Max Voltage (V) 60
Max Current (A) 3
Integrated Force Control
Integrated Force Control Main applications
Capacity Sensor 165 Sensor 660 Sensor 2500 Grinding
Fx. Fy 165 Nm 660 N 2500 N Milling
Fz 495 N 1980 N 6250 N Polishing
Mx, My, Mz 15 Nm 60 Nm 400 Nm Deburring
Dimensions Assembly
Height (mm) 40 40 62 Product testing
Diameter (ø mm) 104 104 168
46 A B B R O B O T I C S P R O D U C T R A N G E A P P L I C AT I O N E Q U I P M E N T A B B R O B O T I C S P R O D U C T R A N G E A P P L I C AT I O N E Q U I P M E N T 47

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Application equipment

Material Handling Material Handling

DressPack Integrated DressPack - LeanID Robot model
This type of DressPack creates flexibility for a variety of production demands. It is IRB 6700
To support different production needs a family of DressPacks has been developed for Material Handling. intended for production where there are high demands on flexibility and accessibility. IRB 6650S
For operations with many complex wrist movements and where the need for flexibility
Common features: in changing products is high. No individual adjustment are needed for DressPack. IRB 7600
- Well documented solutions including training material, circuit diagram and CAD models. IRB 8700
- Easy to maintain including spare part support.
- Supports parallel signals as well as common fieldbus communication.

Motor Units and Gear units Material Handling

Gear Units MTD / MID External with retract arm function Robot model
Product/MTD and MID MTD MTD MTD MTD MTD MID MID External DressPack with a retract arm pulling the cables away from the wrist. Minor IRB 6620
250 500 750 2000 5000 500 1000 individual adjustment needed for DressPack.

Max handling capacity (kg) 300 600 1000 2000 5000 1300 3300
Max continous torque (Nm) 350 650 900 3800 9000 1400 3800
Max bend moment (Nm) 650 3300 5000 15000 60000 5000 15000

Motor Units and Gear units Material Handling

Motor Units MU External Robot model
Product/MU MU MU MU MU MU External DressPack targeting production with basic needs for robot handled tool. IRB 6620
100 200 250 300 400 Individual adjustment needed for DressPack. IRB 6650S
Rated Speed (rpm) 3300 5000 4750 5000 4700 IRB 6700
Max dynamic torque (Nm) 4.30 14 28 42.80 50 IRB 7600
IRB 8700
48 A B B R O B O T I C S P R O D U C T R A N G E A P P L I C AT I O N E Q U I P M E N T A B B R O B O T I C S P R O D U C T R A N G E A P P L I C AT I O N E Q U I P M E N T 49

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Application equipment

Spot Welding Spot Welding

Spot Welding DressPack Water and Air Unit
To support different production needs a family of DressPacks has been developed for Spot Welding applications or when they are A fully integrated water and air unit for spot welding processes.
combined with Material Handling. Common features:
- Well documented solutions including training material, circuit diagram and CAD models. The unit supports different process needs like:
- Easy to maintain including spare part support. – Robot handled or stationary welding guns.
- Supports parallel signals as well as common fieldbus communication. – Servo controlled welding guns.
- Supports pneumatic or servo welding guns.
- Supports AC or MFDC welding application.

Spot Welding Spot Welding

Integrated DressPack - LeanID Robot model FlexGun X Type
This type of DressPack creates flexibility for a variety of production demands. It is IRB 6700 Type X
intended for production where there are high demands on flexibility and accessibility. IRB 6700 Inverted Transformer MFDC
For operations with many complex wrist movements and where the need for flexibility
in changing products is high. No individual adjustment is needed for DressPack. IRB 6650S Max stroke (mm) 245
IRB 7600 Max force (daN) 757 (gun body capability)
IRB 8700 Arm length (mm) 227-600
Weight (kg) 100-150
Key feature Same body for both X and C gun

Spot Welding Spot Welding

External with retract arm function Robot model FlexGun C/J Type
External DressPack with a retract arm pulling the cables away from the wrist. Minor IRB 6620 Type CJ
individual adjustment needed for DressPack. Transformer MFDC
Max stroke (mm) 245
Max force (daN) 757 (gun body capability)
Arm length (mm) 0-250
Weight (kg) 100-150
Key feature Same body for both X and C gun

Spot Welding
Spot Welding cabinet
Dedicated controller cabinet for spot welding processes, including spot welding timer.

The cabinet supports different process needs, like:

• MFDC welding technique.

• Robot handled or stationary welding guns.
• Servo controlled welding guns.
50 A B B R O B O T I C S P R O D U C T R A N G E A P P L I C AT I O N E Q U I P M E N T A B B R O B O T I C S P R O D U C T R A N G E A P P L I C AT I O N E Q U I P M E N T 51

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Application equipment

Palletizing Press Automation

FlexGripper – Claw Carbon Fiber tooling Main applications
Handled products 1 Our modular tooling concept combines carbon fiber for structural components Press Automation
Max. weight per lift (kg) 50 (1 & 2) with aluminum components (3) for adaptation to each specific part. Material Handling
1
Gripper weight (kg) 70 Carbon fiber improves performance thanks to a dramatic reduction in deflection,
Finger pitch (mm) 75 vibrations and weight. Its design features a reduced height for optimum cycle time.
Bag dimensions Finger pitch 80 mm 3
The carbon fiber boom (1) is an extension of the robot arm. With a length of 1450 mm, it
Bag height range 120 - 240 mm 2
has been dimensioned to handle up to 100kg. The carbon fiber gondola arm (2) is a common
Bag length range 300 - 750 mm 3 component for 6- and 7- axis robots. There are two length variants: 1000 and 1400 mm.
Bag width range 250 - 450 mm

Main application Bag palletizing

Press Automation
DDC - Dynamic Drive Chain
Palletizing (Press servotechnology) DDC allows new and existing presses to take full advantage of servo technology with limited peak power,
FlexGripper – Clamp using a servo motor to open and close the press faster while performing the stamping process with the energy
accumulated in the flywheel. It consists of a servo kit (gear motor plus drive) that is integrated in the same
Handled products 1-2 1-5 master control as the automation. The DDC line is capable of running 30% faster than common lines.
Max. weight per lift (kg) 40 60 Energy losses decrease thanks to regeneration capability of both motors.
Gripper weight (kg) 45 80
Finger pitch (mm) 1-zone 2-zone
Bag dimensions (200-650)x(200-500)x (200-1200)x(200-500)x
(LxWxH range) (mm) (150-330) (150-330)

Main application Case palletizing

Palletizing
FlexGripper – Vacuum
Handled products 1-5
Max. weight per lift (kg) 40
Gripper weight (kg) 75
Finger pitch (mm) 10
Bag dimensions Minimum product size (LxWxH) 200 x 200 x 10 mm
(LxWxH range) (mm)

Main application Case palletizing handled pallet types: GMA/AUS/EUR/ISO

52 A B B R O B O T I C S P R O D U C T R A N G E PA I N T R O B OT S A B B R O B O T I C S P R O D U C T R A N G E PA I N T R O B OT S 53

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Paint robots

IRB 52 IRB 580

IRB 52 Main applications IRB 580-13/14 Main applications
Load (kg) 7 Painting Load (kg) 10 Painting
Reach (m) 1.20 1.45 Reach (m) 2.20 2.60, rail travel length: 1 - 14
Position repeatability (RP) (mm) 0.15 Position repeatability (RP) (mm) 0.30
Working range Working range

Protection available Std: IP67, Ex

Mounting Floor mounted. Protection available Std: IP67, Ex
Wall mounted and inverted are selectable
Mounting Clean wall rail, In-booth rail

IRB 580 IRB 5400

IRB 580-12, 1220 mm Main applications IRB 5400-12 Slim arm Main applications
Load (kg) 10 Painting Load (kg) 25 Painting
Reach (m) 2.20 Reach (m) 3.10
Position repeatability (RP) (mm) 0.30 Position repeatability (RP) (mm) 0.15
Working range Working range

Protection Std: IP67, Ex Protection available Std: IP67, Ex

Mounting Floor mounted Mounting Floor mounted

IRB 580 IRB 5400

IRB 580-12, 1620 mm Main applications IRB 5400-13/14 Slim arm Main applications
Load (kg) 10 Painting Load (kg) 25 Painting
Reach (m) 2.60 Reach (m) 3.10, rail travel length: 1 - 14
Position repeatability (RP) (mm) 0.30 Position repeatability (RP) (mm) 0.15
Working range Working range

Protection available Std: IP67, Ex Protection available Std: IP67, Ex

Mounting Floor mounted Mounting Clean wall rail, In-booth rail
54 A B B R O B O T I C S P R O D U C T R A N G E PA I N T R O B OT S A B B R O B O T I C S P R O D U C T R A N G E PA I N T R O B OT S 55

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Paint robots

IRB 5400 IRB 5500

IRB 5400-22 Process arm Main applications IRB 5500-23 Process arm Main applications
Load (kg) 25 Painting Load (kg) 13 Painting
Reach (m) 3.10 Reach (m) 3, rail travel length: 1 - 14
Position repeatability (RP) (mm) 0.15 Position repeatability (RP) (mm) 0.15
Working range Working range

Protection available Std: IP67, Ex Protection available Std: IP67, Ex

Mounting Floor mounted Mounting Clean-wall rail

Bending backwards possibility on axis 3 (may be limited by the hose guiding on the robot)

IRB 5400 IRB 5500

IRB 5400-23/24 Process arm Main applications IRB 5500-25 Elevated rail Main applications
Load (kg) 25 Painting Load (kg) 13 Painting
Reach (m) 3.10, rail travel length: 1 - 14 Reach (m) 3, rail travel length: 1- 14
Position repeatability (RP) (mm) 0.15 Position repeatability (RP) (mm) 0.15
Working range Protection available Std: IP67, Ex
Mounting Elevated. Robot: tilted, upright and inverted

Protection available Std: IP67, Ex

Mounting Clean wall rail, In-booth rail

IRB 5500 IRB 5350 Door Opener

IRB 5500-22 Process arm Main applications 5350 3-axis/4-axis Main applications
Load (kg) 13 Painting Load (kg) 5 Painting
Reach (m) 3 Reach (m) 1.35, rail length: 3 - 10
Position repeatability (RP) (mm) 0.15 Position repeatability (RP) (mm) 0.15
Working range Working range
175°
150°
125°

150°

Protection available Std: IP67, Ex Protection available Std: IP66, Ex

Mounting Wall, floor, tilted, inverted Mounting Floor mounted, rail mounted

Bending backwards possibility on axis 3 (may be limited by the hose guiding on the robot)
56 A B B R O B O T I C S P R O D U C T R A N G E PA I N T I N G E Q U I P M E N T A B B R O B O T I C S P R O D U C T R A N G E PA I N T I N G E Q U I P M E N T 57

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Painting equipment

Color Change Unit IRB 5330 Paint External Axis Kit

Color Change Unit Paint External Axis Kit
Our color change units are specifically designed for fast color change. The internal bores of the color change Our pre-engineered Paint External Axis Kit is for the control and positioning of ABB paint robots on linear or
unit are without “dead-ends,” reducing the cleaning cycle to a minimum. Both plastic and steel versions are vertical axes solutions. This ex-certificated servo unit is specially designed to be used, together with
available, with or without recirculation. The ABB color change units are compatible with solvent based and customized track motion systems, as an engineering building block for paint application, extending
water borne paint materials used in 1K and 2K systems. possibilities for large object painting with the use of a standardized external axis solution.

2K Mixer Unit Air Control Unit

2K Mixer Unit Air Control Unit
Our 2K mixers are specifically designed for precise mixing of two component fluids and optimized for fast Our Air Control Unit (ACU) is a high performance, cost-efficient air flow controller typically used for high volume
material change. The 2K mixer unit is using the same fluid valves as in the color change unit (common parts). 2K paint applications. This extremely accurate and reliable unit controls the air flow destined to a paint gun or
mixer unit is designed and optimized to be used in combination with ABB’s gear pumps (and IPS software). paint bell and contains three different channels that control spray patterns, bell rotation and even paint flow for
some applications.

GearPump Unit Atomizers (RB1000-SAD, -SSD)

GearPump Unit RB1000-SAD, -SSD
Our precision paint pump provides constant and consistent fluid regulation for automatic coating The Robobel family of internal charged bells consist of highly efficient, high performance rotary atomizers for
applications. It is specifically designed for fast color change. The ABB gear pumps can be used for paint, solvent borne paint, providing high finish quality and high transfer efficiency. It includes the popular 926
catalyst and clear coat and are available in sizes: 1.2 cc/rev, 3 cc/rev, 6 cc/rev and 9 cc/rev. The compact design atomizer, the 951 with pattern control function, and the RB1000 high performance atomizer with up to 1000cc/
uses light weight materials and is optimized for low material waste and color change time. min paint flow capacity.

M-PAC Color Change Module & Gear Pump Module CBS Atomizers
M-PAC Color Change Module RB1000-WSC
The modular concept of M-PAC paint application equipment makes it easy to combine the various components Our Cartridge Bell System (CBS) is the optimal solution for saving paint, both for water borne and solvent borne
to build compact and light units for integration on the robot arms. This enables for the robots to use high paints. Color changing is done by changing the paint cartridge, resulting in near zero paint-loss for
acceleration and the application solution to have minimum material waste. The color change module can be dedicated color-cartridges. For efficient use of space and cost a flushable version is also available. Key features
mounted directly on a gear pump module for maximum paint savings and minimum color change time. This are: Pattern control for high transfer efficiency, and high flow capacity for high acceleration robots.
complete assembly is designed to be integrated in the robot with the shortest possible supply line to the
atomizer (typically less than 650 mm).

Compact CBS Unit Atomizers

Compact CBS Unit and C-CBS2 RB1000-EXT
The Compact CBS is an optimized solution for internal charge waterborne materials. This CBS unit is used to Our external charged bell is a highly efficient atomizer designed for waterborne paint. By utilizing the same air
prepare and change the paint cartridges in the CBS bell atomizer which is handled and controlled by the ABB paint motor as the RB1000 series, the rotation speed performance is up to max 80,000 rpm with a paint flow of
robot. It is a cost effective solution, prepared for 1 or 2 filling stations with flushable cartridges. Flushable 700cc/min in primer. The atomizer is designed with an air heater-free system and has an newly designed
cartridges are used when the cartridges are connected to a color change unit for changing the paint material in the electrodes, providing high transfer efficiency.
same cartridge. Color change waste in a flushable cartridge is slightly more than with dedicated cartridges (< 30 ml).

IRB 5320 Workpiece Positioner Atomizers

IRB 5320 Workpiece Positioner RB1000-CE
The IRB 5320 Workpiece Positioner is a manipulator that is integrated with a six-axis paint robot, simplifying The RB1000-CE has a small atomizer head with the o30-mm bell cup and the compact COPES ring. This allows
the painting process. It operates with either one or three axes. The three-axis version of the IRB 5320 is used to easy access to confined and narrow spaces such as automobile interiors while significantly increaseing painting
precisely position workpieces for painting. The turntables are controlled by the fully-integrated robot servo unit performance.
alternating as the loading/unloading station and as the place where the robot paints the workpieces. This
single-axis positioner is built, with precision and reliability, on the proven ABB robotics gear box and delivered
in several thousand units prior to this introduction.
58 A B B R O B O T I C S P R O D U C T R A N G E PA I N T I N G E Q U I P M E N T A B B R O B O T I C S P R O D U C T R A N G E A P P L I C AT I O N E Q U I P M E N T 59

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Painting equipment Application equipment

Atomizers Machine Tool Tending

ROBOBEL031-PC FlexLoader™ SC 6000
The 031-PC bell is easiest way for general industry customers to gain access to ABB’s bell atomizer technology. A leader in the development of automation solu­tions, ABB’s FlexLoader™ SC 6000 sets the standard in flexible
The circle spray pattern and variable pattern control of ROBOBEL031-PC bring a lot of benefits to users that machine tool tending. This robotic solution increases machine utilization by as much as 60%. The FlexLoader™
normally use spray gun. Since the 031-PC uses no high-voltage, not only both water-borne and solvent-borne SC 6000 is available in two variants, with IRB 2600 robot (20kg/1.65m reach) and with IRB 4600 robot
but also coating materials can be used. There are widely line-up bell cup and selectable for suitable size. (60kg/2.05m reach). The FlexLoader™ SC 6000 is a pre-engineered, well-tested and reliable automation
solution.

Application package
Paint Application Packages (PAP)
ABB’s standardized paint application packages are complete solution designed to have your system up and
running very quickly. They are pre-engineered and pre-connected to enable fast installation. They require less
field tuning and come documented with standardized interfaces. The packages are flexible. You can choose Machining
between gun or bell, select the number of colors, pump sizes, cable length, etc.
FlexWasher
2-in-1 process
Our FlexWasher technology combines high pressure water de-burring (HPWD) and parts washing into one
system. This system removes eyelash burrs and other foreign materials without removing parent material.
Application package
Robotic Agility
Simplified Robot Programming
Our FlexWashers take advantage of the robot’s agility to move the part around stationary HPWD tools or the
(SRP) The ABB Simplified Robot Programming solution combines modern motion tracking technology, with smart HPWD tool around the part in a fixture. The result is a uniform and unsurpassed cleanliness of parts with simple
software and a teaching handle (tracing device) which resembles a traditional spray gun. Recording mode is as well as complex geometries.
activated from the teaching tool and records paint commands along the motion path, visually guided by a line
laser to see where the trigger on points are located on the object. Speed, accuracy and fluidness of motion are Green technology
fully editable in RobView once the recording has stopped. Our FlexWasher technology is different because it does not use heated water to remove burrs and debris.
This results in significant lower energy consumption and operating costs. The patented closed loop water
filtration system with best-in-class low water consumption also reduces waste handling costs.

Feather duster
Feather duster Palletizing
Designed for the cleaning of car bodies preliminary to Painting, The FeatherDuster system advantageously PalletPack
replace purpose-built “tack off” machines with robotic technology that is incredibly flexible and built on well-
PalletPack is a package of pre-engineered products to make end-of-line and bag palletizing solutions more
established standards to achieve higher quality, efficiency and ease of use.
accessible and easier to use. The package includes robot, gripper and easy-to-use wizard on Flexpendant for
setting up different palletizing tasks. A PLC including safety is included for control of the complete line.

Packing
RacerPack
RacerPack is a robot function package for packing of flow wrapped products. Receiving flow wraps on a high
speed in feed conveyor, RacerPack distributes the products into an indexing belt from which the IRB 360 picks
up the products and pack them into boxes. The product is modular and can be ordered with full configuration
or modules depending on the need.
60 A B B R O B O T I C S P R O D U C T R A N G E A P P L I C AT I O N E Q U I P M E N T A B B R O B O T I C S P R O D U C T R A N G E A P P L I C AT I O N E Q U I P M E N T 61

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Application equipment
FlexArc™ standard arc welding cells

FlexArc cells deliver maximum performance while making optimum use of Cells based on C-type positioners
FlexArc C
available space. Robot IRB 1520ID, IRB 1600(ID), IRB 2600(ID), IRB 4600
Number of robots 1–2 (up to 3 on request)
All equipment is installed on the common platform which provides for easy relocation within the production facilities. Com- Positioners IRBP C-500, IRBP C-1000
plete cell is tested in production including welding test, therefore, customers obtains fully functioning solution without need Handling capacity Max 1000 kg
for additional on-site commissioning. FlexArc features the FlexPendant GUI, which not only provides operators with an over- Process equipment Fronius, SKS, ESAB, Kemppi
view of the status of the cell, but also important quality and production data. package

Welding torch Fronius, Dinse, Binzel, SKS

Safety equipment Complete system of safety features
– safety fencing, light curtains, laser scanner,
roll doors, safety locks, safety PLC

Cells based on A-type positioners Cells based on D-type positioners

FlexArc A FlexArc D
Robot IRB 1520ID, IRB 1600(ID), IRB 2600(ID), IRB 4600 Robot IRB 1520ID, IRB 1600(ID), IRB 2600(ID), IRB 4600
Number of robots 1-2 Number of robots 1–2 (up to 3 on request)
Positioners IRBP A-250, IRBP A-500, IRBP A-750 Positioners IRBP D-300, IRBP D-600
Handling capacity Max 750 kg Handling capacity Max 600 kg
Process equipment Fronius, SKS, ESAB, Kemppi Process equipment Fronius, SKS, ESAB, Kemppi
package package

Welding torch Fronius, Dinse, Binzel, SKS

Safety equipment Complete system of safety features
– safety fencing, light curtains, laser scanner,
roll doors, safety locks, safety PLC

Cells based on B-type positioners Cells based on K-type positioners

FlexArc B FlexArc K
Robot IRB 1520ID, IRB 1600(ID), IRB 2600(ID), IRB 4600 Robot IRB 1520ID, IRB 1600(ID), IRB 2600(ID), IRB 4600
Number of robots 1-2 Number of robots 1–2 (up to 4 on request)
Positioners IRBP B-250, IRBP B-500, IRBP B-750 Positioners IRBP K-300, IRBP K-600, IRBP K-1000
Handling capacity Max 750 kg Handling capacity Max 1000 kg
Process equipment Fronius, SKS, ESAB, Kemppi Process equipment Fronius, SKS, ESAB,
package package Kemppi

Welding torch Fronius, Dinse, Binzel, SKS Welding torch Fronius, Dinse, Binzel, SKS
Safety equipment Complete system of safety features Safety equipment Complete system of safety features
– safety fencing, light curtains, laser scanner, – safety fencing, light curtains, laser scanner,
roll doors, safety locks, safety PLC roll doors, safety locks, safety PLC
62 A B B R O B O T I C S P R O D U C T R A N G E A P P L I C AT I O N E Q U I P M E N T A B B R O B O T I C S P R O D U C T R A N G E S O F T W A R E P R O D U C T S : R O B OT W A R E 63

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Application equipment Software products
FlexArc™ standard arc welding cells RobotWare

Cells based on R-type positioners

To boost your productivity and decrease your total cost of owning and operating
FlexArc R
Robot IRB 1520ID, IRB 1600(ID), IRB 2600(ID), IRB 4600 a robot-based solution, ABB has developed a family of software products to
Number of robots 1–2 (up to 4 on request) support every stage of the robot life cycle.
Positioners IRBP R-300, IRBP R-600, IRBP R-1000
Handling capacity Max 1000 kg
RobotWare is a collection of robot software, which offers in its basic design – superior motion control and enables the quick
Process equipment Fronius, SKS, ESAB,
package Kemppi integration of additional hardware. For RobotWare there are a number of options and specific application software available.
They represent tools for robot users who need additional functionality, for example running multiple tasks, transfer informa-
Welding torch Fronius, Dinse, Binzel, SKS
tion from file to robot, commu­nicating with a PC and performing advanced motion tasks. For more information, please visit
Safety equipment Complete system of safety features
abb.com/robotics.
– safety fencing, light curtains, laser scanner,
roll doors, safety locks, safety PLC
RobotWare – Features
QuickMove™ and TrueMove™
Based on advanced dynamic modelling, the IRC5 optimizes the performance of the robot for the physically
shortest possible cycle time (QuickMove) and precise path accuracy (TrueMove). Together with a speed-
independent path, predictable and high-performance behavior is delivered automatically, with no tuning
Cells based on 2L-type positioners or fixed tables required by the programmer. What you program is what you get.
FlexArc 2L
Robot IRB 1520ID, IRB 1600(ID), IRB 2600(ID), IRB 4600
Number of robots 1–2 (up to 4 on request)
RobotWare – Options
Positioners IRBP R-300, IRBP R-600, IRBP R-1000
Communications
Handling capacity Max 1000 kg
Several optional RobotWare functions are available for communication to and from the robot such as:
Process equipment Fronius, SKS, ESAB,
– FTP Client – FlexPendant Interface – File and Serial Channel Handling
package Kemppi
– NFS Client – Field bus Command Interface – EtherNet/IP m/s
Welding torch Fronius, Dinse, Binzel, SKS – PC Interface – PROFINET SW, master/slave
(including Socket Messaging) and slave only
Safety equipment Complete system of safety features
– safety fencing, light curtains, laser scanner,
roll doors, safety locks, safety PLC
IRC5 Options
I/O Communication
ABB Robotics has expanded the I/O communication capabilities of IRC5 and the I/O system are based on a
compact modular design with big improvement in flexibility, easiness and reliability. The system consist of a base
unit serving as the minimum configuration. It is equipped with industrial network connectivity, 16 digital inputs,
Cells based on 2L-type positioners and 16 digital outputs.
FlexArc 2L
Robot IRB 1520ID, IRB 1600(ID), IRB 2600(ID), IRB 4600
Number of robots 1–2 (up to 43on request)
RobotWare – Options
Positioners 2 IRBP L
AbsAcc
Handling capacity Max 300 kg
Absolute Accuracy (AbsAcc) is a calibration concept which ensures a TCP absolute accuracy of better than ±1mm
Process equipment Fronius, SKS, ESAB, in the entire working range with some limitation for “bending backwards” robots. The user is supplied with
package Kemppi robot calibration data (compensation parameters saved on the manipulator SMB) and a certificate that shows
the performance (“birth certificate”). The difference between an ideal robot and a real robot can typically be up
Welding torch Fronius, Dinse, Binzel, SKS to 10mm, resulting from mechanical tolerances and deflection in the robot structure. The Absolute Accuracy
Safety equipment Complete system of safety features option is integrated in the controller algorithms for compensation of this difference, and does not require
– safety fencing, light curtains, laser scanner, external position recalculation.
roll doors, safety locks, safety PLC
64 A B B R O B O T I C S P R O D U C T R A N G E S O F T W A R E P R O D U C T S : R O B OT W A R E A B B R O B O T I C S P R O D U C T R A N G E S O F T W A R E P R O D U C T S : R O B OT W A R E 65

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Software products
RobotWare

RobotWare – Options RobotWare – Options

SoftMove Conveyor Tracking
SoftMove is a cartesian soft servo option that allows the robot to be compliant or floating to adjust to external Conveyor Tracking (also called line tracking) is the function which makes the robot follow a work object on a
forces or variations in work objects. SoftMove can lower the stiffness of the robot in a pre-defined cartesian moving conveyor. While tracking the conveyor, the programmed TCP speed, relative to the work object, will be
direction (in relation to either the tool or the work object) while keeping the original behavior in the other maintained even when the conveyor speed is changing slowly.
directions. The basic behavior of the softness is mainly controlled by stiffness and damping parameters. With
SoftMove, the robot is compliant in one direction only which facilitates high accuracy and reliability. The option
reduces robot programming time and enables effective interaction between robot and machine, which reduces
cycle time.

RobotWare – Options RobotWare – Options

SafeMove2 Independent Axis
SafeMove2 is the latest generation of ABB´s safety certified robot monitoring solution. It delivers greater The Independent Axis option is used to make an external axis (linear or rotating) run independently of the other axes in the robot system.
flexibility, space savings and cutting edge commissioning tools for greater productivity at a lower total
investment cost. All this, combined with unsurpassed safety, enables closer collaboration between robots and Path Recovery
factory workers. Like its predecessor, SafeMove2 includes a host of cutting-edge safety functions, including Path Recovery is used to store the current movement path, perform some robot movements and then restore the interrupted path. This is useful
safe speed limits, safe standstill monitoring, safe axis ranges and position and orientation supervision. when an error or interrupt occurs during the path movement. An error handler or interrupt routine can perform a task and then recreate the path.

Path Offset
Path Offset (path corrections) changes the robot path according to the input from a sensor. The robot can thus follow/track a contour, such as an
edge or a weld. The path corrections will take effect immediately when receiving data from the sensor.

Multitasking
The Multitasking option gives the possibility of executing up to 20 programs (tasks) in parallel, including the main program. Multitasking can be
used to control peripheral equipment or other processes concurrently with robot motion.
RobotWare – Options
MultiMove™ Continuous Application Platform
Continuous Application Platform (CAP) is a software platform for time critical application, where a continuous process, for example arc welding,
A MultiMove system is a system where a common controller controls up to four robots, each equipped with must be synchronized with the movement of the robot.
its own drive module. MultiMove system exists in two different modes – Independent and Coordinated. With
MultiMove Independent, the robots run independently of each other, i.e. controlled by separate RAPID tasks. Discrete Application Platform
It is also possible to run positioners independently (controlled by separate RAPID tasks). Discrete Application Platform (DAP) is a software platform for time critical application, where certain actions shall be performed at specific robot
positions. Target users are advanced application software engineers and system integrators
The option MultiMove – Coordinated makes a robot system a MultiMove system with coordinated robots
func-tionality. A MultiMove system is a system where a common controller controls up to four robots, each Sensor Interface
equipped with its own drive module. MultiMove exists in two different modes – Independent and Coordinated. The Sensor Interface option can be used to integrate sensor equipment for adaptive control, like path correction or process tuning. For communication
With the MultiMove Coordinated option, a MultiMove system is able to work together on a common work piece between the sensor and the robot controller two different communication links are available: serial link (RS 232) and Ethernet.
and coordinated in a common workobject. MultiMove Coordinated also includes all MultiMove Independent
functionality. Externally Guided Motion
Externally Guided Motion (EGM) is a fast low level interface to the robot controller’s path planning. It can be used to change the robot path with
high responsiveness based on input from external devices. The function is designed for advanced users.
66 A B B R O B O T I C S P R O D U C T R A N G E A P P L I C AT I O N S O F T W A R E A B B R O B O T I C S P R O D U C T R A N G E A P P L I C AT I O N S O F T W A R E 67

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Application software

ABB offers a full range of easy-to-use software tools to help you to improve your Dispensing

process, optimize your production, increase productivity, reduce risks and RobotWare Dispense
RobotWare-Dispense can be used for different types of dispensing processes. It is a software option typically
maximize the return of investment of your robot systems. used for gluing, sealing, spraying and other similar processes, but can also be useful in a wide spectrum of other
applications.

Arc Welding Machining

RobotWare Arc RobotWare Force Control
RobotWare Arc comprises a large number of dedicated arc welding functions. It is a simple yet powerful Enables easy teaching and automatic path generation of complex part surfaces and edges for machining
program since both the positioning of the robot and the process control and monitoring are handled in one processes like polishing, deburring, grinding. Forces are also controlled during the processing instead of
instruction. the conventional position control of the robot which makes it more sensitive and increases the quality of the
finished parts. Suitable function packages are available for various machining robots of ABB.

Assembly Machine Tending

RobotWare Force Control RobotWare Machine Tending
RobotWare Force Control will greatly facilitate the use of robots for tasks that needs “touch sensing”, like An integrated set of software tools that uses ABB’s extensive experience in machine tending to reduce
assembly, fixturing, product testing etc. The option is based on the force control concept, i.e. a robot control operational expendi­ture and increase productivity through easy and flexible pr ogramming, straightforward
strategy where the robot movements are adapted to the feedback from a force sensor. Thus the robot can configuration and trouble free operation of ABB robots.
automatically search for the correct location, and assemble parts using intelligent force/torque motion without
the risk for jamming or part damage. RobotWare Machine Tending is a flexible controller software for deployment and operation of ABB robots. It
provides configurable and powerful tools, including an intuitive graphical user interface, that facilitates
trouble-free and safe operation for everyone.

Cutting Picking and Packing

RobotWare Cutting PickMaster 3
Modern ABB robots are used for high precision laser cutting. This is possible through a combination of ABB PickMaster is the tool for guiding robots in the packaging process. The PC based software product uses
robot features and advanced cutting software products, RobotStudio Cutting PowerPac and RobotWare comprehensive graphical interfaces to configure powerful applications where up to eight robots may work in a
Cutting, developed specifically for robotic laser cutting. Using robots for laser cutting offers substantial cost team along conveying belts. PickMaster 3 includes advanced vision technique and tightly integrated conveyor
benefits compared to using laser cutting machines. Robotic laser cutting reduces capital investment by up to tracking capability. The integrated vision system is advanced, however PickMaster 3 is also open to
35 percent* and uses less floor space. communicate with any external sensor. (line scanners, color vision, 3D, etc.).

*An ABB robot based standard function package compared to a dedicated cutting machine.
68 A B B R O B O T I C S P R O D U C T R A N G E A P P L I C AT I O N S O F T W A R E A B B R O B O T I C S P R O D U C T R A N G E S O F T W A R E P R O D U C T S : R O B OT S T U D I O 69

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Application software Software products
RobotStudio®

Press Automation Computer-based programming is the best way to maximize return on investment
RobotWare StampApp
for robotic systems, resulting in lower costs, faster time to market and superior
RobotWare StampApp is the core value of StampPack, a Stamping Function Package, to facilitate the
automation of different variety of Stamping cells. StampApp provides a friendly environment to integrate, end products. RobotStudio allows programming to be done on a computer
program and operate robotic stamping cells. Its configuration tool brings an unprecedented flexibility for
stamping processes. without committing to construction or disturbing existing production.
RobotWare StampApp includes:
• Wizard to facilitate robot programming
• HMI to easily interact with the robot
• Basic pre-engineered interphase to connect robot with cell devices.
• Configurator to edit (if required) production processes.

RobView RobotStudio
RobView RobotStudio
With RobView 5 you can manage your paint installation, whether it is one or many robots, visualize the complete The computer-based system design in RobotStudio ensures you do it right the first time, with the ability to
paint process, and operate and supervise your paint robot cell. A basic version of RobView 5 is bundled with all verify tooling, cycle times, work envelopes and product throughput before any construction begins in the real
IRC5P paint robots, free of charge*. It is an affordable graphical user interface for low budget installations. world.
However, it is scalable and expandable with plug-in options for large and advanced installations.
Achieving perfectly optimized solutions is made possible because you can quickly and easily try multiple
configurations on your PC. You can be certain your system will work properly in the real world after seeing it
work in the virtual world. The end result is greatly reduced risk.

Spot Welding RobotStudio – PowerPacs

RobotWare Spot RobotStudio ArcWelding PowerPac
Dedicated software that simplifies the Spot Welding application. Advanced motion control for an electrical ArcWelding PowerPac is an add-in to RobotStudio that makes it fast and easy to program arc-welding
servo gun are built in features. RobotWare Spot is designed to be a general and flexible software platform applica­tions. It includes VirtualArc, an expert system that makes it possible to determine the process
offering both standard configurations as well as giving possibility to create customized solutions. All with the parameters necessary to achieve a particular welding result. Use of ArcWelding PowerPac makes it easy to make
target to give easy to use function packages for different types of spot welding systems. sure that the optimum tool angles are always used, resulting in higher quality welds and shorter cycle-times.
70 A B B R O B O T I C S P R O D U C T R A N G E S O F T W A R E P R O D U C T S : R O B OT S T U D I O A B B R O B O T I C S P R O D U C T R A N G E S O F T W A R E P R O D U C T S : R O B OT S T U D I O 71

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Software products
RobotStudio®

RobotStudio – PowerPacs RobotStudio – PowerPacs

RobotStudio Painting PowerPac RobotStudio Cutting PowerPac

The Painting PowerPac integrates paint programming knowledge and paint process tools into RobotStudio. RobotStudio Cutting PowerPac is an offline programming tool that allows operators to create,
It will speed up your programming and simulation of painting robots and painting equipment, and is a faster modify and verify cutting programs in an offline 3D simulation instead of on the factory floor.
and more intuitive way to create paint programs. Paint strokes are easy to create and edit. Instructions for paint RobotStudio Cutting PowerPac is seamlessly integrated with RobotWare Cutting.
events are automatically added to your program and the event trigger axis automatically selected.
Robot positions for the acceleration and deceleration distances are calculated automatically.
Paint process performance parameters can be predicted off-line.

RobotStudio – PowerPacs RobotStudio – PowerPacs

RobotStudio Machine Tending RobotStudio Palletizing PowerPac
PowerPac RobotStudio Machine Tending PowerPac – an add-on for RobotStudio, ABB’s powerful PC-based RobotStudio Palletizing PowerPac makes programming robot palletizing systems easier than ever before.
programming tool – provides a platform for quick, easy creation and editing of machine tending robot cells in a As no programming skills are required, RobotStudio Palletizing PowerPac software radically reduces
3D virtual environment. RobotStudio Machine Tending PowerPac is seamlessly integrated with RobotWare programming times and creates fully tested simulations, and real robot system programs, in minutes.
Machine Tending.

RobotStudio – PowerPacs RobotStudio – PowerPacs

RobotStudio Machining PowerPac RobotStudio Picking PowerPac
Machining PowerPac r​ educes programming complexity by 50% and optimizes machining tool path to improve Picking PowerPac is an offline tool that simulates PickMaster 3 in picking applications. The PowerPac offers
product quality.​The PowerPac guides the users in creating accurate targets and paths from surfaces and edges ease of use configuration of a picking application which can be simulated and fully optimized before being
on an imported CAD model while having control of related process parameters in the simulation. In addition the downloaded into PickMaster 3 for real production.
PowerPac provides the possiblity to convert CNC-Code to RAPID and customize conversion to match different
machine setups. RobotStudio MachiningPowerPac not only supports the traditional position controlled processes
but also supports force controlled processes and is seamlessly integrated with Robotware Machining FC.
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Specifications subject to change without notice.