Document 28
Document 28
1. Functional Testing
a. Visual Inspection
b. Continuity Testing
Explanation: This test checks if there is a complete electrical path
(connection) between two points in the circuit. A multimeter or
continuity tester is typically used.
Purpose: To verify that wires, traces, or connectors are properly
connected and not broken.
c. Component Testing
Steps:
o Identify symptoms of the malfunction, such as no power,
incorrect output, or erratic behavior.
o Review the circuit's schematic and user manual to understand its
design and intended function.
Tools: Circuit diagram, user manual, and knowledge of the system.
2. Visual Inspection
Steps:
o Examine the circuit for visible issues like damaged components,
burned areas, loose connections, or improper soldering.
Tools: Magnifying glass, inspection light, and in some cases, a
microscope for small circuits.
Steps:
o Verify if the circuit is receiving proper power supply.
o Ensure safe working conditions by checking for short circuits or
exposed wires.
Tools: Multimeter (to measure voltage), power supply tester.
Steps:
o Check for broken connections or faulty wires by testing for
continuity between key points in the circuit.
Tools: Multimeter (continuity mode).
5. Signal Testing
Steps:
o Measure signals at critical points in the circuit to identify
abnormalities in voltage, frequency, or waveform.
o Compare measurements to the expected values from the circuit
design.
Tools: Oscilloscope (for waveforms), signal generator (if needed to
provide input signals), logic analyzer (for digital circuits).
6. Component Testing
Steps:
o Isolate and test individual components like resistors, capacitors,
diodes, transistors, or ICs to verify their functionality.
Tools: Multimeter, LCR meter (for inductors and capacitors), transistor
tester, component analyzer.
Steps:
o Replace or repair defective components based on test results.
o Ensure proper soldering and secure connections during
replacement.
Tools: Soldering iron, desoldering pump, tweezers.
9. Document Findings
Steps:
o Record the problem, actions taken, and results to maintain a
troubleshooting log for future reference.
Tools: Computer, notebook, or troubleshooting software.
You are working on a robotics project and notice that the system is not
responding as expected. The motor is not turning on, even though the circuit
appears to be complete. a. What initial tests would you conduct to diagnose
the issue? b. After performing the tests, the issue is identified as a faulty
motor driver. What troubleshooting steps would you take to replace or repair
the faulty component?
1. Visual Inspection:
a. Check for physical damage to the motor, motor driver, or
connections (e.g., loose wires, burnt components).
2. Power Supply Check:
a. Verify that the motor driver is receiving the correct voltage and
current.
b. Tool: Multimeter (to measure voltage at the input of the motor
driver).
3. Signal Testing:
a. Ensure that the control signals (e.g., PWM, direction signals) from
the microcontroller or control board are reaching the motor
driver.
b. Tool: Oscilloscope or logic analyzer (to check the presence and
integrity of signals).
4. Continuity Testing:
a. Check the connections between the motor driver, the motor, and
the power source for breaks.
b. Tool: Multimeter (continuity mode).
5. Component Testing:
a. Test the motor directly by bypassing the motor driver and
connecting it to a power source to verify it works.
b. Tool: DC power supply.