Skript Des Versuches - Chitosan-Folien v1.0 Petra 15.11.22
Skript Des Versuches - Chitosan-Folien v1.0 Petra 15.11.22
The practical trainings “Biopolymer films from marine resources” consists of two experiments, each
of which is to be conducted in a different session and in the marked order. The first part concerns
the production of chitosan films and the second part the mechanical testing of the films.
Shall you have any doubts, please do not hesitate to contact the instructors.
Please be advised that BEFORE you are allowed to conduct any activity in the laboratory, ALL the
following prerequisites MUST be covered:
• Taking the general safety briefing and being in possess of a lab coat
• Reading and understanding the information in this printout
• Submitting the answers to the preliminary questions latest one day before the practical
Additional remarks:
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Index of Contents
Introduction............................................................................................................................................. 3
Chitin ....................................................................................................................................................... 3
Chemical structure .............................................................................................................................. 3
Sources ................................................................................................................................................ 3
Possible uses of the raw material........................................................................................................ 4
Production ........................................................................................................................................... 5
Chitosan................................................................................................................................................... 6
Chemical structure and properties...................................................................................................... 6
Production ........................................................................................................................................... 6
Uses ..................................................................................................................................................... 7
Chitosan films .......................................................................................................................................... 7
Overall aim of the laboratory practical training ...................................................................................... 8
Part A. Production of chitosan films........................................................................................................ 9
3.1. Lessons to be learned .............................................................................................................. 9
3.2. Objectives ................................................................................................................................ 9
3.3. Chemicals................................................................................................................................. 9
3.4. Material ................................................................................................................................. 10
3.5. Procedure .............................................................................................................................. 10
Operating Directive ........................................................................................................................... 12
Part B. Chitosan film testing & Own application ................................................................................... 14
1. Lessons to be learned .............................................................Fehler! Textmarke nicht definiert.
2. Objectives ...............................................................................Fehler! Textmarke nicht definiert.
3. Procedure ...............................................................................Fehler! Textmarke nicht definiert.
4. Own application .....................................................................Fehler! Textmarke nicht definiert.
Operating Directive ............................................................................................................................... 17
Annex 1. Preparation Questions ........................................................................................................... 18
Annex 2. Report Guidelines ................................................................................................................... 18
Annex 3. Sources ................................................................................................................................... 20
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Introduction
Chitin
Chitin is a linear polymer and the second most abundant natural biopolymer on Earth after cellulose.
It is elastic and flexible, and its structure is highly similar to that of cellulose. Chitin occurs both in plants
and animals, for instance, in fungi and in arthropods e.g. insects and crustaceans. In nature, chitin is
particularly relevant in terms of structural and defensive properties as it shapes and stabilizes
exoskeletons, protects soft parts against mechanical forces, and shelters body liquids. In fact, the name
“Chitin” comes from the Greek word chiton meaning “a coat of nail.” The industrial uses of chitin
include cosmetics, textiles, water treatment and biomedicine.
Chemical structure
a) Chitin b) Cellulose
The n after the square brackets indicates that the polymer has an n-sections chain-length;
numbers 1 and 4 stand for the position of the bond between the two monomers.
Sources
In fungi, chitin appears in the cell walls as the principal major fibrillar polymer. Chitin amounts for up
to 45% of lower fungi like oomycetes, yeasts and molds (Fig. 2a). There is also a reasonable amount of
chitin in certain higher fungi such as Basidiomycota (Fig. 2b) and Boletus edulis (also known as penny
bun or porcino).
1
Monomers are the structural basic unit of the respective polymer.
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a) Spinellus fusiger growing on a b) Amanita pantherina,
Mycena haematopus mushroom from the Basidiomycota
Large amounts of chitin are also present in the exoskeleton of crustaceans and in insects. Animals of
the Class Crustacea, whose exoskeleton may consist of up to 40% chitin, include crabs, lobsters,
crayfish, krill, woodlice, barnacles, and shrimps (Fig. 3a). The wings of many insects are also partly or
fully built up of chitin, such as the hindwings of the maybuck in Figure 3b.
Dried crustacean shells are sold for animal-feed supplement, bait and fertilizer. Yet, the crustacean
shells may yield a larger potential due the harbored chemicals: protein (20–40%), calcium carbonate
(20–50%), and chitin (15–40%).
Protein from shells is good for animal feeds as it may contain, as in the case of Penaeus shrimp shells,
all the essential amino acids and a nutritional value comparable to that of soya-bean meal.
Calcium carbonate is widely used in the pharmaceutical, agricultural, construction and paper
industries. The current geological sources contain, however, heavy metals that may be toxic and are
difficult to remove. A heavy-metal-free source of calcium carbonate is shrimp chalk. The market price
(2015) of ground calcium carbonate was about 60 USD/ton for coarse particles (used in construction,
pigments, fillers and soil treatment) and up to 14,000 USD/ton for ultrafine particles (used to improve
the properties of rubber and plastics). 2
2
Nature 524, 155–157 (13 August 2015); doi:10.1038/524155a
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Chitin. Nitrogen-containing compounds are widely used for the fixation of carbon dioxide (CO2) and in
the pharmaceutical, cosmetic and textile industries. Ethanolamine (ETA) is used in power plants for
carbon dioxide sequestration and in skin-friendly soaps, household cleansers and surfactants. With
carbon, nitrogen and oxygen already bound in chitin, and requiring only one step to produce ETA;
chitin might be more suitable to producing ETA than the current energy intensive process.
Production
The unit operations 3 involved in the processing of chitin are listed below. Pretreatment of the raw
material, here grinding.
In a nutshell
Due to the required corrosive and hazardous solvents and the intensive use of water, high quality chitin
cost around 200 USD/kg.
Anyhow, the widespread use of chitin is prevented by two reasons. First, chitin has a very low solubility
in water, bases, acids and most organic solvents. Second, the handful of substances that do dissolve
chitin are toxic. Thus, applications of chitin are very limited. A much more interesting substance that
derives from chitin is chitosan.
3
A unit operation is a basic step in a process e.g. grinding, homogenization, pasteurization, and packaging
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Chitosan
Chitosan is the simplest and least expensive derivative of chitin. It occurs in some fungi, but its content
is much less than that of chitin. Chitosan is industrially obtained by treating chitin or its wastes. The
quality and properties of chitosan such as purity, viscosity, molecular weight and de-acetylation degree
depend on factors such as concentration of the alkali used in the production process, treatment time,
chitin-to-alkali ratio, temperature, type of chitin source and particle size. Chitosan is commercially
available as flakes, powder and processed products like beads and films. It has antibacterial, antifungal
and antiviral properties.
The n after the square brackets indicates that the polymer has an n-sections chain-length; numbers 1
and 4 stand for the position of the bond between the two monomers.
In fact, the main difference between chitin and chitosan from a process engineering point of view is
their degree of de-acetylation. That, in turn, strongly affects their solubility, as well as the extent of
swelling in water and of biodegradation. There exist several types of chitosans with different degrees
of deacetylation as well as different degrees of polymerization.
Chitosan has a high solubility (at pH values < 6) in aqueous solutions of organic and some inorganic
acids. It has high water-retention capacity, good miscibility, high adhesiveness, chelating and sorption
properties, controlled biodegradability, and is non-toxic.
Production
The main production process of chitosan is the de-acetylation of chitin with a high concentrated alkali,
e.g. sodium hydroxide (NaOH, 45%) at elevated temperatures (~ 100°C). In this process, chitin and the
concentrated alkali react to chitosan and acetate. The reaction proceeds rapidly at the beginning, i.e.
after one hour the product is 68% de-acetylated, and afterwards it slows down, i.e. after 5 hours the
product is 78% de-acetylated.
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In a nutshell
100°C
NaOH conc. �⎯⎯⎯� De-acetylation
After 1 hr.: 68 % de-acetylated
After 5 hr.: 78 % de-acetylated
Another way to obtain chitosan is by reacting chitin with a concentrated acid to produce chitosan and
acetic acid.
If the de-acetylation process is to be used, the unit operations involved are listed below. Please note
that the order in which they are to be performed is not random!
Uses
Chitosan has a wide range of applications. Due its sorptive properties, chitosan is used as filtration
material, flocculant and coagulant agent to remove metal ions in water treatment. In medical
applications, chitosan is found in bandages, sponges, membranes, contact lenses, artificial skin and in
dental inhibition agents because of its antibacterial, antifungal and antiviral properties. Chitosan is also
used in cosmetic products such as make-up powder, nail polish, moisturizers, creams and toothpastes.
Other applications of chitosan include enzyme immobilization, protein separation and cell-recovery in
biotechnology. Chitosan is also used for seed coatings, and for fertilizer and agrochemical release in
agriculture; and as preservative and color stabilizer in the food industry. Chitosan is also embedded in
textiles such as surgical threads, fibers and membranes.
Chitosan films
Chitosan films are biological degradable, biocompatible, non-toxic, permeable-to-oxygen, and have
high strength, flexibility and water absorbance.
Plasticizing agents may be added in small amounts to facilitate the film forming. Such agents are low
molecular weight compounds (e.g. glycerol, urea) that act upon the hydrogen bonds between polymer
chains and modify the degree of chain ordering. Pure films with high strength result from the tight
packing of the chains during the film building.
The properties of chitosan films may also be tailored by changing the crosslinking of chitosan in films.
For instance, adding bioactive components enhance the medical properties and make films degradable
by human enzymes, but the mechanical properties would in turn be lowered. Chitosan films with
bioactive components can be applied directly on the skin for treating wounds and burns.
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Overall aim of the laboratory practical training
Starting with chitosan powder, extracted from biological sources and a monomer for this practical
training’s purposes, 5 different biopolymer films are to be produced varying in 2 factors:
After producing the 5 different biopolymer films, their properties are to be contrasted.
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Biopolymer films from marine resources
3.2. Objectives
Producing chitosan films with and without plasticizing agents and contrasting their properties.
3.3. Chemicals
In a nutshell
a) Chitosan [(C6H11NO4)n, powder]
b) Acetic acid (CH3COOH, 2M) Acetic acid: Solvent
c) Glycerin (C3H8O3, technical grade) Glycerin: Plasticizing agent
Safety is a top priority when working with chemicals! The chemical hazards in this laboratory training
are: corrosive to metals (H290), skin irritation (H315) and serious eye irritation (H319). The codes of
the precautionary measurements are listed in Table 1 and explained in the Operating Directive T-001-
E-PBRc (pages 13 and 14). Please become familiar with such measurements!
Table 1. GHS of the chemicals in the laboratory training “Production of chitosan films”
Globally Harmonized System of Classification,
Substance
Labelling and Packaging of Chemicals (GHS)
CAS Hazard
Name Precautionary statements Pictograms
Number statements
Chitosan 9012-76-4 None None None
H290, H315, P280, P302+P352,
Acetic acid (2M) 64-19-7
H319 P305+P351+P338
Glycerin 56-81-5 None None None
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3.4. Material
Glassware Apparatus
• 2x Beaker, 50 mL • 1x Balance (Scales)
• 1x Beaker, 150 or 250 mL • 1x Heating plate, with
• 1x Graduated pipette, 10 mL - Magnetic stirring bar, and
• 3x Petry dishes - Temperature sensor
• 1x Stirring rod
• 1x Water bath
Miscellaneous
3.5. Procedure
Temperature
1. Set up your apparatus according to figure 6!
sensor
2. Start heating the water bath by adjusting the
temperature sensor to 45°C. a)
3. Pour 10 mL of acetic acid (2M) in a 50 mL beaker.
4. Add a magnetic stirrer and heat to 35°C.
5. Add chitosan powder and, if provided, glycerin and/or
vegetable oil according to the recipes given in table 2!
Stir vigorously!
b)
Table 2. Educts (i.e. reactants and ingredients) of the five chitosan films to be produced
Experiment Chitosan Vinegar (Acetic Acid) Glycerin Vegetable oil
1 0.2 g 10 ml - -
2 0.4 g 10 ml - -
3 0.2 g 10 ml 2 drops -
4 0.2 g 10 ml - 1 drop
5 0.2 g 10 ml 2 drops 1 drop
Note: The powder shall not stick neither on the beaker nor on the temperature sensor.
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6. As soon as the powder dissolves, lower the stirring to a gentle rate.
7. Stir the mixture until a viscous emulsion is formed (Fig. 7).
8. Pour the viscous solution onto the lid of a Petri dish.
9. Fill in the respective part of Table 3 "Properties of the wet films".
Solids content
Bubble presence
Resistance to flow
Key:
Thickness: Very thin – Thin –thick – Very thick Bubble presence: None – A few – Some – A lot
Solids content: None – A few – Some – A lot Resistance to flow: Low – Middle – High
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Number: T-001-E-PBRc
Operating Directive
Page 1 of 2
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Faculty Life Sciences Working place/ Field of activity: Laboratory 10 02 013
Procedure of the Experiment
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Number: T-001-E-PBRc
Operating Directive
Page 2 of 2
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Faculty Life Sciences Working place/ Field of activity: Laboratory 10 02 013
Procedure of the Experiment
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Part B. Chitosan film testing
Before you start the testing of the mechanical properties of the films, first of all, describe their
appearance and enter the attributes in the following table! Make photos of the dry films!
Surface
Defects
Key:
Color: Transparent – Almost transparent – Yellow Surface: Straight – Slightly bent – Bent
Defects (choose all relevant): Cracks, Orange peel, Trapped bubbles
1. Remove the dry film from the Petri dish’s lid. Test 1dry
Test 2dry
2. With a pair of scissors cut the dry film in 4 parts, as the dotted
lines in Figure 12 show. Test 1 moisty
Test 2 moisty
Tearing means breaking apart by force without using cutting tools. Even resistant-to-tearing
materials may be easy to tear when compromised, for instance by a small crack, cut or tear.
Elasticity is the ability to resist distortion under load and return to the original shape and size. If a
solid material returns to its initial shape and size upon removal of the load, it is elastic. On the
other hand, if the material fails to do so and remains deformed, it is plastic.
Please note that the content of acetic acid in the produced films is negligible, as it evaporated.
The only components in your film are, thus, chitosan, vegetable oil, glycerin and food colorant
(optional), all of which are completely safe. So, no gloves are needed for handling the films.
For each film that you are testing proceed as follows. The order is important.
Dry films
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Test 1a. Tearing resistance (dry film)
3. Take Part 1a of the film (Fig. 9) and try tearing it apart using your fingers or a tweezer.
Assign the tearing resistance on a scale between 0 and 10 (where 0 means worst and 10 best)
4. Proceed like in 3.
Assign the elasticity on a scale between 0 and 10 (where 0 means worst and 10 best)
Moist films
6. When the water starts boiling, hold a piece of film (Fig. 9) with the wooden clamp over the
water vapor for 5 seconds. It should get moist.
7. Let the film cool down to room temperature trying to avoid the evaporation of the tiny water
bubbles that were formed on the piece of film.
Consider: What changed in terms of tearing resistance compared to the dry film (Test 1a)?
9. Proceed like in 3.
Consider: What changed in terms of elasticity compared to the dry film (Test 2a)?
Test 3. Waterproofness
10. At the end, drip a few drops of water directly onto the remains of one of the dry films tested
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Tearing resistance (1-10)
Elasticity (1-10)
Moist Film 1 2 3 4 5
Tearing resistance (1-10)
Elasticity (1-10)
Waterproofness 1 2 3 4 5
Waterproofness (yes/no)
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Number: T-001-E-BR_LtG
Operating Directive
Page 1 of 1
acc. to GefStoffV
Faculty Life Sciences Working place/ Field of activity: Lab 10 02 013
Procedure of the Experiments
• Experiments are not suitable for children & shall not be conducted in their presence
• Reading the present document and passing a test are required to do the
experiment
• Perform the experiment according to the instructions.
• Proceed in a proper, orderly way.
• Kettle, pot, and water bath shall neither be touched nor be transported while hot.
• Use suitable protective gloves to handle hot glassware.
• Use the wooden clamp to fix glassware and to expose the films to water vapor.
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Annex 1.
Preparation Questions
Questions to be ansered
1. What is the second most abundant natural biopolymer on Earth after cellulose?
2. The name comes from the Greek word chiton meaning “a coat of nail.”
3. Name two applications of chitosan!
4. Which properties of chitosan are important for water treatment applications?
5. In which products can chitosan be found? Give examples.
6. What is the main difference between chitin and chitosan?
7. What is the main raw material source for producing chitin and chitosan?
8. What are Plasticizing agents?
9. What are Plasticizing agents used for?
10. Why are bioactive components added to chitosan films?
11. In the production of chitosan films (Experiment C), ACETIC ACID (CH3COOH, 2M) is used as
.
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Annex 2. Report Guidelines
12.Based on the information in the previous two points, identify cause-effect relationships between:
• The properties of the wet films depending on the recipe, and
• The properties of the dry films depending on the recipe (max. 1 page)
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Annex 3. Sources
Journal
Yan, N. and Chen, X. (2015). Sustainability: Don't waste seafood waste. Nature 524 (7564) p. 155-157.
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