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Lab

The document outlines a lab focused on soldering tools, methods, and skills, aimed at teaching students proper soldering techniques for electronic connections. It covers the theory of soldering, types of soldering, necessary tools, the soldering process, safety guidelines, and includes a practical experiment with post-lab questions. The learning outcomes emphasize the development of hands-on soldering skills and effective use of tools.

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huzefagk0909
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39 views

Lab

The document outlines a lab focused on soldering tools, methods, and skills, aimed at teaching students proper soldering techniques for electronic connections. It covers the theory of soldering, types of soldering, necessary tools, the soldering process, safety guidelines, and includes a practical experiment with post-lab questions. The learning outcomes emphasize the development of hands-on soldering skills and effective use of tools.

Uploaded by

huzefagk0909
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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HUZAIFA

EE241010
DHA SUFFA UNIVERSITY Dept. of Electrical Engineering
Electrical Workshop Practice EE-1012| LAB

Lab #4:

Soldering Tools, Methods, and Skills

Objective:

To understand the proper use of soldering tools, learn soldering techniques, and develop basic
soldering skills for electronic and electrical connections.

Theory:

1. Introduction to Soldering:
o Soldering is the process of joining two or more electronic or
electrical components by melting solder around the connection.
o It creates a strong, conductive, and permanent bond.
2. Types of Soldering:
o Soft Soldering: Low-temperature soldering (under 400°C),
commonly used in electronics.
o Hard Soldering: Requires high temperatures, used for
stronger joints (e.g., brazing).
o Surface Mount Soldering: For surface-mounted devices (SMDs).
3. Soldering Tools and Equipment:
o Soldering Iron: Used to heat solder and the components to be joined. Available
in different power ratings (15W, 30W, etc.).

o Solder Wire: Alloy (Tin and Lead or Lead-free


alternatives) used to create the joint.
o Soldering Station: Provides adjustable temperature control for precise soldering.
o Flux: Chemical agent that cleans the surface and improves the flow of solder.
o Desoldering Pump (Suction Tool): Removes excess solder. (SUCTION in fig)
o Sponge: Used to clean the soldering iron tip during operation.
o Helping Hands: Holds the components securely in place.

4. Soldering Process:
o Step 1: Clean the surfaces of components and ensure proper alignment.
o Step 2: Heat the soldering iron to the required temperature.
o Step 3: Apply flux to the connection area to remove oxidation and ensure good
solder flow.
o Step 4: Heat the components with the soldering iron and
apply solder wire until it flows evenly around the joint.
o Step 5: Remove the soldering iron and allow the solder to
cool naturally.
o Step 6: Inspect the joint for proper bonding and remove
excess solder if necessary.
5. Safety Guidelines for Soldering:
o Always wear safety goggles and avoid touching the hot
soldering iron tip.
o Work in a well-ventilated area to avoid inhaling fumes.
o Use heat-resistant mats to protect surfaces.

Experiment:

1. Materials Required:
o Soldering iron, solder wire, flux, desoldering pump, electronic components (e.g.,
resistors, capacitors), a printed circuit board (PCB), and heat-resistant mat.
2. Procedure:
o Part 1: Practice soldering on a blank PCB:
 Insert a resistor or capacitor into the PCB.
 Solder its leads using the soldering iron
and solder wire.
 Inspect the joint to ensure it is shiny and
smooth.
 Part 2 add wire in PCB
board.

o Part 3: Desoldering practice:


 Use a desoldering pump to remove solder
from an existing connection.
 Resolder the joint after removing excess
solder.

Post-Lab Questions:

1. What is the purpose of flux in soldering?


2. List three safety precautions you followed during the lab.
3. Describe the steps to make a clean and reliable solder joint.
4. How would you fix a cold solder joint?
5. Identify the type of solder used in the experiment and explain its composition.

Learning Outcomes:

1. Develop hands-on soldering skills to create durable and conductive joints.


2. Learn to identify and use soldering tools effectively.
3. Understand soldering techniques for different applications.
4. Practice troubleshooting and fixing soldering errors

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