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Day 1-Session 2- Automation and robotics

The document outlines the AICTE Training and Learning (ATAL) Academy's online Faculty Development Programme focused on 'Design for Manufacturing & Advanced Automation for Industry 4.0.' It covers various aspects of automation and robotics, including integration strategies, the role of collaborative robots, the impact of artificial intelligence, and future trends in manufacturing. The document emphasizes the importance of automation in enhancing production efficiency, quality control, and the challenges faced in implementing these technologies.

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Scientist Sakthivel
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3 views

Day 1-Session 2- Automation and robotics

The document outlines the AICTE Training and Learning (ATAL) Academy's online Faculty Development Programme focused on 'Design for Manufacturing & Advanced Automation for Industry 4.0.' It covers various aspects of automation and robotics, including integration strategies, the role of collaborative robots, the impact of artificial intelligence, and future trends in manufacturing. The document emphasizes the importance of automation in enhancing production efficiency, quality control, and the challenges faced in implementing these technologies.

Uploaded by

Scientist Sakthivel
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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AICTE Training and Learning (ATAL) Academy online Faculty Development Programme

(FDP) titled “Design for Manufacturing & Advanced Automation for Industry 4.0

Sri Manakula Vinayagar Engineering College, Puducherry!

Automation and Robotics: Integrating


automation in production lines.

Dr. Dan Sathiaraj


Associate Professor,
Department of Mechanical Engineering
IIT Indore, Madhyapradesh

Email: [email protected]
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Control systems
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Automation

• Use of control systems (computers, robots) to handle processes without direct


human intervention.

• Key Components:
Machines, sensors, controllers, and software that monitor and control
production processes.

• Types of Automation: Fixed automation, programmable automation, and flexible


automation.
Automation in production lines

"How to Successfully Integrate Robotics in Your Production Line“

Focus: Provide a step-by-step guide on how to successfully integrate robotics and


automation into a production line, from planning to execution.

Sections:
Initial assessment and identifying automation opportunities
Choosing the right robots and automation systems
Design and implementation strategies
Overcoming challenges (e.g., cost, workforce readiness)
Real-world examples and case studies
Automation in production lines

"The Role of Collaborative Robots (Cobots) in Modern Production Lines“

Focus: Dive into the growing role of collaborative robots (cobots), which work
alongside human workers, in production environments. Highlight their
advantages in flexibility and ease of integration into existing workflows.

Sections:
What are cobots and how they differ from traditional robots
Benefits of cobots in various industries (e.g., automotive, electronics, food
processing)
Safety features and human-robot collaboration
Case studies of cobot implementation
Automation in production lines

"Artificial Intelligence in Robotics: The Next Frontier in Manufacturing“

Focus: Explore how artificial intelligence is revolutionizing robotics in manufacturing,


enabling robots to make real-time decisions, optimize processes, and adapt to changing
conditions.

Sections:
What is AI in robotics?
How AI enhances robotic capabilities (e.g., predictive maintenance, adaptive control)
Use cases of AI-powered robots (e.g., quality inspection, smart assembly)
Future possibilities and challenges
"Cost-Benefit Analysis of Robotics and Automation in Production Lines“

Focus: Analyze the financial impact of integrating automation and robotics into
production lines. Discuss both short-term costs (initial investment) and long-term
savings (increased productivity, lower labor costs, reduced errors).

Sections:
Cost of implementation (robot purchase, system integration, training)
Ongoing maintenance costs vs. human labor costs
Calculating ROI and productivity gains
Case studies with real-world examples of cost savings
Automation in production lines

"Robotics for Quality Control: Improving Consistency in Production Lines“

Focus: Discuss how robots are improving quality control in production lines by offering
precision, speed, and error reduction in inspection and testing tasks.

Sections:
Automation in quality control processes (visual inspection, defect detection,
testing)
Benefits of robotic quality control vs. manual methods
Examples of robotic systems used for quality assurance (e.g., machine vision
systems)
Impact on product quality and customer satisfaction
Automation in production lines

"The Role of IoT and Data in Enhancing Automated Production Lines“

Focus: Explain how IoT and connected devices are improving automation and
robotics by enabling real-time data collection, predictive maintenance, and
enhanced decision-making.

Sections:
What is IoT and how it integrates with robotics
Benefits of real-time monitoring and data analysis
Predictive maintenance and reducing downtime
Examples of IoT-enabled automated production lines
Automation in production lines

The Era of Smart Manufacturing and Robotics

Collaborative Robots (Cobots):


Safe collaboration between humans and robots without barriers or cages.
Flexible and adaptable to different tasks (e.g., assembly, inspection, packaging).

AI Integration:
Robots equipped with AI and machine learning algorithms to enhance decision-
making and flexibility.
Use of machine vision for quality control and inspection tasks.

Automation in New Sectors:


Robotics expanded to electronics, food and beverage, consumer goods, and
pharmaceuticals.
Automation in production lines

Present-Day Technologies in Automation

Industry 4.0:
IoT (Internet of Things): Smart machines that communicate in real-time to
optimize production.
Advanced robotics: Robots that can adapt to different tasks through AI and
deep learning.
Big Data: Data analytics to predict maintenance needs, reduce downtime, and
improve production efficiency.
Key Examples:
Tesla’s use of robotics for precise assembly.
Foxconn and other electronics manufacturers adopting flexible robotic systems
for assembly lines.
Automation in production lines
Future Trends in Automation and Robotics
Artificial Intelligence and Deep Learning:
AI robots capable of improving their tasks over time, making decisions based
on real-time data.
5G Connectivity:
Faster, more reliable communication for IoT-enabled devices in
manufacturing.
Real-time data sharing, remote control, and monitoring of robots.
Autonomous Mobile Robots (AMRs):
Robots that can navigate factories independently, transporting materials or
products.
Fully Autonomous Factories:
Integration of robots, AI, and IoT to create highly flexible, automated
manufacturing systems capable of fully autonomous production with minimal
human intervention.
Automation in production lines

Challenges in the Evolution of Robotics and Automation


High Initial Costs:
Robots and automation systems require significant investment.
Workforce Adaptation:
Need for reskilling workers to manage and maintain robotic systems.
Technical Limitations:
Issues like the limitations of AI in some industries and the high complexity of
integrating advanced robotics into existing systems.
Safety and Ethical Concerns:
Ensuring safe collaboration between robots and humans.
Addressing ethical concerns around job displacement.
Automation in production lines

Robotics in the Automotive Industry


Tesla’s Factory:
Highly automated assembly line with advanced robotics for various tasks
such as welding, assembly, and inspection.
Use of AI to optimize production efficiency.
Results:
Increased production rates and precision, reduced costs, and improved
worker safety.
Automation in production lines

Conclusion

Summary:
From the early mechanical tools to today’s advanced AI-powered robots,
automation has greatly transformed manufacturing.
The future of manufacturing will be highly automated, with robots and humans
working together in more intelligent and flexible production environments.

Final Thought:
The ongoing evolution of automation and robotics will continue to drive
efficiency, quality, and innovation in manufacturing across industries.
Thanks for listening.

Any Queries???

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