Industrial Rise Cable Catalog Onshore
Industrial Rise Cable Catalog Onshore
TRANSITS:
RAPID SEALING SYSTEM
active FIRE STOP
gas- AND waterTiGht
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RISE® MULTI-CABLE TRANSITS:
THE RAPID® SEALING SYSTEM
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RISE® MULTI-CABLE TRANSITS:
THE RAPID® SEALING SYSTEM
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RISE® MULTI-CABLE TRANSITS:
THE RAPID® SEALING SYSTEM
time-saving installation of
RISE ® multi-cable penetrations
It’s so simple. Just place the length-
wise split insert sleeves around the
cables, fill up any spare space with
empty sleeves and seal it off on both
sides. No work for specialists. What
could be easier!
Calculate the right way, save time
and money.
Ask for the installation video show-
ing that a transit measuring 450x130
mm with 63 cables is sealed within
40 minutes.
Substantial cost-savings.
RISE® is designed to duct the maximum allowable filling rate of 40% as defined in the IMO Res. A.754(18).
CERTIFIED FOR
mendation and should be insulated
to class A-60 on the stiffened side,
which should be the face which is not
exposed to the heating conditions of
the test.” Systems tested with insulation
at the exposed side have a limitation in
the application. The bulkhead must then
be totally insulated at both sides!
This is not the case with RISE®.
Generally, rubbers used for multi-cable transit systems are made of a more or less self-extinguishing
compound. The drawback, however, is that these rubbers will start charring under heat and slowly but
surely will shrink due to the loss of the water content in the rubber. Not with RISE ®!
The rubber starts vulcanizing when exposed to heat, forming a solid rubber mass inside the penetration
and an expanding char on all exposed surfaces.
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RISE® MULTI-CABLE TRANSITS:
THE RAPID® SEALING SYSTEM
EC (MED) certificates according to
EUROPEAN UNION COUNCIL DIRECTIVE
96/98 EC on MARINE EQUIPMENT have
been issued by Det Norske Veritas cer-
tificates No MED-B-4906 for RISE/ULTRA,
No MED-B-4908 for RISE/NOFIRNO multi-
pipe and multi-all-mix penetrations and
No MED-B-4941 for SLIPSIL plugs and by
Bureau Veritas certificates No 09156/B2 EC
for RISE, RISE/NOFIRNO and RIACNOF
multi-cable penetrations and extended
multi-cable penetrations, No 11301/B0 EC
for RISE-EMC multi-cable penetrations,
No 11302/A2 EC for RISE busbar
penetrations and certificates No 10035/B0
EC and No 10710/B1 EC for RISE single
and multi-pipe penetrations for metallic
and plastic pipes.
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RISE® MULTI-CABLE TRANSITS:
THE RAPID® SEALING SYSTEM
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RISE® MULTI-CABLE TRANSITS:
THE RAPID® SEALING SYSTEM
1) The cables can be QUALITY SYSTEM APPROVAL
ducted through the SMS.W.I.CE.D/2357/B2 AND
conduit sleeve/frame ISO 9001:2001 CERTIFICATE
in random order. NLDGNG003470 ISSUED
It is most important BY BUREAU VERITAS
that they are not pulled
too tight in order not to
hamper their separation
when RISE® insert
sleeves are inserted.
Ask for our free
installation video.
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RISE® MULTI-CABLE TRANSITS:
THE RAPID® SEALING SYSTEM
3) The remaining free
space in the conduit is
filled with RISE® filler
sleeves type 27/19 and
18/12.
For ease of filling the
RISE® filler sleeves
are delivered non-split.
The ratio 27/19 to 18/12
should be about 2:1.
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RISE® MULTI-CABLE TRANSITS:
THE RAPID® SEALING SYSTEM
5) A 20 mm thick layer See page 34 for professional sealant
of FIWA® sealant is guns. Hand fatigue is prevented and
applied at each side of optimum flow of the sealant is obtained.
the conduit. Clean
and dry the conduit
opening and the cables
thoroughly and remove
any dirt, rust or oil
residues before
applying the sealant.
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RISE® MULTI-CABLE TRANSITS:
THE RAPID® SEALING SYSTEM
7) To smooth the
surface of the FIWA®
sealant layer, a cloth is
sprayed with water.
This prevents the
sealant from sticking
to the cloth.
Note: do not use
soapwater!
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RISE® MULTI-CABLE TRANSITS:
THE RAPID® SEALING SYSTEM
9) The FIWA® sealant
between the cables
is pressed down and
smoothed by hand or
with a spatula or putty
knife.
This is essential to
obtain an effective gas-
and water tightness.
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RISE® MULTI-CABLE TRANSITS:
THE RAPID® SEALING SYSTEM
11) After smoothing is to obtain optimum adhesion during the
finished a last check curing process of the sealant, the cables
should be taken if should be tightly fixed immediately after
sufficient sealant is finishing the transit.
applied in between the
cables especially at
penetrations with larger
amounts of cables.
This is most important
specially for water and
gastight penetrations
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RISE® MULTI-CABLE TRANSITS:
THE RAPID® SEALING SYSTEM
13) For vertical
conduits it is advisable
to select the insert
sleeves a bit under-
sized.
They will then cling
to the ducted cables in
such a way that they
are prevented from
sliding down.
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RISE® MULTI-CABLE TRANSITS:
THE RAPID® SEALING SYSTEM
2a) Pull a set of bundled
cables through the con- ALTERNATIVE
duit and place a RISE®
insert sleeve around
the cable.
See the specifications
on pages 26 and 27.
The conduit to be
finished as described
on pages 17-20.
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RISE® MULTI-CABLE TRANSITS:
THE RAPID® SEALING SYSTEM
The RISE® sealing system allows cables to be ducted through conduit open-
ings in a bent, curved or oblique way without any adverse impact on sealing
performance. Due to the fact that RISE® is an adhesive system, only proper
contact surfaces are needed to obtain tightness. Sufficient cable separation is
a must to enable the FIWA® sealant to be applied in between the cable set.
RISE® multi-cable penetrations are an alternative for the casting compounds and block systems
in water-tight walls and floors. Very easy to install. No skilled labour required. The very limited
amount of different parts makes this system easy to handle on site. Use is made of rubber
inserts (placed around the cables) and filler sleeves. The insert sleeves act as a spacer to sepa-
rate the cables and the filler sleeves are used to create a carrier for the sealant. They are split
lengthwise to enable ease of installation. The sleeves should not be applied in lengths shorter
than 60 mm and should fit snugly in the conduit opening. A layer of FIWA® sealant about 20
mm thick is applied on the resultant carrier.
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RISE® MULTI-CABLE TRANSITS:
THE RAPID® SEALING SYSTEM
DIAGRAMMATIC OVERVIEW
FIWA sealant
20 mm thick
RISE filler sleeve
RISE insert sleeve
cable
cable
* wall/floor thickness
minimum 180 mm
for F180
20 160 20
200
200
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RISE® MULTI-CABLE TRANSITS:
THE RAPID® SEALING SYSTEM
The most simple way to obtain a watertight RISE® penetration is to place
insert sleeves with a length of 60 mm around the cables and to fill the re-
maining space in the conduit with 60 mm long filler sleeves. Then apply a
layer of 20 mm FIWA® sealant at both sides of the penetration.
Conduit length 100 mm. Tightness 2.5 bar. LRS certificate APE 0109113/1.
RISE® multi-cable transits are also used for water or gas tight conduits in buildings and con-
structions. When fire rating is not a requirement, the conduit length for only water and gas tight
conduits can be reduced substantially. With a view on ease of installation, it is advisable not to
use insert and filler sleeves with a length shorter than 60 mm. We always recommend to apply
a layer of FIWA® sealant about 20 mm thick on both sides of the penetration.
The above configuration with an overall length of 100 mm is approved for so-called B-15 penetra-
tions which offer a fire integrity of 30 minutes minimum and a thermal insulation of 15 minutes.
This means a fair degree of fire rating coupled with gas and water tightness.
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RISE® MULTI-CABLE TRANSITS:
THE RAPID® SEALING SYSTEM
The RISE® systems and/or components can be used in a wide variety of ap-
plications and can easily be combined with other product lines of BEELE
Engineering. This means that fire safe and gas and watertight ducting in
the field allows for numerous solutions. The configurations showed below
are all fire tested and offer with ease F-60 ratings.
At the top left a configuration is shown to use the RISE® system for the fire safe ducting of bus
bars through walls and floors.
At the top right a combination of RISE® and ACTIFOAM® is shown. This configuration is used
to fill larger open spaces in RISE® cable penetrations.
At the bottom left an ACTIFOAM® penetration is sealed with a layer of FIWA® to obtain not only
a fire rated but also a water tight penetration.
At the bottom right a NOFIRNO® cable penetartion is shown whereby the cable separation is
carried out with RISE® sleeves.
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RISE® MULTI-CABLE TRANSITS:
THE RAPID® SEALING SYSTEM
Existing installations can easily be upgraded to the RISE ® sealing system using
extension frames. Generally the depth of the transit frames is too short to offer
the required thermal insulation during a fire.
To fulfil this criterion for all types of cables a minimum depth of 200 mm is an
absolute must. Otherwise the transit and the front side of the penetration have to
be totally insulated. By making use of extension frames the required depth can
easily be obtained.
The advantage of upgrading with RISE ® is not only an improvement of the fire rating,
but it also gives the option to acquire more available space for ducting extra cables. The
extended RISE ® penetration filled with the same configuration of cables as tested with
the normal RISE ® penetrations and with the same sizes, has been successfully tested
according to IMO Resolution A.754(18) for use in both A0 - A60 class bulkheads and
decks. CE (MED) certificate No 09156/B0 EC.
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RISE® MULTI-CABLE TRANSITS:
THE RAPID® SEALING SYSTEM
Remove all block components from the transit frame, if any. Remove any dirt or grease from the inside of the
frame. Position the two halves of the EXTEND-A-FRAME around the bundle of cables, then push the EXTEND-
A-FRAME into the transit frame. The fitting must be very tight for stability reasons. The flanges on the top and
bottom of the EXTEND-A-FRAME must be firmly seated against the transit frame. Install the bolts and nuts on
the top and bottom flanges. Tighten the bolts on top and bottom flanges.
The flanges are 10 mm high, corresponding with the wall thickness of the block system transits. This enables
the EXTEND-A-FRAMES to fit in multi-transit units without any problems. The EXTEND-A-FRAME, positioned in
the transit frame, leaves 20 mm free at the back of the transit frame for the bonding of the FIWA® sealant to that
transit frame. This is necessary to obtain a tight seal. Place a RISE® insert sleeve around each cable. Any empty
space is filled with RISE® filler sleeves.
Center the RISE® sleeves within the conduit so as to leave 20 mm free space at the front and the back of the
transit. A 20 mm layer of FIWA® sealant is applied at both sides of the transit. Refer to the step by step installation
instructions for RISE® multi-cable penetrations for final finishing of the transit.
For optimum stability, the EXTEND-A-FRAME should be spot welded or bolted to the existing frame. For larger frame
configurations an option is to install a frame around the existing transit frame spot welded to the deck or bulkhead.
RISE ® instantly doubles the usable space inside any block system transit frame
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RISE® MULTI-CABLE TRANSITS:
THE RAPID® SEALING SYSTEM
Adding extra cables is
an easy job. Cut away
the sealant layer at
both sides of the
penetration with a
knife or a hollow punch
in a tapering shape as
shown above.
This creates a good
foundation for the
sealant mass to be
applied later.
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RISE® MULTI-CABLE TRANSITS:
THE RAPID® SEALING SYSTEM
If the empty filler
sleeves are not fitting
to the size of the cable
to be ducted, a number
of these insert sleeves
must be removed from
the penetration.
Install a fitting insert
sleeve (with some filler
sleeves if necessary) in
the open space in the
penetration.
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RISE® MULTI-CABLE TRANSITS:
THE RAPID® SEALING SYSTEM
For the EMC protection of cable penetrations entering shielded areas, an electrically
conductive sealant/flexible rubber is developed for the RISE® multi-cable penetrations
type EMC. Tests carried out in our laboratories have shown that the electrical resistance
from braiding to mass is about 1-2 ohm.
Attenuation tests at DELTA Electronics Testing/Denmark have proven the outstanding
damping properties of the RISE® EMC sealing system.
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In case the penetrations have to be only EMC proof, the length of the conduit can be reduced
substantially. Only 40 mm CONDUCTON® putty/flexible rubber for the conductive filling of the
cavity in between the layers of FIWA® sealant can be used. The CONDUCTON® flexible rubber
is most easy to apply. The attenuation with the flexible rubber is the optimum; the attenuation
of the CONDUCTON® putty is less.
UV and ozone resistant. Gas and water tight. Fire safe. CE certificate 11301/A2 EC.
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RISE® MULTI-CABLE TRANSITS:
THE RAPID® SEALING SYSTEM
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the cavity around the ducted cables in the
conduit sleeve in stead of making use of the
putty. This rubber can be modelled by hand
and offers the highest attenuation.
CONDUCTON® flexible rubber is absolutely
HALOGEN FREE and has a toxicity index of
0,00 (tested according to Naval Engineering
Standard NES 713: Issue 3).
Furthermore CONDUCTON® has a low
smoke index (NES 711: Issue 2: 1981), an
oxygen index of 38,2% (ISO 4589-2: 1996),
and a temperature index of 294 °C (ISO
4589-3: 1996).
CONDUCTON® flexible rubber fullfils the
criteria for use on board of UK Navy vessels.
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RISE® MULTI-CABLE TRANSITS:
THE RAPID® SEALING SYSTEM
1) At the place where the CONDUCTON® 2) Remove the cable sheathing over a 3) RISE® sleeves 120 mm shorter in
flexible compound is to be applied, the length that is 40 mm shorter than the length than the penetration are then
penetration should be bare steel without length of the penetration, in such a fitted around the ducted cables and
primer and thorougly cleaned to ensure way that the front face of the exposed pushed into the penetration.The exposed
effective connection to earth. braiding is situated about 20 mm inside braiding should extend 40 mm outside
the conduit at both sides. the sleeves.
4) The remaining space inside the 5) Push the insert/filler sleeves into the 6) Then apply layers of CONDUCTON®
penetration is then packed with RISE® penetration in such a way as to leave flexible rubber strips 40 mm wide against
filler sleeves. Push the filler sleeves into about 60 mm free space at both sides. the inside wall of the penetration.
the penetration in the same way as the Take care that the exposed braiding
sleeves fitted around the cables. Make extends 40 mm outside the sleeves at
sure that the sleeves fit tightly. each side.
7) Pack the free space inside the pene- 8) Pack the remaining small spaces 9) Firmly press down the mass once more
tration with lengths of strip. around the cables with spare pieces of by hand. This is extremely important to
Compress the filling from time to time flexible rubber strip. Then press them ensure effective conductivity. Then apply
firmly to obtain a solid mass of flexible down firmly with a piece of wood in the CONDUCTON® flexible rubber at the
rubber and a good contact with the order to obtain a good contact with the other side of the penetration in a similar
coaming/sleeve. braiding. way.
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RISE® MULTI-CABLE TRANSITS:
THE RAPID® SEALING SYSTEM
10) At both sides of the penetration about 11) To smooth the surface of the FIWA® 12) The cloth is then used to press down
20 mm free space should be present to sealant layer, a cloth is sprayed with the sealant layer. People with sensitive
enable the application of the FIWA® fire water. skin should use gloves when working
safe, water tight sealing compound. First This prevents the sealant from sticking with the FIWA®.
clean the inside wall of the penetration to the cloth. Please refer to the Safety Data Sheet for
very thoroughly. Note: do not use soap water! more information.
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The level of attenuation obtained
is partly dependent on:
a) the distance between the
ducted cable and the penetra-
tion wall
b) the contact surface with the
conductive materials
c) the compact filling of
the conductive mass
d) the condition of the contact
surface in the conduit pipe
13) The surface can also be smoothed by 14) For A-class penetrations the conduit If the damping values are not required
hand. Just wet the hand thoroughly with sleeve/frame needs to be insulated only to comply with extremely high
soap and water. at the insulated side of the bulkhead or requirements, a 40 mm thick layer of
People with sensitive skin should use at the lower side of the deck. CONDUCTON® flexible rubber at one
gloves when working with the FIWA®. No extra insulation needed in front of side of the penetration will be sufficient.
the penetration. The penetration can be 40 mm shorter.
CONDUCTON® is an electrically conduc- DRIFIL® is a water-repellent sealant based FIWA® is a fire-resistant sealant based on a
tive putty based on a single component on a single-component siliconecompound. single component silicone compound. FIWA®
silicone compound. CONDUCTON® is also In developing DRIFIL® sealing compound, is also water-repellent. The sealant adheres
water-repellent. The putty adheres well to high priority was focused on its power of well to most subsurfaces occurring in the
metal subsurfaces and is reasonably elastic. adhesion to subsurfaces as occurring in the building industry, and is permanently elastic.
CONDUCTON® contains components with a construction sector, and to cable sheathing In the event of fire or at temperatures in ex-
unique morphology to obtain the necessary and metal and plastic pipes. cess of 200 °C the sealant expands to about
high grade of conductivity. CONDUCTON® In addition, special attention was given to the five to ten times its original volume. During
has a measured resistance of 50-60 Ohm. permanent flexibility of the sealant in order to this process a porous mass is formed which
Optimum contact with the cable or structure permit minor settlements and movements of has excellent thermal insulation properties. In
to be shielded is essential for effective EMC the cable/pipe bunch after the sealant has set. contrast to conventional materials that swell
protection. Measurements have shown that The purpose of this is to ensure that the seal under severe heat exposure, the expansion
the attenuation is in the range of 10 - 30 dB, remains intact in the longer term even in spite of FIWA® is not caused by intumescence, but
when applied with a surface contact of 40 of possible mechanical loading. by a chemical process.
mm for pipe and cable penetrations. The advantage of this is that the expansion of
CONDUCTON® is used for the RISE®/EMC DRIFIL® sealant has a very short setting time. FIWA® is not accompanied by the formation
and the SLIPSIL®/EMC systems. The top layer is rapidly tack-free. of fumes.
For ease of application of very high viscosity sealants, we have We have also selected a powerful pneumatic applicator for highest
selected a powerful manual applicator with a 26 : 1 trigger leverage. productivity.
This means much easier dispensing and reduced fatigue. Quiet operation (less than 70 dB). Air supply to suit most standard
The applicator is equipped with the so-called Wear Compensating systems. Fast, easy pressure regulation for accurate flow control.
Device, which automatically removes free-play in the trigger to provide High volume trigger valve for immediate sealant flow. Ergonomic
instant rod drive immediately when the trigger is pulled. design: comfort, minimal operator fatigue. Short, well balanced de-
Less full trigger strokes required to empty a cartridge. Extended sign, combined with lightweight engineering plastic and aluminium
working life of the applicator. components. Also available for 1 liter cartridges.
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RISE® MULTI-CABLE TRANSITS:
THE RAPID® SEALING SYSTEM
TRANSIT
CALCULATOR
Calculate
your materials
requirements for our
fire safe and gas and
smoke tight sealing
systems
RISE
RISE/NOFIRNO
RISE/ULTRA
RISWAT
RIACNOF
Free software. Can be downloaded from our After entry of the dimensions and amount and sizes
website http://www.rise-systems.com. of cables/pipes, a drawing appears on the screen
After the entry of the dimensions of the conduit showing also the remaining free space in the conduit
opening and the amount and outer diameters of opening. Furthermore the filling rate of the cable
the ducted cables or pipes, the software calculates penetrations is shown.
the amount of RISE® or RIWAT® insert sleeves, Warnings appear for deviations of the certified
the RISE® , RISWAT® or NOFIRNO® filler sleeves, configurations and for overfilling the transits or
the ACTIFOAM® spare filling sheets, the RISE® or exceeding filling rates.
RISE®/ULTRA crushers and the DRIFIL®, FIWA® or For a created project all calculated transits can be
NOFIRNO® sealant. stored in a database. Order/calculation forms can
It is easy to switch between the several systems and be shown on screen for project totals and single
also between A-class, H-class, EMC and watertight transits. The material lists can be printed and/or
penetrations. exported to MS Word.
YOUR RELIABLE
PARTNERS
36
MAXIMUM SIMPLICITY OF USE
OPTIMUM FLEXIBILITY
OUTSTANDING PERFORMANCE
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CONDUIT SEALING DEVICES OF AN
AMAZING SIMPLICITY WITH AN
OUTSTANDING PERFORMANCE
BEELE Engineering and CSD International have been involved with fire,
water and gas tight sealing for more than 30 years. We have developed and
tested products proven to provide the utmost in sealing protection around
the world. To receive our complete civil construction and/or marine products
catalogues, please contact your distributor or local representative.
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