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Industrial Rise Cable Catalog Onshore

The RISE Multi-Cable Transits feature a Rapid Sealing System that provides effective fire, gas, and water tightness for cable and pipe penetrations, successfully tested for fire resistance and certified for various conditions. The system is designed for ease of installation, flexibility, and maintenance, allowing for quick access to cables without disassembly. With a service life of up to 50 years and minimal insulation requirements, RISE offers a compact and efficient solution for passive fire prevention in various environments.

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Richard Sy
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0% found this document useful (0 votes)
16 views40 pages

Industrial Rise Cable Catalog Onshore

The RISE Multi-Cable Transits feature a Rapid Sealing System that provides effective fire, gas, and water tightness for cable and pipe penetrations, successfully tested for fire resistance and certified for various conditions. The system is designed for ease of installation, flexibility, and maintenance, allowing for quick access to cables without disassembly. With a service life of up to 50 years and minimal insulation requirements, RISE offers a compact and efficient solution for passive fire prevention in various environments.

Uploaded by

Richard Sy
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 40

RISE MULTI-CABLE

TRANSITS:
RAPID SEALING SYSTEM
active FIRE STOP
gas- AND waterTiGht

successfully tested according to


EN 1366-3:2004; Fire Resistance
EI120/E240 according to EN 13501-2:2003
CERTIFICATE 2007-Efectis-R0157
MAXIMUM SIMPLICITY OF USE
OPTIMUM FLEXIBILITY
OUTSTANDING PERFORMANCE

Websites: http://www.actifoam.com, www.beele.com, www.firsto.com, www.nofirno.com,


www.rise-systems.com, www.rise-nofirno.com, www.riswat.com and www.slipsil.com

Copyright : BEELE Engineering BV/CSD International BV, Aalten, the Netherlands.


Proprietary rights on all drawings and technical data released in this brochure.
© 1997-2018
Edition : NWS 2018
Note : No part of this publication may be reproduced without explicit written approval of
BEELE Engineering BV.
Research & Development : BEELE Engineering BV, Aalten, the Netherlands.
Note : The manufacturer reserves the right to make dimensional and design modifications
without prior notification.
® : ACTIFIRE, ACTIFOAM, AQUASTOP, BEEBLOCK, BEELE, BEESEAL, CONDUCTON,
CRUSHER, CSD, CSD THE SIMPLE SEAL SYSTEM, DRIFIL, DYNATITE, FIRSTO,
FIRUB/NOHAL, FITEFIRE, FIWA, FRR, LEAXEAL, LUMIREFLEC, MULTI-ALL-MIX,
NOFIRNO, RAPID TRANSIT SYSTEM, RIACNOF, RISE, RISWAT, S, SLIPSIL,
flanges SLIPSIL plugs, ULEPSI and YFESTOS are registered trade marks of
BEELE Engineering BV.
brochure code : RISEcable/hb/en/con
BEELE ENGINEERING BV
CSD INTERNATIONAL BV
BEELE Engineering and CSD International have to mechanical loads due to collapsing cableways
been working in the field of water and gas tight and and possibly a jet of fire-fighting water. This means
fireproof sealing of conduits for pipes and cables that the performance in actual situations can differ
for more than 30 years. In the field of passive fire dramatically from that in a regular fire test. In fact,
prevention, we have invested substantial amounts the systems could only be applied as tested to
of money in the development of systems which are guarantee the required fire safety.
capable withstanding fires for extended periods of And this means discussions and limitations!
time. Passive fire prevention is a very complicated We have ensured that our systems will function
matter due to the fact that cable and pipe penetra- under all circumstances, and the classification
tions have to be designed to the actual circumstan- societies have awarded us signed and stamped
ces at site and not for a laboratory test. In case of installation drawings of our sealing systems. Appro-
a catastrophe penetrations are subject not only to ved for steel and aluminium partitions. Guaranteed
flame erosion and very high temperatures, but also safety in your installation will be the result.
The R&D department of BEELE Engineering is constantly working in the field of rubber and systems
techniques to optimize the existing systems and to develop new concepts for cable and pipe conduits
on board of vessels and offshore installations. Although installation of the CSD sealing systems is in
fact an easy matter, a full training programme can be given in-house by our engineers. Because the ad-
vantages and possibilities of passive fire prevention and evacuation signposting can most effectively
be discovered in an environment that matches the practical situation as closely as possible, we have
constructed an unique research and development centre. As far is known, this R&D centre is the only
institute world-wide where visitors can experience for themselves all the aspects of fire prevention and
evacuation signposting systems.

Above an impression of the research and develop- determined in the dark.


ment centre with a training and schooling insti- The behaviour of escaping persons inside the test facility
tute for passive fire prevention products and sys- are recorded from a separate technical area (with an
tems and for the improvement of evacuation sign- associated showroom) by means of infra-red cameras
posting systems in buildings and on board ships. and an audio-video system.
The centre consists of a presentation theatre seating In addition the centre comprises three laboratories with a
up to 45 persons, and a mock-up covering about 500 total surface area of about 300 square metres in which,
square metres in which various evacuation signposting respectively, large-scale fire tests, mechanical tests, and
systems are installed to enable their effectiveness to be light emission investigations are performed.

1
RISE® MULTI-CABLE TRANSITS:
THE RAPID® SEALING SYSTEM

RISE ® multi-cable penetrations:


based on high-tech ACTIFIRE ® technology
RISE® multi-cable penetrations are an
alternative for the casting compounds
and block systems used in fire-rated/
watertight bulkheads and decks.
Very easy to install.
Time saving, space saving, weight
saving.
The very limited amount of different
parts makes this system easy to handle
on site. Use is made of rubber inserts
(placed around the cables) and filler
sleeves. The FRR/LEHF (fire resistant
rubber/low grade of expansion, halogen
free) rubber of the sleeves expands 5-10
times its original volume when exposed
to fire. On both sides of the penetration
a layer of FIWA® sealant (fire resistant,
water repellent) is applied.
Only halogen free components.

RISE ® multi-cable penetrations:


ultimate flexibility, maintenance friendly
RISE® multi-cable penetrations offer
a most simple way of installation. No
precise positioning of the cables in the
transit needed.
The RISE® sealing system allows ca-
bles to be ducted through conduit ope-
nings in a bent, curved or oblique way
without any adverse impact on sealing
performance.

The RISE® sealing system gives easy


access to add or remove cables in a
later stage without the necessity to
disassemble the whole penetration.
Just cut away a piece of the FIWA® layer
at both sides of the penetration, pull the
cable through and refill the opening in
the sealant layer.
It is that simple!

2
RISE® MULTI-CABLE TRANSITS:
THE RAPID® SEALING SYSTEM

RISE ® multi-cable penetrations:


based on high-tech ACTIFIRE® technology
SYSTEM WILL BE ACTIVATED WHEN EXPOSED TO FIRE
ALL COMPONENTS ARE TOTALLY HALOGEN FREE
IN CASE OF FIRE: NON-TOXIC, LOW SMOKE INDEX
CE (MED) CERTIFICATES FOR A-0 UP TO A-60
CERTIFIED FOR H-0 UP TO H-120
APPROVED WATER TIGHT UP TO 2.5 BAR
APPROVED GAS TIGHT UP TO 1 BAR
CAN BE USED IN ARCTIC CONDITIONS
HIGH LEVEL OF EMC AND SOUND DAMPING
SHOCK AND VIBRATION PROOF
UP TO 50 YEARS SERVICE LIFE
CAPABLE OF ABSORBING TEMPERATURE CHANGES
WEATHERING, UV AND OZONE RESISTANT
NO PRE-ENGINEERING NEEDED
NO SPECIAL CONDUIT FRAMES
MINIMIZED NUMBER OF STRUCTURAL COMPONENTS
MOST COMPACT INSTALLATION
EXTREMELY SIMPLE TO INSTALL
NO INSULATION IN FRONT OF THE PENETRATION
SHORTEST POSSIBLE CONDUIT LENGTH
LESS OVERALL INSULATION NEEDED
CAN BE USED FOR CABLE AND PIPE ENTRIES
APPROVED FOR STEEL AND ALUMINIUM PARTITIONS
MAINTENANCE FRIENDLY

3
RISE® MULTI-CABLE TRANSITS:
THE RAPID® SEALING SYSTEM

no pre-engineering needed for a


RISE ® multi-cable penetration
Since the cables can be ducted in ran-
dom order through the conduit frame
or sleeve it is not necessary to create
lay-outs for the installers to be sure that
the cables are ducted at the right spot
in the conduit. We have a software pro-
gram available for calculating the size
of the conduit opening and the amount
of insert sleeves and sealant for each
RISE® penetration. All penetrations can
be put in a database to calculate the
total amount for a project (see page
35). Could it be easier?

no time-consuming lay-outs for a


RISE ® multi-cable penetration

no special conduit frames needed for a


RISE ® multi-cable penetration

whatever conduit sleeve you have around


will do for a RISE ® multi-cable penetration
4
RISE® MULTI-CABLE TRANSITS:
THE RAPID® SEALING SYSTEM

time-saving installation of
RISE ® multi-cable penetrations
It’s so simple. Just place the length-
wise split insert sleeves around the
cables, fill up any spare space with
empty sleeves and seal it off on both
sides. No work for specialists. What
could be easier!
Calculate the right way, save time
and money.
Ask for the installation video show-
ing that a transit measuring 450x130
mm with 63 cables is sealed within
40 minutes.
Substantial cost-savings.

no bolts, no nuts, no precise fitting work


with RISE ® cable penetrations

space and weight saving properties of


RISE ® multi-cable penetrations
Modular sealing systems are based on
���
prefabricated rubber parts. A substantial
separation if the cables might occur.
Totally different with RISE®. The conduit
���
opening can be substantially reduced,
due to the high fill capacity of RISE®.
Other than using solid rubbers as in
���

modular systems, any spare space in


the RISE® conduit is filled with hollow
���

filler sleeves. The overall specific weight


is therefor very low. Less weight is added
to the penetration compared to filling with
same amount of cables in less than half the conduit size with RISE® heavy solid rubber parts.

substantial overall time-savings with


RISE ® multi-cable penetrations
5
RISE® MULTI-CABLE TRANSITS:
THE RAPID® SEALING SYSTEM

fire tested on full scale bulkhead and deck


in accordance with IMO Res. A.754(18)
Generally, multi-cable transits have
to be installed as tested. It will be clear
that a transit tested with only a couple
of small cables will not meet an A60
classification when fully packed with
heavy conductor cables. RISE® multi-
cable penetrations are tested with all
types of cables, from communication to
power cables with small dimensions, up
to cables with a dimension of 85 mm,
armoured and non-armoured, at full
load and according to the latest IMO
Resolution A.754(18).

RISE ® is successfully tested with a wide variety


of cable types and sizes up to 85 mm OD

RISE ® is successfully tested with more than


100 cables to enable a high cable fill capacity

RISE® is designed to duct the maximum allowable filling rate of 40% as defined in the IMO Res. A.754(18).

most compact installation ever with a


RISE ® multi-cable penetration
6
RISE® MULTI-CABLE TRANSITS:
THE RAPID® SEALING SYSTEM

fire tested with insulation at one side only


in accordance with IMO Res. A.754(18)
Section A.IV/2.2.1 of IMO Res. A.754(18)
“FIRE FROM BOTH SIDES”

“FIRE FROM BOTH SIDES”


states “A bulkhead which includes the
cable transit should be constructed in
accordance with 2.1.1 of the recom-
CERTIFIED FOR

CERTIFIED FOR
mendation and should be insulated
to class A-60 on the stiffened side,
which should be the face which is not
exposed to the heating conditions of
the test.” Systems tested with insulation
at the exposed side have a limitation in
the application. The bulkhead must then
be totally insulated at both sides!
This is not the case with RISE®.

shortest possible conduit length, less


insulation with RISE ® multi-cable penetrations

fire tested in worst case scenarios


in accordance with IMO Res. A.754(18)
The easiest way to pass a deck test
is to place the transit totally above
deck. Worst case for deck penetra-
tions is to place the transits totally
below deck. And that is exactly the
way the penetrations generally are
installed! Cable penetrations should
be applied as tested. This means that
penetrations tested only above deck
should not be placed totally below
deck. RISE® multi-cable penetrations
are tested “worst case” and can be
welded in above, below, midway.

any position of the transits will do for


a RISE ® multi-cable penetration
7
RISE® MULTI-CABLE TRANSITS:
THE RAPID® SEALING SYSTEM

RISE ® is based on ACTIFIRE ® technology


and will be activated when exposed to fire
All classes above A-0 or H-0 must have a T-rating
(not exceeding 180 °C/400 °F at the unexposed
side). For every technician it will be clear that
when ducting cables containing a lot of cop-
per, the length of the penetration is a deter-
mining factor here. RISE® cable penetrations
have been tested with heavy conductor cables.
The length of the conduit could be minimized by
the use of the expanding sealant/rubber, which
lengthen the penetration when exposed to fire.
For A-class penetrations the conduit sleeve/frame
needs to be insulated only at the insulated side of
the bulkhead or at the lower side of the deck.

no fussing with extra insulation in front of


the penetration and in between the cables

RISE ® materials expand massively when


exposed to heat or flames

Generally, rubbers used for multi-cable transit systems are made of a more or less self-extinguishing
compound. The drawback, however, is that these rubbers will start charring under heat and slowly but
surely will shrink due to the loss of the water content in the rubber. Not with RISE ®!
The rubber starts vulcanizing when exposed to heat, forming a solid rubber mass inside the penetration
and an expanding char on all exposed surfaces.

all gaps will be filled automatically by the


“self-correcting” RISE ® cable penetration
8
RISE® MULTI-CABLE TRANSITS:
THE RAPID® SEALING SYSTEM

approved gas and water tight


RISE ® multi-cable penetration
Due to the high bonding strength and
flexibility of the FIWA® sealant, the pen-
etrations could be subjected to certified
pressures up to 2.5 bar (35 Psi) without
any leakage. Where rubber parts have
to be strongly compressed to obtain
water tightness, they will soon show
permanent deformation. Also, the cable
sheathings are exposed to this heavy
load and will creep. This is not the case
with RISE®. Tight stays tight, with no
compressive forces on the cables!
CERTIFIED.

no compression needed to obtain a watertight


RISE ® multi-cable penetration

RISE ® cable penetrations are artificially


aged for a service life up to 50 years
What will the performance of a fire safe
multi-cable penetration be after years
of service? Remember that safety is
at stake here. This is the reason why
the RISE® system has been artificially
aged up to 50 years, after which the
expanding properties of the rubber and
the sealant were compared with new
material. Only minor changes were
noted! Temperature cycle on the RISE®
system from -40 °C to ambient to +120
°C, and back, showed that the adhesion
of FIWA® holds the system tight!

RISE ® multi-cable penetrations are exposed


to thermal cycling tests with positive results
9
RISE® MULTI-CABLE TRANSITS:
THE RAPID® SEALING SYSTEM

additional safety with


RISE ® multi-cable penetrations
* Naval Engineering Standard 711: Issue 2:
Determination of the smoke index passed
* Naval Engineering Standard 713: Issue 3:
Determination of the toxicity index passed
* ISO 4589 - 2 : 1996
Determination of the oxygen index passed
* ISO 4589 - 3 : 1996
Determination of the temperature index passed
* IMO Resolution A.653(16)
Determination of low flame spread characteristics passed
* Artificial ageing test
Determination of properties after 25-50 years passed
* Thermal cycling test
Determination of adhesion at +120 °C / ambient / -40 °C
(+212 °F / ambient / -40°F) passed
* Naval Engineering Standard 510: Issue 2, Draft B:
Shock (100 gn) and vibration test (5-350 Hz)
combined with 1 bar leak test afterwards passed
* Naval Engineering Standard 814:
Shock test, acceleration level 8378/s/s in two directions
combined with 6.9 bar leak test afterwards passed
* Naval Engineering Standard 510: Issue 2, Draft B:
Leak test after a one hour fire test passed
* General classification
Helium gas leak test up to 1 bar passed
* Nordtest method NT ELEC 030,
modified for conducted attenuation 20-100 dB
* Sound damping test
According to EN ISO 717-1:1996 70 dB
* Rapid rise fire test
According to Mil-P-24705 of the US Navy passed
* Dynamic cycling test
Displacement 10 mm, 100,000 cycles, frequency 0.5 Hz passed
To prove the outstanding quality and safety of the RISE® cable and pipe penetrations, the basic materi-
als (FIWA sealant and FRR/LEHF rubber) have been subjected to additional tests. These tests have
been carried out by official institutes: Warrington Fire Research and RAPRA Technologies in the United
Kingdom, the Fire Technology Institute of the University of Ghent in Belgium and TNO Laboratories in
The Netherlands. The RISE® cable and pipe penetrations have also been subjected to additional tests at
official institutes such as DELTA Danish Electronics, Light and Acoustics Testing in Denmark, QinetiQ in
England, South West Research Institute in USA and in-house under survey of the classification societ-
ies. To name some: sound tests, shock and vibration tests, rapid temperature rise tests, leak tests after
a one hour fire test, EMC tests, A-0 test without insulation, dynamic cycling test, several configurations
on watertightness and a helium gas leak test.

10
RISE® MULTI-CABLE TRANSITS:
THE RAPID® SEALING SYSTEM
EC (MED) certificates according to
EUROPEAN UNION COUNCIL DIRECTIVE
96/98 EC on MARINE EQUIPMENT have
been issued by Det Norske Veritas cer-
tificates No MED-B-4906 for RISE/ULTRA,
No MED-B-4908 for RISE/NOFIRNO multi-
pipe and multi-all-mix penetrations and
No MED-B-4941 for SLIPSIL plugs and by
Bureau Veritas certificates No 09156/B2 EC
for RISE, RISE/NOFIRNO and RIACNOF
multi-cable penetrations and extended
multi-cable penetrations, No 11301/B0 EC
for RISE-EMC multi-cable penetrations,
No 11302/A2 EC for RISE busbar
penetrations and certificates No 10035/B0
EC and No 10710/B1 EC for RISE single
and multi-pipe penetrations for metallic
and plastic pipes.

American Bureau of Shipping


Bureau Veritas
China Classification Society
China Corporation Register of Shipping
Det Norske Veritas
Germanischer Lloyd
Korean Register of Shipping CERTIFIED BY
Lloyd’s Register of Shipping THE MAJOR
CLASSIFICATION
Nippon Kaiji Kyokai
SOCIETIES
Russian Maritime Register of Shipping Note: configurations may differ

Transport Canada via DNV certficates per classification society.

USCG via MED certificates


11
RISE® MULTI-CABLE TRANSITS:
THE RAPID® SEALING SYSTEM

only two different components for a


RISE ® cable penetration: sleeves and sealant

sleeve cable sleeve sleeve wall


type diameter length length thickness
(standard) (standard)

12/6 5-7 160 210 3


14/8 7-9 160 210 3
16/10 9 - 11 160 210 3
18/12* 11 - 13 160 210 3
20/14 13 - 15 160 210 3
22/16 15 - 17 160 210 3
27/19* 17 - 21 160 210 4
31/23 21 - 25 160 210 4
35/27 25 - 29 160 210 4
39/31 29 - 33 160 210 4
46/36 33 - 39 160 210 5
52/42 39 - 45 160 210 5
58/48 45 - 51 160 210 5
64/54 51 - 57 160 210 5
70/60 57 - 63 160 210 5
* filler sleeves are supplied non-split for ease of filling dimensions in mm

RISE ® cable penetrations:


non-toxic, halogen free components

For the RISE® insert and filler sleeves, a special rubber


compound was developed known as FRR/LEHF (fire
resistant rubber/low grade of expansion, halogen free).
When this rubber is exposed to fire or temperatures in
excess of 200 °C it expands five to ten times its original
volume. During the expansion of the rubber a carbo-
nized mass is formed, which has good properties of
thermal insulation.
The FRR/EHF rubber is absolutely HALOGEN FREE
(tested according to Naval Engineering Standard NES
713: Issue 3). Furthermore the FRR/LEHF rubber has a
low smoke index (NES 711: Issue 2: 1981) and a very
high oxygen index (ISO 4589-2: 1996).
The wall thickness of the sleeves is so chosen as to
satisfy the requirements governing adequate separation
of the cables.
Sometimes conduits are extremely oversized.
For ease of filling of larger remaining spaces the filler
sleeves 18/12 and 27/19 can be supplied as non-split
multi-units of 10 pieces bonded together.

12
RISE® MULTI-CABLE TRANSITS:
THE RAPID® SEALING SYSTEM

only two different components for a


RISE ® cable penetration: sleeves and sealant
FIWA® is a fire-resistant sealant based on a single
component silicone compound.
FIWA® is also water-repellent
High bonding strength
Weathering, UV and Ozone resistant
In the event of fire or at temperatures in excess
of 200 °C the sealant expands to about five to ten
times its original volume. During this process a po-
rous mass is formed, which has excellent thermal
insulation properties. In contrast to conventional
materials that swell under severe heat exposure,
the expansion of FIWA® sealant is not caused by
intumescence, but by a chemical process (Intumes-
cence means the occurrence of volume enlarge-
ment under the effect of heat, caused by the surface
structure being inflated by fumes originating from the
product). The advantage of this is that the expansion
of FIWA® is not accompanied by formation of large
amounts of fumes.

optimum combination of viscosity, flow and


bonding capacity of FIWA ® sealant

PRODUCT INFORMATION FIWA is absolutely


HALOGEN FREE (tested
01) colour dark grey
02) specific gravity 1.30 ± 0.03 g/cm3 according to Naval En-
03) curing of top layer 0.5 - 1 hour depending on gineering Standard NES
temperature and air humidity 713: Issue 3).
04) service temperature -50 °C up to +160 °C Furthermore FIWA has
05) tensile strength 1.15 MPa a low smoke index (NES
06) elongation at break 125% 711: Issue 2: 1981) and a
07) hardness 35 Shore A
high oxygen index (ISO
08) elastic deformation approx. 25%
09) resistance UV, Ozone, arctic conditions 4589-2: 1996), and low
10) ageing more than 20 years flame spread characte-
11) supplied in 310 ml cartridges ristics according to IMO
12) storage to be stored cool and dry Resolution A.653(16).
min/max temperature =
+5/+30° C Shelf life is 12 months when
13) storage life guaranteed 6 months; when
stored properly. Since we
applied later than 6 months after
date of manufacturing, curing have no control on storage,
and adhesive properties have we can only guarantee for
to be checked before application 6 months.

13
RISE® MULTI-CABLE TRANSITS:
THE RAPID® SEALING SYSTEM
1) The cables can be QUALITY SYSTEM APPROVAL
ducted through the SMS.W.I.CE.D/2357/B2 AND
conduit sleeve/frame ISO 9001:2001 CERTIFICATE
in random order. NLDGNG003470 ISSUED
It is most important BY BUREAU VERITAS
that they are not pulled
too tight in order not to
hamper their separation
when RISE® insert
sleeves are inserted.
Ask for our free
installation video.

2) After the cables Sleeving the cables directly


have been ducted, after ducting avoids over-
RISE® insert sleeves filling of the transit.
are applied around
each cable.
The insert sleeves are
split length-wise and
can therefore be fitted
around the cables in
front of the conduit.
See above.

14
RISE® MULTI-CABLE TRANSITS:
THE RAPID® SEALING SYSTEM
3) The remaining free
space in the conduit is
filled with RISE® filler
sleeves type 27/19 and
18/12.
For ease of filling the
RISE® filler sleeves
are delivered non-split.
The ratio 27/19 to 18/12
should be about 2:1.

4) Push the insert/filler


Before applying the sealant it
sleeves into the conduit is advisable to check the status
in such a way as to of the filling with insert and
leave about 20 mm free filler sleeves.
space at the front.
The whole set of
insert and filler sleeves
should tightly fit into
the conduit to offer
sufficient mechanical
stability.

15
RISE® MULTI-CABLE TRANSITS:
THE RAPID® SEALING SYSTEM
5) A 20 mm thick layer See page 34 for professional sealant
of FIWA® sealant is guns. Hand fatigue is prevented and
applied at each side of optimum flow of the sealant is obtained.
the conduit. Clean
and dry the conduit
opening and the cables
thoroughly and remove
any dirt, rust or oil
residues before
applying the sealant.

6) The conduit should


be overfilled with FIWA®
sealant, because some
sealant will be pushed
between and into the
empty insert sleeves
during further finishing.
This will contribute to
obtain higher tightness
ratings.

16
RISE® MULTI-CABLE TRANSITS:
THE RAPID® SEALING SYSTEM
7) To smooth the
surface of the FIWA®
sealant layer, a cloth is
sprayed with water.
This prevents the
sealant from sticking
to the cloth.
Note: do not use
soapwater!

8) The cloth is then


used to press down
the sealant layer.
People with sensitive
skin should use gloves
when working with the
FIWA®. Please refer to
the Safety Data Sheet
for more information.

17
RISE® MULTI-CABLE TRANSITS:
THE RAPID® SEALING SYSTEM
9) The FIWA® sealant
between the cables
is pressed down and
smoothed by hand or
with a spatula or putty
knife.
This is essential to
obtain an effective gas-
and water tightness.

10) The surface can


also be smoothed by
hand. Just wet the hand
thoroughly with soap
and water.
No dirty hands when
working with FIWA®
and a very neat surface
is the result. People
with sensitive skin
should use gloves when
working with FIWA®.

18
RISE® MULTI-CABLE TRANSITS:
THE RAPID® SEALING SYSTEM
11) After smoothing is to obtain optimum adhesion during the
finished a last check curing process of the sealant, the cables
should be taken if should be tightly fixed immediately after
sufficient sealant is finishing the transit.
applied in between the
cables especially at
penetrations with larger
amounts of cables.
This is most important
specially for water and
gastight penetrations

12) For fire rated pe-


netrations the FIWA®
sealant always has to
be applied at both sides
of the penetration.
No extra insulation or
coatings needed in
front of the penetration
with conduit depths of
200 mm.

19
RISE® MULTI-CABLE TRANSITS:
THE RAPID® SEALING SYSTEM
13) For vertical
conduits it is advisable
to select the insert
sleeves a bit under-
sized.
They will then cling
to the ducted cables in
such a way that they
are prevented from
sliding down.

14) To prevent the filler


sleeves from falling out
of the conduit sleeve/
frame, they are
bundled together to
form a compact bundle.
They are available in
bundles of ten pieces.
Contrary to the insert
sleeves, filler sleeves
are delivered in a non-
split version.

20
RISE® MULTI-CABLE TRANSITS:
THE RAPID® SEALING SYSTEM
2a) Pull a set of bundled
cables through the con- ALTERNATIVE
duit and place a RISE®
insert sleeve around
the cable.
See the specifications
on pages 26 and 27.

4a) Push the insert


sleeve into the
conduit in such a way
as to leave about 20 mm
free space at the front,

The conduit to be
finished as described
on pages 17-20.

21
RISE® MULTI-CABLE TRANSITS:
THE RAPID® SEALING SYSTEM
The RISE® sealing system allows cables to be ducted through conduit open-
ings in a bent, curved or oblique way without any adverse impact on sealing
performance. Due to the fact that RISE® is an adhesive system, only proper
contact surfaces are needed to obtain tightness. Sufficient cable separation is
a must to enable the FIWA® sealant to be applied in between the cable set.

RISE® multi-cable penetrations are an alternative for the casting compounds and block systems
in water-tight walls and floors. Very easy to install. No skilled labour required. The very limited
amount of different parts makes this system easy to handle on site. Use is made of rubber
inserts (placed around the cables) and filler sleeves. The insert sleeves act as a spacer to sepa-
rate the cables and the filler sleeves are used to create a carrier for the sealant. They are split
lengthwise to enable ease of installation. The sleeves should not be applied in lengths shorter
than 60 mm and should fit snugly in the conduit opening. A layer of FIWA® sealant about 20
mm thick is applied on the resultant carrier.

22
RISE® MULTI-CABLE TRANSITS:
THE RAPID® SEALING SYSTEM
DIAGRAMMATIC OVERVIEW

- NO EXTRA INSULATION REQUIRED AT THE FRONT


OF THE PENETRATION OR IN BETWEEN THE
CABLES AND ALSO NO COATING NEEDED ON
THE CABLES

RISE filler sleeve

FIWA sealant
20 mm thick
RISE filler sleeve
RISE insert sleeve

cable

RISE insert sleeve

cable

* wall/floor thickness
minimum 180 mm
for F180

20 160 20

200
200

** standard length of the


RISE insert and filler
sleeves 160 and 210
mm. Other lengths
are available on request.

23
RISE® MULTI-CABLE TRANSITS:
THE RAPID® SEALING SYSTEM
The most simple way to obtain a watertight RISE® penetration is to place
insert sleeves with a length of 60 mm around the cables and to fill the re-
maining space in the conduit with 60 mm long filler sleeves. Then apply a
layer of 20 mm FIWA® sealant at both sides of the penetration.
Conduit length 100 mm. Tightness 2.5 bar. LRS certificate APE 0109113/1.

RISE® multi-cable transits are also used for water or gas tight conduits in buildings and con-
structions. When fire rating is not a requirement, the conduit length for only water and gas tight
conduits can be reduced substantially. With a view on ease of installation, it is advisable not to
use insert and filler sleeves with a length shorter than 60 mm. We always recommend to apply
a layer of FIWA® sealant about 20 mm thick on both sides of the penetration.
The above configuration with an overall length of 100 mm is approved for so-called B-15 penetra-
tions which offer a fire integrity of 30 minutes minimum and a thermal insulation of 15 minutes.
This means a fair degree of fire rating coupled with gas and water tightness.

24
RISE® MULTI-CABLE TRANSITS:
THE RAPID® SEALING SYSTEM
The RISE® systems and/or components can be used in a wide variety of ap-
plications and can easily be combined with other product lines of BEELE
Engineering. This means that fire safe and gas and watertight ducting in
the field allows for numerous solutions. The configurations showed below
are all fire tested and offer with ease F-60 ratings.

At the top left a configuration is shown to use the RISE® system for the fire safe ducting of bus
bars through walls and floors.
At the top right a combination of RISE® and ACTIFOAM® is shown. This configuration is used
to fill larger open spaces in RISE® cable penetrations.
At the bottom left an ACTIFOAM® penetration is sealed with a layer of FIWA® to obtain not only
a fire rated but also a water tight penetration.
At the bottom right a NOFIRNO® cable penetartion is shown whereby the cable separation is
carried out with RISE® sleeves.

25
RISE® MULTI-CABLE TRANSITS:
THE RAPID® SEALING SYSTEM
Existing installations can easily be upgraded to the RISE ® sealing system using
extension frames. Generally the depth of the transit frames is too short to offer
the required thermal insulation during a fire.
To fulfil this criterion for all types of cables a minimum depth of 200 mm is an
absolute must. Otherwise the transit and the front side of the penetration have to
be totally insulated. By making use of extension frames the required depth can
easily be obtained.

The advantage of upgrading with RISE ® is not only an improvement of the fire rating,
but it also gives the option to acquire more available space for ducting extra cables. The
extended RISE ® penetration filled with the same configuration of cables as tested with
the normal RISE ® penetrations and with the same sizes, has been successfully tested
according to IMO Resolution A.754(18) for use in both A0 - A60 class bulkheads and
decks. CE (MED) certificate No 09156/B0 EC.

26
RISE® MULTI-CABLE TRANSITS:
THE RAPID® SEALING SYSTEM

Remove all block components from the transit frame, if any. Remove any dirt or grease from the inside of the
frame. Position the two halves of the EXTEND-A-FRAME around the bundle of cables, then push the EXTEND-
A-FRAME into the transit frame. The fitting must be very tight for stability reasons. The flanges on the top and
bottom of the EXTEND-A-FRAME must be firmly seated against the transit frame. Install the bolts and nuts on
the top and bottom flanges. Tighten the bolts on top and bottom flanges.

The flanges are 10 mm high, corresponding with the wall thickness of the block system transits. This enables
the EXTEND-A-FRAMES to fit in multi-transit units without any problems. The EXTEND-A-FRAME, positioned in
the transit frame, leaves 20 mm free at the back of the transit frame for the bonding of the FIWA® sealant to that
transit frame. This is necessary to obtain a tight seal. Place a RISE® insert sleeve around each cable. Any empty
space is filled with RISE® filler sleeves.

Center the RISE® sleeves within the conduit so as to leave 20 mm free space at the front and the back of the
transit. A 20 mm layer of FIWA® sealant is applied at both sides of the transit. Refer to the step by step installation
instructions for RISE® multi-cable penetrations for final finishing of the transit.
For optimum stability, the EXTEND-A-FRAME should be spot welded or bolted to the existing frame. For larger frame
configurations an option is to install a frame around the existing transit frame spot welded to the deck or bulkhead.

RISE ® instantly doubles the usable space inside any block system transit frame

27
RISE® MULTI-CABLE TRANSITS:
THE RAPID® SEALING SYSTEM
Adding extra cables is
an easy job. Cut away
the sealant layer at
both sides of the
penetration with a
knife or a hollow punch
in a tapering shape as
shown above.
This creates a good
foundation for the
sealant mass to be
applied later.

Pull the cable through


one of the empty filler
sleeves with an inner
diameter more or less
corresponding to the
outer diameter of the
cable.
Refill the opening in the
sealant layer at both
sides of the penetration
with sufficient FIWA®
sealant.

28
RISE® MULTI-CABLE TRANSITS:
THE RAPID® SEALING SYSTEM
If the empty filler
sleeves are not fitting
to the size of the cable
to be ducted, a number
of these insert sleeves
must be removed from
the penetration.
Install a fitting insert
sleeve (with some filler
sleeves if necessary) in
the open space in the
penetration.

Pull the cable through


the fitting insert sleeve
that has now been
installed. Refill the
openings cut in the
sealant layer at both
sides of the penetration
with sufficient FIWA®
sealant. The FIWA®
sealant is pressed down
firmly and smoothed
with a damped cloth.

29
RISE® MULTI-CABLE TRANSITS:
THE RAPID® SEALING SYSTEM
For the EMC protection of cable penetrations entering shielded areas, an electrically
conductive sealant/flexible rubber is developed for the RISE® multi-cable penetrations
type EMC. Tests carried out in our laboratories have shown that the electrical resistance
from braiding to mass is about 1-2 ohm.
Attenuation tests at DELTA Electronics Testing/Denmark have proven the outstanding
damping properties of the RISE® EMC sealing system.

���������
���������

In case the penetrations have to be only EMC proof, the length of the conduit can be reduced
substantially. Only 40 mm CONDUCTON® putty/flexible rubber for the conductive filling of the
cavity in between the layers of FIWA® sealant can be used. The CONDUCTON® flexible rubber
is most easy to apply. The attenuation with the flexible rubber is the optimum; the attenuation
of the CONDUCTON® putty is less.
UV and ozone resistant. Gas and water tight. Fire safe. CE certificate 11301/A2 EC.

Attenuation tests at DELTA Electronics The RISE®-EMC system based on 2 layers


Testing/Denmark have proved the good of 40 mm CONDUCTON® flexible rubber.
attenuation values achieved by the RISE®- Damping: 52->100 dB.
EMC system based on a single layer of A RISE®-EMC penetration based on the
CONDUCTON® flexible rubber. conductive putty shows a lower value.
Damping: 35-85 dB. Damping: 10-30 dB.

30
RISE® MULTI-CABLE TRANSITS:
THE RAPID® SEALING SYSTEM

two different solutions for a RISE ®-EMC


cable penetration: rubber or putty
CONDUCTON® flexible rubber is used to fill

���������
the cavity around the ducted cables in the
conduit sleeve in stead of making use of the
putty. This rubber can be modelled by hand
and offers the highest attenuation.
CONDUCTON® flexible rubber is absolutely
HALOGEN FREE and has a toxicity index of
0,00 (tested according to Naval Engineering
Standard NES 713: Issue 3).
Furthermore CONDUCTON® has a low
smoke index (NES 711: Issue 2: 1981), an
oxygen index of 38,2% (ISO 4589-2: 1996),
and a temperature index of 294 °C (ISO
4589-3: 1996).
CONDUCTON® flexible rubber fullfils the
criteria for use on board of UK Navy vessels.

very high attenuation values with RISE ®-EMC


cable penetrations feasible

PRODUCT INFORMATION CONDUCTON ® putty is an


electrically conductive sealing
01) colour black putty based on a single com-
02) specific gravity 1.30 ± 0.03 g/cm3 ponent silicone compound.
03) curing of top layer 0.5 - 1 hour depending on The level of attenuation ob-
temperature and air humidity tained with any of the RISE®-
04) service temperature -50 °C up to +160 °C EMC transits is partly depend-
05) tensile strength 0.80 MPa ent on:
06) elongation at break 40% a) the distance between
07) hardness 35 Shore A the ducted pipe and the
08) elastic deformation approx. 25% penetration wall
09) resistance < 100 Ω b) the contact surface with
10) ageing more than 20 years the conductive materials
11) supplied in 310 ml cartridges c) the compact filling of
12) storage to be stored cool and dry the conductive mass
min/max temperature = d) the condition of the
+5/+30° C contact surface in the
13) storage life guaranteed 6 months; when conduit pipe
applied later than 6 months after Shelf life is 12 months when
date of manufacturing, curing stored properly. Since we have
and adhesive properties have no control on storage, we can
to be checked before application only guarantee for 6 months.

31
RISE® MULTI-CABLE TRANSITS:
THE RAPID® SEALING SYSTEM

1) At the place where the CONDUCTON® 2) Remove the cable sheathing over a 3) RISE® sleeves 120 mm shorter in
flexible compound is to be applied, the length that is 40 mm shorter than the length than the penetration are then
penetration should be bare steel without length of the penetration, in such a fitted around the ducted cables and
primer and thorougly cleaned to ensure way that the front face of the exposed pushed into the penetration.The exposed
effective connection to earth. braiding is situated about 20 mm inside braiding should extend 40 mm outside
the conduit at both sides. the sleeves.

4) The remaining space inside the 5) Push the insert/filler sleeves into the 6) Then apply layers of CONDUCTON®
penetration is then packed with RISE® penetration in such a way as to leave flexible rubber strips 40 mm wide against
filler sleeves. Push the filler sleeves into about 60 mm free space at both sides. the inside wall of the penetration.
the penetration in the same way as the Take care that the exposed braiding
sleeves fitted around the cables. Make extends 40 mm outside the sleeves at
sure that the sleeves fit tightly. each side.

7) Pack the free space inside the pene- 8) Pack the remaining small spaces 9) Firmly press down the mass once more
tration with lengths of strip. around the cables with spare pieces of by hand. This is extremely important to
Compress the filling from time to time flexible rubber strip. Then press them ensure effective conductivity. Then apply
firmly to obtain a solid mass of flexible down firmly with a piece of wood in the CONDUCTON® flexible rubber at the
rubber and a good contact with the order to obtain a good contact with the other side of the penetration in a similar
coaming/sleeve. braiding. way.

32
RISE® MULTI-CABLE TRANSITS:
THE RAPID® SEALING SYSTEM

10) At both sides of the penetration about 11) To smooth the surface of the FIWA® 12) The cloth is then used to press down
20 mm free space should be present to sealant layer, a cloth is sprayed with the sealant layer. People with sensitive
enable the application of the FIWA® fire water. skin should use gloves when working
safe, water tight sealing compound. First This prevents the sealant from sticking with the FIWA®.
clean the inside wall of the penetration to the cloth. Please refer to the Safety Data Sheet for
very thoroughly. Note: do not use soap water! more information.

���������
The level of attenuation obtained
is partly dependent on:
a) the distance between the
ducted cable and the penetra-
tion wall
b) the contact surface with the
conductive materials
c) the compact filling of
the conductive mass
d) the condition of the contact
surface in the conduit pipe

13) The surface can also be smoothed by 14) For A-class penetrations the conduit If the damping values are not required
hand. Just wet the hand thoroughly with sleeve/frame needs to be insulated only to comply with extremely high
soap and water. at the insulated side of the bulkhead or requirements, a 40 mm thick layer of
People with sensitive skin should use at the lower side of the deck. CONDUCTON® flexible rubber at one
gloves when working with the FIWA®. No extra insulation needed in front of side of the penetration will be sufficient.
the penetration. The penetration can be 40 mm shorter.

FOR RISE ®-EMC MULTI-CABLE PENETRATIONS USE CAN ALSO


BE MADE OF THE CONDUCTON ® SEALING PUTTY.
THE ATTENUATION IS LESS THAN WITH
THE CONDUCTON ® FLEXIBLE RUBBER.
33
RISE® MULTI-CABLE TRANSITS:
THE RAPID® SEALING SYSTEM

CONDUCTON® is an electrically conduc- DRIFIL® is a water-repellent sealant based FIWA® is a fire-resistant sealant based on a
tive putty based on a single component on a single-component siliconecompound. single component silicone compound. FIWA®
silicone compound. CONDUCTON® is also In developing DRIFIL® sealing compound, is also water-repellent. The sealant adheres
water-repellent. The putty adheres well to high priority was focused on its power of well to most subsurfaces occurring in the
metal subsurfaces and is reasonably elastic. adhesion to subsurfaces as occurring in the building industry, and is permanently elastic.
CONDUCTON® contains components with a construction sector, and to cable sheathing In the event of fire or at temperatures in ex-
unique morphology to obtain the necessary and metal and plastic pipes. cess of 200 °C the sealant expands to about
high grade of conductivity. CONDUCTON® In addition, special attention was given to the five to ten times its original volume. During
has a measured resistance of 50-60 Ohm. permanent flexibility of the sealant in order to this process a porous mass is formed which
Optimum contact with the cable or structure permit minor settlements and movements of has excellent thermal insulation properties. In
to be shielded is essential for effective EMC the cable/pipe bunch after the sealant has set. contrast to conventional materials that swell
protection. Measurements have shown that The purpose of this is to ensure that the seal under severe heat exposure, the expansion
the attenuation is in the range of 10 - 30 dB, remains intact in the longer term even in spite of FIWA® is not caused by intumescence, but
when applied with a surface contact of 40 of possible mechanical loading. by a chemical process.
mm for pipe and cable penetrations. The advantage of this is that the expansion of
CONDUCTON® is used for the RISE®/EMC DRIFIL® sealant has a very short setting time. FIWA® is not accompanied by the formation
and the SLIPSIL®/EMC systems. The top layer is rapidly tack-free. of fumes.

For ease of application of very high viscosity sealants, we have We have also selected a powerful pneumatic applicator for highest
selected a powerful manual applicator with a 26 : 1 trigger leverage. productivity.
This means much easier dispensing and reduced fatigue. Quiet operation (less than 70 dB). Air supply to suit most standard
The applicator is equipped with the so-called Wear Compensating systems. Fast, easy pressure regulation for accurate flow control.
Device, which automatically removes free-play in the trigger to provide High volume trigger valve for immediate sealant flow. Ergonomic
instant rod drive immediately when the trigger is pulled. design: comfort, minimal operator fatigue. Short, well balanced de-
Less full trigger strokes required to empty a cartridge. Extended sign, combined with lightweight engineering plastic and aluminium
working life of the applicator. components. Also available for 1 liter cartridges.

34
RISE® MULTI-CABLE TRANSITS:
THE RAPID® SEALING SYSTEM

ease of calculation with


RISE ® cable and pipe penetrations

TRANSIT
CALCULATOR

Calculate
your materials
requirements for our
fire safe and gas and
smoke tight sealing
systems

RISE
RISE/NOFIRNO
RISE/ULTRA
RISWAT
RIACNOF

Free software. Can be downloaded from our After entry of the dimensions and amount and sizes
website http://www.rise-systems.com. of cables/pipes, a drawing appears on the screen
After the entry of the dimensions of the conduit showing also the remaining free space in the conduit
opening and the amount and outer diameters of opening. Furthermore the filling rate of the cable
the ducted cables or pipes, the software calculates penetrations is shown.
the amount of RISE® or RIWAT® insert sleeves, Warnings appear for deviations of the certified
the RISE® , RISWAT® or NOFIRNO® filler sleeves, configurations and for overfilling the transits or
the ACTIFOAM® spare filling sheets, the RISE® or exceeding filling rates.
RISE®/ULTRA crushers and the DRIFIL®, FIWA® or For a created project all calculated transits can be
NOFIRNO® sealant. stored in a database. Order/calculation forms can
It is easy to switch between the several systems and be shown on screen for project totals and single
also between A-class, H-class, EMC and watertight transits. The material lists can be printed and/or
penetrations. exported to MS Word.

we are there with full support for


RISE ® cable and pipe penetrations
35
THE FIRST PHASE OF
THE NEW FACTORY NEXT TO OUR R&D CENTRE

1) machines specially developed for compounding and processing of rubbers


under controlled conditions to obtain optimum quality
2) machines specially developed for compounding and manufacturing of all
types of sealants under controlled processing
3) moisture treatment installation and processing equipment for manufacturing
of electrically conductive sealants and rubbers
4) a complete line of injection moulding presses ranging from 40 tons up to
400 tons for manufacturing sealing plugs and other rubber components
5) a complete line of compression moulding presses up to 300 tons for
manufacturing larger type sealing plugs and ULEPSI rubber plates
6) processing installation for after-curing of rubber products to obtain the
required compression set (long term behaviour)
7) extruder line including cooling system and cutting and slitting installation
for manufacturing insert and filler sleeves for the RISWAT system
8) fully automatic extruder lines with a length of 20 meters, including cooling
system and automatic cutting, slitting and sorting installation for
manufacturing rubber insert and filler sleeves and rubber strips of
the RISE system
9) extruder line for manufacturing luminescent profiles and hoses
10) line of injection moulding machines ranging from 50 up to 200 tons for
manufacturing plates of the ULEPSI tank supports and luminescent
YFESTOS floor coverings
11) completely equipped die-making shop for the in-house production of all
tooling for rubber and plastics manufacturing
12) modern laser equipment for engraving the type codes in the dyes for rubber
manufacturing and for marking products with bar and 2D-matrix codes
13) mixing and airless spraying facilities for the NOFIRNO boards
Together with highly advanced systems and technologies
we offer highest quality products.

YOUR RELIABLE
PARTNERS
36
MAXIMUM SIMPLICITY OF USE
OPTIMUM FLEXIBILITY
OUTSTANDING PERFORMANCE

Websites: http://www.actifoam.com, www.beele.com, www.firsto.com, www.nofirno.com,


www.rise-systems.com, www.rise-nofirno.com, www.riswat.com and www.slipsil.com

ASK FOR THE SEPARATE BROCHURES ON OUR PRODUCT RANGES:


* RISE® MULTI-CABLE TRANSIT SYSTEM
* RISE® SEALING SYSTEM FOR SINGLE AND MULTI-PIPE PENETRATIONS
* RIACNOF® MULTI-CABLE TRANSIT SYSTEM
* RISE®/NOFIRN0® MULTI-ALL-MIX CABLE AND PIPE TRANSITS
* RISE®-ULTRA SINGLE PLASTIC PIPE PENETRATIONS
* RISWAT® GAS AND WATERTIGHT CABLE AND PIPE DUCTS
* SLIPSIL® SEALING PLUGS FOR PIPE ENTRIES
* SLIPSIL®-SQ MULTI-CABLE TRANSITS
* DYNATITE® DYNAMIC HIGH PRESSURE SEALS
* BEESEAL® MULTI-PIPE AND CABLE PENETRATIONS
* ACTIFOAM® TEMPORARY SEALS AND CAVITY SEALS
* FIRSTO® FIRESTOPS FOR CABLE TRAY PENETRATIONS
* NOFIRN0® CAVITY SEALS, COATINGS AND SEALANTS
* ULEPSI® TANK SUPPORTS FOR BITUMEN TANKERS
®

���������������
CONDUIT SEALING DEVICES OF AN
AMAZING SIMPLICITY WITH AN
OUTSTANDING PERFORMANCE

BEELE Engineering and CSD International have been involved with fire,
water and gas tight sealing for more than 30 years. We have developed and
tested products proven to provide the utmost in sealing protection around
the world. To receive our complete civil construction and/or marine products
catalogues, please contact your distributor or local representative.

distributed by:

CSD Sealing Systems - North America, LLC


21 Meadowbrook Lane, Unit 12 - Gilford, NH 03249
Tel. 603-293-0100 - Fax 603-293-0200
www.csdsealingsystems.com E-mail: [email protected]

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