AerC 5 Service Manual
AerC 5 Service Manual
SERVICE MANUAL
www.aehealthgroup.com
CONTENTS
CORYRINGHT AND STATEMENT .................................................................................................................. 1
Chapter 1 Product specifications .......................................................................................................................1
1.1 PRODUCT NAME AND TYPE ............................................................................................................ 1
1.1.1 Name ............................................................................................................................................... 1
1.1.2 Model .............................................................................................................................................. 1
1.2 INTENDED USE ....................................................................................................................................1
1.3 SYSTEM STRUCTURE ........................................................................................................................ 1
1.3.1 Configuration ...............................................................................................................................1
1.3.2 Interfaces ......................................................................................................................................1
1.4 ELECTRICAL CHARACTERISTICS .................................................................................................. 1
1.5 SIZE AND WEIGHT ..............................................................................................................................1
1.6 ANALYSIS PARMTERS ....................................................................................................................... 2
1.7 PERFORMANCE SPECIFICATIONS .................................................................................................. 3
1.8 TRANSPORTATION AND STORAGE CONDITIONS .......................................................................4
1.9 IMPORTANT NOTE .............................................................................................................................. 4
1.10 FUNCTIONS ........................................................................................................................................... 5
1.10.1 Analysis mode ..........................................................................................................................5
1.10.2 Sample size required for each sampling ..................................................................................5
1.10.3 Detection Speed ....................................................................................................................... 5
1.10.4 Calibration&QC .......................................................................................................................5
1.10.5 Auto cleaning and auto unblocking functions of sample aspirating probe and automatic re
counting after blockage removal ............................................................................................................. 5
1.10.6 Sleep and awake functions ...................................................................................................... 6
1.10.7 Functions of auto intetized diagnosis,mainenance and maintenance logbook records .......... 6
1.10.8 Screen keyboard,mouse,standard keyboard,online Chinese input funchtion ......................... 6
1.10.9 Display and print ..................................................................................................................... 6
1.10.10 Reference value and abnormal result warning system ............................................................6
1.10.11 LIS Function ............................................................................................................................ 6
1.10.12 Storage ..................................................................................................................................... 6
1.10.13 Optional functions of the analyzer .......................................................................................... 6
1.10.13.1 Bar code reader ..................................................................................................................... 7
1.10.13.2 External recorder .................................................................................................................. 7
Chapter 2 Principle ................................................................................................................................................8
2.1 INTRODUTION .....................................................................................................................................8
2.2 ASPIRATION SAMPLES ...................................................................................................................... 8
2.3 DILUTION OF SAMPLES .................................................................................................................... 8
2.4 WHITE BLOOD CELL MEASUREMENTS ........................................................................................8
2.4.1 Laser flow cytometry ................................................................................................................8
2.4.2 White blood cell parameters .....................................................................................................9
2.5 HEMOGLOBIN CONCENTRATION MEASUREMENT .................................................................10
2.5.1 Colorimetric method ............................................................................................................... 10
2.5.2 Hemoglobin concentration parameters ...................................................................................11
2.6 RED BLOOD CELL/PLATELET MEASUREMENTS .......................................................................11
2.6.1 Principle of impedance method ................................................................................................ 11
2.6.2 Red blood cell parameters ........................................................................................................ 12
2.6.3 Platelet parameters .................................................................................................................... 12
Chapter 3 Software and interface ................................................................................................................... 14
3.1 POWER ON .............................................................................................................................................14
3.1.1Version check .................................................................................................................................14
3.2 LOGIN ..................................................................................................................................................... 14
3.2.1 User name and password .............................................................................................................. 14
3.2.2 Login check .................................................................................................................................. 14
3.3 CALIBRATION .......................................................................................................................................14
3.3.1 Calibration factors and transfer factors ........................................................................................ 14
3.3.2 Calibration with calibrator ............................................................................................................15
3.4 GAIN CALIBRATION ............................................................................................................................15
3.5 SOFTWARE INSTALLATION AND UPGRADATION ....................................................................... 16
1
3.6 STATUS INDICATOR ............................................................................................................................ 16
Chapter 4 Hardware system ............................................................................................................................17
4.1 INTRODUCTION OF HARDWARE .................................................................................................. 17
4.2 MAIN CONTROL BOARD MODULE ...............................................................................................17
4.2.1 The main input signal of the motherboard ................................................................................... 17
4.2.2 The main output signal of the motherboard ................................................................................. 18
4.2.3 Functionality and performance implementation .......................................................................... 18
4.2.4 Introduction to the module circuit ................................................................................................ 18
4.2.5Common faults and analysis ..........................................................................................................20
4.3 SIGNAL BOARD MODULE ...............................................................................................................22
4.3.1 The main input signal of the signal board .................................................................................... 22
4.3.2 The main output signal of the signal board .................................................................................. 22
4.3.3 Functionality and performance implementation .......................................................................... 22
4.3.4 Introduction to the module circuit ................................................................................................ 23
4.3.5Common faults and analysis ..........................................................................................................25
4.4 DRIVER BOARD MODULE .............................................................................................................. 26
4.4.1 The main input signal of the signal board .................................................................................... 26
4.4.2 The main output signal of the signal board .................................................................................. 26
4.4.3 Functionality and performance implementation .......................................................................... 26
4.4.4 Introduction to the module circuit ................................................................................................ 27
4.4.5Common faults and analysis ..........................................................................................................28
4.5 WBC OPITAL SIGNAL AMPLIFICATION BOARD MODULE ......................................................31
4.5.1 Functionality and performance implementation .......................................................................... 31
4.5.2 Introduction to the module circuit ................................................................................................ 31
4.5.3Common faults and analysis ..........................................................................................................32
4.6 LASER DRIVER BOARD MODULE ................................................................................................ 32
4.6.1 Functionality and performance implementation .......................................................................... 32
4.6.2 Introduction to the module circuit ................................................................................................ 33
4.7 HIGH-ANGULE PD BOARD MODULE ........................................................................................... 33
4.7.1 The main input signal of the High-angule PD board ................................................................... 33
4.7.2 The main output signal of the High-angule PD board ................................................................. 33
4.7.3 Functionality and performance implementation .......................................................................... 33
Chapter 5 Fault alarm information ................................................................................................................... 35
2
COPYRIGHT
Copyright
property rights to this operation manual. This manual may refer to information protected by
copyright or patents and does not convey any license under the patent rights or copyright of
AEHEALTH, or of others. The intellectual property rights of the MANUAL and the
This manual and its contents represent special and confidential information of AEHEALTH.
Disclosure of the information in this manual in any manner whatsoever without the written
rental, adaptation, translation or any other derivative work of this manual in any manner
Statement
AEHEALTH reserves the final right to interpret this manual. In the event that all of the
following requirements are met, AEHEALTH is responsible for the safety, reliability and
2. All replacement parts used in the repairs and all accessories and consumables used are
3. Relevant electrical equipment conforms to national standards and the requirements of this
manual.
4.The operation of the product shall be carried out in accordance with this manual.
1
CHAPTER 1 Product specifications
1.1.2 Model
AerC-5
1.3.2 Interfaces
1 LAN net gape
4 USB interface
1
Parameters Name Abbreviations CBC CBC+DIFF
White blood cell count WBC √ √
Basophil count Bas# / √
Basophil percentage Bas% / √
Neutrophil count Neu# / √
Neutrophil percentage Neu% / √
White blood Eosinophil count Eos# / √
cell lines Eosinophil percentage Eos% / √
( 15items), Lymphocyte count Lym# / √
Including 4 Lymphocyte percentage Lym% / √
Monocyte count Mon# / √
reportable
Monocyte percentage Mon% / √
parameters
atypical lymphocyte count ALY# / √
Atypical lymphocyte percentage ALY% / √
Large number of immature cells LIC# / √
count
Large number of immature cells LIC% / √
percentage
Red blood cell count RBC √ √
Hemoglobin concentration HGB √ √
White blood Mean corpuscular volume MCV √ √
cell lines Mean corpushcular hemoglobin MCH √ √
(10 items) Mean corpushcular hemoglobin MCHC √ √
Including 2 concentration
reportable Red blood cell distribution RDW-CV √ √
parameters width-Coefficient of Variation
Red blood cell distribution RDW-SD √ √
width-Standard Variation
Hematocrit HCT √ √
Nucleated redblood cells count *NRBC# √ √
Nucleated redblood cells *NRBC% √ √
percentage
Platelet Platelet count PLT √ √
group(7 Mean platelet volume MPV √ √
items) Platelet distribution width PDW √ √
Including 1 Plateletcrit PCT √ √
reportable Large platelet ratio P-LCR √ √
parameter Large platelet count P-LCC √ √
Platelet Clumps count *PLT Clumps# √ √
WBC Histogram √ √
Histogram RBC Histogram √ √
PLT Histogram √ √
Diff Scattergram / √
Notice
● "√" indicates provided in this measurement mode, and "/" indicates not provided in
this measurement mode.
● ALY%, LIC%, ALY #, LIC #, * NRBC #, * NRBC%, * PLT Clums # are research
parameters and are only used for research purposes and cannot be used as a basis for
clinical diagnosis.
2
1.7 Performance Specifications
a. Blank Count
b. Linearity Range
Deviation Linearity
Parameters Linearity Range correlation
Range coefficient
(Whole
Blood)
0.00×109 /L~10.00×109 /L
±0.30× 109 /L
WBC 10.1 × 109 /L~100.0×109 /L ≥0.990
±5%
0.00× 1012 /L~1.00× 1012 /L
±0.05× 1012 /L
RBC 1.01× 1012 /L~8.00×1012 /L ≥0.990
±5%
0 g/L~70g/L ±2g/L
HGB ≥0.990
71 g/L~250g/L ±2%
c. Accuracy
Allowable relative
Parameters Measuring Range
deviation range
WBC 3.5 × 109 /L~9.5× 109 /L ±10%
RBC ±4%
3.8 × 1012 /L~5.8× 1012 /L
PLT ±15%
125× 109 /L~350× 109 /L
3
Parameters Measuring Range Accuracy
e.Carryover
Parameters Carryover
WBC ≤0.5%
RBC ≤0.5%
HGB ≤0.6 %
PLT ≤1.0 %
1.9 Important
To keep your instrument up and running for as long as possible, be sure to do the
following:
1 Analyzer Operating Environment:
a.Ambient temperature range:10℃~30℃
b.Relative humidity range:≤ 85% RH
c.Atmospheric pressure range:70.0 kPa~106.0 kPa
d.Avoid excessive dust entering the inside of the instrument
e.Keep the analyzer away from strong sources of electromagnetic interference
4
3 Grounding
Use the matching special ground wire to ground the analyzer well
4 Maintenance
a.Periodically remove dust adhering to the outside and inside of the analyzer
b.Maintain sample cups, valves and tubing with concentrated cleaning solution
during each shutdown
c.Atmospheric pressure:70.0 kPa~106.0 kPa
d.Keep the analyzer away from strong sources of electromagnetic interference
1.10 Function
1.10.1 Analyzer Mode
It can provide venous blood, peripheral blood test ,pre-dilution test;
1.10.3 Throughput
1.10.9 Display、Printer
The display interface supports arbitrary switching of multiple languages: Chinese,
English, Spanish;
Both built-in and external recorders have printing versions in the above 3 languages;
can automatically detect paper loading and paper shortage prompts;
Various statistical reports of test functions can be printed;
1.10.12 Storage
Mass storage of test results, at least 50,000 sample analysis results including
parameter results 、histograms、patent and alarm information etc;
Support USB interface barcode scanner; when the barcode scanner is connected, the
analyzer automatically collects sample information and manages it;
6
1.10.13.2 External Recorder
1.10.13.2.1 Can support buit-in printer:SP-RMD8C;
1.10.13.2.2 Can support ordinary printer:HP LaserJet P1108;
1.10.13.2.3 Can support laser printer:HP M403D、Samsung M3825D、HP M401D;
1.10.13.2.3 Can support external thermal printer:WH-P03
7
Chapter 2 Principle
2.1 INTRODUCTION
This chapter explains the principal of the analyzer. This analyzer uses the Coulter
principle to detect the number of RBC and PLT as well as their volume distribution;
the colorimetric method to measure HGB concentration; and the semiconductor laser
flow cytometry technique to obtain a statistical count of WBC in 5 Diff; the above
usually becomes CBC+Diff, abbreviated as " CD". On top of this, the analyzer calculates
After the Lyse is mixed with the blood sample, the red blood cells are lysed and the white
8
blood cells are stained. The stained white blood cells and red blood cell fragments are
injected through a sample needle into a flow chamber filled with diluent. Under the sheath
formed by the diluent, the cells are accelerated twice and arranged in rows across the
laser detection area. The scattered light generated by the exposure of the cells to the laser
beam correlates with the cell size, the refractive index of the cell membrane and the
internal cell structure. The photodiode receives these scattered light signals and converts
them into electrical pulses. Based on the collected data of these electrical pulses, a
two-dimensional distribution of blood cell size and internal cell information, called a
scatter plot, can be obtained, as shown in Figure 3-2. The horizontal coordinate reflects
the internal complexity information of the cell, and the vertical coordinate
from the BASO channel. Cell counts are all in units of 109 /L.
B) Basophil count
The analyzer obtains the white blood cell count (Bas#) by directly measuring the
number of
9
pulses corresponding to basophils in the BASO channel.
C) Basophil percentage
Bas% = Bas# / WBC * 100%
D) Percentage of lymphocytes
Lym% = the number of particles in the DIFF channel that fall in the Lym
region / the sum of the counts of all particles in the DIFF channel except for the blood shadow
region * 100%
E) Neutrophil percentage
Neu% = number of particles in the DIFF channel that fall in the Neu region /
sum of the counts of all particles in the DIFF channel except for the blood shadow
region * 100%
F) Percentage of monocytes
Mon% = number of particles in the DIFF channel that fall in the Mon region /
sum of the
counts of all particles in the DIFF channel except for the blood shadow region *
100%
G ) Eosinophil percentage
Eos% = number of particles in the DIFF channel that fall in the Eos region /
sum of the counts of all particles in the DIFF channel except for the blood shadow
region * 100%
H) Number of lymphocytes
Lym# = WBC * Lym%
I) Neutrophil count
Neu# = WBC * Neu%
J) Number of monocytes
Mon# = WBC * Mon%
K) Eosinophil count
Eos# = WBC * Eos%
10
central wavelength of 530 nm, and the hemoglobin concentration can be obtained by
calculation.
2.5.2 Hemoglobin concentration parameters
The hemoglobin concentration (HGB) is calculated in g/L by the following formula.
HGB = Constant * Ln (background transmitted light intensity / sample transmitted light
intensity)
The analyzer uses the principle of impedance method to achieve red blood cell/platelet
count. The RBC counting cell has a small opening called the test orifice. There are a pair
of positive and negative electrodes on both sides of the small hole, which are connected
to a constant current power supply. Since cells are poor conductors of electricity, the
resistance between the electrodes changes when cells in a diluted sample pass through
the test orifice under constant negative pressure, resulting in a pulse signal at both ends
of the electrodes proportional to the size of the cell volume. The number of pulses is equal
to the number of cells passing through the pore, and the amplitude of the pulse is
proportional to the volume of the cells.
The number of electrical pulses whose amplitude falls within the red blood cell/platelet
channel is calculated by comparing the amplification of the acquired electrical pulses with
the channel voltage threshold corresponding to the normal red blood cell/Platelet Volume
range. Thus, all collected electrical pulses are classified according to different channel
voltage thresholds, and the number of electrical pulses falling in the red
blood cell/platelet channel is the number of red blood cells/platelets. The
number of cells in each channel range based on pulse voltage amplitude
determines the volume distribution of cells. The histogram reflecting the distribution of
11
the cell population is a two-dimensional plot with horizontal coordinates indicating the
cell volume and vertical coordinates indicating the relative number of cells.
The analyzer obtains the red blood cell count (RBC) in units of 10 12 /L by directly
measuring the number of electrical pulses corresponding to the red blood cells.
The Hematocrit (HCT) in %; mean red blood cell hemoglobin content (MCH) in
pg; mean red blood cell hemoglobin concentration (MCHC) in g/L.
The analyzer obtains the platelet count (PLT) in units of 109 /L by directly
measuring the number of electrical pulses corresponding to platelets.
D) Plateletcrit
The analyzer calculates the Plateletcrit (PCT) in % by the following
12
formula PCT = PLT * MPV / 10000
13
Chapter 3 Software and interface
3.1 POWER ON
3.1.1 Version check
When turned on, the machine will automatically check the software version matching. If
the software version does not match, a version matching window will pop up. Please prepare
the software upgrade package first, select the appropriate language, and click the "OK" button.
The system will execute the software upgrade process. The reason why the software version
mismatch is detected at startup is that the software components have been upgraded separately,
such as the digital version of FPGA writing software and driver. Dynamic board FPGA
writing software, MCU writing software, timing, system software
Notice
● Be sure to use controlled software upgrade packages when upgrading software.
3.2 LOGIN
3.2.1 User name and password
User name:Service
Password: 123456
Since the blood sample mode can distinguish between whole blood and pre-dilution, and
14
these two different blood sample modes also correspond to different liquid circuit timings,
separate calibration is required for different blood sample modes.
Calibration coefficients are divided into manufacturer calibration coefficients and user
calibration coefficients, corresponding to CBC+DIFF mode. The analysis results will be
calculated by the following formula:
Calibration only generates calibration factors and transfer factors for 5 traceable
parameters: WBC, RBC, HGB, MCV, and PLT.
Before starting calibration, it is necessary to set the batch number, expiration date,
analysis mode, and calibration target value of the calibration material.
Notice
● Please use designated calibrator within the validity period for calibration.
Notice
15
● The gain calibration interface only supports calibration using calibrators;
● Please use designated calibrator within the valid period for gain calibration;
● Please refer to the calibration target value sheet for the target value.
Notice
● Do not remove the USB disk or cut off the power during tdhe upgrade process, as this
may cause the instrument to fail to start.
● If the upgrade prompt fails, you can try to upgrade again.
16
Chapter 4 Hardware system
The hardware system of the automatic hematology analyzer consists of four parts: (1)main
board; (2)signal board;(3) driver board;(4)optical module, in addition to the board room and board
and component interconnection cables.
18
The touch screen outputs as an analog signal, which is divided into X and Y directions, and this
analog signal is converted to the digital signal by the CPU's internal AD, the algorithm process, and
the processing result determines the position of the touch, so as to realize the touch function.
As shown in the figure above, the FPGA uploads the signal data to the CPU, and the CPU
algorithmizes the signal data, and the communication between them is 12-bit parallel communication,
and the transmission speed is fast, up to 30M
4、The communication design scheme between the CPU and each serial port
19
4.2.5 Common faults and analysis
The common fault phenomena and solutions of the main control board are limited to the
hardware perspective, excluding software failures that cause the same fault phenomena, but many
faults need to be detected by software.
After confirming that the cable connection, input power supply and indicator light are normal,
check the fault as follows:
20
Fault phenomenon Solution
2、The boot kernel cannot be loaded 2. Check that the connector of the motherboard
and the core board is soldered or the lead angle
and pad fall off.
21
When disassembling the board, please wear anti-static gloves;
When removing the board, make sure to turn off the power supply and unplug the power cord.
Installation:
Follow the steps for disassembly in reverse.
Verification:
1、Check that the board screws are fully installed;
2、Connect the power cord and turn on the AC control switch, the machine enters the
initialization state, and various indicators on the board light up.
Ensure that the board and the host chassis are fastened and connected by screws;
The removal operation can only be performed after the board and its surroundings have cooled.
Optical high-angle (HS), medium-angle (MS), low-angle (LS) signals, these three input signals
come from the output of the optical signal amplifier board, they are pulse signals, their periods are the
same and T=2.5us, amplitude V(HS)=1.2V, V(MS)=1V, V(LS)=0.8V (the above is an approximate
value);
Red blood cells (RBCs), which are derived from the RBC counting cell, are pulsed signals,
period T=16us, amplitude V=1mv (this is approximate);
The hemoglobin (HGB) signal, which is an input signal from the HGB measuring cup, is a DC
signal with an amplitude of approximately 1.5V.
Signal board signal output: FPGA collects data for preliminary sorting and uploads it to the CPU
(main control board AM3358), and the FPGA communicates with the CPU as a 12-bit parallel
communication protocol.
22
Signal function module(Figure 6)
HS, MS, LS are pulsed signals, the period is the same and T=2.5us, the amplitude V(HS)=1.2V,
V(MS)=1V, V(LS)=0.8V, the value amplified by the AD8034 is V(HS)=3.6V, V(MS)=3V,
V(LS)=2.4V (the above specific magnification will be fine-tuned according to the target value, so the
above is an approximate value), the AD9224 converts these analog signals into digital signals for
FPGA acquisition and upload CPU.
RBC is a pulse signal, the period T=16us, the input amplitude V=1mv, the amplitude is about
0.9V after 921 times amplification, AD9224 converts this signal into a digital signal, for FPGA
acquisition and upload to the CPU, after 921 times amplification of the RBC signal amplified by 4
times to obtain a PLT signal, this PLT is also a pulse signal, period T=16us, the amplitude is about
3.6V, after the AD9221 converts it into a digital signal for FPGA acquisition and then uploads to CPU.
23
HGB Acquisition function module(Figure 9)
The AD7265 converts the HGB signal to a DC signal with an input amplitude of approximately
1.5mV, which is amplified by 1000x and converted to a digital signal that can be captured by the
FPGA and uploaded to the CPU
24
4.3.5 Common faults and analysis
The signal board circuit completes the conditioning and amplification of WBC, RBC/PLT and
HGB signals, so that the signals before entering A/D are basically real and suitable for A/D conversion
signals; The A/D module is the interface of the analog circuit and the digital circuit module, which
completes the sampling of the above sensing signal and other monitoring signals, and converts the
analog signal into the digital signal suitable for the digital circuit processing.
25
Fault phenomenon Solution:
1. There is no response 1. Check whether the suction key connection wire is loose or broken, if so,
when the sample please plug and unplug or replace the wire;
aspiration button is 2. If the fault cannot be eliminated from 1, remove the connecting plate of
pressed the sample suction key switch to see if the switch is splashed, if so, wipe
the liquid clean, and reinstall it.
2. No WBC value is 1. Replace the motherboard to confirm that there is no fault in other
measured components
3. No RBC value is 1. Replace the motherboard to confirm that there is no fault in other
measured components
4. Measurement 1. Replace the motherboard to confirm that there is no fault in other
without HGB value components
1、The feedback of the status of the motion mechanism is sent to the main control board (serial
port signal);
2、Control signals for valves;
3、Stepper motor control signal;
4、Liquid heating control signal for pipelines.
27
Slot sensor function module(Figure 12)
The fork sensor works by passing through the groove notch of the horse plate to sense the step position of the
motor, and when the fork sensor is blocked by light, the output is high, and then the signal is transmitted to the FPGA
through the logic circuit.
29
unreliable, whether there is any breakage, if the
above situation exists, please plug and unplug or
replace the pump connection line;
3. If the fault cannot be eliminated through 2,
replace the analog driver board to see if the fault
can be eliminated;
4. If the fault cannot be eliminated, the
corresponding pump needs to be replaced.
30
When disassembling the board, please wear anti-static gloves;
When removing the board, make sure to turn off the power supply and unplug the power cord.
Installation:
Follow the steps for disassembly in reverse.
Verification:
1. Check whether the board screws have been fully installed;
2、Connect the power cord and turn on the AC control switch, the machine enters the initialization state,
and various indicators on the board light up.
The connection between the board and the host chassis must be tightened by screws.
The removal operation can only be performed after the board and its surroundings have cooled.
The main is to convert the WBC three-way photoelectric signal into a stable voltage signal.
31
4.5.3 Introduction to board interfaces
Because the current of the PD is proportional to the output of the light output, as long as the PD current is
constant, the light output is also a constant value, and the laser is injected into the photodiode PD, the PD generates
32
the output current and converts the current into a feedback voltage with a resistor, which is equal to the reference
voltage to control the forward current of the laser diode, and a stable light output is obtained.
The input signal of this plate: the light signal scattered at a 45-degree angle of the flow chamber, the
characteristics of this light signal: when the flow chamber has blood cells passing through, this light will be
relatively stronger, when the blood cells pass through, this light will be relatively weaker.
The output signal of this board is a pulse signal, which is characterized by an average period of 2.5us and an
amplitude of about a few mV.
S-25C is the image sensor, model: S-25C, brand: American OSI. After the laser passes through the flow
chamber, the scattered light at an angle of 45 degrees to the laser hits the image sensor S-25C, when the flow
chamber is a uniform dilution (that is, there are no blood cells), then the light hitting the S-25C is uniform, then the
33
output of the S-25C is a few mV of direct current, when there are blood cells flowing through the flow
chamber, then the light hitting the S-25C. The intensity will become stronger, and the S-25C will output a forward
pulse signal of a few mV, which has a period of 2.5us and an amplitude of several mV.
34
Chapter 5 Fault alarm information
Involved Fault Repair Guide
Associated Potential
Faults fault triggering Device Troubleshooting and
features failure modes
coding mechanism interface maintenance process
The For occasional failures:
The serial
Analog driver communicatio 1. Check the connection
communication
board n module is between the digital board J81
protocol is
damaged and the analog driver J31
wrong
The For betfair failures:
No header,
Communic Main control communicatio 1,Check the connection
0x0100 ultra-long
ation board n module is / between the main control
001 frame,
failures damaged board J81 and the analog
insufficient
The main control driver J31
header, wrong
board J81 is 2,Replace the associated
check code, and The wire is
connected to the board
unrecognized loose
analog driver
command word
board J31
1, Check whether the
parameters under the voltage
and current status interface
are within the normal range
2,If it is within the normal
Main control range, replace the main
board control board
The main
The AD range is Analog driver Voltage and 3, Otherwise, confirm
control 0x0100
more board / current status whether the power board and
board is 002
than(2.44-2.55) Power board and interface its connecting cables, and
faulty
its connecting whether the connection
cables between the analog driver
board J2 and the main control
board J86 are normal
4,If all the above checks are
normal, replace the analog
driver board
1,Check whether the digital
board coin cell battery is
installed
2,If installed, replace the
Check that the new button cell battery, reset
The system Coin cell batteries
0x0100 system clock is the date and time in the
clock is Main control /
004 less than setting interface, save and
faulty board
January 1, 2000 exit and then shut down and
restart
3,If the fault persists after
startup, replace the main
control board
1,Confirm that there is no
1,The diluent alarm prompt on the reagent
Bubbles
residue is less management interface
than 4% 2,Confirm that the
2,There are no Reagent remaining amount of reagent
The diluent 0x0100 Diluent associated
reagents or management in the diluent bucket is
runs out 0104 tubing
abnormalities Air leakage interface sufficient
that cause from pipes & 3,Check that the pipeline
insufficient valves outside the machine is not
reagent addition broken or leaking
4,Disassemble the housing
35
of the whole machine and
check the related pipelines
(cap assembly, valves,
electromagnetic dosing
pumps, pipeline joints, etc.)
1,The 1,Confirm that there is no
remaining alarm prompt on the reagent
amount of LH management interface
1,The
Lyse is less than 2,Confirm that the reagent
quantitative
10% balance in the reagent bucket
LH Lyse is 0x0100 pump fails
2,There are no is sufficient
exhausted 0105 2,Lyse
reagents or 3,Check that the pipeline
related
abnormalities outside the machine is not
pipelines,
that cause broken or leaking
1,Lyse reagent valve leakage,
insufficient Reagent 4,Disassemble the shell of
related pipelines and death
reagent addition management the whole machine and check
2,Anti-soluble 3,Non-hemol
1,Diff interface the associated pipelines (cap
samples ysis due to
hemolytic agent assembly, valve,
other reasons,
balance is less electromagnetic quantitative
such as
than 3% pump, pipeline joint, etc.)
Diff Lyse non-claimed
0x0100 2,There are no 5,Use quality control and
is quality control,
0106 reagents or calibrators that are not
exhausted use of
abnormalities claimed by the company
calibrators
that cause
insufficient
reagent addition
There is a 1,Confirm whether the
foreign object indication information on the
on the float, sensor status interface meets
which causes expectations
the state to 2,Confirm that the liquid
The waste
0x0100 Liquid Waste change Sensor status waste sensor cable is properly
liquid is Float state
0110 Sensor Assembly properly screen connected
full
Waste liquid 3,Whether the float can
sensor change state normally
The BNC head
is not
connected
56V The power 1,Confirm whether the
0x0100
Overrange(47,6 Power board board is indication information on the
0201
0) damaged voltage and current status
The power interface meets expectations
12V
0x0100 cord is not 2,According to the interface
Over-Range Power cord
0202 securely instructions, confirm whether
(11.5, 12.5)
connected the voltage of the relevant
Negative 12V power board test port meets
0x0100 Analog driver The board is
out of range the expectation
0203 board damaged Voltage and
Power (-12.5, -11.5) 3,Confirm whether the
current status
failure P12V Out of power cable connection from
0x0100 Peripherals and interfaces
Range (11.5, Short circuit the power board to the analog
0204 their cables
12.5) driver board is normal
4,Confirm that there is no
short circuit between the
P24V Out of analog peripherals and the
0x0100
Range (22.0, / / power drive peripherals and
0205
29.0) their connecting wires
5,Replace the analog driver
board
36
The warm-up Warmed pool Temperature 1,Check the temperature
pool components sensor value corresponding to the
The shaft
temperature status interface
temperatur 0x0100
read from the 2,First, confirm whether the
e sensor is 0401 Temperature The wire is
analog driver ambient temperature is in an
faulty sensor cable loose
board is either 0 over-temperature state
or 70 3,If the temperature value is
Temperature not "0", it means that the
The optical Optical module Temperature temperature detection sensor
Failure of sensor
temperature & Pressure is short-circuited, and the
the optical read from the
0x0100 Status corresponding components
component analog driver Temperature The wire falls
0402 Interface are replaced’
temperatur board is 0 or 70 sensor off
e sensor 4,If the temperature value is
"70", the temperature
Diluent
The optical The cable is detection sensor is
temperatur
temperature detached or the disconnected, first check
e sensor 0x0100 Temperature
read from the temperature whether there is an unreliable
malfunctio 0403 sensor cable
analog driver sensor is line connection, and then
n
board is 0 or 70 damaged replace the corresponding
components
Failure of The heating 1,Enter the interface of
the When the rod is damaged temperature and pressure, if
preheating machine is The the temperature of the
component turned on, the temperature pre-heating pool is lower than
temperature of Warmed pool sensor is Temperature 35 degrees Celsius or higher
0x0100 the preheating components damaged & Pressure than 55 degrees Celsius, the
0404 pool rises by The Status component failure can be
less than 1 temperature Interface judged
degree for 3 switch is 2,If there is no
consecutive damaged improvement in re-inserting
minutes Component-relate The wire falls the cable, replace the
d cables off pre-heating module
First, check whether the laser
The laser is current is abnormal on the
Optical module
damaged status screen
Laser driver The board is Open the optical system
board damaged shielding box, manually
The shield box switch the shielding box
Optical module switch is switch, if you can't see the
damaged laser lighting, then check
whether the optical system
connection line, shielding
box switch, laser connection
line and other connections are
reliable; if there is no
Laser tube Voltage and connection problem, refer to
Laser 0x0100
current out of current status the hardware troubleshooting
failure 0809
range (20,70) interfaces steps to confirm whether the
laser driver board and the
analog driver board are
Optical system The wire falls normal
related cables off If the laser can be lit
normally, refer to the
hardware troubleshooting
steps to confirm whether the
laser driver board is normal,
otherwise replace the optical
module
If the laser itself is damaged,
the optical system needs to be
replaced directly
37
The Enter the system self-test
optocoupler is interface to confirm the
Optocoupler damaged or problem
the surface is Refer to the fault code to
/ dirty check the wire, optocoupler,
The motor is motor, and motion
Syringe Syringe motor
damaged interference
assembly
Related The wire is The system
failure
connection cables loose is restricted
Mechanical
interference or
Transmission
other causes
mechanism
cause limited
movement
The lifting Vertical position Enter the system self-test
/
mechanism optocoupler interface to confirm the
of the Lifting motors / problem
sampling Limit occurs The system Refer to the fault code to
assembly Mechanical limits during is restricted check the wire, optocoupler,
is faulty movement motor, and motion
Related The wire is interference
connection cables loose
The Deflection Enter the system self-test
rotating position / interface to confirm the
mechanism optocoupler problem
of the Refer to the fault code to
sampling Deflection motors / check the wire, optocoupler,
assembly The system motor, and motion
is faulty is restricted interference
Interference
Mechanical limits occurs during
movement
Related The wire is
connection cables loose
The reagent is Confirm the quality of the
Reagents contaminated reagent
or expired If the background PLT is
Abnormal found to be high, confirm the
shutdown impedance channel shielding
(refer to the impedance
The boot
Backgroun channel signal interference
0x0100 background is
d alarm processing)
0702 not up to
anomalies Pipelines for the Confirm the cleanliness of
standard Poor
whole machine the counting pool, etc., and
maintenance
guide the maintenance
habits
habits .
Confirm that there is no air
leakage in the pipeline
connection and valve
There is a Confirm that there are no
WBC Reaction
foreign body foreign substances in the
Cell
in the pool WBC reaction cell
The HGB gain Confirm that the reagent
The Setup of the
is not set perfusion in the pool is
backgroun HGB voltage whole machine Voltage and
0x0100 properly normal
d voltage out of range current status
0801 Enter the voltage and current
of HGB is (3.2, 4.9) interface
status interface to confirm the
abnormal
HGB module HGB background voltage
HGB module
is damaged Confirm the HGB gain
setting
Check the HGB components
38
The associated Check whether the hydraulic
line is broken, pressure value under the
Hydraulic sensor
and the valve status interface is close to the
associated lines
is clogged or current local air pressure
fails Check whether the pipeline
According to
The cable is Temperature of the whole machine is
The liquid MCV, the Hydraulic sensors
0x0100 loose or the & Pressure broken, the valve is blocked
pressure is absolute and their
0803 sensor is Status or damaged
out of limit pressure connecting cables
damaged Interface Check whether the sampling
exceeds 320Kpa
needle and optical system are
blocked
Severe
Optical module Check the hydraulic sensor
blockage
and its connecting wires for
looseness
Enter the interface between
Liquid waste Dirty, blocked, temperature and pressure to
pumps ineffective observe whether the pressure
building process is normal
(such as whether the waste
liquid pump is operating)
Observe whether the pressure
Associated Dirty, blocked,
under the interface can be
solenoid valves ineffective
maintained, if not, check
The vacuum
The whether there is air leakage
pressure is
vacuum 0x0100 Temperature in the relevant pipelines and
outside the
pressure is 0804 & Pressure valves
range specified
abnormal Related pipelines Air leakage Status If it cannot be established,
by the timing
Interface check whether the waste
liquid pump fails or the
pipeline leaks
If the waste liquid pump does
not work, it is necessary to
Analog driver The board is
check whether the relevant
board damaged
wire connection and the
simulated driver board are
normal
Check whether the
temperature of the optical
system under the status
interface meets the
The temperature The cable is expectation, and judge
Temperature
The of the loose or the whether the state is abnormal
Temperature & Pressure
temperatur preheating pool temperature due to the replacement of the
sensor cable Status
e of the 0x0100 is out of range sensor is diluent with too large
Interface
preheating 0805 (target damaged temperature difference
pool is temperature (recoverable, non-faulty)
abnormal -1.5, target See Temperature Sensor
temperature +3) Failure to Resolve Sensor
Issues
Pre-heating
See Shaft Component Failure
components
The fan is Check whether the
The Cooling fan damaged or temperature of the optical
temperatur The optical module the cable is Temperature system under the status
e of the 0x0100 temperature loose & Pressure interface meets the
whole 0806 exceeds 40 Status expectation
The air inlet and The air inlet Check whether the fan
machine is degrees Celsius Interface
outlet of the and outlet are assembly is working (the fan
too high
whole machine blocked assembly is bad or the
39
The simulated driver board is
temperature damaged), and the colleague
sensor is checks whether the air outlet
Optical module damaged or and air inlet are blocked
the associated See Temperature Sensor
cables are Failure to Resolve Sensor
loose Issues
Analog driver The board is
board damaged
The fan is Check that the temperature of
Cooling fan damaged or the diluent in the status
module the cable is interface is as expected
loose Check whether the fan
The room assembly is working, and
Ambient
The diluent temperature is check whether the air outlet
The temperature temperature Temperature
temperatur too high and air inlet are blocked
0x0100 of the dilution & Pressure Refer to Temperature Sensor
e is beyond
080C exceeds 40 The Status Failure to Solve Sensor
the upper
degrees Celsius temperature Interface Problems
limit
sensor is Confirm that the ambient
Temperature
damaged or temperature is within the
sensor cable
the associated declared operating
cables are temperature of the product
loose
41