Liebert®

EXL™ Uninterruptible Power System

Operation and Maintenance Manual—625-1200kVA, 60Hz, Three-Phase,

Single & Multi-Module
The information contained in this document is subject to change
without notice and may not be suitable for all applications. While
every precaution has been taken to ensure the accuracy and
completeness of this document, Vertiv assumes no responsibility
and disclaims all liability for damages resulting from use of this
information or for any errors or omissions. Refer to other local
practices or building codes as applicable for the correct methods,
tools, and materials to be used in performing procedures not
specifically described in this document.

The products covered by this instruction manual are manufactured

and/or sold by Vertiv This document is the property of Vertiv and
contains confidential and proprietary information owned by Vertiv.
Any copying, use or disclosure of it without the written permission of
Vertiv is strictly prohibited.

Names of companies and products are trademarks or registered

trademarks of the respective companies. Any questions regarding
usage of trademark names should be directed to the original
manufacturer.

Technical Support Site

If you encounter any installation or operational issues with your product, check the pertinent
section of this manual to see if the issue can be resolved by following outlined procedures.
Visit https://www.VertivCo.com/en-us/support/ for additional assistance.
 TABLE OF CONTENTS
IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
SAVE THESE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
BATTERY CABINET PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.0 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
1.1 General Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Modes of Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2.1 Normal Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2.2 Bypass Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2.3 Battery Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2.4 Eco Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.2.5 Maintenance Bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.3 Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.0 LCD TOUCHSCREEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.2 Touchscreen Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.2.1 Main Display Screen (Home) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
2.2.2 Configuration Menu Rating (Config) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
2.2.3 Reports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.2.4 Metering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.2.5 Operation Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.2.6 Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.2.7 Silence. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.2.8 System View—1+N Systems Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.2.9 Remote Breaker Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.0 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.1 Manual Operations—Single-Module Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.1.1 Startup—Single Module System with Internal Breakers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.1.2 Startup for a Single-Module System with Remote Breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
3.1.3 Load Transfer and Retransfer—Single Module System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.1.4 Maintenance Bypass Load Transfers-Single Module System . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.1.5 Maintenance Bypass Load Transfers—Single Module System: If Load is on Maintenance
Bypass24
3.1.6 Conditions to Activate Eco Mode Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
3.1.7 Conditions to Suspend Eco Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.1.8 Conditions to Terminate Eco Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.1.9 Bypass Source Qualification for Eco Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.1.10 Critical Bus Disqualification for Eco Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
3.1.11 Settings for Eco Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
3.1.12 Enabling Eco Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
3.1.13 Eco Mode—Scheduled Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.1.14 Eco Mode—Manual Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.1.15 Exiting Eco Mode Manually. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.1.16 Shutdown—Single Module UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Vertiv™ | Liebert® EXL™ 625-1100kVA Operation and Maintenance Manual | i

3.2 Manual Operations—1+N Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
3.2.1 Startup—1+N Module System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
3.2.2 Load Transfer-1+N System: Remove a UPS from System (Collective) . . . . . . . . . . . . . . . . . . . 31
3.2.3 Load Transfer-1+N System: Add a UPS to the System (Collective). . . . . . . . . . . . . . . . . . . . . . 32
3.2.4 Load Transfer-1+N System: Transfer System to Bypass. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3.2.5 Load Transfer-1+N System: Transfer System to Inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3.2.6 Maintenance Bypass Load Transfers-1+N Module System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3.2.7 Shutdown—1+N UPS: UPS Module Inverter Shutoff. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
3.2.8 Shutdown—1+N UPS: UPS Module System Shutdown (Remove UPS Module from the Col-
lective)35
3.2.9 Shutdown—1+N System Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3.2.10 Startup for 1+N System with Remote Breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
3.3 Shutdown for Systems with Remote Breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
3.4 Automatic Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
3.4.1 Overloads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
3.4.2 Automatic Transfers to Bypass. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
3.4.3 Automatic Transfers to Bypass, UPS Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
3.4.4 Automatic Retransfers to UPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
4.0 OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
4.1 Input Contact Isolator Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
4.2 Programmable Relay Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
4.2.1 Configuring the Programmable Relay Board Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
4.3 Remote Alarm Status Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
4.3.1 Lamp Test/Reset Push Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
4.3.2 Audio Reset Push Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
4.4 Digital Load Bus Sync. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
4.4.1 System Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
4.4.2 LBS Configurations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
4.4.3 Normal Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
4.4.4 Slave Priority . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
4.4.5 Master System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
4.4.6 Slave System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
5.0 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
5.1 Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
5.2 Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
5.2.1 Record Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
5.2.2 Air Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
5.2.3 Limited Life Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
5.3 Battery Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
5.3.1 Battery Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
5.3.2 Torque Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
5.4 Detecting Trouble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
5.5 Reporting a Problem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
5.6 Upstream Feeder Circuit Breaker Setting Inspections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
6.0 SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
6.1 Battery Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55

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6.2 Other DC Sources. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
6.3 Environmental Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
7.0 DISCLOSURES WITH REGARD TO EMBEDDED SOFTWARE LICENSED
FROM
NOKIA, INC., (“SUBLICENSED SOFTWARE”) . . . . . . . . . . . . . . . . . . . . . . . . . .58
Appendix A - Inverter Overload Curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A59
Appendix B - UPS Alarm and Status Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . A60

FIGURES
Figure 1 Typical single module UPS one-line diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Figure 2 Main component locations—625kVA, 750kVA and 800kVA (typical). . . . . . . . . . . . . . . . 5
Figure 3 Main components for remote breaker configuration—Single module with static by-
pass or 1+N
multi-module; 625kVA-800kVA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Figure 4 Main component locations—1000kVA, 1100kVA, and 1200kVA (typical) . . . . . . . . . . . . 6
Figure 5 Main components for remote breaker configuration—Single module with static by-
pass or 1+N
multi-module; 1000kVA-1200kVA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Figure 6 Main display screen, typical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Figure 7 Configuration menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Figure 8 System Meter menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Figure 9 Battery Meter menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Figure 10 UPS Operation menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Figure 11 Status View—1+N systems only. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Figure 12 Main display screen—Remote breaker configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Figure 13 Input Contact Isolator dialog box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Figure 14 Optional Input Contact Isolator Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Figure 15 Control wiring, Programmable Relay Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
Figure 16 Programmable Relay Board menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
Figure 17 Liebert EXL inverter overload curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59

TABLES
Table 1 Input Contact Isolator Board pre-assigned values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Table 2 Input Contact Isolator Board control wiring connections . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Table 3 Programmable Relay Board pinout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
Table 4 RAS indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
Table 5 UPS component service life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Table 6 Environmental specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
Table 7 Electrical specifications and standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
Table 8 Physical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Table 9 UPS Alarm and Status Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Vertiv™ | Liebert® EXL™ 625-1100kVA Operation and Maintenance Manual | iii

Vertiv™ | Liebert® EXL™ 625-1100kVA Operation and Maintenance Manual | iv
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
This manual contains important instructions that should be followed during installation and
maintenance of the Liebert EXL uninterruptible power system and DC source.

! WARNING
Risk of electric shock. Can cause equipment damage, injury or death.
Exercise extreme care when handling UPS cabinets to avoid equipment damage or injury
to personnel. Refer to separate installation manual for equipment handling information and
installation procedures.
Follow all DC source safety precautions in 5.0 - Maintenance when installing, charging or
servicing DC sources. In addition to the hazard of electric shock, gas produced by batteries
can be explosive and sulfuric acid can cause severe burns.
In case of fire involving electrical equipment, use only carbon dioxide fire extinguishers or
others approved for use in electrical fire fighting.
Extreme caution is required when performing maintenance. Service and maintenance work
must be performed only by properly trained and qualified personnel and in accordance
with applicable regulations as well as with manufacturers’ specifications.
Be constantly aware that the UPS contains high DC as well as AC voltages. With input
power off and the DC source disconnected, high voltage at filter capacitors and power
circuits should be discharged within 5 minutes. However, if a power circuit failure has
occurred, assume that high voltage still exists after shutdown. Check with a voltmeter
before making contact.
AC voltage will remain on the system bypass, the UPS output terminals and the static
bypass switch, unless associated external circuit breakers are opened.
Check for voltage with both AC and DC voltmeters prior to making contact.
When the UPS is under power, both the operator and any test equipment must be isolated
from direct contact with earth ground and the UPS chassis frame by using rubber mats.
Some components within the cabinets are not connected to the chassis ground. Any
contact between floating circuits and the chassis is a lethal shock hazard. Exercise caution
that the test instrument exterior does not make contact, either physically or electrically,
with earth ground.

Vertiv™ | Liebert® EXL™ 625-1100kVA Operation and Maintenance Manual | 1

 ! AVERTISSEMENT
Risque de décharge électrique pouvant entraîner des dommages matériels, des blessures
et même la mort.
Faites preuve d’une extrême prudence lors de la manutention des armoires ASC afin
d’éviter de les endommager ou de blesser le personnel. Reportez-vous au manuel
d’installation approprié pour connaître les consignes de manutention et les procédures
d’installation de l’équipement. Observez toutes les mesures de sécurité relatives à la source
d’alimentation c.c. décrites dans la section 4.0 - Entretien lors de l'installation, de la charge
ou de l’entretien des sources c.c. Outre les risques de décharge électrique associés aux
batteries, les gaz qu’elles produisent peuvent être explosifs et l’acide sulfurique qu’elles
contiennent peut provoquer des brûlures graves.
En cas d’incendie associé à du matériel électrique, n’utilisez que des extincteurs à dioxyde
de carbone ou homologués pour la lutte contre les incendies d’origine électrique.
Les opérations d’entretien requièrent une extrême prudence. Les opérations d’entretien ne
doivent être confiées qu’à du personnel qualifié et dûment formé. Toutes les interventions
doivent être effectuées conformément aux règlements applicables et aux spécifications du
fabricant. Soyez toujours conscient du fait que le système ASC contient des tensions c.c. et
c.a. élevées.
Une fois l’alimentation d’entrée coupée et la source d’alimentation c.c. débranchée, la haute
tension aux condensateurs de filtrage et aux circuits d’alimentation devrait se dissiper en
moins de 5 minutes. En cas de défaillance d’un circuit d’alimentation, toutefois, il importe de
présumer qu’une tension élevée est présente même après l’arrêt. Vérifiez toujours les
tensions avec un voltmètre avant d’établir des contacts.
Le circuit de dérivation, les bornes de sortie ASC et le commutateur statique de derivation
continueront d’afficher une tension c.a. à moins que les disjoncteurs externes associés ne
soient ouverts.
Vérifiez les tensions avec des voltmètres c.a. et c.c. avant d’établir tout contact.
Lorsque le système ASC est sous tension, les responsables de l’entretien et l’équipement
d’essai doivent reposer sur des tapis de caoutchouc pour prévenir tout contact direct avec
le sol et avec le châssis du système lors des interventions.
Certains composants à l’intérieur des armoires ne sont pas connectés à la masse du
châssis. Tout contact entre les circuits flottants et le châssis présente un risque de
décharge mortelle. Il importe de veiller à ce que l’extérieur des équipements d’essai n’entre
pas en contact physique ou électrique avec le sol.
This equipment contains circuitry that is energized with high voltage. Only test equipment
designated for troubleshooting should be used. This is particularly true for oscilloscopes. Always
check with an AC and DC voltmeter to ensure safety before making contact or using tools. Even
when the power is turned Off, dangerously high voltage may exist at the capacitor banks.
Observe all DC source precautions when near the DC source for any reason.
ONLY properly trained and qualified service personnel should perform maintenance on the UPS
system. When performing maintenance on any part of the equipment under power, service
personnel and test equipment should be standing on rubber mats. The service personnel should
wear insulating shoes for isolation from direct contact with the floor (earth ground).
One person should never work alone. A second person should be standing by to assist and
summon help in case an accident should occur. This is particularly true when work is performed
on the DC source.

Vertiv™ | Liebert® EXL™ 625-1100kVA Operation and Maintenance Manual | 2

BATTERY CABINET PRECAUTIONS
The following warning applies to all battery cabinets supplied with UPS systems. Additional
warnings and cautions applicable to battery cabinets may be found in Important Safety
Instructions on page 1 and 5.3 - Battery Maintenance.

! WARNING
Internal battery strapping must be verified by manufacturer prior to moving a battery
cabinet (after initial installation).
• Battery cabinets contain non-spillable batteries.
• Keep units upright.
• Do not stack.
• Do not tilt.
Failure to heed this warning could result in smoke, fire or electric hazard.
Call 800-543-2378 before moving battery cabinets (after initial installation).
For systems using DC sources other than batteries, refer to the manufacturer’s
recommendations for handling and care.

! AVERTISSEMENT
L’arrimage des batteries internes doit être vérifié par le fabricant avant de déplacer une
armoire de batteries (après l’installation initiale).
• Les armoires de batteries contiennent des batteries étanches.
• Maintenir les systèmes à la verticale.
• Ne pas empiler.
• Ne pas incliner.
• Le non-respect de ces consignes comporte des risques liés à la fumée, au feu ou à
l’électricité.
• Composez le 800 543-2378 avant de déplacer des armoires de batteries (après
l’installation initiale).
Reportez-vous aux recommandations du fabricant relatives à la manipulation et à
l’entretien pour les systèmes qui utilisent d’autres sources d’alimentation c.c. que les
batteries

Contacting Vertiv® for Support

Contact Vertiv for information or repair service in the United States at 800-543-2378.
For repair or maintenance service outside the 48 contiguous United States, contact Vertiv, if
available in your area. For areas not covered by Vertiv, the authorized distributor is responsible for
providing qualified, factory-authorized service.
Have the following information available before calling Vertiv:
Part Numbers: ______________________________________________________________________________________
Serial Numbers: ____________________________________________________________________________________
kVA Rating: ________________________________________________________________________________________
Date Purchased: ____________________________________________________________________________________
Date Installed: ______________________________________________________________________________________
Location: ___________________________________________________________________________________________
Input Voltage/Frequency: __________________________________________________________________________
Output Voltage/Frequency: ________________________________________________________________________

Vertiv™ | Liebert® EXL™ 625-1100kVA Operation and Maintenance Manual | 3

 DC Source Reserve Time: __________________________________________________________________________

Vertiv™ | Liebert® EXL™ 625-1100kVA Operation and Maintenance Manual | 4

1.0 INTRODUCTION
1.1 GENERAL DESCRIPTION
The Liebert EXL provides continuous, high-quality AC power to business-critical equipment,
such as telecommunications and data processing equipment. The Liebert EXL supplies power
that is free of the disturbances and variations in voltage and frequency common to utility power,
which is subject to brownouts, blackouts, surges and sags.
The Liebert EXL utilizes the latest in high-frequency, double-conversion pulse-width modulation
technology and fully digital controls to enhance its reliability and increase the ease of use.
As shown in Figure 1, the AC utility source is input at the rectifier and the rectifier converts the AC
utility into DC power. The inverter converts that DC power from the rectifier or DC power from the
DC source- into AC power for the load. The DC source will power the load through the inverter in
the event of a power failure. The utility source can also power the load through the static bypass.
If maintenance or repair of the UPS is necessary, the load can be switched without interruption in
service to the optional maintenance bypass.
Figure 1 Typical single module UPS one-line diagram

Bypass
AC Input BFB

AC
Output
Rectifier
AC Input CB1
CB2
(E)

* The remote breaker option will have

different acronyms than shown in
the figure for the bypass and rectifier
UPS breakers:
RBB = Remote Backfeed Breaker
RIB = Rectifier Input Breaker

To DC Supply

Vertiv™ | Liebert® EXL™ 625-1100kVA Operation and Maintenance Manual | 5

Figure 2 Main component locations—625kVA, 750kVA and 800kVA (typical)
Liebert
Options Box IntelliSlot
(5 Slots) Housings Backfeed
INPUT CORE CORE OUTPUT/BYPASS Circuit Breaker
High-Voltage
(BFB)
Sense Test Output
Points Ground
Busbar

DC
Input
Bypass
Input Busbars
Busbars
Control Output
Drawer Busbars
Motor
Operated
Circuit
Breaker (CB1)
Module Output
Circuit Breaker
Input (CB2)
Ground

DOORS AND INNER SKINS NOT SHOWN

U46-8C-2000
Rev. 5

Vertiv™ | Liebert® EXL™ 625-1100kVA Operation and Maintenance Manual | 6

Figure 3 Main components for remote breaker configuration—Single module with static bypass or 1+N
multi-module; 625kVA-800kVA
Liebert
Options Box IntelliSlot
Housings
High-Voltage (5 Slots) INPUT CORE CORE OUTPUT/BYPASS
Sense Bypass
Connectors Busbars

Output
Ground
DC Input Busbar

Input
Busbars

Output
Busbars

Input
Ground
Module
Output
Circuit
Breaker
(CB2)

DOORS AND INNER SKINS NOT SHOWN U46-8C-2002

Rev. 0
Figure 4 Main component locations—1000kVA, 1100kVA, and 1200kVA (typical)
Back Feed
Liebert IntelliSlot Control Circuit
Options Housings Drawer Breaker
Box (5 Slots) (BFB)
High-Voltage INPUT CORE CORE CORE OUTPUT/BYPASS
Sense
Test Points
Bypass
DC Input Busbars

Input Output
Busbars Ground
Input Busbar
Ground

Motor Operated Output

Circuit Breaker Busbars
(CB1)
Module
Output
Circuit
Breaker
(CB2)
U46-12C-2000
Rev. 3
DOORS AND INNER SKINS NOT SHOWN

Vertiv™ | Liebert® EXL™ 625-1100kVA Operation and Maintenance Manual | 7

Figure 5 Main components for remote breaker configuration—Single module with static bypass or 1+N
multi-module; 1000kVA-1200kVA

Options Box Liebert IntelliSlot

(5 Slots) Housings
High-Voltage
INPUT CORE CORE CORE OUTPUT/BYPASS
Sense
Connectors Bypass
Busbars
DC Input
Output
Input Ground
Busbars Busbar
Input
Ground Output
Busbars

Control
Drawer
Module
Output
Circuit
Breaker
(CB2)

DOORS AND INNER SKINS NOT SHOWN U46-12C-2002

Rev. 1

1.2 MODES OF OPERATION

1.2.1 Normal Mode
Operating in normal mode, the Liebert EXL’s rectifier derives power from a utility AC source and
supplies regulated DC power to the inverter, which regenerates precise AC power to supply the
connected equipment. The rectifier also uses the utility source power to charge the DC sources.
1.2.2 Bypass Mode
When the Liebert EXL is in bypass mode, the load is directly supported by utility power and is
without DC source backup protection.
The Liebert EXL’s inverter and bypass static switch will shift the load from the inverter to bypass
mode without an interruption in AC power if the inverter is synchronous with the bypass and any
of the following occurs:
• Inverter fails
• Inverter overload capacity is exceeded
• Inverter is manually turned Off

NOTE
If the inverter is asynchronous with the bypass, the static switch will transfer the load from the
inverter to the bypass WITH interruption in AC power to the critical load. This interruption is
167ms when the Bypass-Interrupted Transfer is set to Normal. The interruption is 33ms when the
Bypass-Interrupted Transfer is set to Fast. The default setting for interrupted transfer is Fast
(2ms), but Vertiv can adjust the interrupted transfer to Slow (10ms).
1.2.3 Battery Mode
When utility AC power fails, the Liebert EXL protects the critical load by instantaneously
channeling DC source power to the inverter, which continues supporting the critical load without
interruption.

Vertiv™ | Liebert® EXL™ 625-1100kVA Operation and Maintenance Manual | 8

When utility power returns and is within acceptable limits, the Liebert EXL automatically shifts
back to Normal mode, with the rectifier powering the critical load.
1.2.4 Eco Mode
The Liebert EXL 800 and 1200 and derate single module systems have Eco Mode available for
user configuration. Eco Mode is a standard feature of the Liebert EXL system and is factory-
installed. The feature must be enabled in the field through the configuration menu on the UPS
control screen as described in this document.
The feature is also known as Active Inverter Eco Mode because the UPS inverter is On and
available to receive the load immediately. While in Eco Mode, the inverter is in zero power mode,
increasing system efficiency. The operation allows powering the critical load from the bypass
source when that source is within acceptable operating limits. If the bypass source voltage or
frequency goes outside of the acceptable operation band, the critical load is automatically
transferred to the UPS inverter without interruption. The load can be transferred from the bypass
source to the inverter in a make-before-break operation.
1.2.5 Maintenance Bypass
The installation of a Maintenance Bypass Cabinet or Assembly is recommended to allow total
isolation of the UPS from all power sources while continuing to supply power to the critical load.
Maintenance Bypass use is described in 3.0 - Operation.

Vertiv™ | Liebert® EXL™ 625-1100kVA Operation and Maintenance Manual | 9

1.3 OPTIONS
A number of options are available from Vertiv® for the Liebert EXL. (Some options are not
available for all ratings.) Described below are the most frequently provided options. Other options
are available. Contact your Vertiv representative for more information.
• Battery and Racks—The batteries provide power in the event of a power outage. The Liebert EXL can use
a variety of battery types, provided the battery plant is designed for the UPS DC voltage range and the
load requirements of the application.
• Battery Cabinets—Valve-regulated, lead-acid (VRLA) sealed batteries are available in matching cabinets
for convenient installation and maintenance in otherwise unprotected space. Depending on the UPS
module rating, two or more cabinets may be connected in parallel to provide the additional run time. This
option is required to complete the UPS system.
• Maintenance Bypass—This switchboard provides make-before-break maintenance bypass. It includes:
Maintenance Bypass Breaker (MBB) and Maintenance Isolation Breaker (MIB). The Maintenance Bypass
is a buyout item and not available from Vertiv for the Liebert EXL.
• Customer Alarm Interface—This optional Input Contactor Isolator board allows the input and display of
eight alarms from customer-supplied contacts, each with a customer-selected name.
• External Control—The optional Programmable Relay Board allows the UPS to trigger external devices
when a UPS event occurs. For example, the UPS can turn On an external LED if it senses a battery cabinet
temperature imbalance.
• Remote Breakers—Remote input and bypass breakers can be used instead of the internal UPS breakers.
The UPS provides connections for remote breaker status, control and voltage monitoring.
• Load Bus Synchronization (LBS)—Allows synchronizing the outputs of two or more modules when the
source for one of more modules supplied by a separate non-synchronized source.
• DC (Battery) Ground Fault—Permits setting a user-defined alarm caused by detection of a DC ground
fault. An optional input contact isolator board must be installed for processing a DC ground fault.
• Seismic Bracing—A separate kit for tying down the UPS module allows the unit to meet International
Building Code (IBC).
• Remote Alarm Status Panel—Provides alarm lamps for up to eight UPS alarms. The optional power supply
must be included when purchasing this option.
• AC Ground Fault—When the unit is in discharge (battery) mode, AC ground faults are detected by the
system and an alarm is activated to the control screen.
• Module Battery Disconnect—The UPS system utilizes a separate Module Battery Disconnect (MBD) for
remotely located batteries. A sensing circuit in the UPS module, set at the battery low voltage limit, trips
the Module Battery Disconnect to safeguard the battery from excessive discharge. The Module Battery
Disconnect has an undervoltage release mechanism designed to ensure that during any shutdown or
failure mode all battery potential is removed from the UPS system.
• Battery Isolation Switch—A Battery Isolation Switch (BIS) is used to isolate individual battery strings
when a system MBD is used. When the optional Battery Interface Box is used, the status of the Battery
Isolation Switch is displayed on the UPS HMI. A temperature sensor is recommended to allow proper
battery charging and overtemperature protection.
• Battery Interface Box—A Battery Interface Box (BIB) is available to support the UPS and third-party
battery cabinets or rack-mounted batteries. A BIB is required for each MBD (stand-alone or inside the
third-party battery cabinet). A BIB is optional with each Battery Isolation Switch. A BIB is required for
each temperature sensor.
• Temperature Sensor—Allows the UPS module to compensate battery charging voltage, depending on
temperature, to prolong battery life. The Temperature Sensor is required for battery solutions utilizing a
non-matching Module Battery Disconnect or Battery Isolation Switch. Liebert battery packs have built-in
temperature sensors. The Temperature Sensor option includes a remote sensor that must be field-
installed.

Vertiv™ | Liebert® EXL™ 625-1100kVA Operation and Maintenance Manual | 10

2.0 LCD TOUCHSCREEN
The Liebert EXL is equipped with a microprocessor-based human-machine interface (HMI)
designed for convenient and reliable operation. The display is driven by an easy-to- follow, menu-
prompted software.

2.1 FEATURES
The Liebert EXL HMI enables the operator to perform such tasks as:
• Quickly check operational status
• Monitor the power flow through the UPS system and all meter readings
• Execute operational procedures
• Check status reports and history files
• Adjust programmable parameters (access limited by security access function)
The HMI is a touchscreen display with multicolor text and white background (see Figure 6). The
display turns on automatically, but after 15 minutes of inactivity the back-light will go out and the
display will appear very dim. Touching the screen will reactivate the back-light; the back-light will
again be active for 15 minutes. If any screen other than the mimic screen is accessed, that screen
will be displayed for 5 minutes without any interaction. If there is no activity for 5 minutes, the
display will revert to the basic mimic screen.
Figure 6 Main display screen, typical

Liebert EXL™ © 2016-2017 Vertiv

VERTIV 800kVA UPS Module Mar 14, 2017 10:15:40

Inlet Air Temp: 26°C / 78°F

Mimic

BFB

CB1 CB2
(E)

+ -

Menu Bar

Home Events Metering Operation Reports Config

Bypass Input—The bypass circuit breaker (BFB) status is shown as Open or Closed.
UPS Input Power—The input circuit breaker (CB1) (if installed), is shown as Open or Closed.
UPS Output Power—The output circuit breaker is shown as Open or Closed.
Rectifier Block—Displays the state of the rectifier: On (solid green); Disabled (gray); Off (green
outline, gray interior); or Walking In (green outline, flashing green interior).

Vertiv™ | Liebert® EXL™ 625-1100kVA Operation and Maintenance Manual | 11

Inverter Block—Displays the state of the inverter: On (solid green); Disabled (gray); Off (green
outline, gray interior).
Bypass Static Switch Block—Displays the state of the bypass static switch: On (solid green),
disabled (gray), Off (green outline, gray interior).
DC/DC Converter Block—Displays the state of the DC/DC converter: On (solid green); Disabled
(gray); Off (green outline, gray interior); or Walking In (green outline, flashing green interior).
Battery Block—Displays the state of the battery block and module battery disconnect: Normal
(solid green); Fail or High (gray); Low (yellow); and the module battery disconnect is shown as
open or closed.

2.2 TOUCHSCREEN NAVIGATION

2.2.1 Main Display Screen (Home)
Several menu items can be accessed from the main display screen (see Figure 6). These menu
items are detailed in subsequent sections.
2.2.2 Configuration Menu Rating (Config)
This menu item will display a popup showing the following parameters. These parameters are
entered during commissioning when the UPS is installed by Vertiv.
Figure 7 Configuration menu

Liebert EXL ™ © 2016 -2017 Vertiv

VERTIV 800kVA UPS Module Mar 14, 2017 10 :17:44
Setting Value

Ratings
System Identification
Setpoints
Option Settings
Preferences

Home Events Metering Operation Reports Config

Vertiv™ | Liebert® EXL™ 625-1100kVA Operation and Maintenance Manual | 12

Ratings
This menu shows the basic information of the module. These parameters will set automatically
based on the other parameters entered.
• Nominal Input Voltage
• Nominal Bypass Voltage
• Nominal Output Voltage
• Nominal Source Frequency
• Nominal Output Frequency
• Output kVA
• Output kW
• Configuration Type
• Nominal Cell Count
System Identification
This menu shows the model numbers and serial numbers:
• Unit Model Number
• Unit Serial Number
• Maintenance Bypass Model Number
• Maintenance Bypass Serial Number
• DC Source Cabinet Model Number
• DC Cabinet Serial Numbers
• Order Numbers
• Service Telephone Number
• Site ID Number
• Module Locator
• Location ID
• System Number
• Module Label
Setpoints (User Adjustable)
The following will change the settings of the modules:
• Temperatures
Inlet Air Temp Warning—86°F to 104°F (30°C to 40°C) (default: 95°F [35°C])
• Bypass/Transfer
• Manual Xfer to Bypass Voltage High Limit% - 1% to 15% (default: 10%)
• Manual Xfer to Bypass Voltage Low Limit% - 1% to 20% (default: 10%)
• Output
Max Load Exceeded
The module will activate a warning when the load is above any of these settings:
• Phase A (%)—10% to 105% (default: 100%)
• Phase B (%)—10% to 105% (default: 100%)
• Phase C (%)—10% to 105% (default: 100%)
• Delay (seconds)—0 to 60 (default: 5 seconds)
• Event Management
This menu item permits changing how the Liebert EXL handles Alarms, Faults and Status information.
Each event can be configured for the following:
• Latch (yes/no)—Event stays active in the event window, even if cleared, until acknowledged (by pressing
the Reset button)
• Audible (yes/no)—Will set Audible alarm when event occurs
• Event log (yes/no)—Will display event in Event log when it occurs

Vertiv™ | Liebert® EXL™ 625-1100kVA Operation and Maintenance Manual | 13

 • DC Source
Float Voltage
• Battery Float Voltage, VPC: 2.15 to 2.3 (default: 2.25)
• Cell Count Adjustment
• Cell Count Adjustment: -12 cells to 6 cells (default: 0)
• Discharge Alarms
• Time Low Warning, minutes: 2 to 15, the upper limit is dependent on configured batteries (default: 5
minutes)
• DC Source Charging: Settings not user-adjustable
• DC Source Equalize
When Battery Equalize is activated, the module will charge the batteries to the Equalize Voltage for the
length of Equalized Time.
• Equalize Voltage, VPC—2.30 to 2.45 (default: 2.3)
• Equalize Time, hours—0 to 200 hours (default: 0)
• DC Source Temperature

NOTE
DC Source Temperature values should be set by Vertiv according to the battery manufacturer's
requirements.
• Battery Temp Warning—30°C to 50°C (default: 40°C)
• Battery Temp Limit—35°C to 60°C (default: 50°C)
• Disconnect—Enable/Disable (default: disabled)

NOTE
If Disconnect is set to Enable and the Battery Temp Limit is met, the Battery breaker will open.
Factory/Witness
• Touch Screen Calibration
Options Settings
If any Input Contact Isolator (ICI) cards or Programmable Relay Board (PRB) cards are installed,
this menu will allow these options to be configured. See 4.1 - Input Contact Isolator Board and
4.2 - Programmable Relay Board for details on these options.
Preferences
These display settings cannot be changed from the touchscreen. Press the box to the left of each
parameter to bring a popup window that will allow the parameter to be changed.
• Time (24hr format)—Adjust Hour, Minute or Seconds
• Date (MM DD, YYYY format)—Adjust Month, Day or Year
• Password—Reset the password (up to 5 characters, alphanumeric, case-sensitive; default is EXL)
2.2.3 Reports
This menu accesses the events records.
• Event Log—Up to 2048 time- and date-stamped events are captured in the log. The oldest record will be
overwritten with a new record once the log reaches 2048 events.

Vertiv™ | Liebert® EXL™ 625-1100kVA Operation and Maintenance Manual | 14

2.2.4 Metering
This menu accesses the System Meter and Battery Meter.
System Meter
• Input volts (line-line) per phase • Output amps (line-line) per phase
• Input amps (line-line) per phase • Output kVA% per phase
• Input frequency • Output kW% per phase
• Bypass volts (line-line) per phase • Output power factor (PF) per phase
• Bypass frequency • Total kVA/kW
• DC bus voltage • Output frequency
• DC bus amps • Bypass/Inverter sync window.
• Output volts (line-line) per phase

Figure 8 System Meter menu

Liebert EXL™ © 2016-2017 Vertiv

VERTIV 800kVA UPS Module Mar 14, 2017 10:15:40

Inlet Air Temp: 26°C / 78°F

BFB

CB1 CB2
(E)

+ -

Reset Silence Input A B C Output A B C

Volts L-L 492 499 497 Volts L-L 481 481 482
Amps 55 52 51 Amps 0 0 0
Freq Hz 60.0 kVA% 0 0 0
Bypass A B C kW% 0 0 0
Volts L-L 491 500 496 PF 0.00 0.00 0.00
Freq Hz 60.0 kVA/kW 0/0
Freq Hz 60.0
DC Source Bypass/Inverter Sync
-30 - - - 0 - - - +30
Volts 538
Amps Float Inverter leads Bypass by 3 degrees
Home Events Metering Operation Reports Config

Battery Meter
• DC volts per string
• Temperature, degrees Celsius, per string
• Battery commissioning date
• Operating time on DC source
• Discharge time
• Time remaining
• Charge %
• Amp-Hour, AH, consumed
• DC power

Vertiv™ | Liebert® EXL™ 625-1100kVA Operation and Maintenance Manual | 15

Figure 9 Battery Meter menu

Liebert EXL™ © 2016-2017 Vertiv

VERTIV 800kVA UPS Module Mar 14, 2017 10:15:40

Inlet Air Temp: 26°C / 78°F

BFB

CB1 CB2
(E)

+ -

Battery # MBD DC Volts Temp C Batteries

Reset Silence
1 Closed 532 27 Time Remaining 999
2 --- --- --- Charge 90
3 --- --- ---
AH Consumed 0
4 --- --- ---
Power 0
5 --- --- ---
Discharge Time 00:00:00
6 --- --- ---
Operating Time 17:30:32
7 --- --- ---
Commission Date 01/01/17
8 --- --- ---

Home Events Metering Operation Reports Config

2.2.5 Operation Menu

• Startup—Activates the module startup process
• Shutdown
• UPS—Turns Off inverter, rectifier and trips all DC source breakers; transfers to bypass, if available.
• System—Turns Off inverter, rectifier and trips all DC source breakers; Will shut down UPS.
NOTICE
Risk of equipment damage. This command will result in the load being shut down.
• Transfer—Permits switching between UPS and Bypass mode.
• Battery Breaker Control—Allows the user to activate the UVR to close the battery breakers
• Battery Equalize—Allows the user to use an equalize charge to charge the batteries

Vertiv™ | Liebert® EXL™ 625-1100kVA Operation and Maintenance Manual | 16

Figure 10 UPS Operation menu

Liebert EXL™ © 2016-2017 Vertiv

VERTIV 800kVA UPS Module Mar 14, 2017 10:15:40

Inlet Air Temp: 26°C / 78°F

BFB

CB1 CB2
(E)

+ -
Startup

Shutdown
Battery Breaker Control
Transfer Battery Equalize
More...

Home Events Metering Operation Reports Config

2.2.6 Reset
This button will reset any non-active latched events.
2.2.7 Silence
This button will silence the audible alarm.
2.2.8 System View—1+N Systems Only
System View will display the status of each of the system breakers (MOB’s, MIB, MBB). It will
display the system output information including the voltage, current, kVA/kW, frequency and
number of modules in the system.

Vertiv™ | Liebert® EXL™ 625-1100kVA Operation and Maintenance Manual | 17

Figure 11 Status View—1+N systems only

™
Liebert EXL © 2016-2017 Vertiv
VERTIV 800kVA UPS Module Mar 14, 2017 10:15:40

Module View

Status On

MOD1 MOD2

Reset Silence Input A B C Output A B C

Volts L-L 480 481 479 Volts L-L 480 480 480
Amps 510 510 510 Amps 490 490 490
Freq Hz 60.0 kVA% 50 505 0
Bypass A B C kW% 50 50 50
Volts L-L 476 478 478 PF 1.00 1.00 1.00
Freq Hz 60.0 kVA/kW 400/600
Freq Hz 60.0
DC Source Bypass/Inverter Sync
-30 - - - 0 - - - +30
Volts 540
Amps Float In Sync
Home Events Metering Reports Operation Config

Vertiv™ | Liebert® EXL™ 625-1100kVA Operation and Maintenance Manual | 18

2.2.9 Remote Breaker Display
The Liebert EXL 800 and 1200 remote breaker option has remote circuit breakers for CB1 and
BFB. The remote circuit breakers are referred to as Rectifier Input Breaker (RIB) and Remote
Backfeed Breaker (RBB).
Figure 12 Main display screen—Remote breaker configuration

Liebert EXL™ © 2016-2017 Vertiv

VERTIV 800kVA UPS Module Mar 14, 2017 10:15:40

Inlet Air Temp: 26°C / 78°F

Mimic Display RBB

RIB CB2
(E)

+ -

Menu Bar

Home Events Metering Reports Operation Config

Vertiv™ | Liebert® EXL™ 625-1100kVA Operation and Maintenance Manual | 19

3.0 OPERATION
3.1 MANUAL OPERATIONS—SINGLE-MODULE SYSTEMS
The Liebert EXL is designed to function while unattended by an operator. The system control
logic automatically handles many important functions, as explained in 3.4 - Automatic
Operations. Other procedures must be performed manually.
Manual procedures available to the operator include startup, load transfers and shutdowns.
These procedures are performed by using the touchscreen and some manually operated circuit
breakers and switches.
This section lists typical step-by-step instructions. The touchscreen will list all steps required for
the process, based on the unit’s condition and other factors.
• Startup—including initial startup, recovering from input power failure, recovering from DC source
shutdown and recovering from shutdowns for emergencies or maintenance.
• Load Transfers—including transfers from UPS to bypass and retransfers from bypass to the UPS system.
• Maintenance Bypass Load Transfers—including transfers from internal bypass to maintenance bypass
and transfers from maintenance bypass to internal bypass.
• Shutdowns—including module shutdowns for maintenance and emergency shutdowns.

NOTE
The following procedure assumes that the UPS installation inspection and initial startup have
been performed by Vertiv. A Vertiv-authorized representative must perform the initial system
startup to ensure proper system operation.

3.1.1 Startup—Single Module System with Internal Breakers

! WARNING
Risk of electrical shock. Can cause equipment damage, personal injury and death.
The following procedure provides power to the critical load distribution system. Verify that
the critical load distribution is ready to accept power. Make sure that personnel and
equipment are ready for the critical load distribution system to be energized.

! AVERTISSEMENT
Risque de décharge électrique pouvant entraîner des dommages matériels, des blessures
et même la mort.
La procédure suivante fournit de l’énergie au système de distribution de la charge critique.
Vérifiez que ce système est prêt à être alimenté. Assurez-vous que le personnel et les
équipements sont préparés pour la mise sous tension du système de distribution de la
charge critique.
If the installation includes a Maintenance Bypass, power may already be supplied to the critical
load equipment through the Maintenance Bypass. If there is no power to the critical load, apply
power through the UPS bypass line per the following procedure.
During startup, power is supplied to the critical load through the UPS (internal) bypass line while
the UPS system is being energized. Depending on the reason for the UPS system shutdown,

Vertiv™ | Liebert® EXL™ 625-1100kVA Operation and Maintenance Manual | 20

power may be present in the bypass line. To determine this, check the Monitor/Mimic Display
screen after control power is available.

NOTE
If the system was shut down in response to an Emergency Off, there may be alarm messages on
the touchscreen that describe system conditions before (or at the time of) the shutdown. Some
or all of the alarm conditions may have been resolved. Contact Vertiv for assistance in clearing
any remaining alarm messages.

! WARNING
Risk of electrical shock and high short circuit current. Can cause equipment damage,
personal injury and death.
If the UPS has been shut down for maintenance, verify that all of the UPS doors are closed
and latched. All test equipment must be removed from the system. All electrical
connections must be secure.

! AVERTISSEMENT
Risque de décharge électrique et de présence de courant de court-circuit élevé pouvant
entraîner des dommages matériels, des blessures et même la mort.
Si l’alimentation sans coupure a été interrompue à des fins d’entretien, assurez-vous que
toutes les portes du système ASC sont fermées et verrouillées. Tous les appareils de test
doivent être retirés du système. Tous les branchements électriques doivent être serrés.
This section lists typical step-by-step instructions. The touchscreen will list all steps required for
the process, based on the unit’s condition and other factors.

Vertiv™ | Liebert® EXL™ 625-1100kVA Operation and Maintenance Manual | 21

 1. Before applying power to the UPS modules, determine the location and position of the following circuit
breakers and switches:
• Input Circuit Breaker *—Verify that this breaker (Figure 2) is in the open position.
• Module Battery Disconnect—Verify that this external breaker is open or tripped. If DC source cabinets
are used, verify that breakers on all the cabinets are open.
• Bypass Circuit Breaker *—Normally this circuit breaker (Figure 2) should be open. However, if the critical
load is already supplied through this breaker, keep this breaker closed.
• Output Circuit Breaker—This circuit breaker (Figure 2) should be open.
*If remote breakers are used, these breakers will be located in the appropriate switch gear.
2. Provide power to the UPS controls of the UPS module starting up to permit the display touchscreen and
system logic to function properly.
Close all breakers feeding power to the Bypass Circuit Breaker and Input Circuit Breaker of the unit.
3. Start the module:
a. Press Operation.
b. A pop-up window will appear to enter the password. Enter the password (see Preferences on
page 14)
c. Press the Startup menu button
d. The message Close BFB will appear in the multipurpose window.
e. Close the BFB breaker. The message Press OK to turn on SBS will appear.
f. Press OK to continue. This will energize the load on the UPS internal bypass.
g. The message Press OK to start Rectifier will appear.
h. Press OK. This will start the UPS’s rectifier. Load is still on internal bypass.
The DC Bus will charge up.
i. CB1 breaker will close. The rectifier will turn On.
j. The message Press OK to turn Inverter on will appear.
k. Press OK. The Inverter will be on standby. Load is still on internal bypass.
l. The message Press OK to DC/DC Converter on will appear.
m. Press OK to continue.
n. The message Press OK to close all Battery Breaker(s) will appear.
o. Press OK to continue.
p. Close all battery/DC breakers. The UPS will stay in this mode until all breakers are closed.
If the DC sources are not ready to be started up, skip this command. The DC breakers can be closed
individually from the startup command later (see 2.2.5 - Operation Menu).

NOTE
The DC source charge current may increase quickly, but should slowly decrease. If the system is
recovering from a DC source shutdown or an input power failure, the UPS rectifier will be
recharging the DC source. Recharge current can be more than 100A. The maximum allowable
recharge current for any unit depends on the kVA rating and the DC source recharge current
limit.
q. The message Press OK to transfer to UPS will appear.
r. Press OK.
s. The message Close CB2 will appear.
t. Close CB2.
If the critical load is supported by maintenance bypass, follow the procedure for returning from
maintenance bypass (see Maintenance Bypass Load Transfers—Single Module System: If
Load is on Maintenance Bypass on page 28). Otherwise, the load is now energized from the
UPS inverter.

Vertiv™ | Liebert® EXL™ 625-1100kVA Operation and Maintenance Manual | 22

 NOTICE
Risk of equipment damage. If an abnormal situation occurs during this startup procedure, open the input
circuit breaker and investigate the problem. Call Vertiv if help is required.

! WARNING
Risk of electric shock, explosive reaction, hazardous chemicals and fire. Can cause
equipment damage, personal injury and death.
Do not use equalize charging with valve-regulated, lead-acid batteries. Refer to the battery
manufacturer’s manual, available on the manufacturer’s Web site, for specific information
about equalize charging.

! AVERTISSEMENT
Risque de décharge électrique, de réaction explosive, d’incendie et d’exposition à des
produits chimiques dangereux pouvant entraîner des dommages matériels, des blessures
et même la mort.
N’utilisez pas de charge d’égalisation avec les batteries au plomb-acide à régulation par
soupape. Reportez-vous au manuel du fabricant des batteries, disponible sur le site Web du
fabricant, pour obtenir des renseignements précis sur la charge d’égalisation.

3.1.2 Startup for a Single-Module System with Remote Breakers

! WARNING
Risk of electrical shock. Can cause equipment damage, personal injury and death.
The following procedure provides power to the critical load distribution system. Verify that
the critical load distribution is ready to accept power. Make sure that personnel and
equipment are ready for the critical load distribution system to be energized.

! AVERTISSEMENT
Risque de décharge électrique pouvant entraîner des dommages matériels, des blessures
et même la mort.
La procédure suivante fournit de l’énergie au système de distribution de la charge critique.
Vérifiez que ce système est prêt à être alimenté. Assurez-vous que le personnel et les
équipements sont préparés pour la mise sous tension du système de distribution de la
charge critique.
This section details how to start a single UPS module with both the Rectifier Input Breaker (RIB)
and Remote Backfeed Breaker (RBB) installed. If either of the remote breakers is not installed,
refer to the relevant internal breaker (CB1 or BFB) for that part of the operation.
If the installation includes a Maintenance Bypass, power may already be supplied to the critical
load equipment through the Maintenance Bypass. If there is no power to the critical load, apply
power through the UPS bypass line per the following procedure.
During startup, power is supplied to the critical load through the UPS (internal) bypass line while
the UPS system is being energized. Depending on the reason for the UPS system shutdown,
power may be present in the bypass line. To determine this, check the Monitor/Mimic Display
screen after control power is available.

Vertiv™ | Liebert® EXL™ 625-1100kVA Operation and Maintenance Manual | 23

 NOTE
If the system was shut down in response to an Emergency Off, there may be alarm messages on
the touchscreen that describe system conditions before (or at the time of) the shutdown. Some
or all of the alarm conditions may have been resolved. Contact Vertiv for assistance in clearing
any remaining alarm messages.

! WARNING
Risk of electrical shock and high short circuit current. Can cause equipment damage,
personal injury and death.
If the UPS has been shut down for maintenance, verify that all of the UPS doors are closed
and latched. All test equipment must be removed from the system. All electrical
connections must be secure.

! AVERTISSEMENT
Risque de décharge électrique et de présence de courant de court-circuit élevé pouvant
entraîner des dommages matériels, des blessures et même la mort.
Si l’alimentation sans coupure a été interrompue à des fins d’entretien, assurez-vous que
toutes les portes du système ASC sont fermées et verrouillées. Tous les appareils de test
doivent être retirés du système. Tous les branchements électriques doivent être serrés.
This section lists typical step-by-step instructions to start a single-module UPS with remote
breakers. The touchscreen will list all steps required for the process, based on the unit’s condition
and other factors.
1. Before applying power to the UPS modules, determine the location and position of the following circuit
breakers and switches:
• Input Circuit Breaker *—Verify that this breaker (Figures 3 and 5) is in the open position.
• Module Battery Disconnect—Verify that this external breaker is open or tripped. If DC source cabinets
are used, verify that breakers on all the cabinets are open.
• Bypass Circuit Breaker *—Normally this circuit breaker (Figures 3 and 5) should be open. However, if the
critical load is already supplied through this breaker, keep this breaker closed.
• Output Circuit Breaker—This circuit breaker (Figures 3 and 5) should be open.
* If remote breakers are used, these breakers will be in the appropriate switch gear.
2. Provide power to the UPS controls of the UPS module starting up to permit the display touchscreen and
system logic to function properly.
Close all breakers feeding power to the Bypass Circuit Breaker and Input Circuit Breaker of the unit.
3. Start the module:
a. Press Operation on the HMI.
b. A pop-up window will appear to enter the password. Enter the password; the default is EXL.
c. Press the Startup menu button
d. The message Close RBB will appear in the multipurpose window.
e. Close the RBB breaker. The message Press OK to turn on SBS will appear.
f. Press OK to continue. This will energize the load on the UPS internal bypass.
g. The Press OK to start Rectifier message will appear.
h. Press OK. This will start the UPS’s rectifier. Load is still on internal bypass.
The DC Bus will charge up.
i. The RIB breaker will close. The rectifier will turn On.
j. The message Press OK to turn Inverter on will appear.
k. Press OK. The rectifier will be On and the Inverter will be on standby. Load is still on internal bypass.
l. The message Press OK to turn DC/DC Converter on will appear.
m. Press OK to continue.
n. The message Press OK to close all Battery Breaker(s) will appear.
o. Press OK to continue.

Vertiv™ | Liebert® EXL™ 625-1100kVA Operation and Maintenance Manual | 24

 p. Close all battery/DC breakers. The UPS will stay in this mode until all breakers are closed.
If the DC sources are not ready to be started up, skip this command. The DC breakers can be closed
individually from the startup command later (refer to 2.2.5 - Operation Menu).

Vertiv™ | Liebert® EXL™ 625-1100kVA Operation and Maintenance Manual | 25

 NOTE
The DC source charge current may increase quickly, but should slowly decrease. If the system is
recovering from a DC source shutdown or an input power failure, the UPS rectifier will be
recharging the DC source. Recharge current can be more than 100A. The maximum allowable
recharge current for any unit depends on the kVA rating and the DC source recharge current
limit.

q. The message Press OK to transfer to UPS will appear.

r. Press OK.
s. The message Close CB2 will appear.
t. Close CB2, then press OK to continue.
If the critical load is supported by maintenance bypass, follow the procedure for returning from
maintenance bypass (see Maintenance Bypass Load Transfers—Single Module System: If
Load is on Maintenance Bypass on page 28). Otherwise, the load is now energized from the
UPS inverter.
NOTICE
Risk of equipment damage. If an abnormal situation occurs during this startup procedure, open the input
circuit breaker and investigate the problem. Call Vertiv if help is required.

! WARNING
Risk of electric shock, explosive reaction, hazardous chemicals and fire. Can cause
equipment damage, personal injury and death.
Do not use equalize charging with valve-regulated, lead-acid batteries. Refer to the battery
manufacturer’s manual, available on the manufacturer’s Web site, for specific information
about equalize charging.

! AVERTISSEMENT
Risque de décharge électrique, de réaction explosive, d’incendie et d’exposition à des
produits chimiques dangereux pouvant entraîner des dommages matériels, des blessures
et même la mort.
N’utilisez pas de charge d’égalisation avec les batteries au plomb-acide à régulation par
soupape. Reportez-vous au manuel du fabricant des batteries, disponible sur le site Web du
fabricant, pour obtenir des renseignements précis sur la charge d’égalisation.

3.1.3 Load Transfer and Retransfer—Single Module System

Changing the load from the UPS system to the UPS bypass is called a transfer. Changing the load
from UPS bypass to the UPS system is called a retransfer. Note that the UPS system control logic
can initiate automatic load transfers and retransfers. Refer to 3.4 - Automatic Operations.
Transfer Procedure
1. Press the Operation then Transfer menu buttons on the touchscreen. The message Press OK to transfer
to Bypass will appear in the multipurpose window.
2. Press the OK button. This will transfer the load from the UPS to the bypass.
If the UPS output is not synchronized with the bypass, the module will not allow a transfer.
Retransfer Procedure
1. Press the Operation then Transfer menu buttons on the touchscreen. The message Press OK to transfer
to UPS will appear in the multipurpose window.
2. Press the OK button. This will transfer the load from the Bypass to the UPS.
If the UPS output is not synchronized with the bypass, the module will not allow a retransfer.

Vertiv™ | Liebert® EXL™ 625-1100kVA Operation and Maintenance Manual | 26

3.1.4 Maintenance Bypass Load Transfers-Single Module System
Follow these instructions to manually transfer the load between the Maintenance Bypass and the
UPS bypass line. Do not transfer the load between the Maintenance Bypass and the UPS module
(inverter) output. Use the Monitor/Mimic Display screen to verify that the UPS bypass line is
available.
NOTICE
Risk of equipment damage. Failing to follow the proper sequence when operating any circuit breaker may
cause damage to the connected equipment. Operating a Maintenance Bypass circuit breaker out of
sequence could cut off power to the critical load.
NOTICE
Risk of equipment damage. The UPS must be on internal bypass before performing the following
procedures and operating the MIB or the MBB, or damage to the UPS may occur and the critical load may
be lost.
Maintenance Bypass Load Transfers-Single Module System: If Load is on UPS Bypass
After the UPS been transferred to bypass (see 3.1.3 - Load Transfer and Retransfer—Single
Module System), the OK to transfer lamp on the key-release unit will light.
NOTE
If the maintenance bypass cabinet or switchboard has any other type of custom interlock, follow
the specific instructions for that interlock system to remove the key.
1. If using a key interlock system, depress the key-release unit push button, turn the key and remove from
key-release unit.

NOTE
The UPS is now locked in bypass and cannot be retransferred to the inverter until the key is
reinserted.
2. If using a key interlock system, insert the key into the lock for the Maintenance Bypass Breaker (MBB);
retract the bolt.
3. Close the Maintenance Bypass Breaker (MBB).
NOTICE
Risk of improper operation sequence. May cause equipment damage.
Failure to close the Maintenance Bypass Breaker (MBB) will interrupt power to the load.
4. Open the Maintenance Isolation Breaker (MIB). The UPS is now isolated from the critical load and the load
is now on Maintenance Bypass.
5. If using a key interlock system, remove the key from the lock for the Maintenance Isolation Breaker (MIB).
6. If the maintenance bypass cabinet or switchboard has an optional two-key interlock system, replace the
key into the solenoid.
7. If UPS bypass shutdown is required, following instructions in Section 3.1.16 - Shutdown—Single Module
UPS.

Vertiv™ | Liebert® EXL™ 625-1100kVA Operation and Maintenance Manual | 27

3.1.5 Maintenance Bypass Load Transfers—Single Module System: If Load is on
Maintenance Bypass
1. Verify that power is available to the module’s bypass and rectifier inputs.
2. Verify that the module is started and in Bypass Mode.
3. If using a key interlock system:
a. Depress the key-release unit push button
b. Turn the key and remove it from the key-release unit.

NOTE
The UPS is now locked in bypass and cannot be retransferred to the Inverter until the key is
returned.
4. If using a key interlock system:
a. Insert the key into the lock for the Maintenance Isolation Breaker (MIB)
b. Retract the bolt.
5. Close the Maintenance Isolation Breaker (MIB).
NOTICE
Risk of improper operation sequence. May cause equipment damage.
Failure to close the Maintenance Isolation Breaker (MIB) will interrupt power to the load.
6. Open the Maintenance Bypass Breaker (MBB). Load is now on UPS Internal Bypass.
7. If using a key interlock system, remove the key from the lock for the Maintenance Bypass Breaker (MBB)
to lock it open.
8. If the maintenance bypass cabinet or switchboard has an optional two-key interlock system, insert the
key into the solenoid.
The UPS system may now be transferred from bypass to UPS (see 3.1.3 - Load Transfer and
Retransfer—Single Module System).
3.1.6 Conditions to Activate Eco Mode Operation
Automatic Eco Mode Activation
The system will activate Eco Mode when all of the following are true:
• Eco Mode session is active
• Bypass Source Qualification is satisfied
• The Load On UPS event has been active for a specified time
• Input Contact Interface 1 (Channel 5) event is not active
• Load kW is greater than 10%
• Backfeed Breaker Open event is not active
• Bypass Static Switch Unable event is not active (SCR Short, SCR Open)
When conditions to activate have been satisfied, the system will coordinate turning on the BPSS
and place the inverter(s) into an idle state (zero power mode).
Manual Eco Mode Operation
The rules that apply to users that initiate the following manual operations while Eco Mode is
active:
• When the Eco Mode Active event is set, the system will allow the user to shutdown the system.
• When the Eco Mode Active event is set, the system will allow the user to transfer to inverter.
Automatic Eco Mode Reactivation
When an Eco Mode session is suspended, the system will automatically reactivate Eco Mode
when the following are true:
• Excessive Eco Mode Suspension event is not set.
• Conditions to automatically activate have been satisfied for the full duration of Restart Delay setting.

Vertiv™ | Liebert® EXL™ 625-1100kVA Operation and Maintenance Manual | 28

3.1.7 Conditions to Suspend Eco Mode
When an Eco Mode session is active and the Eco Mode Active event is active, the system will
suspend Eco Mode when at least one of the following is true:
• Bypass Source Qualification is not satisfied.
• Input Contact Interface 1 (Channel 5) event is active.
• Load kW is less than 10%.
• Bypass Line Fault or Critical Bus Load Fault is detected.
When the conditions to suspend Eco Mode are met, the inverter(s) will power the load and the
bypass will be turned Off. When an Eco Mode Session is active but the conditions to activate are
not met, the system will set the Eco Mode Suspended event.
3.1.8 Conditions to Terminate Eco Mode
The system will terminate Eco Mode when at least one of the following conditions is met:
• Eco Mode-Stop command is received.
• Scheduling stop time is reached and Continuous Operation setting is disabled.
• Excessive Eco Mode Suspension event is set.
• Eco Mode Operation setting is disabled.
• System transfers to inverter, either automatically or manually.
• Backfeed Breaker Open event is active.
• Bypass Static Switch Unable event is active (SCR Short, SCR Open).
• Inverter Output Breaker (CB2/IOB) Open event is active.
• Module Output Breaker (MOB) Open event is active.
• Critical Bus Voltage Disqualification is satisfied.
When conditions to terminate have been met, the inverter(s) will power the load and the bypass
static switch will be turned Off.
3.1.9 Bypass Source Qualification for Eco Mode
All of the following bypass source conditions must be met for Eco Mode operation to start:
• Bypass voltage is less than Manual Transfer Bypass Voltage High Limit setting
Minimum: 1%
Maximum: +10%
• Bypass voltage is greater than Manual Transfer Bypass Voltage Low Limit setting
Minimum: -10%
Maximum: -1%
• Bypass frequency is within the Bypass Tracking Window setting
Minimum: 0.1Hz
Maximum: 5Hz, Iteration 0.1Hz
• Bypass is within the slew limits per Bypass Tracking Slew Rate setting
Minimum: 0.1Hz/s
Maximum: 3.0Hz/s
Iteration 0.1Hz/s
• Bypass Sync Error event is not active.
Bypass input phase differential is greater than 8 degrees

Vertiv™ | Liebert® EXL™ 625-1100kVA Operation and Maintenance Manual | 29

3.1.10 Critical Bus Disqualification for Eco Mode
At least one of the following critical bus voltage conditions must be met to suspend or terminate
Eco Mode operations:
• Critical bus voltage is higher than the Manual Transfer Bypass Voltage High Limit setting
Minimum: 1%
Maximum: +10%
• Critical bus voltage is lower than Manual Transfer Bypass Voltage Low Limit setting
Minimum: -10%
Maximum: -1%
• Critical bus frequency exceeds the Bypass Tracking Window setting.
Minimum: 0.1Hz
Maximum: 5Hz
Iteration: 0.1Hz
• Critical bus exceeds the slew limits per Bypass Tracking Slew Rate setting.
Minimum: 0.1Hz/s
Max: 3.0Hz/s
Iteration 0.1Hz/s
3.1.11 Settings for Eco Mode
Mode of Operation
• Setting Range: Disabled/Scheduled/Continuous (Default setting is Disabled)
• Disabled prevents the unit from entering Eco Mode
• Scheduled allows the operator to setup a day of the week/time of the day for Eco Mode active pending
activation conditions are met
• Continuous allows the unit to operate in Eco Mode constantly, pending activation conditions being met
Schedule Day of Week
• Setting Range: Sun, Mon, Tues, Wed, Thurs, Fri, Sat
• Default: Monday
Schedule Time
• Setting Range: hh:mm
• Default: 00:00
Schedule Action
• Setting Range: Start, Stop
• Default: Start (1st entry), Opposite of previous entry afterwards
3.1.12 Enabling Eco Mode
This addendum lists typical step-by-step instructions to configure and to start and exit Eco
Mode. The touchscreen will list all steps required for the process, based on the unit’s condition
and other factors. It assumes that the module has been started and is operating in Normal Mode.

Vertiv™ | Liebert® EXL™ 625-1100kVA Operation and Maintenance Manual | 30

 1. Login as User by entering the applicable password. The default is exl, but may have been changed on-site.
2. Select Config>Setpoints>ECO Mode.
3. A Settings popup will be displayed.

Liebert EXL™ © 2016-2017 Vertiv

VERTIV 800kVA UPS Module Mar 14, 2017 10:15:40 Select the type of Eco
Setting Value Mode operation to
Output enable; Continuous
Event Management >>
DC Source
operation is selected
ECO Mode
Mode of Operation Continuous Settings
Restart Delay (mins) 1
Mode of Operation
Maximum Auto Suspensions 3 Continuous
Crest Factor BPSS Firing Disabled
Disabled
Schedule >> Scheduled
Regen Continuous
Factory/Witness
Ethernet
Installed Options
Option Settings
Preferences
Firmware Versions

Home ! Events Metering Reports Operation Config

4. Select the appropriate mode of operation.

3.1.13 Eco Mode—Scheduled Operation
If Scheduled mode of operation is selected, the schedule for Eco Mode to begin and end must be
set. To set a schedule for Eco Mode:
1. Select Scheduled in the ECO Mode menu.
2. Set the appropriate start and stop times to schedule Eco Mode.

Liebert EXL™ © 2016-2017 Vertiv

Use the Up and Down
VERTIV 800kVA UPS Module Mar 14, 2017 10:15:40 arrows to set the Start and
Setting ECO Mode Schedule Value Stop times and the days
Output
Event Management
ECO Mode Schedule Entry
>>
Eco Mode will be scheduled
Edit
DC Source Action Day Time Enabled and click OK.
ECO Mode
1 Start
Mode of Operation
Mon Continuous
Action 00:00
Start Enabled
Stop
Settings Disable
Restart Delay
2 (mins)
Stop Mon 1 12:00 Enabled
Mode of Operation
Maximum Auto Suspensions 3
3 BPSS Firing Day
Crest Factor Disabled
Hour Minutes
Continuous
Disabled Delete
Schedule 4 Mon >> 12: 00
Scheduled
Regen Continuous
5
Factory/Witness Clear All
Ethernet
Timeline:
Installed Options
Option Settings
Preferences Mon Tue Wed Thu Fri Sat Sun
Firmware Versions

Home ! Events MeteringOK Reports

Cancel Operation Config
Liebert EXL™ © 2016-2017 Vertiv
OK Cancel VERTIV 800kVA UPS Module Mar 14, 2017 10:15:40
Setting Value
Output ECO Mode Schedule
Event Management >>
DC Source Edit
ECO Mode Action Day Time Enabled
The Start and Mode of Operation 1
Restart Delay (mins)
Start Continuous00:00 Settings
Mon
1
Enabled
Disable
2 Stop Mon 12:00 ModeEnabled
Stop times will Maximum Auto Suspensions 3 of Operation
Continuous
Crest Factor BPSS3Firing Disabled
be entered on Schedule 4 >>
Disabled
Scheduled
Delete

the Eco Mode Regen

Factory/Witness
5
Continuous
Clear All
Ethernet
Timeline:
Installed Options
Option Settings Mon Tue Wed Thu Fri Sat Sun
Preferences
Firmware Versions

Home ! Events Metering Reports Operation Config

OK Cancel

Vertiv™ | Liebert® EXL™ 625-1100kVA Operation and Maintenance Manual | 31

3.1.14 Eco Mode—Manual Start
If Eco Mode will be started and stopped manually:
1. Select Operation>More... then select Eco Mode.

Liebert EXL™ © 2016-2017 Vertiv

VERTIV 800kVA UPS Module Mar 14, 2017 10:15:40
Select ECO Mode to
Battery Breaker Control begin enabling the
Inlet Air Temp: 26°C / 78°F
Battery Equalize
operational mode.
ECO Mode

Regen
BFB
Erase UPSC SD Card

Reset DSAT
CB1 CB2
(E) Reset HMI

+ - ADC Calibrate

Trigger History Log

Log Status and Metering

Update HMI

Update UPSC

Home ! Events Metering Reports Operation Config

2. Select Start in the popup window then select Exit. A pop-up window will appear with choices of Stop and
Exit. Selecting Stop will prevent startup in Eco Mode; choosing Exit will close the pop-up window and
startup in Eco Mode will proceed.
The module will enter Eco Mode according to the scheduled times or will enter it immediately if
Continuous Mode of Operation was selected.
3.1.15 Exiting Eco Mode Manually
1. Select Operation>More>Eco Mode.
2. Select Stop in the popup window.
3. The unit will exit Eco Mode.
Liebert EXL™ © 2016-2017 Vertiv
VERTIV 800kVA UPS Module Mar 14, 2017 10:15:40

A pop-up window will state Inlet Air Temp: 26°C / 78°F

ECO Mode

that ECO Mode is On. Select ECO Mode is On Stop

Stop to end Eco Mode.
BFB

Exit
CB1 CB2
(E)

+ -

Home Events Metering Reports Operation Config

When the Liebert EXL exits Eco Mode, a popup will ask whether the UPS should return to Eco
Mode. If the UPS should operate in another mode, select Exit on the prompt.
3.1.16 Shutdown—Single Module UPS
Perform a Module Shutdown to remove power from a UPS module.

Vertiv™ | Liebert® EXL™ 625-1100kVA Operation and Maintenance Manual | 32

Read all warnings in 5.0 - Maintenance before performing any maintenance on the Liebert EXL
UPS. These warnings and cautions must be observed during any work on the UPS.
NOTE
Service and maintenance work must be performed only by properly trained and qualified
personnel and in accordance with applicable regulations as well as with manufacturers'
specifications.
Use the module Monitor/Mimic Display to determine the operating condition of the UPS module.
UPS Shutdown
NOTE
This shutdown turns Off the inverter and the rectifier and trips CB1, CB2 and all DC source
breakers. The critical load will transfer to bypass if bypass is available.
1. Press the Operations then Shutdown menu buttons on the touchscreen. The Shutdown screen will appear
in the multipurpose window.
2. Press the UPS button. This brings up a warning that pressing OK will shut down the UPS and, if bypass is
not available, drop the load.
a. Press OK to continue the shutdown process.
b. Press Exit to abort shutdown.
3. Pop-up will appear Proceed with UPS Shutdown?
a. Press Yes to shut down the UPS.
b. Press Cancel to abort shutdown.
4. Once shutdown is complete, a message Shutdown complete will appear. Press Exit to return to main
screen.
UPS System Shutdown

NOTE
This shutdown turns Off the inverter and the rectifier and trips the BFB, CB1, CB2 and all DC
source breakers. This will shut down the UPS completely.

1. Press the Operations then Shutdown menu buttons on the touchscreen. The Shutdown screen will appear
in the multipurpose window.
2. Press the System button. This brings up a warning that pressing OK will shut off the UPS output
completely - Load Drop will occur.
a. Press OK to continue Shutdown process.
b. Press Exit to abort shutdown.
3. This pop-up will appear: Proceed with System Shutdown?
a. Press Yes to shutdown system.
b. Press Cancel to abort shutdown.
4. Once shutdown is complete, a message Shutdown complete will appear. Press Exit to return to main
screen.

Vertiv™ | Liebert® EXL™ 625-1100kVA Operation and Maintenance Manual | 33

3.2 MANUAL OPERATIONS—1+N SYSTEMS
3.2.1 Startup—1+N Module System

! WARNING
Risk of electrical shock. Can cause equipment damage, personal injury and death.
The following procedure provides power to the critical load distribution system. Verify that
the critical load distribution is ready to accept power. Make sure that personnel and
equipment are ready for the critical load distribution system to be energized.

! AVERTISSEMENT
Risque de décharge électrique pouvant entraîner des dommages matériels, des blessures
et même la mort.
La procédure suivante fournit de l’énergie au système de distribution de la charge critique.
Vérifiez que ce système est prêt à être alimenté. Assurez-vous que le personnel et les
équipements sont préparés pour la mise sous tension du système de distribution de la
charge critique.
If the installation includes a Maintenance Bypass, power may already be supplied to the critical
load equipment through the Maintenance Bypass. If there is no power to the critical load, apply
power through the UPS bypass line per the following procedure.
During startup, power is supplied to the critical load through the UPS (internal) bypass line while
the UPS system is being energized. Depending on the reason for the UPS system shutdown,
power may be present in the bypass line. To determine this, check the Monitor/Mimic Display
screen after control power is available.

NOTE
If the system was shut down in response to an Emergency Off, there may be alarm messages on
the touchscreen that describe system conditions before (or at the time of) the shutdown. Some
or all of the alarm conditions may have been resolved. Contact Vertiv for assistance in clearing
any remaining alarm messages.

! WARNING
Risk of electrical shock and high short circuit current. Can cause equipment damage,
personal injury and death.
If the UPS has been shut down for maintenance, verify that all of the UPS doors are closed
and latched. All test equipment must be removed from the system. All electrical
connections must be secure.

! AVERTISSEMENT
Risque de décharge électrique et de présence de courant de court-circuit élevé pouvant
entraîner des dommages matériels, des blessures et même la mort.
Si l’alimentation sans coupure a été interrompue à des fins d’entretien, assurez-vous que
toutes les portes du système ASC sont fermées et verrouillées. Tous les appareils de test
doivent être retirés du système. Tous les branchements électriques doivent être serrés.

Vertiv™ | Liebert® EXL™ 625-1100kVA Operation and Maintenance Manual | 34

 ! WARNING
Risk of electrical shock and arc flash. Can cause property damage, injury and death.
The following procedure must be performed exactly as described. Deviating from the
procedure can result in electric shock hazard to personnel and the risk of fire.

! AVERTISSEMENT
Risque de coup d’arc et d’électrocution. Peut causer la mort, des blessures et des
dommages matériels.
La procédure suivante doit être suivie à la lettre. Dévier de cette procédure peut entraîner
des risques d’électrocution à la personne ainsi que des risques d’incendie.
This section lists typical step-by-step instructions. The touchscreen will list all steps required for
the process, based on the unit’s condition and other factors.
1. Before applying power to the UPS modules, determine the location and position of the following circuit
breakers and switches:
• Input Circuit Breaker *—Verify that this breaker is in the open position (see Figure 2).
• Module Battery Disconnect—Verify that this external breaker is open or tripped. If DC source cabinets
are used, verify that breakers on all the cabinets are open.
• Bypass Circuit Breaker *—Normally this circuit breaker should be open (see Figure 2). However, if the
critical load is already supplied through this breaker, keep this breaker closed.
• Output Circuit Breaker—This circuit breaker should be open (see Figure 2).
* If remote breakers are used, these breakers will be located in the appropriate switch gear.
2. Provide power to the UPS controls of each UPS module starting up to permit the display touchscreen and
system logic to function.
3. Start the modules via the Module 1 HMI.
a. If the critical load is energized through the MBB, leave this breaker closed and verify that the MIB and
MOB’s are open before startup.
b. Press Operation.
c. Enter the password in the pop-up window (see Preferences on page 14).
d. Press the Startup menu button.
e. Press All Modules. The message Press OK to start rectifier will appear.
f. Press OK. This will start the UPS’s rectifier. The DC bus will charge up, CB1 will close and the rectifier
will turn On. The message Close BFB will appear.
g. Close the BFB. The message Press OK to turn inverter on will appear.
h. Press OK to turn the inverter On. The message Press OK to turn DC/DC Converter on will appear.
i. Press OK to continue. The message Press OK to close all Battery Breaker(s) will appear.
j. Press OK to continue.
k. When prompted by the HMI, close all the battery breakers.
The message Start enough modules to support system load will appear.
l. Go to the next module and select Operation>Startup>This Module and follow the HMI instructions.
m. Repeat Step l for each module to be started up.
n. When finished starting modules, return to Module 1 to complete the process.
o. Follow the HMI prompts on Module 1 to complete placing the system on inverter with all MOB’s closed.
If the critical load is supported by maintenance bypass, follow the procedure for returning from
maintenance bypass (see Maintenance Bypass Load Transfers—1+N Module System: If Load
is on Maintenance Bypass on page 38). Otherwise, the load is now energized from the UPS
system.

Vertiv™ | Liebert® EXL™ 625-1100kVA Operation and Maintenance Manual | 35

3.2.2 Load Transfer-1+N System: Remove a UPS from System (Collective)
1. Press Operation, then Transfer, then This Module menu buttons on the touchscreen.
2. If the system has enough capacity to turn Off the unit, the message Press OK to remove module from the
collective will appear. Press OK. CB2 will open on this module.

NOTE
The module will disable the Remove a UPS from the system command sequence if disengaging
the UPS from the system would cause an overload on the other UPS units in the system.

3. To isolate the UPS from the critical bus, open the MOB breaker.
3.2.3 Load Transfer-1+N System: Add a UPS to the System (Collective)
1. Provide power to all the UPS controls of the module to be added to permit the display touchscreen and
system logic to function.
2. Press Operation.
3. Enter the password in the pop-up window (see Preferences on page 14).
4. Press the Startup menu button.
5. Press This Module. The message Close MOB will appear.
6. Close the MOB. The message Press OK to start rectifier will appear.
7. Press OK. This will start the UPS’s rectifier. The DC bus will charge up, CB1 will close and the rectifier will
turn On. The message Close BFB will appear.
8. Close the BFB. The message Press OK to turn inverter on will appear.
9. Press OK to turn the inverter On. The message Press OK to turn DC/DC Converter on will appear.
10. Press OK to continue. The message Press OK to close all Battery Breaker(s) will appear.
11. Press OK to continue.
12. When prompted by the HMI, close all the battery breakers. The message Press OK to add module to
collective will appear.
13. When prompted by the HMI, close CB2.

NOTE
The module will disable the Add a UPS to the system command sequence.

3.2.4 Load Transfer-1+N System: Transfer System to Bypass

1. Press Operation, then Transfer, then All Modules.
2. If the UPS outputs are synchronized with their bypass, press OK to transfer all modules to bypass. This
will transfer the load on every module to bypass.

NOTE
The Transfer all modules to bypass command will not be activated if this UPS is not part of the
collective.

NOTE
The load will now be on static bypass in each UPS.

3.2.5 Load Transfer-1+N System: Transfer System to Inverter

1. Verify that all the UPS units are On and the inverters are in Standby Mode and on bypass.
2. Press Operation, then Transfer, then All Modules.
3. Press OK to transfer all modules to UPS. This will transfer the load to the inverters on all UPS modules.

NOTE
The Transfer all modules to Inverter command will not be activated if the UPS is not
synchronized with the other units in the system.

Vertiv™ | Liebert® EXL™ 625-1100kVA Operation and Maintenance Manual | 36

3.2.6 Maintenance Bypass Load Transfers-1+N Module System
Follow these instructions to manually transfer the load between Maintenance Bypass and the
UPS bypass line. Do not transfer the load between Maintenance Bypass and the UPS module
inverter output. Use the Monitor/Mimic Display screen to verify that the UPS bypass line is
available.
NOTICE
Risk of improper operating sequence. Can cause equipment damage.
Failing to follow the proper sequence when operating any circuit breaker may cause damage to the
connected equipment. Operating a Maintenance Bypass circuit breaker out of sequence could cut off
power to the critical load.
NOTICE
Risk of improper load transfer. Can cause equipment damage.
The UPS must be on internal bypass before performing the following procedures and operating the MIB or
the MBB, or damage to the UPS may occur and the critical load may be lost.
Maintenance Bypass Load Transfers-1+N Module System: If Load is on UPS Bypass
1. Transfer the UPS system to bypass (see 3.2.4 - Load Transfer-1+N System: Transfer System to Bypass).
The OK to transfer lamp on the key-release unit will light.

NOTE
If the maintenance bypass cabinet or switchboard has any other type of custom interlock, follow
the instructions for that interlock systems to remove the key.
2. If using a key interlock system:
a. Press the key-release unit push button.
b. Turn the key and remove it from key-release unit.

NOTE
The UPS is now locked in bypass and cannot be retransferred to the inverter until the key is
reinserted.
3. If using a key interlock system, insert the key into the lock for the Maintenance Bypass Breaker (MBB);
retract the bolt.
4. Close the MBB.
NOTICE
Risk of improper operation sequence. May cause equipment damage.
Failure to close the MBB will interrupt power to the load.
5. Open the Maintenance Isolation Breaker (MIB). The UPS system is now isolated from the critical load and
the load is now on Maintenance Bypass.
6. If using a key interlock system, remove the key from the lock for the MIB.
7. If the maintenance bypass cabinet or switchboard has an optional, two-key interlock system, insert the
key into the solenoid.
8. If UPS bypass shutdown is required, follow the instruction in 3.2.8 - Shutdown—1+N UPS: UPS Module
System Shutdown (Remove UPS Module from the Collective)

Vertiv™ | Liebert® EXL™ 625-1100kVA Operation and Maintenance Manual | 37

Maintenance Bypass Load Transfers—1+N Module System: If Load is on Maintenance
Bypass
1. If the UPS modules are Off, start the system. Refer to 3.2.1 - Startup—1+N Module System.
2. Place all the UPS units in the system in Bypass Mode. Refer to 3.2.4 - Load Transfer-1+N System:
Transfer System to Bypass.
3. If using a key interlock system:
a. Press the key-release unit push button.
b. Turn the key and remove from key-release unit.

NOTE
The UPS is now locked in bypass and cannot be retransferred to the inverter until the key is
reinserted.

4. If using a key interlock system, insert the key into the lock for the Maintenance Isolation Breaker (MIB);
retract the bolt.
5. Close the MIB.
NOTICE
Risk of improper operation sequence. May cause equipment damage.
Failure to close MIB will interrupt power to the load.
6. Open the Maintenance Bypass Breaker (MBB). The load is now on UPS internal bypass.
7. If using a key interlock system, remove the key from the lock for the MBB to lock it open.
8. If the maintenance bypass cabinet or switchboard has an optional two-key interlock system, insert the
key into the solenoid.
The UPS system can now be transferred from bypass to UPS (see 3.2.5 - Load Transfer-1+N
System: Transfer System to Inverter).
3.2.7 Shutdown—1+N UPS: UPS Module Inverter Shutoff
Perform a module shutdown procedure to turn Off a single UPS module inverter in the system.
Read all warnings in 5.0 - Maintenance before performing any maintenance on the UPS. These
warnings and cautions must be observed during any work on the UPS.

NOTE
This shutdown turns Off the inverter and the rectifier and trips all DC source breakers. Transfers
to bypass if available.

1. Press Operation, then Shutdown, then This Module on the module to be turned Off.
2. Press the UPS button to transfer the load to the Bypass Static Switch and shut Off the inverter.
3. The message Press OK to turn Off UPS will appear. Press OK.
4. A pop-up window will appear with the message Proceed with This Module’s UPS Shutdown? Press Yes to
continue shutting down the UPS.
5. Open the module MOB.

Vertiv™ | Liebert® EXL™ 625-1100kVA Operation and Maintenance Manual | 38

3.2.8 Shutdown—1+N UPS: UPS Module System Shutdown (Remove UPS Module from the
Collective)
Perform a module shutdown procedure to remove power from a single UPS module in the system.
Read all warnings in 5.0 - Maintenance before performing any maintenance on the UPS. These
warnings and cautions must be observed during any work on the UPS.
NOTE
This shutdown turns Off the inverter and the rectifier and trips all DC source breakers. This will
shut down the UPS completely.
1. Press Operation, then Shutdown, then This Module on the module to be turned off. The shutdown screen
will appear.
2. Press the System button to shut down the UPS, including the Bypass Static Switch.
3. The message Press OK to turn Off the UPS and bypass will appear. Press OK.
4. A pop-up window will appear with the message Proceed with This Module’s System Shutdown? Press Yes
to continue shutting down the UPS.
5. Open the module MOB.
3.2.9 Shutdown—1+N System Shutdown
Perform a system shutdown procedure when you want to remove power from the entire UPS
system.
Read all warnings in 5.0 - Maintenance before performing any maintenance on the UPS. These
warnings and cautions must be observed during any work on the UPS.
NOTE
Service and maintenance must be performed only by properly trained and qualified personnel
and in accordance with applicable regulations as well as with manufacturer’s specifications.
1. If an external, wraparound bypass is installed, perform the following steps; otherwise skip to Step 2.
a. If using a key interlock system:
1. Press the key-release unit push button.
2. Turn the key and remove it from the key-release unit.

NOTE
The UPS system is now locked in bypass and cannot be transferred until the key is returned.
b. If using a key interlock system, insert the key into the lock for the MBB; retract the bolt.
c. Close the MBB.

NOTE
Failure to close the Maintenance Bypass Breaker (MBB) will interrupt power to the load.
d. Open the MIB. The UPS system is now isolated from the critical load and the load is now on
Maintenance Bypass.
e. If using a key interlock system, remove the key from the lock for the MIB.

Vertiv™ | Liebert® EXL™ 625-1100kVA Operation and Maintenance Manual | 39

 f. If the maintenance bypass cabinet or switchboard has an optional, two-key interlock system, insert
the key into the solenoid.
2. On any module, press Operation, then Shutdown, then All Modules. The following message will appear:
Press OK to turn off the UPS and bypass of every module. Load drop will occur.
3. Press OK. The shutdown screen will appear.
4. The pop-up message: Proceed with All Modules Shutdown? will appear. Press Yes to continue the
shutdown.
5. The system will transfer to bypass.
6. The message Press OK to proceed with shutdown will appear.
7. Press OK.
8. All the UPS breakers—CB1, CB2, BFB and DC source—will open. The message Open all MOB’s will appear.
9. Open all the MOB breakers to isolate the UPS units from each other.
10. To isolate the system, open all the breakers and utility feeds to the bypass and rectifier inputs.

Vertiv™ | Liebert® EXL™ 625-1100kVA Operation and Maintenance Manual | 40

3.2.10 Startup for 1+N System with Remote Breakers

! WARNING
Risk of electrical shock. Can cause equipment damage, personal injury and death.
The following procedure provides power to the critical load distribution system. Verify that
the critical load distribution is ready to accept power. Make sure that personnel and
equipment are ready for the critical load distribution system to be energized.

! AVERTISSEMENT
Risque de décharge électrique pouvant entraîner des dommages matériels, des blessures
et même la mort.
La procédure suivante fournit de l’énergie au système de distribution de la charge critique.
Vérifiez que ce système est prêt à être alimenté. Assurez-vous que le personnel et les
équipements sont préparés pour la mise sous tension du système de distribution de la
charge critique.
This section details how to start a UPS system with both the Rectifier Input Breaker (RIB) and
Remote Backfeed Breaker (RBB) installed. If either of the remote breakers is not installed, refer to
the relevant internal breaker (CB1 or BFB) for that part of the operation
If the installation includes a Maintenance Bypass, power may already be supplied to the critical
load equipment through the Maintenance Bypass. If there is no power to the critical load, apply
power through the UPS bypass line per the following procedure.
During startup, power is supplied to the critical load through the UPS (internal) bypass line while
the UPS system is being energized. Depending on the reason for the UPS system shutdown,
power may be present in the bypass line. To determine this, check the Monitor/Mimic Display
screen after control power is available.

NOTE
If the system was shut down in response to an Emergency Off, there may be alarm messages on
the touchscreen that describe system conditions before (or at the time of) the shutdown. Some
or all of the alarm conditions may have been resolved. Contact Vertiv for assistance in clearing
any remaining alarm messages.

! WARNING
Risk of electrical shock and high short circuit current. Can cause equipment damage,
personal injury and death.
If the UPS has been shut down for maintenance, verify that all of the UPS doors are closed
and latched. All test equipment must be removed from the system. All electrical
connections must be secure.

! AVERTISSEMENT
Risque de décharge électrique et de présence de courant de court-circuit élevé pouvant
entraîner des dommages matériels, des blessures et même la mort.
Si l’alimentation sans coupure a été interrompue à des fins d’entretien, assurez-vous que
toutes les portes du système ASC sont fermées et verrouillées. Tous les appareils de test
doivent être retirés du système. Tous les branchements électriques doivent être serrés.

Vertiv™ | Liebert® EXL™ 625-1100kVA Operation and Maintenance Manual | 41

 ! WARNING
Risk of electrical shock and arc flash. Can cause property damage, injury and death.
The following procedure must be performed exactly as described. Deviating from the
procedure can result in electric shock hazard to personnel and the risk of fire.

! AVERTISSEMENT
Risque de coup d’arc et d’électrocution. Peut causer la mort, des blessures et des
dommages matériels.
La procédure suivante doit être suivie à la lettre. Dévier de cette procédure peut entraîner
des risques d’électrocution à la personne ainsi que des risques d’incendie.
1. Before applying power to the UPS modules, determine the location and position of the following circuit
breakers and switches:
• Input Circuit Breaker *—Verify that this breaker is in the open position (see Figure 2).
• Module Battery Disconnect-Verify that this external breaker is open or tripped. If DC source cabinets are
used, verify that breakers on all the cabinets are open.
• Bypass Circuit Breaker *—Normally this circuit breaker should be open (see Figure 2). However, if the
critical load is already supplied through this breaker, keep this breaker closed.
• Output Circuit Breaker—This circuit breaker should be open (see Figure 2).
* If remote breakers are used, these breakers will be located in the appropriate switch gear.
2. Provide power to the UPS controls of each UPS module starting up to permit the display touchscreen and
system logic to function.
3. Startup the modules via the Module 1 HMI
a. If the critical load is energized through the MBB, leave this breaker closed and verify that the MIB and
MOB’s are open before startup.
b. Press Operation.
c. Enter the password in the pop-up window (see Preferences on page 14).
d. Press the Startup menu button.
e. Press All Modules. The message Press OK to start rectifier will appear.
f. Press OK. This will start the UPS’s rectifier. The DC bus will charge up, CB1 will close and the rectifier
will turn On.
The message Close BFB will appear.
g. Close the BFB. The message Press OK to turn inverter on will appear.
h. Press OK to turn the inverter On. The message Press OK to turn DC/DC Converter on will appear.
i. Press OK to continue. The message Press OK to close all Battery Breaker(s) will appear.
j. Press OK to continue.
k. When prompted by the HMI, close all the battery breakers. The message Start enough modules to
support system load will appear.
l. Go to the next module and select Operation>Startup>This Module and follow the HMI instructions.
m. Repeat Step l for each module to be started up.
n. When finished starting modules, return to Module 1 to complete the process.
o. Follow the HMI prompts on Module 1 to complete placing the system on inverter with all MOB’s closed.
If the critical load is supported by maintenance bypass, follow the procedure for returning from
maintenance bypass (see Maintenance Bypass Load Transfers—1+N Module System: If Load
is on Maintenance Bypass on page 38). Otherwise, the load is now energized from the UPS
system.
3.3 SHUTDOWN FOR SYSTEMS WITH REMOTE BREAKERS
The shutdown sequence for the remote breaker option is the same as that for a module with
internal breakers; refer to 3.1.16 - Shutdown—Single Module UPS or 3.2.9 - Shutdown—1+N
System Shutdown.

Vertiv™ | Liebert® EXL™ 625-1100kVA Operation and Maintenance Manual | 42

3.4 AUTOMATIC OPERATIONS
The Liebert EXL is designed to function while unattended by an operator. The system control
logic monitors the performance of the UPS, the availability of power sources and the current
required by the critical load.
The system control logic:
• Determines what overload conditions can be sustained without a transfer to bypass.
• Initiates an automatic transfer to bypass to sustain an overload or when selected UPS faults occur.
• Can initiate an automatic retransfer to the UPS after an overload has been cleared.
• Initiates an automatic transfer to bypass and emergency module shutdown when specified UPS faults
occur.
3.4.1 Overloads
The UPS is capable of sustaining full output voltage (±2% of the nominal voltage) for overload
conditions that remain within (under) the Current versus Time curve of overload capacity
(Figure 17). Note that the time scale is not linear.
For high current demands of short duration (momentary overloads) the critical load is supplied
simultaneously by both the UPS and the bypass line. Whenever an overload condition occurs, the
cause of the overload should be determined. If an overload condition exceeds the overload
capacity, the UPS initiates an automatic load transfer to the bypass line.
For overloads above the Input Current Limit, a DC source, such as a battery system or a
generation source must be available. The Input Current limit has a default setting of 125% rated
output current.
3.4.2 Automatic Transfers to Bypass
The UPS will initiate an automatic load transfer to the bypass line if an overload condition
exceeds the current-versus-time curve of overload capacity or if specified UPS faults occur.
The Overload Transfer and Output Undervoltage alarm messages will initiate an automatic
transfer to bypass and the Load On Bypass message will be displayed. The active event window
will display the Automatic Transfer to Bypass message. Other UPS faults will initiate an automatic
transfer to bypass followed immediately by the shutdown and isolation of the UPS. Refer to 3.4.3 -
Automatic Transfers to Bypass, UPS Faults.
3.4.3 Automatic Transfers to Bypass, UPS Faults
For specified UPS faults, the control logic will initiate an automatic transfer to bypass followed
immediately by a shutdown and isolation of the UPS. The output, DC source (MBD) and input
circuit breakers are open. The bypass breaker will be closed if the bypass line is available. Note
that the bypass line is usually not available during Low Battery Shutdown.

Vertiv™ | Liebert® EXL™ 625-1100kVA Operation and Maintenance Manual | 43

The following UPS faults will initiate an automatic transfer to bypass:
• DC Overvoltage Shutdown
• Inverter Fault
• Output Overvoltage and Undervoltage
• Overload Shutdown
• Equipment Overtemperature
• Rectifier Fuse Blown

NOTE
A load transfer to the bypass line will be completed whenever an automatic transfer to bypass is
initiated and the bypass line is available. If the OK to Transfer condition is present, the load
transfer will be uninterrupted. If the Static Switch Unable alarm message is present for any
reason, the automatic transfer will be interrupted for 40 to 120 milliseconds. Because of the
reliability of the UPS components, an interrupted load transfer is a very unlikely occurrence.

Some installations may include a Remote Emergency Power Off mode that can be initiated
automatically by a contact closure in the critical load equipment.
3.4.4 Automatic Retransfers to UPS
The following conditions will prevent an automatic retransfer of the critical load from the bypass
source to the UPS inverter:
Bypass conditions are outside the range for a manual transfer or the current load would cause the
inverter(s) to be in an overload condition.
The UPS module rectifier or inverter is not operating.
The static bypass switch is not operating properly as indicated by:
• SBS SCR Shorted
• Bypass Sync Error
The inverter is not operating properly as indicated by:
• Inverter Output Breaker (CB2) Open Fail
• Inverter Output Breaker (CB2) Close Fail
The cooling system is not operating properly or the ambient conditions are out of operating
range as indicated by:
• Equipment Overtemperature Limit
The load is connected to the maintenance bypass source as indicated by:
• Maintenance Bypass Breaker (MBB) Closed and Maintenance Isolation Breaker (MIB) Closed are active.
• Maintenance Bypass Isolator (QBP) Closed and Output Isolator (QOP) Closed are active.
• Maintenance Isolator (Q3) Closed and Output Isolator (Q4) Closed are active.
• Transfer to Inverter Inhibited is active.
Automatic Retransfer Limit Exceeded
The number of retransfers to the UPS has exceeded the maximum allowed in one hour. The
values that can be set range from 0 to 5. Selecting a value from 1 through 5 will limit the number of
retransfers permitted in an hour to the chosen value. Selecting 0 means that there is no limit on
the number of retransfers per hour. The default is 5.

Vertiv™ | Liebert® EXL™ 625-1100kVA Operation and Maintenance Manual | 44

4.0 OPTIONS
NOTE
These items must be enabled by service before they become functional. If a feature is disabled,
the feature will not be available and the menu item will not be displayed.

4.1 INPUT CONTACT ISOLATOR BOARD

The Input Contact Isolator Board (ICI) provides a Liebert EXL module interface for up to eight
external user alarm or message inputs to be routed through the EXL’s alarm network. The eight
contacts are normally open dry contacts. When a contact closes, an event is triggered.

NOTE
Up to two ICI’s can be installed in a Liebert EXL.

The Input Contact Isolator options are configured through the Input Contact Isolator dialog box,
which is accessed from the Option Settings under the Config menu on the HMI touchscreen
display. The Input Contact Isolator dialog box contains eight choices to match the eight channel
input board. Each button can be labeled to identify the event associated with the contact. When
the dialog box is accessed, each button flashes to display the Input Contact Isolator number and
the user entered label. This label also appears in the Display Panel when an event related to an
Input Isolator Connector is triggered.
The Input Contact Isolator dialog box allows:
• Labeling the input contact assignments for the setup.
• Setting the delay for an external event triggering an alarm.
• Reviewing the isolator contact assignments, once the labels are entered.
The delay allows setting the number of seconds that a condition must exist before it will trigger
an alarm.

Vertiv™ | Liebert® EXL™ 625-1100kVA Operation and Maintenance Manual | 45

Figure 13 Input Contact Isolator dialog box

Delay
Channel Custom Preset String
(secs)

1 Input Contact 11 0.0

2 Input Contact 12 0.0

3 Input Contact 13 0.0

4 Input Contact 14 0.0

5 Input Contact 15 0.0

6 Input Contact 16 0.0

7 Input Contact 17 0.0

8 Input Contact 18 0.0

Save Cancel

To configure the Input Contact Isolator relays:

1. Press Option Settings from the Config menu.
2. Press which Input Contact Isolator is to be configured. The Input Contact Isolator dialog box will be
displayed.
• Assignment-Custom, Preset (default: Input Contact XY)
• Delay, sec-0 to 99.9 (default: 0)
• Message-Custom: 0-19 characters
3. To assign labels for each channel:
a. Press Preset for default labels and associated action (see Table 1).
b. For Custom labels:
1. Press the Custom radio button.
2. Click on Input Contact XY button. A keyboard is displayed to allow naming alarms.
3. Enter the name of the alarm set for that input. For example, a fan problem could be indicated by naming
the button FAN.
4. Press OK on the keyboard to keep the label.
5. Press DELAY.
a. A keypad is displayed, prompting for a delay time, in seconds, for a condition to exist before the alarm is
triggered.
b. Enter the delay value. The range for the values are from 0 (zero) to 99.9 seconds.
c. Press OK on the keypad to keep the setting. The value entered is displayed in the field adjacent to the
corresponding input contact.
6. Repeat Steps 3 and 4 for each input contact.
7. Press SAVE after all input contacts have been configured.

Vertiv™ | Liebert® EXL™ 625-1100kVA Operation and Maintenance Manual | 46

Figure 14 Optional Input Contact Isolator Board

P99 J51

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
P66

Table 1 Input Contact Isolator Board pre- Table 2 Input Contact Isolator Board control
assigned values wiring connections
ICI #1 ICI #2
Input Input
Channel Pre-Assigned Pre-Assigned Conta Pin Conta Pin
# Label Label ct # ct #
Reduced Rect
1 None 1 9
ILimit
1 5
Reduced Batt
2 None 2 10
ILimit
Stop Battery
3 None 3 11
Charge 2 6
4 None None 4 12
EcoMode
5 None 5 13
Suspended 3 7
6 None None 6 14
7 None None 7 15
4 8
8 None None 8 16

4.2 PROGRAMMABLE RELAY BOARD

The Programmable Relay Board (PRB) provides a means to trigger an external device when an
event occurs in the Liebert EXL. Each PRB has eight channels. Each channel has Form-C dry
contacts rated at 1A @ 30VDC or 125VAC @ 0.45A.
Any alarm/event can be programmed to any channel or channels. Up to four (4) events can be
programmed to a relay. If multiple events are grouped to one relay, any of the events becoming
active will activate the channel. The same alarm/event can be programmed to more than one
channel. Up to two Programmable Relay Boards can be installed in the Liebert EXL for a total of 16
channels. Programming is performed through the HMI touchscreen display.

NOTE
Up to two PRB’s can be installed in a Liebert EXL.

Vertiv™ | Liebert® EXL™ 625-1100kVA Operation and Maintenance Manual | 47

Figure 15 Control wiring, Programmable Relay Board

J71
P99

1 2 3 4 5 6 7 8 9 10 11 12

1 2 3 4 5 6 7 8 9 10 11 12

P66
J72

Table 3 Programmable Relay Board pinout

Terminal Normally Normally
Block Channel Pin No. Common Closed Open
CH1 1-3 1 2 3
CH2 4-6 4 5 6
J71
CH3 7-9 7 8 9
CH4 10-12 10 11 12
CH5 1-3 1 2 3
CH6 4-6 4 5 6
J72
CH7 7-9 7 8 9
CH8 10-12 10 11 12
4.2.1 Configuring the Programmable Relay Board Settings
1. Press Option Settings from the Config menu.
2. Press which Programmable Relay Board will be configured. The Programmable Relay Board dialog box is
displayed.
3. Press the Relay to program channel.
4. Select an event from the Available Events list and then press the Right arrow button . Up to four (4)
events may be selected. All selected events will appear in Assigned Events.
To deselect an Assigned event, highlight the event and press the Left arrow button .
5. Set the delay that events must be present for the relay to activate
• Delay, sec—0 to 99.9 (default: 0)
6. Repeat Steps 3, 4 and 5 for each relay.
7. Press SAVE to keep the settings.

Vertiv™ | Liebert® EXL™ 625-1100kVA Operation and Maintenance Manual | 48

Figure 16 Programmable Relay Board menu

Relay to program : 1 2 3 4 5 6 7 8

Relay Delay Setting (secs): 0.0

Relay Event Assignments:

Available Events Assigned Events

Batt Overtemp Limit
Batt Overtemp Warning
Bat Sensor Fail
Batt Temp Imbalance
BFB Open

Save Cancel

4.3 REMOTE ALARM STATUS PANEL

The Remote Alarm Status Panel (RAS) uses LED status indicators that allow the operator to
monitor the UPS.
The main purpose of the Remote Alarm Status Panel option is to report the status of the load and
the UPS. To interpret the LED indicators, see Table 4.
Table 4 RAS indicators
LED
LED Name Color Meaning

The load is fully protected and no alarm conditions are present. The UPS is
Load on UPS Green
supplying uninterrupted power to the load.
Power to the load is bypassing the UPS. The UPS is no longer supplying power to the
Load on Bypass Alarm Red
load.
Battery Discharge
Red The DC source is providing power to the UPS.
Alarm
Low Battery Reserve
Red DC source capacity is low and has reached the low-battery alarm setting.
Alarm
Overload Red System load has exceeded the system rating.
Ambient Overtemp Red UPS inlet cooling air temperature has exceeded the specified limits.
System Summary
Red An alarm has occurred at the UPS.
Alarm
The New Alarm Condition LED lights when the UPS Alarm Condition LED has been
New Alarm Condition Red
triggered and has not been reset at the RAS.

The RAS also includes:

• An audible alarm
• Lamp Test/Reset push button to test the LED indicators
• Audio Reset push button to silence an audible alarm

Vertiv™ | Liebert® EXL™ 625-1100kVA Operation and Maintenance Manual | 49

4.3.1 Lamp Test/Reset Push Button
The Lamp Test/Reset push button is used to verify that each LED indicator is in working
condition and to reset an LED indicator that has been triggered by a condition at the load or UPS.
To test the LEDs, press the Lamp Test/Reset push button. This lights all of the LED indicators for
visual inspection.
If an LED indicator does not respond to the lamp test, contact your local Vertiv® representative for
assistance.
To reset an activated LED, press the Lamp Test/Reset push button.
4.3.2 Audio Reset Push Button
The Audio Reset push button is used to silence an audible alarm that has been triggered and
reset the alarm to activate on the next alarm condition. After correcting the alarm condition, press
the push button to reset the audible alarm.
4.4 DIGITAL LOAD BUS SYNC
4.4.1 System Description
Liebert’s Load Bus Sync™ (LBS) option keeps the output of two or more independent
Uninterruptible Power Systems in synchronization, even when the systems are operating from
different power sources. The Liebert LBS works by synchronizing the Designates Slave System
(DSS) to the output of the Designated Master System (DMS). There are no other connections
between the logic or controls of either UPS. This ensures maximum system independence and
reliability.
4.4.2 LBS Configurations
• Load Bus Sync—Enable or Disabled (default: Disable)
• LBS Master Select—Master or Slave (default: Slave)

NOTE
The LBS settings permit proper operation with only one UPS set as the Master unit.
• LBS Slave Priority – 0 to 7 (default: 0)

NOTE
Setting of ‘0’ will disable LBS Slave Priority
4.4.3 Normal Operations
The LBS will synchronize the Designated Slave Systems (DSS) to the Designated Master System
(DMS). The DSS will synchronize to the DMS output if the DMS is in Normal, Battery, Bypass or
Maintenance Bypass Mode.
If the DSS transfers to Bypass Mode or Maintenance Bypass mode, the DMS will synchronize to
the output bus of the DSS. This re-selection of master will occur automatically.
4.4.4 Slave Priority
When Slave Priority is enabled, the LBS system will work the same as Normal operations (See
4.4.2 -LBS Configurations except when the DMS disqualifies it bypass source. If the DMS’s bypass
is disqualified, the LBS system will synchronize to the output of the DSS with the lowest Slave
Priority number that has a qualified bypass. The LBS system will synchronize back to the DMS
when the DMS’s bypass is qualified or all DSS’s bypass are disqualified.
If a DSS LBS Slave Priority is set to 0, it will not assume the synchronization of the system if the
DMS disqualifies its bypass.

Vertiv™ | Liebert® EXL™ 625-1100kVA Operation and Maintenance Manual | 50

4.4.5 Master System
The unit designated at power-up/reset to be the Master will monitor the LBS Sync Pulse line. If
two units are designated as Master, the second designated Master Unit to come on-line will
inhibit the LBS and synch to its own bypass.
The LBS Master will monitor the LBS Sync Pulse continuously; if the LBS Master detects that
another unit has transferred to bypass, the LBS Master will follow the unit on bypass.
• Slave can no longer follow the Master; the Master must follow the Slave.
When the Master unit is following a Slave LBS Sync Signal, it will generate the LBS Active event.
If the Slave LBS Sync Pulse stops, the Master will resume generating the LBS Sync Pulse.
4.4.6 Slave System
Any unit designated as the Slave upon power-up / reset will monitor and lock to the Master LBS
Sync Pulse.
When the Slave unit is on bypass, the Slave will generate the LBS Sync Pulse.
• The Slave will slew to be locked to its own bypass source. The inverter in the LBS Slave system will follow
the local bypass.
• When the Slave unit is on UPS, the Slave will stop generating the LBS Sync Pulse.
When more than one Slave unit goes to bypass:
• All systems on UPS will follow the first Slave’s LBS Sync Pulse
• All other Slave systems on Bypass will follow their own local Bypass Source.

Vertiv™ | Liebert® EXL™ 625-1100kVA Operation and Maintenance Manual | 51

5.0 MAINTENANCE
5.1 SAFETY PRECAUTIONS
Observe the safety precautions in the Important Safety Instructions on page 1 of this manual.
Observe all of the warnings and cautions in this document before performing any maintenance
on the UPS and associated equipment. Also observe the manufacturer’s safety precautions
pertaining to the battery system, along with the battery safety precautions in this section.

! WARNING
Risk of electric shock. Can cause injury and death.
Only Vertiv or Vertiv-trained service personnel should work on this equipment. Both AC
and DC high voltages are present in lethal amounts within this equipment. Extreme care
should be taken when working around UPS equipment.
Always identify the source of connecting wiring before disconnecting it. Mark any
disconnected wires so they can be properly reconnected.
Do not substitute parts except as authorized by Vertiv.
Keep the UPS cabinets free of foreign materials such as solder, wire cuttings, etc.
Call Vertiv if you are not sure of the procedures to follow or if you are not familiar with the
design or operation of the equipment.

AVERTISSEMENT
Risque de décharge électrique et de présence de courant de court-circuit élevé pouvant
entraîner des dommages matériels, des blessures et même la mort.
L’entretien et la réparation de cet équipement doivent être confiés exclusivement à un
personnel qualifié du Vertiv ou formé par Vertiv. Des hautes tensions c.a. et c.c. mortelles
sont présentes dans cet équipement. Faites preuve d’une grande prudence lorsque vous
travaillez à proximité d’un système ASC.
Identifiez tous les circuits de connexion avec de débrancher des câbles.
Ne remplacez aucun composant sans l’autorisation expresse du Vertiv.
Assurez-vous que les armoires d’ASC sont exemptes de matériaux étrangers tels que des
résidus de soudure, des bouts de câble, etc.
Communiquez avec Vertiv si vous doutez de la procédure à suivre ou si les circuits ne vous
sont pas familiers.

Vertiv™ | Liebert® EXL™ 625-1100kVA Operation and Maintenance Manual | 52

 ! WARNING
Extreme caution is required when performing maintenance.
Be constantly aware that the UPS system contains high DC as well as AC voltages. With
input power off and the battery disconnected, high voltage at filter capacitors and power
circuits should be discharged within 30 seconds. However, if a power circuit failure has
occurred, assume that high voltage still exists after shutdown. Check with a voltmeter
before making contact.
AC voltage will remain on the bypass and output contactors and the static bypass switch
unless associated external circuit breakers are opened. Check for voltage with both AC and
DC voltmeters before making contact.
When the UPS system is under power, both the operator and any test equipment must be
isolated from direct contact with earth ground and the UPS chassis frame by using rubber
mats.
Some components within the cabinets are not connected to chassis ground.
Any contact between floating circuits and the chassis is a lethal shock hazard. Use
differential oscilloscopes when measuring a floating circuit. The differential input should
have at least 800 vrms common mode input rating and a common mode rejection ratio of
at least 80db.
Exercise caution that the test instrument exterior does not make contact either physically
or electrically with earth ground.
In case of fire involving electrical equipment, use only carbon dioxide fire extinguishers or
others approved for use in fighting electrical fires.

! AVERTISSEMENT
Faire preuve d’une extrême prudence lors de travaux d’entretien.
Soyez conscient en tout temps que le système d’alimentation sans coupure contient des
tensions élevées c.c. et c.a. Lorsque la tension d’entrée est coupée et que les batteries sont
déconnectées, les tensions élevées aux condensateurs de filtrage et aux circuits de
puissance devraient être dissipées en moins de 30 secondes. Toutefois, si une panne est
survenue dans un circuit de puissance, il est présumé qu’une tension élevée est toujours
présente après l’arrêt du système. Vérifiez à l’aide d’un voltmètre avant d’établir le contact.
Une tension c.a. reste présente sur les contacteurs de dérivation et de sortie et sur le
sectionneur de dérivation statique, à moins que les disjoncteurs externes associés ne
soient ouverts (position OFF). Vérifiez si une tension est présente à l’aide de voltmètres c.c.
et c.a. avant d’établir le contact.
Lorsqu’un système d’alimentation sans coupure est sous tension, l’exploitant et
l’équipement de test doivent être isolés de tout contact direct avec la terre et le cadre de
châssis du système d’alimentation sans coupure en utilisant des tapis de caoutchouc.
Certains composants à l’intérieur des armoires ne sont pas raccordés à la masse du
châssis.
Tout contact entre des circuits isolés et le châssis représente un danger de secousse
électrique fatale. Utiliser des oscilloscopes différentiels lors de mesures sur un circuit isolé.
L’entrée différentielle doit avoir une tension d’entrée nominale en mode commun d’au
moins 800 V efficace et un rapport de réjection en mode commun d’au moins 80 décibels.
Prendre les précautions nécessaires pour empêcher l’extérieur de l’instrument de test
d’entrer en contact physique ou électrique avec la terre.
En cas d’incendie impliquant de l’équipement électrique, n’utiliser que des extincteurs au
dioxyde de carbone ou autres extincteurs approuvés pour combattre des incendies
d’origine électrique.

Vertiv™ | Liebert® EXL™ 625-1100kVA Operation and Maintenance Manual | 53

5.2 ROUTINE MAINTENANCE
Become thoroughly familiar with the equipment, but never go beyond the specific procedures in
this manual while performing maintenance or correcting a malfunction. If there is any doubt as to
what must be done, call Vertiv at 800-543-2378 for assistance.
The UPS is designed for unattended operation, but does require some common sense
maintenance.
• Keep good records—Troubleshooting is easier there are good service records.
• Keep it clean—Keep the UPS free of dust and moisture.
• Keep it cool—Battery systems must be kept in the range of 72-77°F (22-25°C) to meet design
specifications for capacity and longevity. The UPS will reliably meet all performance specifications at
temperatures up to 104°F (40°C) and can be slightly derated for operation at even higher temperatures.
However, performance and longevity will be optimized when the UPS is operated at the same
temperature as the batteries.
• Keep connections tight—Tighten all connections at installation and at least annually thereafter.
5.2.1 Record Log
Set up a maintenance log to record scheduled checks and any abnormal conditions.
The log should have space for all metered data, including phase readings, alarm messages, UPS
mode of operation, air filter replacement date and observations. Maintain a second log for the
battery module as directed by the battery manufacturer.
Vertiv recommends periodic walk-through inspections of the UPS and battery rooms to check for
visible and audible indications of problems. Log the inspection, metered parameter indications
and any discrepancies.
5.2.2 Air Filters
The air filters must be inspected and serviced regularly. The frequency of inspections will depend
on environmental conditions. Under normal conditions, the air filters will require cleaning or
replacement approximately every two months. Abnormal or dusty conditions will require more
frequent cleaning and replacement of air filters.
Inspect installations in new buildings more often, then alter the inspection period as experience
dictates.
All Liebert EXL models have a replaceable air filter inside the front doors. These filters can be
changed while the UPS is in operation.

NOTE
Service and maintenance must be performed only by properly trained and qualified personnel
and in accordance with applicable regulations as well as with manufacturer’s specifications.

Vertiv™ | Liebert® EXL™ 625-1100kVA Operation and Maintenance Manual | 54

5.2.3 Limited Life Components
The Liebert EXL has a design life well in excess of 10 years. Well-maintained units can continue to
provide economic benefits for 20 years or more. Long-life components are used in the UPS
wherever practical and cost-effective. However, due to the currently available component
material, manufacturing technology limitations and the general function and use of the
component, a few components in the Liebert UPS will have a shorter life cycle and require
replacement in less than 10 years.
The following components utilized in the UPS have a limited life cycle and are specifically exempt
from warranty. To prevent a wear-out failure of one of these components affecting the critical
load operations, Vertiv® recommends these components be periodically inspected and replaced
before the expected expiration of their life cycle. The expected life of each component listed
below is simply an estimate and is not a guarantee. Individual users may have site-specific
requirements, maintenance and other environmental conditions that affect the length of the
component’s useful life cycle.
In most cases, replacement components must exactly match the original component
specifications.
These replacement components are not readily available from third-party component
distributors.
For assistance with specific component specifications, replacement component selection and
sourcing, call 800-543-2378. For customers using Vertiv’ preventive maintenance services,
periodic inspection of these components is part of this service, as well as recommending
component replacement intervals to customers to avoid unanticipated interruptions in critical
load operations.
Table 5 UPS component service life
Expected
Component Life Replace in:
Power AC Filter Capacitors 15 years 12 to 15 years
Power DC Filter Capacitors 15 years 12 to 15 years
Low-Profile Fans > 7 years 5 to 6 years
Check four times per
Air Filters 1 to 3 years
year
Battery, Lithium Logic Memory
10 years 8 to 9 years
Backup
Battery, Storage
Lead-Acid Wet-Cell (User 15 to 20
12 to 15 years
Selection) years
5 years 2 to 3 years
Valve-Regulated, Lead-Acid
10 years 3 to 4 years
(VRLA)
20 years 8 to 12 years
Expected Life is sometimes referred to as Design Life.

Vertiv™ | Liebert® EXL™ 625-1100kVA Operation and Maintenance Manual | 55

5.3 BATTERY MAINTENANCE

! WARNING
Risk of electrical shock and high short circuit current. Can cause equipment damage,
personal injury and death.
These maintenance procedures will expose hazardous live parts. Refer servicing to
qualified personnel.
DC fuses operate at the rated battery voltage at all times. A blown DC bus fuse indicates a
serious problem. Serious injury or damage to the equipment can result if the fuse is
replaced without knowing why it failed. Call Vertiv for assistance.

! AVERTISSEMENT
Risque de secousse électrique et de courrant élevé de court-circuit. Peuvent causer des
dommages aux équipements, des blessures corporelles et la mort. Des composants
affichant des tensions dangereuses seront accessibles durant ces procédures d’entretien.
Faire exécuter l’entretien par du personnel qualifié. Les fusibles c.c. fonctionnent en tout
temps à la tension nominale des batteries. Un fusible c.c. grillé indique un problème majeur.
De graves blessures ou des dommages importants aux équipements peuvent survenir si le
fusible est remplacé sans avoir identifié la cause de la panne. Communiquer avec le centre
de service de Liebert pour de l’assistance.

5.3.1 Battery Safety Precautions

Servicing of batteries must be performed or supervised by personnel experienced with batteries
and the required precautions. Keep unauthorized personnel away from batteries.
When replacing batteries, use the same number and type of batteries.
Regular maintenance of the battery module is an absolute necessity. Periodic inspections of
battery and terminal voltages, specific gravity, and connection resistance should be made. Strictly
follow the procedures in the battery manufacturer’s manual. (See battery manufacturer’s Web
site.)
Valve-regulated lead-acid batteries require periodic visual inspections and checks of battery
voltage and connection resistance.
Since individual battery characteristics are not identical and may change over time, the UPS
module is equipped with circuitry to equalize battery cell voltages. This circuit temporarily
increases charging voltage to maintain flooded type battery cells at full capacity.

Vertiv™ | Liebert® EXL™ 625-1100kVA Operation and Maintenance Manual | 56

 ! WARNING
Risk of electrical shock. Can cause personal injury and death.
Special care must be taken when working with the batteries associated with this
equipment. Be constantly aware that the battery system contains high DC as well as AC
voltages. Check for voltage with AC and DC voltmeters before making contact.
Observe all DC safety precautions before working on or near the DC system.
Follow all battery safety precautions when installing, charging or servicing batteries. In
addition to the hazard of electric shock, gas produced by batteries can be explosive and
sulfuric acid can cause severe burns.
Lead-acid batteries contain hazardous materials. Batteries must be handled, transported,
and recycled or discarded in accordance with federal, state and local regulations. Because
lead is a toxic substance, lead-acid batteries should be recycled rather than discarded.
Do not dispose of battery or batteries in a fire. The battery may explode.
Do not open or mutilate the battery or batteries. Released electrolyte is harmful to the skin
and eyes. It is toxic.
A battery can present a risk of electrical shock and high short circuit current. The following
precautions should be observed when working on batteries:
• Remove watches, rings and other metal objects.
• Use tools with insulated handles.
• Wear rubber gloves and boots.
• Do not lay tools or metal parts on top of batteries.
• Disconnect charging source prior to connecting or disconnecting battery terminals.
• Determine if battery is inadvertently grounded. If inadvertently grounded, remove
source of ground. Contact with any part of a grounded battery can result in electrical
shock. The likelihood of such shock will be reduced if such grounds are removed
during installation and maintenance.
• Lead-acid batteries can present a risk of fire because they generate hydrogen gas. In
addition, the electrical connections must be protected against accidental short
circuits which can cause sparks. The following procedures should be followed:
• Do not smoke when near batteries.
• Do not cause flame or spark in battery area.
• Discharge static electricity from body before touching batteries by first touching a
grounded metal surface.
• After replacing battery jars in a battery cabinet, replace the retaining straps that hold
the jars in place on the shelves. This will limit accidental movement of the jars and
connectors should the cabinet ever need to be repositioned or relocated.

Vertiv™ | Liebert® EXL™ 625-1100kVA Operation and Maintenance Manual | 57

 ! AVERTISSEMENT
Risque de secousse électrique. Peut causer des blessures corporelles et la mort.
Il faut prendre des précautions particulières lors de tout travail exécuté sur les batteries
associées à cet équipement. Soyez conscient en tout temps que le système de batteries
contient des tensions élevées c.c. et c.a. Vérifiez si une tension est présente à l’aide de
voltmètres c.c. et c.a. avant d’établir le contact.
Observer toutes les mesures de sécurité relatives aux tensions c.c. avant de travailler sur le
système c.c. ou près de celui-ci.
Observer toutes les mesures de sécurité relatives aux batteries avant d’installer ou de
charger des batteries ou d’en faire l’entretien. En plus du danger de secousse électrique, les
gaz produits par les batteries peuvent causer des explosions et l’acide sulfurique peut
causer de graves brûlures.
Les batteries au plomb-acide contiennent des matières dangereuses. Les batteries doivent
être manipulées, transportées et recyclées selon les stipulations de la réglementation
fédérale, provinciale et locale. Puisque le plomb est une substance toxique, les batteries au
plomb-acide doivent être recyclées plutôt que d’être mises aux rebuts.
Ne pas jeter une ou plusieurs batteries dans un feu. Elle(s) pourrai(en)t exploser.
Ne pas ouvrir ou abîmer la ou les batteries. Les projections d’électrolyte sont dangereuses
pour la peau et les yeux. L’électrolyte est également toxique.
Une batterie peut présenter un risque de secousse électrique et un courrant élevé de
court-circuit. Il faut observer les mesures de sécurité suivantes lors de travaux exécutés
sur les batteries :
• Retirer les montres, les bijoux et tout autre objet métallique.
• Utiliser des outils dont les manches sont isolés.
• Porter des gants et des bottes de caoutchouc.
• Ne pas déposer d’outils ou de pièces métalliques sur le dessus des batteries.
• Débrancher l’équipement de charge avant de connecter ou de déconnecter les
bornes de batteries.
• Vérifier si les batteries sont accidentellement mises à la terre. Si elles sont
accidentellement mises à la terre, enlever la source de mise à la terre. Tout contact
avec une partie quelconque d’une batterie mise à la terre peut causer une secousse
électrique. Le danger d’une telle secousse sera réduit si de telles mises à la terre sont
enlevées durant l’installation et l’entretien.
• Les batteries au plomb-acide peuvent présenter un risque d’incendie, car elles
génèrent de l’hydrogène sous forme de gaz. De plus, les connexions électriques
doivent être protégées contre les courts-circuits accidentels, lesquels peuvent
produire des étincelles. Suivre les procédures suivantes :
• Ne pas fumer près des batteries.
• Ne pas produire de flamme ou d’étincelles dans l’environnement immédiat des
batteries.
• Décharger l’électricité statique de votre corps avant de toucher aux batteries en
touchant d’abord une surface de métal mise à la terre.
• Après avoir remplacé des bacs de batteries dans une armoire de batteries, remettre
en place les sangles de rétention maintenant les bacs en place sur les étagères. Ceci
limitera tout mouvement accidentel des bacs et connecteurs si l’armoire doit
éventuellement être repositionnée ou déplacée.

NOTE
Do not use cleaners on the batteries. Solvents can make the battery cases brittle. Use only a dry
cloth or a cloth moistened in water

Vertiv™ | Liebert® EXL™ 625-1100kVA Operation and Maintenance Manual | 58

 NOTE
Do not use equalize charging with valve-regulated lead-acid batteries, such as those used in
Liebert battery cabinets.
Consult the battery manufacturer’s manual for specific information about equalize charging.
The equalizing charge time is adjustable from zero to 200 hours and can be initiated
automatically or manually.
5.3.2 Torque Requirements
All electrical connections must be tight. Refer to the torque values for the connections in the UPS
below. Use these values unless the equipment is labeled otherwise.

NOTE
Refer to battery manufacturer’s manual for the proper torque values required for the battery.
(See battery manufacturer’s Web site.)

Circuit Breakers With Compression Lugs for Power Wiring

• Current Rating: 400 - 1200 Amps
• Torque: 300 Lb-in (34Nm)
Terminal Block with Compression Lugs for Control Wiring
• AWG Wire Size or Range: #22 - #14
• Torque: 3.5 to 5.3 Lb-in (0.4 to 0.6N-m)

5.4 DETECTING TROUBLE

The operator must check the instrument readings if abnormal equipment performance is
suspected. Any metered value that differs appreciably from normal could mean an impending
malfunction, and should be investigated.
Items to check on the various UPS display screens include:
• Output Voltage Levels: Output voltages of all phases should be within 1% of normal voltage. Output
currents on each phase should not normally differ by more than 20%. If difference is greater, the load is
unbalanced and must be corrected.
• Battery Charge Current Levels: If the UPS has not operated on battery power during the last 10 hours, the
batteries should require little charging current. Battery mimic should indicate normal DC voltage with
relatively little battery charge current.
• Input Current: Input current on each phase should be within 10% of the average input current. Alarm
messages indicate malfunction or impending malfunction. A daily check of the Operator Control Panel will
help to provide an early detection of problems. Refer to Table 9 to interpret alarm messages.
• Status Reports: Alarm messages and the metered parameter indications help in tracing a problem to a
particular section. These are stored in the Status Reports and can be displayed at the Operator Control
Panel or at an optional terminal.

5.5 REPORTING A PROBLEM

If a problem occurs within the UPS, review all alarm messages along with other pertinent data.
This information should be given via telephone to the Vertiv dispatcher. This information can also
be automatically sent by telephone modem. Call 800-543-2378 to report a problem or to request
assistance.

Vertiv™ | Liebert® EXL™ 625-1100kVA Operation and Maintenance Manual | 59

5.6 UPSTREAM FEEDER CIRCUIT BREAKER SETTING INSPECTIONS
During normal UPS operations, short-term overload current demand from the bypass source may
reach 10 times the UPS output current rating. This overload current demand may be caused by
the magnetizing inrush current of one or more downstream transformers (i.e., power distribution
units) or faults on downstream branch circuits. The instantaneous trip point(s) of the upstream
bypass feeder breaker(s) must be set to support these temporary overloads. The magnitude of
short-term overload bypass current demand is typically six to eight times the UPS current rating,
but must be determined by analysis on a per-site basis. This analysis, generally known as an End-
to-End Fault Coordination Study, must be done by a registered professional engineer
experienced in this activity and familiar with local codes and related requirements.
Vertiv® highly recommends periodic inspections of the bypass feeder breaker instantaneous trip
settings, as well as the module input (rectifier) feeder breaker trip settings, to ensure that they are
correct. For a variety of reasons, although typically during circuit breaker maintenance
procedures by others, trip settings have been inadvertently left improperly set. Correct trip
setting of these circuit breakers is most important to achieving high-availability from the Liebert
UPS.
For further information regarding proper trip settings for the feeder breakers, call 800-543-2378.

NOTE
The instantaneous trip setting of the breaker feeding the UPS bypass input should be high
enough to accommodate short-duration overloads. The bypass static switch power path inside
the UPS can draw up to 10 times the system's rated current for up to three cycles.

NOTE
While Vertiv can provide typical guidelines, the responsibility for the proper breaker trip settings
outside the Liebert-manufactured UPS equipment resides with the owner. Contact Vertiv at 800-
543-2378 for further details.

Vertiv™ | Liebert® EXL™ 625-1100kVA Operation and Maintenance Manual | 60

6.0 SPECIFICATIONS
6.1 BATTERY OPERATION
The separate battery manufacturer’s manual, available on the manufacturer’s Web site, provides
the necessary information for the installation, operation and maintenance of the battery. Use the
battery manual in conjunction with this manual.
The float charge voltage for a battery is equal to the number of cells in series making up the
battery multiplied by the charge voltage for each cell.
Because the charging voltage level is critical to proper battery operation, refer to the battery
manual, available on the manufacturer’s Web site, for information about the system.
For models with nominal 240-cell battery, the DC bus nominal float voltage range is 2.15 to
2.3VPC.
Maximum equalize voltage is 2.45VPC. The number of battery cells required ranges from 228 to
246, depending on the application.
6.2 OTHER DC SOURCES
The separate DC source manufacturer’s manual, available on the manufacturer’s Web site,
provides the necessary information for installing, operating and maintaining the DC source. Use
the DC source manual in conjunction with this manual.

Vertiv™ | Liebert® EXL™ 625-1100kVA Operation and Maintenance Manual | 61

6.3 ENVIRONMENTAL CONDITIONS
Table 6 Environmental specifications
Parameter Specification
The UPS is housed in a NEMA-1 enclosure. The enclosure is
Enclosure designed for indoor use only and is not to be subjected to falling
objects or precipitation.
Recommended Operating Temperature, °F
77 (25) ambient
(°C)
95 (35) ambient (design temperature) without derating;
Maximum Operating Temperature, °F (°C)
(see Notes 2 and 3).
Minimum Operating Temperature, °F (°C) 32 (0)
Storage Temperature, °F (°C) -4 to 104 (-20 to 40) 1
Average annual temperature must not exceed 80°F (27°C). Peak
Typical Battery Temperature
temperature must not exceed 109°F (43°C). See battery
Requirements
manufacturer's recommendations.
Relative Humidity 0 to 95% without condensation
Operating Elevation Sea level to 3300 ft. (1000m) without derating
Storage Elevation Sea level to 50,000 ft. (15,240m)
Audible Noise, Typical; UPS in Normal
Mode with 100% Load, free field 84 dBA (relative to 20microPa) 2
environment method used
1. Contact factory for information about storage above 104°F (40°C).
2. * Applies to the 800kVA and derated units; 1200kVA and derated units will be slightly higher

Notes on Environmental Specifications

1. This category of electronic equipment is agency rated for use in an atmosphere free of conductive
particles. Some industrial facilities may require a room air filtration system to keep the UPS free of excess
moisture and contaminants.
2. The UPS is designed to operate continuously at 95°F (35°C). However, design equipment life expectancy
will be extended with lower temperatures (77°F [25°C] is recommended).
3. Ambient temperature is the maximum ambient temperature during any 24-hour period. For operation at
higher temperatures, consult your Vertiv® sales representative or call Vertiv at 800-543-2378.
4. Exercise care during installation to ensure unimpeded airflow through the UPS.
For operation at higher elevations, consult your Vertiv sales representative or call Vertiv at
800-543-2378.

Vertiv™ | Liebert® EXL™ 625-1100kVA Operation and Maintenance Manual | 62

Table 7 Electrical specifications and standards
625-1200kVA Models
Input Parameters
Input Voltage to Rectifier, VAC, 3-Phase, 3-Wire 480V
Input Voltage to Bypass, VAC, 3-Phase, 3-Wire 480V
Input Voltage Range, VAC % +10% to -30%; voltage must be within ±10% for UPS startup
Input Frequency, Hz 60
Permissible Input Frequency Range, Hz 55 to 65
Reflected Input THDi at Nominal Voltage at Full Load, % <5%
1 to 30 (selectable) in 1 second Increments
Rectifier Power Walk-In, sec
(1.5 second qualification before walk-in)
DC Parameters
VRLA (Valve Regulated Lead Acid) or FLA (Flooded Lead
Battery Type
Acid)
DC Float Voltage, VDC 540V
384-420 (for both VRLA and FLA)
End-Cell Voltage, VDC
(based on 240 cells at 1.6V/cell to 1.75V/cell)
DC Ripple Voltage in Float and Const V Ch. mode, % < 1 (RMS value) < 3.4% Vpp
Output Parameters
Inverter Type IGBT-based Sine Wave PWM Controlled
Output Voltage, 3-phase, 3-wire 480V
Output Voltage Regulation, % < 1% (3-phase RMS average)
Output Voltage Regulation (Unbalanced Load) < 2% (3-phase RMS average)
Output Frequency, Hz 60
Output Frequency Regulation, % ± 0.1
Output THDv at Nominal Voltage (Linear Load), % <3
Output THDv at Nominal Voltage Including a 100kVA
6% (maximum)
Non-Linear Load per EN 62040-3
6.5% deviation and 2.5% recovery (at fifth cycle and beyond
Capacity to Handle Step Load, %
after transient)
Transient Recovery (Linear Loads),%, msec Meets IEC 62040-3: 2010 Figure 2 Curve 1, Class 1
Load Power Factor Supported (Without Derating) 0.7 Leading to 0.7 Lagging
Voltage Displacement, ° 120° ±1° (with unbalanced load)
Overload Conditions, % FL (with DC source available) See Figure 17
Degree of Protection for UPS Enclosure IP 20 (with and without front door open)
UL 1778, 5th Ed.
CSA 22.2 107.3
FCC Part 15, Class A (with option filter installed)
Standards & Conformities IEC62040-2, Level 4, Criteria A
ANSI C62.41, Category A3 &B3
ISTA
WEEE

Vertiv™ | Liebert® EXL™ 625-1100kVA Operation and Maintenance Manual | 63

Table 8 Physical data
625-800kVA 1000-1200kVA
Dimensions, in (mm)
WxDxH 123.6 x 34.4 x 77.5 170.7 x 34.4 x 77.5
(Single Module and 1+N Systems with Static Bypass) (3140 x 874 x 1969) (4335 x 874 x 1969)
Weight, lb. (kg)
Single Module System with Static Bypass 5187 (2353) 7595 (3445)
1+N System with Static Bypass 5587 (2534) 8095 (3672)
Color Black (RAL 7021)
Width dimensions are with side panels attached. Subtract 1.4" (35mm) for dimensions with both side panels removed.
The depth dimensions include the front door and rear panel.

Vertiv™ | Liebert® EXL™ 625-1100kVA Operation and Maintenance Manual | 64

7.0 DISCLOSURES WITH REGARD TO
EMBEDDED SOFTWARE LICENSED FROM
NOKIA, INC., (“SUBLICENSED
SOFTWARE”)
1. Limits on Use, Distribution and Derivative Works: User is not given any rights to modify or create
derivative works based on Sublicensed Software, or reproduce Sublicensed Software, or distribute any
copies of Sublicensed Software, or disclose any Sublicensed Software to any third party, or decompile,
disassemble or otherwise reverse engineer Sublicensed Software, or use any information learned there
from. User acknowledges that Nokia, Inc., and its licensors own the copyrights and other intellectual
property in and to the Sublicensed Software.
2. Responsibility of User: The Sublicensed Software is not designed, intended or licensed for use in or with
systems, devices or products intended for surgical implant into the body or other applications intended to
support or sustain life or for any aviation or nuclear reactor. It is User’s responsibility to ascertain the
suitability of Sublicensed Software for any situation or application.

Vertiv™ | Liebert® EXL™ 625-1100kVA Operation and Maintenance Manual | 65

Appendix A - Inverter Overload Curve

Vertiv™ | Liebert® EXL™ 625-1100kVA Operation and Maintenance Manual | 66

 106%: 15005 secs

700.0

631.1

600.0

500.0
Figure 17 Liebert EXL inverter overload curve

400.0

324.8

Time (sec)
300.0

194.7

Continuous
200.0

120.0

Vertiv™ | Liebert® EXL™ 625-1100kVA Operation and Maintenance Manual |

100.0 75.9
49.0
32.4
21.8 14.9 10.4 7.3 5.2 3.8 2.8 2.1 1.5 1.2 0.9 0.2
0.0
100% 110% 120% 130% 140% 150% 160% 170% 180% 190% 200%

% Load

67
Appendix B - UPS Alarm and Status Messages
Table 9 UPS Alarm and Status Messages
Message Text Condition
SET - Bypass Not Available The bypass is not a qualified source due to voltage level, frequency or other
CLEAR - Bypass Available condition
SET - Bypass Line Fail
All three phases of bypass voltage are less than the minimum required.
CLEAR - Bypass Not Failed
SET - Bypass Overvoltage
One or more bypass source phase voltages are greater than maximum allowed.
CLEAR - Bypass Overvoltage Clr
SET - Bypass Undervoltage Warn
CLEAR - Bypass Undervoltage Warn One or more bypass source phase voltages is less than minimum.
Clr
SET - Bypass Undervoltage
One or more bypass source phase voltages is less than minimum required.
CLEAR - Bypass Undervoltage Clr
SET - Bypass Freq Error
Bypass Line Fail is not active the bypass frequency is outside of specified range.
CLEAR - Bypass Freq OK
SET - Bypass Phase Rotation
Bypass Line Fail is not active and the phase rotation is not A-B-C.
CLEAR - Bypass Phase Rotation OK
SET - Bypass Sync Error
Bypass is not synchronized.
CLEAR - Bypass Sync Error Clr
SMS-With Load on UPS active and bypass conditions outside of specific ranges, or
SET - Manual Xfer Inhibit
BPSS Phase Open, or Bypass Static Switch Board Communication Failure or
CLEAR - Manual Xfer Clr
Bypass Fuse Failure are active.
SET - Man Rexfer Inhibit
See Manual Transfer to Inverter.
CLEAR - Man Rexfer Clr
With the collective on UPS, Module Output Breaker (MOB) Open is active or
bypass conditions outside of specific ranges or Bypass Static Switch Phase Open
SET - MMS Xfer Inhibit
active or Bypass Fuse Failure active or Bypass Static Switch Board
CLEAR - MMS Xfer Clr
Communication Failure active or not enough BPSS’s are available to support the
measured load or any module's BPSS is connected to the collective.
With the collective not on the UPS, the Module Output Breaker (MOB) Open is
SET - MMS Rexfer Inhibit active or Manual Transfer to Inverter conditions are met or not enough inverters
CLEAR - MMS Rexfer Clr are available to support the measured load or any module’s inverter is connected
to the collective.
SET - Auto Rexfer Ready
A recoverable automatic transfer to bypass has occurred.
CLEAR - Auto Rexfer Off
SET - Auto Rexfer Failed A recoverable transfer to SBS has occurred but an automatic retransfer to inverter
CLEAR - Auto Rexfer Failed Clr did not happen within a specified delay.
SET - Excess Auto Rexfers
The number of auto retransfers in the past hour has exceeded a specified setting.
CLEAR - Excess Auto Rexfers Clr
Summary event based on the detection of at least one of the following faults:
Input Line Fail
Input Overvoltage
SET-Input Not Available Input Undervoltage
CLEAR-Input Available Input Frequency Error
Input Phase Rotation Error
Input Sync Error
Input Phase Loss
SET -Input Line Fail
All three phases of input voltage are less than a specified voltage.
CLEAR - Input Not Failed
SET -Input Overvoltage The input line-to-line voltages are greater than a specified percentage of nominal
CLEAR - Input Overvoltage Clr voltage for a specified delay.

Vertiv™ | Liebert® EXL™ 625-1100kVA Operation and Maintenance Manual | 68

Table 9 UPS Alarm and Status Messages (continued)
Message Text Condition
SET - Input Undervoltage Warn Input line-to-line voltages are too low a percentage of nominal voltage for a
CLEAR - Input Undervoltage Warn Clr specified delay.
SET - Input Undervoltage With the rectifier enabled and the disconnect closed, one or more of the input
CLEAR - Input Undervoltage Clr line-to-line voltages are less than minimum required.
SET - Input Freq Error
The input frequency has exceeded a specified range.
CLEAR - Input Freq OK
SET - Input Phase Rotation With the input source voltage above minimum threshold, the phase rotation is not
CLEAR - Input Phase Rotation OK A-B-C.
SET - Input Sync Error
With the input NOT failed the rectifier cannot synchronize to input voltage.
CLEAR - Input Synchronized
SET - Input Current Limit
RMS input current has reached the input current limit setting.
CLEAR - Input Current Normal
SET - Output Fault Summary event based on the detection of at least one of the following faults:
CLEAR - Output OK Output Overvoltage Output Undervoltage
SET - Output Overvoltage With the load on inverter, the output voltage has exceeded Overvoltage versus
CLEAR - Output Overvoltage Clr Time.
SET - Output Undervoltage With the load on inverter and the inverter not in current limit operation, the output
CLEAR - Output Undervoltage Clr voltage has exceeded Undervoltage versus Time.
SET - Output Freq Error With the load on inverter, the output frequency has exceeded a specified range for
CLEAR - Output Freq OK a specified period of time.
SET - Load on UPS
Load is now being supplied power from the inverter.
CLEAR -
SET - Load on Bypass
Load is now being supplied power from the bypass source.
CLEAR -
SET - Load on Maint Byp
Maintenance Bypass Breaker (MBB) Open is not active.
CLEAR -
SET - Low Power Factor When any output phase is supplying at least 30% of nominal load current and the
CLEAR - Load Power Factor OK output power factor is below a specified value.
SET - Over Max Load Ph A
The load on Phase A has exceeded a specified setting.
CLEAR - Under Max Load Ph A
SET - System Overload One or more modules in a multi-module system is reporting an overload on at least
CLEAR - System Load Normal one phase.
SET - Over Max Load Ph B
The load on Phase B has exceeded a specified setting.
CLEAR - Under Max Load Ph B
SET - Over Max Load Ph C
The load on Phase C has exceeded a specified setting.
CLEAR - Under Max Load Ph C
Summary event based on the detection of at least one of the following faults:
SET - BPSS Unable
BPSS Phase Open
CLEAR - BPSS Available
BPSS SCR Shorted
SET - BPSS Phase Open With load on bypass, one or more of the bypass static switch phases is open when
CLEAR - static switch operation is intended.
SET - BPSS SCR Shorted
A short has been detected across one phase of the bypass static switch.
CLEAR - BPSS SCR Shorted Clr
SET - Pulse Paralleling With load on inverter, the load current exceeds a specified setting and the bypass
CLEAR - Pulse Parallel Done static switch is available.
SET - Excess Paralleling
The unit has performed five or more pulse parallels within 60 seconds.
CLEAR - Excess Paralleling Clr
SET - Xfer to Byp Failed
Automatic transfer to bypass was unsuccessful.
CLEAR - Xfer to Byp Failed Clr

Vertiv™ | Liebert® EXL™ 625-1100kVA Operation and Maintenance Manual | 69

Table 9 UPS Alarm and Status Messages (continued)
Message Text Condition
SET - BPSS Is On
The controls have instructed the BPSS to turn On. DO NOT CREATE EVENT!
CLEAR - BPSS Is Off
SET - BPSS Overload With the load on bypass static switch, at least one phase of the RMS current has
CLEAR - BPSS Overload Clr reached the RMS Current versus Time curve.
SET - Bypass Overload Ph A Load is on bypass static switch, the measured Phase A output RMS current is too
CLEAR - Bypass Ph A Overload Clr high.
With the load on bypass static switch, the measured Phase B output RMS current
SET - Bypass Overload Ph B
has exceeded a specified percentage of the nominal per-phase RMS current
CLEAR - Bypass Ph B Overload Clr
rating.
With the load on bypass static switch, the measured Phase C output RMS current
SET - Bypass Overload Ph C
has exceeded a specified percentage of the nominal per-phase RMS current
CLEAR - Bypass Ph C Overload Clr
rating.
Summary event indicating at least one of the following faults:
DC Bus Voltage Sense Fail
SET - Rectifier Fault
Failure of and IGBT in Rectifier A, B or C
CLEAR - Rectifier OK
DC Overvoltage Transient
Rectifier Current Sensor Failure
With rectifier on or the DC/DC converter discharging and the DC Bus Qualified
SET - Vdc Sense Fail event active, the DC Bus Voltage drops a specified percentage within a specified
CLEAR - Vdc Sense OK delay. Note: The basic algorithm is to detect a rapidly falling DC Bus that goes
below 50% of Nominal in a very short period of time.
SET - Rect A IGBT Fault
The DSAT circuit related to one or more of the IGBT’s in Rectifier A are activated.
CLEAR - Rect A IGBT OK
SET - Rect B IGBT Fault
The DSAT circuit related to one or more of the IGBT’s in Rectifier B are activated.
CLEAR - Rect B IGBT OK
SET - Rect C IGBT Fault
The DSAT circuit related to one or more of the IGBT’s in Rectifier C are activated.
CLEAR - Rect C IGBT OK
SET - DC OV Transient
The DC bus voltage has increased to a specified value.
CLEAR - DC OV Transient Clr
SET - Rect Sense Fail
A critical rectifier sensor has failed.
CLEAR - Rect Sense OK
SET - Rect Not Sharing The measured rectifier power for one or more rectifier core is greater than
CLEAR - Rect Sharing OK maximum allowed.
Summary event indicating at least one of the following faults:
Inverter Overvoltage
SET - Inverter Fault Inverter Undervoltage
CLEAR - Inverter OK Inverter A, B or C IGBT Fault
Inverter Backfeed Shutdown
Inverter Current Sensor Failure
SET - Inv Overvoltage
The inverter voltage is too high.
CLEAR - Inv Overvoltage Clr
SET - Inv Undervoltage
The inverter voltage is too low and the inverter is not limiting current.
CLEAR - Inv Undervoltage Clr
SET - Inv A IGBT Fault
The DSAT circuit related to one or more of the IGBT’s in inverter A are activated.
CLEAR - Inv A IGBT OK
SET - Inv B IGBT Fault
The DSAT circuit related to one or more of the IGBT’s in inverter B are activated.
CLEAR - Inv B IGBT OK
SET - Inv C IGBT Fault
The DSAT circuit related to one or more of the IGBT’s in inverter C are activated.
CLEAR - Inv C IGBT OK
SET - Inv Backfeed Warn The unit had detected reverse power through the inverter at a specified level for a
CLEAR - Inv Backfeed Clr specified time.

Vertiv™ | Liebert® EXL™ 625-1100kVA Operation and Maintenance Manual | 70

Table 9 UPS Alarm and Status Messages (continued)
Message Text Condition
SET - Inv Backfeed Shutdn The unit had detected reverse power through the inverter at a specified level for a
CLEAR - Inv Backfeed Done specified time.
SET - Inv Current Limit With Pulse Parallel not active, the instantaneous inverter current of any one phase
CLEAR - Inv Current OK has exceeded a specified setting.
SET - Inv Overload Shutdn
At least one phase RMS Current has reached the RMS Current versus Time curve.
CLEAR - Inv Overload Done
SET - Inv Overload Ph A
Phase A RMS Current has reached the kW or RMS Current versus Time curve.
CLEAR - Inv Overload Ph A Clr
SET - Inv Overload Ph B
Phase B RMS Current has reached the kW or RMS Current versus Time curve.
CLEAR - Inv Overload Ph B Clr
SET - Inv Overload Ph C
Phase C RMS Current has reached the kW or RMS Current versus Time curve.
CLEAR - Inv Overload Ph C Clr
SET - Inv Sense Fail
A critical inverter sensor has failed.
CLEAR - Inv Sense OK
SET - Inv Not Sharing The measured inverter power for one or more inverter core is greater than a
CLEAR - Inv Sharing OK specified percent of the average power for a specified period of time.
SET - DC/DC IGBT Fault The DSAT circuit related to one or more of the IGBT’s in the DC/DC Converter is
CLEAR - DC/DC IGBT Fault Clr active
SET - DC/DC Not Sharing Discharge Only: The measured DC/DC converter current for one or more cores is
CLEAR - DC/DC Sharing OK greater than a specified value for a specified period of time.
SET - DC Bal IGBT Fault
The DSAT circuit related to one or more of the IGBT’s in the DC Balancer is active.
CLEAR - DC Bal IGBT Fault Clr
SET - System Low Battery When the number of modules with a Battery Low Warning event active exceeds
CLEAR - System Battery OK the number of redundant modules on line.
With at least one battery circuit breaker closed and common MBD is closed (if
SET - Batt Discharging
applicable), the DC bus has reached a specified setting or the discharge current
CLEAR - Batt Discharge Ends
has reached a specified setting.
SET - Low Battery Warning With the battery breaker closed, the calculated Battery Time Remaining has
CLEAR - Low Battery Clr reached a specified setting.
SET - Low Batt Shutdown With the battery breaker closed, the battery voltage has dropped below the
CLEAR - Low Batt Shutdown Clr calculated End-Of-Discharge (EOD) limit.
SET - Low Batt Capacity With the load on UPS inverter and common MBD is closed (if applicable) and at
CLEAR - Low Batt Capacity Clr least one battery breaker is closed, at least one other battery breaker is open.
SET - System On Battery When the number of modules on battery exceeds the number of redundant
CLEAR - System Not On Battery modules on line.
SET - Batt Sensor Fail Summary event indicating at least one active Battery Temperature Sensor Failure
CLEAR - Batt Sensor OK for Cabinet #1-#8.
With the corresponding Battery Temperature setting enabled, the battery
SET - Batt Sense Fail Service
temperature sensor reports a temperature outside of the range of expected
CLEAR - Batt Sense Service OK
operation.
For strings with the battery breaker closed, two battery temperatures have a
SET - Batt Temp Imbalance
difference greater than a specified value for a specified delay and associated
CLEAR - Batt Temp Balance OK
battery temperature sensor fail event not active.
SET - Batt Ovtemp Warning The battery temperature of any string with the battery breaker closed exceeds
CLEAR - Batt Ovtemp Warn Clr tolerance.
SET - Batt Ovtemp Stop Chrg
The battery temperature of any string with the battery breaker closed exceeds.
CLEAR - Batt Ovtemp Stop Chrg Clr
SET - Batt Ovtemp Limit Summary event based on the detection of an overtemperature fault in one or more
CLEAR - Batt Ovtemp Limit Clr of up to eight battery cabinets.

Vertiv™ | Liebert® EXL™ 625-1100kVA Operation and Maintenance Manual | 71

Table 9 UPS Alarm and Status Messages (continued)
Message Text Condition
SET - Batt Ovtemp Limit Service With the a given battery breaker, the given battery temperature has reached a
CLEAR - Batt Ovtemp Limit Ser Clr specified setting.
SET - Batt Test Failed
The battery test has failed.
CLEAR -
SET - Batt Test Inhibit Battery testing has been inhibited (See Parametric Data or Testing Start
CLEAR - Conditions for more detail).
SET - Batt Test Passed
The battery has passed a battery test.
CLEAR -
SET - Batt Self Test
See operation for Battery Testing.
CLEAR - Batt Test Done
SET - Batt Test Stopped
The Battery Test-Manual Stop command is present.
CLEAR -
SET - Batt Log Cleared
The system has received a command to clear the battery log data.
CLEAR -
SET - DC Bus Not Qualified
DC Bus is outside specified limits.
CLEAR - DC Bus Qualified
SET - Batt Cycle Log Full The system has detected that the number of records in the battery log has
CLEAR - Batt Cycle Log OK exceeded a specified number.
SET - Batt Equalizing
See operation for Equalize Charging.
CLEAR - Batt Equalize Done
SET - Batt Commissioning
See operation for Commissioning.
CLEAR - Batt Commiss Done
SET - Batt Mon 1 Maint The Battery Interface Board with Battery Monitor 1 enabled has the Maintenance
CLEAR - Batt Mon 1 Maint Clr Alarm become active.
SET - Batt Mon 1 Critical The Battery Interface Board with Battery Monitor 1 enabled has the Critical Alarm
CLEAR - Batt Mon 1 Crit Clr become active.
Summary event indicating at least one of the following faults:
UPSC (UPS Control Board) Communication Failure
CBIB (Circuit Breaker Interface Board) Communication Failure
HMI Communication Failure
Fan Interface Board Communication Failure
SET - Internal Comm Error Programmable Relay Board Communication Failure
CLEAR - Internal Comm Error Clr Input Contact Interface Communication Failure
MBD/BCB Communication Failure
MBD / BIS Communication Failure
Temperature Interface Board Communication Failure
Remote Alarm Status Panel Interface Communication Failure
UPS Module Communication Failure
SET - Controls Comm Fail With Main Controller Fault not active, the UPSC is no longer communicating with
CLEAR - Controls Comm Fail Clr the system.
SET - BPSS Comm Fail The “BPSS Is Ok” signal between the UPSC and the BPSS control board has failed
CLEAR - BPSS Comm Fail Clr to toggle.
SET - HMI Comm Fail
HMI is no longer communicating with the system.
CLEAR - HMI Comm Fail Clr
SET - FIB Comm Fail
FIB is no longer communicating with the system.
CLEAR - FIB Comm Fail Clr
SET - PRB Comm Fail With Programmable Relay Board set as “Enabled” communication by the board is
CLEAR - PRB Comm Fail Clr stopped.
SET - ICI Comm Fail With Input Contact Interface set as “Enabled” communication by the board is
CLEAR - ICI Comm Fail Clr stopped.

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Table 9 UPS Alarm and Status Messages (continued)
Message Text Condition
SET - MBD/BCB Comm Fail With Battery Interface Board MBD set as “Enabled” communication by the BIB
CLEAR - MBD/BCB Comm Fail Clr addressed as MBD/BCB is stopped.
SET - MBD/ BIS Comm Fail With Battery Interface Board String 1 set as “Enabled,” communication by the BIB
CLEAR - MBD/ BIS Comm Fail Clr addressed as MBD/BIS is stopped.
SET - TIB Comm Fail
TIB is no longer communicating with the system.
CLEAR - TIB Comm Fail Clr
SET - Parallel Comm Warn One of the paralleling control communication busses is no longer communicating
CLEAR - Parallel Comm Warn Clr within the system.
Summary event based on the detection of at least one of the following faults:
UPS Module #1 Communication Failure
UPS Module #2 Communication Failure
SET - System Comm Fail UPS Module #3 Communication Failure
CLEAR - System Comm Fail Clr UPS Module #4 Communication Failure
UPS Module #5 Communication Failure
UPS Module #6 Communication Failure
SCC Communication Failure
SET - SCC Comm Fail
SCC is no longer communicating with the system.
CLEAR - SCC Comm Fail Clr
SET - RSP Comm Fail
RSP is no longer communicating with the system.
CLEAR - RSP Comm Fail Clr
SET - UPS Comm Fail
UPS module is no longer communicating with the system.
CLEAR - UPS Comm Fail Clr
SET - Password Changed
The user has changed the password.
CLEAR -
SET - Manual Xfer to Byp
Transfer to Bypass command is active.
CLEAR -
SET - Manual Xfer to Inv
Transfer to Inverter command is active.
CLEAR -
SET - System Xfer to Byp
MMS Transfer to Bypass command is active.
CLEAR -
SET - System Xfer to Inv
MMS Transfer to Inverter command is active.
CLEAR -
SET - EPO Shutdown
The EPO signal is active.
CLEAR - EPO Shutdown Clr
SET - EMO Shutdown
The EMO signal is active.
CLEAR - EMO Shutdown Clr
SET - User Event Reset
From the HMI Event Reset is active
CLEAR -
SET - User Shutdown
Shutdown-UPS Command or Shutdown-System Command is present.
CLEAR -
SET - Config Modified
One or more settings on the configuration screen have been modified.
CLEAR -

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Table 9 UPS Alarm and Status Messages (continued)
Message Text Condition
One or more of the following settings has changed:
Nominal Input Voltage
Nominal Bypass Voltage
Nominal Output Voltage
Nominal Source Frequency
Nominal Output Frequency
Output kVA
Output kW
Configuration Type
Rectifier Type
Nominal Cell Count-Lead Acid
SET - Controls Reset Req
System Amp Rating
CLEAR -
Unit Model Number
Bypass Breaker
Input Breaker Operation
Input Breaker Type
Output Breaker Operation (SMS, 1+N)
Output Breaker Type
Battery Configuration
Battery Type
Common Battery Disconnect
Maintenance Bypass Model Number
System Paralleling Cabinet Model Number
SET - User kWh Reset
kWh Reset command is active.
CLEAR -
SET - User Peak kW Reset
Peak kW Demand Reset command is active.
CLEAR -
SET - Service Code Active
Open loop service code running.
CLEAR -
SET - Service Reminder
See Service Reminders Operations.
CLEAR -
SET - Multi Fan Fail Summary event indicating at least two fans (out of up to 32 fans, depending on
CLEAR - Multi Fan Fail Clr UPS model) have failed.
SET - Fan Fail Summary event indicating that one fan (out of up to 32 fans, depending on UPS
CLEAR - Fan Fail Clr model) have failed.
SET - Fan Fail Service
With the critical bus energized, a given fan is no longer operational.
CLEAR - Fan Fail Service Clr
Summary event based on the detection of at least one of the following faults:
Input Fuse Failure
Rectifier Fuse Failure
SET - Fuse Fail
Inverter Fuse Failure
CLEAR - Fuse Fail Clr
Bypass Static Switch Fuse Failure
Battery Static Switch Fuse Failure
Core-2-Core Fuse Failure
SET - Input Fuse Fail One or more input fuses are open on a unit configured and operating with an input
CLEAR - fuses.
SET - Rectifier Fuse Fail
A rectifier fuse indicates that it is failed
CLEAR -
SET - Inv Fuse Fail
An inverter fuse indicates that it is failed.
CLEAR -
SET - Bypass Fuse Fail
Any bypass fuse indicates that it is failed.
CLEAR -
SET - Batt Fuse Fail
One or more of the battery fuses indicates it is open.
CLEAR - Batt Fuse Fail Clr

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Table 9 UPS Alarm and Status Messages (continued)
Message Text Condition
SET - Core Fuse Fail
One or more of the core-to-core fuses indicate open
CLEAR -
Summary event indicating at least one of the following faults:
Input Power Supply Fail
SET - Power Supply Fail
Bypass Power Supply Fail
CLEAR - Power Supply Fail Clr
DC Power Supply Fail
Output Power Supply Fail
SET - Power Supply Service Fail
CLEAR - Power Supply Service Fail Power Supply Board reports a failure of one or more power supplies.
Clr
Summary event based on the detection of at least one of the following faults:
Backfeed Breaker Open Fail
System Output Breaker (UOB) Open Fail
SET - Breaker Open Fail Rectifier Input Breaker (CB1) Open Fail
CLEAR - Breaker Open Fail Clr Bypass Breaker (SBB) Open Fail
Module Battery Disconnect Open Fail
Battery CB (#1-5) Open Fail
Inverter Output Breaker (CB2) Open Fail
Summary event based on the detection of at least one of the following faults:
System Output Breaker (UOB) Close Fail
Rectifier Input Breaker (CB1) Close Fail
SET - Breaker Close Fail
Bypass Breaker (SBB) Close Fail
CLEAR - Breaker Close Fail Clr
Module Battery Disconnect Close Fail
Battery CB (#1-5) Close Fail
Inverter Output Breaker (CB2) Close Fail
SET - BFB Trip Signaled
A command to trip the backfeed breaker is active.
CLEAR -
SET - BFB Open Fail The backfeed breaker open signal did not transition to a TRUE state within a
CLEAR - BFB Open Fail Clr specified delay.
SET - BFB Open
BFB is open.
CLEAR - BFB Closed
SET - UOB Open Fail
UOB open signal did not transition to a TRUE state within a specified delay.
CLEAR - UOB Open Fail Clr
SET - UOB Close Fail
UOB close signal did not transition to a TRUE state within a specified delay.
CLEAR - UOB Close Fail Clr
SET - UOB Open
UOB indicates that it is open.
CLEAR - UOB Closed
SET - CB1/RIB Open Fail Rectifier Input Breaker (CB1/RIB) open signal did not transition to a TRUE state
CLEAR - CB1/RIB Open Fail Clr within a specified delay.
SET - CB1/RIB Close Fail Rectifier Input Breaker (CB1/RIB) closed signal did not transition to a TRUE state
CLEAR - CB1/RIB Close Fail Clr within a specified delay.
SET - CB1/RIB Open
CB1/RIB indicates that it is open.
CLEAR - CB1/RIB Closed
SET - CB2/IOB Open Fail Inverter Output Breaker (CB2/IOB) open signal did not transition to a TRUE state
CLEAR - CB2/IOB Open Fail Clr within a specified delay.
SET - CB2/IOB Close Fail Inverter output breaker close signal did not transition to a TRUE state within a
CLEAR - CB2/IOB Close Fail Clr specified delay.
SET - CB2/IOB Open
CB2/IOB indicates that it is open.
CLEAR - CB2/IOB Closed
SET - SBB Open Fail Bypass Breaker (SBB) open signal did not transition to a TRUE state within a
CLEAR - SBB Open Fail Clr specified delay.

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Table 9 UPS Alarm and Status Messages (continued)
Message Text Condition
SET - SBB Close Fail Bypass Breaker (SBB) closed signal did not transition to a TRUE state within a
CLEAR - SBB Close Fail Clr specified delay.
SET - SBB Open
Bypass circuit breaker indicates that it is open.
CLEAR - SBB Closed
SET - MBD/BCB Open Fail Module Battery Disconnect open signal did not transition to a TRUE state within a
CLEAR - MBD/BCB Open Fail Clr specified delay.
SET - MBD/BCB Close Fail Module Battery Disconnect closed signal did not transition to a TRUE state within
CLEAR - MBD/BCB Close Fail Clr a specified delay.
SET - MBD/BCB Open
MBD is open.
CLEAR - MBD/BCB Closed
SET - Batt CB Open Fail One or more Battery CB open signal did not transition to a TRUE state within a
CLEAR - Batt CB Open Fail Clr specified delay.
SET - Batt CB Close Fail One or more Battery CB closed signal did not transition to a TRUE state within a
CLEAR - Batt CB Close Fail Clr specified delay.
SET - Batt CB(#1-8) Open
Battery breaker (#1-8) 1 indicates that it is open.
CLEAR - Batt CB1 Closed
SET - RFB Open
RFB indicates that it is open.
CLEAR - RFB Closed
SET - BIB Open
BIB indicates that it is open.
CLEAR - BIB Closed
SET - MBB Open
MBB indicates that it is open.
CLEAR - MBB Closed
SET - MIB Open
MIB indicates that it is open.
CLEAR - MIB Closed
SET - MOB Open
MOB indicates that it is open.
CLEAR - MOB Closed
SET - LBB Open
LBB indicates that it is open.
CLEAR - LBB Closed
SET - Summary
At least one User Alarm or Fault has become active. DO NOT CREATE EVENT!
CLEAR - Summary Clr
Custom: Input Contact 1.1
Input contact channel signal is active.
Pre - Assigned: Reduced Rect Limit
Custom: Input Contact 1.2
Input contact channel signal is active.
Pre - Assigned: Reduced Batt Limit
Custom: Input Contact 1.3
Input contact channel signal is active.
Pre - Assigned: Stop Battery Charge
Custom: Input Contact 1.4
Input contact channel signal is active.
Pre - Assigned: Inhibit Auto Restart
Custom: Input Contact 1.5
Input contact channel signal is active.
Pre - Assigned: EcoMode Suspended
Custom: Input Contact 1.6
Input contact channel signal is active.
Pre - Assigned: Inhibit BPSS
Custom: Input Contact 1.7
Input contact channel signal is active.
Pre - Assigned: Manual Xfer to UPS
Custom: Input Contact 1.8
Input contact channel signal is active.
Pre - Assigned: Manual Xfer to BPSS
Custom: Input Contact 2.1
Pre - Assigned: Inhibit Intelligent Input contact channel signal is active.
Paralleling

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Table 9 UPS Alarm and Status Messages (continued)
Message Text Condition
Custom: Input Contact 2.2
Input contact channel signal is active.
Pre - Assigned: None
Custom: Input Contact 2.3
Input contact channel signal is active.
Pre - Assigned: None
Custom: Input Contact 2.4
Input contact channel signal is active.
Pre - Assigned: None
Custom: Input Contact 2.5
Input contact channel signal is active.
Pre - Assigned: None
Custom: Input Contact 2.6
Input contact channel signal is active.
Pre - Assigned: None
Custom: Input Contact 2.7
Input contact channel signal is active.
Pre - Assigned: None
Custom: Input Contact 2.8
Input contact channel signal is active.
Pre - Assigned: None
SET - History Log Full
All history logs are full.
CLEAR - History Log Available
SET - History Log 1 Clear
History Log 1 Clear commands is active.
CLEAR -
SET - History Log 2 Clear
History Log 2 Clear commands is active.
CLEAR -
SET - Event Log Clear
Event log has been cleared.
CLEAR -
Summary event indicating at least one of the following faults:
Rectifier Heat Sink Overtemperature Warning
SET - Equip Ovtemp Inverter Heat Sink Overtemperature Warning
CLEAR - Equip Ovtemp Clr Bypass Static Switch Heat Sink Overtemperature Warning DC/DC Heat Sink
Overtemperature Warning
DC Balancer Heat Sink Overtemperature Warning
Summary event based on the detection of at least one of the following faults:
Rectifier Heat Sink Overtemperature Limit
SET - Equip Ovtemp Limit Inverter Heat Sink Overtemperature Limit
CLEAR - Equip Ovtemp Limit Clr Bypass Static Switch Heat Sink Overtemperature Limit
DC/DC Heat Sink Overtemperature Limit
DC Balancer Heat Sink Overtemperature Limit
SET - Inlet Ovtemp
The inlet air temperature exceeds a specified setting.
CLEAR - Inlet Ovtemp Clr
With the critical bus energized (power applied to the cooling fans), the difference
between the
Outlet Air Temperature 1 and the Inlet Air Temperature or
SET - Outlet Ovtemp Limit
Outlet Air Temperature 2 and the Inlet Air Temperature or
CLEAR - Outlet Ovtemp Limit Clr
Outlet Air Temperature 3 and the Inlet Air Temperature or
Outlet Air Temperature 4 and the Inlet Air Temperature
exceeds a specified value.
SET - Rect Ovtemp Warn
Rectifier semiconductor heat sink temperature exceeds a specified value.
CLEAR - Rect Ovtemp Warn Clr
SET - Rect Ovtemp Limit
Rectifier semiconductor heat sink temperature exceeds a specified value.
CLEAR - Rect Ovtemp Limit Clr
SET - Inv Ovtemp Warn
Inverter semiconductor heat sink temperature exceeds a specified value.
CLEAR - Inv Ovtemp Warn Clr
SET - Inv Ovtemp Limit
Inverter semiconductor heat sink temperature exceeds a specified setting.
CLEAR - Inv Ovtemp Limit Clr

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Table 9 UPS Alarm and Status Messages (continued)
Message Text Condition
SET - BPSS Ovtemp Warn Bypass static switch semiconductor heat sink temperature exceeds a specified
CLEAR - BPSS Ovtemp Warn Clr value.
SET - BPSS Ovtemp Limit Bypass static switch semiconductor heat sink temperature exceeds a specified
CLEAR - BPSS Ovtemp Limit Clr value.
SET - DC/DC Ovtemp Warn
DC/DC heat sink temperature exceeds a specified value.
CLEAR - DC/DC Ovtemp Warn Clr
SET - DC/DC Ovtemp Limit
DC/DC heat sink temperature exceeds a specified value.
CLEAR - DC/DC Ovtemp Limit Clr
SET - DC Bal Ovtemp Warn
DC Balancer heat sink temperature exceeds a specified value.
CLEAR - DC Bal Ovtemp Warn Clr
SET - DC Bal Ovtemp Limit
DC Balancer heat sink temperature exceeds a specified value.
CLEAR - DC Bal Ovtemp Limit Clr
SET - Temp Sense Fail One or more temperature sensors report a temperature outside of the range of
CLEAR - Temp Sense OK expected operation.
SET - Regen Active
Regeneration Testing Start command is present.
CLEAR - Regen Completed
SET - Regen Terminated Regeneration is active and Regeneration Testing Stop command is present or
CLEAR - Regeneration Operating Duration time is completed.
Regeneration Active is active and Bypass not Qualified or DC Bus Qualified is not
SET - Regen Failure
active or Load On UPS is not active or Manual Transfer Inhibit is active or Inverter
CLEAR -
Overload Exceeded is active or any attempt to automatically transfer to bypass.
SET - ECO Mode Active
Conditions to Activate or Automatic Reactivation have been satisfied.
CLEAR - ECO Mode Complete
SET - ECO Mode Suspended
When an ECO Mode Session is suspended.
CLEAR - ECO Mode Allowed
SET - Excess ECO Suspends When an ECO Mode Session is active, the number of automatic suspensions has
CLEAR - Excess ECO Recovered exceeded the ECO Mode-Maximum Auto Suspensions setting.
SET - Main Control Fault The redundant system has detected that the main UPS control has failed via a
CLEAR - Main Control OK “watchdog” timeout mechanism.
Summary event based on the detection of at least one of the following faults:
SET - Controller Error
MCU Communications Failure
CLEAR - Controller OK
Control DSP Failure
SET - MCU Comm Failure
The system has detected a loss of communication with one or more MCU cores.
CLEAR - MCU Comm OK
SET - Control DSP Failure
One or both of the control DSP’s have failed.
CLEAR - Control DSP OK
SET - On Gen Active
Generator Installed setting is “Installed” and the generator input channel is active.
CLEAR - On Gen Inactive
SET - LBS Active Slave With the Load Bus Sync Operation setting enabled, the functional LBS Slave is
CLEAR - LBS Slave Inactive following the LBS sync pulse.
SET - LBS Active Master With the Load Bus Sync Operation setting enabled, the functional LBS Master is
CLEAR - LBS Master Inactive generating the LBS sync pulse.
With the Load Bus Sync Operation setting enabled and LBS Type setting is
Analog, LBS Voltage RMS is not qualified or LBS Voltage frequency is out of
tolerance or LBS Voltage has incorrect phase rotation. With the Load Bus Sync
SET - LBS Inhibited Operation setting enabled and LBS Type setting Digital and Load Bus Sync-
CLEAR - LBS Allowed Master Select setting Master, a valid LBS sync signal is detected. With the Load
Bus Sync Operation setting enabled and LBS Type setting Digital and Load Bus
Sync-Master Select setting Slave, LBS Sync Signal is outside Bypass Tracking
Window setting.

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Table 9 UPS Alarm and Status Messages (continued)
Message Text Condition
With Auto Restart setting set to Enable and Battery Low Shutdown active and
SET - Restart in Process
Auto Restart Failed is not active and Auto Restart Inhibited is not active, the
CLEAR - Restart Complete
conditions for automatic restart are active. See Auto Restart Sequences
SET - Auto Restart Fail With Auto Restart Initiated active, the conditions for automatic restart have failed.
CLEAR - See Conditions to Terminate Auto Restart
With Auto Restart setting set to Enable and Battery Low Shutdown active and
SET - Restart Inhibited Auto Restart Failed is not active, Input Contact Interface 1 (Channel #4) is active
CLEAR - Restart Allowed or Input Contact Interface 1 (Channel #5) is active or Input Contact Interface 1
(Channel #6) is active
SET - Loss of Redundancy When the Redundant Module setting is YES, the number of modules of
CLEAR - Redundancy Restored redundancy is less than a specified value.
SET - Module Alarm Active
When any module reports an active alarm or fault to the SCC.
CLEAR - Module Alarm Clr
SET - Share Calib Active When a module has begun calibration of sharing integral or a module has reloaded
CLEAR - Share Calib Complete the stored calibrated sharing integral.
SET - Module In Standby
The conditions for Module Standby operations are active.
CLEAR - Module Standby Exit
SET - Cont Tie Active
Power Tie Cabinet indicates that continuous power tie is active.
CLEAR - Cont Tie Inactive
SET - DC Charger OV
The voltage output of the DC Charger has exceeded a specified threshold.
CLEAR - DC Charger OV Clr
This is a fault that is detected by either the Rectifier MCU or the Inverter MCU or
both. A signal is generated by the corresponding IGBT driver board for the various
power electronic circuits, (1) Rectifier, (2) Inverter, (3) DC/DC Converter and (4)
DC Balancer. The DC/DC Converter and the DC Balancer share the same signal so
SET - IGBT Desat Fault if either power electronic circuit has an IGBT Desat fault, both triggers will occur, 2
CLEAR - IGBT Desat Fault Clr events will be logged and both circuits will be disabled. Each MCU will generate
this same event but parametric data will be used to distinguish which power
electronic circuit created the fault.
----
A desat fault signal from an IGBT driver board is active.
The system has detected a condition that requires an immediate transfer to
SET - Emergency Transfer
bypass. Parametric data is used to distinguish which conditions triggered the
CLEAR - Emergency Transfer Clr
transfer.
Startup: After a specified delay from the time the precharge contactor close
SET - Precharge Fail command is sent, the DC Bus failed to be greater than or equal to a specified value.
CLEAR - Precharge Fail Clr Shutdown: Following a full system shutdown, CB1 Open, Inverter Off, Bypass Off,
the DC BUS is above a specified voltage for a specified period of time.
SET - CBIB Comm Fail
The system has detected that one or more CBIB are communicating.
CLEAR - CBIB Comm Fail Clr
SET - Critical Bus Off
Load is not being supported by UPS, Bypass or Maintenance Bypass
CLEAR -
SET - SD Card Removed
SD card has been removed.
CLEAR -
SET - Text - Auto Calib Active
Auto calibration sequence has begun.
CLEAR - Auto Calib Done
SET - Text - Auto Calib Failed
UPSC has detected an error during ADC channel calibration.
CLEAR - Auto Calib Failed Clr
SET - Input Phase Loss Any one input phase current is less than a specified percentage of the 3-phase
CLEAR - Input Phase Loss Clr average input current for a specified period of time.

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Table 9 UPS Alarm and Status Messages (continued)
Message Text Condition
SET - Manual Remove Module
Remove module (Xfer to Bypass) command is active.
CLEAR -
SET - Manual Add Module
Add module (Xfer to UPS) command is active.
CLEAR -

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 NOTES

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Vertiv™ | Liebert® EXL™ 625-1100kVA Operation and Maintenance Manual | 82
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