Al Gaith Tower, 701, Hamdan Street, Global Ascent Business Centre Al Ain Distribution Company

P.O Box: 732, Abu Dhabi, U.A.E. P.O. Box: 93820 Abu Dhabi, U.A.E. P.O. Box: 1065, Al Ain, U.A.E.
Tel: 02 626 2800 Tel: 02 555 0013 Tel: 03 763 6000
Fax: 02 626 9871 Fax: 02 555 0017 Fax: 03 763 2025

DOCUMENT TRANSMITTAL SHEET No. 056 Rev. C

Document Distribution

AA AADC, PDD Office 1 True Copy + 1 Copy + 2CD

AS AADC, Site Office
GA GOPA-Intec, Abu Dhabi Office 1 Original + 1CD
GS GOPA-Intec, Site Office

Contractor’s Reference:

Date: 13/07/2021
CONTRACT No. A-14235.2
Main Protection Relay and associated / auxiliary supply system Reinfocement work for TATA primary,
L&T primary and permanent Package Units.

The following Documents are enclosed:

For Information, only For approval Approved Documents As Built

To be filled out by CONTRACTOR To be filled in by AADC/ENGINEER

No. CSD No. STATUS
TITLE AND DETAILS DATE RET
A-14235.2 Rev. AP AEN NA
Method Statement for Power
Transformer Differential and REF
1. CA-7000-M-002 C
Stability, Sensitivity Test (Typical-
33/11kV TATA Primary Substation)
Method Statement for Power
Transformer Differential and REF
2. CA-7000-M-013 C
Stability, Sensitivity Test (Typical-
33/11kV Package Unit Substation)

AP – Approved AEN – Approved Except as Noted NA – Not Approved RET – If the documents
has been returned

Comments: ______________________________________________________________

CONTRACTOR ENGINEER AADC

------------------------------ -------------------------------------------- ------------------------------------------

Electro Mechanical GOPA-Intec AADC
 P.O.Box 1065, Al Ain, UAE Global Ascent Business Centre
Tel.: +971 3 763 6000 P.O. Box 732, Abu Dhabi, U.A.E. P.O. Box: 93820 Abu Dhabi, U.A.E.
Fax: +971 3 711 7555 Tel.: + 971 2 626 2800 Tel: 02 555 0013
Fax: + 971 2 626 9871 Fax: 02 555 0017

CONTRACT NO. A-14235.2

Categories for Approval – Status
Main Protection Relay and associated / auxiliary supply system
Reinfocement work for TATA primary, L&T primary and permanent
Package Units Approved : AP
Approved Except as Noted : AEN
Document Comment Reply Sheet Not Approved : NA
Not Subject to Approval : NSA
Comment Sheet Ref. No. Receiving Date No of Pages Returned : RT
th
A14235.2 DTS-056-Rev. B 06 Jul 2021 1
Annex to DTS No. A14235.2/ 056-C

Item Approval
Drawing/Document CSD No. Drawing/Document Title Rev.
No. Status
Method Statement for Power Transformer Differential and
1. A14235.2- CA-7000-M-002 REF Stability, Sensitivity Test (Typical-33/11kV Primary B NA
Substation)
Method Statement for Power Transformer Differential and
2. A14235.2- CA-7000-M-013 REF Stability, Sensitivity Test (Typical-33/11kV Package Unit B NA
Substation)

Comment: Reply:
1 Contractor not using stepdown transformer at site to carry out Step down transformer is required only for Primary
the transformer stability test. Kindly revise the method statement substation were the injecting point at 11kV side to
without step down transformer reduce the injecting current. Step down transformer is
not required at Package unit as per shown in the SLD.
Same methodlogy has been followed in previous
commissioned feeders.

2 20MVA transformers also present in the network. Accordingly 20MVA transformer is not available for Tata PY and PU
revise the method statement for SC currents of these substation, this is applicable only for L&T Station were
transformers already the calculation has been included in DTS 167.

3 Final Trip test & primary injection of CT circuit to be added in Already primary injection typical test report is submitted
sequence of test along with the test formats is submitted in DTS108 Rev-A. Also final trip test is
added in primary injection report. Same is attached in
annexure-1 is for your refernce.

4 Include the list of the stations where 11kv bus shutdown is 11kV bus shut down is not required to perform the
required to perform transformer stability test Transformer stability test.

5 Include all previous comment sheets along with the compliance Noted and included.
in next revision

Signature

for ELECTRO MECHANICAL CO. LLC

Page 1 of 1
 Main Protection Relay and associated/auxiliary supply
system Reinforcement Work for TATA primary, L&T
primary and permanent Package Units.”
CONTRACT NO. A – 14235.2

DRAWING / DOCUMENT COMMENT SHEET No. DTS-056 B

To : Electro Mechanical Co. LLC Fax No.: 02- 6269871

P.O. Box 732
Abu Dhabi, U.A.E.
Attn. : Project Manager
Copy: AADC, Projects Delivery Division Manager, Al Ain Fax No.: 03-7118136
Document Transmittal Ref. : DTS-056 B Comment Sheet Ref.: : UAE/2340410/CHK/DTS-258
Submission Date : 09 June 2021 Date : 9th June 2021
Receipt Date : 09 June 2021 Previous Ref. : UAE/2340410/CHK/DTS-200
Previous Status : NA
No. WD with GOPA-Intec : 00 Days
Comments
Item. DOC / DRWG Title CSD No. Rev. Status Ret.
attached
Method Statement for Power
Transformer Differential and REF A14235.2-CA-
1 B NA - See Below
Stability, Sensitivity Test (Typical 7600-M-002
33/11kV Primary Substation)
Method Statement for Power
Transformer Differential and REF A14235.2-CA-
2 B NA - See Below
Stability, Sensitivity Test (Typical 7600-M-013
33/11kV Package Unit Substation)
STATUS: AP = Approved, AEN = Approved except as noted, NA = Not approved, NR = Approval not required
RET = Drawing returned with this DTSCOM sheet (Yes/No)

Comments:
1. Contractor not using stepdown transformer at site to carry out the transformer stability test.Kindly revise
the method statement without step down transformer.
2. 20 MVA transformers also present in the network. Accordingly revise the method statement for SC
currents of these transformers.
3. Final Trip test & primary injection of CT circuit to be added in sequence of test along with the test
formats.
4. Include the list of the stations where 11kv bus shutdown is required to perform transformer stability test.
5. Include all previous comment sheets along with the compliance in next revision.

Signed Signed

............................................. ….............................................
For GOPA- intec For AADC
Cc: AADC Projects Delivery Division Manager
Note: The above comments and/or approval in no way relieves the Contractor from his obligations in the Contract to ensure conformance to the
Specification as well as any modifications found necessary by AADC / GOPA- intec during installation for satisfactory commissioning
and operation of equipment works on contract. Any deviations from the Specification found subsequent to approval are to be corrected by
the Contractor to the satisfaction of AADC/GOPA- intec
Method Statement for Power Transformer Differential and REF Stability, Sensitivity Test Page 1 of 1
 Main Protection Relay and associated/auxiliary supply
system Reinforcement Work for TATA primary, L&T

CONTRACT NO. A 14235.2

DRAWING / DOCUMENT COMMENT SHEET No. DTS-056 A

To : Electro Mechanical Co. LLC Fax No.: 02- 6269871

P.O. Box 732
Abu Dhabi, U.A.E.
Attn. : Project Manager
Copy: AADC, Projects Delivery Division Manager, Al Ain Fax No.: 03-7118136
Document Transmittal Ref. : DTS-056 A Comment Sheet Ref.: : UAE/2340410/CHK/DTS-200
Submission Date : 14 Apr 2021 Date : 17th April 2021
Receipt Date : 14 Apr 2021 Previous Ref. : UAE/2340410/CHK/DTS-075
Previous Status : NA
No. WD with GOPA-Intec : 01 Days
Comments
Item. DOC / DRWG Title CSD No. Rev. Status Ret.
attached

1 A NA - See Below

2 A NA - See Below

STATUS: AP = Approved, AEN = Approved except as noted, NA = Not approved, NR = Approval not required
RET = Drawing returned with this DTSCOM sheet (Yes/No)

Comments:

1. Contractor replies to previous comment no 4 is not acceptable. Kindly submit the station wise
method statement to clearly identify Point of isolation, Feeder Reference, GIS Name,
Primary/Additional Earth Requirements, which is required by AADC to process the shutdown
applications.
2. Refer to previous comment 7, contractor reply is incomple.Kindly mention detail procedure to
connect the external cable in 11kv CB rack out position along with the HSE requirements to operate
the switchgear shutter.
3. All other comments reply is noted.

Signed Signed

.............................................
For GOPA- intec For AADC
Cc: AADC Projects Delivery Division Manager
Note: The above comments and/or approval in no way relieves the Contractor from his obligations in the Contract to ensure conformance to the
Specification as well as any modifications found necessary by AADC / GOPA- intec during installation for satisfactory commissioning
and operation of equipment works on contract. Any deviations from the Specification found subsequent to approval are to be corrected by
the Contractor to the satisfaction of AADC/GOPA- intec
Method Statement for Power Transformer Differential and REF Stability, Sensitivity Test Page 1 of 1
 Main Protection Relay and associated/auxiliary supply
system Reinforcement Work for TATA primary, L&T
primary and permanent Package Units.”
CONTRACT NO. A – 14235.2

DRAWING / DOCUMENT COMMENT SHEET No. DTS-056

To : Electro Mechanical Co. LLC Fax No.: 02- 6269871

P.O. Box 732
Abu Dhabi, U.A.E.
Attn. : Project Manager
Copy: AADC, Projects Delivery Division Manager, Al Ain Fax No.: 03-7118136
Document Transmittal Ref. : DTS-056 Comment Sheet Ref.: : UAE/2340410/CHK/DTS-075
Submission Date : 04 Nov 2020 Date : 10th Nov 2020
Receipt Date : 05 Nov 2020 Previous Ref. : N/A
Previous Status : N/A
No. WD with GOPA-Intec : 03 Days
Comments
Item. DOC / DRWG Title CSD No. Rev. Status Ret.
attached
Method Statement for Power
Transformer Differential and REF A14235.2-CA-
1 0 NA - See Below
Stability, Sensitivity Test (Typical 7600-M-002
33/11kV Primary Substation)
Method Statement for Power
Transformer Differential and REF A14235.2-CA-
2 0 NA - See Below
Stability, Sensitivity Test (Typical 7600-M-013
33/11kV Package Unit Substation)
STATUS: AP = Approved, AEN = Approved except as noted, NA = Not approved, NR = Approval not required
RET = Drawing returned with this DTSCOM sheet (Yes/No)
COMMENTS:

1. PDF Page 6 of 67 Clause No.4. Of References /drawings /Standards, kindly include Transformer
marshalling box drawing, 11kV & 33kV Switchgear drawings.
2. Layout drawing with clear identification of placement of generator, step down transformer & cable laid up
to the switchgear terminations shall be submitted along with the method statement. Please include.
3. On page no.7 of 67 of Roles & responsibility of contractor staff kindly include Lead engineer role to carry
out the final checking as per approved GA drawing and as per the manufacturer recommendation. Safety
officer shall verify all prerequisites as per AADC HSE requirement prior to stability test and issue
clearance to start the testing. Please confirm and same shall be included in the method statement.
4. Details of work procedure mentioned on Page no.8 of 67 related to method statement is without any
equipment ID/Feeder detail /CB ID /DS ID of 33kV & 11kV switchgears. Please note that method
statement cannot be generic one .Kindly submit station wise method statement with equipment
designations as per as built SLD.
5. Contractor shall confirm the presence of OEM relay (approved) Engineer, AADC & Elmec engineer during
the test.
6. Three phase line drawing shall be provided for both Diff & REF stability and sensitivity testing to know
the way of connection of power supply to transformer for testing as well as panel selection for shorting.
7. Point of isolation & primary earthing point shall be clearly mentioned in the method statement
8. 33kV side and 11kV side ammeter reading shall consider in the format.

Note: The above comments and/or approval in no way relieves the Contractor from his obligations in the Contract to ensure conformance to the
Specification as well as any modifications found necessary by AADC / GOPA- intec during installation for satisfactory commissioning
and operation of equipment works on contract. Any deviations from the Specification found subsequent to approval are to be corrected by
the Contractor to the satisfaction of AADC/GOPA- intec
Method Statement for Power Transformer Differential and REF Stability, Sensitivity Test Page 1 of 2
 Main Protection Relay and associated/auxiliary supply
system Reinforcement Work for TATA primary, L&T
primary and permanent Package Units.”
CONTRACT NO. A – 14235.2

9. 11kV injection point between CT & CB pole is not clear to us. Kindly elaborate further with proper method
statement showing physical arrangement of this connection details with photographs as per site condition to
avoid any consequences during execution at site.
10. Contractor shall take reading of REF as well as SBEF relay to ensure that there is no current flow to these
relays during transformer stability and sensitivity test.
11. Since transformer stability considering a primary injection of NCTs, the NCT terminals short and isolating
facility shall be verified during testing. Also WTI, REF & SBEF CT reading shall be included in the
format.
11. Measurement shall be taken from SWGR CT terminals as well as MK panel CT terminals. Kindly update
the test format for these reading in both REF & SBEF protection.
12. after transformer sensitivity test, stability test of the transformer as well as REF shall perform in all three
tap position (1st, 9th and 17th).please confirm.
13. Before proceeding this stability & sensitivity we have to complete Final Setting adaption & Testing.Please
confirm.
14. Kindly add OEM Engineer Signature in the footer of all pages of the document and ensure that OEM
engineer shall sign all document.

Signed Signed

............................................. ….............................................
For GOPA- intec For AADC
Cc: AADC Projects Delivery Division Manager
Note: The above comments and/or approval in no way relieves the Contractor from his obligations in the Contract to ensure conformance to the
Specification as well as any modifications found necessary by AADC / GOPA- intec during installation for satisfactory commissioning
and operation of equipment works on contract. Any deviations from the Specification found subsequent to approval are to be corrected by
the Contractor to the satisfaction of AADC/GOPA- intec
Method Statement for Power Transformer Differential and REF Stability, Sensitivity Test Page 2 of 2
 GOPA-Intel STAMP

REVISIONS

C 13-Jul-21 For Approval RM KP AZ

B 09-Jun-21 For Approval RM KP AZ
A 14-Apr-21 For Approval RM KP AZ
0 04-Nov-20 For Approval RM KP AZ
REV DATE DESCRIPTION PREP. CHECK APPR.
OWNER

ENGINEER:

Global Ascent Business Centre, P.O. Box: 93820 Abu Dhabi, U.A.E.
Tel: 02 555 0013
Fax: 02 555 0017

CONTRACTOR:

P.O. Box: 732, Abu Dhabi, U.A.E. Tel: 02 6262800, Fax: 02 6269871
CONTRACT TITLE:

Main Protection Relay and associated / auxiliary supply system Reinfocement work
for TATA primary, L&T primary and permanent Package Units
`

NAME DATE SIGN. CONTRACT No. A-14235.2

PREPARED RM 13-Jul-21 DOC. TITLE:
CHECKED KP 13-Jul-21
APPROVED AZ 13-Jul-21 Method Statement for Power
Transformer Differential and REF
STANDARD A4 SCALE NTS
Stability, Sensitivity Test (Typical-
ORIGINATOR REF. 33/11kV TATA Primary Substation)

PROJECT No. ORIG SUBJECT T DRG. No. REV. QTY. SHEETS:

LAST SHEET
C S D No. A 1 4 2 3 5 . 2 C A 7 0 0 0 M 0 0 2 C
 EMPLOYER CONTRACTOR ENGINEER

Global Ascent Business

CentreP.O. Box: 93820 Abu
Dhabi, U.A.E. Tel: 02 555 0013
P.O. Box P.O Box: 732, Abu Dhabi, U.A.E.
Fax: 02 555 0017
1065, Al Ain, U.A.E. Tel: 02 626 2800
Tel: 03 763 6000 Fax: 02 626 9871
Fax: 03 763 2025
Contract No. A-14235.2
Main Protection Relay and associated / auxiliary supply system Reinfocement work for TATA primary, L&T
primary and permanent Package Units.

METHOD STATEMENT FOR POWER TRANSFORMER

DIFFERENTIAL AND REF STABILITY,SENSITIVITY
TEST (TYPICAL-33/11kV TATA Primary SS)
 CONTRACT No. A-14235.2

Main Protection Relay and associated / auxiliary supply

system Reinfocement work for TATA primary, L&T primary
and permanent Package Units

METHOD STATEMENT FOR POWER TRANSFORMER DIFFERENTIAL AND REF

STABILITY, SENSITIVITY TEST (TYPICAL-33/11kV TATA Primary SS)
PROJECT: A-14235.2
MAIN PROTECTION RELAY AND ASSOCIATED / AUXILIARY SUPPLY SYSTEM REINFOCEMENT WORK

CLIENT:
AL AIN DISTRIBUTION COMPANY
(AADC)
MAIN CONTRACTOR:
ELECTRO MECHANICAL CO LLC (AGENTS FOR SIEMENS AG)
PO BOX:732, ABU DHABI,U.A.E

Prepared by: Reviewed by:

Competent Engineer Commissioning Manager

REVISION CONTROL SHEET

Rev. Date Description

0 03 Nov 2020 For approval
A 13 April 2021 For approval
B 08 June 2021 For approval

Document No: A14235.2 CA 7000 M 002 REV.B P a g e | 1 of 9

 CONTRACT No. A-14235.2

Main Protection Relay and associated / auxiliary supply

system Reinfocement work for TATA primary, L&T primary
and permanent Package Units

Table of Contents
1. Introduction .................................................................................................................................... 3
2. Scope (Work, Project Location) ...................................................................................................... 3
Contract .............................................................................................................................................. 3
Location ............................................................................................................................................... 3
Work.................................................................................................................................................... 3
3. Duration .......................................................................................................................................... 3
4. References / Drawings / Standards ................................................................................................ 4
5. Roles and Responsibilities ............................................................................................................... 4
Competent Person .............................................................................................................................. 4
Workmen ............................................................................................................................................ 5
6. Resources ........................................................................................................................................ 5
Manpower ........................................................................................................................................... 5
Materials & Equipment ....................................................................................................................... 5
7. Details of Work Procedure .............................................................................................................. 6
Transformer Stability, Sensitivity & REF test ...................................................................................... 6
8. Risk Assessment .............................................................................................................................. 7
9. Emergency Procedures ................................................................................................................... 8
In case of major Injuries ...................................................................................................................... 8
In case of fire ....................................................................................................................................... 8
First Aid ............................................................................................................................................... 8
Hospitals.............................................................................................................................................. 9
Emergency Contact ............................................................................................................................. 9
10. Daily Process Checks ................................................................................................................... 8
11. Annexure ..................................................................................................................................... 9

Document No: A14235.2 CA 7000 M 002 REV.B P a g e | 2 of 9

 CONTRACT No. A-14235.2

Main Protection Relay and associated / auxiliary supply

system Reinfocement work for TATA primary, L&T primary
and permanent Package Units

1. Introduction
This method statement provides the required guidelines to perform Power Transformer differential
and REF stability, sensitivity test at AL AIN primary Substation under Contract A14235.2 with
necessary safety and controls that shall be identified in risk assessment for maximum personnel
safety.

2. Scope (Work, Project Location)

Contract
Contract No. A14235.2: MAIN PROTECTION RELAY AND ASSOCIATED / AUXILIARY SUPPLY SYSTEM
REINFOCEMENT WORK

Location
33/11kV Switchgears at AL AIN primary (TATA) Substation

H03

1 Town Centre Primary TWCN-PY H07

H10

H03

2 Tawam Primary TWAM-PY H07

H10

H03
3 Towayya Primary TWYA-PY
H07

H03
4 Al Saad Primary SAAD-PY
H07

Work
Power Transformer (HXX – represent 33 kV Transformer Feeder & KXX – represent 11 kV Incomer
Feeder) Differential and REF stability, sensitivity test.

3. Duration
 1 working days

Document No: A14235.2 CA 7000 M 002 REV.B P a g e | 3 of 9

 CONTRACT No. A-14235.2

Main Protection Relay and associated / auxiliary supply

system Reinfocement work for TATA primary, L&T primary
and permanent Package Units

Definitions

 HSE - Health, Safety and the Environment

 CP - Competent Person
 PPE - Personal Protective Equipment

4. References / Drawings / Standards

 Schematic drawings.
 Project HSE Plan.
 Method of Statement
 SAT Procedure
 Transformer Marshalling Box Drawing
 11kV Switchgear Drawing
 33kV Switchgear Drawing

5. Roles and Responsibilities

Project Manager
 To ensure that the work described here-under is executed in accordance with all the
contract requirements including this method statement.

Lead Engineer
 To allocate sufficient resources, manpower and equipment, for the execution of the work in
a safe manner and in accordance with all contract requirements. Report to the Project
Manager.
 To carry out to carry out the final checking as per approved GA drawing and as per the
manufacturer recommendation.

Competent Person
 Start the work only after read, understand, receiving the safety documents.
 Supervise 100% all activities as per safety document
 Ensuring all necessary documents to perform the work and follow the approved method
statement.
 Plan the necessary personnel and material resources.
 Present at site all time while work in progress under the permit.
 In case if the CP must leave the site due to any urgency, he shall stop the work, clear the site
activities and inform the authorized person.
 In case of any doubt on the work, he shall suspend the work until he gets clarified.
 Before the start of work, he must carry out toolbox talk with the workmen the hazards,
precautions, and the adopted control measures.
 Ensure proper PPE of the work men and communicates the emergency procedures.

Document No: A14235.2 CA 7000 M 002 REV.B P a g e | 4 of 9

 CONTRACT No. A-14235.2

Main Protection Relay and associated / auxiliary supply

system Reinfocement work for TATA primary, L&T primary
and permanent Package Units

Safety Officer.
 Safety officer shall verify all prerequisites as per AADC HSE requirement prior to stability test
and issue clearance to start the testing

Workmen
 Wearing appropriate PPEs.
 Understanding and following the instructions given by line staff.
 No horseplay and shortcuts.

6. Resources
Manpower
 Competent Person – 1
 Technician – 2
 Helper - 1
 Trained person should perform testing as per AADC SSR
 Supervision – all work will be carried out under supervision of competent person with site
representative.

Materials & Equipment

 Fluke Multi-meter
 Digital Clamp Meter
 Current Injection Kit or Generator
 Test Leads etc.

The below steps are Mandatory to follow daily on basis before starting any work,
 Obtain the approval from the DMS and SFT for work.
 Conduct the toolbox talk to the people involved in the work.
 Before entering the room, change the CO2 switch control to manual mode
 Barricade the safe work area and fix warning signs as applicable
 The work shall be carried out by Competent Person approved by AADC
 Inform DMS with valid permit number before start the work.
 Check all Existing alarm and condition of S/S before starting any work.
 AADC Operation Engineer shall confirm isolation of bay.

Document No: A14235.2 CA 7000 M 002 REV.B P a g e | 5 of 9

 CONTRACT No. A-14235.2

Main Protection Relay and associated / auxiliary supply

system Reinfocement work for TATA primary, L&T primary
and permanent Package Units

7. Details of Work Procedure

POWER TRANSFORMER DIFFERENTIAL STABILITY, SENSITIVITY AND REF TEST
Precondition (Permit Details):

Obtain Transformer feeder 33kV and 11kV switchgear shutdown with test Permit (SFT) in PY
Substation.

 SWITCHING SEQUENCE:

Transformer feeder 33 kV switchgear side:

 Ensure 33kV Transformer feeder isolated & not in service.

 Confirm 33kV side H03 Transformer Feeder Q0 (CB) &Q5 (Earth Switch) is in closed Condition.
 Ensure the feeder earthing is achieved by closing H03 Transformer Feeder Q0 (CB) & Q5
(Earth Switch).
 Ensure all the CT secondary circuits are closed and there is no open circuit in CT for 33kV side
H03 Transformer Feeder.
 Keep the Tap Position 9 (Normal Tap) in the 15 MVA Transformer.
Transformer feeder 11 kV switchgear side:

 Confirm 11kV side Bay K06 Incomer Feeder Q0 (CB) is withdrawn and kept in rack out
position.
 Ensure all the CT secondary circuits are closed and there is no open circuit in CT for 11kV side
K06 Incomer Feeder.
Test setup Establishment and Transformer Differential and REF Stability sensitivity test:

Transformer Differential Stability & Sensitivity

1. Connect the 3 Phase 415 V AC Generator supply through step down transformer to 11kV
side K06 Incomer switchgear cable compartment (as per Test setup SLD and layout drawing).
2. While connecting the generator cable (for 220V LV Supply) proper clearance distance to be
maintained and insulated tools and hand glove to be used.
3. 33kV BB protection will be blocked by AADC during stability sensitivity test.
4. Switch on the Injection & Apply the 400 V AC supply in 11kV side K06 Incomer Feeder to
33kV side H03 Transformer as per test setup SLD
5. Measure the Differential CT circuits Secondary current in the Relay Terminal at 11kv & 33kv
side as per the SAT & Record the Value.
6. Record the Relay primary current, Differential & Restraining Current as per the SAT Report.
7. Now Reverse the 33kV R PH CT in the Terminal block & Record all the Measurement as per
the SAT Report.
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 CONTRACT No. A-14235.2

Main Protection Relay and associated / auxiliary supply

system Reinfocement work for TATA primary, L&T primary
and permanent Package Units

8. Normalize the 33kV R PH CT.

9. Now Reverse the 11kV R PH CT in the Terminal block & Record all the Measurement as per
the SAT Report.
10. Normalize the 11kV R PH CT.
11. Take the Final reading for R phase Transformer Stability.
12. Switch OFF the AC power supply in Generator.
13. Repeat the Same point- 6 to point -15 for Y ph & B Ph Stability

REF Stability & Sensitivity

(This Test is applicable if REF in combined with Main Transformer differential Relay)

 SWITCHING SEQUENCE FOR 11KV REF:

 Keep Q0, Q1& Q5 Open position in 33kV side H03 Transformer Feeder & Ensure there is no open
circuit in CT.
 Rack out the 11kV CB and Open the Earth switch in 11 kV K06 Incomer Feeder; ensure there is
no open circuit in CT.
 Connect the 1 Phase 230V AC supply to 11kV side K06 Incomer switchgear cable compartment as
per test setup SLD.
 Short 3 Ø in 33kV side through Earth switch via CB(Q0) in 33kV H03 Transformer feeder as per
attached SLD.
 Keep the Tap Position 9 (Normal Tap) in the 15 MVA Transformer.

 TESTING PROCEDURE FOR 11KV REF:

1. Remove the shorting in the Stabilizing Resistor for 11KV REF.

2. Switch on the Injection & Apply the 230V AC supply in K06 Incomer Feeder.
3. Measure the 11KV REF CT circuit Secondary current in the terminal block at switchgear Panel as
Per the SAT Report.
4. Measure the Current in the Test Plug, Stabilizing Resistor, Metrosil, Relay terminal & Relay
Display & Record as per the SAT Report.
5. Measure the Voltage in Stabilizing Resistor, Metrosil, Relay terminal & Record as per the SAT
Report.
6. Now Reverse the N CT in the TB - at the switchgear Panel.
7. Now take the Current and Voltage Measurement as per the SAT Report.
8. Normalize the N CT
9. Take the Final reading for R phase Transformer 11KV REF Stability.
10. Record the Neutral Current in 11kV SBEF Protection as per the SAT Report.
11. Switch OFF the Injection and Normalize the feeder.
12. Repeat the Same Procedure for Y ph & B Ph 11KV REF Stability.
13. During the Y phase Injection, Record the HV WTI CT & LV WTI CT Secondary Current as Per the
SAT Report.
14. Cancel the Sanction for test.

Document No: A14235.2 CA 7000 M 002 REV.B P a g e | 7 of 9

 CONTRACT No. A-14235.2

Main Protection Relay and associated / auxiliary supply

system Reinfocement work for TATA primary, L&T primary
and permanent Package Units

8. Risk Assessment
The Risks for the described job are the specific risks of the 33kV/11kV Switchgears and with Low
Voltage equipment

1. Risk for human body:

a. Risk of electric shock from 110V DC while working
b. Risk of electric shock from 240V AC while working
c. Risk of Sharp edges inside the panel
d. Falling and slipping hazards

Engineer working in Panels need to observe the following:

 Wear suitable PPE
 Limit the working area by defining the parts under voltage
 Use insulated and certified tools.
2. Risk for the equipment:

 There is no risk of trip as the corresponding feeders are under shutdown and there is no risk
of disturbance to Protection relays, device or control circuit under work.

9. Emergency Procedures
In case of major Injuries
 Do not panic. Call ambulance and notify emergency team at site.
 Do not move the injured unless he is in danger.
 If danger exists, he shall be assessed by a trained and qualified first aider before moving. Use
a stretcher
 Do not crowd around the victim. Do not give anything to eat or drink. Ensure adequate air
and lighting.
 Only trained and qualified first aider shall treat the victim and ensure that his airway is kept
clear.
 Victim shall be transported to hospital in an ambulance.
 Preserve the accident scene for further investigation.

In case of fire
 Follow AADC’s approved emergency procedure as per HSE Plan.

First Aid
 First aid kit available in Switchgear room.
 Further treatment to be sought after first aid treatment.

Document No: A14235.2 CA 7000 M 002 REV.B P a g e | 8 of 9

 CONTRACT No. A-14235.2

Main Protection Relay and associated / auxiliary supply

system Reinfocement work for TATA primary, L&T primary
and permanent Package Units

Hospitals
 AL AIN Hospital

Emergency Contact
 Police: 999
 Ambulance: 998
 Fire Department (Civil Defence): 997

10. Daily Process Checks

1. Perform toolbox talks with working party.
2. Set CO2 to “Manual” before entering Switchgear room.
3. Inform DMS before start of work.
4. Take record of all standing alarm.
5. Verify standing alarm at end of day.
6. Ensure housekeeping of work area before leaving.
7. Inform DMS before leaving.
8. Set CO2 to “Auto” when leaving Switchgear room.

11. Annexure
 33/11kV Transformer Differential and REF test setup Single Line Diagram

Document No: A14235.2 CA 7000 M 002 REV.B P a g e | 9 of 9

 EMPLOYER CONTRACTOR ENGINEER

Global Ascent Business

CentreP.O. Box: 93820 Abu
Dhabi, U.A.E. Tel: 02 555 0013
P.O. Box P.O Box: 732, Abu Dhabi, U.A.E.
Fax: 02 555 0017
1065, Al Ain, U.A.E. Tel: 02 626 2800
Tel: 03 763 6000 Fax: 02 626 9871
Fax: 03 763 2025
Contract No. A-14235.2
Main Protection Relay and associated / auxiliary supply system Reinfocement work for TATA primary, L&T
primary and permanent Package Units.

SAT Procedure
 Documentary Category.:

METHOD STATEMENT FOR POWER TRANSFORMER STABILITY, SENSITIVITY AND

REF TEST (Typical)

CONTRACT No. A-14235.2 DOCUMENT NO : A14235.2 CA 7000 M 002

Main Protection Relay and associated / auxiliary supply system Reinfocement work for TATA primary,
L&T primary and permanent Package Units. Rev No: A

TEST REPORT FOR TRANSFORMER DIFF & REF STABILITY / SENSITIVITY TEST for TATA PRIMARY SS (Typical)

1. TRANSFORMER - NAME PLATE DATA

MANUFACTURER AEG
CONTINOUS MAXIMUM RATING 15MVA
TRANSFORMER RATIO 33kV/ 11KV SIDE (Ur) 33kV/11.5kV
RATED CURRENT 33kV / 11KV SIDE (Ir) at
262/750
Normal Tap
% IMPEDENCE Volts 9.62
TRANSFORMER VECTOR GROUP DYn11
NUMBER OF TAPS 17
NOMINAL TAP 9b
TRANSFORMER SR.NO

TESTED BY TESTED BY WITNESSED BY WITNESSED / APPROVED BY

Signature Signature Signature Signature
Name Name Name Name
Date Date Date Date
Relay Approved Engineer INTEC GOPA AADC
ELMEC
Page 1 of 14
 Documentary Category.:

METHOD STATEMENT FOR POWER TRANSFORMER STABILITY, SENSITIVITY AND

REF TEST (Typical)

CONTRACT No. A-14235.2 DOCUMENT NO : A14235.2 CA 7000 M 002

Main Protection Relay and associated / auxiliary supply system Reinfocement work for TATA primary,
L&T primary and permanent Package Units. Rev No: A

2. DIFFERENTIAL / REF PROTECTION CT RATIO:

33kV DIFF CT RATIO 300/1A
11.5kV DIFF CT RATIO 900/1A
11.5kV REF CT RATIO 900/1A
11.5kV NEUTRAL REF CT RATIO 900/1A

3. CALCULATION FOR EXPECTED PRIMARY CURRENT:

220 V, 3phase Applied through 400V/220V step down Transformer on 11kV Side & 33kV Side Shorted.

 CURRENT ON 11kV SIDE:

I 11kV = (Full Load Current * Applied Voltage) / ( % Imp * Rated Volt)
= (750* 220)/(0.0962 *11500) = 149 A
Required Generator Rating – 1.732 *220*149 = 56.7KVA (100KVA Generator will be selected)

 CURRENT ON 33 kV SIDE:
I 33KV = (Calculated 11KV SIDE Current * 11KV SIDE Rated Current)/ 33KV SIDE Rated Current
= (149 *262 / 750) =52 A

TESTED BY TESTED BY WITNESSED BY WITNESSED / APPROVED BY

Signature Signature Signature Signature
Name Name Name Name
Date Date Date Date
Relay Approved Engineer INTEC GOPA AADC
ELMEC
Page 2 of 14
 Documentary Category.:

METHOD STATEMENT FOR POWER TRANSFORMER STABILITY, SENSITIVITY AND

REF TEST (Typical)

CONTRACT No. A-14235.2 DOCUMENT NO : A14235.2 CA 7000 M 002

Main Protection Relay and associated / auxiliary supply system Reinfocement work for TATA primary,
L&T primary and permanent Package Units. Rev No: A

4. CALCULATION FOR EXPECTED CT SEC0NDARY CURRENT:

33KV SIDE CT Ratio : 300/1A

33KV SIDE Expected CT sec current
: 52/300
: 173 mA
11KV SIDE CT Ratio : 900/1A
11KV SIDE Expected CT sec current
: 149/900
: 165 mA

Measurement of applied test voltage Frequency=50 Hz

Phase Voltage(V) Phase Voltage(V) Phase Volatge(V)

R-Y Y-B B-R

TESTED BY TESTED BY WITNESSED BY WITNESSED / APPROVED BY

Signature Signature Signature Signature
Name Name Name Name
Date Date Date Date
Relay Approved Engineer INTEC GOPA AADC
ELMEC
Page 3 of 14
 Documentary Category.:

METHOD STATEMENT FOR POWER TRANSFORMER STABILITY, SENSITIVITY AND

REF TEST (Typical)

CONTRACT No. A-14235.2 DOCUMENT NO : A14235.2 CA 7000 M 002

Main Protection Relay and associated / auxiliary supply system Reinfocement work for TATA primary,
L&T primary and permanent Package Units. Rev No: A

5. TEST FORMAT FOR STABILTY AND SENSITIVITY TEST FOR TRANSFORMER DIFFERENTIAL RELAY BY USING THREE PHASE INJECTION:
a. Injected Phase: R-Y-B Short Circuit current in 33kV: 52 A Short Circuit Current in 11.5kV: 149 A
Primary Current Measured at 33KV Side Primary Current Measured at 11KV side Differential protection Relay Display Diff & Rest. current
Relay Display(A) Relay Display(A) (I/Ino)
Phases R Y B N R Y B N Differential current Restraining Current
IL1 IL2 IL3 3I0 IL1 IL2 IL3 3I0
L1 L2 L3 L1 L2 L3
Terminal Reference M1 M1 M1 M1 M2 M2 M2 M2
R Phase CT Normal
R Phase CT Reversal at 33KV
Side
R Phase CT Reversal at 11KV
side
R Phase CT Normal

b. Injected Phase: R-Y-B Short Circuit current in 33kV: 52 A Short Circuit Current in 11.5kV: 149 A

Primary Current Measured at 33KV Side Primary Current Measured at 11KV side Differential protection Relay Display Diff & Rest. current
Relay Display(A) Relay Display(A) (I/Ino)
TESTED BY TESTED BY WITNESSED BY WITNESSED / APPROVED BY
Signature Signature Signature Signature
Name Name Name Name
Date Date Date Date
Relay Approved Engineer INTEC GOPA AADC
ELMEC
Page 4 of 14
 Documentary Category.:

METHOD STATEMENT FOR POWER TRANSFORMER STABILITY, SENSITIVITY AND

REF TEST (Typical)

CONTRACT No. A-14235.2 DOCUMENT NO : A14235.2 CA 7000 M 002

Main Protection Relay and associated / auxiliary supply system Reinfocement work for TATA primary,
L&T primary and permanent Package Units. Rev No: A

Phases R Y B N R Y B N Differential current Restraining Current

IL1 IL2 IL3 3I0 IL1 IL2 IL3 3I0

Terminal Reference L1 L2 L3 L1 L2 L3
M1 M1 M1 M1 M2 M2 M2 M2

Y Phase CT Normal

Y Phase CT Reversal at 33KV

Side
Y Phase CT Reversal at 11KV
side

Y Phase CT Normal

c. Injected Phase: R-Y-B Short Circuit current in 33kV: 52 A Short Circuit Current in 11.5kV: 149 A

Primary Current Measured at 33KV Side Primary Current Measured at 11KV side Differential protection Relay Display Diff & Rest. current
Relay Display(A) Relay Display(kA) (I/Ino)

Phases R Y B N R Y B N Differential current Restraining Current

TESTED BY TESTED BY WITNESSED BY WITNESSED / APPROVED BY

Signature Signature Signature Signature
Name Name Name Name
Date Date Date Date
Relay Approved Engineer INTEC GOPA AADC
ELMEC
Page 5 of 14
 Documentary Category.:

METHOD STATEMENT FOR POWER TRANSFORMER STABILITY, SENSITIVITY AND

REF TEST (Typical)

CONTRACT No. A-14235.2 DOCUMENT NO : A14235.2 CA 7000 M 002

Main Protection Relay and associated / auxiliary supply system Reinfocement work for TATA primary,
L&T primary and permanent Package Units. Rev No: A

IL1 IL2 IL3 3I0 IL1 IL2 IL3 3I0

Terminal Reference L1 L2 L3 L1 L2 L3
M1 M1 M1 M1 M2 M2 M2 M2

B Phase CT Normal

B Phase CT Reversal at 33KV

`
Side
B Phase CT Reversal at 11KV
side

B Phase CT Normal

d. MEASUREMENT LV WINDING TEMPERATURE INDICATOR CIRCUIT:

Note: Measure only during B phase injection.
Current measured at Ammeter A1 & Transducer
Current Measured at Terminal Terminal (WTI-LV)
(mA) At Transformer Control Cabinet
Selector Switch Position At Control Cabinet
Sec Current A1 Transducer Terminal XR:
XV:02 XV:01 XV:03 XV:04
(T1,T2) (mA) 13,023(mA)

TESTED BY TESTED BY WITNESSED BY WITNESSED / APPROVED BY

Signature Signature Signature Signature
Name Name Name Name
Date Date Date Date
Relay Approved Engineer INTEC GOPA AADC
ELMEC
Page 6 of 14
 Documentary Category.:

METHOD STATEMENT FOR POWER TRANSFORMER STABILITY, SENSITIVITY AND

REF TEST (Typical)

CONTRACT No. A-14235.2 DOCUMENT NO : A14235.2 CA 7000 M 002

Main Protection Relay and associated / auxiliary supply system Reinfocement work for TATA primary,
L&T primary and permanent Package Units. Rev No: A

SWT1 in Position WTI : Normal Operation with Transducer

SWT1 in Position OFF : Test Mode of WTI CT

SWT1 in Position Test : WTI Used as OTI (Only Ammeter)

e. MEASUREMENT HV WINDING TEMPERATURE INDICATOR CIRCUIT:

Note: Measure only during Y phase injection.
Current measured at Ammeter A2 & Transducer
Current Measured at Terminal Terminal (WTI-HV)
(mA) At Transformer Control Cabinet
Selector Switch Position At Control Cabinet
Sec Current A2 Transducer Terminal XR: 14,02
XV:05 XV:06 XV:07 XV:08
(T1,T2) (mA) (mA)
TESTED BY TESTED BY WITNESSED BY WITNESSED / APPROVED BY
Signature Signature Signature Signature
Name Name Name Name
Date Date Date Date
Relay Approved Engineer INTEC GOPA AADC
ELMEC
Page 7 of 14
 Documentary Category.:

METHOD STATEMENT FOR POWER TRANSFORMER STABILITY, SENSITIVITY AND

REF TEST (Typical)

CONTRACT No. A-14235.2 DOCUMENT NO : A14235.2 CA 7000 M 002

Main Protection Relay and associated / auxiliary supply system Reinfocement work for TATA primary,
L&T primary and permanent Package Units. Rev No: A

SWT2 in Position WTI : Normal Operation with Transducer

SWT2 in Position OFF : Test Mode of WTI CT

SWT2 in Position Test : WTI Used as OTI (Only Ammeter)

f. MEASUREMENT OF AMMETER READING:

11kV Side 33kV Side
Phase Measurement
Reading Reading
R Phase
Y Phase
B Phase
TESTED BY TESTED BY WITNESSED BY WITNESSED / APPROVED BY
Signature Signature Signature Signature
Name Name Name Name
Date Date Date Date
Relay Approved Engineer INTEC GOPA AADC
ELMEC
Page 8 of 14
 Documentary Category.:

METHOD STATEMENT FOR POWER TRANSFORMER STABILITY, SENSITIVITY AND

REF TEST (Typical)

CONTRACT No. A-14235.2 DOCUMENT NO : A14235.2 CA 7000 M 002

Main Protection Relay and associated / auxiliary supply system Reinfocement work for TATA primary,
L&T primary and permanent Package Units. Rev No: A

6. TEST FORMAT FOR STABILTY AND SENSITIVITY TEST FOR 11KV SIDE REF PROTECTION RELAY:

11KV SIDE STABILIZING RESISTOR DETAILS: 11KV SIDE METROSIL DETAILS:

Model No:PE600H Type: METROSIL XXX / METROSIL xxxxx

Range: 0 – xxxx Ω.

11KV SIDE REF PROTECTION FINAL SETTINGS:

Setting value of stabilizing resistance: - Ω Relay Voltage setting: V
Stabilizing resistance Measured :- Ω Relay SOC: A
a. 11KV SIDE REF –R PH:

11KV SIDE Secondary Current Measured at Terminals (mA) Current Measured Measured Measured Relay
REF O/P Secondary Secondary Secondary Display
Inj. Phase After Current/Volt Current/Vol Current/Vol current 87-
:R-E Summatio age at tage at tage at R

TESTED BY TESTED BY WITNESSED BY WITNESSED / APPROVED BY

Signature Signature Signature Signature
Name Name Name Name
Date Date Date Date
Relay Approved Engineer INTEC GOPA AADC
ELMEC
Page 9 of 14
 Documentary Category.:

METHOD STATEMENT FOR POWER TRANSFORMER STABILITY, SENSITIVITY AND

REF TEST (Typical)

CONTRACT No. A-14235.2 DOCUMENT NO : A14235.2 CA 7000 M 002

Main Protection Relay and associated / auxiliary supply system Reinfocement work for TATA primary,
L&T primary and permanent Package Units. Rev No: A

n (mA) Metrosil Stabilizing Relay

Phase CT Neutral CT Resistor Terminals
87-R 28-27
Phases Transformer AVR Panel TB4: TB4:
Switchgear Side Control and Protection Panel Marshalling 26 28
Box
Curren Volt Curren Volt Curren Volt Pri ( A Sec
R Y B N R Y B N Ph N Ph N t (mA) (V) t (mA) (V) t (mA) (V) ) (mA)
Terminal X1: X1:56 X1:569 X1:57 TB4:8 TB4:8 TB4:8 TB4:8 X10:9 X10: TB4: TB4:
563 6 1 4 5 6 7 8 26 28
Reference
R Ph CT-
Normal
N CT-
Normal
R Ph CT-
Normal
N CT-
Reversed
R Ph CT-
Normal
N CT-
Normal

b. 11KV SIDE REF –Y PH:

TESTED BY TESTED BY WITNESSED BY WITNESSED / APPROVED BY

Signature Signature Signature Signature
Name Name Name Name
Date Date Date Date
Relay Approved Engineer INTEC GOPA AADC
ELMEC
Page 10 of 14
 Documentary Category.:

METHOD STATEMENT FOR POWER TRANSFORMER STABILITY, SENSITIVITY AND

REF TEST (Typical)

CONTRACT No. A-14235.2 DOCUMENT NO : A14235.2 CA 7000 M 002

Main Protection Relay and associated / auxiliary supply system Reinfocement work for TATA primary,
L&T primary and permanent Package Units. Rev No: A

11KV SIDE Secondary Current Measured at Terminals (mA) Measured

Measured
REF Current Measured Secondary
Secondary Relay
Inj. Phase O/P Secondary Current/Vol
Current/Vol Display
:R-E After Current/Volt tage at
tage at current 87-
Summatio age at Relay
Stabilizing R
Phase CT Neutral CT n (mA) Metrosil Terminals
Resistor
87-R 28-27
Phases Transformer AVR Panel TB4: TB4:
Switchgear Side Control and Protection Panel Marshalling 26 28
Box
Curren Volt Curren Volt Curren Volt Pri ( A Sec
R Y B N R Y B N Ph N Ph N t (mA) (V) t (mA) (V) t (mA) (V) ) (mA)
Terminal X1: X1:56 X1:569 X1:57 TB4:8 TB4:8 TB4:8 TB4:8 X10:9 X10: TB4: TB4:
563 6 1 4 5 6 7 8 26 28
Reference
R Ph CT-
Normal
N CT-
Normal
R Ph CT-
Normal
N CT-
Reversed
R Ph CT-
Normal
N CT-
Normal
c. 11KV SIDE SBEF –Y PH:

TESTED BY TESTED BY WITNESSED BY WITNESSED / APPROVED BY

Signature Signature Signature Signature
Name Name Name Name
Date Date Date Date
Relay Approved Engineer INTEC GOPA AADC
ELMEC
Page 11 of 14
 Documentary Category.:

METHOD STATEMENT FOR POWER TRANSFORMER STABILITY, SENSITIVITY AND

REF TEST (Typical)

CONTRACT No. A-14235.2 DOCUMENT NO : A14235.2 CA 7000 M 002

Main Protection Relay and associated / auxiliary supply system Reinfocement work for TATA primary,
L&T primary and permanent Package Units. Rev No: A

51/N (SBEF)
Transformer Marshalling Box Control and Protection Panel

27 28
11kV SIDE Y Phase X10-7 X10-6 TB4-81 TB4-80

d. 11KV SIDE REF –B PH:

TESTED BY TESTED BY WITNESSED BY WITNESSED / APPROVED BY

Signature Signature Signature Signature
Name Name Name Name
Date Date Date Date
Relay Approved Engineer INTEC GOPA AADC
ELMEC
Page 12 of 14
 Documentary Category.:

METHOD STATEMENT FOR POWER TRANSFORMER STABILITY, SENSITIVITY AND

REF TEST (Typical)

CONTRACT No. A-14235.2 DOCUMENT NO : A14235.2 CA 7000 M 002

Main Protection Relay and associated / auxiliary supply system Reinfocement work for TATA primary,
L&T primary and permanent Package Units. Rev No: A

11KV SIDE Secondary Current Measured at Terminals (mA) Measured

Measured
REF Current Measured Secondary
Secondary Relay
Inj. Phase O/P Secondary Current/Vol
Current/Vol Display
:R-E After Current/Volt tage at
tage at current 87-
Summatio age at Relay
Stabilizing R
Phase CT Neutral CT n (mA) Metrosil Terminals
Resistor
87-R 28-27
Phases Transformer AVR Panel TB4: TB4:
Switchgear Side Control and Protection Panel Marshalling 26 28
Box
Curren Volt Curren Volt Curren Volt Pri ( A Sec
R Y B N R Y B N Ph N Ph N t (mA) (V) t (mA) (V) t (mA) (V) ) (mA)
Terminal X1: X1:56 X1:569 X1:57 TB4:8 TB4:8 TB4:8 TB4:8 X10:9 X10: TB4: TB4:
563 6 1 4 5 6 7 8 26 28
Reference
R Ph CT-
Normal
N CT-
Normal
R Ph CT-
Normal
N CT-
Reversed
R Ph CT-
Normal
N CT-
Normal

TESTED BY TESTED BY WITNESSED BY WITNESSED / APPROVED BY

Signature Signature Signature Signature
Name Name Name Name
Date Date Date Date
Relay Approved Engineer INTEC GOPA AADC
ELMEC
Page 13 of 14
 Documentary Category.:

METHOD STATEMENT FOR POWER TRANSFORMER STABILITY, SENSITIVITY AND

REF TEST (Typical)

CONTRACT No. A-14235.2 DOCUMENT NO : A14235.2 CA 7000 M 002

Main Protection Relay and associated / auxiliary supply system Reinfocement work for TATA primary,
L&T primary and permanent Package Units. Rev No: A

TEST EQUIPMENTS DETAILS:

Description Make Serial No Calibrated date Calibration due date

Multimeter Fluke V
Mini Clamp Meter Kyoritsu

TESTED BY TESTED BY WITNESSED BY WITNESSED / APPROVED BY

Signature Signature Signature Signature
Name Name Name Name
Date Date Date Date
Relay Approved Engineer INTEC GOPA AADC
ELMEC
Page 14 of 14
 EMPLOYER CONTRACTOR ENGINEER

Global Ascent Business

CentreP.O. Box: 93820 Abu
Dhabi, U.A.E. Tel: 02 555 0013
P.O. Box P.O Box: 732, Abu Dhabi, U.A.E.
Fax: 02 555 0017
1065, Al Ain, U.A.E. Tel: 02 626 2800
Tel: 03 763 6000 Fax: 02 626 9871
Fax: 03 763 2025
Contract No. A-14235.2
Main Protection Relay and associated / auxiliary supply system Reinfocement work for TATA primary, L&T
primary and permanent Package Units.

SLD and Transformer Name Plate Detail

 Open

400/220V, 3 Phase
step Down Transformer

Close

Close
Current
injection point
in cable
compartment
 Site survey report at Towayya Primary (TWYA-PY)
Date: 09/09/2020 A14235.2-CA-7600-G-035

9.15 MVA Transformer Details =H03

Page 13 of 16

Page 111 of 122

 EMPLOYER CONTRACTOR ENGINEER

Global Ascent Business

CentreP.O. Box: 93820 Abu
Dhabi, U.A.E. Tel: 02 555 0013
P.O. Box P.O Box: 732, Abu Dhabi, U.A.E.
Fax: 02 555 0017
1065, Al Ain, U.A.E. Tel: 02 626 2800
Tel: 03 763 6000 Fax: 02 626 9871
Fax: 03 763 2025
Contract No. A-14235.2
Main Protection Relay and associated / auxiliary supply system Reinfocement work for TATA primary, L&T
primary and permanent Package Units.

Equipment Setup Layout

 Transformer Stability Equipment Layout
Earth Point

100KVA, 3 Phase 400V

Generator 400/220V Step Down
Transformer

4 x 50 Sqmm Cable
 EMPLOYER CONTRACTOR ENGINEER

Global Ascent Business

CentreP.O. Box: 93820 Abu
Dhabi, U.A.E. Tel: 02 555 0013
P.O. Box P.O Box: 732, Abu Dhabi, U.A.E.
Fax: 02 555 0017
1065, Al Ain, U.A.E. Tel: 02 626 2800
Tel: 03 763 6000 Fax: 02 626 9871
Fax: 03 763 2025
Contract No. A-14235.2
Main Protection Relay and associated / auxiliary supply system Reinfocement work for TATA primary, L&T
primary and permanent Package Units.

Annexure-1
 SITE ACCEPTANCE TEST
CONTRACT No. A-14235.2
Main Protection Relay and associated / auxiliary supply system
Reinfocement work for TATA primary, L&T primary and
permanent Package Units.
Contractor: ELMEC Equipment:
Client: AADC Feeder :
Substation: Date :
TEST REPORT FOR CT PRIMARY INJECTION

CT – T1 CT – T91 CT – T1 CT – T91
Core-No.
(1S1-1S2-1S3) (1S1-1S2-1S3) (2S1- 2S2- 2S3) (2S1- 2S2)
Core data
CORE 1 CORE 1 CORE 2 CORE 2

Nominal Ratio 600-300/1A 600-300/1A 600-300/1A 2500/1A

Nominal Power VA VA VA VA

Class PX 10P10 PX

Uknee,
Imag

Rct.

Star Point Towards Bus(4S1) Towards Bus(4S1) Towards Bus (4S1) Towards Bus (4S1)

Used for Pilot Protection OC/EF Protection Metering Busbar Protection

Precaution taken:
Confirm no open circuit in all the CT secondary circuits.

Test procedure:
1. Normalize all the CT secondary circuit terminals & confirm, there is no open circuit in the CT secondary circuit.
2. Inject a small current from R-E and confirm, corresponding secondary current appears for OC/EF CT91 T1
core.
3. Increase the primary current to the required level – minimum 10% of the CT rated current, measure the
secondary currents at various points for OC/EF CT91 T1 core and record the readings.
4. Connect the primary injection kit across R–Y,R-B phases and follow step 2,3

TESTED BY WITNESSED BY WITNESSED / APPROVED BY

Signature:
Name:
Date:
AADC
SAT012/CTPRYINJ/A-14235.2/R1 Page 1 of 3
 SITE ACCEPTANCE TEST
CONTRACT No. A-14235.2
Main Protection Relay and associated / auxiliary supply system
Reinfocement work for TATA primary, L&T primary and
permanent Package Units.
Contractor: ELMEC Equipment:
Client: AADC Feeder :
Substation: Date :
TEST REPORT FOR CT PRIMARY INJECTION

1. CT:T91 Core -1: OC/EF Protection

Secondary Current Measured at (mA)

Primary
Selected Phases =H02+R1 :
Current =H02: -X11 =H02+R1 : -T1.6
Ratio Injected -XE701
(Amps)
4 8 12 10 73 74 75 76 5 6
R–E 300
R–Y 300
R-B 300
Primary Secondary Current Measured at (mA)
Phases
Current =H02+R1 : -X511 =H02+R1 : -F511
Injected
(Amps) 3A1/3A2 2A1/2A2 1A1/1A2 4A1/4A2 1A1 1A3 1A5 1A7
600 - 300 /1 A

R–E 300
R–Y 300
R-B 300

Primary Secondary Current Measured at (A) Primary Current Measured at (A)

Phases
Current =H02+R1 : -F511 Relay Display A =H02+R1 : -F511 Relay Display A
Injected
(Amps)
IL1 IL2 IL3 IN IL1 IL2 IL3 IN
R–E 300
R–Y 300
R-B 300

1) Core Identification Checked - R: Ok, Y: Ok, B: Ok, 1S1-E, 1S2-E, and 1S1-1S2
2) Single point Earthing Checked : Ok
3) CT Star Point: 1S2 towards Protected Object (Bus): Ok
4) Final Trip Test by Primary injection: Ok

TESTED BY WITNESSED BY WITNESSED / APPROVED BY

Signature:
Name:
Date:
AADC
SAT012/CTPRYINJ/A-14235.2/R1 Page 2 of 3
 SITE ACCEPTANCE TEST
CONTRACT No. A-14235.2
Main Protection Relay and associated / auxiliary supply system
Reinfocement work for TATA primary, L&T primary and
permanent Package Units.
Contractor: ELMEC Equipment:
Client: AADC Feeder :
Substation: Date :
TEST REPORT FOR CT PRIMARY INJECTION

2. Instruments used:

Instruments Used Make Instrument Sl.No. Certificate valid until

ODEN Primary Injection Kit Programma
Digital Clamp Meter Kyoritsu
Mini Clamp Meter Kyoritsu
Digital Multimeter Fluke 87V

3. Reference:

SL.No. Drawing Title Drawing No.

1 33KV H02 Switchgear Panel Schematic A14235.2 CA 7600 R 365
2 33KV H02 Protection Panel Schematic A14235.2 CA 7600 R 366

4. Remarks:

TESTED BY WITNESSED BY WITNESSED / APPROVED BY

Signature:
Name:
Date:
AADC
SAT012/CTPRYINJ/A-14235.2/R1 Page 3 of 3
 EMPLOYER CONTRACTOR ENGINEER

Global Ascent Business

CentreP.O. Box: 93820 Abu
Dhabi, U.A.E. Tel: 02 555 0013
P.O. Box P.O Box: 732, Abu Dhabi, U.A.E.
Fax: 02 555 0017
1065, Al Ain, U.A.E. Tel: 02 626 2800
Tel: 03 763 6000 Fax: 02 626 9871
Fax: 03 763 2025
Contract No. A-14235.2
Main Protection Relay and associated / auxiliary supply system Reinfocement work for TATA primary, L&T
primary and permanent Package Units.

Risk Assessment
 Project : Main Protection Relay and Associated / Auxiliary Supply System Reinforcement
Work for TATA Primary, L & T Primary and Permanent Package Units
Project No : A-14235.2
Activity : POWER TRANSFORMER DIFFERENTIAL AND REF STABILITY, SENSITIVITY TEST
Revision :0
HSE RISK ASSESSMENT
Risk Accept
Risk Rating Refer to Hierarchy of control Measures Residual Risk
able
Potential
S/N Activity Hazard
Harm/Damages

Rating

H/M/L
(P*S)
P S Existing Controls P S R Y/N

1 Site acceptance • Un Authorized entry • Personal Injury. 3 3 9 1.1. Testing area shall be separated with warning signage and 1 3 3 L Y
testing of 33kV • Obstacles in the • Property Damage. barriers. Standby man shall be provided.
protection function. access. 1.2. Authorized personnel shall be deployed for the work.
Protection Relay • Improper testing 1.3. valid calibration certificate holding equipment shall be used
testing. equipment. for testing
Axillary Relay. • Poor Lighting. 1.4 Proper and adequate lighting shall be ensured.
TCS Scheme. 1.5. Access and egress shall be kept free from obstacles.
Trip Logic. 1.6. Appropriate (electric Insulated) PPE to be worn.
1.7. Workers deployed for testing and nearby working crew shall
be inducted activities, safety measures and emergency procedure
through the TBT prior to start work.
1.8.Athorised competent engineer shall conduct the testing
activities and Competent supervision shall be ensured.

2 Working on Step • Falling from Ladder. • Personal Injury. 3 2 6 2.1.Sutable ladder to be used for testing activity. 1 2 2 L Y
ladder •Unauthorized entry. • Property Damage. 2.2.Tools or materials Shall not be carry while climbing the
ladder.
2.3. Ladder shall be in good condition and inspected before use.
2.4. Ensure ladder placed properly and level ground.
2.5. Working area shall be barricaded with proper signage,
standby watchman to be provided.

3 Using hand tools. • Improper hand tools. •Personal Injury. 3 2 6 3.1. All hand tools shall be inspected prior to use. 1 2 2 L Y
• Damaged Hand • Property Damage. 3.2. Any defect occurring during the work, tool shall be removed
Tools. from site.
3.3.Ensure appropriate tools(electric insulated) shall be used for
testing activity.

Page 1 of 4
 Project : Main Protection Relay and Associated / Auxiliary Supply System Reinforcement
Work for TATA Primary, L & T Primary and Permanent Package Units
Project No : A-14235.2
Activity : POWER TRANSFORMER DIFFERENTIAL AND REF STABILITY, SENSITIVITY TEST
Revision :0
HSE RISK ASSESSMENT
Risk Accept
Risk Rating Refer to Hierarchy of control Measures Residual Risk
able
Potential
S/N Activity Hazard
Harm/Damages

Rating

H/M/L
(P*S)
P S Existing Controls P S R Y/N

4 Cable differential •Electrocution • Personal Injury. 3 3 9 5.1. Competent person shall operate the testing equipment. 1 3 3 L Y
stability test. • Electric shock. • Property Damage. 5.2. Valid Calibration certificate holding equipment to be used for
• Unauthorized entry. testing.
• Fire Hazard. 5.3. Testing equipment shall be inspected for proper working
before use.
5.4. Ensure all connection in the test circuit are tight before use.
5.5. Testing equipment to be earthed where ever it is required.
5.6. Double insulated tools shall be used wherever possible.
5.7. Sing boards indicating “un authorized entry prohibited” shall
be fixed in the testing area.
5.8. Testing Area (Basement Ground floor) shall be barricaded
and standby person and suitable sign boards to be fixed.
5.9. While testing the other end of the cable shall be barricaded
and standby personnel shall be provided.
5.10. Cable end to be isolated to prevent accidental contact.• HI
POT kit vehicle parked area shall be barricaded with warning
signage.
5.11. Testing equipment shall be Switched off after every use and
secure at safe place.
5.12. Proper cable management shall be followed.

5 Using Diesel • Electric shock • Personal Injury. 3 3 9 6.1. Diesel Generator shall be kept inside barricade. 1 3 3 L Y
Generator for • Fire • Property Damage. 6.2. Pre-use Inspection check list of Generator to be maintained.
Testing. • Fuel spillage. 6.3. Generator to be properly grounded and turned off at the end
of the shift.
6.4. Ensure the generator operating area free from flammable and
combustible materials.
6.5. Drip tray to be provided to the generator for spillage
prevention.
6.6. Suitable fire extinguishers shall be provided near the DG.

Page 2 of 4
 Project Main Protection Relay and Associated / Auxiliary Supply System Reinforcement
Work for TATA Primary, L & T Primary and Permanent Package Units
Project No A-14235.2
Activity POWER TRANSFORMER DIFFERENTIAL AND REF STABILITY, SENSITIVITY TEST
Revision 0

RISK MATRIX
SEVERITY
PROBABILITY
INSIGNIFICANT (1) MINOR (2) MODERATOR (3) MAJOR (4) CATASTROPHIC (6)
RARE (1) 1 2 3 4 5

POSSIBLE (2) 2 4 6 8 10

LIKELY (3) 3 6 9 12 15

OFTEN (4) 4 8 12 16 20

FREQUENT/ALMOST CERTAIN 5 10 15 20 25

15-25 EXTREME RISK Absolutely unacceptably high Activity or Industry should not proceed in current form
Unacceptably high Activity or Industry should be modified to include remedial planning and action and be Subject to detailed EHS
8-12 HIGH RISK
assessment.
Acceptable but must be Manage at AS LOW AS REASANABLY PRACTICABLE(ALARP)
4-6 MODERATE RISK
Activity or industry can operate Subject to Management and/or Modification
1-3 LOW RISK Acceptable without required further actionNo action required unless escalation of risk is possible.
Hierarchy of Control (Controls Identified May be a Mixture of the hierarchy in order to provide minimum operator exposure)
ELIMINATION Eliminate the hazard
SUBSTITUTION Provide an alternative that is capable of performing the same task and is safer to use.
ENGINEER CONTROL Provide or construct a physical barrier or guard or technical measures.
Develop policies, procedures practices and guidelines in consultation with employees to mitigate the risk provide training instruction and
ADMINISTRATIVE CONTROL
supervision about the hazard.
PERSONAL PROTECTIVE EQUIPMENT. Personal equipment designed to protect the individual from the hazard.

Page 4 of 4
 GOPA-Intel STAMP

REVISIONS

C 13-Jul-21 For Approval RM KP AZ

B 09-Jun-21 For Approval RM KP AZ
A 14-Apr-21 For Approval RM KP AZ
0 04-Nov-20 For Approval RM KP AZ
REV DATE DESCRIPTION PREP. CHECK APPR.
OWNER

ENGINEER:

Global Ascent Business Centre, P.O. Box: 93820 Abu Dhabi, U.A.E.
Tel: 02 555 0013
Fax: 02 555 0017

CONTRACTOR:

P.O. Box: 732, Abu Dhabi, U.A.E. Tel: 02 6262800, Fax: 02 6269871
CONTRACT TITLE:

Main Protection Relay and associated / auxiliary supply system Reinfocement work
for TATA primary, L&T primary and permanent Package Units
`

NAME DATE SIGN. CONTRACT No. A-14235.2

PREPARED RM 13-Jul-21 DOC. TITLE:
CHECKED KP 13-Jul-21
APPROVED AZ 13-Jul-21 Method Statement for Power
Transformer Differential and REF
STANDARD A4 SCALE NTS
Stability, Sensitivity Test (Typical-
ORIGINATOR REF. 33/11kV Package Unit Substation)

PROJECT No. ORIG SUBJECT T DRG. No. REV. QTY. SHEETS:

LAST SHEET
C S D No. A 1 4 2 3 5 . 2 C A 7 0 0 0 M 0 1 3 C
 EMPLOYER CONTRACTOR ENGINEER

Global Ascent Business

CentreP.O. Box: 93820 Abu
Dhabi, U.A.E. Tel: 02 555 0013
P.O. Box P.O Box: 732, Abu Dhabi, U.A.E.
Fax: 02 555 0017
1065, Al Ain, U.A.E. Tel: 02 626 2800
Tel: 03 763 6000 Fax: 02 626 9871
Fax: 03 763 2025
Contract No. A-14235.2
Main Protection Relay and associated / auxiliary supply system Reinfocement work for TATA primary, L&T
primary and permanent Package Units.

METHOD STATEMENT FOR POWER TRANSFORMER

DIFFERENTIAL AND REF STABILITY,SENSITIVITY
TEST (TYPICAL for 33/11kV Package Unit SS)
 CONTRACT No. A-14235.2

Main Protection Relay and associated / auxiliary supply

system Reinfocement work for TATA primary, L&T primary
and permanent Package Units

METHOD STATEMENT FOR POWER TRANSFORMER DIFFERENTIAL AND REF

STABILITY, SENSITIVITY TEST (TYPICAL for 33/11kV Package Unit SS)
PROJECT: A-14235.2
MAIN PROTECTION RELAY AND ASSOCIATED / AUXILIARY SUPPLY SYSTEM REINFOCEMENT WORK

CLIENT:
AL AIN DISTRIBUTION COMPANY
(AADC)
MAIN CONTRACTOR:
ELECTRO MECHANICAL CO LLC (AGENTS FOR SIEMENS AG)
PO BOX:732, ABU DHABI,U.A.E

Prepared by: Reviewed by:

Competent Engineer Commissioning Manager

REVISION CONTROL SHEET

Rev. Date Description

0 03/11/2020 For SAT Format approval
A 13 April 2021 For approval
B 08 June 2021 For approval

Document No: A14235.2 CA 7000 M 013 REV.B P a g e | 1 of 9

 CONTRACT No. A-14235.2

Main Protection Relay and associated / auxiliary supply

system Reinfocement work for TATA primary, L&T primary
and permanent Package Units

Table of Contents
1. Introduction .................................................................................................................................... 3
2. Scope (Work, Project Location) ...................................................................................................... 3
Contract .............................................................................................................................................. 3
Location ............................................................................................................................................... 3
Work.................................................................................................................................................... 4
3. Duration .......................................................................................................................................... 4
4. References / Drawings / Standards ................................................................................................ 4
5. Roles and Responsibilities ............................................................................................................... 4
Competent Person .............................................................................................................................. 4
Workmen ............................................................................................................................................ 5
6. Resources ........................................................................................................................................ 5
Manpower ........................................................................................................................................... 5
Materials & Equipment ....................................................................................................................... 5
7. Details of Work Procedure .............................................................................................................. 6
Transformer Stability, Sensitivity & REF test ...................................................................................... 6
8. Risk Assessment .............................................................................................................................. 7
9. Emergency Procedures ................................................................................................................... 8
In case of major Injuries ...................................................................................................................... 8
In case of fire ....................................................................................................................................... 8
First Aid ............................................................................................................................................... 8
Hospitals.............................................................................................................................................. 9
Emergency Contact ............................................................................................................................. 9
10. Daily Process Checks ................................................................................................................... 8
11. Annexure ..................................................................................................................................... 9

Document No: A14235.2 CA 7000 M 013 REV.B P a g e | 2 of 9

 CONTRACT No. A-14235.2

Main Protection Relay and associated / auxiliary supply

system Reinfocement work for TATA primary, L&T primary
and permanent Package Units

1. Introduction
This method statement provides the required guidelines to perform Power Transformer differential
and REF stability, sensitivity test at AL AIN Package Unit Substation under Contract A14235.2 with
necessary safety and controls that shall be identified in risk assessment for maximum personnel
safety.

2. Scope (Work, Project Location)

Contract
Contract No. A14235.2: MAIN PROTECTION RELAY AND ASSOCIATED / AUXILIARY SUPPLY SYSTEM
REINFOCEMENT WORK

Location
33/11kV Switchgears at AL AIN Package Unit Substation

1 Jimi Al Merajib PU1 JMMR-PU H02

2 AL Kuwaitat PU-1 KUWT-PU H02

3 AL Kuwaitat PU-2 KUWT-PU H02

4 AL Kuwaitat PU-3 KUWT-PU H03

5 Wadi Suliami PU-2 WDSL-PU H02

6 Wadi Suliami PU-1 WDSL-PU H02

7 Power House PU-1 PWHS-PU H03

8 Al Oya PU1 ALOYA-PU H02

9 Umm AL Oush PU2 UMOSH-PU H02

10 Ajban PU2 AJBN-PU H02

11 AL Raheel PU1 RAHEL-PU H02

12 AL Raheel PU2 RAHEL-PU H02

13 Al Anja North PU1 ANJAN-PU H02

14 Al Anja North PU2 ANJAN-PU H02

15 Al Anja South PU1 ANJAS-PU H02

16 Al Anja South PU2 ANJAS-PU H02

Document No: A14235.2 CA 7000 M 013 REV.B P a g e | 3 of 9

 CONTRACT No. A-14235.2

Main Protection Relay and associated / auxiliary supply

system Reinfocement work for TATA primary, L&T primary
and permanent Package Units

Work
Power Transformer (H02 – represent 33 kV Transformer Feeder & M04 – represent 11 kV Incoming
Feeder) Differential and REF stability, sensitivity test.

3. Duration
 1 working days

Definitions

 HSE - Health, Safety and the Environment

 CP - Competent Person
 PPE - Personal Protective Equipment

4. References / Drawings / Standards

 Schematic drawings.
 Project HSE Plan.
 Method of Statement
 SAT Procedure
 Transformer Marshalling Box Drawing
 11kV Switchgear Drawing
 33kV Switchgear Drawing

5. Roles and Responsibilities

Project Manager
 To ensure that the work described here-under is executed in accordance with all the
contract requirements including this method statement.

Lead Engineer
 To allocate sufficient resources, manpower and equipment, for the execution of the work in
a safe manner and in accordance with all contract requirements. Report to the Project
Manager.
 To carry out to carry out the final checking as per approved GA drawing and as per the
manufacturer recommendation.

Competent Person
 Start the work only after read, understand, receiving the safety documents.
 Supervise 100% all activities as per safety document
 Ensuring all necessary documents to perform the work and follow the approved method
statement.
 Plan the necessary personnel and material resources.
 Present at site all time while work in progress under the permit.

Document No: A14235.2 CA 7000 M 013 REV.B P a g e | 4 of 9

 CONTRACT No. A-14235.2

Main Protection Relay and associated / auxiliary supply

system Reinfocement work for TATA primary, L&T primary
and permanent Package Units

 In case if the CP must leave the site due to any urgency, he shall stop the work, clear the site
activities and inform the authorized person.
 In case of any doubt on the work, he shall suspend the work until he gets clarified.
 Before the start of work, he must carry out toolbox talk with the workmen the hazards,
precautions, and the adopted control measures.
 Ensure proper PPE of the work men and communicates the emergency procedures.
Safety Officer.
Safety officer shall verify all prerequisites as per AADC HSE requirement prior to stability test
and issue clearance to start the testing
Workmen
 Wearing appropriate PPEs.
 Understanding and following the instructions given by line staff.
 No horseplay and shortcuts.

6. Resources
Manpower
 Competent Person – 1
 Technician – 2
 Helper - 1
 Trained person should perform testing as per AADC SSR
 Supervision – all work will be carried out under supervision of competent person with site
representative.

Materials & Equipment

 Fluke Multi-meter
 Digital Clamp Meter
 Current Injection Kit or Generator
 Test Leads etc.

The below steps are Mandatory to follow daily on basis before starting any work,
 Obtain the approval from the DMS and SFT for work.
 Conduct the toolbox talk to the people involved in the work.
 Before entering the room, change the CO2 switch control to manual mode
 Barricade the safe work area and fix warning signs as applicable
 The work shall be carried out by Competent Person approved by AADC
 Inform DMS with valid permit number before start the work.
 Check all Existing alarm and condition of S/S before starting any work.
 AADC Operation Engineer shall confirm isolation of bay.

Document No: A14235.2 CA 7000 M 013 REV.B P a g e | 5 of 9

 CONTRACT No. A-14235.2

Main Protection Relay and associated / auxiliary supply

system Reinfocement work for TATA primary, L&T primary
and permanent Package Units

7. Details of Work Procedure

POWER TRANSFORMER DIFFERENTIAL STABILITY, SENSITIVITY AND REF TEST
Precondition (Permit Details):

Obtain Transformer feeder 33kV and 11kV switchgear shutdown with test Permit (SFT) in PU
Substation.

 SWITCHING SEQUENCE:

Transformer feeder 33 kV switchgear side:

 Ensure 33kV Transformer feeder isolated & not in service.

 Confirm 33kV side Bay H02 Transformer Feeder Q0 (CB) is withdrawn and kept in rack out
position
 Ensure all the CT secondary circuits are closed and there is no open circuit in CT for 33kV side
H02 Transformer Feeder.
 Keep the Tap Position 9 (Normal Tap) in the 15 MVA Transformer.

Incomer feeder 11 kV switchgear side:

 Confirm 11kV side Bay M04 Incomer Feeder Q0 (CB) is withdrawn and kept in rack out
position
 Ensure all the CT secondary circuits are closed and there is no open circuit in CT for 11kV side
M04 Incomer Feeder.
 External Primary Earth to be provided from cable compartment R,Y,B shown as per test setup
SLD.
Test setup Establishment and Transformer Differential and REF Stability sensitivity test:

Transformer Differential Stability & Sensitivity

1. Connect the 3 Phase 415 V AC Generator supply through step down transformer to 33kV
side H02 switchgear cable compartment (as per Test setup SLD).
2. Switch on the Injection & Apply the 400 V AC supply in 33kV side Transformer H02 Feeder to
11kV side Incomer feeder M04 as per test setup SLD
3. While connecting the generator cable proper clearance distance to be maintained and
insulated tools and hand glove to be used.
4. Measure the Differential CT circuits Secondary current in the Relay Terminal at 11kv & 33kv
side as per the SAT & Record the Value.
5. Record the Relay primary current, Differential & Restraining Current as per the SAT Report.

Document No: A14235.2 CA 7000 M 013 REV.B P a g e | 6 of 9

 CONTRACT No. A-14235.2

Main Protection Relay and associated / auxiliary supply

system Reinfocement work for TATA primary, L&T primary
and permanent Package Units

6. Now Reverse the 33KV R PH CT in the Terminal block & Record all the Measurement as per
the SAT Report.
7. Normalize the 33KV R PH CT.
8. Now Reverse the 11KV R PH CT in the Terminal block & Record all the Measurement as per
the SAT Report.
9. Normalize the 11KV R PH CT.
10. Take the Final reading for R phase Transformer Stability.
11. Switch OFF the AC power supply in Generator.
12. Repeat the Same point- 6 to point -14 for Y ph & B Ph Stability

REF Stability & Sensitivity

(This Test is applicable if REF in combined with Main Transformer differential Relay)

 SWITCHING SEQUENCE FOR 11KV REF:

.
 Keep Q0 CB in Rack out position and Earth switch in Open position in 33 kV H02 Transformer
Feeder; ensure there is no open circuit in CT.
 Keep Q0 CB in Rack out position and Earth switch in Open position in 11 kV M04 Incomer
Feeder; ensure there is no open circuit in CT.
 External Primary Earth to be provided from 11kV cable compartment R/Y/B shown as per test
setup SLD.

 TESTING PROCEDURE FOR 11KV REF:

1. Remove the shorting in the Stabilizing Resistor for 11KV REF.

2. Switch on the Injection & Apply the 230V AC supply in H02 Transformer Feeder.
3. Measure the 11KV REF CT circuit Secondary current in the terminal block at switchgear Panel as
Per the SAT Report.
4. Measure the Current in the Test Plug, Stabilizing Resistor, Metrosil, Relay terminal & Relay
Display & Record as per the SAT Report.
5. Measure the Voltage in Stabilizing Resistor, Metrosil, Relay terminal & Record as per the SAT
Report.
6. Now Reverse the N CT in the TB: XX - at the switchgear Panel.
7. Now take the Current and Voltage Measurement as per the SAT Report.
8. Normalize the N CT
9. Take the Final reading for R phase Transformer 11KV REF Stability.
10. Record the Neutral Current in 11kV SBEF Protection as per the SAT Report.
11. Switch OFF the Injection.
12. Repeat the Same Procedure for Y ph & B Ph 11KV REF Stability.
13. During the Y phase Injection, Record the HV WTI CT & LV WTI CT Secondary Current as Per the
SAT Report.
14. Cancel the Sanction for test.

Document No: A14235.2 CA 7000 M 013 REV.B P a g e | 7 of 9

 CONTRACT No. A-14235.2

Main Protection Relay and associated / auxiliary supply

system Reinfocement work for TATA primary, L&T primary
and permanent Package Units

8. Risk Assessment
The Risks for the described job are the specific risks of the 33kV/11kV Switchgears and with Low
Voltage equipment

1. Risk for human body:

a. Risk of electric shock from 110V DC while working
b. Risk of electric shock from 240V AC while working
c. Risk of Sharp edges inside the panel
d. Falling and slipping hazards

Engineer working in Panels need to observe the following:

 Wear suitable PPE
 Limit the working area by defining the parts under voltage
 Use insulated and certified tools.
2. Risk for the equipment:

 There is no risk of trip as the corresponding feeders are under shutdown and there is no risk
of disturbance to Protection relays, device or control circuit under work.

9. Emergency Procedures
In case of major Injuries
 Do not panic. Call ambulance and notify emergency team at site.
 Do not move the injured unless he is in danger.
 If danger exists, he shall be assessed by a trained and qualified first aider before moving. Use
a stretcher
 Do not crowd around the victim. Do not give anything to eat or drink. Ensure adequate air
and lighting.
 Only trained and qualified first aider shall treat the victim and ensure that his airway is kept
clear.
 Victim shall be transported to hospital in an ambulance.
 Preserve the accident scene for further investigation.

In case of fire
 Follow AADC’s approved emergency procedure as per HSE Plan.

First Aid
 First aid kit available in Switchgear room.
 Further treatment to be sought after first aid treatment.

Document No: A14235.2 CA 7000 M 013 REV.B P a g e | 8 of 9

 CONTRACT No. A-14235.2

Main Protection Relay and associated / auxiliary supply

system Reinfocement work for TATA primary, L&T primary
and permanent Package Units

Hospitals
 AL AIN Hospital

Emergency Contact
 Police: 999
 Ambulance: 998
 Fire Department (Civil Defence): 997

10. Daily Process Checks

1. Perform toolbox talks with working party.
2. Set CO2 to “Manual” before entering Switchgear room.
3. Inform DMS before start of work.
4. Take record of all standing alarm.
5. Verify standing alarm at end of day.
6. Ensure housekeeping of work area before leaving.
7. Inform DMS before leaving.
8. Set CO2 to “Auto” when leaving Switchgear room.

11. Annexure
 33/11kV Transformer Deferential and REF test setup Single Line Diagram

Document No: A14235.2 CA 7000 M 013 REV.B P a g e | 9 of 9

 Documentary Category.:

METHOD STATEMENT FOR POWER TRANSFORMER STABILITY, SENSITIVITY AND

REF TEST (Typical)

CONTRACT No. A-14235.2 DOCUMENT NO : A14235.2 CA 7000 M 013

Main Protection Relay and associated / auxiliary supply system Reinfocement work for TATA primary,
L&T primary and permanent Package Units. Rev No: A

TEST REPORT FOR TRANSFORMER DIFF & REF STABILITY / SENSITIVITY TEST for PU(Typical)

1. TRANSFORMER - NAME PLATE DATA

MANUFACTURER ABB Transmit OY

CONTINOUS MAXIMUM RATING 15MVA
TRANSFORMER RATIO 33kV/ 11KV SIDE (Ur) 33kV/11.5kV
RATED CURRENT 33kV / 11KV SIDE (Ir) at
262.4/749.8
Normal Tap
% IMPEDENCE Volts 9.62
TRANSFORMER VECTOR GROUP DYn11
NUMBER OF TAPS 17
NOMINAL TAP 5
TRANSFORMER SR.NO

TESTED BY TESTED BY WITNESSED BY WITNESSED / APPROVED BY

Signature Signature Signature Signature
Name Name Name Name
Date Date Date Date
Relay Approved Engineer -
INTEC GOPA AADC
ELMEC ELMEC
Page 1 of 15
Page 1 of 15
 Documentary Category.:

METHOD STATEMENT FOR POWER TRANSFORMER STABILITY, SENSITIVITY AND

REF TEST (Typical)

CONTRACT No. A-14235.2 DOCUMENT NO : A14235.2 CA 7000 M 013

Main Protection Relay and associated / auxiliary supply system Reinfocement work for TATA primary,
L&T primary and permanent Package Units. Rev No: A

2. DIFFERENTIAL / REF PROTECTION CT RATIO:

33kV DIFF CT RATIO 300/1A
11.5kV DIFF CT RATIO 900/1A
11.5kV REF CT RATIO 900/1A
11.5kV NEUTRAL REF CT RATIO 900/1A

3. CALCULATION FOR EXPECTED PRIMARY CURRENT:

400 V Applied on 33kV Side & 11kV Side Shorted.

 CURRENT ON 33kV SIDE:

I HV = (Full Load Current * Applied Voltage) / ( % Imp * Rated Volt)
= (262.4* 400)/(0.0962 *33000) = 33.06 A
Required Generator Rating – 1.732 *400*33.06 = 22.9KVA (100KVA Generator will be selected)
 CURRENT ON 11kV SIDE:
I 11KV SIDE = (Calculated 33KV SIDE Current * 11KV SIDE Rated Current)/ 33KV SIDE Rated Current
= (33.06 *749.9 / 262.4) =94.4 A

TESTED BY TESTED BY WITNESSED BY WITNESSED / APPROVED BY

Signature Signature Signature Signature
Name Name Name Name
Date Date Date Date
Relay Approved Engineer -
INTEC GOPA AADC
ELMEC ELMEC
Page 2 of 15
Page 2 of 15
 Documentary Category.:

METHOD STATEMENT FOR POWER TRANSFORMER STABILITY, SENSITIVITY AND

REF TEST (Typical)

CONTRACT No. A-14235.2 DOCUMENT NO : A14235.2 CA 7000 M 013

Main Protection Relay and associated / auxiliary supply system Reinfocement work for TATA primary,
L&T primary and permanent Package Units. Rev No: A

4. CALCULATION FOR EXPECTED CT SEC0NDARY CURRENT:

33KV SIDE CT Ratio : 300/1A

33KV SIDE Expected CT sec current
: 33.06/400
: 111.2 mA
11KV SIDE CT Ratio : 900/1A
11KV SIDE Expected CT sec current
: 94.4/900
: 104.8 mA

Measurement of applied test voltage Frequency=50 Hz

Phase Voltage(V) Phase Voltage(V) Phase Volatge(V)

R-Y Y-B B-R

TESTED BY TESTED BY WITNESSED BY WITNESSED / APPROVED BY

Signature Signature Signature Signature
Name Name Name Name
Date Date Date Date
Relay Approved Engineer -
INTEC GOPA AADC
ELMEC ELMEC
Page 3 of 15
Page 3 of 15
 Documentary Category.:

METHOD STATEMENT FOR POWER TRANSFORMER STABILITY, SENSITIVITY AND

REF TEST (Typical)

CONTRACT No. A-14235.2 DOCUMENT NO : A14235.2 CA 7000 M 013

Main Protection Relay and associated / auxiliary supply system Reinfocement work for TATA primary,
L&T primary and permanent Package Units. Rev No: A

5. TEST FORMAT FOR STABILTY AND SENSITIVITY TEST FOR TRANSFORMER DIFFERENTIAL RELAY BY USING THREE PHASE INJECTION:
a. Injected Phase: R-Y-B Short Circuit current in 33kV: 33.06 A Short Circuit Current in 11.5kV: 94.4 A
Primary Current Measured at 33KV Side Primary Current Measured at 11KV side Differential protection Relay Display Diff & Rest. current
Relay Display(A) Relay Display(A) (I/Ino)
Phases R Y B N R Y B N Differential current Restraining Current
IL1 IL2 IL3 3I0 IL1 IL2 IL3 3I0
L1 L2 L3 L1 L2 L3
Terminal Reference M1 M1 M1 M1 M2 M2 M2 M2
R Phase CT Normal
R Phase CT Reversal at 33KV
Side
R Phase CT Reversal at 11KV
side

R Phase CT Normal

TESTED BY TESTED BY WITNESSED BY WITNESSED / APPROVED BY

Signature Signature Signature Signature
Name Name Name Name
Date Date Date Date
Relay Approved Engineer -
INTEC GOPA AADC
ELMEC ELMEC
Page 4 of 15
Page 4 of 15
 Documentary Category.:

METHOD STATEMENT FOR POWER TRANSFORMER STABILITY, SENSITIVITY AND

REF TEST (Typical)

CONTRACT No. A-14235.2 DOCUMENT NO : A14235.2 CA 7000 M 013

Main Protection Relay and associated / auxiliary supply system Reinfocement work for TATA primary,
L&T primary and permanent Package Units. Rev No: A

b. Injected Phase: R-Y-B Short Circuit current in 33kV: 33.06 A Short Circuit Current in 11.5kV: 94.4 A

Primary Current Measured at 33KV Side Primary Current Measured at 11KV side Differential protection Relay Display Diff & Rest. current
Relay Display(A) Relay Display(A) (I/Ino)

Phases R Y B N R Y B N Differential current Restraining Current

IL1 IL2 IL3 3I0 IL1 IL2 IL3 3I0

Terminal Reference L1 L2 L3 L1 L2 L3
M1 M1 M1 M1 M2 M2 M2 M2

Y Phase CT Normal

Y Phase CT Reversal at 33KV

Side
Y Phase CT Reversal at 11KV
side

Y Phase CT Normal

c. Injected Phase: R-Y-B Short Circuit current in 33kV: 33.06 A Short Circuit Current in 11.5kV: 94.4 A

TESTED BY TESTED BY WITNESSED BY WITNESSED / APPROVED BY

Signature Signature Signature Signature
Name Name Name Name
Date Date Date Date
Relay Approved Engineer -
INTEC GOPA AADC
ELMEC ELMEC
Page 5 of 15
Page 5 of 15
 Documentary Category.:

METHOD STATEMENT FOR POWER TRANSFORMER STABILITY, SENSITIVITY AND

REF TEST (Typical)

CONTRACT No. A-14235.2 DOCUMENT NO : A14235.2 CA 7000 M 013

Main Protection Relay and associated / auxiliary supply system Reinfocement work for TATA primary,
L&T primary and permanent Package Units. Rev No: A

Primary Current Measured at 33KV Side Primary Current Measured at 11KV side Differential protection Relay Display Diff & Rest. current
Relay Display(A) Relay Display(kA) (I/Ino)

Phases R Y B N R Y B N Differential current Restraining Current

IL1 IL2 IL3 3I0 IL1 IL2 IL3 3I0

Terminal Reference L1 L2 L3 L1 L2 L3
M1 M1 M1 M1 M2 M2 M2 M2

B Phase CT Normal

B Phase CT Reversal at 33KV

`
Side
B Phase CT Reversal at 11KV
side

B Phase CT Normal

TESTED BY TESTED BY WITNESSED BY WITNESSED / APPROVED BY

Signature Signature Signature Signature
Name Name Name Name
Date Date Date Date
Relay Approved Engineer -
INTEC GOPA AADC
ELMEC ELMEC
Page 6 of 15
Page 6 of 15
 Documentary Category.:

METHOD STATEMENT FOR POWER TRANSFORMER STABILITY, SENSITIVITY AND

REF TEST (Typical)

CONTRACT No. A-14235.2 DOCUMENT NO : A14235.2 CA 7000 M 013

Main Protection Relay and associated / auxiliary supply system Reinfocement work for TATA primary,
L&T primary and permanent Package Units. Rev No: A

d. MEASUREMENT LV WINDING TEMPERATURE INDICATOR CIRCUIT:

Note: Measure only during B phase injection.
Current measured at Ammeter A1 & Transducer
Current Measured at Terminal Terminal (WTI-LV)
(mA) At Transformer Control Cabinet
Selector Switch Position At Control Cabinet
Sec Current A1 Transducer Terminal XR:
XV:02 XV:01 XV:03 XV:04
(T1,T2) (mA) 13,023(mA)

SWT1 in Position WTI : Normal Operation with Transducer

SWT1 in Position OFF : Test Mode of WTI CT

SWT1 in Position Test : WTI Used as OTI (Only Ammeter)

e. MEASUREMENT HV WINDING TEMPERATURE INDICATOR CIRCUIT:

Note: Measure only during Y phase injection.
Current measured at Ammeter A2 & Transducer
Current Measured at Terminal Terminal (WTI-HV)
Selector Switch Position At Control Cabinet
(mA) At Transformer Control Cabinet

TESTED BY TESTED BY WITNESSED BY WITNESSED / APPROVED BY

Signature Signature Signature Signature
Name Name Name Name
Date Date Date Date
Relay Approved Engineer -
INTEC GOPA AADC
ELMEC ELMEC
Page 7 of 15
Page 7 of 15
 Documentary Category.:

METHOD STATEMENT FOR POWER TRANSFORMER STABILITY, SENSITIVITY AND

REF TEST (Typical)

CONTRACT No. A-14235.2 DOCUMENT NO : A14235.2 CA 7000 M 013

Main Protection Relay and associated / auxiliary supply system Reinfocement work for TATA primary,
L&T primary and permanent Package Units. Rev No: A

Sec Current A2 Transducer Terminal XR: 14,02

XV:05 XV:06 XV:07 XV:08
(T1,T2) (mA) (mA)

SWT2 in Position WTI : Normal Operation with Transducer

SWT2 in Position OFF : Test Mode of WTI CT

SWT2 in Position Test : WTI Used as OTI (Only Ammeter)

f. MEASUREMENT OF AMMETER READING:

11kV Side 33kV Side
Phase Measurement
Reading Reading
R Phase
Y Phase
B Phase

TESTED BY TESTED BY WITNESSED BY WITNESSED / APPROVED BY

Signature Signature Signature Signature
Name Name Name Name
Date Date Date Date
Relay Approved Engineer -
INTEC GOPA AADC
ELMEC ELMEC
Page 8 of 15
Page 8 of 15
 Documentary Category.:

METHOD STATEMENT FOR POWER TRANSFORMER STABILITY, SENSITIVITY AND

REF TEST (Typical)

CONTRACT No. A-14235.2 DOCUMENT NO : A14235.2 CA 7000 M 013

Main Protection Relay and associated / auxiliary supply system Reinfocement work for TATA primary,
L&T primary and permanent Package Units. Rev No: A

6. TEST FORMAT FOR STABILTY AND SENSITIVITY TEST FOR 11KV SIDE REF PROTECTION RELAY:

11KV SIDE STABILIZING RESISTOR DETAILS: 11KV SIDE METROSIL DETAILS:

Model No:PE600H Type: METROSIL xxx / METROSIL xxxxx

Range: 0 – xxxx Ω.

11KV SIDE REF PROTECTION FINAL SETTINGS:

Setting value of stabilizing resistance: - Ω Relay Voltage setting: V
Stabilizing resistance Measured :- Ω Relay SOC: A

a. 11KV SIDE REF –R PH:

11KV SIDE Secondary Current Measured at Terminals (mA) Current Measured Measured Measured Relay
REF O/P Secondary Secondary Secondary Display
Inj. Phase After Current/Volt Current/Vol Current/Vol current 87-
:R-E Summatio age at tage at tage at R

TESTED BY TESTED BY WITNESSED BY WITNESSED / APPROVED BY

Signature Signature Signature Signature
Name Name Name Name
Date Date Date Date
Relay Approved Engineer -
INTEC GOPA AADC
ELMEC ELMEC
Page 9 of 15
Page 9 of 15
 Documentary Category.:

METHOD STATEMENT FOR POWER TRANSFORMER STABILITY, SENSITIVITY AND

REF TEST (Typical)

CONTRACT No. A-14235.2 DOCUMENT NO : A14235.2 CA 7000 M 013

Main Protection Relay and associated / auxiliary supply system Reinfocement work for TATA primary,
L&T primary and permanent Package Units. Rev No: A

n (mA) Metrosil Stabilizing Relay

Phase CT Neutral CT Resistor Terminals
87-R 28-27
Phases Transformer AVR Panel TB4: TB4:
Switchgear Side Control and Protection Panel Marshalling 26 28
Box
Curren Volt Curren Volt Curren Volt Pri ( A Sec
R Y B N R Y B N Ph N Ph N t (mA) (V) t (mA) (V) t (mA) (V) ) (mA)
Terminal X1: X1:56 X1:569 X1:57 TB4:8 TB4:8 TB4:8 TB4:8 X10:9 X10: TB4: 26 TB4:
563 6 1 4 5 6 7 8 28
Reference
R Ph CT-
Normal
N CT-
Normal
R Ph CT-
Normal
N CT-
Reversed
R Ph CT-
Normal
N CT-
Normal

TESTED BY TESTED BY WITNESSED BY WITNESSED / APPROVED BY

Signature Signature Signature Signature
Name Name Name Name
Date Date Date Date
Relay Approved Engineer -
INTEC GOPA AADC
ELMEC ELMEC
Page 10 of 15
Page 10 of 15
 Documentary Category.:

METHOD STATEMENT FOR POWER TRANSFORMER STABILITY, SENSITIVITY AND

REF TEST (Typical)

CONTRACT No. A-14235.2 DOCUMENT NO : A14235.2 CA 7000 M 013

Main Protection Relay and associated / auxiliary supply system Reinfocement work for TATA primary,
L&T primary and permanent Package Units. Rev No: A

b. 11KV SIDE REF –Y PH:

11KV SIDE Secondary Current Measured at Terminals (mA) Measured

Measured
REF Current Measured Secondary
Secondary Relay
Inj. Phase O/P Secondary Current/Vol
Current/Vol Display
:R-E After Current/Volt tage at
tage at current 87-
Summatio age at Relay
Stabilizing R
Phases Phase CT Neutral CT n (mA) Metrosil Terminals
Resistor
87-R 28-27
TESTED BY TESTED BY WITNESSED BY WITNESSED / APPROVED BY
Signature Signature Signature Signature
Name Name Name Name
Date Date Date Date
Relay Approved Engineer -
INTEC GOPA AADC
ELMEC ELMEC
Page 11 of 15
Page 11 of 15
 Documentary Category.:

METHOD STATEMENT FOR POWER TRANSFORMER STABILITY, SENSITIVITY AND

REF TEST (Typical)

CONTRACT No. A-14235.2 DOCUMENT NO : A14235.2 CA 7000 M 013

Main Protection Relay and associated / auxiliary supply system Reinfocement work for TATA primary,
L&T primary and permanent Package Units. Rev No: A

Transformer AVR Panel TB4: TB4:

Switchgear Side Control and Protection Panel Marshalling 26 28
Box
Curren Volt Curren Volt Curren Volt Pri ( A Sec
R Y B N R Y B N Ph N Ph N t (mA) (V) t (mA) (V) t (mA) (V) ) (mA)
Terminal X1: X1:56 X1:569 X1:57 TB4:8 TB4:8 TB4:8 TB4:8 X10:9 X10: TB4: TB4:
563 6 1 4 5 6 7 8 26 28
Reference
R Ph CT-
Normal
N CT-
Normal
R Ph CT-
Normal
N CT-
Reversed
R Ph CT-
Normal
N CT-
Normal
c. 11KV SIDE SBEF –Y PH:

51/N (SBEF)
11kV SIDE Y Phase Transformer Marshalling Box Control and Protection Panel

TESTED BY TESTED BY WITNESSED BY WITNESSED / APPROVED BY

Signature Signature Signature Signature
Name Name Name Name
Date Date Date Date
Relay Approved Engineer -
INTEC GOPA AADC
ELMEC ELMEC
Page 12 of 15
Page 12 of 15
 Documentary Category.:

METHOD STATEMENT FOR POWER TRANSFORMER STABILITY, SENSITIVITY AND

REF TEST (Typical)

CONTRACT No. A-14235.2 DOCUMENT NO : A14235.2 CA 7000 M 013

Main Protection Relay and associated / auxiliary supply system Reinfocement work for TATA primary,
L&T primary and permanent Package Units. Rev No: A

27 28
X10-7 X10-6 TB4-81 TB4-80

d. 11KV SIDE REF –B PH:

11KV SIDE Secondary Current Measured at Terminals (mA) Current Measured Measured Measured Relay
REF O/P Secondary Secondary Secondary Display
Inj. Phase After Current/Volt Current/Vol Current/Vol current 87-
:R-E Summatio age at tage at tage at R

TESTED BY TESTED BY WITNESSED BY WITNESSED / APPROVED BY

Signature Signature Signature Signature
Name Name Name Name
Date Date Date Date
Relay Approved Engineer -
INTEC GOPA AADC
ELMEC ELMEC
Page 13 of 15
Page 13 of 15
 Documentary Category.:

METHOD STATEMENT FOR POWER TRANSFORMER STABILITY, SENSITIVITY AND

REF TEST (Typical)

CONTRACT No. A-14235.2 DOCUMENT NO : A14235.2 CA 7000 M 013

Main Protection Relay and associated / auxiliary supply system Reinfocement work for TATA primary,
L&T primary and permanent Package Units. Rev No: A

n (mA) Metrosil Stabilizing Relay

Phase CT Neutral CT Resistor Terminals
87-R 28-27
Phases Transformer AVR Panel TB4: TB4:
Switchgear Side Control and Protection Panel Marshalling 26 28
Box
Curren Volt Curren Volt Curren Volt Pri ( A Sec
R Y B N R Y B N Ph N Ph N t (mA) (V) t (mA) (V) t (mA) (V) ) (mA)
Terminal X1: X1:56 X1:569 X1:57 TB4:8 TB4:8 TB4:8 TB4:8 X10:9 X10: TB4: TB4:
563 6 1 4 5 6 7 8 26 28
Reference
R Ph CT-
Normal
N CT-
Normal
R Ph CT-
Normal
N CT-
Reversed
R Ph CT-
Normal
N CT-
Normal

TESTED BY TESTED BY WITNESSED BY WITNESSED / APPROVED BY

Signature Signature Signature Signature
Name Name Name Name
Date Date Date Date
Relay Approved Engineer -
INTEC GOPA AADC
ELMEC ELMEC
Page 14 of 15
Page 14 of 15
 Documentary Category.:

METHOD STATEMENT FOR POWER TRANSFORMER STABILITY, SENSITIVITY AND

REF TEST (Typical)

CONTRACT No. A-14235.2 DOCUMENT NO : A14235.2 CA 7000 M 013

Main Protection Relay and associated / auxiliary supply system Reinfocement work for TATA primary,
L&T primary and permanent Package Units. Rev No: A

TEST EQUIPMENTS DETAILS:

Description Make Serial No Calibrated date Calibration due date

Multimeter Fluke V
Mini Clamp Meter Kyoritsu

TESTED BY TESTED BY WITNESSED BY WITNESSED / APPROVED BY

Signature Signature Signature Signature
Name Name Name Name
Date Date Date Date
Relay Approved Engineer -
INTEC GOPA AADC
ELMEC ELMEC
Page 15 of 15
Page 15 of 15
 EMPLOYER CONTRACTOR ENGINEER

Global Ascent Business

CentreP.O. Box: 93820 Abu
Dhabi, U.A.E. Tel: 02 555 0013
P.O. Box P.O Box: 732, Abu Dhabi, U.A.E.
Fax: 02 555 0017
1065, Al Ain, U.A.E. Tel: 02 626 2800
Tel: 03 763 6000 Fax: 02 626 9871
Fax: 03 763 2025
Contract No. A-14235.2
Main Protection Relay and associated / auxiliary supply system Reinfocement work for TATA primary, L&T
primary and permanent Package Units.

SLD and Transformer Name Plate Detail

 Open

Open

400/220V, 3 Phase
Generator Open
Current Injection
Point In Cable
Compartment.
 Site survey report at Wadi Suliami PU (WDSL-PU)
Date: 27/08/2020 A14235.2-CA-7600-G-199

9.15MVA Transformer Details

Page 11 of 13
 EMPLOYER CONTRACTOR ENGINEER

Global Ascent Business

CentreP.O. Box: 93820 Abu
Dhabi, U.A.E. Tel: 02 555 0013
P.O. Box P.O Box: 732, Abu Dhabi, U.A.E.
Fax: 02 555 0017
1065, Al Ain, U.A.E. Tel: 02 626 2800
Tel: 03 763 6000 Fax: 02 626 9871
Fax: 03 763 2025
Contract No. A-14235.2
Main Protection Relay and associated / auxiliary supply system Reinfocement work for TATA primary, L&T
primary and permanent Package Units.

Equipment Setup Layout

 Transformer Stability Equipment Layout

Earth Point

100KVA, 3 Phase 400V

Generator 400/220V Step Down
Transformer

4 x 50 Sqmm Cable
 EMPLOYER CONTRACTOR ENGINEER

Global Ascent Business

CentreP.O. Box: 93820 Abu
Dhabi, U.A.E. Tel: 02 555 0013
P.O. Box P.O Box: 732, Abu Dhabi, U.A.E.
Fax: 02 555 0017
1065, Al Ain, U.A.E. Tel: 02 626 2800
Tel: 03 763 6000 Fax: 02 626 9871
Fax: 03 763 2025
Contract No. A-14235.2
Main Protection Relay and associated / auxiliary supply system Reinfocement work for TATA primary, L&T
primary and permanent Package Units.

Annexure-1
 SITE ACCEPTANCE TEST
CONTRACT No. A-14235.2
Main Protection Relay and associated / auxiliary supply system
Reinfocement work for TATA primary, L&T primary and
permanent Package Units.
Contractor: ELMEC Equipment:
Client: AADC Feeder :
Substation: Date :
TEST REPORT FOR CT PRIMARY INJECTION

CT – T1 CT – T91 CT – T1 CT – T91
Core-No.
(1S1-1S2-1S3) (1S1-1S2-1S3) (2S1- 2S2- 2S3) (2S1- 2S2)
Core data
CORE 1 CORE 1 CORE 2 CORE 2

Nominal Ratio 600-300/1A 600-300/1A 600-300/1A 2500/1A

Nominal Power VA VA VA VA

Class PX 10P10 PX

Uknee,
Imag

Rct.

Star Point Towards Bus(4S1) Towards Bus(4S1) Towards Bus (4S1) Towards Bus (4S1)

Used for Pilot Protection OC/EF Protection Metering Busbar Protection

Precaution taken:
Confirm no open circuit in all the CT secondary circuits.

Test procedure:
1. Normalize all the CT secondary circuit terminals & confirm, there is no open circuit in the CT secondary circuit.
2. Inject a small current from R-E and confirm, corresponding secondary current appears for OC/EF CT91 T1
core.
3. Increase the primary current to the required level – minimum 10% of the CT rated current, measure the
secondary currents at various points for OC/EF CT91 T1 core and record the readings.
4. Connect the primary injection kit across R–Y,R-B phases and follow step 2,3

TESTED BY WITNESSED BY WITNESSED / APPROVED BY

Signature:
Name:
Date:
AADC
SAT012/CTPRYINJ/A-14235.2/R1 Page 1 of 3
 SITE ACCEPTANCE TEST
CONTRACT No. A-14235.2
Main Protection Relay and associated / auxiliary supply system
Reinfocement work for TATA primary, L&T primary and
permanent Package Units.
Contractor: ELMEC Equipment:
Client: AADC Feeder :
Substation: Date :
TEST REPORT FOR CT PRIMARY INJECTION

1. CT:T91 Core -1: OC/EF Protection

Secondary Current Measured at (mA)

Primary
Selected Phases =H02+R1 :
Current =H02: -X11 =H02+R1 : -T1.6
Ratio Injected -XE701
(Amps)
4 8 12 10 73 74 75 76 5 6
R–E 300
R–Y 300
R-B 300
Primary Secondary Current Measured at (mA)
Phases
Current =H02+R1 : -X511 =H02+R1 : -F511
Injected
(Amps) 3A1/3A2 2A1/2A2 1A1/1A2 4A1/4A2 1A1 1A3 1A5 1A7
600 - 300 /1 A

R–E 300
R–Y 300
R-B 300

Primary Secondary Current Measured at (A) Primary Current Measured at (A)

Phases
Current =H02+R1 : -F511 Relay Display A =H02+R1 : -F511 Relay Display A
Injected
(Amps)
IL1 IL2 IL3 IN IL1 IL2 IL3 IN
R–E 300
R–Y 300
R-B 300

1) Core Identification Checked - R: Ok, Y: Ok, B: Ok, 1S1-E, 1S2-E, and 1S1-1S2
2) Single point Earthing Checked : Ok
3) CT Star Point: 1S2 towards Protected Object (Bus): Ok
4) Final Trip Test by Primary injection: Ok

TESTED BY WITNESSED BY WITNESSED / APPROVED BY

Signature:
Name:
Date:
AADC
SAT012/CTPRYINJ/A-14235.2/R1 Page 2 of 3
 SITE ACCEPTANCE TEST
CONTRACT No. A-14235.2
Main Protection Relay and associated / auxiliary supply system
Reinfocement work for TATA primary, L&T primary and
permanent Package Units.
Contractor: ELMEC Equipment:
Client: AADC Feeder :
Substation: Date :
TEST REPORT FOR CT PRIMARY INJECTION

2. Instruments used:

Instruments Used Make Instrument Sl.No. Certificate valid until

ODEN Primary Injection Kit Programma
Digital Clamp Meter Kyoritsu
Mini Clamp Meter Kyoritsu
Digital Multimeter Fluke 87V

3. Reference:

SL.No. Drawing Title Drawing No.

1 33KV H02 Switchgear Panel Schematic A14235.2 CA 7600 R 365
2 33KV H02 Protection Panel Schematic A14235.2 CA 7600 R 366

4. Remarks:

TESTED BY WITNESSED BY WITNESSED / APPROVED BY

Signature:
Name:
Date:
AADC
SAT012/CTPRYINJ/A-14235.2/R1 Page 3 of 3
 EMPLOYER CONTRACTOR ENGINEER

Global Ascent Business

CentreP.O. Box: 93820 Abu
Dhabi, U.A.E. Tel: 02 555 0013
P.O. Box P.O Box: 732, Abu Dhabi, U.A.E.
Fax: 02 555 0017
1065, Al Ain, U.A.E. Tel: 02 626 2800
Tel: 03 763 6000 Fax: 02 626 9871
Fax: 03 763 2025
Contract No. A-14235.2
Main Protection Relay and associated / auxiliary supply system Reinfocement work for TATA primary, L&T
primary and permanent Package Units.

Risk Assessment
 Project : Main Protection Relay and Associated / Auxiliary Supply System Reinforcement
Work for TATA Primary, L & T Primary and Permanent Package Units
Project No : A-14235.2
Activity : POWER TRANSFORMER DIFFERENTIAL AND REF STABILITY, SENSITIVITY TEST
Revision :0
HSE RISK ASSESSMENT
Risk Accept
Risk Rating Refer to Hierarchy of control Measures Residual Risk
able
Potential
S/N Activity Hazard
Harm/Damages

Rating

H/M/L
(P*S)
P S Existing Controls P S R Y/N

1 Site acceptance • Un Authorized entry • Personal Injury. 3 3 9 1.1. Testing area shall be separated with warning signage and 1 3 3 L Y
testing of 33kV • Obstacles in the • Property Damage. barriers. Standby man shall be provided.
protection function. access. 1.2. Authorized personnel shall be deployed for the work.
Protection Relay • Improper testing 1.3. valid calibration certificate holding equipment shall be used
testing. equipment. for testing
Axillary Relay. • Poor Lighting. 1.4 Proper and adequate lighting shall be ensured.
TCS Scheme. 1.5. Access and egress shall be kept free from obstacles.
Trip Logic. 1.6. Appropriate (electric Insulated) PPE to be worn.
1.7. Workers deployed for testing and nearby working crew shall
be inducted activities, safety measures and emergency procedure
through the TBT prior to start work.
1.8.Athorised competent engineer shall conduct the testing
activities and Competent supervision shall be ensured.

2 Working on Step • Falling from Ladder. • Personal Injury. 3 2 6 2.1.Sutable ladder to be used for testing activity. 1 2 2 L Y
ladder •Unauthorized entry. • Property Damage. 2.2.Tools or materials Shall not be carry while climbing the
ladder.
2.3. Ladder shall be in good condition and inspected before use.
2.4. Ensure ladder placed properly and level ground.
2.5. Working area shall be barricaded with proper signage,
standby watchman to be provided.

3 Using hand tools. • Improper hand tools. •Personal Injury. 3 2 6 3.1. All hand tools shall be inspected prior to use. 1 2 2 L Y
• Damaged Hand • Property Damage. 3.2. Any defect occurring during the work, tool shall be removed
Tools. from site.
3.3.Ensure appropriate tools(electric insulated) shall be used for
testing activity.

Page 1 of 4
 Project : Main Protection Relay and Associated / Auxiliary Supply System Reinforcement
Work for TATA Primary, L & T Primary and Permanent Package Units
Project No : A-14235.2
Activity : POWER TRANSFORMER DIFFERENTIAL AND REF STABILITY, SENSITIVITY TEST
Revision :0
HSE RISK ASSESSMENT
Risk Accept
Risk Rating Refer to Hierarchy of control Measures Residual Risk
able
Potential
S/N Activity Hazard
Harm/Damages

Rating

H/M/L
(P*S)
P S Existing Controls P S R Y/N

4 Cable differential •Electrocution • Personal Injury. 3 3 9 5.1. Competent person shall operate the testing equipment. 1 3 3 L Y
stability test. • Electric shock. • Property Damage. 5.2. Valid Calibration certificate holding equipment to be used for
• Unauthorized entry. testing.
• Fire Hazard. 5.3. Testing equipment shall be inspected for proper working
before use.
5.4. Ensure all connection in the test circuit are tight before use.
5.5. Testing equipment to be earthed where ever it is required.
5.6. Double insulated tools shall be used wherever possible.
5.7. Sing boards indicating “un authorized entry prohibited” shall
be fixed in the testing area.
5.8. Testing Area (Basement Ground floor) shall be barricaded
and standby person and suitable sign boards to be fixed.
5.9. While testing the other end of the cable shall be barricaded
and standby personnel shall be provided.
5.10. Cable end to be isolated to prevent accidental contact.• HI
POT kit vehicle parked area shall be barricaded with warning
signage.
5.11. Testing equipment shall be Switched off after every use and
secure at safe place.
5.12. Proper cable management shall be followed.

5 Using Diesel • Electric shock • Personal Injury. 3 3 9 6.1. Diesel Generator shall be kept inside barricade. 1 3 3 L Y
Generator for • Fire • Property Damage. 6.2. Pre-use Inspection check list of Generator to be maintained.
Testing. • Fuel spillage. 6.3. Generator to be properly grounded and turned off at the end
of the shift.
6.4. Ensure the generator operating area free from flammable and
combustible materials.
6.5. Drip tray to be provided to the generator for spillage
prevention.
6.6. Suitable fire extinguishers shall be provided near the DG.

Page 2 of 4
 Project Main Protection Relay and Associated / Auxiliary Supply System Reinforcement
Work for TATA Primary, L & T Primary and Permanent Package Units
Project No A-14235.2
Activity POWER TRANSFORMER DIFFERENTIAL AND REF STABILITY, SENSITIVITY TEST
Revision 0

RISK MATRIX
SEVERITY
PROBABILITY
INSIGNIFICANT (1) MINOR (2) MODERATOR (3) MAJOR (4) CATASTROPHIC (6)
RARE (1) 1 2 3 4 5

POSSIBLE (2) 2 4 6 8 10

LIKELY (3) 3 6 9 12 15

OFTEN (4) 4 8 12 16 20

FREQUENT/ALMOST CERTAIN 5 10 15 20 25

15-25 EXTREME RISK Absolutely unacceptably high Activity or Industry should not proceed in current form
Unacceptably high Activity or Industry should be modified to include remedial planning and action and be Subject to detailed EHS
8-12 HIGH RISK
assessment.
Acceptable but must be Manage at AS LOW AS REASANABLY PRACTICABLE(ALARP)
4-6 MODERATE RISK
Activity or industry can operate Subject to Management and/or Modification
1-3 LOW RISK Acceptable without required further actionNo action required unless escalation of risk is possible.
Hierarchy of Control (Controls Identified May be a Mixture of the hierarchy in order to provide minimum operator exposure)
ELIMINATION Eliminate the hazard
SUBSTITUTION Provide an alternative that is capable of performing the same task and is safer to use.
ENGINEER CONTROL Provide or construct a physical barrier or guard or technical measures.
Develop policies, procedures practices and guidelines in consultation with employees to mitigate the risk provide training instruction and
ADMINISTRATIVE CONTROL
supervision about the hazard.
PERSONAL PROTECTIVE EQUIPMENT. Personal equipment designed to protect the individual from the hazard.

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