PROJECT REPORT

Of

ROTI MANUFACTURING
UNIT

Submitted by
T SHEKAR
Gangavathi

Submitted to

Gangavathi branch branch

Gangavathi
 ROTI MAKING MACHINE
Introduction
Roti also known as roti, safati, shabaati, phulka and roti, is an
unleavened flatbread originating from the Indian subcontinent and
staple in India, Nepal, Bangladesh, Pakistan, Sri Lanka, East Africa
and the Caribbean. Rotis are made of whole jowar flour known as
sorghum, mixed into dough with water, edible oil and optional salt
in a mixing utensil called a parat, and is cooked on a tava (flat
skillet).
It is a common staple in the Indian subcontinent as well as
amongst expatriates from the Indian subcontinent throughout
the world. Rotis were also introduced to other parts of the world by
immigrants from the Indian subcontinent, particularly by Indian
merchants to Central Asia, Southeast Asia, East Africa,
and the Caribbean islands.

Cooking
Rotis are made using a soft dough comprising jowar flour, salt and
water. It is more finely ground than most western-style whole jowar
flours. Traditionally, roti (and rice) are prepared without salt to
provide a bland background for spiced dishes.
Roti dough is typically prepared with 'flour, salt and water,
kneaded with the knuckles of the hand made into a fist and left to
proof for at least 10 or 15 minutes to an hour for the gluten in the
dough to develop. After proofing, the dough becomes softer
and more pliable. Small portions of the dough are pinched off
and formed into round balls that are pressed between the two palms
to form discs which are then dipped into flour and rolled out
on a circular rolling board (a chakla), using a rolling pin
known as a velan or belan, into a flat disc. There are also
automatic roti makers which automate the whole process

Ingredients
Important ingredients of Roti include – Flour, Water.
Health Benefit of Roti
A plain roti is an excellent source of soluble fibre, which helps lower
blood cholesterol levels, prevents constipation and helps keep our
digestive system healthy. Loaded with complex carbohydrates that
give you sustained energy and it can keep you satiated for hours.
Other benefits of rotis are as follow:

1. Enriched with nutrients.

2. Good for skin.
3. Power packed with energy
4. It prevent diseases.
5. Maintain haemoglobin level.

Description of Roti Making Machine

Machinery for Roti includes the following:

Dough Mixer

Main Roti making machine

Roti making machine is mainly used to produce final eatable

roti from the dough prepared in the dough mixer. With the help of
this machine the work of Rolling, heating completes in a very
short span.

Roti Market Analysis

Roti, a traditional staple food of Indians, is unleavened flat bread
made from whole jowar flour. With rapidly changing lifestyles, changing
socio‐economic trends and increasing urbanization and consumerism
there is a rising demand for convenience foods which require minimum or
no preparation time particularly the ready‐to‐eat, because of all these
reasons machines for chapatti has been evolved, which make it easy to
prepare chapatti.

In India Around 70% of population eat roti on daily basis in every

meal. Manufacturers are introducing different types of machinery in
different sizes and ranges, targeting consumers from low-
income groups, so that chapatti can be prepare easily.

Roti Manufacturing Process

1. Firstly, pour the Flour and water in proportionate ratio into
the dough mixer.
2. After that start the mixer so that dough can be
prepare properly.
3. Then put the dough into the Roti machine for rolling
of chapatti.
4. After that rolled roti is moved towards heater/flat Tava,
which heat the roti to make a final product.

Machinery & Equipment’ s required:

Sl. Particulars Quantity Price Amount

No.
CONVEYOR BELT
1. ROTI MACHINE 01 1,10,000 1,10,000
CHOTU
2. ATTA MIXER 5kg 01 21,186 21,186
3. 2 STOVE BURNER SS 01 4,500 4,500
SUB TOTAL 1,35,686
CGST 9% 12,211.74
SGST 9% 12,211.74
GRAND TOTAL 1,60,109
Land & Building required:

Land required 500 Square Feet (approx.)

Approximate rent for the same is 10000.

Labour Requirement:

2-3 Manpower is required for the chapatti machine.

Includes:

1 skilled Labour

1-2 Unskilled Labour

Raw Material Requirement of ROTI

Flour
Water
Salt (if required)

Average raw material cost per KG: Rs. 25-30

Roti Unit License & registration

For Proprietor:

Obtain the GST registration.

FSSAI License.
Fire/ Pollution Registration as required.
Choice of a Brand Name of the product and secure the name
with
Trademark if required.
Implementation Schedule

S.N. Activity Time Required

(in Months)
1 Acquisition Of premises 1
2 Construction (if Applicable) 1- 2 Months
3 Procurement & installation of Plant & Machinery 1
4 Arrangement of Finance 1
5 Requirement of required Manpower 1
Total time Required (some activities shall run 2-3 Months
concurrently)

Conclusion:
After completion of manufacturing process, product is ready to sell in the
market. This machine can be installed with low investment & one
can earn a good Margin of profit by doing this business.
 APPLICANT DETAILS
1 Name T SHEKAR

2 Father/Spouse Name NILAKANTA RAW

3 Mother name T GEETA

4 Gender MALE

5 Date of Birth 05-Sep-1998

6 Address of the Applicant Resident address

WARD NO 5 KILLA AREA GANGAVATHI
Taluk/Block: GANGAVATHI
District: KOPPAL
City: GANGAVATHI Pin: 583227
State: KARNATAKA
Email Address: Mobile number 7026531448

7 Academic Qualification 8TH PASS

8 Social category OBC

9 PAN Number CMYPT3716Q

PROPOSED - NEW / UPGRADATION PLAN
11 Address of the proposed business unit
WARD NO 5 KILLA AREA GANGAVATHI
Taluk/Block: GANGAVATHI
District: KOPPAL
City: GANGAVATHI Pin: 583227
State: KARNATAKA
Email: Mobile: 7026531448
12 Ownership of the property RENTAL

13 Number of Workers to be Employed Less Than or Equal to 10

14 Nature of operations to be carried out in proposed enterprises Semi Automatic

15 Total available Land for Proposed Project (in sq ft) 800

16 Own Contribution on Capital Expenditure (in Percentage) 10.00%

17 Own Contribution on working capital (in Percentage) 100.00%

18 Food product category MANUFACTURING

19 Type of activities to be involved while manufacturing the product (Mandato ROTI ROASTING DRYING PACKING

20 Bank Details
Preferred Bank Secondary Bank
IFSC Code KARB0000262
Bank Name KARNATAKA BANK LIMITED
Branch Name GANGAVATHI
Bank Account Number 2622500102030701
 FINANCIAL INPUT
1.A BUILDING DETAILS
Type of building
( Tin shed, Asbestos shed, Minor civil construction) Area (in Sq. ft)Rate/Sq.ft (in Rs Amount (in Rs)
NA 0 0 -
-
-
Total 0

1.B MACHINERY DETAILS

Type of Machinery Qty. Rate/unit (in Rs Amount (in Rs)
CONVEYOR BELT ROTI MACHINE CHOTU 1 1,10,000 1,10,000
ATTA MIXER 5kg 1 21,186 21,186.00
2 STOVE BURNER SS 1 4,500 4,500.00
GST 18 PERCENT 1 24,423 24,423.48
-
Total 160,109.00

1.C Preliminary & Pre-operative Cost (in Rs) -

Furniture & Fixtures (in Rs) -

Contingency/Others/Miscellaneous (in Rs) -

3.A DETAILS OF SALES (To be Entered Per Annum)

ate / Unit (in Rs Qantity Amount (in Rs)
Type of products
1 ROTI 3 115000 345,000.00
1 CHAPATI 3 100000 300,000.00
-
Total 645,000.00

3.B RAW MATERIALS (To be Entered Per Annum)

Type of raw material Unit Rate/Unit (in Rs Reqd. Unit Amount (in Rs)
JOWAR FLOUR 1KG 33 6000 198,000.00
WHEAT FLOUR 1KG 35 4000 140,000.00
-
Total 338,000.00

3.C WAGES (To be Entered Per month per person)

Type of workers No. of ges Per Month per person (in Amount (in Rs)
(mention Skilled and Unskilled workers) Worker Total Month 12
SKILLED 1 10000 120000
UNSKILLED 0 0 0
0
Total 1 120,000.00

4.A WORKING CAPITAL ESTIMATE

Element of Working Capital No. of Days
 Stock in process (days) 5

Finished goods (days) 3

Receivable by (days) 7

4.B POWER ESTIMATE

Power Requirement
( in Horse power, Kilowatt or Watt) 0.5

4.C Repair and Maintenance 1.00% Rs. 6450

Power and Fuel 0.50% Rs. 3225

Other Overhead Expenses 0.50% Rs. 3225

Telephone Expenses 0.10% Rs. 645

Stationery & Postage 0.10% Rs. 645

Advertisement & Publicity 0.20% Rs. 1290

Building Rent (in INR) 5000 Rs. 5000

Other Miscelleneous Expenditure 1.00% Rs. 6450

4.E No. of year required to payout the loan (Years) 5

Project Implementation Period (months) 1

Employment 1
 FINANCIAL PROJECTIONS
1 COST OF PROJECT
A. Fixed Capital Investment
a. Land #REF!

b. Workshed Area Sq.ft Rate in Rs. Amt. In Rs.

NA 0 0 0
0 0 0 0
Total 0

c. Machinery Qty. Rate Amount in Rs.

MACHINERIES 1 160109 160109
0 0 0 0
Total 160109

Preliminary & Pre-operative Cost (in Rs) Rs. -

Furniture & Fixtures (in Rs) Rs. -

Contingency/Others/Miscellaneous (in Rs) Rs. -

Total Capital Expenditure : Rs. 160,109.00

2 Means of Financing (Term Loan)

Own Contribution 10.00% Rs. 16,011

Bank Finance : 90%

Term Loan Rs. 144,098
Govt. Subsidy 35% Rs. 56,038

3 STATEMENT SHOWING THE REPAYMENT OF TERM LOAN & WORKING CAPITAL

3.1 TERM LOAN/ loan on capital expenditure

Interest @
Year Opening Balance Installment Closing Balance 11.00%
1st 144098 2402 141696 15851
2nd 141696 28820 112877 15587
3rd 112877 28820 84057 12416
4th 84057 28820 55238 9246
5th 55238 28820 26418 6076
6th 26418 28820 0 2906

3.3 STATEMENT SHOWING THE DEPRECIATION ON FIXED ASSETS:

MACHINERY @ 15.00%
Opening Balance 160109 136093 115679 98327 83578
 Depreciation 24016 20414 17352 14749 12537
Closing Balance 136093 115679 98327 83578 71041
TOTAL DEPRECIATION
Machinery 24016 20414 17352 14749 12537
Total 24016 20414 17352 14749 12537

4 Schedule of Sales Realization :

4.1 Details of Projected Sales
Rate/ No. of Amount in Rs.
Particulars of Product Pair/Unit Pair/Unit

1 ROTI 3 115000 345000

1 CHAPATI 3 100000 300000
0 0 0 0

Total 645000

4.2 Capacity Utilization of Sales

Particulars 1st Year 2nd Year 3rd Year 4th Year 5th Year

Capacity Utilization 70% 75% 80% 85% 90%

Sales / Receipts 451500 483750 516000 548250 580500

5 Rawmaterials :
Particulars Unit Rate/unit Reqd.Unit Amount in Rs.
JOWAR FLOUR 1KG 0 33 6000 198000
WHEAT FLOUR 1KG 0 35 4000 140000
0 0 0 0 0
Total 338000
5.1 Wages :
No. of Wages Amount in Rs.
Particulars Worker Per Month (Per Annum)
SKILLED 1 10000 120000
UNSKILLED 0 0 0
0 0 0 0
Total 1 120000

5.2 Repairs and Maintenance Rs. 6450

5.3 Power and Fuel Rs. 3225

5.4 Other Overhead Expenses Rs. 3225

6 Administrative Expenses :

6.2 Telephone Expenses 645

6.3 Stationery & Postage 645

6.4 Advertisement & Publicity 1290

6.5 Workshed Rent 60000

6.6 Other Miscellaneous Expenses 6450
Total 69030
7 Capacity Utilization of Manufacturing & Administrative Expenses :
Particulars 1st Year 2nd Year 3rd Year 4th Year 5th Year
Capacity Utilization 70% 75% 80% 85% 90%
Manufacturing Expenses
Rawmaterials 236600 253500 270400 287300 304200
Wages 84000 90000 96000 102000 108000
Repairs & Maintenance 4515 4838 5160 5483 5805
Power & Fuel 2258 2419 2580 2741 2903
Other Overhead Expenses 2258 2419 2580 2741 2903
Administrative Expenses
Salary 0 0 0 0 0
Postage Telephone Expenses 452 484 516 548 581
Stationery & Postage 452 484 516 548 581
Advertisement & Publicity 903 968 1032 1097 1161
Workshed Rent 60000 60000 60000 60000 60000
Other Miscellaneous Expenses 4515 4838 5160 5483 5805
Total: 395951 419948 443944 467941 491937

8 Assessment of Working Capital :

Particulars Amount in Rs.
Sale 645000

Manufacturing Expenses
Raw Material 338000
Wages 120000
Repair & Maintenance 6450
Power & Fuel 3225
Other Overhead Expenses 3225

Production Cost 470900

Administrative Cost 69030
Manufacturing Cost 539930

9 Working Capital Estimate :

Element of Working Capital No of Days Basis Amount in Rs.

Stock in process (days) 5 Production Cost 7848

Finished goods (days) 3 Manufacturing Cost 5399

Receivable by (days) 7 Manufacturing Cost 12598

Total Working Capital Requirement Per Cycle 25845

10 Financial Analysis
10.1 Projected Profit & Loss Account :
Particulars 1st Year 2nd Year 3rd Year 4th Year 5th Year
Sales / Receipts 451500 483750 516000 548250 580500
451500 483750 516000 548250 580500
 Manufacturing Expenses
Rawmaterials 236600 253500 270400 287300 304200
Wages 84000 90000 96000 102000 108000
Repairs & Maintenance 4515 4838 5160 5483 5805
Power & Fuel 2258 2419 2580 2741 2903
Other Overhead Expenses 2258 2419 2580 2741 2903
Depreciation 24016 20414 17352 14749 12537
Production Cost 353646 373589 394072 415014 436347
Administrative Expenses
Postage Telephone Expenses 452 484 516 548 581
Stationery & Postage 452 484 516 548 581
Advertisement & Publicity 903 968 1032 1097 1161
Workshed Rent 60000 60000 60000 60000 60000
Other Miscellaneous Expenses 4515 4838 5160 5483 5805
Administrative Cost 66321 66773 67224 67676 68127
Interest on Bank credit @ 11%
Term Loan 15851 15587 12416 9246 6076
Cost of Sale 435818 455948 473712 491936 510550
Net Profit Before Tax 15682 27802 42288 56314 69950
Less Tax 0 0 0 0 0
Net Profit 15682 27802 42288 56314 69950

10.2 CALCULATION OF DEBT SERVICE COVERAGE RATIO (D.S.C.R) :

Particulars 1st Year 2nd Year 3rd Year 4th Year 5th Year
Net Profit 15682 27802 42288 56314 69950
Add :
Depreciation 24016 20414 17352 14749 12537
TOTAL - A 39698 48216 59640 71063 82487
Payments :
On Term Loan :
Interest 15851 15587 12416 9246 6076
Installment 2402 28820 28820 28820 28820
On Working Capital
TOTAL - B 18252 44406 41236 38066 34896
D.S.C.R = A/B
Average D.S.C.R 2.17 1.45 1.65 1.87 2.36

11 PROJECTED BALANCE SHEET

Particulars 1st Year 2nd Year 3rd Year 4th Year 5th Year
LIABILITIES :
Promoters Capital 16011
Profit 15682 27802 42288 56314 69950
Term Loan 144098 141696 112877 84057 55238
Total 175791 169498 155165 140371 125188

ASSETS :
Gross Fixed Assets : 160109 136093 115679 98327 83578
Less : Depreciation 24016 20414 17352 14749 12537
Net Fixed Assets 136093 115679 98327 83578 71041
Cash in Bank/Hand 39698 53820 56838 56793 54147
Total 175791 169498 155165 140371 125188
12 CASH FLOW STATEMENT
Particulars 1st Year 2nd Year 3rd Year 4th Year 5th Year
Net Profit 15682 27802 42288 56314 69950
Add : Depreciation 24016 20414 17352 14749 12537
Term Loan 144098 141696 112877 84057 55238
Working Capital Loan 0 0 0 0 0
Promoters Capital 16011
Total 199807 189912 172516 155120 137724

Total Fixed Capital Invested 160109

Repayment of Term Loan 2402 28820 28820 28820 28820

Total 2402 28820 28820 28820 28820

Opening Balance 0 197406 358498 502195 628496

Surplus 197406 161093 143697 126301 108905
Closing Balance 197406 358498 502195 628496 737401

13 BREAK EVEN POINT AND RATIO ANALYSIS :

Particulars 1st Year 2nd Year 3rd Year 4th Year 5th Year
Fixed Cost 106188 102773 96992 91671 86740
Variable Cost 353646 373589 394072 415014 436347
Total Cost 459834 476362 491064 506685 523087

Sales 451500 483750 516000 548250 580500

Contribution (Sales-VC) 97854 110161 121928 133236 144153

B.E.P in % 108.52% 93.29% 79.55% 68.80% 60.17%

Break Even Sales in Rs. 489956 451307 410471 377214 349298

Break Even Units 163319 150436 136824 125738 116433

Current Ratio 0 0 0 0 0

Net Profit Ratio 3.47% 5.75% 8.20% 10.27% 12.05%