DAILY DEFECT QC END-LINE

DATE : 2-Dec #VALUE!

.
FABRIC TRIM ACCESSORIES CONSTRUCTION STITCHING SEAM THREAD EMBROIDERY PRINTING SAFETY
F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02
TOTAL
LINE STYLE CHECKED TINGGI /
LUBANG
KANCING
TOTAL DEFECT
SLUB, KNOT, FUNGSI JAHITAN POSISI SALAH, SNAP /
Q'TY BROKEN / SHADING
BOLONG
STRIPE TIDAK OIL, KOTOR,
SALAH PAKAI SALAH POSISI
KANCING, RUSAK /
RENDAH,
BESAR / KECIL,
POSISI MIRING,
BENTUK
KEJEPIT, KERUT, ARMHOLE SHIRRING
TERLALU
KECIL /
SPI TIDAK PUTUS,
JAHITAN TIDAK
KETEMU /
LUBANG
OPEN SEAM RAW EDGE
BUANG
BENANG TIDAK
BENANG KERUT,
BEADING
COPOT /
SALAH
BENANG,
RAJUTAN
KENDUR /
SALAH
WARNA,
LENGKET,
LUNTUR, BAU,
TERLALU
METAL,
PATAHAN
KANCING
FOREIGN BAHAN KETEMU NODA SNAP, ZIPPER REJECT MELINTIR BUBLING TIDAK KETEMU TIDAK SAMA KONSISTEN KENDUR, JARUM NEMPEL KEJEPIT, TEBAL / TIPIS LANCIP /
PANJANG / TIDAK BAGUS BESAR / MELESET BERSIH KENDUR SALAH SIZE PUTUS POSISI, SIZE RUSAK JARUM
YARN TIDAK BAGUS LONCAT, RUSAK TAJAM
PENDEK SALAH
BENANG

2 741273 (LAYOUT) 686 72 16 24 11 2 58 183 26.7%

3 PID-3GZ3Z3 1,306 9 4 26 16 1 47 103 7.9%

4 PID-607W7Z 600 2 2 2 6 4 14 24 11 31 96 16.0%

6 741273 1,222 18 2 26 33 3 10 24 49 165 13.5%

7 745671, 745580 1,221 3 9 13 11 23 40 10 109 8.9%

8 TS16100148019 1,810 1 1 8 10 31 7 13 4 34 1 110 6.1%

737823, 744511 1,515

9 2 31 20 8 14 75 5.0%
(TOP)
100203716MN 650
10 7 2 10 16 16 9 1 5 24 90 13.8%
(LAYOUT)

11 738429 1,363 12 6 9 20 3 32 82 6.0%

737823, 744511 1,221

12 9 5 10 2 27 53 4.3%
BOTTOM
100204836MN 910
14 12 2 5 13 4 2 16 54 5.9%
(LAYOUT)
PID-YPPK72 399
15 1 2 8 7 11 29 7.3%
(LAYOUT)

16 TS16100148293 1,998 1 2 4 10 18 11 5 5 24 9 89 4.5%

TOTAL CHECKING 14,215 0 0 9 0 102 23 0 0 4 29 4 99 23 0 0 0 0 242 111 1 36 43 319 10 0 0 0 0 0 0 0 0 0 1,055 7.4%

% DEFECT 0.00% 0.00% 0.06% 0.00% 0.72% 0.16% 0.00% 0.00% 0.03% 0.20% 0.03% 0.70% 0.16% 0.00% 0.00% 0.00% 0.00% 1.70% 0.78% 0.01% 0.25% 0.30% 2.24% 0.07% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%

2.50% CAPA OF TOP 3 DEFECT

RESPONSIBLE
2.00% PROBLEM ROOT CAUSE x ACTION PLAN DUE DATE
PERSON
1.50%

2.24%
1.00%
1.70%
SETELAH JAHIT OPERATOR TIDAK OPERATOR HARUS POTONG BENANG JIKA BENANG MASIH PANJANG,
H01: BUANG BENANG TIDAK BERSIH 2-Dec-24
0.50%
0.72% 0.78%
POTONG BENANG MASING-MASING SETELAH JAHIT KEMBALIKAN KE SEWING
0.70%

0.16% 0.20% 0.16% 0.25% 0.30%

0.00% 0.00% 0.06% 0.00% 0.00% 0.00% 0.03% 0.03% 0.00% 0.00% 0.00% 0.00% 0.01% 0.07% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
0.00%
I I L
RN AN NG MU DA KA SIS US ECT EK US TIR NG MU MA NG EN T, SET UM AM GE SIH PE AK UR IZE US IZE AK PIS UM AM
YA H LO E O A O AG J ND AG IN LI E A A IST CA E R E ED R M S D S UT , S US TI R J
N BA BO KET R, N H P H P K B / RE PE K B EL UB KET AK S BEN NS LON MEL G JA EN S W K BE NE , RU KEN LAH / P SISI U, R L / N JA / TA
IG G A A / M B A T / R A
RE DIN D AK OTO SAL SAL IDA SAK NG IDA IT, UT, DAK TID LAH K KO UR, U / AN OP R IDA ANG JEPI OT , SA DU , PO , BA TEB HA CIP
O I T T P I B T G A N
/ F SHA T , K R RU NJA UK JE KER E T ING SA IDA ND EM LU G EN KE OP AN EN NA UR LU AT LA S02: JAHITAN PUTUS, KENDUR, SPV HARUS SERING CHECKING HASIL
EN PE IL PE PA ENT K
E /
OL IRR AR SPI T S, K KE
E T AN B UT, G C EN AN K AR UNT RLA L, P ING
K T RI O ZIP , H N R N B W A TENSION MESIN KENCANG SEGERA PERBAIKI MESIN KE MEKANIK 2-Dec-24
RO S P, C IL , B
RM SH BES T U AK
D BE K A A
L
E DI H JUT AH T, TE ET NC LONCAT JAHIT OPERATORNY
A E G ,
H E AL RA SAL GKE A
T,
B N / K IN
G A L/ PU TI AN
M /K
,S R IR CI N N LA B S
NO NG SA I M KE TA ITA BU SA LE
N AP
,K CI BE IS LU HI H ISI SN
UB AN H, POS LA JA JA OS
SL IS K A R P
G ND TE
N E G
FU /R IN HANDLING OPERATOR, GARMENT SEBELUM JAHIT GARMENT HARUS
GI NC S03: JAHITAN TIDAK KETEMU, SPV HARUS TRAINING LAGI CARA
NG KA TIDAK DIRAPIKAN DAN TIDAK PAS DIRAPIKAN, DAN PADA SAAT JAHIT 2-Dec-24
TI NG MELESER JAHIT OPERATORNYA
BA JOGI HARUS PAS JOGI
LU
Row 85
 DAILY DEFECT QC END-LINE
DATE : 3-Dec #VALUE!
.
FABRIC TRIM ACCESSORIES CONSTRUCTION STITCHING SEAM THREAD EMBROIDERY PRINTING SAFETY
F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02
TOTAL
LINE STYLE CHECKED TINGGI /
LUBANG
KANCING
TOTAL DEFECT
SLUB, KNOT, FUNGSI JAHITAN POSISI SALAH, SNAP /
Q'TY BROKEN / SHADING
BOLONG
STRIPE TIDAK OIL, KOTOR,
SALAH PAKAI SALAH POSISI
KANCING, RUSAK /
RENDAH,
BESAR / KECIL,
POSISI MIRING,
BENTUK
KEJEPIT, KERUT, ARMHOLE SHIRRING
TERLALU
KECIL /
SPI TIDAK PUTUS,
JAHITAN TIDAK
KETEMU /
LUBANG
OPEN SEAM RAW EDGE
BUANG
BENANG TIDAK
BENANG KERUT,
BEADING
COPOT /
SALAH
BENANG,
RAJUTAN
KENDUR /
SALAH
WARNA,
LENGKET,
LUNTUR, BAU,
TERLALU
METAL,
PATAHAN
KANCING
FOREIGN BAHAN KETEMU NODA SNAP, ZIPPER REJECT MELINTIR BUBLING TIDAK KETEMU TIDAK SAMA KONSISTEN KENDUR, JARUM NEMPEL KEJEPIT, TEBAL / TIPIS LANCIP /
PANJANG / TIDAK BAGUS BESAR / MELESET BERSIH KENDUR SALAH SIZE PUTUS POSISI, SIZE RUSAK JARUM
YARN TIDAK BAGUS LONCAT, RUSAK TAJAM
PENDEK SALAH
BENANG

2 741273 918 40 15 35 17 6 93 206 22.4%

3 PID-3GZ3Z3 1,240 17 6 23 11 45 102 8.2%

4 PID-Z96352 1,245 3 19 63 6 76 167 13.4%

6 741273 997 20 2 19 38 7 4 24 54 168 16.9%

7 745671, 745580 1,176 2 4 8 28 23 30 9 42 146 12.4%

8 TS16100148019 1,792 1 1 5 7 47 24 10 3 42 2 142 7.9%

9 737823, 744511 982 35 24 9 19 87 8.9%

10 100203716MN 656 1 5 7 11 15 17 7 1 10 25 99 15.1%

11 738429 1,242 13 6 3 16 1 28 67 5.4%

737823, 744511 1,101

12 9 5 9 1 2 25 51 4.6%
BOTTOM
'100204836MN 797
14 8 4 3 7 4 2 2 16 46 5.8%
(LAYOUT)
PID-YPPK72 650
15 5 3 8 9 15 40 6.2%
(LAYOUT)

16 TS16100148293 1,999 1 3 3 6 14 15 10 4 3 21 8 88 4.4%

TOTAL CHECKING 13,877 0 0 5 0 106 13 0 0 5 40 0 110 20 3 0 0 0 290 110 1 41 41 408 10 0 0 0 0 0 0 0 0 0 1,203 8.7%

% DEFECT 0.00% 0.00% 0.04% 0.00% 0.76% 0.09% 0.00% 0.00% 0.04% 0.29% 0.00% 0.79% 0.14% 0.02% 0.00% 0.00% 0.00% 2.09% 0.79% 0.01% 0.30% 0.30% 2.94% 0.07% 0.00% 0.00% `` 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%

3.00% CAPA OF TOP 3 DEFECT

2.50% RESPONSIBLE
PROBLEM ROOT CAUSE x ACTION PLAN DUE DATE
PERSON
2.00%

1.50% 2.94%

1.00%
2.09%
SETELAH JAHIT OPERATOR TIDAK OPERATOR HARUS POTONG BENANG JIKA BENANG MASIH PANJANG,
H01: BUANG BENANG TIDAK BERSIH 3-Dec-24
POTONG BENANG MASING-MASING SETELAH JAHIT KEMBALIKAN KE SEWING
0.50% 0.76% 0.79% 0.79%
0.29% 0.30% 0.30%
0.09% 0.00% 0.00% 0.04% 0.14% 0.02% 0.07% 0.00% 0.00%
0.00% 0.00% 0.04% 0.00% 0.00% 0.00% 0.00% 0.00% 0.01% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
0.00%
I I L
RN AN NG MU DA KA SIS US ECT EK US TIR NG MU MA NG EN T, SET UM AM GE SIH PE AK UR IZE US IZE AK PIS UM AM
YA H LO E O A O AG J ND AG IN LI E A A IST CA E R E ED R M S D S UT , S US TI R J
N BA BO KET R, N H P H P K B / RE PE K B EL UB KET AK S BEN NS LON MEL G JA EN S W K BE NE , RU KEN LAH / P SISI U, R L / N JA / TA
IG G A A / M B A T / R A
RE DIN D AK OTO SAL SAL IDA SAK NG IDA IT, UT, DAK TID LAH K KO UR, U / AN OP R IDA ANG JEPI OT , SA DU , PO , BA TEB HA CIP
O I T T P I B T G A N
/ F SHA T , K R RU NJA UK JE KER E T ING SA IDA ND EM LU G EN KE OP AN EN NA UR LU AT LA S02: JAHITAN PUTUS, KENDUR, SPV HARUS SERING CHECKING HASIL
EN PE IL PE PA ENT K
E /
OL IRR AR SPI T S, K KE
E T AN B UT, G C EN AN K AR UNT RLA L, P ING
K T RI O ZIP , H N R N B W A TENSION MESIN KENCANG SEGERA PERBAIKI MESIN KE MEKANIK 3-Dec-24
RO S P, C IL , B
RM SH BES T U AK
D BE K A A
L
E DI H JUT AH T, TE ET NC LONCAT JAHIT OPERATORNY
A E G ,
H E AL RA SAL GKE A
T,
B N / K IN
G A L/ PU TI AN
M /K
,S R IR CI N N LA B S
NO NG SA I M KE TA ITA BU SA LE
N AP
,K CI BE IS LU HI H ISI SN
UB AN H, POS LA JA JA OS
SL IS K A R P
G ND TE
N E G
FU /R IN HANDLING OPERATOR, GARMENT SEBELUM JAHIT GARMENT HARUS
GI NC SPV HARUS TRAINING LAGI CARA
NG KA R03: KEJEPIT, MELINTIR TIDAK DIRAPIKAN DAN TIDAK PAS DIRAPIKAN, DAN PADA SAAT JAHIT 3-Dec-24
TI NG JAHIT OPERATORNYA
BA JOGI HARUS PAS JOGI
LU
Row 85
 DAILY DEFECT QC END-LINE
DATE : 1-Nov #VALUE!
.
FABRIC TRIM ACCESSORIES CONSTRUCTION STITCHING SEAM THREAD EMBROIDERY PRINTING SAFETY
F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02
TOTAL
LINE STYLE CHECKED TINGGI /
LUBANG
KANCING
TOTAL DEFECT
SLUB, KNOT, FUNGSI JAHITAN POSISI SALAH, SNAP /
Q'TY BROKEN / SHADING
BOLONG
STRIPE TIDAK OIL, KOTOR,
SALAH PAKAI SALAH POSISI
KANCING, RUSAK /
RENDAH,
BESAR / KECIL,
POSISI MIRING,
BENTUK
KEJEPIT, KERUT, ARMHOLE SHIRRING
TERLALU
KECIL /
SPI TIDAK PUTUS,
JAHITAN TIDAK
KETEMU /
LUBANG
OPEN SEAM RAW EDGE
BUANG
BENANG TIDAK
BENANG KERUT,
BEADING
COPOT /
SALAH
BENANG,
RAJUTAN
KENDUR /
SALAH
WARNA,
LENGKET,
LUNTUR, BAU,
TERLALU
METAL,
PATAHAN
KANCING
FOREIGN BAHAN KETEMU NODA SNAP, ZIPPER REJECT MELINTIR BUBLING TIDAK KETEMU TIDAK SAMA KONSISTEN KENDUR, JARUM NEMPEL KEJEPIT, TEBAL / TIPIS LANCIP /
PANJANG / TIDAK BAGUS BESAR / MELESET BERSIH KENDUR SALAH SIZE PUTUS POSISI, SIZE RUSAK JARUM
YARN TIDAK BAGUS LONCAT, RUSAK TAJAM
PENDEK SALAH
BENANG

2 741273 824 73 10 41 11 6 89 230 27.9%

3 PID-3GZ3Z3 1,299 2 22 5 13 16 42 100 7.7%

4 PID-Z96352 1,421 4 18 55 10 74 161 11.3%

6 741273 1,123 19 1 21 31 9 4 35 53 173 15.4%

7 745671, 745580 1,051 1 8 12 4 13 2 22 21 12 38 133 12.7%

8 TS16100148019 1,808 7 5 32 20 10 7 35 2 118 6.5%

9 737823, 744511 685 15 8 6 6 35 5.1%

10 100203716MN 648 8 2 10 8 3 16 10 2 4 24 87 13.4%

11 738429 1,209 16 5 4 9 4 2 20 60 5.0%

737823, 744511 1,161

12 11 2 2 7 1 2 23 48 4.1%
BOTTOM
'100204836MN 650
14 10 6 2 6 4 2 17 47 7.2%
(LAYOUT)
PID-YPPK72 890
15 3 12 3 8 2 12 40 4.5%
(LAYOUT)

16 TS16100148293 1,995 1 3 2 7 11 15 14 4 2 25 5 89 4.5%

TOTAL CHECKING 13,940 0 0 2 0 99 19 0 0 10 49 0 101 7 0 0 0 9 212 115 4 36 52 369 7 0 0 0 0 0 0 0 0 0 1,091 7.8%

% DEFECT 0.00% 0.00% 0.01% 0.00% 0.71% 0.14% 0.00% 0.00% 0.07% 0.35% 0.00% 0.72% 0.05% 0.00% 0.00% 0.00% 0.06% 1.52% 0.82% 0.03% 0.26% 0.37% 2.65% 0.05% 0.00% 0.00% `` 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%

3.00% CAPA OF TOP 3 DEFECT

2.50% RESPONSIBLE
PROBLEM ROOT CAUSE x ACTION PLAN DUE DATE
PERSON
2.00%

1.50%
2.65%

1.00% SETELAH JAHIT OPERATOR TIDAK OPERATOR HARUS POTONG BENANG JIKA BENANG MASIH PANJANG,
1.52% H01: BUANG BENANG TIDAK BERSIH 1-Nov-24
POTONG BENANG MASING-MASING SETELAH JAHIT KEMBALIKAN KE SEWING
0.50% 0.71% 0.72% 0.82%

0.14%
0.35% 0.26% 0.37%
0.00% 0.00% 0.01% 0.00% 0.00% 0.00% 0.07% 0.00% 0.05% 0.00% 0.00% 0.00% 0.06% 0.03% 0.05% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
0.00%
I I L
RN AN NG MU DA KA SIS US ECT EK US TIR NG MU MA NG EN T, SET UM AM GE SIH PE AK UR IZE US IZE AK PIS UM AM
YA H LO E O A O AG J ND AG IN LI E A A IST CA E R E ED R M S D S UT , S US TI R J
N BA BO KET R, N H P H P K B / RE PE K B EL UB KET AK S BEN NS LON MEL G JA EN S W K BE NE , RU KEN LAH / P SISI U, R L / N JA / TA
IG G A A / M B A T / R A
RE DIN D AK OTO SAL SAL IDA SAK NG IDA IT, UT, DAK TID LAH K KO UR, U / AN OP R IDA ANG JEPI OT , SA DU , PO , BA TEB HA CIP
O I T T P I B T G A N
/ F SHA T , K R RU NJA UK JE KER E T ING SA IDA ND EM LU G EN KE OP AN EN NA UR LU AT LA S02: JAHITAN PUTUS, KENDUR, SPV HARUS SERING CHECKING HASIL
EN PE IL PE PA ENT K
E /
OL IRR AR SPI T S, K KE
E T AN B UT, G C EN AN K AR UNT RLA L, P ING
K T RI O ZIP , H N R N B W A TENSION MESIN KENCANG SEGERA PERBAIKI MESIN KE MEKANIK 1-Nov-24
RO S P, C IL , B
RM SH BES T U AK
D BE K A A
L
E DI H JUT AH T, TE ET NC LONCAT JAHIT OPERATORNY
A E G ,
H E AL RA SAL GKE A
T,
B N / K IN
G A L/ PU TI AN
M /K
,S R IR CI N N LA B S
NO NG SA I M KE TA ITA BU SA LE
N AP
,K CI BE IS LU HI H ISI SN
UB AN H, POS LA JA JA OS
SL IS K A R P
G ND TE
N E G
FU /R IN HANDLING OPERATOR, GARMENT SEBELUM JAHIT GARMENT HARUS
GI NC S03: JAHITAN TIDAK KETEMU, SPV HARUS TRAINING LAGI CARA
NG KA TIDAK DIRAPIKAN DAN TIDAK PAS DIRAPIKAN, DAN PADA SAAT JAHIT 1-Nov-24
TI NG MELESET JAHIT OPERATORNYA
BA JOGI HARUS PAS JOGI
LU
Row 85
 DAILY DEFECT QC END-LINE
DATE : 1-Nov #VALUE!
.
FABRIC TRIM ACCESSORIES CONSTRUCTION STITCHING SEAM THREAD EMBROIDERY PRINTING SAFETY
F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02
TOTAL
LINE STYLE CHECKED TINGGI /
LUBANG
KANCING
TOTAL DEFECT
SLUB, KNOT, FUNGSI JAHITAN POSISI SALAH, SNAP /
Q'TY BROKEN / SHADING
BOLONG
STRIPE TIDAK OIL, KOTOR,
SALAH PAKAI SALAH POSISI
KANCING, RUSAK /
RENDAH,
BESAR / KECIL,
POSISI MIRING,
BENTUK
KEJEPIT, KERUT, ARMHOLE SHIRRING
TERLALU
KECIL /
SPI TIDAK PUTUS,
JAHITAN TIDAK
KETEMU /
LUBANG
OPEN SEAM RAW EDGE
BUANG
BENANG TIDAK
BENANG KERUT,
BEADING
COPOT /
SALAH
BENANG,
RAJUTAN
KENDUR /
SALAH
WARNA,
LENGKET,
LUNTUR, BAU,
TERLALU
METAL,
PATAHAN
KANCING
FOREIGN BAHAN KETEMU NODA SNAP, ZIPPER REJECT MELINTIR BUBLING TIDAK KETEMU TIDAK SAMA KONSISTEN KENDUR, JARUM NEMPEL KEJEPIT, TEBAL / TIPIS LANCIP /
PANJANG / TIDAK BAGUS BESAR / MELESET BERSIH KENDUR SALAH SIZE PUTUS POSISI, SIZE RUSAK JARUM
YARN TIDAK BAGUS LONCAT, RUSAK TAJAM
PENDEK SALAH
BENANG

2 741273 1311 50 12 17 26 5 79 189 14.4%

3 PID-3GZ3Z3 1,366 2 20 5 22 14 43 106 7.8%

4 PID-Z96352 1,424 3 1 22 52 14 72 164 11.5%

6 741273 1,233 23 2 24 32 5 7 30 73 196 15.9%

7 745671, 745580 777 1 5 5 11 2 14 15 18 11 35 117 15.1%

8 TS16100148019 1,858 1 8 5 87 25 5 5 41 177 9.5%

9 737823, 744511 472 4 10 16 14 4 22 70 14.8%

10 100203716MN 621 12 8 7 5 1 14 8 1 11 28 95 15.3%

11 738429 1,271 13 4 3 15 3 33 71 5.6%

737823, 744511 1,034

12 8 2 7 2 1 23 43 4.2%
BOTTOM
'100204836MN 430 2
14 10 4 6 5 2 1 14 44 10.2%
(LAYOUT)
PID-YPPK72 1,085
15 2 11 4 10 18 45 4.1%
(LAYOUT)

16 TS16100148293 1,990 1 4 3 7 10 15 15 5 8 24 5 97 4.9%

TOTAL CHECKING 13,561 0 2 3 0 86 14 0 0 5 23 0 129 9 5 14 0 1 284 116 1 54 48 426 5 0 0 0 0 0 0 0 0 0 1,225 9.0%

% DEFECT 0.00% 0.01% 0.02% 0.00% 0.63% 0.10% 0.00% 0.00% 0.04% 0.17% 0.00% 0.95% 0.07% 0.04% 0.10% 0.00% 0.01% 2.09% 0.86% 0.01% 0.40% 0.35% 3.14% 0.04% 0.00% 0.00% `` 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%

3.50% CAPA OF TOP 3 DEFECT

3.00%
RESPONSIBLE
PROBLEM ROOT CAUSE x ACTION PLAN DUE DATE
2.50%
PERSON
2.00%

3.14%
1.50%

SETELAH JAHIT OPERATOR TIDAK OPERATOR HARUS POTONG BENANG JIKA BENANG MASIH PANJANG,
1.00%
2.09%
H01: BUANG BENANG TIDAK BERSIH 1-Nov-24
POTONG BENANG MASING-MASING SETELAH JAHIT KEMBALIKAN KE SEWING
0.50% 0.95% 0.86%
0.63%
0.40% 0.35%
0.00% 0.01% 0.02% 0.00% 0.10% 0.00% 0.00% 0.04% 0.17% 0.00% 0.07% 0.04% 0.10% 0.00% 0.01% 0.01% 0.04% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
0.00%
I I L
RN AN NG MU DA KA SIS US ECT EK US TIR NG MU MA NG EN T, SET UM AM GE SIH PE AK UR IZE US IZE AK PIS UM AM
YA H LO E O A O AG J ND AG IN LI E A A IST CA E R E ED R M S D S UT , S US TI R J
N BA BO KET R, N H P H P K B / RE PE K B EL UB KET AK S BEN NS LON MEL G JA EN S W K BE NE , RU KEN LAH / P SISI U, R L / N JA / TA
IG G A A / M B A T / R A
RE DIN D AK OTO SAL SAL IDA SAK NG IDA IT, UT, DAK TID LAH K KO UR, U / AN OP R IDA ANG JEPI OT , SA DU , PO , BA TEB HA CIP
O I T T P I B T G A N
/ F SHA T , K R RU NJA UK JE KER E T ING SA IDA ND EM LU G EN KE OP AN EN NA UR LU AT LA S02: JAHITAN PUTUS, KENDUR, SPV HARUS SERING CHECKING HASIL
EN PE IL PE PA ENT K
E /
OL IRR AR SPI T S, K KE
E T AN B UT, G C EN AN K AR UNT RLA L, P ING
K T RI O ZIP , H N R N B W A TENSION MESIN KENCANG SEGERA PERBAIKI MESIN KE MEKANIK 1-Nov-24
RO S P, C IL , B
RM SH BES T U AK
D BE K A A
L
E DI H JUT AH T, TE ET NC LONCAT JAHIT OPERATORNY
A E G ,
H E AL RA SAL GKE A
T,
B N / K IN
G A L/ PU TI AN
M /K
,S R IR CI N N LA B S
NO NG SA I M KE TA ITA BU SA LE
N AP
,K CI BE IS LU HI H ISI SN
UB AN H, POS LA JA JA OS
SL IS K A R P
G ND TE
N E G
FU /R IN HANDLING OPERATOR, GARMENT SEBELUM JAHIT GARMENT HARUS
GI NC SPV HARUS TRAINING LAGI CARA
NG KA R03: KEJEPIT, MELINTIR TIDAK DIRAPIKAN DAN TIDAK PAS DIRAPIKAN, DAN PADA SAAT JAHIT 1-Nov-24
TI NG JAHIT OPERATORNYA
BA JOGI HARUS PAS JOGI
LU
Row 85
 DAILY DEFECT QC END-LINE
DATE : 6-Dec #VALUE!
.
FABRIC TRIM ACCESSORIES CONSTRUCTION STITCHING SEAM THREAD EMBROIDERY PRINTING SAFETY
F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02
TOTAL
LINE STYLE CHECKED TINGGI /
LUBANG
KANCING
TOTAL DEFECT
SLUB, KNOT, FUNGSI JAHITAN POSISI SALAH, SNAP /
Q'TY BROKEN / SHADING
BOLONG
STRIPE TIDAK OIL, KOTOR,
SALAH PAKAI SALAH POSISI
KANCING, RUSAK /
RENDAH,
BESAR / KECIL,
POSISI MIRING,
BENTUK
KEJEPIT, KERUT, ARMHOLE SHIRRING
TERLALU
KECIL /
SPI TIDAK PUTUS,
JAHITAN TIDAK
KETEMU /
LUBANG
OPEN SEAM RAW EDGE
BUANG
BENANG TIDAK
BENANG KERUT,
BEADING
COPOT /
SALAH
BENANG,
RAJUTAN
KENDUR /
SALAH
WARNA,
LENGKET,
LUNTUR, BAU,
TERLALU
METAL,
PATAHAN
KANCING
FOREIGN BAHAN KETEMU NODA SNAP, ZIPPER REJECT MELINTIR BUBLING TIDAK KETEMU TIDAK SAMA KONSISTEN KENDUR, JARUM NEMPEL KEJEPIT, TEBAL / TIPIS LANCIP /
PANJANG / TIDAK BAGUS BESAR / MELESET BERSIH KENDUR SALAH SIZE PUTUS POSISI, SIZE RUSAK JARUM
YARN TIDAK BAGUS LONCAT, RUSAK TAJAM
PENDEK SALAH
BENANG

2 741273 1013 66 12 46 20 4 86 234 23.1%

3 PID-3GZ3Z3 1,374 2 12 18 27 8 44 111 8.1%

4 PID-Z96352 1,399 3 3 2 3 4 8 14 40 14 48 139 9.9%

6 741273 1,260 14 2 21 35 15 4 30 69 190 15.1%

7 745671,745580 392 2 6 6 7 11 32 8.2%

8 TS16100148019 1,920 1 8 4 41 33 8 1 39 135 7.0%

PID-3GXM72 663
9 6 6 12 10 12 17 63 9.5%
(LAYOUT)

10 100187086MN 949 27 8 1 1 22 4 10 27 100 10.5%

11 738429 1,168 13 6 1 14 6 28 68 5.8%

12 737823, 744511 979 5 1 2 11 2 1 24 46 4.7%

PID-G8652X 30
14 3 1 3 3 10 33.3%
(LAYOUT)

15 PID-YPPK72 1,621 7 4 7 3 2 13 13 25 74 4.6%

16 TS16100148293 1,994 1 3 3 9 10 12 12 4 5 21 9 89 4.5%

TOTAL CHECKING 13,749 0 0 5 0 85 10 0 0 11 32 10 83 19 0 0 0 0 225 114 0 50 48 356 9 0 0 0 0 0 0 0 0 0 1,057 7.7%

% DEFECT 0.00% 0.00% 0.04% 0.00% 0.62% 0.07% 0.00% 0.00% 0.08% 0.23% 0.07% 0.60% 0.14% 0.00% 0.00% 0.00% 0.00% 1.64% 0.83% 0.00% 0.36% 0.35% 2.59% 0.07% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%

3.00% CAPA OF TOP 3 DEFECT

2.50% RESPONSIBLE
PROBLEM ROOT CAUSE x ACTION PLAN DUE DATE
PERSON
2.00%

1.50%
2.59%

1.00% SETELAH JAHIT OPERATOR TIDAK OPERATOR HARUS POTONG BENANG JIKA BENANG MASIH PANJANG,
1.64%
H01: BUANG BENANG TIDAK BERSIH 6-Dec-24
POTONG BENANG MASING-MASING SETELAH JAHIT KEMBALIKAN KE SEWING
0.50% 0.83%
0.62% 0.60%
0.36% 0.35%
0.23% 0.14%
0.00% 0.00% 0.04% 0.00% 0.07% 0.00% 0.00% 0.08% 0.07% 0.00% 0.00% 0.00% 0.00% 0.00% 0.07% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
0.00%
I I L
RN AN NG MU DA KA SIS US ECT EK US TIR NG MU MA NG EN T, SET UM AM GE SIH PE AK UR IZE US IZE AK PIS UM AM
YA H LO E O A O AG J ND AG IN LI E A A IST CA E R E ED R M S D S UT , S US TI R J
N BA BO KET R, N H P H P K B / RE PE K B EL UB KET AK S BEN NS LON MEL G JA EN S W K BE NE , RU KEN LAH / P SISI U, R L / N JA / TA
IG G A A / M B A T / R A
RE DIN D AK OTO SAL SAL IDA SAK NG IDA IT, UT, DAK TID LAH K KO UR, U / AN OP R IDA ANG JEPI OT , SA DU , PO , BA TEB HA CIP
O I T T P I B T G A N
/ F SHA T , K R RU NJA UK JE KER E T ING SA IDA ND EM LU G EN KE OP AN EN NA UR LU AT LA S02: JAHITAN PUTUS, KENDUR, SPV HARUS SERING CHECKING HASIL
EN PE IL PE PA ENT K
E /
OL IRR AR SPI T S, K KE
E T AN B UT, G C EN AN K AR UNT RLA L, P ING
K T RI O ZIP , H N R N B W A TENSION MESIN KENCANG SEGERA PERBAIKI MESIN KE MEKANIK 6-Dec-24
RO S P, C IL , B
RM SH BES T U AK
D BE K A A
L
E DI H JUT AH T, TE ET NC LONCAT JAHIT OPERATORNY
A E G ,
H E AL RA SAL GKE A
T,
B N / K IN
G A L/ PU TI AN
M /K
,S R IR CI N N LA B S
NO NG SA I M KE TA ITA BU SA LE
N AP
,K CI BE IS LU HI H ISI SN
UB AN H, POS LA JA JA OS
SL IS K A R P
G ND TE
N E G
FU /R IN HANDLING OPERATOR, GARMENT SEBELUM JAHIT GARMENT HARUS
GI NC S03: JAHITAN TIDAK KETEMU, SPV HARUS SERING PERIKSA HASIL
NG KA TIDAK DIRAPIKAN DAN TIDAK PAS DIRAPIKAN, DAN PADA SAAT JAHIT 6-Dec-24
TI NG MELESET JAHIT OPERATORNYA
BA JOGI HARUS PAS JOGI
LU
Row 85
 DAILY DEFECT QC END-LINE
DATE : 7-Dec #VALUE!
.
FABRIC TRIM ACCESSORIES CONSTRUCTION STITCHING SEAM THREAD EMBROIDERY PRINTING SAFETY
F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02
TOTAL
LINE STYLE CHECKED TINGGI /
LUBANG
KANCING
TOTAL DEFECT
SLUB, KNOT, FUNGSI JAHITAN POSISI SALAH, SNAP /
Q'TY BROKEN / SHADING
BOLONG
STRIPE TIDAK OIL, KOTOR,
SALAH PAKAI SALAH POSISI
KANCING, RUSAK /
RENDAH,
BESAR / KECIL,
POSISI MIRING,
BENTUK
KEJEPIT, KERUT, ARMHOLE SHIRRING
TERLALU
KECIL /
SPI TIDAK PUTUS,
JAHITAN TIDAK
KETEMU /
LUBANG
OPEN SEAM RAW EDGE
BUANG
BENANG TIDAK
BENANG KERUT,
BEADING
COPOT /
SALAH
BENANG,
RAJUTAN
KENDUR /
SALAH
WARNA,
LENGKET,
LUNTUR, BAU,
TERLALU
METAL,
PATAHAN
KANCING
FOREIGN BAHAN KETEMU NODA SNAP, ZIPPER REJECT MELINTIR BUBLING TIDAK KETEMU TIDAK SAMA KONSISTEN KENDUR, JARUM NEMPEL KEJEPIT, TEBAL / TIPIS LANCIP /
PANJANG / TIDAK BAGUS BESAR / MELESET BERSIH KENDUR SALAH SIZE PUTUS POSISI, SIZE RUSAK JARUM
YARN TIDAK BAGUS LONCAT, RUSAK TAJAM
PENDEK SALAH
BENANG

2 741273 615 55 9 32 16 4 64 180 29.3%

3 PID-3GZ3Z3 987 12 5 22 2 34 75 7.6%

4 PID-Z96352 1,010 2 2 2 4 1 14 19 27 49 120 11.9%

6 741273 1,062 13 2 21 32 10 5 21 63 167 15.7%

8 TS16100148019 1,385 2 7 23 28 7 5 31 1 104 7.5%

PID-3GXM72 500
9 2 6 11 5 12 15 51 10.2%
(LAYOUT)

10 100187086MN 859 28 5 1 2 18 5 1 11 20 91 10.6%

11 738429 895 12 1 3 12 3 18 49 5.5%

737823, 744511 706

12 4 2 7 3 19 35 5.0%
BOTTOM
PID-G8652X 252
14 12 8 6 2 2 12 42 16.7%
(LAYOUT)
PID-YPPK72 1,067
15 1 8 1 1 2 1 4 8 15 19 60 5.6%
(LAYOUT)

16 TS16100148293 1,435 1 3 3 7 12 15 10 4 4 16 6 81 5.6%

TOTAL CHECKING 10,158 0 0 4 0 84 4 0 0 5 29 3 78 3 3 0 0 0 169 98 1 49 42 296 7 0 0 0 0 0 0 0 0 0 875 8.6%

% DEFECT 0.00% 0.00% 0.04% 0.00% 0.83% 0.04% 0.00% 0.00% 0.05% 0.29% 0.03% 0.77% 0.03% 0.03% 0.00% 0.00% 0.00% 1.66% 0.96% 0.01% 0.48% 0.41% 2.91% 0.07% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%

3.00% CAPA OF TOP 3 DEFECT

2.50% RESPONSIBLE
PROBLEM ROOT CAUSE x ACTION PLAN DUE DATE
PERSON
2.00%

1.50% 2.91%

1.00% SETELAH JAHIT OPERATOR TIDAK OPERATOR HARUS POTONG BENANG JIKA BENANG MASIH PANJANG,
1.66%
H01: BUANG BENANG TIDAK BERSIH 7-Dec-24
0.96%
POTONG BENANG MASING-MASING SETELAH JAHIT KEMBALIKAN KE SEWING
0.50% 0.83% 0.77%
0.48% 0.41%
0.29%
0.00% 0.00% 0.04% 0.00% 0.04% 0.00% 0.00% 0.05% 0.03% 0.03% 0.03% 0.00% 0.00% 0.00% 0.01% 0.07% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
0.00%
I I L
RN AN NG MU DA KA SIS US ECT EK US TIR NG MU MA NG EN T, SET UM AM GE SIH PE AK UR IZE US IZE AK PIS UM AM
YA AH LO TE , NO PA PO BAG REJ END BAG LIN BLI TE SA NA SIST NCA ELE JAR SE ED BER EM RUS END H S PUT SI, S RUS / TI JAR TAJ
O E E E
GN B B K K OR LAH LAH AK K / / P AK , ME , BU K K DAK H B ON , LO / M NG PEN AW AK G N IT, / K ALA R / OSI AU, AL AN IP /
REI ING A T SA A ID SA NG ID IT T A TI LA K K R U A O R ID N EP T , S U , P B EB H C
O D D
TI , K
O S T T U D
R RU NJA UK JEP KER E TI ING SA IDA ND EM LU
U B T A J O G D , T A N
/ F SHA G EN KE OP AN EN NA UR LU AT LA S02: JAHITAN PUTUS, KENDUR, SPV HARUS SERING CHECKING HASIL
EN PE IL PE PA NT K
E L R R / I T KE ET AN B UT, G C EN AN K AR UNT RLA L, P ING
RI O IP HO SHIR ESA SP US, K K EN
TENSION MESIN KENCANG SEGERA PERBAIKI MESIN KE MEKANIK 7-Dec-24
ROK ST P ,Z C IL, , BE M T A B KER DIN H B JUT AH W T, L TE ETA NC LONCAT JAHIT OPERATORNY
B D , EA LA A L E
T,
B NA E G
/ K RIN AR L/ PU TI G
AH B SA R SA NGK
M / KA
,S CI N N AN
NO NG AR I KE TA ITA BU AL LE AP
,K CI ES I M HI H IS SN
UB AN , B OSIS AL
U
JA JA O SIS
SL K H RL P
G SI N DA P TE
N E G
FU /R IN HANDLING OPERATOR, GARMENT SEBELUM JAHIT GARMENT HARUS
GI NC S03: JAHITAN TIDAK KETEMU, SPV HARUS TRAINING LAGI CARA
NG KA TIDAK DIRAPIKAN DAN TIDAK PAS DIRAPIKAN, DAN PADA SAAT JAHIT 7-Dec-24
TI NG MELESET JAHIT OPERATORNYA
BA JOGI HARUS PAS JOGI
LU
Row 85
 WEEKLY DEFECT QC END-LINE
DATE : 2-7 DECEMBER 2024 #VALUE!
.
FABRIC TRIM ACCESSORIES CONSTRUCTION STITCHING SEAM THREAD EMBROIDERY PRINTING SAFETY
F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02
TOTAL
LINE STYLE CHECKED TINGGI /
LUBANG
KANCING
TOTAL DEFECT
SLUB, KNOT, FUNGSI JAHITAN POSISI SALAH, SNAP /
Q'TY BROKEN / SHADING
BOLONG
STRIPE TIDAK OIL, KOTOR,
SALAH PAKAI SALAH POSISI
KANCING, RUSAK /
RENDAH,
BESAR / KECIL,
POSISI MIRING,
BENTUK
KEJEPIT, KERUT, ARMHOLE SHIRRING
TERLALU
KECIL /
SPI TIDAK PUTUS,
JAHITAN TIDAK
KETEMU /
LUBANG
OPEN SEAM RAW EDGE
BUANG
BENANG TIDAK
BENANG KERUT,
BEADING
COPOT /
SALAH
BENANG,
RAJUTAN
KENDUR /
SALAH
WARNA,
LENGKET,
LUNTUR, BAU,
TERLALU
METAL,
PATAHAN
KANCING
FOREIGN BAHAN KETEMU NODA SNAP, ZIPPER REJECT MELINTIR BUBLING TIDAK KETEMU TIDAK SAMA KONSISTEN KENDUR, JARUM NEMPEL KEJEPIT, TEBAL / TIPIS LANCIP /
PANJANG / TIDAK BAGUS BESAR / MELESET BERSIH KENDUR SALAH SIZE PUTUS POSISI, SIZE RUSAK JARUM
YARN TIDAK BAGUS LONCAT, RUSAK TAJAM
PENDEK SALAH
BENANG

2 741273 615 55 9 32 16 4 64 180 29.3%

3 PID-3GZ3Z3 987 12 5 22 2 34 75 7.6%

4 PID-Z96352 1,010 2 2 2 4 1 14 19 27 49 120 11.9%

6 741273 1,062 13 2 21 32 10 5 21 63 167 15.7%

8 TS16100148019 1,385 2 7 23 28 7 5 31 1 104 7.5%

PID-3GXM72 500
9 2 6 11 5 12 15 51 10.2%
(LAYOUT)

10 100187086MN 859 28 5 1 2 18 5 1 11 20 91 10.6%

11 738429 895 12 1 3 12 3 18 49 5.5%

737823, 744511 706

12 4 2 7 3 19 35 5.0%
BOTTOM
PID-G8652X 252
14 12 8 6 2 2 12 42 16.7%
(LAYOUT)
PID-YPPK72 1,067
15 1 8 1 1 2 1 4 8 15 19 60 5.6%
(LAYOUT)

16 TS16100148293 1,435 1 3 3 7 12 15 10 4 4 16 6 81 5.6%

TOTAL CHECKING 10,158 0 0 4 0 84 4 0 0 5 29 3 78 3 3 0 0 0 169 98 1 49 42 296 7 0 0 0 0 0 0 0 0 0 875 8.6%

% DEFECT 0.00% 0.00% 0.04% 0.00% 0.83% 0.04% 0.00% 0.00% 0.05% 0.29% 0.03% 0.77% 0.03% 0.03% 0.00% 0.00% 0.00% 1.66% 0.96% 0.01% 0.48% 0.41% 2.91% 0.07% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%

3.00% CAPA OF TOP 3 DEFECT

2.50% RESPONSIBLE
PROBLEM ROOT CAUSE x ACTION PLAN DUE DATE
PERSON
2.00%

1.50% 2.91%

02-12- 2024
1.00% SETELAH JAHIT OPERATOR TIDAK OPERATOR HARUS POTONG BENANG JIKA BENANG MASIH PANJANG,
1.66%
H01: BUANG BENANG TIDAK BERSIH -
POTONG BENANG MASING-MASING SETELAH JAHIT KEMBALIKAN KE SEWING
0.50% 0.83% 0.77%
0.96%
07-12-2024
0.48% 0.41%
0.29%
0.00% 0.00% 0.04% 0.00% 0.04% 0.00% 0.00% 0.05% 0.03% 0.03% 0.03% 0.00% 0.00% 0.00% 0.01% 0.07% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
0.00%
I I L
RN AN NG MU DA KA SIS US ECT EK US TIR NG MU MA NG EN T, SET UM AM GE SIH PE AK UR IZE US IZE AK PIS UM AM
YA AH LO TE , NO PA PO BAG REJ END BAG LIN BLI TE SA NA SIST NCA ELE JAR SE ED BER EM RUS END H S PUT SI, S RUS / TI JAR TAJ
O E E E
GN B B K K OR LAH LAH AK K / / P AK , ME , BU K K DAK H B ON , LO / M NG PEN AW AK G N IT, / K ALA R / OSI AU, AL AN IP /
REI ING A T SA A ID SA NG ID IT T A TI LA K K R U A O R ID N EP T , S U , P B EB H C
O D D
TI , K
O S T T U D
R RU NJA UK JEP KER E TI ING SA IDA ND EM LU
U B T A J O G D , T A N 02-12- 2024
/ F SHA G EN KE OP AN EN NA UR LU AT LA S02: JAHITAN PUTUS, KENDUR, SPV HARUS SERING CHECKING HASIL
EN PE IL PE PA NT K
E L R R / I T KE ET AN B UT, G C EN AN K AR UNT RLA L, P ING
RI O IP HO SHIR ESA SP US, K K EN
TENSION MESIN KENCANG SEGERA PERBAIKI MESIN KE MEKANIK -
ROK ST P ,Z C IL, , BE M T A B KER DIN H B JUT AH W T, L TE ETA NC LONCAT JAHIT OPERATORNY
B NA E G AR L/
B
PU TI
D G , EA LA A L E M / KA 07-12-2024
T, ,S / K RIN CI N N AN AH B SA R SA NGK
NO NG AR I KE TA ITA BU AL LE AP
,K CI ES I M HI H IS SN
UB AN , B OSIS AL
U
JA JA O SIS
SL K H RL P
G SI N DA P TE
N E G
FU /R IN HANDLING OPERATOR, GARMENT SEBELUM JAHIT GARMENT HARUS 02-12- 2024
GI NC S03: JAHITAN TIDAK KETEMU, SPV HARUS TRAINING LAGI CARA
NG KA TIDAK DIRAPIKAN DAN TIDAK PAS DIRAPIKAN, DAN PADA SAAT JAHIT -
TI NG MELESET JAHIT OPERATORNYA
BA JOGI HARUS PAS JOGI 07-12-2024
LU
Row 85
 DAILY DEFECT QC END-LINE
DATE : 9-Dec #VALUE!
.
FABRIC TRIM ACCESSORIES CONSTRUCTION STITCHING SEAM THREAD EMBROIDERY PRINTING SAFETY
F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02
TOTAL
LINE STYLE CHECKED TINGGI /
LUBANG
KANCING
TOTAL DEFECT
SLUB, KNOT, FUNGSI JAHITAN POSISI SALAH, SNAP /
Q'TY BROKEN / SHADING
BOLONG
STRIPE TIDAK OIL, KOTOR,
SALAH PAKAI SALAH POSISI
KANCING, RUSAK /
RENDAH,
BESAR / KECIL,
POSISI MIRING,
BENTUK
KEJEPIT, KERUT, ARMHOLE SHIRRING
TERLALU
KECIL /
SPI TIDAK PUTUS,
JAHITAN TIDAK
KETEMU /
LUBANG
OPEN SEAM RAW EDGE
BUANG
BENANG TIDAK
BENANG KERUT,
BEADING
COPOT /
SALAH
BENANG,
RAJUTAN
KENDUR /
SALAH
WARNA,
LENGKET,
LUNTUR, BAU,
TERLALU
METAL,
PATAHAN
KANCING
FOREIGN BAHAN KETEMU NODA SNAP, ZIPPER REJECT MELINTIR BUBLING TIDAK KETEMU TIDAK SAMA KONSISTEN KENDUR, JARUM NEMPEL KEJEPIT, TEBAL / TIPIS LANCIP /
PANJANG / TIDAK BAGUS BESAR / MELESET BERSIH KENDUR SALAH SIZE PUTUS POSISI, SIZE RUSAK JARUM
YARN TIDAK BAGUS LONCAT, RUSAK TAJAM
PENDEK SALAH
BENANG

2 741273 723 73 12 39 6 7 77 214 29.6%

3 PID-3GZ3Z3 1,365 1 18 5 30 11 1 39 105 7.7%

4 PID-Z96352 1,414 2 5 10 3 2 20 28 26 50 146 10.3%

6 741273 1,368 25 3 13 4 18 2 1 32 60 158 11.5%

7 G986P1 (LAYOUT) 400 2 2 2 12 13 9 22 62 15.5%

8 TS16100148019 1,988 2 2 14 41 43 7 8 58 4 179 9.0%

PID-3GXM72 960
9 8 7 22 1 1 13 15 33 100 10.4%
(LAYOUT)

10 100187086MN 1,006 1 24 9 3 1 22 4 1 10 26 101 10.0%

11 738429 544 7 1 3 6 1 16 34 6.3%

737823, 744511 858

12 3 1 2 9 2 1 32 50 5.8%
BOTTOM
PID-G8652X 546
14 14 4 7 2 2 12 3 44 8.1%
(LAYOUT)
PID-YPPK72 1,526
15 16 2 5 1 7 12 18 25 86 5.6%
(LAYOUT)

16 TS16100148293 1,996 1 3 4 6 10 21 9 6 3 31 94 4.7%

TOTAL CHECKING 13,971 0 0 6 0 105 7 0 0 7 46 5 79 28 0 0 0 0 224 122 2 59 58 404 7 0 0 0 0 0 0 0 0 0 1,159 8.3%

% DEFECT 0.00% 0.00% 0.04% 0.00% 0.75% 0.05% 0.00% 0.00% 0.05% 0.33% 0.04% 0.57% 0.20% 0.00% 0.00% 0.00% 0.00% 1.60% 0.87% 0.01% 0.42% 0.42% 2.89% 0.05% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%

3.00% CAPA OF TOP 3 DEFECT

2.50% RESPONSIBLE
PROBLEM ROOT CAUSE x ACTION PLAN DUE DATE
PERSON
2.00%

1.50% 2.89%

1.00% SETELAH JAHIT OPERATOR TIDAK OPERATOR HARUS POTONG BENANG JIKA BENANG MASIH PANJANG,
1.60% H01: BUANG BENANG TIDAK BERSIH 9-Dec-24
0.87%
POTONG BENANG MASING-MASING SETELAH JAHIT KEMBALIKAN KE SEWING
0.50% 0.75%
0.57%
0.33% 0.42% 0.42%
0.20%
0.00% 0.00% 0.04% 0.00% 0.05% 0.00% 0.00% 0.05% 0.04% 0.00% 0.00% 0.00% 0.00% 0.01% 0.05% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
0.00%
I I L
RN AN NG MU DA KA SIS US ECT EK US TIR NG MU MA NG EN T, SET UM AM GE SIH PE AK UR IZE US IZE AK PIS UM AM
YA H LO E O A O AG J ND AG IN LI E A A IST CA E R E ED R M S D S UT , S US TI R J
N BA BO KET R, N H P H P K B / RE PE K B EL UB KET AK S BEN NS LON MEL G JA EN S W K BE NE , RU KEN LAH / P SISI U, R L / N JA / TA
IG G A A / M B A T / R A
RE DIN D AK OTO SAL SAL IDA SAK NG IDA IT, UT, DAK TID LAH K KO UR, U / AN OP R IDA ANG JEPI OT , SA DU , PO , BA TEB HA CIP
O I T T P I B T G A N
/ F SHA T , K R RU NJA UK JE KER E T ING SA IDA ND EM LU G EN KE OP AN EN NA UR LU AT LA S02: JAHITAN PUTUS, KENDUR, SPV HARUS SERING CHECKING HASIL
EN PE IL PE PA ENT K
E /
OL IRR AR SPI T S, K KE
E T AN B UT, G C EN AN K AR UNT RLA L, P ING
K T RI O ZIP , H N R N B W A TENSION MESIN KENCANG SEGERA PERBAIKI MESIN KE MEKANIK 9-Dec-24
RO S P, C IL , B
RM SH BES T U AK
D BE K A A
L
E DI H JUT AH T, TE ET NC LONCAT JAHIT OPERATORNY
A E G ,
H E AL RA SAL GKE A
T,
B N / K IN
G A L/ PU TI AN
M /K
,S R IR CI N N LA B S
NO NG SA I M KE TA ITA BU SA LE
N AP
,K CI BE IS LU HI H ISI SN
UB AN H, POS LA JA JA OS
SL IS K A R P
G ND TE
N E G
FU /R IN HANDLING OPERATOR, GARMENT SEBELUM JAHIT GARMENT HARUS
GI NC S03: JAHITAN TIDAK KETEMU, SPV HARUS TRAINING LAGI CARA
NG KA TIDAK DIRAPIKAN DAN TIDAK PAS DIRAPIKAN, DAN PADA SAAT JAHIT 9-Dec-24
TI NG MELESET JAHIT OPERATORNYA
BA JOGI HARUS PAS JOGI
LU
Row 85
 DAILY DEFECT QC END-LINE
DATE : 10-Dec #VALUE!
.
FABRIC TRIM ACCESSORIES CONSTRUCTION STITCHING SEAM THREAD EMBROIDERY PRINTING SAFETY
F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02
TOTAL
LINE STYLE CHECKED TINGGI /
LUBANG
KANCING
TOTAL DEFECT
SLUB, KNOT, FUNGSI JAHITAN POSISI SALAH, SNAP /
Q'TY BROKEN / SHADING
BOLONG
STRIPE TIDAK OIL, KOTOR,
SALAH PAKAI SALAH POSISI
KANCING, RUSAK /
RENDAH,
BESAR / KECIL,
POSISI MIRING,
BENTUK
KEJEPIT, KERUT, ARMHOLE SHIRRING
TERLALU
KECIL /
SPI TIDAK PUTUS,
JAHITAN TIDAK
KETEMU /
LUBANG
OPEN SEAM RAW EDGE
BUANG
BENANG TIDAK
BENANG KERUT,
BEADING
COPOT /
SALAH
BENANG,
RAJUTAN
KENDUR /
SALAH
WARNA,
LENGKET,
LUNTUR, BAU,
TERLALU
METAL,
PATAHAN
KANCING
FOREIGN BAHAN KETEMU NODA SNAP, ZIPPER REJECT MELINTIR BUBLING TIDAK KETEMU TIDAK SAMA KONSISTEN KENDUR, JARUM NEMPEL KEJEPIT, TEBAL / TIPIS LANCIP /
PANJANG / TIDAK BAGUS BESAR / MELESET BERSIH KENDUR SALAH SIZE PUTUS POSISI, SIZE RUSAK JARUM
YARN TIDAK BAGUS LONCAT, RUSAK TAJAM
PENDEK SALAH
BENANG

PID-443KEL 848 4 2 23 15 19 36
2 99 11.7%
(LAYOUT)

3 PID-3GZ3Z3 1,371 20 8 27 12 37 104 7.6%

4 PID-Z96352 1,428 3 6 5 32 36 23 34 139 9.7%

6 741273 1,363 3 1 20 47 18 7 24 47 167 12.3%

7 G986P1 (LAYOUT) 403 6 1 7 11 4 3 11 8 1 16 3 4 3 78 19.4%

8 TS16100148019 2,003 2 1 6 38 30 6 8 80 171 8.5%

PID-3GXM72 1,113
9 5 1 4 15 7 13 20 65 5.8%
(LAYOUT)

10 100187086MN 929 24 13 5 12 2 17 73 7.9%

PID-443KEL 106 1 1 4 7
11 13 12.3%
(LAYOUT)
737823, 744511 788
12 4 3 7 3 1 25 43 5.5%
BOTTOM
PID-G8652X 746
14 14 2 5 15 8 1 1 17 10 73 9.8%
(LAYOUT)
PID-YPPK72 1,802
15 15 18 1 13 20 9 25 101 5.6%
(LAYOUT)

16 TS16100148293 2,042 1 2 6 11 21 5 10 3 18 77 3.8%

TOTAL CHECKING 14,942 0 0 5 0 77 3 0 0 3 46 10 112 40 5 0 0 3 261 127 0 63 49 379 13 4 0 0 3 0 0 0 0 0 1,203 8.1%

% DEFECT 0.00% 0.00% 0.03% 0.00% 0.52% 0.02% 0.00% 0.00% 0.02% 0.31% 0.07% 0.75% 0.27% 0.03% 0.00% 0.00% 0.02% 1.75% 0.85% 0.00% 0.42% 0.33% 2.54% 0.09% 0.03% 0.00% 0.00% 0.02% 0.00% 0.00% 0.00% 0.00% 0.00%

3.00% CAPA OF TOP 3 DEFECT

2.50% RESPONSIBLE
PROBLEM ROOT CAUSE x ACTION PLAN DUE DATE
PERSON
2.00%

1.50%
2.54%

1.00% SETELAH JAHIT OPERATOR TIDAK OPERATOR HARUS POTONG BENANG JIKA BENANG MASIH PANJANG,
1.75%
H01: BUANG BENANG TIDAK BERSIH 10-Dec-24
0.85%
POTONG BENANG MASING-MASING SETELAH JAHIT KEMBALIKAN KE SEWING
0.50% 0.75%
0.52% 0.42% 0.33%
0.31% 0.27%
0.00% 0.00% 0.03% 0.00% 0.02% 0.00% 0.00% 0.02% 0.07% 0.03% 0.00% 0.00% 0.02% 0.00% 0.09% 0.03% 0.00% 0.00% 0.02% 0.00% 0.00% 0.00% 0.00% 0.00%
0.00%
I I L S
RN AN NG MU DA KA SIS US ECT EK US TIR NG MU MA NG EN T, SET UM AM GE SIH PE AK UR IZE U IZE AK PIS UM AM
YA AH LO TE , NO PA PO BAG REJ END BAG LIN BLI TE SA NA SIST NCA ELE JAR SE ED BER EM RUS END H S PUT SI, S RUS / TI JAR TAJ
O E E
GN B B K K OR LAH LAH AK K / / P AK , ME , BU K KE DAK H B ON , LO / M NG PEN AW AK G N IT, / K ALA R / OSI AU, AL AN IP /
REI ING A T SA A ID SA NG ID IT T A TI LA K K R U A O R ID N EP T , S U P B EB H C
,
O D D O S T U A T U D U B D
T NA EJ PO NG N A R, T TA AN
/ F SHA TI , K R R NJ UK JEP KER E TI ING / SA IDA ND EM LU
PE IL PE E L R R I T KE ET NG BE T, K CO NA N KE ARN NTU LALU , PA G L S02: JAHITAN PUTUS, KENDUR, SPV HARUS SERING CHECKING HASIL
EN RI O IP PA NT K HO HIR ESA SP US, K K NA U G E A U R L IN TENSION MESIN KENCANG SEGERA PERBAIKI MESIN KE MEKANIK 10-Dec-24
OK ST ,Z IL, BE BE ER IN B T H W , L TE ETA NC LONCAT JAHIT OPERATORNY
BR N AP KEC G, A RM S / B UT TID
A
G H , K EAD LAH AJU LA KET M / KA
, N L P N A R SA G
T , S / RI CI N AN A LA B S
NO G A R I E A
T IT B U A E N AP
,K CI
N ES I M K
HI H IS L SN
UB AN , B OSIS AL
U
JA JA O SIS
SL K H L P
SI D A P
T ER
NG EN G
FU /R IN HANDLING OPERATOR, GARMENT SEBELUM JAHIT GARMENT HARUS
GI NC S03: JAHITAN TIDAK KETEMU, SPV HARUS TRAINING LAGI CARA
NG KA TIDAK DIRAPIKAN DAN TIDAK PAS DIRAPIKAN, DAN PADA SAAT JAHIT 10-Dec-24
TI NG
MELESET JAHIT OPERATORNYA
BA JOGI HARUS PAS JOGI
LU
Row 85
 DAILY DEFECT QC END-LINE
DATE : 7-Dec #VALUE!
.
FABRIC TRIM ACCESSORIES CONSTRUCTION STITCHING SEAM THREAD EMBROIDERY PRINTING SAFETY
F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02
TOTAL
LINE STYLE CHECKED TINGGI /
LUBANG
KANCING
TOTAL DEFECT
SLUB, KNOT, FUNGSI JAHITAN POSISI SALAH, SNAP /
Q'TY BROKEN / SHADING
BOLONG
STRIPE TIDAK OIL, KOTOR,
SALAH PAKAI SALAH POSISI
KANCING, RUSAK /
RENDAH,
BESAR / KECIL,
POSISI MIRING,
BENTUK
KEJEPIT, KERUT, ARMHOLE SHIRRING
TERLALU
KECIL /
SPI TIDAK PUTUS,
JAHITAN TIDAK
KETEMU /
LUBANG
OPEN SEAM RAW EDGE
BUANG
BENANG TIDAK
BENANG KERUT,
BEADING
COPOT /
SALAH
BENANG,
RAJUTAN
KENDUR /
SALAH
WARNA,
LENGKET,
LUNTUR, BAU,
TERLALU
METAL,
PATAHAN
KANCING
FOREIGN BAHAN KETEMU NODA SNAP, ZIPPER REJECT MELINTIR BUBLING TIDAK KETEMU TIDAK SAMA KONSISTEN KENDUR, JARUM NEMPEL KEJEPIT, TEBAL / TIPIS LANCIP /
PANJANG / TIDAK BAGUS BESAR / MELESET BERSIH KENDUR SALAH SIZE PUTUS POSISI, SIZE RUSAK JARUM
YARN TIDAK BAGUS LONCAT, RUSAK TAJAM
PENDEK SALAH
BENANG

2 741273 0 #DIV/0!

3 PID-3GZ3Z3 0 #DIV/0!

4 PID-Z96352 0 #DIV/0!

PID-3GXM72
9 0 #DIV/0!
(LAYOUT)

10 100187086MN 0 #DIV/0!

11 738429 0 #DIV/0!

737823, 744511
12 0 #DIV/0!
BOTTOM
PID-G8652X
14 0 #DIV/0!
(LAYOUT)
PID-YPPK72
15 0 #DIV/0!
(LAYOUT)

16 TS16100148293 0 #DIV/0!

TOTAL CHECKING 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 #DIV/0!

% DEFECT #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

1000.00% CAPA OF TOP 3 DEFECT

900.00%
RESPONSIBLE
800.00% PROBLEM ROOT CAUSE x ACTION PLAN DUE DATE
700.00%
PERSON
600.00%

500.00%

400.00%
SETELAH JAHIT OPERATOR TIDAK OPERATOR HARUS POTONG BENANG JIKA BENANG MASIH PANJANG,
300.00%
H01: BUANG BENANG TIDAK BERSIH 7-Dec-24
200.00% POTONG BENANG MASING-MASING SETELAH JAHIT KEMBALIKAN KE SEWING
100.00%

0.00%
I I L
RN AN NG MU DA KA SIS US ECT EK US TIR NG MU MA NG EN T, SET UM AM GE SIH PE AK UR IZE US IZE AK PIS UM AM
YA AH LO TE , NO PA PO BAG REJ END BAG LIN BLI TE SA NA SIST NCA ELE JAR SE ED BER EM RUS END H S PUT SI, S RUS / TI JAR TAJ
O E E E
GN B B K K OR LAH LAH AK K / / P AK , ME , BU K K DAK H B ON , LO / M NG PEN AW AK G N IT, / K ALA R / OSI AU, AL AN IP /
REI ING A T SA A ID SA NG ID IT T A TI LA K K R U A O R ID N EP T , S U , P B EB H C
O D D
TI , K
O S T T U D
R RU NJA UK JEP KER E TI ING SA IDA ND EM LU
U B T A J O G D , T A N
/ F SHA G EN KE OP AN EN NA UR LU AT LA S02: JAHITAN PUTUS, KENDUR, SPV HARUS SERING CHECKING HASIL
EN PE IL PE PA NT K
E L R R / I T KE ET AN B UT, G C EN AN K AR UNT RLA L, P ING
RI O IP HO SHIR ESA SP US, K K EN
TENSION MESIN KENCANG SEGERA PERBAIKI MESIN KE MEKANIK 7-Dec-24
ROK ST P ,Z C IL, , BE M T A B KER DIN H B JUT AH W T, L TE ETA NC LONCAT JAHIT OPERATORNY
B D , EA LA A L E
T,
B NA E G
/ K RIN AR L/ PU TI G
AH B SA R SA NGK
M / KA
,S CI N N AN
NO NG AR I KE TA ITA BU AL LE AP
,K CI ES I M HI H IS SN
UB AN , B OSIS AL
U
JA JA O SIS
SL K H RL P
G SI N DA P TE
N E G
FU /R IN HANDLING OPERATOR, GARMENT SEBELUM JAHIT GARMENT HARUS
GI NC S03: JAHITAN TIDAK KETEMU, SPV HARUS TRAINING LAGI CARA
NG KA TIDAK DIRAPIKAN DAN TIDAK PAS DIRAPIKAN, DAN PADA SAAT JAHIT 7-Dec-24
TI NG MELESET JAHIT OPERATORNYA
BA JOGI HARUS PAS JOGI
LU
Row 85
 DAILY DEFECT QC END-LINE
DATE : 12-Dec #VALUE!
.
FABRIC TRIM ACCESSORIES CONSTRUCTION STITCHING SEAM THREAD EMBROIDERY PRINTING SAFETY
F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02
TOTAL
LINE STYLE CHECKED TINGGI /
LUBANG
KANCING
TOTAL DEFECT
SLUB, KNOT, FUNGSI JAHITAN POSISI SALAH, SNAP /
Q'TY BROKEN / SHADING
BOLONG
STRIPE TIDAK OIL, KOTOR,
SALAH PAKAI SALAH POSISI
KANCING, RUSAK /
RENDAH,
BESAR / KECIL,
POSISI MIRING,
BENTUK
KEJEPIT, KERUT, ARMHOLE SHIRRING
TERLALU
KECIL /
SPI TIDAK PUTUS,
JAHITAN TIDAK
KETEMU /
LUBANG
OPEN SEAM RAW EDGE
BUANG
BENANG TIDAK
BENANG KERUT,
BEADING
COPOT /
SALAH
BENANG,
RAJUTAN
KENDUR /
SALAH
WARNA,
LENGKET,
LUNTUR, BAU,
TERLALU
METAL,
PATAHAN
KANCING
FOREIGN BAHAN KETEMU NODA SNAP, ZIPPER REJECT MELINTIR BUBLING TIDAK KETEMU TIDAK SAMA KONSISTEN KENDUR, JARUM NEMPEL KEJEPIT, TEBAL / TIPIS LANCIP /
PANJANG / TIDAK BAGUS BESAR / MELESET BERSIH KENDUR SALAH SIZE PUTUS POSISI, SIZE RUSAK JARUM
YARN TIDAK BAGUS LONCAT, RUSAK TAJAM
PENDEK SALAH
BENANG

PID-443KEL 595 1 17 35 5 41
2 99 16.6%
(LAYOUT)

3 PID-3GZ3Z3 1,176 1 12 9 23 12 35 4 96 8.2%

4 PID-Z96352 1,439 3 6 3 20 34 21 70 2 159 11.0%

6 741273 1,159 3 3 30 32 11 7 17 47 150 12.9%

PID-87L3E0 759 8 7 13 8 3 30 11 9 41 3 1
7 134 17.7%
(LAYOUT)

8 TS16100148019 1,917 1 2 8 28 30 5 10 77 161 8.4%

PID-3GXM72 1,197
9 8 5 14 6 15 14 62 5.2%
(LAYOUT)
PID-3GZ96G 1,822 3 26 16 20 23
10 88 4.8%
(LAYOUT)

11 738429 576 4 3 5 6 23 41 7.1%

PID-YPPK72 1,731 12 6 4 2 7 20
12 51 2.9%
(LAYOUT)
PID-G8652X 835
14 15 1 9 2 8 3 2 1 18 8 67 8.0%
(LAYOUT)

15 PID-YPPK72 2,102 12 4 19 6 15 18 27 101 4.8%

16 TS16100148293 1,939 1 3 4 10 24 5 9 3 36 95 4.9%

TOTAL CHECKING 17,247 0 0 9 0 92 2 0 0 3 20 17 144 34 0 5 0 0 264 110 0 68 46 472 15 0 0 2 0 1 0 0 0 0 1,304 7.6%

% DEFECT 0.00% 0.00% 0.05% 0.00% 0.53% 0.01% 0.00% 0.00% 0.02% 0.12% 0.10% 0.83% 0.20% 0.00% 0.03% 0.00% 0.00% 1.53% 0.64% 0.00% 0.39% 0.27% 2.74% 0.09% 0.00% 0.00% 0.01% 0.00% 0.01% 0.00% 0.00% 0.00% 0.00%

3.00% CAPA OF TOP 3 DEFECT

2.50% RESPONSIBLE
PROBLEM ROOT CAUSE x ACTION PLAN DUE DATE
PERSON
2.00%

1.50% 2.74%

1.00% SETELAH JAHIT OPERATOR TIDAK OPERATOR HARUS POTONG BENANG JIKA BENANG MASIH PANJANG,
1.53% H01: BUANG BENANG TIDAK BERSIH 12-Dec-24
POTONG BENANG MASING-MASING SETELAH JAHIT KEMBALIKAN KE SEWING
0.50% 0.83%
0.53% 0.64%
0.39% 0.27%
0.20%
0.00% 0.00% 0.05% 0.00% 0.01% 0.00% 0.00% 0.02% 0.12% 0.10% 0.00% 0.03% 0.00% 0.00% 0.00% 0.09% 0.00% 0.00% 0.01% 0.00% 0.01% 0.00% 0.00% 0.00% 0.00%
0.00%
I I L S
RN AN NG MU DA KA SIS US ECT EK US TIR NG MU MA NG EN T, SET UM AM GE SIH PE AK UR IZE U IZE AK PIS UM AM
YA AH LO TE , NO PA PO BAG REJ END BAG LIN BLI TE SA NA SIST NCA ELE JAR SE ED BER EM RUS END H S PUT SI, S RUS / TI JAR TAJ
O E E
GN B B K K OR LAH LAH AK K / / P AK , ME , BU K KE DAK H B ON , LO / M NG PEN AW AK G N IT, / K ALA R / OSI AU, AL AN IP /
REI ING A T A A ID A G ID IT T A T I A K R U A O R ID N EP T , S U , P B EB H C
O D D O S S T US AN T P RU ID G AL AK DU M B T NA EJ PO NG ND A R, T TA AN
/ F SHA TI , K R R NJ UK JE KE E T IN / S ID N E LU U
PE IL PE E L R R I T KE ET NG BE T, K CO NA N KE ARN NTU LAL , PA G L S02: JAHITAN PUTUS, KENDUR, SPV HARUS SERING CHECKING HASIL
EN RI O IP PA NT K HO HIR ESA SP US, K K NA U G E A U R L IN TENSION MESIN KENCANG SEGERA PERBAIKI MESIN KE MEKANIK 12-Dec-24
OK ST ,Z IL, BE BE ER IN B T H W , L TE ETA NC LONCAT JAHIT OPERATORNY
BR AP EC G, RM S / B UT IDA G , K EAD LAH AJU LA KET M A
T , SN K
/ RI N A
CI
L P
N N
T AN H
A B S A R A
S NG /K
NO G, AR I KE TA ITA BU AL LE AP
,K IN ES I M HI H IS SN
UB ANC , B OSIS A LU JA JA SIS
SL K H
A P RL PO
SI ND TE
NG RE NG
FU I/ CI HANDLING OPERATOR, GARMENT SEBELUM JAHIT GARMENT HARUS
GG KAN SPV HARUS TRAINING LAGI CARA
TI
N
NG
R03: KEJEPIT, MELINTIR TIDAK DIRAPIKAN DAN TIDAK PAS DIRAPIKAN, DAN PADA SAAT JAHIT 12-Dec-24
JAHIT OPERATORNYA
BA JOGI HARUS PAS PATTERN
LU
Row 85
 DAILY DEFECT QC END-LINE
DATE : 13-Dec #VALUE!
.
FABRIC TRIM ACCESSORIES CONSTRUCTION STITCHING SEAM THREAD EMBROIDERY PRINTING SAFETY
F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02
TOTAL
LINE STYLE CHECKED TINGGI /
LUBANG
KANCING
TOTAL DEFECT
SLUB, KNOT, FUNGSI JAHITAN POSISI SALAH, SNAP /
Q'TY BROKEN / SHADING
BOLONG
STRIPE TIDAK OIL, KOTOR,
SALAH PAKAI SALAH POSISI
KANCING, RUSAK /
RENDAH,
BESAR / KECIL,
POSISI MIRING,
BENTUK
KEJEPIT, KERUT, ARMHOLE SHIRRING
TERLALU
KECIL /
SPI TIDAK PUTUS,
JAHITAN TIDAK
KETEMU /
LUBANG
OPEN SEAM RAW EDGE
BUANG
BENANG TIDAK
BENANG KERUT,
BEADING
COPOT /
SALAH
BENANG,
RAJUTAN
KENDUR /
SALAH
WARNA,
LENGKET,
LUNTUR, BAU,
TERLALU
METAL,
PATAHAN
KANCING
FOREIGN BAHAN KETEMU NODA SNAP, ZIPPER REJECT MELINTIR BUBLING TIDAK KETEMU TIDAK SAMA KONSISTEN KENDUR, JARUM NEMPEL KEJEPIT, TEBAL / TIPIS LANCIP /
PANJANG / TIDAK BAGUS BESAR / MELESET BERSIH KENDUR SALAH SIZE PUTUS POSISI, SIZE RUSAK JARUM
YARN TIDAK BAGUS LONCAT, RUSAK TAJAM
PENDEK SALAH
BENANG

PID-443KEL 920 36 40 10 18 68
2 172 18.7%
(LAYOUT)

3 PID-3GZ3Z3 1,293 1 9 11 21 7 36 3 88 6.8%

4 PID-Z96352 1,555 3 8 11 12 42 38 72 2 188 12.1%

6 741273 1,301 2 2 33 23 17 10 18 48 153 11.8%

7 PID-87L3E0 893 7 2 22 25 6 12 56 3 1 134 15.0%

8 TS16100148019 1,878 1 4 3 12 21 6 1 25 73 3.9%

9 PID-3GXM72 1,525 9 5 11 24 2 3 7 13 37 111 7.3%

PID-3GZ96G 2,290 1 23 4 28 12 18
10 86 3.8%
(LAYOUT)
'PID-443KEL 743 4 3 16 18 6 6 26
11 79 10.6%
(LAYOUT)
PID-YPPK72 2,156 15 4 4 9 1 23
12 56 2.6%
(LAYOUT)
PID-G8652X 980
14 11 2 10 15 4 1 3 21 11 78 8.0%
(LAYOUT)
PID-YPPK72 2,417
15 13 13 5 21 20 31 103 4.3%
(LAYOUT)

16 TS16100148293 1,811 5 1 1 6 11 25 6 11 1 33 100 5.5%

TOTAL CHECKING 19,762 0 0 9 0 89 4 0 0 1 33 2 181 16 0 0 0 0 282 137 3 84 54 488 35 1 0 2 0 0 0 0 0 0 1,421 7.2%

% DEFECT 0.00% 0.00% 0.05% 0.00% 0.45% 0.02% 0.00% 0.00% 0.01% 0.17% 0.01% 0.92% 0.08% 0.00% 0.00% 0.00% 0.00% 1.43% 0.69% 0.02% 0.43% 0.27% 2.47% 0.18% 0.01% 0.00% 0.01% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%

2.50% CAPA OF TOP 3 DEFECT

RESPONSIBLE
2.00% PROBLEM ROOT CAUSE x ACTION PLAN DUE DATE
PERSON
1.50%
2.47%

1.00%
SETELAH JAHIT OPERATOR TIDAK OPERATOR HARUS POTONG BENANG JIKA BENANG MASIH PANJANG,
1.43%
H01: BUANG BENANG TIDAK BERSIH 13-Dec-24
0.50% 0.92% POTONG BENANG MASING-MASING SETELAH JAHIT KEMBALIKAN KE SEWING
0.69%
0.45% 0.43%
0.17% 0.27% 0.18%
0.00% 0.00% 0.05% 0.00% 0.02% 0.00% 0.00% 0.01% 0.01% 0.08% 0.00% 0.00% 0.00% 0.00% 0.02% 0.01% 0.00% 0.01% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
0.00%
I I L S
RN AN NG MU DA KA SIS US ECT EK US TIR NG MU MA NG EN T, SET UM AM GE SIH PE AK UR IZE U IZE AK PIS UM AM
YA AH LO TE , NO PA PO BAG REJ END BAG LIN BLI TE SA NA SIST NCA ELE JAR SE ED BER EM RUS END H S PUT SI, S RUS / TI JAR TAJ
O E E
GN B B K K OR LAH LAH AK K / / P AK , ME , BU K KE DAK H B ON , LO / M NG PEN AW AK G N IT, / K ALA R / OSI AU, AL AN IP /
REI ING A T A A ID A G ID IT T A T I A K R U A O R ID N EP T , S U , P B EB H C
O D D O S S T US AN T P RU ID G AL AK DU M B T NA EJ PO NG ND A R, T TA AN
/ F SHA TI , K R R NJ UK JE KE E T IN / S ID N E LU U
PE IL PE E L R R I T KE ET NG BE T, K CO NA N KE ARN NTU LAL , PA G L S02: JAHITAN PUTUS, KENDUR, SPV HARUS SERING CHECKING HASIL
EN RI O IP PA NT K HO HIR ESA SP US, K K NA U G E A U R L IN TENSION MESIN KENCANG SEGERA PERBAIKI MESIN KE MEKANIK 13-Dec-24
OK ST ,Z IL, BE BE ER IN B T H W , L TE ETA NC LONCAT JAHIT OPERATORNY
BR AP EC G, RM S / B UT IDA G , K EAD LAH AJU LA KET M A
T , SN K
/ RI N A
CI
L P
N N
T AN H
A B S A R A
S NG /K
NO G, AR I KE TA ITA BU AL LE AP
,K IN ES I M HI H IS SN
UB ANC , B OSIS A LU JA JA SIS
SL K H
A P RL PO
SI ND TE
NG RE NG
FU I/ CI HANDLING OPERATOR, GARMENT SEBELUM JAHIT GARMENT HARUS
GG KAN SPV HARUS TRAINING LAGI CARA
TI
N
NG
R03: KEJEPIT, MELINTIR TIDAK DIRAPIKAN DAN TIDAK PAS DIRAPIKAN, DAN PADA SAAT JAHIT 13-Dec-24
JAHIT OPERATORNYA
BA JOGI HARUS PAS PATTERN
LU
Row 85
 DAILY DEFECT QC END-LINE
DATE : 7-Dec #VALUE!
.
FABRIC TRIM ACCESSORIES CONSTRUCTION STITCHING SEAM THREAD EMBROIDERY PRINTING SAFETY
F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02
TOTAL
LINE STYLE CHECKED TINGGI /
LUBANG
KANCING
TOTAL DEFECT
SLUB, KNOT, FUNGSI JAHITAN POSISI SALAH, SNAP /
Q'TY BROKEN / SHADING
BOLONG
STRIPE TIDAK OIL, KOTOR,
SALAH PAKAI SALAH POSISI
KANCING, RUSAK /
RENDAH,
BESAR / KECIL,
POSISI MIRING,
BENTUK
KEJEPIT, KERUT, ARMHOLE SHIRRING
TERLALU
KECIL /
SPI TIDAK PUTUS,
JAHITAN TIDAK
KETEMU /
LUBANG
OPEN SEAM RAW EDGE
BUANG
BENANG TIDAK
BENANG KERUT,
BEADING
COPOT /
SALAH
BENANG,
RAJUTAN
KENDUR /
SALAH
WARNA,
LENGKET,
LUNTUR, BAU,
TERLALU
METAL,
PATAHAN
KANCING
FOREIGN BAHAN KETEMU NODA SNAP, ZIPPER REJECT MELINTIR BUBLING TIDAK KETEMU TIDAK SAMA KONSISTEN KENDUR, JARUM NEMPEL KEJEPIT, TEBAL / TIPIS LANCIP /
PANJANG / TIDAK BAGUS BESAR / MELESET BERSIH KENDUR SALAH SIZE PUTUS POSISI, SIZE RUSAK JARUM
YARN TIDAK BAGUS LONCAT, RUSAK TAJAM
PENDEK SALAH
BENANG

PID-443KEL 814 29 38 3 5 3 54
2 132 16.2%
(LAYOUT)

3 PID-3GZ3Z3 976 1 4 12 20 10 23 70 7.2%

4 PID-Z96352 784 3 23 4 19 7 7 36 3 102 13.0%

6 741273 1,296 1 2 1 22 15 26 4 10 45 126 9.7%

8 TS16100148019 1,473 5 4 23 25 7 6 55 125 8.5%

PID-3GXM72 1,156
9 7 2 8 1 21 2 1 8 20 37 107 9.3%
(LAYOUT)
PID-3GZ96G 1,858 1 1 17 1 5 18 2 14
10 59 3.2%
(LAYOUT)
'PID-443KEL 703 2 5 5 11 13 5 5 25
11 71 10.1%
(LAYOUT)
PID-YPPK72 1,692 10 5 1 5 2 19
12 42 2.5%
(LAYOUT)
PID-G8652X 616
14 13 1 6 14 3 3 22 8 70 11.4%
(LAYOUT)
PID-YPPK72 1,729
15 8 4 8 5 19 13 13 10 80 4.6%
(LAYOUT)

16 TS16100148293 1,419 1 1 5 9 24 4 9 1 26 80 5.6%

TOTAL CHECKING 14,516 1 0 5 0 66 6 0 0 1 17 5 137 10 0 0 0 0 211 111 1 63 53 366 11 0 0 0 0 0 0 0 0 0 1,064 7.3%

% DEFECT 0.01% 0.00% 0.03% 0.00% 0.45% 0.04% 0.00% 0.00% 0.01% 0.12% 0.03% 0.94% 0.07% 0.00% 0.00% 0.00% 0.00% 1.45% 0.76% 0.01% 0.43% 0.37% 2.52% 0.08% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%

3.00% CAPA OF TOP 3 DEFECT

2.50% RESPONSIBLE
PROBLEM ROOT CAUSE x ACTION PLAN DUE DATE
PERSON
2.00%

1.50%
2.52%

1.00% SETELAH JAHIT OPERATOR TIDAK OPERATOR HARUS POTONG BENANG JIKA BENANG MASIH PANJANG,
H01: BUANG BENANG TIDAK BERSIH 7-Dec-24
0.94%
1.45%
POTONG BENANG MASING-MASING SETELAH JAHIT KEMBALIKAN KE SEWING
0.50% 0.76%
0.45% 0.43% 0.37%
0.01% 0.00% 0.03% 0.00% 0.04% 0.00% 0.00% 0.01% 0.12% 0.03% 0.07% 0.00% 0.00% 0.00% 0.00% 0.01% 0.08% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
0.00%
I I L S
RN AN NG MU DA KA SIS US ECT EK US TIR NG MU MA NG EN T, SET UM AM GE SIH PE AK UR IZE U IZE AK PIS UM AM
YA AH LO TE , NO PA PO BAG REJ END BAG LIN BLI TE SA NA SIST NCA ELE JAR SE ED BER EM RUS END H S PUT SI, S RUS / TI JAR TAJ
O E E
GN B B K K OR LAH LAH AK K / / P AK , ME , BU K KE DAK H B ON , LO / M NG PEN AW AK G N IT, / K ALA R / OSI AU, AL AN IP /
EI ING A T A D A G D T T A I K R O R D N P T S U P B
R
O D A I I
ID KO S S R T US JAN K T EPI RU TID G T AL AK DU MU UB
A A TI NA EJE PO NG ND A, R, B TE TAH ANC
,
/ F HA E T L, PE
R N U EJ KE E IN / S ID N TE L U
NG BE T, K CO NA N KE ARN NTU LAL , PA G L S02: JAHITAN PUTUS, KENDUR, SPV HARUS SERING CHECKING HASIL
N S IP OI A T K L R R I T KE E
NA TENSION MESIN KENCANG SEGERA PERBAIKI MESIN KE MEKANIK 7-Dec-24
KE S TR , ZIP IL, P BEN HO SHIR ESA SP US, K K E E RU ING BE TA H W , LU TER TAL CIN LONCAT JAHIT OPERATORNY
O T DA B
R AP EC G, AR
M B G , K EAD LAH AJU LA ET E N
M / KA
,B SN / K IN L/ PU TI AN AH B SA R SA NGK
OT G, R IR CI AN AN BU AL AP
KN IN SA M KE IT IT IS LE SN
UB, NC , BE SISI A LU J AH JAH SIS
A O
SL SI
K H O
DA P RL P
TE
NG EN NG
FU /R CI HANDLING OPERATOR, GARMENT SEBELUM JAHIT GARMENT HARUS
G GI AN SPV HARUS TRAINING LAGI CARA
N K R03: KEJEPIT, MELINTIR TIDAK DIRAPIKAN DAN TIDAK PAS DIRAPIKAN, DAN PADA SAAT JAHIT 7-Dec-24
TI NG JAHIT OPERATORNYA
BA JOGI HARUS PAS JOGI
LU
Row 85
 WEEKLY DEFECT QC END-LINE
DATE : 09-14 DECEMBER 2024 #VALUE!
.
FABRIC TRIM ACCESSORIES CONSTRUCTION STITCHING SEAM THREAD EMBROIDERY PRINTING SAFETY
F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02
TOTAL
LINE STYLE CHECKED TINGGI /
LUBANG
KANCING
TOTAL DEFECT
SLUB, KNOT, FUNGSI POSISI SALAH, SNAP /
Q'TY BROKEN / SHADING
BOLONG
STRIPE TIDAK OIL, KOTOR,
SALAH PAKAI SALAH POSISI
KANCING, RUSAK /
RENDAH,
BESAR / KECIL,
POSISI MIRING,
BENTUK
KEJEPIT, KERUT, ARMHOLE SHIRRING
TERLALU
KECIL /
SPI TIDAK JAHITAN PUTUS,
JAHITAN TIDAK
KETEMU /
LUBANG
OPEN SEAM RAW EDGE
BUANG BENANG BENANG KERUT,
BEADING
COPOT /
SALAH
BENANG,
RAJUTAN
KENDUR /
SALAH
WARNA,
LENGKET,
LUNTUR, BAU,
TERLALU
METAL,
PATAHAN
KANCING
FOREIGN BAHAN KETEMU NODA SNAP, ZIPPER REJECT MELINTIR BUBLING TIDAK KETEMU TIDAK SAMA KONSISTEN KENDUR, LONCAT, JARUM TIDAK BERSIH NEMPEL KEJEPIT, TEBAL / TIPIS LANCIP /
PANJANG / TIDAK BAGUS BESAR / MELESET KENDUR SALAH SIZE PUTUS POSISI, SIZE RUSAK JARUM
YARN TIDAK BAGUS RUSAK TAJAM
PENDEK SALAH
BENANG

2 741273 723 0 0 0 0 73 0 0 0 0 0 0 12 0 0 0 0 0 39 6 0 7 0 77 0 0 0 0 0 0 0 0 0 0 214 29.6%

3 PID-3GZ3Z3 6181 0 0 0 0 4 0 0 0 0 63 0 45 0 0 0 0 0 121 52 0 1 0 170 7 0 0 0 0 0 0 0 0 0 463 7.5%

4 PID-Z96352 6620 0 0 0 0 14 5 0 0 0 24 9 44 88 0 0 0 0 159 115 0 7 0 262 3 0 0 4 0 0 0 0 0 0 734 11.1%

6 741273 6487 0 0 6 0 35 2 0 0 3 0 0 118 4 0 0 0 0 135 74 0 29 101 247 0 0 0 0 0 0 0 0 0 0 754 11.6%

8 TS16100148019 9259 0 0 4 0 0 15 0 0 1 0 0 35 0 0 0 0 0 142 149 0 31 33 295 4 0 0 0 0 0 0 0 0 0 709 7.7%

PID-3GXM72
9 5951 0 0 0 0 37 0 0 0 0 7 1 35 1 0 0 0 0 96 5 5 41 76 141 0 0 0 0 0 0 0 0 0 0 445 7.5%
(LAYOUT)

10 100187086MN 1935 0 0 1 0 48 0 0 0 0 22 0 3 1 5 0 0 0 34 4 1 12 0 43 0 0 0 0 0 0 0 0 0 0 174 9.0%

11 738429 1120 0 0 0 0 11 0 0 0 0 4 0 8 0 0 0 0 0 12 1 0 0 0 39 0 0 0 0 0 0 0 0 0 0 75 6.7%

737823, 744511
12 1646 0 0 0 0 7 0 0 0 0 0 0 1 5 0 0 0 0 16 5 0 2 0 57 0 0 0 0 0 0 0 0 0 0 93 5.7%
BOTTOM
PID-G8652X
14 3723 0 0 0 0 67 0 0 0 0 4 2 34 0 0 2 0 0 59 20 0 9 5 90 40 0 0 0 0 0 0 0 0 0 332 8.9%
(LAYOUT)
PID-YPPK72
15 9576 0 0 0 0 64 0 0 0 0 0 10 63 2 0 0 0 0 36 87 0 78 13 118 0 0 0 0 0 0 0 0 0 0 471 4.9%
(LAYOUT)

16 TS16100148293 9207 0 0 9 0 4 0 0 0 11 27 0 51 0 0 0 0 0 115 29 0 45 11 144 0 0 0 0 0 0 0 0 0 0 446 4.8%

TOTAL CHECKING 80,438 1 0 34 0 429 22 0 0 15 162 39 653 128 5 5 0 3 1,242 607 6 337 260 2,109 81 5 0 4 3 1 0 0 0 0 5,883 7.3%

% DEFECT 0.00% 0.00% 0.04% 0.00% 0.53% 0.03% 0.00% 0.00% 0.02% 0.20% 0.05% 0.81% 0.16% 0.01% 0.01% 0.00% 0.00% 1.54% 0.75% 0.01% 0.42% 0.32% 2.62% 0.10% 0.01% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%

3.00% CAPA OF TOP 3 DEFECT

2.50% RESPONSIBLE
PROBLEM ROOT CAUSE x ACTION PLAN DUE DATE
PERSON
2.00%

1.50%
2.62%
09-12- 2024
1.00% SETELAH JAHIT OPERATOR TIDAK OPERATOR HARUS POTONG BENANG JIKA BENANG MASIH PANJANG,
1.54% H01: BUANG BENANG TIDAK BERSIH -
POTONG BENANG MASING-MASING SETELAH JAHIT KEMBALIKAN KE SEWING
0.50%
0.53%
0.81% 0.75% 14-12-2024
0.42% 0.32%
0.20% 0.16% 0.10% 0.01% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
0.00% 0.00% 0.04% 0.00% 0.03% 0.00% 0.00% 0.02% 0.05% 0.01% 0.01% 0.00% 0.00% 0.01%
0.00%
I I L
RN AN NG MU DA KA SIS US ECT EK US TIR NG MU MA NG EN T, SET UM AM GE SIH PE AK UR IZE US IZE AK PIS UM AM
YA AH LO TE , NO PA PO BAG REJ END BAG LIN BLI TE SA NA SIST NCA ELE JAR SE ED BER EM RUS END H S PUT SI, S RUS / TI JAR TAJ
O E E E
GN B B K K OR LAH LAH AK K / / P AK , ME , BU K K DAK H B ON , LO / M NG PEN AW AK G N IT, / K ALA R / OSI AU, AL AN IP /
REI ING A T SA A ID SA NG ID IT T A TI LA K K R U A O R ID N EP T , S U , P B EB H C
O D D
TI , K
O S T T U D
R RU NJA UK JEP KER E TI ING SA IDA ND EM LU
U B T A J O G D , T A N 09-12- 2024
/ F SHA G EN KE OP AN EN NA UR LU AT LA S02: JAHITAN PUTUS, KENDUR, SPV HARUS SERING CHECKING HASIL
EN PE IL PE PA NT K
E L R R / I T KE ET AN B UT, G C EN AN K AR UNT RLA L, P ING
RI O IP HO SHIR ESA SP US, K K EN
TENSION MESIN KENCANG SEGERA PERBAIKI MESIN KE MEKANIK -
ROK ST P ,Z C IL, , BE M T A B KER DIN H B JUT AH W T, L TE ETA NC LONCAT JAHIT OPERATORNY
B NA E G AR L/
B
PU TI
D G , EA LA A L E M / KA 14-12-2024
T, ,S / K RIN CI N N AN AH B SA R SA NGK
NO NG AR I KE TA ITA BU AL LE AP
,K CI ES I M HI H IS SN
UB AN , B OSIS AL
U
JA JA O SIS
SL K H RL P
G SI N DA P TE
N E G
FU /R IN SEBELUM JAHIT GARMENT HARUS 09-12- 2024
GI NC HANDLING OPERATOR, GARMENT TIDAK SPV HARUS TRAINING LAGI CARA
NG KA R03: KEJEPIT, MELINTIR DIRAPIKAN, DAN PADA SAAT JAHIT -
TI NG DIRAPIKAN DAN TIDAK PAS JOGI JAHIT OPERATORNYA
BA HARUS PAS JOGI 14-12-2024
LU
Row 85
 DAILY DEFECT QC END-LINE
DATE : 16-Dec #VALUE!
.
FABRIC TRIM ACCESSORIES CONSTRUCTION STITCHING SEAM THREAD EMBROIDERY PRINTING SAFETY
F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02
TOTAL
LINE STYLE CHECKED TINGGI /
LUBANG
KANCING
TOTAL DEFECT
SLUB, KNOT, FUNGSI JAHITAN POSISI SALAH, SNAP /
Q'TY BROKEN / SHADING
BOLONG
STRIPE TIDAK OIL, KOTOR,
SALAH PAKAI SALAH POSISI
KANCING, RUSAK /
RENDAH,
BESAR / KECIL,
POSISI MIRING,
BENTUK
KEJEPIT, KERUT, ARMHOLE SHIRRING
TERLALU
KECIL /
SPI TIDAK PUTUS,
JAHITAN TIDAK
KETEMU /
LUBANG
OPEN SEAM RAW EDGE
BUANG
BENANG TIDAK
BENANG KERUT,
BEADING
COPOT /
SALAH
BENANG,
RAJUTAN
KENDUR /
SALAH
WARNA,
LENGKET,
LUNTUR, BAU,
TERLALU
METAL,
PATAHAN
KANCING
FOREIGN BAHAN KETEMU NODA SNAP, ZIPPER REJECT MELINTIR BUBLING TIDAK KETEMU TIDAK SAMA KONSISTEN KENDUR, JARUM NEMPEL KEJEPIT, TEBAL / TIPIS LANCIP /
PANJANG / TIDAK BAGUS BESAR / MELESET BERSIH KENDUR SALAH SIZE PUTUS POSISI, SIZE RUSAK JARUM
YARN TIDAK BAGUS LONCAT, RUSAK TAJAM
PENDEK SALAH
BENANG

PID-443KEL 1,120 28 40 4 4 4 70
2 150 13.4%
(LAYOUT)

3 PID-3GZ3Z3 1,298 3 17 30 7 38 3 98 7.6%

4 PID-Z96352 1,547 7 3 13 8 36 41 74 182 11.8%

6 741273 1,374 2 4 17 50 14 4 38 58 187 13.6%

'PID-87L3E0 1,573 7 33 2 75 8 7 57
7 189 12.0%
(LAYOUT)

8 TS16100148019 1,983 1 6 6 29 28 13 8 73 164 8.3%

9 PID-3GXM72 1,533 8 6 12 27 3 2 12 26 38 134 8.7%

PID-3GZ96G 2,743 2 1
10 19 21 12 2 20 77 2.8%
(LAYOUT)
'PID-443KEL 1,020 1 6 7 13 7 6 19 26
11 85 8.3%
(LAYOUT)
PID-YPPK72 2,583 14 6 12 2 2 26
12 62 2.4%
(LAYOUT)

14 PID-G8652X 1,069 19 6 9 1 12 8 5 22 7 89 8.3%

15 PID-YPPK72 2,635 13 4 3 22 8 17 23 26 116 4.4%

16 TS16100148293 1,721 4 2 5 14 21 8 7 2 34 97 5.6%

TOTAL CHECKING 22,199 2 1 4 0 107 0 0 0 2 34 3 205 17 0 0 0 0 359 148 2 91 83 562 10 0 0 0 0 0 0 0 0 0 1,630 7.3%

% DEFECT 0.01% 0.00% 0.02% 0.00% 0.48% 0.00% 0.00% 0.00% 0.01% 0.15% 0.01% 0.92% 0.08% 0.00% 0.00% 0.00% 0.00% 1.62% 0.67% 0.01% 0.41% 0.37% 2.53% 0.05% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%

3.00% CAPA OF TOP 3 DEFECT

2.50% RESPONSIBLE
PROBLEM ROOT CAUSE x ACTION PLAN DUE DATE
PERSON
2.00%

1.50%
2.53%

1.00% SETELAH JAHIT OPERATOR TIDAK OPERATOR HARUS POTONG BENANG JIKA BENANG MASIH PANJANG,
1.62% H01: BUANG BENANG TIDAK BERSIH 16-Dec-24
0.92%
POTONG BENANG MASING-MASING SETELAH JAHIT KEMBALIKAN KE SEWING
0.50%
0.67%
0.48% 0.41% 0.37%
0.15% 0.08% 0.00% 0.00% 0.00% 0.00% 0.05% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
0.01% 0.00% 0.02% 0.00% 0.00% 0.00% 0.00% 0.01% 0.01% 0.01%
0.00%
I I L S
RN AN NG MU DA KA SIS US ECT EK US TIR NG MU MA NG EN T, SET UM AM GE SIH PE AK UR IZE U IZE AK PIS UM AM
YA AH LO TE , NO PA PO BAG REJ END BAG LIN BLI TE SA NA SIST NCA ELE JAR SE ED BER EM RUS END H S PUT SI, S RUS / TI JAR TAJ
O E E
GN B B K K OR LAH LAH AK K / / P AK , ME , BU K KE DAK H B ON , LO / M NG PEN AW AK G N IT, / K ALA R / OSI AU, AL AN IP /
REI ING A T A A ID A G ID IT T A T I A K R U A O R ID N EP T , S U , P B EB H C
O D D O S S T US AN T P RU ID G AL AK DU M B T NA EJ PO NG ND A R, T TA AN
/ F SHA TI , K R R NJ UK JE KE E T IN / S ID N E LU U
PE IL PE E L R R I T KE ET NG BE T, K CO NA N KE ARN NTU LAL , PA G L S02: JAHITAN PUTUS, KENDUR, SPV HARUS SERING CHECKING HASIL
EN RI O IP PA NT K HO HIR ESA SP US, K K NA U G E A U R L IN TENSION MESIN KENCANG SEGERA PERBAIKI MESIN KE MEKANIK 16-Dec-24
OK ST ,Z IL, BE BE ER IN B T H W , L TE ETA NC LONCAT JAHIT OPERATORNY
BR AP EC G, RM S / B UT IDA G , K EAD LAH AJU LA KET M A
T , SN K
/ RI N A
CI
L P
N N
T AN H
A B S A R A
S NG /K
NO G, AR I KE TA ITA BU AL LE AP
,K IN ES I M HI H IS SN
UB ANC , B OSIS A LU JA JA SIS
SL K H
A P RL PO
SI ND TE
NG RE NG
FU I/ CI HANDLING OPERATOR, GARMENT SEBELUM JAHIT GARMENT HARUS
GG KAN SPV HARUS TRAINING LAGI CARA
TI
N
NG
R03: KEJEPIT, MELINTIR TIDAK DIRAPIKAN DAN TIDAK PAS DIRAPIKAN, DAN PADA SAAT JAHIT 16-Dec-24
JAHIT OPERATORNYA
BA JOGI HARUS PAS PATTERN
LU
Row 85
 DAILY DEFECT QC END-LINE
DATE : 17-Dec #VALUE!
.
FABRIC TRIM ACCESSORIES CONSTRUCTION STITCHING SEAM THREAD EMBROIDERY PRINTING SAFETY
F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02
TOTAL
LINE STYLE CHECKED TINGGI /
LUBANG
KANCING
TOTAL DEFECT
SLUB, KNOT, FUNGSI JAHITAN POSISI SALAH, SNAP /
Q'TY BROKEN / SHADING
BOLONG
STRIPE TIDAK OIL, KOTOR,
SALAH PAKAI SALAH POSISI
KANCING, RUSAK /
RENDAH,
BESAR / KECIL,
POSISI MIRING,
BENTUK
KEJEPIT, KERUT, ARMHOLE SHIRRING
TERLALU
KECIL /
SPI TIDAK PUTUS,
JAHITAN TIDAK
KETEMU /
LUBANG
OPEN SEAM RAW EDGE
BUANG
BENANG TIDAK
BENANG KERUT,
BEADING
COPOT /
SALAH
BENANG,
RAJUTAN
KENDUR /
SALAH
WARNA,
LENGKET,
LUNTUR, BAU,
TERLALU
METAL,
PATAHAN
KANCING
FOREIGN BAHAN KETEMU NODA SNAP, ZIPPER REJECT MELINTIR BUBLING TIDAK KETEMU TIDAK SAMA KONSISTEN KENDUR, JARUM NEMPEL KEJEPIT, TEBAL / TIPIS LANCIP /
PANJANG / TIDAK BAGUS BESAR / MELESET BERSIH KENDUR SALAH SIZE PUTUS POSISI, SIZE RUSAK JARUM
YARN TIDAK BAGUS LONCAT, RUSAK TAJAM
PENDEK SALAH
BENANG

2 PID-443KEL 1,352 35 50 20 5 21 80 211 15.6%

3 PID-3GZ3Z3 6,689 7 15 28 8 34 2 94 1.4%

4 PID-Z96352 1,558 2 4 18 11 18 18 46 74 3 194 12.5%

6 741273 1,325 2 3 15 43 25 8 31 48 175 13.2%

'PID-87L3E0 1,227 4 29 39 13 5 50
7 140 11.4%
(LAYOUT)

8 TS16100148019 1,943 1 3 7 34 24 7 7 67 150 7.7%

9 PID-3GXM72 1,549 7 5 11 2 23 2 1 9 27 42 129 8.3%

PID-3GZ96G 2,462 3 1 20 13 19 8 20
10 84 3.4%
(LAYOUT)

11 PID-443KEL 795 2 2 12 10 5 13 7 12 63 7.9%

12 PID-YPPK72 2,502 11 2 3 5 10 4 37 72 2.9%

14 PID-G8652X 1,154 10 2 15 11 3 2 7 20 5 75 6.5%

15 PID-YPPK72 2,621 1 11 4 5 9 11 19 21 29 110 4.2%

16 TS16100148293 1,817 3 4 4 9 21 6 9 1 39 96 5.3%

TOTAL CHECKING 26,994 3 0 7 0 73 3 0 0 4 38 5 188 16 0 0 0 18 307 197 1 77 94 552 7 0 0 3 0 0 0 0 0 0 1,593 5.9%

% DEFECT 0.01% 0.00% 0.03% 0.00% 0.27% 0.01% 0.00% 0.00% 0.01% 0.14% 0.02% 0.70% 0.06% 0.00% 0.00% 0.00% 0.07% 1.14% 0.73% 0.00% 0.29% 0.35% 2.04% 0.03% 0.00% 0.00% 0.01% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%

2.50% CAPA OF TOP 3 DEFECT

RESPONSIBLE
2.00% PROBLEM ROOT CAUSE x ACTION PLAN DUE DATE
PERSON
1.50%

2.04%
1.00%
SETELAH JAHIT OPERATOR TIDAK OPERATOR HARUS POTONG BENANG JIKA BENANG MASIH PANJANG,
H01: BUANG BENANG TIDAK BERSIH 17-Dec-24
0.50%
1.14%
0.73%
POTONG BENANG MASING-MASING SETELAH JAHIT KEMBALIKAN KE SEWING
0.70%
0.27% 0.29% 0.35%
0.14% 0.06% 0.00% 0.00% 0.00% 0.07%
0.01% 0.00% 0.03% 0.00% 0.01% 0.00% 0.00% 0.01% 0.02% 0.00% 0.03% 0.00% 0.00% 0.01% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
0.00%
I I L S
RN AN NG MU DA KA SIS US ECT EK US TIR NG MU MA NG EN T, SET UM AM GE SIH PE AK UR IZE U IZE AK PIS UM AM
YA AH LO TE , NO PA PO BAG REJ END BAG LIN BLI TE SA NA SIST NCA ELE JAR SE ED BER EM RUS END H S PUT SI, S RUS / TI JAR TAJ
O E E
GN B B K K OR LAH LAH AK K / / P AK , ME , BU K KE DAK H B ON , LO / M NG PEN AW AK G N IT, / K ALA R / OSI AU, AL AN IP /
REI ING A T A A ID A G ID IT T A T I A K R U A O R ID N EP T , S U , P B EB H C
O D D O S S T US AN T P RU ID G AL AK DU M B T NA EJ PO NG ND A R, T TA AN
/ F SHA TI , K R R NJ UK JE KE E T IN / S ID N E LU U
PE IL PE E L R R I T KE ET NG BE T, K CO NA N KE ARN NTU LAL , PA G L S02: JAHITAN PUTUS, KENDUR, SPV HARUS SERING CHECKING HASIL
EN RI O IP PA NT K HO HIR ESA SP US, K K NA U G E A U R L IN TENSION MESIN KENCANG SEGERA PERBAIKI MESIN KE MEKANIK 17-Dec-24
OK ST ,Z IL, BE BE ER IN B T H W , L TE ETA NC LONCAT JAHIT OPERATORNY
BR AP EC G, RM S / B UT IDA G , K EAD LAH AJU LA KET M A
T , SN K
/ RI N A
CI
L P
N N
T AN H
A B S A R A
S NG /K
NO G, AR I KE TA ITA BU AL LE AP
,K IN ES I M HI H IS SN
UB ANC , B OSIS A LU JA JA SIS
SL K H
A P RL PO
SI ND TE
NG RE NG
FU I/ CI HANDLING OPERATOR, GARMENT SEBELUM JAHIT GARMENT HARUS
GG KAN S03: JAHITAN TIDAK KETEMU, SPV HARUS TRAINING LAGI CARA
TI
N
NG
TIDAK DIRAPIKAN DAN TIDAK PAS DIRAPIKAN, DAN PADA SAAT JAHIT 17-Dec-24
MELESET JAHIT OPERATORNYA
BA JOGI HARUS PAS PATTERN
LU
Row 85
 DAILY DEFECT QC END-LINE
DATE : 18-Dec #VALUE!
.
FABRIC TRIM ACCESSORIES CONSTRUCTION STITCHING SEAM THREAD EMBROIDERY PRINTING SAFETY
F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02
TOTAL
LINE STYLE CHECKED TINGGI /
LUBANG
KANCING
TOTAL DEFECT
FUNGSI JAHITAN POSISI SALAH, SNAP /
Q'TY 18
SHADING
BOLONG
STRIPE TIDAK OIL, KOTOR,
SALAH PAKAI SALAH POSISI
KANCING, RUSAK /
RENDAH,
BESAR / KECIL,
POSISI MIRING,
BENTUK
KEJEPIT, KERUT, ARMHOLE SHIRRING
TERLALU
KECIL /
SPI TIDAK PUTUS,
JAHITAN TIDAK
KETEMU /
LUBANG
OPEN SEAM RAW EDGE
BUANG
BENANG TIDAK
BENANG KERUT,
BEADING
COPOT /
SALAH
BENANG,
RAJUTAN
KENDUR /
SALAH
WARNA,
LENGKET,
LUNTUR, BAU,
TERLALU
METAL,
PATAHAN
KANCING
BAHAN KETEMU NODA SNAP, ZIPPER REJECT MELINTIR BUBLING TIDAK KETEMU TIDAK SAMA KONSISTEN KENDUR, JARUM NEMPEL KEJEPIT, TEBAL / TIPIS LANCIP /
PANJANG / TIDAK BAGUS BESAR / MELESET BERSIH KENDUR SALAH SIZE PUTUS POSISI, SIZE RUSAK JARUM
TIDAK BAGUS LONCAT, RUSAK TAJAM
PENDEK SALAH
BENANG

2 PID-443KEL 1,245 1 36 45 15 10 15 74 196 15.7%

3 PID-3GZ3Z3 1,170 5 16 28 6 35 90 7.7%

4 PID-Z96352 1,564 6 7 35 7 35 30 76 196 12.5%

6 741273 1,350 1 11 16 48 29 7 23 55 190 14.1%

7 'PID-87L3E0 1,327 6 27 34 9 2 2 57 137 10.3%

8 TS16100148019 1,940 2 6 34 30 7 7 65 151 7.8%

9 PID-3GXM72 1,534 5 7 11 1 24 2 2 10 28 43 133 8.7%

10 PID-3GZ96G 1,690 4 4 17 3 14 4 16 7 16 85 5.0%

11 'PID-443KEL 1,198 3 3 12 9 21 15 4 5 32 104 8.7%

12 PID-YPPK72 2,593 8 2 3 12 12 5 31 73 2.8%

14 PID-G8652X 1,344 8 4 13 14 2 2 10 23 7 83 6.2%

15 PID-YPPK72 2,631 1 10 10 4 8 9 23 19 27 111 4.2%

16 TS16100148293 2,004 3 2 6 10 24 6 14 2 35 102 5.1%

TOTAL CHECKING 21,590 5 0 9 0 79 0 3 0 2 51 4 203 15 0 0 0 0 344 186 2 80 92 569 7 0 0 0 0 0 0 0 0 0 1,651 7.6%

% DEFECT 0.02% 0.00% 0.04% 0.00% 0.37% 0.00% 0.01% 0.00% 0.01% 0.24% 0.02% 0.94% 0.07% 0.00% 0.00% 0.00% 0.00% 1.59% 0.86% 0.01% 0.37% 0.43% 2.64% 0.03% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%

3.00% CAPA OF TOP 3 DEFECT

2.50% RESPONSIBLE
PROBLEM ROOT CAUSE x ACTION PLAN DUE DATE
PERSON
2.00%

1.50%
2.64%

1.00% SETELAH JAHIT OPERATOR TIDAK OPERATOR HARUS POTONG BENANG JIKA BENANG MASIH PANJANG,
1.59% H01: BUANG BENANG TIDAK BERSIH 18-Dec-24
0.94% 0.86%
POTONG BENANG MASING-MASING SETELAH JAHIT KEMBALIKAN KE SEWING
0.50%
0.37% 0.37% 0.43%
0.24%
0.02% 0.00% 0.04% 0.00% 0.00% 0.01% 0.00% 0.01% 0.02% 0.07% 0.00% 0.00% 0.00% 0.00% 0.01% 0.03% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
0.00%
I I
18 AN NG MU DA KA SIS US ECT DEK US TIR ING MU MA NG TEN AT, SET UM AM GE SIH PEL AK UR SIZE TUS SIZE SAK IPIS UM AM
H LO E O PA O AG EJ N AG IN L E A A IS C LE R SE ED ER M US ND U I, U T R AJ
BA BO KET R, N AH H P K B / R / PE K B EL BUB KET AK S BEN NS LON ME G JA EN W K B NE , R KE LAH / P SIS U, R L / N JA / T
ING A K TO AL LA DA AK G DA T, M T, AK ID O
AH K R, / N OP RA IDA NG PIT T / , SA UR PO BA EBA HA CIP
AD T
A
ID , KO S S R T US JAN K TI EPI RU TID G T AL AK DU MU UBA
I T NA EJE PO NG ND A, R,
N U
T TA AN
R J E N S D N E L G E K O E U
C NA N K AR NT LAL , PA G L S02: JAHITAN PUTUS, KENDUR, SPV HARUS SERING CHECKING HASIL
SH PE OIL PE N U E K LE RI / I
R I T KE ET N B T,
RI ZIP PA NT K HO IR A SP US, K K NA RU ING BE TA W LU TER TAL CIN TENSION MESIN KENCANG SEGERA PERBAIKI MESIN KE MEKANIK 18-Dec-24
ST P, IL, BE M SH BES T DA BE KE D AH JU AH T, N LONCAT JAHIT OPERATORNY
NA EC G, AR G H, BEA SAL RA SAL GKE
E
M / KA
,S / K RIN IL
/ PU TI AN
G R I E C AN AN U ALA N P
IN E SA I M K IT HIT B I S LE SNA
C S U H S
N B I AL JA JA SI
KA H, POS RL PO
SI DA TE
NG EN NG
FU I /R CI HANDLING OPERATOR, GARMENT SEBELUM JAHIT GARMENT HARUS
G N SPV HARUS TRAINING LAGI CARA
NG KA R03: KEJEPIT, MELINTIR TIDAK DIRAPIKAN DAN TIDAK PAS DIRAPIKAN, DAN PADA SAAT JAHIT 18-Dec-24
TI NG JAHIT OPERATORNYA
BA JOGI HARUS PAS PATTERN
LU
Row 85
 DAILY DEFECT QC END-LINE
DATE : 19-Dec #VALUE!
.
FABRIC TRIM ACCESSORIES CONSTRUCTION STITCHING SEAM THREAD EMBROIDERY PRINTING SAFETY
F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02
TOTAL
LINE STYLE CHECKED TINGGI /
LUBANG
KANCING
TOTAL DEFECT
SLUB, KNOT, FUNGSI JAHITAN POSISI SALAH, SNAP /
Q'TY BROKEN / SHADING
BOLONG
STRIPE TIDAK OIL, KOTOR,
SALAH PAKAI SALAH POSISI
KANCING, RUSAK /
RENDAH,
BESAR / KECIL,
POSISI MIRING,
BENTUK
KEJEPIT, KERUT, ARMHOLE SHIRRING
TERLALU
KECIL /
SPI TIDAK PUTUS,
JAHITAN TIDAK
KETEMU /
LUBANG
OPEN SEAM RAW EDGE
BUANG
BENANG TIDAK
BENANG KERUT,
BEADING
COPOT /
SALAH
BENANG,
RAJUTAN
KENDUR /
SALAH
WARNA,
LENGKET,
LUNTUR, BAU,
TERLALU
METAL,
PATAHAN
KANCING
FOREIGN BAHAN KETEMU NODA SNAP, ZIPPER REJECT MELINTIR BUBLING TIDAK KETEMU TIDAK SAMA KONSISTEN KENDUR, JARUM NEMPEL KEJEPIT, TEBAL / TIPIS LANCIP /
PANJANG / TIDAK BAGUS BESAR / MELESET BERSIH KENDUR SALAH SIZE PUTUS POSISI, SIZE RUSAK JARUM
YARN TIDAK BAGUS LONCAT, RUSAK TAJAM
PENDEK SALAH
BENANG

2 PID-443KEL 1,587 3 53 48 5 9 70 82 270 17.0%

3 PID-3GZ3Z3 1,114 5 19 22 11 37 94 8.4%

4 PID-Z96352 1,564 6 9 28 14 35 31 75 198 12.7%

6 741273 1,595 4 1 17 45 51 12 23 59 212 13.3%

7 'PID-87L3E0 1,220 4 20 39 8 3 57 131 10.7%

8 TS16100148019 1,972 2 3 46 31 10 8 71 171 8.7%

9 PID-3GXM72 1,641 9 10 1 12 4 21 2 4 12 22 46 143 8.7%

10 PID-M9EZG7 1,299 3 2 17 14 2 14 15 16 83 6.4%

11 'PID-443KEL 732 2 1 13 14 19 7 7 28 91 12.4%

12 PID-YPPK72 3,053 10 3 2 14 8 5 31 73 2.4%

14 PID-G8652X 1,475 11 4 17 1 16 6 1 6 24 7 93 6.3%

15 PID-YPPK72 3,004 9 4 2 8 26 24 14 37 124 4.1%

16 TS16100148293 2,192 1 6 4 4 13 24 5 14 3 39 113 5.2%

TOTAL CHECKING 22,448 3 0 9 0 79 0 0 0 4 49 3 221 22 0 1 0 16 359 198 5 92 150 585 0 0 0 0 0 0 0 0 0 0 1,796 8.0%

% DEFECT 0.01% 0.00% 0.04% 0.00% 0.35% 0.00% 0.00% 0.00% 0.02% 0.22% 0.01% 0.98% 0.10% 0.00% 0.00% 0.00% 0.07% 1.60% 0.88% 0.02% 0.41% 0.67% 2.61% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%

3.00% CAPA OF TOP 3 DEFECT

2.50% RESPONSIBLE
PROBLEM ROOT CAUSE x ACTION PLAN DUE DATE
PERSON
2.00%

1.50%
2.61%

1.00% SETELAH JAHIT OPERATOR TIDAK OPERATOR HARUS POTONG BENANG JIKA BENANG MASIH PANJANG,
1.60% H01: BUANG BENANG TIDAK BERSIH 19-Dec-24
0.98% 0.88%
POTONG BENANG MASING-MASING SETELAH JAHIT KEMBALIKAN KE SEWING
0.50%
0.67%
0.35% 0.41%
0.22% 0.10% 0.00% 0.00% 0.00% 0.07%
0.01% 0.00% 0.04% 0.00% 0.00% 0.00% 0.00% 0.02% 0.01% 0.02% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
0.00%
I I L S
RN AN NG MU DA KA SIS US ECT EK US TIR NG MU MA NG EN T, SET UM AM GE SIH PE AK UR IZE U IZE AK PIS UM AM
YA AH LO TE , NO PA PO BAG REJ END BAG LIN BLI TE SA NA SIST NCA ELE JAR SE ED BER EM RUS END H S PUT SI, S RUS / TI JAR TAJ
O E E
GN B B K K OR LAH LAH AK K / / P AK , ME , BU K KE DAK H B ON , LO / M NG PEN AW AK G N IT, / K ALA R / OSI AU, AL AN IP /
REI ING A T A A ID A G ID IT T A T I A K R U A O R ID N EP T , S U , P B EB H C
O D D O S S T US AN T P RU ID G AL AK DU M B T NA EJ PO NG ND A R, T TA AN
/ F SHA TI , K R R NJ UK JE KE E T IN / S ID N E LU U
PE IL PE E L R R I T KE ET NG BE T, K CO NA N KE ARN NTU LAL , PA G L S02: JAHITAN PUTUS, KENDUR, SPV HARUS SERING CHECKING HASIL
EN RI O IP PA NT K HO HIR ESA SP US, K K NA U G E A U R L IN TENSION MESIN KENCANG SEGERA PERBAIKI MESIN KE MEKANIK 19-Dec-24
OK ST ,Z IL, BE BE ER IN B T H W , L TE ETA NC LONCAT JAHIT OPERATORNY
BR AP EC G, RM S / B UT IDA G , K EAD LAH AJU LA KET M A
T , SN K
/ RI N A
CI
L P
N N
T AN H
A B S A R A
S NG /K
NO G, AR I KE TA ITA BU AL LE AP
,K IN ES I M HI H IS SN
UB ANC , B OSIS A LU JA JA SIS
SL K H
A P RL PO
SI ND TE
NG RE NG
FU I/ CI HANDLING OPERATOR, GARMENT SEBELUM JAHIT GARMENT HARUS
GG KAN SPV HARUS TRAINING LAGI CARA
TI
N
NG
R03: KEJEPIT, MELINTIR TIDAK DIRAPIKAN DAN TIDAK PAS DIRAPIKAN, DAN PADA SAAT JAHIT 19-Dec-24
JAHIT OPERATORNYA
BA JOGI HARUS PAS PATTERN
LU
Row 85
 DAILY DEFECT QC END-LINE
DATE : 20-Dec #VALUE!
.
FABRIC TRIM ACCESSORIES CONSTRUCTION STITCHING SEAM THREAD EMBROIDERY PRINTING SAFETY
F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02
TOTAL
LINE STYLE CHECKED TINGGI /
LUBANG
KANCING
TOTAL DEFECT
SLUB, KNOT, FUNGSI JAHITAN POSISI SALAH, SNAP /
Q'TY BROKEN / SHADING
BOLONG
STRIPE TIDAK OIL, KOTOR,
SALAH PAKAI SALAH POSISI
KANCING, RUSAK /
RENDAH,
BESAR / KECIL,
POSISI MIRING,
BENTUK
KEJEPIT, KERUT, ARMHOLE SHIRRING
TERLALU
KECIL /
SPI TIDAK PUTUS,
JAHITAN TIDAK
KETEMU /
LUBANG
OPEN SEAM RAW EDGE
BUANG
BENANG TIDAK
BENANG KERUT,
BEADING
COPOT /
SALAH
BENANG,
RAJUTAN
KENDUR /
SALAH
WARNA,
LENGKET,
LUNTUR, BAU,
TERLALU
METAL,
PATAHAN
KANCING
FOREIGN BAHAN KETEMU NODA SNAP, ZIPPER REJECT MELINTIR BUBLING TIDAK KETEMU TIDAK SAMA KONSISTEN KENDUR, JARUM NEMPEL KEJEPIT, TEBAL / TIPIS LANCIP /
PANJANG / TIDAK BAGUS BESAR / MELESET BERSIH KENDUR SALAH SIZE PUTUS POSISI, SIZE RUSAK JARUM
YARN TIDAK BAGUS LONCAT, RUSAK TAJAM
PENDEK SALAH
BENANG

2 PID-443KEL 1,604 59 44 5 12 17 91 228 14.2%

3 PID-3GZ3Z3 869 1 1 4 20 18 8 31 83 9.6%

4 PID-Z96352 1,578 5 5 28 16 49 31 78 212 13.4%

6 741273 1,626 4 18 50 48 11 30 63 224 13.8%

7 'PID-87L3E0 1,210 29 40 10 58 137 11.3%

8 TS16100148019 2,172 2 1 6 35 38 8 9 75 174 8.0%

9 PID-3GXM72 1,682 8 12 3 11 2 21 3 3 9 22 38 132 7.8%

PID-M9EZG7 1,715 4 16 1 14 1 14 1 17
10 68 4.0%
(LAYOUT)

11 'PID-443KEL 1,494 1 1 24 19 12 16 3 39 115 7.7%

12 PID-YPPK72 3,186 5 2 2 14 7 2 32 64 2.0%

14 PID-G8652X 1,467 14 2 12 16 6 1 2 3 25 7 88 6.0%

15 PID-YPPK72 3,122 15 2 20 24 14 11 35 121 3.9%

16 TS16100148293 2,279 2 4 1 7 11 30 5 12 1 37 110 4.8%

TOTAL CHECKING 24,004 4 0 8 2 69 1 0 0 1 54 6 249 20 0 0 0 1 367 192 4 70 82 619 7 0 0 0 0 0 0 0 0 0 1,756 7.3%

% DEFECT 0.02% 0.00% 0.03% 0.01% 0.29% 0.00% 0.00% 0.00% 0.00% 0.22% 0.02% 1.04% 0.08% 0.00% 0.00% 0.00% 0.00% 1.53% 0.80% 0.02% 0.29% 0.34% 2.58% 0.03% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%

3.00% CAPA OF TOP 3 DEFECT

2.50% RESPONSIBLE
PROBLEM ROOT CAUSE x ACTION PLAN DUE DATE
PERSON
2.00%

1.50%
2.58%

1.00% SETELAH JAHIT OPERATOR TIDAK OPERATOR HARUS POTONG BENANG JIKA BENANG MASIH PANJANG,
1.53% H01: BUANG BENANG TIDAK BERSIH 20-Dec-24
1.04% POTONG BENANG MASING-MASING SETELAH JAHIT KEMBALIKAN KE SEWING
0.50% 0.80%
0.29% 0.22% 0.29% 0.34%
0.02% 0.00% 0.03% 0.01% 0.00% 0.00% 0.00% 0.00% 0.02% 0.08% 0.00% 0.00% 0.00% 0.00% 0.02% 0.03% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
0.00%
I I L S
RN AN NG MU DA KA SIS US ECT EK US TIR NG MU MA NG EN T, SET UM AM GE SIH PE AK UR IZE U IZE AK PIS UM AM
YA AH LO TE , NO PA PO BAG REJ END BAG LIN BLI TE SA NA SIST NCA ELE JAR SE ED BER EM RUS END H S PUT SI, S RUS / TI JAR TAJ
O E E
GN B B K K OR LAH LAH AK K / / P AK , ME , BU K KE DAK H B ON , LO / M NG PEN AW AK G N IT, / K ALA R / OSI AU, AL AN IP /
REI ING A T A A ID A G ID IT T A T I A K R U A O R ID N EP T , S U , P B EB H C
O D D O S S T US AN T P RU ID G AL AK DU M B T NA EJ PO NG ND A R, T TA AN
/ F SHA TI , K R R NJ UK JE KE E T IN / S ID N E LU U
PE IL PE E L R R I T KE ET NG BE T, K CO NA N KE ARN NTU LAL , PA G L S02: JAHITAN PUTUS, KENDUR, SPV HARUS SERING CHECKING HASIL
EN RI O IP PA NT K HO HIR ESA SP US, K K NA U G E A U R L IN TENSION MESIN KENCANG SEGERA PERBAIKI MESIN KE MEKANIK 20-Dec-24
OK ST ,Z IL, BE BE ER IN B T H W , L TE ETA NC LONCAT JAHIT OPERATORNY
BR AP EC G, RM S / B UT IDA G , K EAD LAH AJU LA KET M A
T , SN K
/ RI N A
CI
L P
N N
T AN H
A B S A R A
S NG /K
NO G, AR I KE TA ITA BU AL LE AP
,K IN ES I M HI H IS SN
UB ANC , B OSIS A LU JA JA SIS
SL K H
A P RL PO
SI ND TE
NG RE NG
FU I/ CI HANDLING OPERATOR, GARMENT SEBELUM JAHIT GARMENT HARUS
GG KAN SPV HARUS TRAINING LAGI CARA
TI
N
NG
R03: KEJEPIT, MELINTIR TIDAK DIRAPIKAN DAN TIDAK PAS DIRAPIKAN, DAN PADA SAAT JAHIT 20-Dec-24
JAHIT OPERATORNYA
BA JOGI HARUS PAS PATTERN
LU
Row 85
 DAILY DEFECT QC END-LINE
DATE : 21-Dec #VALUE!
.
FABRIC TRIM ACCESSORIES CONSTRUCTION STITCHING SEAM THREAD EMBROIDERY PRINTING SAFETY
F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02
TOTAL
LINE STYLE CHECKED TINGGI /
LUBANG
KANCING
TOTAL DEFECT
SLUB, KNOT, FUNGSI JAHITAN POSISI SALAH, SNAP /
Q'TY BROKEN / SHADING
BOLONG
STRIPE TIDAK OIL, KOTOR,
SALAH PAKAI SALAH POSISI
KANCING, RUSAK /
RENDAH,
BESAR / KECIL,
POSISI MIRING,
BENTUK
KEJEPIT, KERUT, ARMHOLE SHIRRING
TERLALU
KECIL /
SPI TIDAK PUTUS,
JAHITAN TIDAK
KETEMU /
LUBANG
OPEN SEAM RAW EDGE
BUANG
BENANG TIDAK
BENANG KERUT,
BEADING
COPOT /
SALAH
BENANG,
RAJUTAN
KENDUR /
SALAH
WARNA,
LENGKET,
LUNTUR, BAU,
TERLALU
METAL,
PATAHAN
KANCING
FOREIGN BAHAN KETEMU NODA SNAP, ZIPPER REJECT MELINTIR BUBLING TIDAK KETEMU TIDAK SAMA KONSISTEN KENDUR, JARUM NEMPEL KEJEPIT, TEBAL / TIPIS LANCIP /
PANJANG / TIDAK BAGUS BESAR / MELESET BERSIH KENDUR SALAH SIZE PUTUS POSISI, SIZE RUSAK JARUM
YARN TIDAK BAGUS LONCAT, RUSAK TAJAM
PENDEK SALAH
BENANG

2 PID-443KEL 1,299 49 35 20 8 18 68 198 15.2%

PID-YP9E49 33 4 2 3 5
3 14 42.4%
(LAYOUT)

4 PID-Z96352 1,356 6 12 25 16 23 38 66 186 13.7%

6 741273 1,106 4 9 28 27 14 45 127 11.5%

7 'PID-87L3E0 1,066 1 29 21 10 1 49 111 10.4%

8 TS16100148019 1,698 1 2 32 26 7 6 60 134 7.9%

9 PID-3GXM72 1,313 7 6 10 1 20 1 2 9 12 36 104 7.9%

10 PID-M9EZG7 1,655 4 13 1 13 18 2 10 4 65 3.9%

11 'PID-443KEL 1,238 1 2 20 14 9 16 5 27 94 7.6%

12 PID-YPPK72 2,393 5 7 2 10 1 4 24 53 2.2%

14 PID-G8652X 1,275 9 13 1 16 2 1 2 23 6 73 5.7%

15 PID-YPPK72 2,480 11 2 2 20 11 15 13 28 102 4.1%

16 TS16100148293 1,706 1 2 1 6 11 22 7 11 2 34 97 5.7%

TOTAL CHECKING 18,618 4 0 3 0 60 0 0 0 1 46 3 202 24 0 0 0 0 245 167 5 59 64 469 6 0 0 0 0 0 0 0 0 0 1,358 7.3%

% DEFECT 0.02% 0.00% 0.02% 0.00% 0.32% 0.00% 0.00% 0.00% 0.01% 0.25% 0.02% 1.08% 0.13% 0.00% 0.00% 0.00% 0.00% 1.32% 0.90% 0.03% 0.32% 0.34% 2.52% 0.03% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%

3.00% CAPA OF TOP 3 DEFECT

2.50% RESPONSIBLE
PROBLEM ROOT CAUSE x ACTION PLAN DUE DATE
PERSON
2.00%

1.50%
2.52%

1.00% SETELAH JAHIT OPERATOR TIDAK OPERATOR HARUS POTONG BENANG JIKA BENANG MASIH PANJANG,
H01: BUANG BENANG TIDAK BERSIH 21-Dec-24
1.08%
1.32%
0.90%
POTONG BENANG MASING-MASING SETELAH JAHIT KEMBALIKAN KE SEWING
0.50%
0.32% 0.25% 0.32% 0.34%
0.02% 0.00% 0.02% 0.00% 0.00% 0.00% 0.00% 0.01% 0.02% 0.13% 0.00% 0.00% 0.00% 0.00% 0.03% 0.03% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
0.00%
I I L S
RN AN NG MU DA KA SIS US ECT EK US TIR NG MU MA NG EN T, SET UM AM GE SIH PE AK UR IZE U IZE AK PIS UM AM
YA AH LO TE , NO PA PO BAG REJ END BAG LIN BLI TE SA NA SIST NCA ELE JAR SE ED BER EM RUS END H S PUT SI, S RUS / TI JAR TAJ
O E E
GN B B K K OR LAH LAH AK K / / P AK , ME , BU K KE DAK H B ON , LO / M NG PEN AW AK G N IT, / K ALA R / OSI AU, AL AN IP /
REI ING A T A A ID A G ID IT T A T I A K R U A O R ID N EP T , S U , P B EB H C
O D D O S S T US AN T P RU ID G AL AK DU M B T NA EJ PO NG ND A R, T TA AN
/ F SHA TI , K R R NJ UK JE KE E T IN / S ID N E LU U
PE IL PE E L R R I T KE ET NG BE T, K CO NA N KE ARN NTU LAL , PA G L S02: JAHITAN PUTUS, KENDUR, SPV HARUS SERING CHECKING HASIL
EN RI O IP PA NT K HO HIR ESA SP US, K K NA U G E A U R L IN TENSION MESIN KENCANG SEGERA PERBAIKI MESIN KE MEKANIK 21-Dec-24
OK ST ,Z IL, BE BE ER IN B T H W , L TE ETA NC LONCAT JAHIT OPERATORNY
BR AP EC G, RM S / B UT IDA G , K EAD LAH AJU LA KET M A
T , SN K
/ RI N A
CI
L P
N N
T AN H
A B S A R A
S NG /K
NO G, AR I KE TA ITA BU AL LE AP
,K IN ES I M HI H IS SN
UB ANC , B OSIS A LU JA JA SIS
SL K H
A P RL PO
SI ND TE
NG RE NG
FU I/ CI HANDLING OPERATOR, GARMENT SEBELUM JAHIT GARMENT HARUS
GG KAN SPV HARUS TRAINING LAGI CARA
TI
N
NG
R03: KEJEPIT, MELINTIR TIDAK DIRAPIKAN DAN TIDAK PAS DIRAPIKAN, DAN PADA SAAT JAHIT 21-Dec-24
JAHIT OPERATORNYA
BA JOGI HARUS PAS PATTERN
LU
Row 85
 WEEKLY DEFECT QC END-LINE
DATE : 16-21 DECEMBER 2024 #VALUE!
.
FABRIC TRIM ACCESSORIES CONSTRUCTION STITCHING SEAM THREAD EMBROIDERY PRINTING SAFETY
F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02
TOTAL
LINE STYLE CHECKED TINGGI /
LUBANG
KANCING
TOTAL DEFECT
SLUB, KNOT, FUNGSI POSISI SALAH, SNAP /
Q'TY BROKEN / SHADING
BOLONG
STRIPE TIDAK OIL, KOTOR,
SALAH PAKAI SALAH POSISI
KANCING, RUSAK /
RENDAH,
BESAR / KECIL,
POSISI MIRING,
BENTUK KEJEPIT, MELINTIR
KERUT, ARMHOLE SHIRRING
TERLALU
KECIL /
SPI TIDAK
JAHITAN PUTUS, JAHITAN TIDAK
KENDUR, KETEMU /
LUBANG
OPEN SEAM RAW EDGE
BUANG BENANG BENANG KERUT,
BEADING
COPOT /
SALAH
BENANG,
RAJUTAN
KENDUR /
SALAH
WARNA,
LENGKET,
LUNTUR, BAU,
TERLALU
METAL,
PATAHAN
KANCING
FOREIGN BAHAN KETEMU NODA SNAP, ZIPPER REJECT BUBLING TIDAK KETEMU TIDAK SAMA KONSISTEN JARUM TIDAK BERSIH NEMPEL KEJEPIT, TEBAL / TIPIS LANCIP /
PANJANG / TIDAK BAGUS BESAR / LONCAT, MELESET KENDUR SALAH SIZE PUTUS POSISI, SIZE RUSAK JARUM
YARN TIDAK BAGUS RUSAK TAJAM
PENDEK SALAH
BENANG

PID-443KEL
2 8207 1 0 0 0 3 0 0 0 0 0 0 260 0 0 0 0 0 262 69 0 48 145 465 0 0 0 0 0 0 0 0 0 0 1,253 15.3%
(LAYOUT)

3 PID-3GZ3Z3 11140 0 0 1 0 1 0 0 0 0 24 0 87 0 0 0 0 0 126 40 0 0 0 175 5 0 0 0 0 0 0 0 0 0 459 4.1%

PID-YP9E49
3 33 0 0 0 0 0 0 0 0 0 0 0 0 4 0 0 0 0 0 2 3 0 0 5 0 0 0 0 0 0 0 0 0 0 14 42.4%
(LAYOUT)

4 PID-Z96352 9167 0 0 0 0 32 0 0 0 0 40 0 147 72 0 0 0 18 196 217 0 0 0 443 0 0 0 3 0 0 0 0 0 0 1,168 12.7%

6 741273 8376 0 0 13 0 23 0 0 0 0 0 0 92 0 0 0 0 0 264 194 0 42 159 328 0 0 0 0 0 0 0 0 0 0 1,115 13.3%

'PID-87L3E0
7 7623 0 0 0 0 22 0 0 0 0 0 0 167 2 0 0 0 0 248 58 0 18 2 328 0 0 0 0 0 0 0 0 0 0 845 11.1%
(LAYOUT)

8 TS16100148019 11708 0 0 5 0 10 4 0 0 0 0 0 30 0 0 0 0 0 210 177 0 52 45 411 0 0 0 0 0 0 0 0 0 0 944 8.1%

PID-3GXM72
9 9252 0 0 0 0 44 0 0 0 0 46 4 67 10 0 0 0 0 136 13 14 61 137 243 0 0 0 0 0 0 0 0 0 0 775 8.4%
(LAYOUT)
'PID-443KEL
11 6477 0 0 10 0 15 0 0 0 0 88 0 79 0 0 0 0 0 73 73 0 45 5 164 0 0 0 0 0 0 0 0 0 0 552 8.5%
(LAYOUT)
PID-YPPK72
12 16310 0 0 0 0 53 0 0 0 0 0 0 16 18 0 0 0 0 67 40 0 22 0 181 0 0 0 0 0 0 0 0 0 0 397 2.4%
(LAYOUT)
PID-G8652X
14 7784 0 0 0 0 71 0 0 0 0 18 0 79 2 0 1 0 16 75 21 2 13 51 120 32 0 0 0 0 0 0 0 0 0 501 6.4%
(LAYOUT)
PID-YPPK72
15 16493 0 0 2 0 69 0 0 0 0 24 18 87 0 0 0 0 0 89 112 0 101 0 182 0 0 0 0 0 0 0 0 0 0 684 4.1%
(LAYOUT)

16 TS16100148293 11719 0 0 2 2 22 0 0 0 14 32 0 68 0 0 0 0 0 142 37 0 67 11 218 0 0 0 0 0 0 0 0 0 0 615 5.2%

TOTAL CHECKING 135,853 21 1 40 2 467 4 3 0 14 272 24 1,268 114 0 1 0 35 1,981 1,088 19 469 565 3,356 37 0 0 3 0 0 0 0 0 0 9,716 7.2%

% DEFECT 0.02% 0.00% 0.03% 0.00% 0.34% 0.00% 0.00% 0.00% 0.01% 0.20% 0.02% 0.93% 0.08% 0.00% 0.00% 0.00% 0.03% 1.46% 0.80% 0.01% 0.35% 0.42% 2.47% 0.03% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%

2.50% CAPA OF TOP 3 DEFECT

RESPONSIBLE
2.00% PROBLEM ROOT CAUSE x ACTION PLAN DUE DATE
PERSON
1.50%
2.47%

1.00% 16-12- 2024

SETELAH JAHIT OPERATOR TIDAK OPERATOR HARUS POTONG BENANG JIKA BENANG MASIH PANJANG,
1.46%
H01: BUANG BENANG TIDAK BERSIH -
POTONG BENANG MASING-MASING SETELAH JAHIT KEMBALIKAN KE SEWING
21-12-2024
0.50% 0.93%
0.80%

0.34% 0.35% 0.42%

0.20%
0.02% 0.00% 0.03% 0.00% 0.00% 0.00% 0.00% 0.01% 0.02% 0.08% 0.00% 0.00% 0.00% 0.03% 0.01% 0.03% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
0.00%
I I L S
RN AN NG MU DA KA SIS US ECT EK US TIR NG MU MA NG EN T, SET UM AM GE SIH PE AK UR IZE U IZE AK PIS UM AM
YA AH LO TE , NO PA PO BAG REJ END BAG LIN BLI TE SA NA SIST NCA ELE JAR SE ED BER EM RUS END H S PUT SI, S RUS / TI JAR TAJ
O E E
GN B B K K OR LAH LAH AK K / / P AK , ME , BU K KE DAK H B ON , LO / M NG PEN AW AK G N IT, / K ALA R / OSI AU, AL AN IP /
REI ING A T A A ID A G ID IT T A T I A K R U A O R ID N EP T , S U , P B EB H C
O D D O S S T US AN T P RU ID G AL AK DU M B T NA EJ PO NG ND A R, T TA AN 16-12- 2024
/ F SHA TI , K R R NJ UK JE KE E T IN / S ID N E LU U
PE IL PE E L R R I T KE ET NG BE T, K CO NA N KE ARN NTU LAL , PA G L SPV HARUS SERING CHECKING HASIL
EN RI O IP PA NT K HO HIR ESA SP US, K K NA U G E A U R L IN S02: JAHITAN PUTUS, KENDUR, LONCAT TENSION MESIN KENCANG SEGERA PERBAIKI MESIN KE MEKANIK -
OK ST ,Z IL, BE BE ER IN B T H W , L TE ETA NC JAHIT OPERATORNY
BR AP EC G, RM S / B UT IDA G , K EAD LAH AJU LA KET M A 21-12-2024
T , SN K
/ RI N A
CI
L P
N N
T AN H
A B S A R A
S NG /K
NO G, AR I KE TA ITA BU AL LE AP
,K IN ES I M HI H IS SN
UB ANC , B OSIS A LU JA JA SIS
SL K H
A P RL PO
SI ND TE
NG RE NG
FU I/ CI SEBELUM JAHIT GARMENT HARUS 16-12- 2024
GG KAN HANDLING OPERATOR, GARMENT SPV HARUS TRAINING LAGI CARA
TI
N
NG
R03: KEJEPIT, MELINTIR DIRAPIKAN, DAN PADA SAAT JAHIT -
TIDAK DIRAPIKAN DAN TIDAK PAS JOGI JAHIT OPERATORNYA
BA HARUS PAS PATTERN 21-12-2024
LU
Row 85
 DAILY DEFECT QC END-LINE
DATE : 23-Dec #VALUE!
.
FABRIC TRIM ACCESSORIES CONSTRUCTION STITCHING SEAM THREAD EMBROIDERY PRINTING SAFETY
F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02
TOTAL
LINE STYLE CHECKED TINGGI /
LUBANG
KANCING
TOTAL DEFECT
SLUB, KNOT, FUNGSI JAHITAN POSISI SALAH, SNAP /
Q'TY BROKEN / SHADING
BOLONG
STRIPE TIDAK OIL, KOTOR,
SALAH PAKAI SALAH POSISI
KANCING, RUSAK /
RENDAH,
BESAR / KECIL,
POSISI MIRING,
BENTUK
KEJEPIT, KERUT, ARMHOLE SHIRRING
TERLALU
KECIL /
SPI TIDAK PUTUS,
JAHITAN TIDAK
KETEMU /
LUBANG
OPEN SEAM RAW EDGE
BUANG
BENANG TIDAK
BENANG KERUT,
BEADING
COPOT /
SALAH
BENANG,
RAJUTAN
KENDUR /
SALAH
WARNA,
LENGKET,
LUNTUR, BAU,
TERLALU
METAL,
PATAHAN
KANCING
FOREIGN BAHAN KETEMU NODA SNAP, ZIPPER REJECT MELINTIR BUBLING TIDAK KETEMU TIDAK SAMA KONSISTEN KENDUR, JARUM NEMPEL KEJEPIT, TEBAL / TIPIS LANCIP /
PANJANG / TIDAK BAGUS BESAR / MELESET BERSIH KENDUR SALAH SIZE PUTUS POSISI, SIZE RUSAK JARUM
YARN TIDAK BAGUS LONCAT, RUSAK TAJAM
PENDEK SALAH
BENANG

2 PID-443KEL 1,797 57 38 7 20 20 86 228 12.7%

PID-YP9E49 353 16 2 11 10 17 25
3 81 22.9%
(LAYOUT)

4 PID-Z96352 1,791 6 2 13 25 6 40 52 85 2 231 12.9%

6 741273 1,382 13 49 39 14 53 168 12.2%

7 'PID-87L3E0 1,466 7 35 42 3 62 149 10.2%

8 TS16100148019 2,137 1 1 13 41 32 7 7 75 177 8.3%

9 PID-3GXM72 1,671 9 12 1 13 2 1 18 3 2 10 21 41 133 8.0%

10 PID-M9EZG7 1,905 29 20 1 18 6 7 21 102 5.4%

11 PID-443KEL 1,580 2 15 23 14 13 2 34 103 6.5%

12 PID-YPPK72 3,183 4 2 2 2 13 6 5 29 63 2.0%

13 PID-443KEL (DIAPER) 275 3 1 4 9 8 25 9.1%

14 PID-G8652X 1,582 15 1 17 2 16 5 1 5 19 6 87 5.5%

15 PID-YPPK72 3,246 11 2 6 21 11 31 10 34 126 3.9%

16 TS16100148293 2,046 3 1 2 12 32 8 11 1 38 108 5.3%

TOTAL CHECKING 24,414 0 0 1 0 87 2 0 0 1 64 9 254 24 0 4 0 1 351 219 2 76 68 610 6 0 0 2 0 0 0 0 0 0 1,781 7.3%

% DEFECT 0.00% 0.00% 0.00% 0.00% 0.36% 0.01% 0.00% 0.00% 0.00% 0.26% 0.04% 1.04% 0.10% 0.00% 0.02% 0.00% 0.00% 1.44% 0.90% 0.01% 0.31% 0.28% 2.50% 0.02% 0.00% 0.00% 0.01% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%

2.50% CAPA OF TOP 3 DEFECT

RESPONSIBLE
2.00% PROBLEM ROOT CAUSE x ACTION PLAN DUE DATE
PERSON
1.50%
2.50%

1.00%
SETELAH JAHIT OPERATOR TIDAK OPERATOR HARUS POTONG BENANG JIKA BENANG MASIH PANJANG,
1.44%
H01: BUANG BENANG TIDAK BERSIH 23-Dec-24
0.50%
1.04%
0.90% POTONG BENANG MASING-MASING SETELAH JAHIT KEMBALIKAN KE SEWING
0.36% 0.26% 0.31% 0.28%
0.00% 0.00% 0.00% 0.00% 0.01% 0.00% 0.00% 0.00% 0.04% 0.10% 0.00% 0.02% 0.00% 0.00% 0.01% 0.02% 0.00% 0.00% 0.01% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
0.00%
I I L S
RN AN NG MU DA KA SIS US ECT EK US TIR NG MU MA NG EN T, SET UM AM GE SIH PE AK UR IZE U IZE AK PIS UM AM
YA AH LO TE , NO PA PO BAG REJ END BAG LIN BLI TE SA NA SIST NCA ELE JAR SE ED BER EM RUS END H S PUT SI, S RUS / TI JAR TAJ
O E E
GN B B K K OR LAH LAH AK K / / P AK , ME , BU K KE DAK H B ON , LO / M NG PEN AW AK G N IT, / K ALA R / OSI AU, AL AN IP /
REI ING A T SA A ID SA NG ID IT T A TI LA K K R U A O R ID N EP T , S U P B EB H C
,
O D D O S T U A T U D U B D
T NA EJ PO NG N A R, T TA AN
/ F SHA TI , K R R NJ UK JEP KER E TI ING / SA IDA ND EM LU
PE IL PE E L R R I T KE ET NG BE T, K CO NA N KE ARN NTU LALU , PA G L S02: JAHITAN PUTUS, KENDUR, SPV HARUS SERING CHECKING HASIL
EN RI O IP PA NT K HO HIR ESA SP US, K K NA U G E A U R L IN TENSION MESIN KENCANG SEGERA PERBAIKI MESIN KE MEKANIK 23-Dec-24
OK ST ,Z IL, BE BE ER IN B T H W , L TE ETA NC LONCAT JAHIT OPERATORNY
BR N AP KEC G, A RM S / B UT TID
A
G H , K EAD LAH AJU LA KET M / KA
, N L P N A R SA G
T , S / RI CI N AN A LA B S
NO G A R I E A
T IT B U A E N AP
,K CI
N ES I M K
HI H IS L SN
UB AN , B OSIS AL
U
JA JA O SIS
SL K H L P
SI D A P
T ER
NG EN G
FU /R IN HANDLING OPERATOR, GARMENT SEBELUM JAHIT GARMENT HARUS
GI NC SPV HARUS TRAINING LAGI CARA
NG KA R03: KEJEPIT, MELINTIR TIDAK DIRAPIKAN DAN TIDAK PAS DIRAPIKAN, DAN PADA SAAT JAHIT 23-Dec-24
TI NG
JAHIT OPERATORNYA
BA JOGI HARUS PAS PATTERN
LU
Row 85
 DAILY DEFECT QC END-LINE
DATE : 24-Dec #VALUE!
.
FABRIC TRIM ACCESSORIES CONSTRUCTION STITCHING SEAM THREAD EMBROIDERY PRINTING SAFETY
F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02
TOTAL
LINE STYLE CHECKED TINGGI /
LUBANG
KANCING
TOTAL DEFECT
SLUB, KNOT, FUNGSI JAHITAN POSISI SALAH, SNAP /
Q'TY BROKEN / SHADING
BOLONG
STRIPE TIDAK OIL, KOTOR,
SALAH PAKAI SALAH POSISI
KANCING, RUSAK /
RENDAH,
BESAR / KECIL,
POSISI MIRING,
BENTUK
KEJEPIT, KERUT, ARMHOLE SHIRRING
TERLALU
KECIL /
SPI TIDAK PUTUS,
JAHITAN TIDAK
KETEMU /
LUBANG
OPEN SEAM RAW EDGE
BUANG
BENANG TIDAK
BENANG KERUT,
BEADING
COPOT /
SALAH
BENANG,
RAJUTAN
KENDUR /
SALAH
WARNA,
LENGKET,
LUNTUR, BAU,
TERLALU
METAL,
PATAHAN
KANCING
FOREIGN BAHAN KETEMU NODA SNAP, ZIPPER REJECT MELINTIR BUBLING TIDAK KETEMU TIDAK SAMA KONSISTEN KENDUR, JARUM NEMPEL KEJEPIT, TEBAL / TIPIS LANCIP /
PANJANG / TIDAK BAGUS BESAR / MELESET BERSIH KENDUR SALAH SIZE PUTUS POSISI, SIZE RUSAK JARUM
YARN TIDAK BAGUS LONCAT, RUSAK TAJAM
PENDEK SALAH
BENANG

2 PID-443KEL 1,845 58 44 19 14 31 107 273 14.8%

PID-YP9E49 647 12 10 8 10 17 26
3 83 12.8%
(LAYOUT)

4 PID-Z96352 1,800 7 12 1 34 11 32 58 81 3 239 13.3%

6 741273 1,024 1 8 24 37 16 3 12 41 142 13.9%

7 'PID-87L3E0 1,633 2 39 51 7 2 52 153 9.4%

8 TS16100148019 2,168 1 1 4 34 30 15 9 75 169 7.8%

9 PID-3GXM72 1,720 16 4 12 31 3 13 9 32 120 7.0%

10 PID-M9EZG7 1,948 25 1 13 27 8 26 100 5.1%

11 'PID-443KEL 1,541 5 20 30 15 12 5 35 122 7.9%

12 PID-YPPK72 3,184 8 3 3 3 13 2 4 28 64 2.0%

13 PID-443KEL (DIAPER) 563 8 4 1 1 17 3 12 46 8.2%

14 PID-G8652X 1,613 15 1 13 12 7 1 6 26 7 88 5.5%

15 PID-YPPK72 3,250 12 7 31 9 21 16 35 131 4.0%

16 TS16100148293 2,282 1 4 1 4 13 20 5 12 3 39 102 4.5%

TOTAL CHECKING 25,218 0 5 2 0 106 1 0 0 2 57 11 285 23 0 0 0 0 352 208 0 85 70 615 7 0 0 3 0 0 0 0 0 0 1,832 7.3%

% DEFECT 0.00% 0.02% 0.01% 0.00% 0.42% 0.00% 0.00% 0.00% 0.01% 0.23% 0.04% 1.13% 0.09% 0.00% 0.00% 0.00% 0.00% 1.40% 0.82% 0.00% 0.34% 0.28% 2.44% 0.03% 0.00% 0.00% 0.01% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%

2.50% CAPA OF TOP 3 DEFECT

RESPONSIBLE
2.00% PROBLEM ROOT CAUSE x ACTION PLAN DUE DATE
PERSON
1.50%
2.44%

1.00%
SETELAH JAHIT OPERATOR TIDAK OPERATOR HARUS POTONG BENANG JIKA BENANG MASIH PANJANG,
1.40%
H01: BUANG BENANG TIDAK BERSIH 24-Dec-24
0.50%
1.13%
0.82%
POTONG BENANG MASING-MASING SETELAH JAHIT KEMBALIKAN KE SEWING
0.42% 0.34% 0.28%
0.23%
0.00% 0.02% 0.01% 0.00% 0.00% 0.00% 0.00% 0.01% 0.04% 0.09% 0.00% 0.00% 0.00% 0.00% 0.00% 0.03% 0.00% 0.00% 0.01% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
0.00%
I I L S
RN AN NG MU DA KA SIS US ECT EK US TIR NG MU MA NG EN T, SET UM AM GE SIH PE AK UR IZE U IZE AK PIS UM AM
YA AH LO TE , NO PA PO BAG REJ END BAG LIN BLI TE SA NA SIST NCA ELE JAR SE ED BER EM RUS END H S PUT SI, S RUS / TI JAR TAJ
O E E
GN B B K K OR LAH LAH AK K / / P AK , ME , BU K KE DAK H B ON , LO / M NG PEN AW AK G N IT, / K ALA R / OSI AU, AL AN IP /
REI ING A T SA A ID SA NG ID IT T A TI LA K K R U A O R ID N EP T , S U P B EB H C
,
O D D O S T U A T U D U B D
T NA EJ PO NG N A R, T TA AN
/ F SHA TI , K R R NJ UK JEP KER E TI ING / SA IDA ND EM LU
PE IL PE E L R R I T KE ET NG BE T, K CO NA N KE ARN NTU LALU , PA G L S02: JAHITAN PUTUS, KENDUR, SPV HARUS SERING CHECKING HASIL
EN RI O IP PA NT K HO HIR ESA SP US, K K NA U G E A U R L IN TENSION MESIN KENCANG SEGERA PERBAIKI MESIN KE MEKANIK 24-Dec-24
OK ST ,Z IL, BE BE ER IN B T H W , L TE ETA NC LONCAT JAHIT OPERATORNY
BR N AP KEC G, A RM S / B UT TID
A
G H , K EAD LAH AJU LA KET M / KA
, N L P N A R SA G
T , S / RI CI N AN A LA B S
NO G A R I E A
T IT B U A E N AP
,K CI
N ES I M K
HI H IS L SN
UB AN , B OSIS AL
U
JA JA O SIS
SL K H L P
SI D A P
T ER
NG EN G
FU /R IN HANDLING OPERATOR, GARMENT SEBELUM JAHIT GARMENT HARUS
GI NC SPV HARUS TRAINING LAGI CARA
NG KA R03: KEJEPIT, MELINTIR TIDAK DIRAPIKAN DAN TIDAK PAS DIRAPIKAN, DAN PADA SAAT JAHIT 24-Dec-24
TI NG
JAHIT OPERATORNYA
BA JOGI HARUS PAS PATTERN
LU
Row 85
 DAILY DEFECT QC END-LINE
DATE : 26-Dec #VALUE!
.
FABRIC TRIM ACCESSORIES CONSTRUCTION STITCHING SEAM THREAD EMBROIDERY PRINTING SAFETY
F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02
TOTAL
LINE STYLE CHECKED TINGGI /
LUBANG
KANCING
TOTAL DEFECT
SLUB, KNOT, FUNGSI JAHITAN POSISI SALAH, SNAP /
Q'TY BROKEN / SHADING
BOLONG
STRIPE TIDAK OIL, KOTOR,
SALAH PAKAI SALAH POSISI
KANCING, RUSAK /
RENDAH,
BESAR / KECIL,
POSISI MIRING,
BENTUK
KEJEPIT, KERUT, ARMHOLE SHIRRING
TERLALU
KECIL /
SPI TIDAK PUTUS,
JAHITAN TIDAK
KETEMU /
LUBANG
OPEN SEAM RAW EDGE
BUANG
BENANG TIDAK
BENANG KERUT,
BEADING
COPOT /
SALAH
BENANG,
RAJUTAN
KENDUR /
SALAH
WARNA,
LENGKET,
LUNTUR, BAU,
TERLALU
METAL,
PATAHAN
KANCING
FOREIGN BAHAN KETEMU NODA SNAP, ZIPPER REJECT MELINTIR BUBLING TIDAK KETEMU TIDAK SAMA KONSISTEN KENDUR, JARUM NEMPEL KEJEPIT, TEBAL / TIPIS LANCIP /
PANJANG / TIDAK BAGUS BESAR / MELESET BERSIH KENDUR SALAH SIZE PUTUS POSISI, SIZE RUSAK JARUM
YARN TIDAK BAGUS LONCAT, RUSAK TAJAM
PENDEK SALAH
BENANG

2 741273 0 #DIV/0!

2 PID-443KEL 1,835 84 43 12 20 19 93 271 14.8%

PID-YP9E49 804 11 9 10 9 15 30
3 84 10.4%
(LAYOUT)

4 PID-Z96352 1,810 5 15 2 31 12 35 64 83 247 13.6%

TS26100134344 751 1 1 58 2 66 25 22 5 67
6 247 32.9%
(LAYOUT)

7 'PID-87L3E0 1,587 4 30 38 2 4 59 137 8.6%

8 TS16100148019 2,176 1 1 1 1 7 30 33 9 11 82 176 8.1%

9 PID-3GXM72 1,738 13 7 12 2 19 6 1 14 23 41 138 7.9%

10 PID-M9EZG7 2,119 4 19 2 12 24 2 16 79 3.7%

11 'PID-443KEL 1,591 2 4 22 24 18 10 33 113 7.1%

12 PID-YPPK72 3,189 8 3 2 2 15 3 6 29 68 2.1%

13 'PID-443KEL (DIAPER) 1,051 1 12 3 1 10 6 18 51 4.9%

14 PID-G8652X 1,713 24 15 9 4 2 4 24 7 89 5.2%

15 PID-YPPK72 3,247 19 21 7 12 10 25 34 128 3.9%

16 TS16100148293 2,132 3 2 4 19 18 8 9 2 42 107 5.0%

TOTAL CHECKING 25,743 0 0 9 0 112 2 0 0 3 62 28 311 28 0 0 0 0 346 200 1 129 64 633 7 0 0 0 0 0 0 0 0 0 1,935 7.5%

% DEFECT 0.00% 0.00% 0.03% 0.00% 0.44% 0.01% 0.00% 0.00% 0.01% 0.24% 0.11% 1.21% 0.11% 0.00% 0.00% 0.00% 0.00% 1.34% 0.78% 0.00% 0.50% 0.25% 2.46% 0.03% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%

2.50% CAPA OF TOP 3 DEFECT

RESPONSIBLE
2.00% PROBLEM ROOT CAUSE x ACTION PLAN DUE DATE
PERSON
1.50%
2.46%

1.00%
SETELAH JAHIT OPERATOR TIDAK OPERATOR HARUS POTONG BENANG JIKA BENANG MASIH PANJANG,
1.34% H01: BUANG BENANG TIDAK BERSIH 26-Dec-24
0.50%
1.21%

0.78%
POTONG BENANG MASING-MASING SETELAH JAHIT KEMBALIKAN KE SEWING
0.44% 0.50%
0.24% 0.25%
0.11% 0.11%
0.00% 0.00% 0.03% 0.00% 0.01% 0.00% 0.00% 0.01% 0.00% 0.00% 0.00% 0.00% 0.00% 0.03% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
0.00%
I I L
RN AN NG MU DA KA SIS US ECT EK US TIR NG MU MA NG EN T, SET UM AM GE SIH PE AK UR IZE US IZE AK PIS UM AM
YA H LO E O A O AG EJ ND AG IN LI E A A IST CA E R E ED R M S D S UT , S US TI R J
N BA BO KET R, N H P H P K B / R PE K B EL UB KET AK S BEN NS LON MEL G JA EN S W K BE NE , RU KEN LAH / P SISI U, R L / N JA / TA
IG G A A / M B A T / R A
RE DIN D AK OTO SAL SAL IDA SAK NG IDA IT, UT, DAK TID LAH K KO UR, U / AN OP R IDA ANG JEPI OT , SA DU , PO , BA TEB HA CIP
O I T T P I B T G A N
/ F SHA T , K R RU NJA UK JE KER E T ING / SA IDA ND EM LU G EN KE OP AN EN NA UR LU AT LA S02: JAHITAN PUTUS, KENDUR, SPV HARUS SERING CHECKING HASIL
EN PE IL PE PA ENT K
E E T
OL IRR AR SPI T S, K KE AN B UT, G C EN AN K AR UNT RLA L, P ING
K T RI O ZIP , H N R N B W A TENSION MESIN KENCANG SEGERA PERBAIKI MESIN KE MEKANIK 26-Dec-24
RO S P, C IL , B
RM SH BES T U AK
D BE KE DI H JUT AH T, L TE ET NC
A A
LONCAT JAHIT OPERATORNY
A E G ,
H E AL RA SAL GKE A
T,
B N / K IN
G A L/ PU TI AN
M /K
,S R IR CI N N LA B S
NO NG SA M KE TA ITA BU SA LE
N AP
,K CI BE ISI LU HI H ISI SN
UB AN H, POS LA JA JA OS
SL IS K A R P
G ND TE
N E G
FU /R IN HANDLING OPERATOR, GARMENT SEBELUM JAHIT GARMENT HARUS
GI NC SPV HARUS TRAINING LAGI CARA
NG KA R03: KEJEPIT, MELINTIR TIDAK DIRAPIKAN DAN TIDAK PAS DIRAPIKAN, DAN PADA SAAT JAHIT 26-Dec-24
TI NG JAHIT OPERATORNYA
BA JOGI HARUS PAS PATTERN
LU
Row 85
 DAILY DEFECT QC END-LINE
DATE : 27-Dec #VALUE!
.
FABRIC TRIM ACCESSORIES CONSTRUCTION STITCHING SEAM THREAD EMBROIDERY PRINTING SAFETY
F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02
TOTAL
LINE STYLE CHECKED TINGGI /
LUBANG
KANCING
TOTAL DEFECT
SLUB, KNOT, FUNGSI JAHITAN POSISI SALAH, SNAP /
Q'TY BROKEN / SHADING
BOLONG
STRIPE TIDAK OIL, KOTOR,
SALAH PAKAI SALAH POSISI
KANCING, RUSAK /
RENDAH,
BESAR / KECIL,
POSISI MIRING,
BENTUK
KEJEPIT, KERUT, ARMHOLE SHIRRING
TERLALU
KECIL /
SPI TIDAK PUTUS,
JAHITAN TIDAK
KETEMU /
LUBANG
OPEN SEAM RAW EDGE
BUANG
BENANG TIDAK
BENANG KERUT,
BEADING
COPOT /
SALAH
BENANG,
RAJUTAN
KENDUR /
SALAH
WARNA,
LENGKET,
LUNTUR, BAU,
TERLALU
METAL,
PATAHAN
KANCING
FOREIGN BAHAN KETEMU NODA SNAP, ZIPPER REJECT MELINTIR BUBLING TIDAK KETEMU TIDAK SAMA KONSISTEN KENDUR, JARUM NEMPEL KEJEPIT, TEBAL / TIPIS LANCIP /
PANJANG / TIDAK BAGUS BESAR / MELESET BERSIH KENDUR SALAH SIZE PUTUS POSISI, SIZE RUSAK JARUM
YARN TIDAK BAGUS LONCAT, RUSAK TAJAM
PENDEK SALAH
BENANG

2 741273 0 #DIV/0!

2 PID-443KEL 0 #DIV/0!

PID-YP9E49 1,032 14 10 5 17 13 29
3 88 8.5%
(LAYOUT)

4 PID-Z96352 1,754 3 1 10 47 6 26 45 73 3 214 12.2%

TS26100134344 1,000 1 49 53 22 10 66
6 201 20.1%
(LAYOUT)

7 'PID-87L3E0 8,819 2 36 36 4 4 67 149 1.7%

8 TS16100148019 2,151 1 2 2 2 6 34 37 11 9 72 176 8.2%

9 PID-3GXM72 1,309 13 6 7 3 21 4 5 7 13 32 111 8.5%

10 PID-M9EZG7 2,136 1 1 20 4 21 13 1 3 26 90 4.2%

11 'PID-443KEL 1,425 2 2 20 20 15 11 5 34 109 7.6%

12 PID-YPPK72 3,194 3 3 3 2 15 14 6 34 80 2.5%

13 'PID-443KEL (DIAPER) 1,152 4 14 2 12 3 17 52 4.5%

14 PID-G8652X 1,724 19 1 10 1 7 3 2 3 26 6 78 4.5%

15 PID-YPPK72 3,241 22 11 10 9 10 20 34 116 3.6%

16 TS16100148293 2,180 1 4 2 3 15 26 3 7 46 107 4.9%

TOTAL CHECKING 31,117 1 0 9 0 105 3 0 0 4 54 18 236 17 0 0 0 0 284 170 5 75 25 556 6 0 0 3 0 0 0 0 0 0 1,571 5.0%

% DEFECT 0.00% 0.00% 0.03% 0.00% 0.34% 0.01% 0.00% 0.00% 0.01% 0.17% 0.06% 0.76% 0.05% 0.00% 0.00% 0.00% 0.00% 0.91% 0.55% 0.02% 0.24% 0.08% 1.79% 0.02% 0.00% 0.00% 0.01% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%

1.80% CAPA OF TOP 3 DEFECT

1.60%
RESPONSIBLE
1.40% PROBLEM ROOT CAUSE x ACTION PLAN DUE DATE
PERSON
1.20%

1.00%
1.79%
0.80%

0.60% SETELAH JAHIT OPERATOR TIDAK OPERATOR HARUS POTONG BENANG JIKA BENANG MASIH PANJANG,
0.91% H01: BUANG BENANG TIDAK BERSIH 27-Dec-24
0.40% 0.76%
0.55%
POTONG BENANG MASING-MASING SETELAH JAHIT KEMBALIKAN KE SEWING
0.20% 0.34%
0.17% 0.24%
0.00% 0.00% 0.03% 0.00% 0.01% 0.00% 0.00% 0.01% 0.06% 0.05% 0.00% 0.00% 0.00% 0.00% 0.02% 0.08% 0.02% 0.00% 0.00% 0.01% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
0.00%
I I L
RN AN NG MU DA KA SIS US ECT EK US TIR NG MU MA NG EN T, SET UM AM GE SIH PE AK UR IZE US IZE AK PIS UM AM
YA H LO E O A O AG EJ ND AG IN LI E A A IST CA E R E ED R M S D S UT , S US TI R J
N BA BO KET R, N H P H P K B / R PE K B EL UB KET AK S BEN NS LON MEL G JA EN S W K BE NE , RU KEN LAH / P SISI U, R L / N JA / TA
IG G A A / M B A T / R A
RE DIN D AK OTO SAL SAL IDA SAK NG IDA IT, UT, DAK TID LAH K KO UR, U / AN OP R IDA ANG JEPI OT , SA DU , PO , BA TEB HA CIP
O I T T P I B T G A N
/ F SHA T , K R RU NJA UK JE KER E T ING / SA IDA ND EM LU G EN KE OP AN EN NA UR LU AT LA S02: JAHITAN PUTUS, KENDUR, SPV HARUS SERING CHECKING HASIL
EN PE IL PE PA ENT K
E E T
OL IRR AR SPI T S, K KE AN B UT, G C EN AN K AR UNT RLA L, P ING
K T RI O ZIP , H N R N B W A TENSION MESIN KENCANG SEGERA PERBAIKI MESIN KE MEKANIK 27-Dec-24
RO S P, C IL , B
RM SH BES T U AK
D BE KE DI H JUT AH T, L TE ET NC
A A
LONCAT JAHIT OPERATORNY
A E G ,
H E AL RA SAL GKE A
T,
B N / K IN
G A L/ PU TI AN
M /K
,S R IR CI N N LA B S
NO NG SA M KE TA ITA BU SA LE
N AP
,K CI BE ISI LU HI H ISI SN
UB AN H, POS LA JA JA OS
SL IS K A R P
G ND TE
N E G
FU /R IN HANDLING OPERATOR, GARMENT SEBELUM JAHIT GARMENT HARUS
GI NC SPV HARUS TRAINING LAGI CARA
NG KA R03: KEJEPIT, MELINTIR TIDAK DIRAPIKAN DAN TIDAK PAS DIRAPIKAN, DAN PADA SAAT JAHIT 27-Dec-24
TI NG JAHIT OPERATORNYA
BA JOGI HARUS PAS PATTERN
LU
Row 85
 DAILY DEFECT QC END-LINE
DATE : 28-Dec #VALUE!
.
FABRIC TRIM ACCESSORIES CONSTRUCTION STITCHING SEAM THREAD EMBROIDERY PRINTING SAFETY
F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02
TOTAL
LINE STYLE CHECKED TINGGI /
LUBANG
KANCING
TOTAL DEFECT
SLUB, KNOT, FUNGSI JAHITAN POSISI SALAH, SNAP /
Q'TY BROKEN / SHADING
BOLONG
STRIPE TIDAK OIL, KOTOR,
SALAH PAKAI SALAH POSISI
KANCING, RUSAK /
RENDAH,
BESAR / KECIL,
POSISI MIRING,
BENTUK
KEJEPIT, KERUT, ARMHOLE SHIRRING
TERLALU
KECIL /
SPI TIDAK PUTUS,
JAHITAN TIDAK
KETEMU /
LUBANG
OPEN SEAM RAW EDGE
BUANG
BENANG TIDAK
BENANG KERUT,
BEADING
COPOT /
SALAH
BENANG,
RAJUTAN
KENDUR /
SALAH
WARNA,
LENGKET,
LUNTUR, BAU,
TERLALU
METAL,
PATAHAN
KANCING
FOREIGN BAHAN KETEMU NODA SNAP, ZIPPER REJECT MELINTIR BUBLING TIDAK KETEMU TIDAK SAMA KONSISTEN KENDUR, JARUM NEMPEL KEJEPIT, TEBAL / TIPIS LANCIP /
PANJANG / TIDAK BAGUS BESAR / MELESET BERSIH KENDUR SALAH SIZE PUTUS POSISI, SIZE RUSAK JARUM
YARN TIDAK BAGUS LONCAT, RUSAK TAJAM
PENDEK SALAH
BENANG

2 PID-443KEL 1,630 51 37 12 8 25 73 206 12.6%

PID-YP9E49 769 15 8 1 8 14 23
3 69 9.0%
(LAYOUT)

4 PID-Z96352 1,354 4 1 3 38 5 24 42 66 1 184 13.6%

TS26100134344 824 2 32 27 10 7 42
6 120 14.6%
(LAYOUT)

7 'PID-87L3E0 1,171 29 26 6 2 45 108 9.2%

8 TS16100148019 1,635 1 2 2 6 25 27 8 6 53 130 8.0%

9 PID-G98XPM 982 11 1 8 1 20 1 1 4 10 25 82 8.4%

10 PID-Z96K8Z 809 2 19 13 1 9 6 1 17 68 8.4%

11 PID-443KEL 1,381 2 3 26 17 7 6 3 33 97 7.0%

12 PID-YPPK72 2,396 3 2 7 1 10 1 4 23 51 2.1%

13 PID-443KEL 1,141 3 8 4 4 6 16 41 3.6%

14 PID-G8652X 1,343 19 12 6 5 1 5 26 4 78 5.8%

15 PID-YPPK72 2,441 19 18 16 5 4 10 30 102 4.2%

16 TS16100148293 1,723 1 2 2 12 26 6 7 2 34 92 5.3%

TOTAL CHECKING 19,599 0 0 8 0 89 3 0 0 4 46 21 253 8 1 0 0 0 234 146 1 55 48 506 4 0 0 1 0 0 0 0 0 0 1,428 7.3%

% DEFECT 0.00% 0.00% 0.04% 0.00% 0.45% 0.02% 0.00% 0.00% 0.02% 0.23% 0.11% 1.29% 0.04% 0.01% 0.00% 0.00% 0.00% 1.19% 0.74% 0.01% 0.28% 0.24% 2.58% 0.02% 0.00% 0.00% 0.01% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%

3.00% CAPA OF TOP 3 DEFECT

2.50% RESPONSIBLE
PROBLEM ROOT CAUSE x ACTION PLAN DUE DATE
PERSON
2.00%

1.50%
2.58%

1.00% SETELAH JAHIT OPERATOR TIDAK OPERATOR HARUS POTONG BENANG JIKA BENANG MASIH PANJANG,
H01: BUANG BENANG TIDAK BERSIH 28-Dec-24
1.29% 1.19% POTONG BENANG MASING-MASING SETELAH JAHIT KEMBALIKAN KE SEWING
0.50% 0.74%
0.45%
0.23% 0.11% 0.28% 0.24%
0.00% 0.00% 0.04% 0.00% 0.02% 0.00% 0.00% 0.02% 0.04% 0.01% 0.00% 0.00% 0.00% 0.01% 0.02% 0.00% 0.00% 0.01% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
0.00%
I I L
RN AN NG MU DA KA SIS US ECT EK US TIR NG MU MA NG EN T, SET UM AM GE SIH PE AK UR IZE US IZE AK PIS UM AM
YA AH LO TE , NO PA PO BAG REJ END BAG LIN BLI TE SA NA SIST NCA ELE JAR SE ED BER EM RUS END H S PUT SI, S RUS / TI JAR TAJ
O E E E
GN B B K K OR LAH LAH AK K / / P AK , ME , BU K K DAK H B ON , LO / M NG PEN AW AK G N IT, / K ALA R / OSI AU, AL AN IP /
REI ING A T A A ID A G ID IT T A T I A K R U A O R ID N EP T , S U , P B EB H C
O D D O S S T US AN T P RU ID G AL AK DU M B T NA EJ PO NG ND A R, T TA AN HANDLING OPERATOR, GARMENT SEBELUM JAHIT GARMENT HARUS
/ F SHA TI , K R R NJ UK JE KE E T IN S ID N E LU
PE IL PE E L R R / I T KE ET NG BE T, K CO NA N KE ARN NTU LALU , PA G L SPV HARUS TRAINING LAGI CARA
EN RI O IP PA NT K HO HIR ESA SP US, K K NA U G E A U R L IN R03: KEJEPIT, MELINTIR TIDAK DIRAPIKAN DAN TIDAK PAS DIRAPIKAN, DAN PADA SAAT JAHIT 28-Dec-24
OK ST ,Z IL, BE BE ER IN B T H W , L TE ETA NC JAHIT OPERATORNYA
BR NAP KEC G, A RM S / B UT IDA
T G H , K EAD LAH AJU LA KET M / KA JOGI HARUS PAS PATTERN
, N IL P N A R SA G
T ,S / RI C N AN A LA B S
NO G A R I E A
T IT BU A LE
N AP
,K IN ES I M K
HI H IS SN
UB ANC , B OSIS A LU JA JA SIS
L H L O
S SIK D A P ER P
T
NG EN G
FU /R IN
GI NC S02: JAHITAN PUTUS, KENDUR, SPV HARUS SERING CHECKING HASIL
NG KA TENSION MESIN KENCANG SEGERA PERBAIKI MESIN KE MEKANIK 28-Dec-24
TI NG
LONCAT JAHIT OPERATORNY
BA
LU
Row 85
 WEEKLY DEFECT QC END-LINE
DATE : 23-28 DECEMBER 2024 #VALUE!
.
FABRIC TRIM ACCESSORIES CONSTRUCTION STITCHING SEAM THREAD EMBROIDERY PRINTING SAFETY
F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02
TOTAL
LINE STYLE CHECKED TINGGI /
LUBANG
KANCING
TOTAL DEFECT
SLUB, KNOT, FUNGSI POSISI SALAH, SNAP /
Q'TY BROKEN / SHADING
BOLONG
STRIPE TIDAK OIL, KOTOR,
SALAH PAKAI SALAH POSISI
KANCING, RUSAK /
RENDAH,
BESAR / KECIL,
POSISI MIRING,
BENTUK
KEJEPIT, KERUT, ARMHOLE SHIRRING
TERLALU
KECIL /
SPI TIDAK
JAHITAN PUTUS, JAHITAN TIDAK
KENDUR, KETEMU /
LUBANG
OPEN SEAM RAW EDGE
BUANG BENANG BENANG KERUT,
BEADING
COPOT /
SALAH
BENANG,
RAJUTAN
KENDUR /
SALAH
WARNA,
LENGKET,
LUNTUR, BAU,
TERLALU
METAL,
PATAHAN
KANCING
FOREIGN BAHAN KETEMU NODA SNAP, ZIPPER REJECT MELINTIR BUBLING TIDAK KETEMU TIDAK SAMA KONSISTEN JARUM TIDAK BERSIH NEMPEL KEJEPIT, TEBAL / TIPIS LANCIP /
PANJANG / TIDAK BAGUS BESAR / LONCAT, MELESET KENDUR SALAH SIZE PUTUS POSISI, SIZE RUSAK JARUM
YARN TIDAK BAGUS RUSAK TAJAM
PENDEK SALAH
BENANG

2 PID-443KEL 7107 0 0 0 0 0 0 0 0 0 0 0 250 0 0 0 0 0 162 50 0 62 95 359 0 0 0 0 0 0 0 0 0 0 978 13.8%

PID-YP9E49
3 3605 0 0 0 0 0 0 0 0 0 68 0 39 34 1 0 0 0 54 76 0 0 0 133 0 0 0 0 0 0 0 0 0 0 405 11.2%
(LAYOUT)

4 PID-Z96352 8509 0 0 0 0 25 4 0 0 0 53 3 175 40 0 0 0 0 157 261 0 0 0 388 0 0 0 9 0 0 0 0 0 0 1,115 13.1%

6 741273 2406 0 0 1 0 8 0 0 0 0 0 0 37 0 0 0 0 0 86 55 0 3 26 94 0 0 0 0 0 0 0 0 0 0 310 12.9%

TS26100134344
6 2575 0 0 1 0 3 1 0 0 0 0 0 139 2 0 0 0 0 146 57 0 39 5 175 0 0 0 0 0 0 0 0 0 0 568 22.1%
(LAYOUT)

7 'PID-87L3E0 14676 0 0 0 0 15 0 0 0 0 0 0 169 0 0 0 0 0 193 19 0 15 0 285 0 0 0 0 0 0 0 0 0 0 696 4.7%

8 TS16100148019 10267 0 0 4 0 5 6 0 0 5 0 0 36 0 0 0 0 0 164 159 0 50 42 357 0 0 0 0 0 0 0 0 0 0 828 8.1%

9 PID-3GXM72 6438 0 0 0 0 51 0 0 0 0 29 1 44 7 0 0 0 1 89 16 8 44 66 146 0 0 0 0 0 0 0 0 0 0 502 7.8%

10 PID-M9EZG7 8108 1 0 5 0 93 0 0 0 1 0 6 66 1 0 0 0 0 82 17 0 10 0 89 0 0 0 0 0 0 0 0 0 0 371 4.6%

10 PID-Z96K8Z 809 0 0 2 0 19 0 0 0 0 0 0 13 1 0 0 0 0 9 6 0 1 0 17 0 0 0 0 0 0 0 0 0 0 68 8.4%

11 'PID-443KEL 7518 0 5 6 0 11 0 0 0 0 103 0 114 0 0 0 0 0 69 52 0 15 0 169 0 0 0 0 0 0 0 0 0 0 544 7.2%

12 PID-YPPK72 15146 0 0 0 0 26 0 0 0 0 0 13 17 10 0 0 0 0 66 26 0 25 0 143 0 0 0 0 0 0 0 0 0 0 326 2.2%

'PID-443KEL
13 4182 0 0 8 0 42 0 0 0 0 10 0 9 1 0 4 0 0 52 18 0 18 0 53 0 0 0 0 0 0 0 0 0 0 215 5.1%
(DIAPER)

14 PID-G8652X 7975 0 0 0 0 92 0 0 0 0 3 0 67 3 0 0 0 0 50 24 0 7 23 121 30 0 0 0 0 0 0 0 0 0 420 5.3%

15 PID-YPPK72 15425 0 0 0 0 83 0 0 0 0 2 63 85 0 0 0 0 0 46 76 0 81 0 167 0 0 0 0 0 0 0 0 0 0 603 3.9%

16 TS16100148293 10363 0 0 2 0 15 0 0 0 8 15 0 71 0 0 0 0 0 122 30 0 46 8 199 0 0 0 0 0 0 0 0 0 0 516 5.0%

TOTAL CHECKING 126,091 1 5 29 0 499 11 0 0 14 283 87 1,339 100 1 4 0 1 1,567 943 9 420 275 2,920 30 0 0 9 0 0 0 0 0 0 8,547 6.8%

% DEFECT 0.00% 0.00% 0.02% 0.00% 0.40% 0.01% 0.00% 0.00% 0.01% 0.22% 0.07% 1.06% 0.08% 0.00% 0.00% 0.00% 0.00% 1.24% 0.75% 0.01% 0.33% 0.22% 2.32% 0.02% 0.00% 0.00% 0.01% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%

2.50% CAPA OF TOP 3 DEFECT

RESPONSIBLE
2.00% PROBLEM ROOT CAUSE x ACTION PLAN DUE DATE
PERSON
1.50%

2.32%

1.00% 23-12- 2024

SETELAH JAHIT OPERATOR TIDAK OPERATOR HARUS POTONG BENANG JIKA BENANG MASIH PANJANG,
1.24% H01: BUANG BENANG TIDAK BERSIH -
1.06% POTONG BENANG MASING-MASING SETELAH JAHIT KEMBALIKAN KE SEWING
0.50%
0.75% 28-12-2024
0.40% 0.33%
0.22% 0.22%
0.00% 0.00% 0.02% 0.00% 0.01% 0.00% 0.00% 0.01% 0.07% 0.08% 0.00% 0.00% 0.00% 0.00% 0.01% 0.02% 0.00% 0.00% 0.01% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
0.00%
I I L S
RN AN NG MU DA KA SIS US ECT EK US TIR NG MU MA NG EN T, SET UM AM GE SIH PE AK UR IZE U IZE AK PIS UM AM
YA H LO E O A O AG J ND AG IN LI E A A IST CA E R E ED R M S D S UT , S US TI R J
N BA BO KET R, N H P H P K B / RE PE K B EL UB KET AK S BEN NS LON MEL G JA EN S W K BE NE , RU KEN LAH / P SISI U, R L / N JA / TA
IG G A A / M B A T / R A
RE DIN D AK OTO SAL SAL IDA SAK NG IDA IT, UT, DAK TID LAH K KO UR, U / AN OP R IDA ANG JEPI OT , SA DU , PO , BA TEB HA CIP
O I T T P I B T G A N 23-12- 2024
/ F SHA E T L,
K U A R
ER R ANJ TUK EJE KE LE T RIN / S TID END TEM LU
G A A G EN KE OP AN EN NA UR LU AT LA SPV HARUS SERING CHECKING HASIL
EN RIP OI IPP P EN K O IR A R PI , K KE N AN B UT, G C EN AN K AR UNT RLA L, P ING S02: JAHITAN PUTUS, KENDUR, LONCAT TENSION MESIN KENCANG SEGERA PERBAIKI MESIN KE MEKANIK -
K Z , H S N B W
ER DI H JUT AH T, L TE ETA NC
RO ST P, C IL , B M SH BES S TU DAK BE K JAHIT OPERATORNY
B A E G A R
L/ PU TI G A A
H, E AL RA SAL GKE M / KA 28-12-2024
T, ,S
N / K RIN CI N N AN LA B S
NO NG AR I KE TA ITA BU SA LE
N AP
,K CI ES SI M U HI H ISI SN
UB AN , B OSI L AL JA JA OS
SL SI
K AH P R P
G ND TE
N E G
FU /R IN SEBELUM JAHIT GARMENT HARUS 23-12- 2024
GI NC HANDLING OPERATOR, GARMENT SPV HARUS TRAINING LAGI CARA
NG KA R03: KEJEPIT, MELINTIR DIRAPIKAN, DAN PADA SAAT JAHIT -
TI NG TIDAK DIRAPIKAN DAN TIDAK PAS JOGI JAHIT OPERATORNYA
BA HARUS PAS PATTERN 28-12-2024
LU
Row 85
 DAILY DEFECT QC END-LINE
DATE : 30-Dec #VALUE!
.
FABRIC TRIM ACCESSORIES CONSTRUCTION STITCHING SEAM THREAD EMBROIDERY PRINTING SAFETY
F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02
TOTAL
LINE STYLE CHECKED TINGGI /
LUBANG
KANCING
TOTAL DEFECT
SLUB, KNOT, FUNGSI JAHITAN POSISI SALAH, SNAP /
Q'TY BROKEN / SHADING
BOLONG
STRIPE TIDAK OIL, KOTOR,
SALAH PAKAI SALAH POSISI
KANCING, RUSAK /
RENDAH,
BESAR / KECIL,
POSISI MIRING,
BENTUK
KEJEPIT, KERUT, ARMHOLE SHIRRING
TERLALU
KECIL /
SPI TIDAK PUTUS,
JAHITAN TIDAK
KETEMU /
LUBANG
OPEN SEAM RAW EDGE
BUANG
BENANG TIDAK
BENANG KERUT,
BEADING
COPOT /
SALAH
BENANG,
RAJUTAN
KENDUR /
SALAH
WARNA,
LENGKET,
LUNTUR, BAU,
TERLALU
METAL,
PATAHAN
KANCING
FOREIGN BAHAN KETEMU NODA SNAP, ZIPPER REJECT MELINTIR BUBLING TIDAK KETEMU TIDAK SAMA KONSISTEN KENDUR, JARUM NEMPEL KEJEPIT, TEBAL / TIPIS LANCIP /
PANJANG / TIDAK BAGUS BESAR / MELESET BERSIH KENDUR SALAH SIZE PUTUS POSISI, SIZE RUSAK JARUM
YARN TIDAK BAGUS LONCAT, RUSAK TAJAM
PENDEK SALAH
BENANG

2 PID-443KEL 2,039 54 54 13 13 21 88 243 11.9%

3 PID-YP9E49 959 20 11 1 7 14 26 79 8.2%

4 PID-Z96352 1,563 6 36 9 27 47 69 3 197 12.6%

TS26100134344 1,008 2 47 62 13 6 59
6 189 18.8%
(LAYOUT)

7 'PID-87L3E0 1,472 3 5 36 27 7 2 52 132 9.0%

8 TS16100148019 2,110 1 1 5 35 32 10 10 76 170 8.1%

9 PID-G98XPM 1,605 10 8 2 7 1 15 6 1 7 13 34 104 6.5%

10 PID-Z96K8Z 1,788 3 19 12 3 20 1 1 4 24 87 4.9%

11 PID-443KEL 1,681 2 4 27 29 15 7 2 45 131 7.8%

12 PID-YPPK72 3,310 2 3 7 1 16 3 7 31 70 2.1%

13 PID-443KEL 1,253 3 11 4 12 6 18 54 4.3%

14 PID-G8652X 1,714 21 3 15 19 1 2 4 20 4 89 5.2%

15 PID-YPPK72 3,361 16 2 20 11 9 7 19 32 116 3.5%

16 TS16100148293 2,303 4 1 3 11 32 4 14 43 112 4.9%

TOTAL CHECKING 26,166 0 0 9 0 98 1 0 0 1 68 25 285 15 0 0 0 0 350 161 2 86 48 617 4 0 0 3 0 0 0 0 0 0 1,773 6.8%

% DEFECT 0.00% 0.00% 0.03% 0.00% 0.37% 0.00% 0.00% 0.00% 0.00% 0.26% 0.10% 1.09% 0.06% 0.00% 0.00% 0.00% 0.00% 1.34% 0.62% 0.01% 0.33% 0.18% 2.36% 0.02% 0.00% 0.00% 0.01% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%

2.50% CAPA OF TOP 3 DEFECT

RESPONSIBLE
2.00% PROBLEM ROOT CAUSE x ACTION PLAN DUE DATE
PERSON
1.50%

2.36%

1.00%
SETELAH JAHIT OPERATOR TIDAK OPERATOR HARUS POTONG BENANG JIKA BENANG MASIH PANJANG,
1.34% H01: BUANG BENANG TIDAK BERSIH 30-Dec-24
0.50%
1.09%
POTONG BENANG MASING-MASING SETELAH JAHIT KEMBALIKAN KE SEWING
0.62%
0.37% 0.33%
0.26% 0.18%
0.00% 0.00% 0.03% 0.00% 0.00% 0.00% 0.00% 0.00% 0.10% 0.06% 0.00% 0.00% 0.00% 0.00% 0.01% 0.02% 0.00% 0.00% 0.01% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
0.00%
I I L
RN AN NG MU DA KA SIS US ECT EK US TIR NG MU MA NG EN T, SET UM AM GE SIH PE AK UR IZE US IZE AK PIS UM AM
YA AH LO TE , NO PA PO BAG REJ END BAG LIN BLI TE SA NA SIST NCA ELE JAR SE ED BER EM RUS END H S PUT SI, S RUS / TI JAR TAJ
O E E E
GN B B K K OR LAH LAH AK K / / P AK , ME , BU K K DAK H B ON , LO / M NG PEN AW AK G N IT, / K ALA R / OSI AU, AL AN IP /
REI ING A T A A ID A G ID IT T A T I A K R U A O R ID N EP T , S U , P B EB H C
O D D O S S T US AN T P RU ID G AL AK DU M B T NA EJ PO NG ND A R, T TA AN
/ F SHA TI , K R R NJ UK JE KE E T IN S ID N E LU
PE IL PE E L R R / I T KE ET NG BE T, K CO NA N KE ARN NTU LALU , PA G L S02: JAHITAN PUTUS, KENDUR, SPV HARUS SERING CHECKING HASIL
EN RI O IP PA NT K HO HIR ESA SP US, K K NA U G E A U R L IN TENSION MESIN KENCANG SEGERA PERBAIKI MESIN KE MEKANIK 30-Dec-24
OK ST ,Z IL, BE BE ER IN B T H W , L TE ETA NC LONCAT JAHIT OPERATORNY
BR NAP KEC G, A RM S / B UT IDA
T G H , K EAD LAH AJU LA KET M / KA
, N IL P N A R SA G
T ,S / RI C N AN A LA B S
NO G A R I E A
T IT BU A LE
N AP
,K IN ES I M K
HI H IS SN
UB ANC , B OSIS A LU JA JA SIS
L H L O
S SIK D A P ER P
T
NG EN G
FU /R IN HANDLING OPERATOR, GARMENT SEBELUM JAHIT GARMENT HARUS
GI NC SPV HARUS TRAINING LAGI CARA
NG KA R03: KEJEPIT, MELINTIR TIDAK DIRAPIKAN DAN TIDAK PAS DIRAPIKAN, DAN PADA SAAT JAHIT 30-Dec-24
TI NG
JAHIT OPERATORNYA
BA JOGI HARUS PAS PATTERN
LU
Row 85
 DAILY DEFECT QC END-LINE
DATE : 31-Dec #VALUE!
.
FABRIC TRIM ACCESSORIES CONSTRUCTION STITCHING SEAM THREAD EMBROIDERY PRINTING SAFETY
F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02
TOTAL
LINE STYLE CHECKED TINGGI /
LUBANG
KANCING
TOTAL DEFECT
SLUB, KNOT, FUNGSI JAHITAN POSISI SALAH, SNAP /
Q'TY BROKEN / SHADING
BOLONG
STRIPE TIDAK OIL, KOTOR,
SALAH PAKAI SALAH POSISI
KANCING, RUSAK /
RENDAH,
BESAR / KECIL,
POSISI MIRING,
BENTUK
KEJEPIT, KERUT, ARMHOLE SHIRRING
TERLALU
KECIL /
SPI TIDAK PUTUS,
JAHITAN TIDAK
KETEMU /
LUBANG
OPEN SEAM RAW EDGE
BUANG
BENANG TIDAK
BENANG KERUT,
BEADING
COPOT /
SALAH
BENANG,
RAJUTAN
KENDUR /
SALAH
WARNA,
LENGKET,
LUNTUR, BAU,
TERLALU
METAL,
PATAHAN
KANCING
FOREIGN BAHAN KETEMU NODA SNAP, ZIPPER REJECT MELINTIR BUBLING TIDAK KETEMU TIDAK SAMA KONSISTEN KENDUR, JARUM NEMPEL KEJEPIT, TEBAL / TIPIS LANCIP /
PANJANG / TIDAK BAGUS BESAR / MELESET BERSIH KENDUR SALAH SIZE PUTUS POSISI, SIZE RUSAK JARUM
YARN TIDAK BAGUS LONCAT, RUSAK TAJAM
PENDEK SALAH
BENANG

2 PID-443KEL 2,136 58 47 9 6 29 95 244 11.4%

3 PID-YP9E49 1,132 16 5 9 6 23 28 87 7.7%

4 PID-Z96352 1,563 3 1 1 32 9 26 50 72 194 12.4%

TS26100134344 1,015 4 45 53 11 15 64
6 192 18.9%
(LAYOUT)

7 'PID-87L3E0 1,439 4 1 42 32 4 1 55 139 9.7%

8 TS16100148019 2,102 1 2 6 38 38 11 6 71 173 8.2%

9 PID-G98XPM 2,019 17 17 6 7 7 16 3 1 11 13 31 129 6.4%

10 PID-Z96K8Z 2,183 3 22 23 2 17 4 2 23 96 4.4%

11 PID-443KEL 1,876 1 4 26 28 17 10 6 37 129 6.9%

12 PID-YPPK72 3,313 3 3 4 1 15 8 8 31 73 2.2%

13 PID-443KEL 1,298 2 6 4 10 7 18 47 3.6%

14 PID-G8652X 1,704 21 2 11 17 2 1 1 24 5 84 4.9%

15 PID-YPPK72 3,360 17 8 11 24 12 23 35 130 3.9%

16 TS16100148293 2,491 1 3 1 1 14 28 5 16 45 114 4.6%

TOTAL CHECKING 27,631 0 0 8 0 104 3 0 0 1 64 17 290 28 0 0 0 0 346 186 3 98 49 629 5 0 0 0 0 0 0 0 0 0 1,831 6.6%

% DEFECT 0.00% 0.00% 0.03% 0.00% 0.38% 0.01% 0.00% 0.00% 0.00% 0.23% 0.06% 1.05% 0.10% 0.00% 0.00% 0.00% 0.00% 1.25% 0.67% 0.01% 0.35% 0.18% 2.28% 0.02% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%

2.50% CAPA OF TOP 3 DEFECT

RESPONSIBLE
2.00% PROBLEM ROOT CAUSE x ACTION PLAN DUE DATE
PERSON
1.50%

2.28%
1.00%
SETELAH JAHIT OPERATOR TIDAK OPERATOR HARUS POTONG BENANG JIKA BENANG MASIH PANJANG,
1.25% H01: BUANG BENANG TIDAK BERSIH 31-Dec-24
0.50%
1.05% POTONG BENANG MASING-MASING SETELAH JAHIT KEMBALIKAN KE SEWING
0.67%
0.38% 0.35%
0.23% 0.18%
0.00% 0.00% 0.03% 0.00% 0.01% 0.00% 0.00% 0.00% 0.06% 0.10% 0.00% 0.00% 0.00% 0.00% 0.01% 0.02% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
0.00%
I I L
RN AN NG MU DA KA SIS US ECT EK US TIR NG MU MA NG EN T, SET UM AM GE SIH PE AK UR IZE US IZE AK PIS UM AM
YA AH LO TE , NO PA PO BAG REJ END BAG LIN BLI TE SA NA SIST NCA ELE JAR SE ED BER EM RUS END H S PUT SI, S RUS / TI JAR TAJ
O E E E
GN B B K K OR LAH LAH AK K / / P AK , ME , BU K K DAK H B ON , LO / M NG PEN AW AK G N IT, / K ALA R / OSI AU, AL AN IP /
REI ING A T A A ID A G ID IT T A T I A K R U A O R ID N EP T , S U , P B EB H C
O D D O S S T US AN T P RU ID G AL AK DU M B T NA EJ PO NG ND A R, T TA AN
/ F SHA TI , K R R NJ UK JE KE E T IN S ID N E LU
PE IL PE E L R R / I T KE ET NG BE T, K CO NA N KE ARN NTU LALU , PA G L S02: JAHITAN PUTUS, KENDUR, SPV HARUS SERING CHECKING HASIL
EN RI O IP PA NT K HO HIR ESA SP US, K K NA U G E A U R L IN TENSION MESIN KENCANG SEGERA PERBAIKI MESIN KE MEKANIK 31-Dec-24
OK ST ,Z IL, BE BE ER IN B T H W , L TE ETA NC LONCAT JAHIT OPERATORNY
BR NAP KEC G, A RM S / B UT IDA
T G H , K EAD LAH AJU LA KET M / KA
, N IL P N A R SA G
T ,S / RI C N AN A LA B S
NO G A R I E A
T IT BU A LE
N AP
,K IN ES I M K
HI H IS SN
UB ANC , B OSIS A LU JA JA SIS
L H L O
S SIK D A P ER P
T
NG EN G
FU /R IN HANDLING OPERATOR, GARMENT SEBELUM JAHIT GARMENT HARUS
GI NC SPV HARUS TRAINING LAGI CARA
NG KA R03: KEJEPIT, MELINTIR TIDAK DIRAPIKAN DAN TIDAK PAS DIRAPIKAN, DAN PADA SAAT JAHIT 31-Dec-24
TI NG
JAHIT OPERATORNYA
BA JOGI HARUS PAS PATTERN
LU
Row 85
 DAILY DEFECT QC END-LINE
DATE : 30-31 DECEMBER 2024 #VALUE!
.
FABRIC TRIM ACCESSORIES CONSTRUCTION STITCHING SEAM THREAD EMBROIDERY PRINTING SAFETY
F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02
TOTAL
LINE STYLE CHECKED TINGGI /
LUBANG
KANCING
TOTAL DEFECT
SLUB, KNOT, FUNGSI JAHITAN POSISI SALAH, SNAP /
Q'TY BROKEN / SHADING
BOLONG
STRIPE TIDAK OIL, KOTOR,
SALAH PAKAI SALAH POSISI
KANCING, RUSAK /
RENDAH,
BESAR / KECIL,
POSISI MIRING,
BENTUK
KEJEPIT, KERUT, ARMHOLE SHIRRING
TERLALU
KECIL /
SPI TIDAK PUTUS,
JAHITAN TIDAK
KETEMU /
LUBANG
OPEN SEAM RAW EDGE
BUANG
BENANG TIDAK
BENANG KERUT,
BEADING
COPOT /
SALAH
BENANG,
RAJUTAN
KENDUR /
SALAH
WARNA,
LENGKET,
LUNTUR, BAU,
TERLALU
METAL,
PATAHAN
KANCING
FOREIGN BAHAN KETEMU NODA SNAP, ZIPPER REJECT MELINTIR BUBLING TIDAK KETEMU TIDAK SAMA KONSISTEN KENDUR, JARUM NEMPEL KEJEPIT, TEBAL / TIPIS LANCIP /
PANJANG / TIDAK BAGUS BESAR / MELESET BERSIH KENDUR SALAH SIZE PUTUS POSISI, SIZE RUSAK JARUM
YARN TIDAK BAGUS LONCAT, RUSAK TAJAM
PENDEK SALAH
BENANG

2 PID-443KEL 4175 0 0 0 0 0 0 0 0 0 0 0 112 0 0 0 0 0 101 22 0 19 50 183 0 0 0 0 0 0 0 0 0 0 487 11.7%

3 PID-YP9E49 2091 0 0 0 0 0 0 0 0 0 36 0 16 10 0 0 0 0 13 37 0 0 0 54 0 0 0 0 0 0 0 0 0 0 166 7.9%

4 PID-Z96352 3126 0 0 0 0 9 1 0 0 0 1 0 68 18 0 0 0 0 53 97 0 0 0 141 0 0 0 3 0 0 0 0 0 0 391 12.5%

TS26100134344
6 2023 0 0 0 0 6 0 0 0 0 0 0 92 0 0 0 0 0 115 24 0 21 0 123 0 0 0 0 0 0 0 0 0 0 381 18.8%
(LAYOUT)

7 'PID-87L3E0 2911 0 0 0 0 7 0 0 0 0 6 0 78 0 0 0 0 0 59 11 0 3 0 107 0 0 0 0 0 0 0 0 0 0 271 9.3%

8 TS16100148019 4212 0 0 2 0 0 3 0 0 0 0 0 11 0 0 0 0 0 73 70 0 21 16 147 0 0 0 0 0 0 0 0 0 0 343 8.1%

9 PID-G98XPM 3624 0 0 0 0 27 0 0 0 0 25 8 14 8 0 0 0 0 31 9 2 18 26 65 0 0 0 0 0 0 0 0 0 0 233 6.4%

10 PID-Z96K8Z 3971 0 0 6 0 41 0 0 0 0 0 0 35 5 0 0 0 0 37 5 3 4 0 47 0 0 0 0 0 0 0 0 0 0 183 4.6%

11 PID-443KEL 3557 0 0 3 0 8 0 0 0 0 53 0 57 0 0 0 0 0 32 17 0 8 0 82 0 0 0 0 0 0 0 0 0 0 260 7.3%

12 PID-YPPK72 6623 0 0 0 0 5 0 0 0 0 0 6 11 2 0 0 0 0 31 11 0 15 0 62 0 0 0 0 0 0 0 0 0 0 143 2.2%

13 PID-443KEL 2551 0 0 5 0 17 0 0 0 0 0 0 8 0 0 0 0 0 22 13 0 0 0 36 0 0 0 0 0 0 0 0 0 0 101 4.0%

14 PID-G8652X 3418 0 0 0 0 42 0 0 0 0 5 0 26 0 0 0 0 0 36 3 0 3 5 44 9 0 0 0 0 0 0 0 0 0 173 5.1%

15 PID-YPPK72 6721 0 0 0 0 33 0 0 0 0 2 28 22 0 0 0 0 0 33 19 0 42 0 67 0 0 0 0 0 0 0 0 0 0 246 3.7%

16 TS16100148293 4794 0 0 1 0 7 0 0 0 2 4 0 25 0 0 0 0 0 60 9 0 30 0 88 0 0 0 0 0 0 0 0 0 0 226 4.7%

TOTAL CHECKING 53,797 0 0 17 0 202 4 0 0 2 132 42 575 43 0 0 0 0 696 347 5 184 97 1,246 9 0 0 3 0 0 0 0 0 0 3,604 6.7%

% DEFECT 0.00% 0.00% 0.03% 0.00% 0.38% 0.01% 0.00% 0.00% 0.00% 0.25% 0.08% 1.07% 0.08% 0.00% 0.00% 0.00% 0.00% 1.29% 0.65% 0.01% 0.34% 0.18% 2.32% 0.02% 0.00% 0.00% 0.01% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%

2.50% CAPA OF TOP 3 DEFECT

RESPONSIBLE
2.00% PROBLEM ROOT CAUSE x ACTION PLAN DUE DATE
PERSON
1.50%

2.32%

1.00% 30-12- 2024

SETELAH JAHIT OPERATOR TIDAK OPERATOR HARUS POTONG BENANG JIKA BENANG MASIH PANJANG,
1.29% H01: BUANG BENANG TIDAK BERSIH -
1.07% POTONG BENANG MASING-MASING SETELAH JAHIT KEMBALIKAN KE SEWING
0.50%
0.65% 31-12-2024
0.38% 0.34%
0.25% 0.18%
0.00% 0.00% 0.03% 0.00% 0.01% 0.00% 0.00% 0.00% 0.08% 0.08% 0.00% 0.00% 0.00% 0.00% 0.01% 0.02% 0.00% 0.00% 0.01% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
0.00%
I I L
RN AN NG MU DA KA SIS US ECT EK US TIR NG MU MA NG EN T, SET UM AM GE SIH PE AK UR IZE US IZE AK PIS UM AM
YA AH LO TE , NO PA PO BAG REJ END BAG LIN BLI TE SA NA SIST NCA ELE JAR SE ED BER EM RUS END H S PUT SI, S RUS / TI JAR TAJ
O E E E
GN B B K K OR LAH LAH AK K / / P AK , ME , BU K K DAK H B ON , LO / M NG PEN AW AK G N IT, / K ALA R / OSI AU, AL AN IP /
REI ING A T A A ID A G ID IT T A T I A K R U A O R ID N EP T , S U , P B EB H C
O D D O S S T US AN T P RU ID G AL AK DU M B T NA EJ PO NG ND A R, T TA AN 30-12- 2024
/ F SHA TI , K R R NJ UK JE KE E T IN S ID N E LU
PE IL PE E L R R / I T KE ET NG BE T, K CO NA N KE ARN NTU LALU , PA G L S02: JAHITAN PUTUS, KENDUR, SPV HARUS SERING CHECKING HASIL
EN RI O IP PA NT K HO HIR ESA SP US, K K NA U G E A U R L IN TENSION MESIN KENCANG SEGERA PERBAIKI MESIN KE MEKANIK -
OK ST ,Z IL, BE BE ER IN B T H W , L TE ETA NC LONCAT JAHIT OPERATORNY
BR NAP KEC G, A RM S / B UT IDA
T G H , K EAD LAH AJU LA KET M / KA 31-12-2024
, N IL P N A R SA G
T ,S / RI C N AN A LA B S
NO G A R I E A
T IT BU A LE
N AP
,K IN ES I M K
HI H IS SN
UB ANC , B OSIS A LU JA JA SIS
L H L O
S SIK D A P ER P
T
NG EN G
FU /R IN HANDLING OPERATOR, GARMENT SEBELUM JAHIT GARMENT HARUS 30-12- 2024
GI NC SPV HARUS TRAINING LAGI CARA
NG KA R03: KEJEPIT, MELINTIR TIDAK DIRAPIKAN DAN TIDAK PAS DIRAPIKAN, DAN PADA SAAT JAHIT -
TI NG
JAHIT OPERATORNYA
BA JOGI HARUS PAS PATTERN 31-12-2024
LU
Row 85
 DAILY DEFECT QC END-LINE
DATE : 7-Dec #VALUE!
.
FABRIC TRIM ACCESSORIES CONSTRUCTION STITCHING SEAM THREAD EMBROIDERY PRINTING SAFETY
F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02
TOTAL
LINE STYLE CHECKED TINGGI /
LUBANG
KANCING
TOTAL DEFECT
SLUB, KNOT, FUNGSI JAHITAN POSISI SALAH, SNAP /
Q'TY BROKEN / SHADING
BOLONG
STRIPE TIDAK OIL, KOTOR,
SALAH PAKAI SALAH POSISI
KANCING, RUSAK /
RENDAH,
BESAR / KECIL,
POSISI MIRING,
BENTUK
KEJEPIT, KERUT, ARMHOLE SHIRRING
TERLALU
KECIL /
SPI TIDAK PUTUS,
JAHITAN TIDAK
KETEMU /
LUBANG
OPEN SEAM RAW EDGE
BUANG
BENANG TIDAK
BENANG KERUT,
BEADING
COPOT /
SALAH
BENANG,
RAJUTAN
KENDUR /
SALAH
WARNA,
LENGKET,
LUNTUR, BAU,
TERLALU
METAL,
PATAHAN
KANCING
FOREIGN BAHAN KETEMU NODA SNAP, ZIPPER REJECT MELINTIR BUBLING TIDAK KETEMU TIDAK SAMA KONSISTEN KENDUR, JARUM NEMPEL KEJEPIT, TEBAL / TIPIS LANCIP /
PANJANG / TIDAK BAGUS BESAR / MELESET BERSIH KENDUR SALAH SIZE PUTUS POSISI, SIZE RUSAK JARUM
YARN TIDAK BAGUS LONCAT, RUSAK TAJAM
PENDEK SALAH
BENANG

2 741273 615 55 9 32 16 4 64 180 29.3%

3 PID-3GZ3Z3 987 12 5 22 2 34 75 7.6%

4 PID-Z96352 1,010 2 2 2 4 1 14 19 27 49 120 11.9%

6 741273 1,062 13 2 21 32 10 5 21 63 167 15.7%

8 TS16100148019 1,385 2 7 23 28 7 5 31 1 104 7.5%

PID-3GXM72 500
9 2 6 11 5 12 15 51 10.2%
(LAYOUT)

10 100187086MN 859 28 5 1 2 18 5 1 11 20 91 10.6%

11 738429 895 12 1 3 12 3 18 49 5.5%

737823, 744511 706

12 4 2 7 3 19 35 5.0%
BOTTOM
PID-G8652X 252
14 12 8 6 2 2 12 42 16.7%
(LAYOUT)
PID-YPPK72 1,067
15 1 8 1 1 2 1 4 8 15 19 60 5.6%
(LAYOUT)

16 TS16100148293 1,435 1 3 3 7 12 15 10 4 4 16 6 81 5.6%

TOTAL CHECKING 10,158 0 0 4 0 84 4 0 0 5 29 3 78 3 3 0 0 0 169 98 1 49 42 296 7 0 0 0 0 0 0 0 0 0 875 8.6%

% DEFECT 0.00% 0.00% 0.04% 0.00% 0.83% 0.04% 0.00% 0.00% 0.05% 0.29% 0.03% 0.77% 0.03% 0.03% 0.00% 0.00% 0.00% 1.66% 0.96% 0.01% 0.48% 0.41% 2.91% 0.07% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%

3.00% CAPA OF TOP 3 DEFECT

2.50% RESPONSIBLE
PROBLEM ROOT CAUSE x ACTION PLAN DUE DATE
PERSON
2.00%

1.50% 2.91%

1.00% SETELAH JAHIT OPERATOR TIDAK OPERATOR HARUS POTONG BENANG JIKA BENANG MASIH PANJANG,
1.66%
H01: BUANG BENANG TIDAK BERSIH 7-Dec-24
0.96%
POTONG BENANG MASING-MASING SETELAH JAHIT KEMBALIKAN KE SEWING
0.50% 0.83% 0.77%
0.48% 0.41%
0.29%
0.00% 0.00% 0.04% 0.00% 0.04% 0.00% 0.00% 0.05% 0.03% 0.03% 0.03% 0.00% 0.00% 0.00% 0.01% 0.07% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
0.00%
I I L
RN AN NG MU DA KA SIS US ECT EK US TIR NG MU MA NG EN T, SET UM AM GE SIH PE AK UR IZE US IZE AK PIS UM AM
YA AH LO TE , NO PA PO BAG REJ END BAG LIN BLI TE SA NA SIST NCA ELE JAR SE ED BER EM RUS END H S PUT SI, S RUS / TI JAR TAJ
O E E E
GN B B K K OR LAH LAH AK K / / P AK , ME , BU K K DAK H B ON , LO / M NG PEN AW AK G N IT, / K ALA R / OSI AU, AL AN IP /
REI ING A T SA A ID SA NG ID IT T A TI LA K K R U A O R ID N EP T , S U , P B EB H C
O D D
TI , K
O S T T U D
R RU NJA UK JEP KER E TI ING SA IDA ND EM LU
U B T A J O G D , T A N
/ F SHA G EN KE OP AN EN NA UR LU AT LA S02: JAHITAN PUTUS, KENDUR, SPV HARUS SERING CHECKING HASIL
EN PE IL PE PA NT K
E L R R / I T KE ET AN B UT, G C EN AN K AR UNT RLA L, P ING
RI O IP HO SHIR ESA SP US, K K EN
TENSION MESIN KENCANG SEGERA PERBAIKI MESIN KE MEKANIK 7-Dec-24
ROK ST P ,Z C IL, , BE M T A B KER DIN H B JUT AH W T, L TE ETA NC LONCAT JAHIT OPERATORNY
B D , EA LA A L E
T,
B NA E G
/ K RIN AR L/ PU TI G
AH B SA R SA NGK
M / KA
,S CI N N AN
NO NG AR I KE TA ITA BU AL LE AP
,K CI ES I M HI H IS SN
UB AN , B OSIS AL
U
JA JA O SIS
SL K H RL P
G SI N DA P TE
N E G
FU /R IN HANDLING OPERATOR, GARMENT SEBELUM JAHIT GARMENT HARUS
GI NC S03: JAHITAN TIDAK KETEMU, SPV HARUS TRAINING LAGI CARA
NG KA TIDAK DIRAPIKAN DAN TIDAK PAS DIRAPIKAN, DAN PADA SAAT JAHIT 7-Dec-24
TI NG MELESET JAHIT OPERATORNYA
BA JOGI HARUS PAS JOGI
LU
Row 85
 WEEKLY DEFECT QC END-LINE
DATE : 18 - 23 NOVEMBER 2024 #VALUE!
.
FABRIC TRIM ACCESSORIES CONSTRUCTION STITCHING SEAM THREAD EMBROIDERY PRINTING SAFETY
F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02
TOTAL
LINE STYLE CHECKED TINGGI /
LUBANG
KANCING
TOTAL DEFECT
SLUB, KNOT, FUNGSI JAHITAN POSISI SALAH, SNAP /
Q'TY BROKEN / SHADING
BOLONG
STRIPE TIDAK OIL, KOTOR,
SALAH PAKAI SALAH POSISI
KANCING, RUSAK /
RENDAH,
BESAR / KECIL,
POSISI MIRING,
BENTUK
KEJEPIT, KERUT, ARMHOLE SHIRRING
TERLALU
KECIL /
SPI TIDAK PUTUS,
JAHITAN TIDAK
KETEMU /
LUBANG
OPEN SEAM RAW EDGE
BUANG
BENANG TIDAK
BENANG KERUT,
BEADING
COPOT /
SALAH
BENANG,
RAJUTAN
KENDUR /
SALAH
WARNA,
LENGKET,
LUNTUR, BAU,
TERLALU
METAL,
PATAHAN
KANCING
FOREIGN BAHAN KETEMU NODA SNAP, ZIPPER REJECT MELINTIR BUBLING TIDAK KETEMU TIDAK SAMA KONSISTEN KENDUR, JARUM NEMPEL KEJEPIT, TEBAL / TIPIS LANCIP /
PANJANG / TIDAK BAGUS BESAR / MELESET BERSIH KENDUR SALAH SIZE PUTUS POSISI, SIZE RUSAK JARUM
YARN TIDAK BAGUS LONCAT, RUSAK TAJAM
PENDEK SALAH
BENANG

2 TS16100148642 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

PID-3GZ3Z3
3 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
(LAYOUT)

4 PID-607W7Z #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

6 PID-2K9EZM #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

7 745671, 745580 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

8 TS16100148019 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

737823, 744511
9 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
(LAYOUT)
100187086MN
10 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
(LAYOUT)

11 738429 (LAYOUT) #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

737823, 744511
12 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
(LAYOUT) BOTTOM

14 743482, 746159 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

15 TS16100148293 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

TOTAL CHECKING #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

% DEFECT #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! `` #REF! #REF! #REF! #REF! #REF! #REF!

1000.00% CAPA OF TOP 3 DEFECT

900.00%
RESPONSIBLE
800.00% PROBLEM ROOT CAUSE x ACTION PLAN DUE DATE
700.00%
PERSON
600.00%

500.00%

400.00% 11-18- 2024

SETELAH JAHIT OPERATOR TIDAK OPERATOR HARUS POTONG BENANG JIKA BENANG MASIH PANJANG,
300.00%
H01: BUANG BENANG TIDAK BERSIH -
POTONG BENANG MASING-MASING SETELAH JAHIT KEMBALIKAN KE SEWING
200.00%
11-23-2024
100.00%

0.00%
I I L
RN AN NG MU DA KA SIS US ECT EK US TIR NG MU MA NG EN T, SET UM AM GE SIH PE AK UR IZE US IZE AK PIS UM AM
YA AH LO TE , NO PA PO BAG REJ END BAG LIN BLI TE SA NA SIST NCA ELE JAR SE ED BER EM RUS END H S PUT SI, S RUS / TI JAR TAJ
O E E E
GN B B K K OR LAH LAH AK K / / P AK , ME , BU K K DAK H B ON , LO / M NG PEN AW AK G N IT, / K ALA R / OSI AU, AL AN IP /
REI ING A OT SA SA ID SA NG ID IT UT DA TI LA K K UR U A O R ID N EP T , S U , P B EB H C
O D ID T T P I B T A J O G D , T A N 11-18- 2024
/ F SHA T ,K R RU NJA UK JE KER E T ING SA IDA ND EM LU G EN KE OP AN EN NA UR LU AT LA S02: JAHITAN PUTUS, KENDUR, SPV HARUS SERING CHECKING HASIL
EN PE IL PE PA NT K
E L R R / I T KE ET AN B UT, G C EN AN K AR UNT RLA L, P ING
RI O IP HO SHIR ESA SP US, K K EN
TENSION MESIN KENCANG SEGERA PERBAIKI MESIN KE MEKANIK -
ROK ST P ,Z C IL, , BE M T A B KER DIN H B JUT AH W T, L TE ETA NC LONCAT JAHIT OPERATORNY
B NA E G AR L/
B
PU TI
D G A
H, EA AL RA SAL GKE M / KA 11-23-2024
T, ,S / K RIN CI N N AN LA B S
NO NG AR I KE TA ITA BU SA LE
N AP
,K CI ES I M U HI H ISI SN
UB AN , B OSIS L AL JA JA OS
SL SI
K AH P R P
G ND TE
N E G
FU /R IN 11-18- 2024
GI NC SEBELUM MENJAHIT MESIN HARUS SPV HARUS SERING PERIKSA HASIL
NG KA F05: OIL, KOTOR, NODA MESIN YANG DIGUNAKAN KOTOR -
TI NG DIBERSIHKAN TELEBIH DAHULU JAHIT OPERATORNYA
BA 11-23-2024
LU
Row 69
 DAILY DEFECT QC END-LINE
DATE : 14-19 OCTOBER 2024 #VALUE!
.
FABRIC TRIM ACCESSORIES CONSTRUCTION STITCHING SEAM THREAD EMBROIDERY PRINTING SAFETY
F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02
TOTAL
LINE STYLE CHECKED TINGGI /
LUBANG
KANCING
TOTAL DEFECT
SLUB, KNOT, FUNGSI JAHITAN POSISI SALAH, SNAP /
Q'TY BROKEN / SHADING
BOLONG
STRIPE TIDAK OIL, KOTOR,
SALAH PAKAI SALAH POSISI
KANCING, RUSAK /
RENDAH,
BESAR / KECIL,
POSISI MIRING,
BENTUK
KEJEPIT, KERUT, ARMHOLE SHIRRING
TERLALU
KECIL /
SPI TIDAK PUTUS,
JAHITAN TIDAK
KETEMU /
LUBANG
OPEN SEAM RAW EDGE
BUANG
BENANG TIDAK
BENANG KERUT,
BEADING
COPOT /
SALAH
BENANG,
RAJUTAN
KENDUR /
SALAH
WARNA,
LENGKET,
LUNTUR, BAU,
TERLALU
METAL,
PATAHAN
KANCING
FOREIGN BAHAN KETEMU NODA SNAP, ZIPPER REJECT MELINTIR BUBLING TIDAK KETEMU TIDAK SAMA KONSISTEN KENDUR, JARUM NEMPEL KEJEPIT, TEBAL / TIPIS LANCIP /
PANJANG / TIDAK BAGUS BESAR / MELESET BERSIH KENDUR SALAH SIZE PUTUS POSISI, SIZE RUSAK JARUM
YARN TIDAK BAGUS LONCAT, RUSAK TAJAM
PENDEK SALAH
BENANG

1 PID-XX0RL #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

2 TS16100148642 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

3 PID-3GZ3Z3 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

4 PID-Z96352 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

6 PID-2K9EZM #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

7 PID-G8652X #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

8 TS16100148019 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

10 'PID-M9EZG7 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

11 PID-G8652X #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

11 723341 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

12 PID-Z96K8Z #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

14 TS16100148293 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

15 TS16100148293 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

TOTAL CHECKING #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

% DEFECT #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

1000.00% CAPA OF TOP 3 DEFECT

900.00%
RESPONSIBLE
800.00% PROBLEM ROOT CAUSE x ACTION PLAN DUE DATE
700.00%
PERSON
600.00%

500.00%

400.00%
SETELAH JAHIT OPERATOR TIDAK OPERATOR HARUS POTONG BENANG JIKA BENANG MASIH PANJANG, 14-19
300.00%
H01: BUANG BENANG TIDAK BERSIH
200.00% POTONG BENANG MASING-MASING SETELAH JAHIT KEMBALIKAN KE SEWING OCTOBER 2024
100.00%

0.00%
I I L
RN AN NG MU DA KA SIS US ECT EK US TIR NG MU MA NG EN T, SET UM AM GE SIH PE AK UR IZE US IZE AK PIS UM AM
YA AH LO TE , NO PA PO BAG REJ END BAG LIN BLI TE SA NA SIST NCA ELE JAR SE ED BER EM RUS END H S PUT SI, S RUS / TI JAR TAJ
O E E
GN B B K K OR LAH LAH AK K / / P AK , ME , BU K KE DAK H B ON , LO / M NG PEN AW AK G N IT, / K ALA R / OSI AU, AL AN IP /
EI ING A T A D A G D T T A I K R O R D N P T S U P B
R
O D A I I
ID KO S S R T US JAN K T EPI RU TID G T AL AK DU MU UB
A A TI NA EJE PO NG, ND A, R, B TE TAH ANC
/ F HA E T L, PE
R N U EJ KE E IN / S ID N TE L U
NG BE T, K CO NA N KE ARN NTU LAL , PA G L S02: JAHITAN PUTUS, KENDUR, SPV HARUS SERING CHECKING HASIL 14-19
N S IP OI A T K L R R I T KE E
NA TENSION MESIN KENCANG SEGERA PERBAIKI MESIN KE MEKANIK
KE S TR , ZIP IL, P BEN HO SHIR ESA SP US, K K E E RU ING BE TA H W , LU TER TAL CIN LONCAT JAHIT OPERATORNYA OCTOBER 2024
O T DA B
R AP EC G, AR
M B G , K EAD LAH AJU LA ET E N
M / KA
,B SN / K IN L/ PU TI AN AH B SA R SA NGK
OT G, R IR CI AN AN BU AL AP
KN IN SA I M KE IT IT IS LE SN
UB, NC , BE SIS A LU J AH JAH SIS
A O
SL SI
K H O
DA P RL P
TE
NG EN NG
FU /R CI HANDLING OPERATOR, GARMENT SEBELUM JAHIT GARMENT HARUS
G GI AN SPV HARUS TRAINING LAGI CARA 14-19
N K R03: KEJEPIT, MELINTIR TIDAK DIRAPIKAN DAN TIDAK PAS DIRAPIKAN, DAN PADA SAAT JAHIT
TI NG JAHIT OPERATORNYA OCTOBER 2024
BA JOGI HARUS PAS JOGI
LU
Row 53
 DAILY DEFECT QC END-LINE
DATE : 14-19 OCTOBER 2024 #VALUE!
.
FABRIC TRIM ACCESSORIES CONSTRUCTION STITCHING SEAM THREAD EMBROIDERY PRINTING SAFETY
F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02
TOTAL
LINE STYLE CHECKED TINGGI /
LUBANG
KANCING
TOTAL DEFECT
SLUB, KNOT, FUNGSI JAHITAN POSISI SALAH, SNAP /
Q'TY BROKEN / SHADING
BOLONG
STRIPE TIDAK OIL, KOTOR,
SALAH PAKAI SALAH POSISI
KANCING, RUSAK /
RENDAH,
BESAR / KECIL,
POSISI MIRING,
BENTUK
KEJEPIT, KERUT, ARMHOLE SHIRRING
TERLALU
KECIL /
SPI TIDAK PUTUS,
JAHITAN TIDAK
KETEMU /
LUBANG
OPEN SEAM RAW EDGE
BUANG
BENANG TIDAK
BENANG KERUT,
BEADING
COPOT /
SALAH
BENANG,
RAJUTAN
KENDUR /
SALAH
WARNA,
LENGKET,
LUNTUR, BAU,
TERLALU
METAL,
PATAHAN
KANCING
FOREIGN BAHAN KETEMU NODA SNAP, ZIPPER REJECT MELINTIR BUBLING TIDAK KETEMU TIDAK SAMA KONSISTEN KENDUR, JARUM NEMPEL KEJEPIT, TEBAL / TIPIS LANCIP /
PANJANG / TIDAK BAGUS BESAR / MELESET BERSIH KENDUR SALAH SIZE PUTUS POSISI, SIZE RUSAK JARUM
YARN TIDAK BAGUS LONCAT, RUSAK TAJAM
PENDEK SALAH
BENANG

1 PID-XX0RL #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

2 TS16100148642 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

3 PID-3GZ3Z3 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

4 PID-Z96352 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

6 PID-2K9EZM #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

7 PID-G8652X #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

8 TS16100148019 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

10 'PID-M9EZG7 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

11 PID-G8652X #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

11 723341 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

12 PID-Z96K8Z #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

14 TS16100148293 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

15 TS16100148293 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

TOTAL CHECKING #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

% DEFECT #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

1000.00% CAPA OF TOP 3 DEFECT

900.00%
RESPONSIBLE
800.00% PROBLEM ROOT CAUSE x ACTION PLAN DUE DATE
700.00%
PERSON
600.00%

500.00%

400.00%
SETELAH JAHIT OPERATOR TIDAK OPERATOR HARUS POTONG BENANG JIKA BENANG MASIH PANJANG, 14-19
300.00%
H01: BUANG BENANG TIDAK BERSIH
200.00% POTONG BENANG MASING-MASING SETELAH JAHIT KEMBALIKAN KE SEWING OCTOBER 2024
100.00%

0.00%
I I L
RN AN NG MU DA KA SIS US ECT EK US TIR NG MU MA NG EN T, SET UM AM GE SIH PE AK UR IZE US IZE AK PIS UM AM
YA AH LO TE , NO PA PO BAG REJ END BAG LIN BLI TE SA NA SIST NCA ELE JAR SE ED BER EM RUS END H S PUT SI, S RUS / TI JAR TAJ
O E E
GN B B K K OR LAH LAH AK K / / P AK , ME , BU K KE DAK H B ON , LO / M NG PEN AW AK G N IT, / K ALA R / OSI AU, AL AN IP /
EI ING A T A D A G D T T A I K R O R D N P T S U P B
R
O D A I I
ID KO S S R T US JAN K T EPI RU TID G T AL AK DU MU UB
A A TI NA EJE PO NG, ND A, R, B TE TAH ANC
/ F HA E T L, PE
R N U EJ KE E IN / S ID N TE L U
NG BE T, K CO NA N KE ARN NTU LAL , PA G L S02: JAHITAN PUTUS, KENDUR, SPV HARUS SERING CHECKING HASIL 14-19
N S IP OI A T K L R R I T KE E
NA TENSION MESIN KENCANG SEGERA PERBAIKI MESIN KE MEKANIK
KE S TR , ZIP IL, P BEN HO SHIR ESA SP US, K K E E RU ING BE TA H W , LU TER TAL CIN LONCAT JAHIT OPERATORNYA OCTOBER 2024
O T DA B
R AP EC G, AR
M B G , K EAD LAH AJU LA ET E N
M / KA
,B SN / K IN L/ PU TI AN AH B SA R SA NGK
OT G, R IR CI AN AN BU AL AP
KN IN SA I M KE IT IT IS LE SN
UB, NC , BE SIS A LU J AH JAH SIS
A O
SL SI
K H O
DA P RL P
TE
NG EN NG
FU /R CI HANDLING OPERATOR, GARMENT SEBELUM JAHIT GARMENT HARUS
G GI AN SPV HARUS TRAINING LAGI CARA 14-19
N K R03: KEJEPIT, MELINTIR TIDAK DIRAPIKAN DAN TIDAK PAS DIRAPIKAN, DAN PADA SAAT JAHIT
TI NG JAHIT OPERATORNYA OCTOBER 2024
BA JOGI HARUS PAS JOGI
LU
Row 53
 WEEKLY DEFECT QC END-LINE
DATE : 18 - 22 2024
3
FABRIC TRIM ACCESSORIES CONSTRUCTION STITCHING SEAM THREAD EMBROIDERY PRINTING SAFETY
F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02
TOTAL
LINE STYLE CHECKED TINGGI /
LUBANG
KANCING
TOTAL DEFECT
SLUB, KNOT, FUNGSI JAHITAN POSISI SALAH, SNAP /
Q'TY BROKEN / SHADING
BOLONG
STRIPE TIDAK OIL, KOTOR,
SALAH PAKAI SALAH POSISI
KANCING, RUSAK /
RENDAH,
BESAR / KECIL,
POSISI MIRING,
BENTUK
KEJEPIT, KERUT, ARMHOLE SHIRRING
TERLALU
KECIL /
SPI TIDAK PUTUS,
JAHITAN TIDAK
KETEMU /
LUBANG
OPEN SEAM RAW EDGE
BUANG
BENANG TIDAK
BENANG KERUT,
BEADING
COPOT /
SALAH
BENANG,
RAJUTAN
KENDUR /
SALAH
WARNA,
LENGKET,
LUNTUR, BAU,
TERLALU
METAL,
PATAHAN
KANCING
FOREIGN BAHAN KETEMU NODA SNAP, ZIPPER REJECT MELINTIR BUBLING TIDAK KETEMU TIDAK SAMA KONSISTEN KENDUR, JARUM NEMPEL KEJEPIT, TEBAL / TIPIS LANCIP /
PANJANG / TIDAK BAGUS BESAR / MELESET BERSIH KENDUR SALAH SIZE PUTUS POSISI, SIZE RUSAK JARUM
YARN TIDAK BAGUS LONCAT, RUSAK TAJAM
PENDEK SALAH
BENANG

2 100188278MN #REF! 17 18 39 13 17 #REF! #REF! #REF!

3 100188281MN #REF! 11 45 2 6 #REF! #REF! #REF!

4 PID-566EXE #REF! 2 17 27 10 #REF! 1 45 34 2 #REF! #REF! #REF!

6 PID-Z9W3P1 #REF! 15 4 15 44 18 102 25 #REF! #REF! #REF!

PID-
7 45Z01W,G8Y54E #REF! 1 13 8 22 13 7 3 5 #REF! #REF! #REF!
(LAYOUT)

8 TS35100139336/H #REF! 16 12 4 10 3 28 2 65 78 46 30 #REF! #REF! #REF!

9 100187084MN #REF! 39 3 91 37 #REF! #REF! #REF!

10 TS35100139336/H #REF! 11 9 66 8 2 69 35 9 67 45 #REF! #REF! #REF!

11 PID-60YKL8 #REF! 27 52 3 33 #REF! #REF! #REF!

12 PID-3G9WGW #REF! 1 3 46 60 8 10 #REF! #REF! #REF!

14 PID-566EXE #REF! 1 70 63 16 #REF! #REF! #REF!

15 PID-3G9WGW #REF! 1 69 78 148 #REF!

16 TS35100139336/H #REF! 2 7 32 41 #REF!

TOTAL CHECKING #REF! 0 0 32 0 196 5 1 0 4 56 13 #REF! 37 0 0 0 2 660 249 16 262 80 #REF! 0 0 0 0 0 0 0 0 0 0 #REF! #REF!

% DEFECT #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

1000.00% CAPA OF TOP 3 DEFECT

900.00%
RESPONSIBLE
800.00% PROBLEM ROOT CAUSE PREVENTIVE ACTION PLAN DUE DATE
700.00%
PERSON
600.00%

500.00%

400.00% 13 - 18
SETELAH JAHIT OPERATOR TIDAK OPERATOR HARUS POTONG BENANG JIKA BENANG MASIH PANJANG,
300.00%
H01: BUANG BENANG TIDAK BERSIH MAY
POTONG BENANG MASING-MASING SETELAH JAHIT KEMBALIKAN KE SEWING
200.00%
2024
100.00%

0.00%
I I L
RN AN NG MU DA KA SIS US ECT EK US TIR NG MU MA NG EN T, SET UM AM GE SIH PE AK UR IZE US IZE AK PIS UM AM
YA AH LO TE , NO PA PO BAG REJ END BAG LIN BLI TE SA NA SIST NCA ELE JAR SE ED BER EM RUS END H S PUT SI, S RUS / TI JAR TAJ
O E E
GN B B K K OR LAH LAH AK K / / P AK , ME , BU K KE DAK H B ON , LO / M NG PEN AW AK G N IT, / K ALA R / OSI AU, AL AN IP /
EI ING A T A D A G D T T A I K R O R D N P T S U P B
R
O D A I I
ID KO S S R T US JAN K T EPI RU TID G T AL AK DU MU UB
A A TI NA EJE PO NG, ND A, R, B TE TAH ANC 13 - 18
/ F HA E T L, PE
R N U EJ KE E IN / S ID N TE L NG BE T, K CO NA N KE ARN NTU LALU , PA G L S02: JAHITAN PUTUS, KENDUR, SPV HARUS TRAINING LAGI CARA
N S IP OI A T K L R R I T KE E
NA MAY
KE STR , ZIP IL , P BEN HO SHIR ESA SP US, K K E E RU ING BE TA H W , LU TER TAL CIN LONCAT
TENSION MESIN KENCANG SEGERA PERBAIKI MESIN KE MEKANIK
JAHIT OPERATORNYA
O A B H
BR AP EC G, AR
M B T D G , K EAD LA AJU LA ET E N
M / KA 2024
T, SN / K RIN L/ PU TI AN AH B SA R SA NGK
G, CI N N AL AP
NO IN AR I KE TA ITA BU IS LE
,K ES I M HI H SN
UB A NC , B OSIS A LU JA JA SIS
SL K H RL PO
SI DA P TE
NG EN NG
FU /R CI SEBELUM JAHIT GARMENT HARUS 13 - 18
G GI AN SPV HARUS SERING CHECKING HASIL
N K M01: OPEN SEAM TIDAK IKUT JOGI DIRAPIKAN, DAN PADA SAAT JAHIT MAY
TI NG JAHIT OPERATORNYA
BA HARUS PAS PATTERN 2024
LU
Row 21
 WEEKLY DEFECT QC END-LINE
DATE : 18 - 22 2024
3
FABRIC TRIM ACCESSORIES CONSTRUCTION STITCHING SEAM THREAD EMBROIDERY PRINTING SAFETY
F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02
TOTAL
LINE STYLE CHECKED TINGGI /
LUBANG
KANCING
TOTAL DEFECT
SLUB, KNOT, FUNGSI JAHITAN POSISI SALAH, SNAP /
Q'TY BROKEN / SHADING
BOLONG
STRIPE TIDAK OIL, KOTOR,
SALAH PAKAI SALAH POSISI
KANCING, RUSAK /
RENDAH,
BESAR / KECIL,
POSISI MIRING,
BENTUK
KEJEPIT, KERUT, ARMHOLE SHIRRING
TERLALU
KECIL /
SPI TIDAK PUTUS,
JAHITAN TIDAK
KETEMU /
LUBANG
OPEN SEAM RAW EDGE
BUANG
BENANG TIDAK
BENANG KERUT,
BEADING
COPOT /
SALAH
BENANG,
RAJUTAN
KENDUR /
SALAH
WARNA,
LENGKET,
LUNTUR, BAU,
TERLALU
METAL,
PATAHAN
KANCING
FOREIGN BAHAN KETEMU NODA SNAP, ZIPPER REJECT MELINTIR BUBLING TIDAK KETEMU TIDAK SAMA KONSISTEN KENDUR, JARUM NEMPEL KEJEPIT, TEBAL / TIPIS LANCIP /
PANJANG / TIDAK BAGUS BESAR / MELESET BERSIH KENDUR SALAH SIZE PUTUS POSISI, SIZE RUSAK JARUM
YARN TIDAK BAGUS LONCAT, RUSAK TAJAM
PENDEK SALAH
BENANG

2 100188278MN #REF! 17 18 39 13 17 #REF! #REF! #REF!

3 100188281MN #REF! 11 45 2 6 #REF! #REF! #REF!

4 PID-566EXE #REF! 2 17 27 10 #REF! 1 45 34 2 #REF! #REF! #REF!

6 PID-Z9W3P1 #REF! 15 4 15 44 18 102 25 #REF! #REF! #REF!

PID-
7 45Z01W,G8Y54E #REF! 1 13 8 22 13 7 3 5 #REF! #REF! #REF!
(LAYOUT)

8 TS35100139336/H #REF! 16 12 4 10 3 28 2 65 78 46 30 #REF! #REF! #REF!

9 100187084MN #REF! 39 3 91 37 #REF! #REF! #REF!

10 TS35100139336/H #REF! 11 9 66 8 2 69 35 9 67 45 #REF! #REF! #REF!

11 PID-60YKL8 #REF! 27 52 3 33 #REF! #REF! #REF!

12 PID-3G9WGW #REF! 1 3 46 60 8 10 #REF! #REF! #REF!

14 PID-566EXE #REF! 1 70 63 16 #REF! #REF! #REF!

15 PID-3G9WGW #REF! 1 69 78 148 #REF!

16 TS35100139336/H #REF! 2 7 32 41 #REF!

TOTAL CHECKING #REF! 0 0 32 0 196 5 1 0 4 56 13 #REF! 37 0 0 0 2 660 249 16 262 80 #REF! 0 0 0 0 0 0 0 0 0 0 #REF! #REF!

% DEFECT #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

1000.00% CAPA OF TOP 3 DEFECT

900.00%
RESPONSIBLE
800.00% PROBLEM ROOT CAUSE PREVENTIVE ACTION PLAN DUE DATE
700.00%
PERSON
600.00%

500.00%

400.00% 13 - 18
SETELAH JAHIT OPERATOR TIDAK OPERATOR HARUS POTONG BENANG JIKA BENANG MASIH PANJANG,
300.00%
H01: BUANG BENANG TIDAK BERSIH MAY
POTONG BENANG MASING-MASING SETELAH JAHIT KEMBALIKAN KE SEWING
200.00%
2024
100.00%

0.00%
I I L
RN AN NG MU DA KA SIS US ECT EK US TIR NG MU MA NG EN T, SET UM AM GE SIH PE AK UR IZE US IZE AK PIS UM AM
YA AH LO TE , NO PA PO BAG REJ END BAG LIN BLI TE SA NA SIST NCA ELE JAR SE ED BER EM RUS END H S PUT SI, S RUS / TI JAR TAJ
O E E
GN B B K K OR LAH LAH AK K / / P AK , ME , BU K KE DAK H B ON , LO / M NG PEN AW AK G N IT, / K ALA R / OSI AU, AL AN IP /
EI ING A T A D A G D T T A I K R O R D N P T S U P B
R
O D A I I
ID KO S S R T US JAN K T EPI RU TID G T AL AK DU MU UB
A A TI NA EJE PO NG, ND A, R, B TE TAH ANC 13 - 18
/ F HA E T L, PE
R N U EJ KE E IN / S ID N TE L NG BE T, K CO NA N KE ARN NTU LALU , PA G L S02: JAHITAN PUTUS, KENDUR, SPV HARUS TRAINING LAGI CARA
N S IP OI A T K L R R I T KE E
NA MAY
KE STR , ZIP IL , P BEN HO SHIR ESA SP US, K K E E RU ING BE TA H W , LU TER TAL CIN LONCAT
TENSION MESIN KENCANG SEGERA PERBAIKI MESIN KE MEKANIK
JAHIT OPERATORNYA
O A B H
BR AP EC G, AR
M B T D G , K EAD LA AJU LA ET E N
M / KA 2024
T, SN / K RIN L/ PU TI AN AH B SA R SA NGK
G, CI N N AL AP
NO IN AR I KE TA ITA BU IS LE
,K ES I M HI H SN
UB A NC , B OSIS A LU JA JA SIS
SL K H RL PO
SI DA P TE
NG EN NG
FU /R CI SEBELUM JAHIT GARMENT HARUS 13 - 18
G GI AN SPV HARUS SERING CHECKING HASIL
N K M01: OPEN SEAM TIDAK IKUT JOGI DIRAPIKAN, DAN PADA SAAT JAHIT MAY
TI NG JAHIT OPERATORNYA
BA HARUS PAS PATTERN 2024
LU
Row 21
 MOTHLY DEFECT QC END-LINE
DATE : 03 - 08 JUNE 2024
FABRIC TRIM ACCESSORIES CONSTRUCTION STITCHING SEAM THREAD EMBROIDERY PRINTING SAFETY

F01 F02 F03 F04 F05 C01 C02 C03 C04 R01 R02 R03 R04 R05 R06 R07 S01 S02 S03 S04 M01 M02 H01 H02 E01 E02 E03 E04 P01 P02 P03 S01 S02
TOTAL LUBANG
LINE
STYLE / CHECKED TINGGI / KANCING TOTAL DEFECT
SLUB, KNOT, FUNGSI JAHITAN BUANG POSISI SALAH, SNAP /
BUYER Q'TY BROKEN / SHADING STRIPE TIDAK OIL, KOTOR, KANCING, RUSAK /
RENDAH, POSISI MIRING,
KEJEPIT, KERUT, ARMHOLE SHIRRING
TERLALU
SPI TIDAK PUTUS,
JAHITAN TIDAK
LUBANG BENANG BENANG KERUT,
BEADING SALAH RAJUTAN SALAH LENGKET,
TERLALU
METAL,
KANCING
BOLONG SALAH PAKAI SALAH POSISI BESAR / KECIL, BENTUK KECIL / KETEMU / OPEN SEAM RAW EDGE COPOT / BENANG, KENDUR / WARNA, LUNTUR, BAU, PATAHAN
FOREIGN BAHAN KETEMU NODA SNAP, ZIPPER REJECT MELINTIR BUBLING TIDAK KETEMU TIDAK SAMA KONSISTEN KENDUR, JARUM TIDAK NEMPEL KEJEPIT, TEBAL / TIPIS LANCIP /
PANJANG / TIDAK BAGUS BESAR / MELESET KENDUR SALAH SIZE PUTUS POSISI, SIZE RUSAK JARUM
YARN TIDAK BAGUS LONCAT, BERSIH RUSAK TAJAM
PENDEK SALAH
BENANG

1 0 #DIV/0!

2 #REF! #REF!

3 0 #DIV/0!

4 0 #DIV/0!

6 0 #DIV/0!

7 0 #DIV/0!

8 0 #DIV/0!

10 0 #DIV/0!

11 0 #DIV/0!

13 0 #DIV/0!

14 0 #DIV/0!

TOTAL CHECKING 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 #REF! #REF!

% DEFECT #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

DEFECT CLASSIFICATION LINE 1 LINE 2 LINE 3 LINE 4 LINE 5 LINE 6 LINE 7 LINE 8 LINE 9 LINE 10 LINE 11 LINE 12 LINE 13 LINE 14 LINE 15 LINE 16 LINE 17 LINE 18 LINE 19 LINE 20 TOTAL

0 0 0 0 0 0 0 0 0 0 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
FABRIC
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

0 0 0 0 0 0 0 0 0 0 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
TRIM ACCESSORIES
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

0 0 0 0 0 0 0 0 0 0 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
CONSTRUCTION
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

0 0 0 0 0 0 0 0 0 0 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
STITCHING
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

0 0 0 0 0 0 0 0 0 0 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SEAM
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

0 0 0 0 0 0 0 0 0 0 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
THREAD
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

0 0 0 0 0 0 0 0 0 0 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
EMBROIDERY
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

0 0 0 0 0 0 0 0 0 0 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
PRINTING
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

0 0 0 0 0 0 0 0 0 0 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
SAFETY
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
 DAILY END LINE DEFECT CATEGORY PERCENTAGE

LINE DEFECT CATEGORY

1200%

FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY

1
1 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

2 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

3 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

1000%
4 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

5 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

6 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

7 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

8 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

800%

9 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

FABRIC TRIMS CONST STITCH SEAM THREAD

10 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

11 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

12 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

13 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! 600%

14 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

15 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

16 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

17 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! EMBRO PRINT SAFETY

400%
18 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

19 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

20 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

200%

DEFECT CATEGORY PERCENTAGE

FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY

#REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! 0%

0%
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

100%

90%

80%

CAPA OF TOP 3 DEFECT

70%

60%

50%
PROBLEM ROOT CAUSE PREVENTIVE ACTION PLAN DUE DATE RESPONSIBLE PERSON

40%

30% SETELAH JAHIT OPERATOR TIDAK POTONG OPERATOR HARUS POTONG BENANG JIKA BENANG MASIH PANJANG, KEMBALIKAN 02-31 JANAURY
H01: BUANG BENANG TIDAK BERSIH
BENANG MASING-MASING SETELAH JAHIT KE SEWING 2024
20%

10%

0%
FABRIC TRIMS CONST STITCH SEAM THREAD EMBRO PRINT SAFETY
HANDLING OPERATOR, GARMENT TIDAK SPV HARUS SERING CHECKING HASIL JAHIT 02-31 JANAURY
S02: JAHITAN PUTUS, KENDUR, LONCAT SEGERA PERBAIKI MESIN KE MEKANIK
DIRAPIKAN DAN TIDAK PAS JOGI+AC101:AI106 OPERATORNYA 2024

SEBELUM JAHIT GARMENT HARUS

HANDLING OPERATOR, GARMENT TIDAK SPV HARUS TRAINING LAGI CARA JAHIT 02-31 JANAURY
R03: KEJEPIT, MELINTIR DIRAPIKAN, DAN PADA SAAT JAHIT HARUS
DIRAPIKAN DAN TIDAK PAS JOGI OPERATORNYA 2024
PAS JOGI

1000.00%

900.00%

800.00%

700.00%

600.00%

500.00%

400.00%

300.00%

200.00%

100.00%

0.00%
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Row 19