Testing & Commissioning of FOAM SYSTEM
Testing & Commissioning of FOAM SYSTEM
RISK ASSESSMENT
RISK ASSESSMENT
Risk Assessment Number Date 20/06/2024 Assessment Name Designation Signature & Date
Project: ROVE HOTEL – RAK Prepared By: MD.Rakhibul Akhan HSE Lead
Activity Testing & Commissioning of FOAM Reviewed by: HSE Manager
SYSTEM MR.Sulfikar/MR.Shabeer
Reason for Assessment To Control the risk/Prevent Accident Approved by: Paulsamy Loganathan Project Manager
PERSONS AT RISK
Own Employees Sub-contractors Other Workers Visitors Public
Young Persons Pregnant Women Lone Workers Disabled Other
HAZARDS
Falls from Height Falling Objects Lifting Operation Dust Demolition
Mobile Plant Mobile Vehicles Excavations Confined Space Buried Services
Overhead Service Manual Handling Vibration Noise Fire or Explosion
Fumes or Gas Near or In Water Collapse Adverse Weather Chemical
Health Physical Electrical hazards Mechanical hazard (details)
Residual
Initial Risk
Risk
Activity Hazard & Risk Rating* Existing Controls Additional Control Measures Action By
Rating*
L S (R) L S (R)
Initial Inadequate HSE induction needs to be attended by all Tool box meeting with operatives shall be Safety Officer/
arrangements training the new workers and staff involved in the ensured. Site Engineer/
of works project works. Foreman/
Supervisor
Incompetent 2 4 8 1 4 4
Supervision
*See the Risk Assessment Matrix Chart L- Likelihood, S- Severity, R- Risk Rating Continued? YES / NO
Control measures are required to ensure that the residual risk rating is at a minimum level so the activity can commence safely. If the activity still has a high residual risk rating then it is necessary to find another
method of carrying out the task.
Document No HSE-F-01-Rev C
This document becomes UNCONTROLLED once printed from the official CD or server location
Revision Date 26.10.2020
IMS - HSE MANAGEMENT SYSTEM
RISK ASSESSMENT
Residual
Initial Risk
Risk
Activity Hazard & Risk Rating* Existing Controls Additional Control Measures Action By
Rating*
L S (R) L S (R)
Non adherence
with PPEs &
Warning and hazard signs.
general safety
Required task specific PPEs shall be
rules provided to operatives involves in the
task.
Lack of required
resources for the
task – i.e. right
tools, materials
and workforce
Injuries
Property damages
Pre- Poor housekeeping Maintain good housekeeping in the work Check fuel system piping and connection Safety Officer/
Commissionin area. properly. Site Engineer/
g procedure Lack of illumination, Safe access and egress provided. Foreman/
Ensure warning tape barricades in testing Supervisor
Blocked access and Adequate lightings provided. area shall be provided.
egress 6 2 12 1 2 2
Sealing between the access panels & the Check sprinklers & pipe system installed as
Pre commissioning frames shall be checked to ensure that per approved shop drawings and
checklist not there is no leakage of air. manufacturer’s instruction.
conducted
Area barricaded and warning signs
Work permit not posted, pinch point areas identified.
obtained Work permit obtained for testing and
commissioning. ESSW procedure to be
*See the Risk Assessment Matrix Chart L- Likelihood, S- Severity, R- Risk Rating Continued? YES / NO
Control measures are required to ensure that the residual risk rating is at a minimum level so the activity can commence safely. If the activity still has a high residual risk rating then it is necessary to find another
method of carrying out the task.
Document No HSE-F-01-Rev C
This document becomes UNCONTROLLED once printed from the official CD or server location
Revision Date 26.10.2020
IMS - HSE MANAGEMENT SYSTEM
RISK ASSESSMENT
Residual
Initial Risk
Risk
Activity Hazard & Risk Rating* Existing Controls Additional Control Measures Action By
Rating*
L S (R) L S (R)
Work area not followed strictly.
barricaded or
controlled Carryout equipment installation as per
approved drawing.
*See the Risk Assessment Matrix Chart L- Likelihood, S- Severity, R- Risk Rating Continued? YES / NO
Control measures are required to ensure that the residual risk rating is at a minimum level so the activity can commence safely. If the activity still has a high residual risk rating then it is necessary to find another
method of carrying out the task.
Document No HSE-F-01-Rev C
This document becomes UNCONTROLLED once printed from the official CD or server location
Revision Date 26.10.2020
IMS - HSE MANAGEMENT SYSTEM
RISK ASSESSMENT
Residual
Initial Risk
Risk
Activity Hazard & Risk Rating* Existing Controls Additional Control Measures Action By
Rating*
L S (R) L S (R)
*See the Risk Assessment Matrix Chart L- Likelihood, S- Severity, R- Risk Rating Continued? YES / NO
Control measures are required to ensure that the residual risk rating is at a minimum level so the activity can commence safely. If the activity still has a high residual risk rating then it is necessary to find another
method of carrying out the task.
Document No HSE-F-01-Rev C
This document becomes UNCONTROLLED once printed from the official CD or server location
Revision Date 26.10.2020
IMS - HSE MANAGEMENT SYSTEM
RISK ASSESSMENT
Residual
Initial Risk
Risk
Activity Hazard & Risk Rating* Existing Controls Additional Control Measures Action By
Rating*
L S (R) L S (R)
burns before commencing the work.
Explosion.
Electrocution. Make sure the availability of fire
Arcing extinguisher.
Electric shock.
Burns.
Provide proper illumination and following
cable management system efficiently
considering in mind the slips & trips.
Poor housekeeping Maintain good housekeeping in the work area. RA & MS communicated to workers prior to start
Safe access and egress provided. of work, appropriate type of PPE used by
Lack of illumination, Adequate lightings provided. concerned personnel e.g. Clear safety glass,
Sealing between the access panels & the appropriately rated electrical hand gloves & etc.
Blocked access and frames shall be checked to ensure that there is Ensure the components neat & clean.
egress no leakage of air. Ensure for proper electrical power, control
Area barricaded and warning signs posted, panel and earthing connections as per
Pre commissioning pinch point areas identified. Safety Officer/
manufacturer’s recommendation. Site Engineer/
Pre- checklist not conducted Work permit obtained for testing and
Commissioning commissioning. ESSW procedure to be
Check the deluge valves is installed in the Foreman/
procedure for Work permit not 3 3 9 followed strictly. system. 1 3 3 Supervisor
Foam system obtained Carryout equipment installation as per Check and ensure the trim set is installed as
approved drawing. per design.
Work area not Ensure that no damage occurs between Check the isolation valve installed in the
barricaded or controlled mechanical completion & pre-commissioning. foam system.
Check the engine air intake and exhaust Ensure all foam sprinklers lines are properly
Slip trip and fall, system installed and supported as per radiation
congested area drawing.
installed as per drawing.
Check piping layout & size as per approved
Missing of related drawing.
approved drawing Ensure valid calibrated testing device shall be
used.
Improperly connection of
piping
*See the Risk Assessment Matrix Chart L- Likelihood, S- Severity, R- Risk Rating Continued? YES / NO
Control measures are required to ensure that the residual risk rating is at a minimum level so the activity can commence safely. If the activity still has a high residual risk rating then it is necessary to find another
method of carrying out the task.
Document No HSE-F-01-Rev C
This document becomes UNCONTROLLED once printed from the official CD or server location
Revision Date 26.10.2020
IMS - HSE MANAGEMENT SYSTEM
RISK ASSESSMENT
Residual
Initial Risk
Risk
Activity Hazard & Risk Rating* Existing Controls Additional Control Measures Action By
Rating*
L S (R) L S (R)
Uncelebrated testing
device
Electrocution Check fuel system piping and connection Check detection system are installed properly.
properly. Check the bladder tank and accessories for
Burns Check cooling system piping and connection
foam are installed properly supported.
properly.
Ensure warning tape barricades in testing area
But and Broken shall be provided.
Bones Check Foam system installed as per approved
shop drawings and manufacturer’s instruction.
Fire 4 3 12
Safety Officer/
Physical injury. Site Engineer/
Property damage. 1 3 3 Foreman/
Energizing of Electric shock Supervisor
equipment
Pressure a)Rupture and blast of a) Isolate the work area while carrying out air a) TBT shall be conducted prior to start the
Testing for the pipes due to high air testing with adequate signage and barricade. activity.
FOAM System pressure and hit by b)Check the valves, seal and gauges before
other objects which has 3 2 6 commencing 1 2 2 Safety Officer/
the potential of injuring c) Only recommended air pressure has to be Site Engineer/
nearby people set. Foreman/
Supervisor
b)Electrical shock d) Permit must be obtained to commence the
work.
Risk e) Use mandatory PPEs.
*See the Risk Assessment Matrix Chart L- Likelihood, S- Severity, R- Risk Rating Continued? YES / NO
Control measures are required to ensure that the residual risk rating is at a minimum level so the activity can commence safely. If the activity still has a high residual risk rating then it is necessary to find another
method of carrying out the task.
Document No HSE-F-01-Rev C
This document becomes UNCONTROLLED once printed from the official CD or server location
Revision Date 26.10.2020
IMS - HSE MANAGEMENT SYSTEM
RISK ASSESSMENT
Residual
Initial Risk
Risk
Activity Hazard & Risk Rating* Existing Controls Additional Control Measures Action By
Rating*
L S (R) L S (R)
a)Electrocution b)Slip, f) De- pressurized and drain the system prior
Trip & Fall for repair.
c)Property damages g) Constant supervision until job completed.
d) Physical injury h) Drain tank to be provided.
Heat exhaustion
Fatalities Oxygen and other gas level should be
severe injuries and monitored in confined space
illness
Safety Officer/
Ensure to keep the work-place clean and Site Engineer/
Slips and Trips
tidy by removing scrap G.I. fittings and cut Foreman/
pieces of pipes every end of the shift or Supervisor
Provide training and awareness
Stains from the after the activity.
Housekeepin excess oils and 4 2 8 about need of proper housekeeping.
g shellac 1 2 2
Ensure to have a proper arrangement of
pipes and machines in the working area
Personnel Injury by keeping long pipes on one side.
Access and egress to be always kept
Fracture
Overstretched muscle Ensure to dispose the scrap pipes and
*See the Risk Assessment Matrix Chart L- Likelihood, S- Severity, R- Risk Rating Continued? YES / NO
Control measures are required to ensure that the residual risk rating is at a minimum level so the activity can commence safely. If the activity still has a high residual risk rating then it is necessary to find another
method of carrying out the task.
Document No HSE-F-01-Rev C
This document becomes UNCONTROLLED once printed from the official CD or server location
Revision Date 26.10.2020
IMS - HSE MANAGEMENT SYSTEM
RISK ASSESSMENT
Residual
Initial Risk
Risk
Activity Hazard & Risk Rating* Existing Controls Additional Control Measures Action By
Rating*
L S (R) L S (R)
(Strain and sprains) unnecessary fittings to the designated clear.
disposal metal scrap area provided at site.
*See the Risk Assessment Matrix Chart L- Likelihood, S- Severity, R- Risk Rating Continued? YES / NO
Control measures are required to ensure that the residual risk rating is at a minimum level so the activity can commence safely. If the activity still has a high residual risk rating then it is necessary to find another
method of carrying out the task.
Document No HSE-F-01-Rev C
This document becomes UNCONTROLLED once printed from the official CD or server location
Revision Date 26.10.2020
INTEGRATED MANAGEMENT SYSTEM
RISK ASSESSMENT
Minor injuries, which may Injuries requiring on-site treatment Serious injuries requiring off-site Single fatality. Multiple fatalities.
require self-administered by medical practitioner. Personnel treatment by medical practitioner or Major damage to Irreparable damage to highly
first aid. Injured personnel unable to continue to perform immediate evacuation to hospital. structures/items of cultural valued structures/ items/
can continue to perform duties. Potential Long-term or permanently locations of cultural significance
significance, or Major
measures)
Risk Legend
1-3 Low No action required, unless escalation of risk is possible.
4-6 Medium Activity or industry can operate subject to management and /or modification
8-12 High Activity or industry should be modified to include remedial planning and action and be subject to detailed EHS assessment.
15-25 Extreme Activity or industry should not proceed in current form.
Control measures are required to ensure that the residual risk rating is at a minimum level so the activity can commence safely. If the activity still has a high residual risk rating then it is necessary to find another
method of carrying out the task.
Document No HSE-F-01-Rev C
This document becomes UNCONTROLLED once printed from the official CD or server location
Revision Date 26.10.2020