Textile Testing and Analysis
Textile Testing and Analysis
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-¦Authors¦-
Gopalakrishnan Duraisamy
Dr.S.Yamunadevi
Dr.R.Pragadheeswari
-¦About the Authors¦-
Aim:
To identify the given fibres by feel, microscopic view, burning behavior and solubility tests.
Procedure:
Technical Tests for Fiber Identification
There are two types of methods that are used for identifying different fibers - the
nontechnical tests and the technical tests. The nontechnical tests include the feeling test and the
burn test. The technical tests include microscope test and chemical test. The technical tests for
fiber identification are carried out in laboratories and require technical knowledge and skills. As
such, they are much more reliable methods for testing end product as compared to the non
technical tests.
Nontechnical Tests
Feeling Test
Feeling test involves touching a fabric and feeling the fabric to know its component
fibers. For example, wool fabrics will feel warm when touched because the heat generated by
wool, which is a nonconductor of heat, will remain in the touched area itself. On the other hand,
the fabrics made up of plant fibers such as cotton fabrics, linen fabrics and even the rayon
fabrics, that are made from the cellulose of wood pulp or cotton fiber, feel cool to touch. As they
are conductors of heat, the heat generated by the finger passes off making the fabric cold.
However, it requires a long experience of handling different fabrics over a period of time for
such skillful perception. Also, it is difficult to examine and compare the fabrics made of different
fiber contents with the feeling test.
Burning Test
The other nontechnical test for fiber identification by the burn test- involves burning a
sample of fabric and observing the various characteristics shown by it after burning in order to
determine its fiber content. The burning test is more efficient than the feeling test but it also has
its limitations. For example, fabrics made of bi-constituent fibers, that are combination of two
different textile polymers, cannot be identified with this test.
Technical Tests
The technical tests for fiber identification done with the help of laboratory equipment are
far more reliable than the nontechnical tests. However, technical knowledge and skill,
particularly while handling chemicals, are the basic requirements for conducting these tests.
Microscope Test
Microscopes having magnification of at least 100 power, can be successfully employed
for testing and identifying the fiber contents of a fabric. Microscope test is very effective for
testing the natural fabrics. Difficulties can be faced while testing synthetic fabrics as many of
them have similar appearance. However, one must know, what the fibers look like under a
microscope as many finishing processes like mercerizing and delustering, change the appearance
of fibers under microscope. Apart from it, dark colored fabrics also cannot be tested with
microscope as light cannot pass through dark substances. For such fabrics, either the textile
dyes haveto be removed by stripping, bleaching etc. or they have to be chemically tested.
Natural fibers have their own peculiar structures, spots, lines and other marks that help in
identifying them. Following are some examples of natural fibers and how they look like under a
microscope:
Cotton: The cotton fiber is a single elongated cell. Under a microscope, it looks like flat, spirally
twisted ribbonlike tube with rough granular surface. However, mercerized cotton doesn't have
natural twist. The finishing process makes them swollen, straight, smooth and round with a
shining surface.
Linen: Linen fiber, under a microscope, looks like having multiple sided cylindrical filaments
with fine pointed edges. The filaments show nodes at intervals. It, in fact, looks like a bamboo
stick having joints that results into a little unevenness.
Wool: Wool fiber has irregular, roughly cylindrical, multi cellular structure with tapered ends.
Under a microscope, three basic layers are shown- epidermis (outer layer), cortex (middle layer)
and medulla (inner layer). Medulla is seen only in coarse and medium wool fibers and that too
under a highly powerful microscope.
Silk: Raw silk fiber, composed of two filaments, has elliptical shape under the microscope. The
two fine and lustrous filaments are shown clearly looking like transparent rods with triangular
shape. Wild silk or tussah fiber has different appearance than the cultivated silk. It is flattened,
coarse, thick and broader fiber having fine, wavy lines all across its surface whereas cultivated
silk is narrower fiber with no marks on it.
Manmade fibers are difficult to identify through microscope because of similar appearance of
many fibers. However, their certain distinguishable characteristics under a microscope have been
mentioned below.
Rayons: Rayon fiber has uniform diameter with glass like shine. If delustered then rayon fiber
shows marks similar to pepper, when viewed cross sectionally. Viscose fiber of rayon looks
irregular when viewed cross sectionally.
Acetate: Acetate fiber looks lesser irregular than viscose rayon when viewed cross sectionally. It
has indentations that look like occasional marks when viewed longitudinally.
Nylon: There are many variants of nylon fiber. However, generally it appears fine, round,
smooth and translucent. Sometimes it has shiny appearance. If it looks dull, it will also be dotted
under the microscope.
Aramid: If viewed longitudinally, aramid fiber looks smooth and straight. If viewed cross
sectionally, it may be round or like peanut's shape.
Polyester: Generally, polyester fiber is smooth, straight. It looks round cross sectionally.
However, with various finishing processes, its appearance changes in context of texture and
luster.
Spandex: Spandex fiber have the outstanding characteristic of appearing like groups of fibers
fused together. However, different variants of spandex show different characteristics too. The
Lycra fiber looks like fused multifilaments cross sectionally. Individual fibers are dotted and in
shape like that of dog-bone. If viewed longitudinally, they appear straight.
Polypropylene: When viewed cross sectionally, polypropylene fiber looks somewhat round but
it looks straight and smooth when viewed longitudinally.
Glass: The glass fiber looks smooth, round, translucent, shiny and flexible.
Fibre Identification (Microscopic View)
Flax:
Longitudinal View : Long,Transparent,cylindrical,sometimes striated appearance.It has
harrow lumen running through centre.
Cross sectional view : The cell wall appears thick and polygonal in shape.
Jute:
Likewise, nylon turns beige in one and bright red in other. As double testing is done in this
method, it is sometimes referred to as double-barreled stain identification.
Solvent Method:
Various solvents are used in this method to distinguish one kind of fiber from another.
However, there is no single solvent or chemical that can be used on all fibers. Additionally,
different solvent procedures are adopted to separate and identify the fibers that are combined
together. It becomes very difficult to use solvent methods in view of fibers that have similar
chemical characteristics. Also, when more fibers are mixed to produce blended fabric, then also
it becomes tough to identify the fibers with the help of solvent method. However, it is a very
effective method for cross checking but in order to have accurate reports, the fabric has to be
cleaned thoroughly and the finishing chemicals should also be removed completely. The fabric
has to be unraveled, yarns have to be untwisted and the fibers have to be put in the solutions in as
loose a condition as is possible.
As an example of solvent method, consider differentiating animal fibers from plant fibers
with alkali. If wool or silk fiber has to be eliminated from a blended fabric then strong alkalies
can be used because animal particles are destroyed in it. Five percent of caustic soda or sodium
hydroxide is used in water. The action of the chemical is hastened by boiling the solution before
immersing the sample fabric in it. The wool or silk fiber gets completely dissolved in it. The
plant fibers remain unaffected. For differentiating them, acid has to be used as the dilute acids
destroy plant fibers. A drop of sulfuric acid has to be put on the sample fabric which, in turn, is
placed between two blotters and pressed with hot iron. If it contains cotton, linen or rayon then
the fabric gets charred at the spot.
Results:
Sl. No. Sample Reference Identified fibre as Remarks
1.
2.
3.
4.
5.
6.
7.
8.
RESULTS:
Fiber identification is done with the help of burning, chemical, microscopic and feel test.
************
Aim:
To determine the density of given fibre using Density Gradient Column.
Density Measurement:
The definition of density is derived from the relationship volume X density = mass, i.e.
density is the mass per unit volume of a substance and its units, are gm/cm3 . It can be accurately
measured using a density gradient column (described in suggested reading at no. 4). The density
data on common fibres are shown in
Fibre Density in (gm/cm3) :
Cotton 1.52-1.55
Viscose rayon 1.49-1.52
Linen 1.53-1.55
Jute 1.49-1.50
Polynosic 1.50-1.52
Cellulose diacetate/Triacetate 1.30-1.35
Wool 1.30-1.33
Silk 1.25-1.34
Nylon 6/Nylon 66 1.14
Polyester 1.38-1.40
Acrylic 1.16-1.19
Modacrylic 1.29-1.34
Spandex 1.20-1.25
Polyethylene (Low density) 0.92-0.94
Polyethylene (High density) 0.95-0.97
Polypropylene 0.91
Glass 2.50-2.54
Density Testing Procedure of a Textile Fiber
In textile industry; quality control department is responsible to carried out various types of
quality test. Density test is one of them. Density test is important for fabric manufacturing.
Density of a textile fiber is important to know. Density is measured by the following steps.
Density gradient is prepared as the following:
Clamp the density gradient glass in a firm vertical stand.
Pour into the tube 25 ml of tetrachloroetylene.
Now prepare mixture of xylene and tetrachloroetylene in descending order of percent
tetrachloroetylene: 90/10, 80/20, 70/30, 60/40, 50/50, 40/60, 30/70, 20/80 and 10/90.
Pour 25 ml of each in order carefully down the side of the gradient tube.
Finally put 25 ml of xylene on top.
Take short fragments of dyed reference fibers and tie in a knot snipping off loose ends.
Boil for 2 minutes in xylene solvent to remove moisture and air.
After about a half hour they should come to the rest in a level representing their density.
Calibrate glass sphere may be used to determine the actual density at various levels.
Prepare the unknown fiber in like manner, place in the gradient column and note at what
level it floats.
Result:
The density of the given fibre is………………………….
************
Aim:
To determine the denier of given synthetic fibre using Gravimetric method.
Methods of Measurement
Thermogravimetric analysis is a technique that measures the mass of a sample while it is heated,
cooled or held isothermally in a defined atmosphere. It is mainly used for the quantitative
analysis of products. The technique of using the mass to calculate the quantity of the original
analyte. The technique involves converting analyte to an insoluble product and then isolating the
precipitate. Gravimetric methods are quantitative method based on determining the mass of a
pure compound to which the analyte is chemically related. It is a destructive technique and
requires the careful conversion of the analyte to a suitable product that can be analyzed.
Procedure
A typical TGA curve shows the mass loss
steps relating to the loss of volatile components (moisture, solvents, monomers), polymer
decomposition, combustion of carbon black, and final residues (ash, filler, glass fibers).
The method allows us to study the decomposition of products and materials and to draw
conclusions about their individual constituents.
The first derivative of the TGA curve with respect to time is known as the DTG curve; it
is proportional to the rate of decomposition of the sample.
In a TGA/DSC measurement, DSC signals and weight information are recorded
simultaneously. This allows endothermic or exothermic effects to be detected and
evaluated.
The DSC signal recorded in TGA/DSC measurement is, however, less sensitive than that
obtained from a dedicated DSC instrument and the DSC curves are less well resolved.
The upper diagram of Figure 12 shows TGA and DTG curves of PET. The two lower
diagrams are the corresponding DSC curves measured in a nitrogen atmosphere.
The DSC curve on the right in the range up to 300 °C shows the glass transition, cold
crystallization, and the melting process.
The DSC signal can be corrected for the mass lost by the sample during the measurement
(left); the blue curve is the uncorrected curve and the red curve is corrected for the loss of
mass.
Decomposition
In a decomposition process, chemical bonds break and complex organic compounds or polymers
decompose to form gaseous products such as water, carbon dioxide or hydrocarbons. Under non-
oxidizing (inert) conditions, organic molecules may also degrade with the formation of carbon
black. Volatile decomposition products can be identified by connecting the TGA to a Fourier
transform infrared spectrometer (FTIR) or a mass spectrometer (MS).
Figure shows Measurement curves of PET recorded from 30 to 1000 °C at a heating rate
of 20 K/min using a TGA/DSC 1 equipped with a DSC sensor. The TGA curve shows the
change in mass of the sample and the DSC curve the endothermic or exothermic effects.
a) Gravimetric method (Cotton):
From comb sorter diagram, fibre tufts are taken and at spacing of 1 cm tufts sections are
sliced out with the help of razor.
100 fibres are counted and weighed on a sensitive micro-balance.
Convert into mass/length.
b) Gravimetric method (for wool)
Wool has almost circular cross-section.
After completing a fibre length test the fibres are collected and thoroughly cleared of oil,
allowed to condition and then weighed on microbalance.
The total fibre length is calculated and knowing the number of fibres weight/unit length
is derived.
Mean Wt/unit length = W / ∑hn
where, h = the class length (cm)
n = number of fibres in each class
W = total wt of all the classes (mg)
dgrav (microns) = √(97190×W / ∑hn)
Assuming wool cross section is circular and density of wool is 1.31 g/cc
Result:
Denier of given synthetic fibre using Gravimetric method is done.
Working:
This ensures that the weight of the sample can be monitored without disturbing the
system.
A continual flow of air at the correct relative humidity is passed through the oven which
is maintained at 105o C.
The main advantage of using a conditioning oven for carrying our regain determinations
is that all the weighing is carried out inside the oven. The use of the conditioning oven to
dry a sample is correct standard procedure; any other method of sample drying has to be
checked for acuracy against it.
The method is based on the assumption that the air drawn into the oven is at the standard
atmospheric condition. If this is not the case the correction has to be made
Where R = relative humidity % / 100, and E = Saturation vapour pressure in pascals at the
temperature of the air enter the oven (taken from a table of values)
Calculations:
Calculate the moisture content of the specimen as follows:
Moisture content is defined as the weight of water in a material express as a percentage of
the total weight of the material.
Moisture content, C = W/(W+D) X 100
Calculate the moisture regain of the specimen as follows:
Moisture regain is defined as the weight of water in a material as a percentage of the oven
dry weight.
Moisture regain, R = W/D X 100
Let, Oven dry weight of a material = D
Weight of water in this material = W
Results:
The Moisture content and regain of the given fibre is ………….. & ………………
*********
measurement points. If reference values are not known at the time of measurement, they can be
added later if the file has been saved to disk.
Interpretation
Results are shown here from four separate sets of samples – two polyester, one
polyamide and one nylon-based fibre.
Sample set 1 (polyester): A set of nine calibration standards between 0.06% and 0.75% finish
(water/oil emulsion) were measured twice. The two sets of results are shown opposite.
Sample set 2 (polyester): A set of 7 calibration standards between 0.33% and 0.74% finish
(water/oil emulsion) were measured twice, with the results shown opposite.
Sample set 3 (polyamide): The polyamide set comprised 31 calibration standards of which six
wer e a ver y poor fit to the calibration line and were deleted. The finished calibration was as
shown below. One sample was then measured seven times in succession to determine the
repeatability which was shown to be 0.023.
Sample set 4 (nylon): This set comprised of 14 calibration standards between 0.72% and 1.55%
finish (water/oil emulsion). There was some doubt about the accuracy of the reference values, so
the NMR repeatability was the main interest.
The instrument repeatability was obtained using one polyester sample measured 10 times,
removing and re-inserting the sample tube before each measurement. Instrument repeatability
was shown to be 0.001 (at the 0.375% level). The full set of 14 samples were run twice, the
results of which are shown at the top of the next column. A further nine samples were measured
using the calibration produced using sample set 2 and compared against values determined by
solvent extraction followed by infra-red assessment of oil in the solvent. The results are shown
opposite.
Results:
The spin finish % of given fibre is determined by available method is ………………..%
***********
Aim:
To determine the wax content of the given cotton fibre.
Wax content, reported as the fraction (w/w) present on the conditioned fiber, was
determined by Soxhlet extraction. Six replicates were performed for each of the grouped
cotton samples.
Extractions were performed using trichloroethylene as a solvent on 2.5-g samples of
cotton.
The resultant solutions were evaporated to dryness at 105o C, which left a wax residue
that was subsequently weighed.
Results:
Wax content of the given cotton fibre is determined as………….
*************
Aim:
To determine the blend proportion of given yarn.
Blending:
Blending is the combining of different fibres together intimately to achieve a desired product
characteristic. Blends can influence coloring, strength, softness, absorbency, ease of washing,
resistance to wrinkling, ease of spinning, cost, etc.
When two different types of fibres are blended, the properties of these two different
fibres are synergized. For instance, in the blend of cotton and polyester, cotton
provides the absorbency and polyester provides the strength.
Blending is done to produce a fabric, which is economical by combining the aesthetic
comfort properties of the natural fibres with the easy care and strength properties
of synthetic fibers.
Blending also helps to provide the fabric’s light weight with all desirable
characteristics. Improving spinning, weaving and finishing efficiency and the
uniformity of product.
Blend of Acrylic with Wool, Silk, Cotton, Viscose, Polyester or Nylon:
1. Dissolve the acrylic fibres with (Dimethyl Formamide - DMF). Acrylic Fibres will
dissolve in DMF.
2. Filter, rinse and weigh carefully to get the ratio of Acrylic Fibres.
Blend of Protein Fibres (Wool or Silk) with cotton, polyester, nylon or acrylic:
1. Take the blended fibres (Carefully weighed) in a conical flask.
2. Add a solution of 5% (w/w) solution of Sodium Hydroxide or Potassium Hydroxide and boil
for 10 minutes. Protein fibres will dissolve in Sodium Hydroxide or Potassium Hydroxide.
3. Rinse the leftover fibres with water and neutralize with dilute Acetic Acid.
4. Weigh the fibres after drying and find the ratio of protein fibres.
Blend of Polyester with Cotton or Viscose:
1. Weigh the blend and heat it with Meta cresol. Polyester fibres will dissolve.
2. Weigh the residual fibres after rinsing thoroughly and drying and find the percentage of
polyester fibres.
Result:
Blend proportion of given yarn is identified by using solubility method.
*********
x Helps to identify plastics and organic materials by measuring the temperature of bond
scissions in inert atmospheres or of oxidation in air or oxygen.
x Used to measure the weight of fiberglass and inorganic fill materials in plastics,
laminates, paints, primers, and composite materials by burning off the polymer resin. The fill
material can then be identified by XPS and/or microscopy. The fill material may be carbon
black, TiO2, CaCO3, MgCO3, Al2O3, Al(OH)3, Mg(OH)2, talc, Kaolin clay, or silica, for
instance.
x Can measure the fill materials added to some foods, such as silica gels, cellulose, calcium
carbonate, and titanium dioxide.
x Can determine the purity of a mineral, inorganic compound, or organic material.
x Distinguishes different mineral compositions from broad mineral types, such as borax,
boric acid, and silica gels.
ASTM Test Methods Using Thermo gravimetric Analysis
ASTM D2584 – Standard Test Method for Ignition Loss of Cured Reinforced Resins
ASTM E1131 – Standard Test Method for Compositional Analysis by Thermogravimetry
ASTM E1641 – Standard Test Method for Decomposition Kinetics by Thermogravimetry
Using the Ozawa/Flynn/Wall Method
ASTM E2008 – Standard Test Method for Volatility Rate by Thermogravimetry
Preparation of sample:
This depends on the nature of your sample. Below are six (6) suggestions to consider when
preparing a sample.
The sample size should be between 2 and 50 mg.
If you have minimum amount of sample, run at least 1 mg.
If possible, cover the bottom of the pan with the sample material.
The sample pans, ceramic or platinum, can accommodate liquids, powders, films, solids
or crystals.
Once you have decided on the sample form, then for best results, use approximately the
same sample weight during each experiment. This will ensure reproducibility.
Many small pieces of sample are better than one large chunk. It is better to have a large
surface area exposed to the sample purge.
1500°C TGA
Sample capacity of 200 mg
Ideal sample weight from 10 to 50 mg
Balance sensitivity of 0.1 microgram
Temperature range from ambient to 1500°C
Results:
Analyze the fibres by using Thermo Gravimetric Analysis (TGA) is done.
**********
Aim:
To analyze the polymer and fibre by using Fourier Transform Infra-Red (FTIR).
FTIR:
FTIR spectrometers are the third generation infrared spectrometer. They have been
widely used in structure elucidation, which are either of natural origin or synthesized chemically.
It is a measurement technique which collects spectra based on the measurements of the
coherence of a radiative source, using time-domain or space-domain measurements of the
electromagnetic radiation or other type of radiation. It collects and digitizes the interferogram of
a sample signal using an interferometer, performs the FT function, and displays the spectrum. It
can be applied to a variety of types of spectroscopy including optical spectroscopy, infrared
spectroscopy (FTIR, FT-NIRS), nuclear magnetic resonance (NMR) and magnetic resonance
spectroscopic imaging (MRSI), mass spectrometry and electron spin resonance spectroscopy.
Preparation and Testing:
A polymer is a long-chain molecule formed when individual units, called monomers, are
linked together. Fibers are polymers that can be categorized into two broad groups, natural and
synthetic. Due to the range of chemical compositions, different fibers exhibit a range of chemical
and physical behaviors. Two of the most significant types of molecular motion are stretching and
bending of bonds within the molecule. To cause a particular bend or stretch, a specific wave
number of infrared light is required. Other combinations of bonded atoms will absorb photons of
-1
other infrared frequencies. The collection of all absorbance between 600 and 4000 cm
constitutes the infrared spectrum for that molecule. This can be thought of as a molecular
fingerprint. Just as people have unique fingerprints, molecules also have unique fingerprints.
Identical molecules have identical fingerprints. Since every molecule has a unique arrangement
of bonded atoms, every molecule absorbs a different set of infrared frequencies. FT-IR spectra
for O-H group based cotton fiber and ester group based polyester as an example. The bands
represent cellulose can be seen at 2906 cm- 1 (CH, CH2 stretch), 1478 cm-1 ( H-C-H and H-O-C
bend), 1379 cm-1 , 1334 cm-1 (H-C-C, H-C-O, and H-O-C bend), 1108 cm-1 (C-C and C-O
stretch), 910 cm-1 ( C-O-C in plane, symmetric), and 516-379 cm-1 (skeletal C-OC, C-C-C, O-C-
C and O-C-O bend). Types of bonds present in the chemical structure of polyester, has made
execution of absorbency peaks and intensity totally different than cotton. This is purely
influenced by the presence of ester group in its structure. Thus knowledge of chemical structure,
natural as well as manmade fibers can be easily distinguished with FT-IR. Besides structural
elucidation, another qualitative application of infrared spectroscopy is the identification of a fiber
or finish (chemical) with a reference infrared spectrum. If all the peaks of the unknown match
those of the reference, the fiber or finish can be identified.
FT-IR can be used in chemical analysis by matching the spectra with a known database
and monitoring the chemical reactions. Thus it makes possible the analysis of changes in
molecular structure and intermolecular interactions. This can provide authentic proof for polymer
degradation, positive or negative effect of various finishes, even at Nano scale, on the
performance of fiber, yarn or fabric etc. Difference in the stretch band size can also help in
defining the presence of crystalline and amorphous region in the chemical structure of the textile
fibres.
Results:
Analyze the polymer and fibre by using Fourier Transform Infra-Red (FTIR) is done.
**********
Aim:
To determine the count and count CV% for given yarn.
Preparation:
Yarn Count:
It indicates the weight per unit length or length per unit weight. In English system count denotes
the number of hanks of 840 yards that will weight one pound.
Lea:
A continuous length of yarn in the form of a coil of 80 loops
made on the reel of girth of 1.5 yards.
Sampling:
Take 10 cops or 5 cones per sample.
Automatic Wrap Reel:
It is designed for preparing leas of 120 yards of
definite length with uniform tension, it helps in preparing
more number of leas in short time.
Conversion table for yarn counts
3. Cut and tie the trailing end of the lea to its leading end.
4. Similarly take 30 leas making a total of 40 leas from the same 10 bobbins.
5. Condition the sample in a conditioning box for about 12 hours.
6. Determine the mass in grams of the leas and calculate the count
Cotton count = 64.80 / Weight of lea in gms
Observation:
Average(x)
∑ d2
**********
Aim:
To determine the yarn strength, Count strength product and their CV%.
Apparatus:
1. Cotton yarn
2. Wrap reel
3. Lea strength tester
4. Electrical balance
Testing atmosphere:
Temperature – 29 oC and relative humidity – 76%
Standard atmosphere: temperature – 20 oC
Relative humidity - 65%.
Sample:
Size - One lea cotton yarn (1 lea =120 yards).
No. of sample – 20.
Working procedure:
1. At first one lea cotton yarn is measured by wrap reel and in this way 20 samples are taken
for testing.
2. Now, the first sample is fixed with the upper jaw J1 and the lower jaw J2.
3. The m/c is started and observed the dial until the sample is torn out.
4. When the sample is torn out the m/c is stopped and the reading is taken.
6. Then all the samples are weighted and counts are calculated.
Data:
Calculation:
Suppose for first sample, we find length = 120 yards and weight = ………. gm.
Now we know, 1 lb = …….. gm.
Then Count = ……….. » ……. Ne
And C.S.P = …… X ……… = 2141.39
In this way others are calculated.
Here CV% = …….%
Result:
x The strength of cotton yarn is ……97 lb
x C.S.P is ………….
x C.V% for C.S.P is ……..%
*************
Aim:
To determine the grades of yarn appearance board.
Standard
An important factor contributing yarn quality is grade & appearance. The appearance
grade of yarn is determined by visual comparison with standard sample within same range of
yarn numbers. Standard yarn appearance boards are supplied by American Society for Testing &
Materials (ASTM).Yarn appearance is tested by using yarn appearance winders & ASTM
standard appearance boards.
Assessment of Yarn Appearance
The instrument is designed for winding the yarn evenly spaced on black board for visual
inspection. The winder is operated with step pulley driven mechanism with traversing motion.
The winding density can be adjusted by shifting belt on stepped pulleys. In the good brand make
winding density is adjusted by choosing particular combination of wheels depending upon count
as given below.
Count No of Wheel
range wraps/cm combination
70s-135s 19 A+F
36s-70s 15 A+E
16s-36s 10 B+E
7s-16s 8 B+D
3s-7s 6 B+C
********
Aim:
To determine the yarn evenness and imperfections for given yarn.
Diagram:
The graphical representation of mass per unit length variation along the length of sliver, roving
or yarn is referred as diagram. It indicates the nature of variability present in the material.
Information from diagram:
1. Long wavelength variations, even with periodic variation which spectrogram cannot confirm.
2. Extreme thick and thin places.
3. Slow changes and step changes in the mean value.
4. In many cases, it can confirm the numerical values of instrument.
Imperfections:
Staple fibre yarns, at a number of places along their length, contain large variations in mass per
unit length which are referred to as “imperfections” -thick, thin, neps
1. Thick places: +50% If the counter is actuated, the mass per unit length (cross section) at the
thick place is 150% or more of yarn mean value (> 4 mm length)
(Ranges: +100%,+70%,+50%,+35%)
2. Thin places: -50% only 50% of yarn mean value or less.
(Ranges: -60%, -50%, -40%, -30%)
3. Neps: +200% The thick place based on 1 mm length, is 300% of the yarn mean value or more.
Length shorter than 4 mm (however refers as a reference length of 1 mm)
(Ranges: +400%,+280%,+200%,+140%)
Spectrogram:
Amplitude of periodic mass variation is plotted against the wavelength in a spectrogram.
From the speed at which the yarn is running (through capacitance type sensor) the
frequencies are converted to wavelengths and plotted into a finite number of discrete
wavelength steps.
Histogram is then plotted automatically.
Amplitude is a measure of the number of times a fault of that repeat length occurs.
Helps in locating the generating point of a periodic fault.
Spreading of humps are due to periodic faults generated due to “drafting waves” and the
wavelength due to drafting wave will be around 2.5 – 3.0 inch for cotton.
Fibre
assembly
Capacitor
Electronic Display
signal
Processing
Printing
Theoretical spectrogram:
For yarn with its staple fiber all the same length L (but in actual practice it is different, due to
fault induced during processing)
S = f( λ ) = (1/√ π n)×sin ( π l0 / λ ) / √ ( π l0 / λ )
Where,
n = No. of fibers in cross section,
l0 = Fiber length,
λ = Wavelength
Result:
Yarn evenness and imperfections of given yarn is determined by using evenness tester.
**********
Twist measurement
Several methods of twist measurement are available. We will describe two methods
which are applicable to the more common type of yarns - first for single yarn and the second for
double or multi ply yarns. Twist tester for single yarn: We will describe a single yarn twist tester
based on the twist contraction method. The yarn is first gripped in the left hand clamp which is
mounted on the pivot & carries a pointer. After being led through the rotating jaw, the yarn is
pulled through until the pointer lies opposite a zero line on a small quadrant scale; the jaw is then
closed. At this stage the specimen is under a small tension and a nominal length of 10” (or any
other chosen test length). As the twist is removed the specimen extends and the pointer assumes
a vertical position. Eventually all the twist is taken out but the jaw is kept rotating in the same
direction until sufficient twist has been inserted to bring the pointer back to zero mark again. The
total number of turns registered on the revolution counter is divided by two i.e. twice the number
of inches on the test length. This gives the total twist in the yarn. To get the twist level per inch
of the yarn, this number is again divided by ten.
Method
This method is based on the fact that yarns contract in length as the level of twist is
increased. Therefore if the twist is subsequently removed, the yarn will increase in length
reaching a maximum when all the twist is removed. The method uses a piece of equipment such
as that shown in Fig. in which the end of the yarn distant from the counter is attached to a pointer
which is capable of magnifying its changes in length.
At the start of the test the yarn is placed under a suitable tension, either by a clip-
onweight or by a weighted arm as shown. The test procedure is to untwist the yarn until all its
twist has been removed and then to continue twisting the yarn in the same direction, until it
returns to its original length. The basis of the method is the assumption that the amount of twist
put in is equal to the twist that has been removed. However, this is not necessarily the case. For
woolen yarns the method may give results up to 20% below the true value, whereas for worsted
yarns the results may be 15% higher owing to fibre slippage. One source of error in the method
is that at the point of total twist removal the fibres in the yarn are unsupported so that any tension
in the yarn may cause the fibres to slip past one another, so increasing the length of the yarn. The
difference in length if unnoticed will cause an error in the measurement of turns per unit length.
Another source of error is the fact that with some yarns, when the twist is removed, the amount
of twist to bring it back to the same length is not equal to the twist taken out.
Because of these problems the method is not recommended for determining the actual
twist of a yarn but only for use as a production control method. There is a US standard for this
method but it warns that the measured values are only an approximation of the true twist. It
suggests that 16 samples are tested using a gauge length of 250 or 125 mm. However, the
method is easy to use and has less operator variability than the standard method so that it is often
used for measuring the twist in single yarns.
Untwist-twist method or Twist contraction method
This method is based on the fact that yarns contract in length as the level of twist is
increased and it increases in length on twist removing, at last reaching a maximum length
when all the twist is removed.
The instrument shown is used for this method.
The yarn is first gripped in the left-hand clamp which is mounted on a pivot and carries a
pointer.
After being led through the rotating jaw, the yarn is pulled through until the pointer lies
opposite a zero line on a small quadrant scale; jaw is then closed.
At this stage the specimen is under a small tension and has a nominal length of 10''.
As the twist is removed, the yarn extends and the pointer assumes a vertical position, so
removing the tension.
Eventually all the twist is taken out but the jaw is kept rotating in the same direction until
sufficient twist has been inserted to bring the pointer back to the zero mark again.
The total number of turns recorded on the revolution counter is divided by 20.
The method is based on the assumption that the amount of twist put in is equal to the
twist that has been removed. However, this is not necessarily the case.
Sample Twist per Inch Remarks Sample Twist per Inch Remarks
1 6
2 7
3 8
4 9
5 10
Mean Mean
Result:
The Single yarns twist by using twist tester is done and CV% of twist calculated.
********
Specimen:
When warp and weft yarns interlace in fabric they follow a wavy or corrugated path.
Crimp percentage is a measure of this waviness in yarns. Warp and weft crimp percentages are
two of the eleven structural elements in fabric construction discussed by Peirce. The
relationships between the geometry of a cloth structure and its physical behavior in use are
complex. Although much pioneer work has been done there are many unresolved problems still
to be investigated.
Theory:
Percentage crimp is defined as the mean difference between the straightened thread
length and the distance between the ends of the thread while in the cloth, expressed as a
percentage. From the definition of crimp two values must be known, the cloth length from which
the yarns is removed and the straightened length of the thread. In order to straighten the thread,
tension must be applied, just sufficient to remove all the kinks without stretching the yarn. In
practice it is seldom possible to remove all the crimp before the yarn itself begins to stretch. The
standardized tensions recommended are given below:
From those two values we can calculate the crimp percentage with the following formula:
C=(l-p)/p*100%
where, c = crimp, l = uncrimped length and p = crimped length.
Five groups of threads selected for test are two warp way and three weft way groups. The
mean crimp percentage is calculated warp way and weft way. Rectangular strips are carefully
marked on the cloth and each strip cut into the form of a flap. From each strip ten threads will be
removed. Removal of threads is as follows: the central part of the first thread is separated from
the flap fringe by means of a dissecting needle, but the two extreme ends are left secured. One
end is then removed and place in the grip of the tester, and the other end is removed and placed
in the second grip. In this way the thread is transferred from the cloth to the crimp tester without
loss of twist and with a minimum handling. Several crimp testers are available, Shirley crimp
tester is one of them.
Atmosphere:
Temperature – 25oC and relative humidity – 67%
Standard atmosphere: temperature – 20oC and relative humidity - 65%.
Sample:
Cotton woven fabric. Length = 10².
Procedure:
1. At first we have to select the warp or weft way of the fabric. Then we should select the test
length of the yarn. Here it is 10².
2. According to test length we will cut the flap of fabric.
3. Now a single yarn is to remove from the flap of fabric carefully as discussed in theory.
4. One end of the yarn is gripped in the fixed gripper of the m/c and the other end is gripped in
the other setting the test length.
5. Now the tension for the sample is found out from its count and it is set in the m/c.
6. After that we will apply tension along the yarn length with hand by taking away the other end
of yarn far from the first end.
7. As soon as the white marl on the tension bar is on the same line of its both sides white mark,
we will stop far away the other end.
8. The length of the yarn after applying tension is taken from the scale.
9. Now from this two lengths crimp percentage is calculated from the given formula.
10. In this way at least 10 crimp percentage for warp and 10 for weft is taken and average crimp
percentage is calculated from them.
Data:
Warp Yarn Weft yarn
S/n Crimped Uncrimped Crimp Crimped Uncrimped Crimp
Mean Mean
length p length l %c length p length l %
1
2
3
4
5
Result:
Average warp crimp percentage ………%
and average weft crimp percentage ………..%
**************
In the strip tensile test, a narrow strip of fabric sample is used (ASTM D5035 Breaking
Force and Elongation of Textile Fabrics). The jaws of the tensile testing machine, which
are wider than the fabric sample, clamp the sample on both ends and a tensile load is
applied until fabric breaks. In the grab tensile test, the jaws are narrower than the fabric
width to reduce the effect of Poisson’s ratio (ASTM D5034 Breaking Force and
Elongation of Textile Fabrics).
Grab tensile test is more widely used for heavy industrial fabrics such as geotextiles.
Wide width tensile tests are also used mostly for industrial textiles (e.g. ASTM D4595 for
geotextiles). Narrow fabrics such as webbings, ribbons, etc., are usually tested at full
width. Fabric modulus is measured using ASTM Test Method D 885. Specifications of
textile machines for tensile testing are described in ASTM D 76.
The terminology of tensile properties of textiles is given in ASTM D4848. Other ASTM test
methods related to tensile testing include:
ASTM D 1775 Standard Test Method for Tension and Elongation of Wide Elastic
Fabrics (Constant Rate-of-Load Type Tensile Testing Machine)
ASTM D 4964 Tension/Elongation of Wide/Narrow Elastic Fabrics by Constant Rate of
Elongation Type Tensile Testing Machine
Sampling
1. Test at least five warps way and five weft way test specimens.
2. As far as possible, only one test specimen shall be drawn from a piece in the test sample.
Incase the lot size is small, more than one test specimen may be drawn from a piece in the test
sample.
Calculations
1. Calculate the mean breaking load separately for warp way and weft way test specimens.
2. Calculate the elongation at break separately for warp way and weft way test specimens and
calculate the mean percentage elongation at break as follows:
Formulae
Tensile strength = load at break/ (Original width x original thickness)
Result
Tensile strength and Elongation % of the given fabric is identified and measured.
****************
5. Keep an eye in such a position that the two inclined line (of the inclined plane making an
angle of 41.50 with the horizontal) of the tester coincide.
6. Stop pushing the specimen when its tip reaches the level of the inclined plane.
7. Note down the length of the overhanging portion from the scale to the nearest millimeter.
8. Take four readings from each specimen with each side up, first at one end and at the other.
9. The weight per unit area can be determined by weighing all the warp way and weft way test
specimens together after completion of stiffness test.
Calculations
1. Determine the bending length, the flexural rigidity for warp way and weft way specimens and
the overall flexural rigidity by the following formula:
a) Bending length C = L/2 cm
Where, L = the mean length of over–hanging portion in centimeters.
b) Flexural rigidity G = W × (L/2)3 mg–cm
Where, W = weight per unit area of the fabric in milligrams per square centimeter.
c) Overall flexural rigidity G0 = √Gw × Gf
Where, Gw = warp way flexural rigidity, and Gf = weft way flexural rigidity.
Result
The stiffness of given fabric is measured as per the test procedures and methods.
************
9. Now start the machine and observe the counter of abrasion no.
10. After an abrasion of 200 bring out the first sample and weigh it.
11. After an abrasion of 300 bring out the second sample and weigh it.
12. Similarly after abrasion of 400 and 500 bring out the third and fourth sample and take their
weight.
13. Now put the weights before and after abrasions in a table and find out their wear index.
6. Add the required weight (9kpa for apparel, 12kPa for upholstery) by resting the weights on
the ends of the handles. (kPa = 1 kilo Pascal = # pounds) Note that the weights are also
numbered 1-6.
7. Set the counter system to record the desired movements using the third black button from the
right.
Starting the abrasion tester
1. Turn the power on.
2. The machine should already be programmed to run a batch of 500 movements.
3. Push the green button to start the batch
4. After the first batch is complete take specimen holders off of the machine and observe And
record the results and changes in specimens.
5. Put specimens back on the machine and continue with the test.
6. Observe and record the results after each batch of 500 movements until you have Reached the
desired number of movements (total of 3500).
The end point if reached for a woven when two or more yarns have broken, or for a knitted fabric
when a hole appears.
Tabulation
Sample wt. before No. of abrasion Sample wt. before
S/No Wt. loss Wear index
abrasion (mg) cycle abrasion (mg)
1
2
3
4
Calculation
Wear index for 200 cycle = .........
Wear index for 200 cycle = .........
Wear index for 200 cycle = .........
Wear index for 200 cycle = .........
Remark
It is easily understood that the more is no. of abrasion cycle the more will be the wt. loss of
fabric. That is when a fabric is used more it losses its weight more. Now depending on yarn
quality, fabric design and above all end use this loss may be less or more, again may be quickly
or lately. But indeed the fabrics will loss its weight and serviceability.
Result
The abrasion resistance of given fabric is measured as per the fabric prepared according
to ASTM D1776 and the specimens were tested as directed in Test Method D4966.
************
Sample
x Cotton woven fabric.
x Size: 4.4 X 1.5cm.
Atmosphere
x Temperature – 25°C and relative humidity – 67%
x Standard atmosphere: temperature – 20°C and relative humidity - 65%.
Procedure
1. The specimen is cut by template and carefully creased by folding in half.
2. The crease is imparted on fabric by placing it between two glass plates and adding to
500gm weight on it.
3. After 1 min the weight is removed and the creased fabric is clamped on the instrument.
4. Then it is allowed to recover from the crease. The recovery time may vary to suit
particular creases. Usually it is 1 min.
5. When crease recovers the dial of the instrument is rotated to keep the free edge of the
specimen inline with the knife edge.
6. The recovery angle is read from the engraved scale.
7. In this way 10 tests are done in warp way and 10 for weft way.
8. The mean value of recovery angle is taken and thus crease recovery is measured.
Tabulation
Sl.No Warp Remarks Weft Remarks
Recovery angle Average Recovery angle Average
1
2
3
4
5
Result
Crease recovery is determined depending upon the recovery angle. If the angle is 0° then
recovery is zero and if the angle is 180° then recovery is full. Here the recovery angle for the
given fabric sample is the middle of the range. So it is to say that the crease recovery of the
sample fabric is average.
Crease recovery angle in warp way is ............0 °
Crease recovery angle in weft way is .............0 °
************
1. 24cm for limp fabrics; drape coefficient below 30% with the 30cm sample.
2. 30cm for medium fabrics.
3. 36cm for stiff fabrics; drape coefficient above 85% with the 30cm sample.
It has a parallel light source that causes the shape of the draped fabric to be projected onto a
circular paper disc. The drape of a fabric is popularly defined as the area of the annular ring
covered by the vertical projection of the draped fabric expressed as a percentage of the area of
the flat annular ring of fabric, this being termed the ‘drape coefficient’. In practice, the contour
of the shadow is often traced onto the paper and cut out for weighing. the drape coefficient
(DC%) as the weight of the paper of the drape shadow (W2) expressed as a percentage of the
paper weight (W1) of the area of the full annular ring;
DC% = W2/W1 × 100
The drape geometry, i.e. the configuration of the draped sample, the drape measurement
being employed to study the effects of fabric geometry.
The drape diagrams, i.e. the projected 2D simplification of the 3D draped sample,
which contains three significant items:
The area, which is the basis of the drape coefficient;
the number of nodes – formed as a result of material buckling, the phenomenon of
buckling, the type of load applications and the boundary conditions;
the shape of the nodes – when the nodes are uniform, the drape diagram is a cyclic
function in polar co-ordinates. Converting these polar coordinates into rectangular co-
ordinates simplifies the analysis between the shape factor and the drape coefficient.
Result
Drape depended upon three basic fabric properties, namely Young’s modulus (Y), cross-
sectional moment of inertia (I) and fabric weight (W).
[drape coefficient = f(B/W), where B = YI].
***********
In the test the fabric sample is clamped over the rubber diaphragm and the pressure in the fluid
increased at such a rate that the specimen bursts within 20 ± 3 s. The extension of the diaphragm
is recorded and another test is carried out without a specimen present. The pressure to do this is
noted and then deducted from the earlier reading.
Hand Driven Tester
1. Insert the conditioned specimen under the tripod, drawing the specimen taut across the
plate, and clamp specimen in place by bringing the clamping lever as far to the right as
possible. Rotate the hand wheel, clockwise at a uniform speed of 120 rpm until the
specimen bursts. Stop turning the hand wheel at the instant of rupture of the specimen .
2. Immediately after rupture and in rapid succession, release the clamping lever over the
specimen.
3. Immediately release the strain on the diaphragm by turning the wheel counterclockwise
to its starting position and record the pressure required to inflate the diaphragm (tare
pressure). Record the total pressure required to rupture the specimen.
Motor-Driven Tester
1. Insert the specimen under the tripod, drawing the specimen taut across the plate, and
clamp specimen in place by bringing the clamping lever as far to the right as possible
2. Inflate the diaphragm by moving the operating handle to the left.
3. While the diaphragm is inflating, take hold of the latch that is located below, or to the
right, of the operating
4. At the instant of rupture of the specimen, swing the latch as far as it will go to bring the
operating handle to an idling (neutral) position. Record the total pressure required to
rupture the specimen.
5. Immediately after rupture, and in rapid succession, release the clamping lever over the
specimen.
Tabulation
Sl. No Sample type Bursting strength Remarks
1
2
3
4
5
6
7
8
9
10
Mean
Result
Mean bursting strength measured in.................... Kn/Sq.mts .
**************
Result
The rubbing fastness of given fabric is measured as per the test procedures and methods in crock
meter.
************
Features of Perspirometer
1. Can also be used for testing color fastness against sea water and water.
2. Made of stainless steel frame.
3. A different load for AATCC standards is available on request.
4. User friendly and corrosion resistant.
5. Smooth precision engineered components for excellent performance.
Specifications of Perspirometer
x Frame Construction : Stainless steel
x Load on the Test Specimen : 5 kg.
x Size of Test Specimen : 100 mm x 40 mm
x Size of Acrylic Separator Plates : 115 mm x 60 mm
x Number of Separator Plates : 21 Nos.
Fastness to Wash
S.No Method Washing Soap + Soda Time in Temp Steel
severity in minutes balls
grams/liter
1 IS:687:79 Very mild like 30 40+/- 2 Nil
hand wash 5
2 IS:3361:79 5 times severe 45 50+/- 2 Nil
than method 1 5
3 IS:764:79 Mild washing 5+2 30 60+/-2 Nil
The solution for washing should be prepared to the required temperature of washing. The liquor
material ratio is 50:1. After soaping treatment, remove the specimen, rinse twice in cold water
and then in running cold water under a tap. Squeeze it and air dry at a temperature not exceeding
60°C. The change in color and staining is evaluated with the help of grey scales.
Tabulation
Sl. No Sample type Fastness rating Remarks
1
2
3
4
5
Result
The durability of given fabric is measured as per the test procedures and methods.
************
Working Procedure
The sample which is done shrinkage test, spread on table. Then a glass template put on sample
fabric which is square size. There are six mark on glass template and distance between two mark
is 35 cm. Marking the sample fabric by unchangeable marker. Then sample is sewn by hand
sewing machine. Sample is ready for washing. Simple wash the fabric at 60˚c temp for 90 min.
after washing the fabric is taken out. Dry the sample as per any of the method. It can either be
Line Dry or Flat Dry or Tumble Dry. To find the dimensional change read the Shrinkage/Stretch
on 3 points on the Wrap side and 3 points on Weft Side. Get the mean value of wrap-wise and
weft wise readings to get the Accurate Shrinkage or Stretch.
Shrinkage is determined as
Shrinkage % =
(length of fabric before wash)-(length of fabric after wash)) x 100
(length of fabric after wash)
Example,
= ...........%
Here, Shrinkage is ............ Normally shrinkage is acceptable less than 5%. But it can be change
in case of buyer requirement.
Result
The shrinkage of given fabric is measured as per the test procedures and methods..
************
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