1.1.3
1.1.3
MECHATRONICS
Paper Code BM–305
Course Credits 4
No. of 3
Lectures/week
No. of 1
Tutorials/week
Course Description Unit-I
Introduction to Mechatronics: Origin& evolution of Mecha tronics.
Objectives, Advantages, And Disadvantages of Mechatronics, System
Interfacing, Instrumentation and Control Systems, open and cloosed Loop
Systems, Sequential Systems.
Elements of Mechatronics: Sensors and Transducers, Timers. Ssignal
Conditioning, Signal Nomenclature, Signal Processing. Digital Logic.
Microprocessor-based Digital Control, Basic Elements of control systems,
Microprocessor Architecture, Terminology, instruction Types, Addressing
Models, Intel 8085A Microprocessor, Microcontrollers, Relayand
Programmable Logic Controller.
Unit - II
Pneumatics & Electro Pneumatics: Introduction to Pneumatics.Air
Compression, Distribution andTreatment. Directional Control valves. Electro
Pneumatic Components. Circuit Design. Pneumatic Actuation
System,Practical Exercises
Unit-III
Actuators and Mechanisms: Actuator Types and application Areas,
Electromechanical Actuators, DC Motors, AC Motors, Fluid Power
Actuators, Piezoelectric Actuators, Magnetostrictive Actuators, Memory-
metal Actuator, Ion-Exchange Polymer-metal Composites, Chemical
Actuator, Mechanisms, Bearings, Belt, Chain, Pulleys, Gears, Rack and
Pinion, Ratchet, Pawl and Crank, Slider and Crank, Cams and Follower,
Chain and Sprocket, Geneva Wheel, Four-bar Linkages.
Unit-IV
Modelling: Systems, Modelling, Mechanical System, Electrical Systems,
Fluid Systems, Thermal Systems, Engineering System, Translational
Mechanical System with spring, Damper and Mass. Rotational Mechanical
Systems with Spring, Damper and Mass, Modelling Electric Motor,
Modelling Chamber Filled with Fluid, Modelling Pneumatic Actuator.
Unit-V
Intelligent Systems and Their Applications- Advance Actuators, Consumer
Mechatronics Products, Hydraulic Fingers, Surgical Equipment, Industrial
Robot, Autonomous Guided Vehicle (AGV),Drilling Machine, Conveyor-
based Material Handling Systems.
Mechatronics in Manufacturing
Production Unit, Input/output and Challenges in Mechatronics Production
Units, Knowledge Required For Mechatronics in Manufacturing, Main
Features of Mechatronics in Manufacturing, Computer Integrated
Manufacturing, just- in-Time Production Systems, Mechatronics and Allied
Systems.
Pre-Requisite Theory of Machines, Manufacturing Process, Basic Electrical & Electronics
Courses (/ Papers): Engineering, Instrumentation and Control.
Textbooks: •
W. Bolton, 'Mechatronics', Pearson Education New Delhi...
•
N P Mahalik Mechatronics Principle, concept & Application, Tata
McGraw-Hill, New Delhi
Reference books: • Robert H. Bishop, 'Mechatronics Hand Book', CRC Press, New
York
• J.R Groot, ‘Introduction to Pneumatics’, Fluid Power Education
Foundation, Milwaukee.
Course Objective The Objective of this course is to impart the skills and knowledge that are not
confined to a single subject area, but a range of engineering disciplines.
Students completing a course will be capable of working in a number of
interesting areas i.e. process engineering, product design, manufacturing,
automation, quality and business process, green engineering and research and
development.
Course Outcomes CO1: Introduction to Mechatronics and understanding its origin, evolution
and future aspects.
CO2: Plan for sustainable and effective solutions through the application of
mathematics, science and engineering fundamentals to study
Pneumatics.
CO3: Advancing the knowledge of different types of actuators and deriving
various related mechanisms.
CO4: Present technical and scientific findings effectively by using
sophisticated modelling techniques.
CO5: Introduction to modern machinery and intelligent systems used in
industries.
Computer Usage / MATLAB, EP-I.
Software required:
INSTRUMENTATION, MEASUREMENT AND CONTROL
Paper Code BM – 405
Course Credits 4
No. of Lectures/week 3
No. of Tutorials/week 1
Course Description Unit- I
General Concepts: Measurement, Instrumentation, significance, standards,
Methods, Methods and Modes of Measurement.
Instruments-Classification and functional elements of a Measurement
System. Static performance characteristics-Errors and Uncertainties,
Propagation of Uncertainties, Performance Parameters, Impedance.
Loading and Matching. Graphical representation and curve fitting of Data-
Equations of Approximating curves. Determination of Parameters in linear
relationship. Method of Least square and linear least square curve fitting.
Related Numerical problems.
Unit -II
Dynamic characteristics of Instruments-Dynamic Inputs, Formulation of
system equations, Dynamic Response. Transducer Elements. Intermediate
Elements- Amplifiers, A-D and D-A converters, filters, Terminology and
conversions, Data Transmission Elements, Related Numerical Problems
Unit -III
Measurements, Methods and Applications- Force Measurement, Torque
and Power Measurements, Presume Measurement (High Pressure Moderate
and vacuum) Related Numerical Problems.
Unit-IV
Temperature Measurement: - Non-electrical, electrical and Radiation
Methods of Temperature Measurement. Flow measurement-Primary,
Secondary and special Methods of flow Measurement, Measurement of
liquid Level, Biometrics and Air pollution parameters. Related Numerical
Problems.
Unit- V
Control Engineering–Classification, Applications of control Engineering,
Feedback control system with their block diagrams, Transfer functions of
elements, systems and processes. Transient and Steady State Response of
control systems, stability of control systems. Related Numerical Problems.
Course Outcomes CO1: Recognise the instrument systems, their principles, methods of
measuring different physical variables and analysis of data.
CO2: Formulation of system equations and extending the knowledge of
dynamic inputs and response.
CO3: Solve problems related to measurement of Force, Torque, Power and
Pressure.
CO4: Acquire knowledge of recent developments in instrumentation and
measurement of Temperature.
CO5: Recognise the control engineering, their types, different systems and
processes, their applications in Industries and House hold appliances
Computer Usage / ANSYS, Excel, MATLAB and similar software, Lab view
Software required:
Other details This course is of predominant importance for machine control integrating
regarding this course mechanical systems and futuristic development.
ELECTROMECHANICAL ENERGY CONVERSION
Paper Code BTM-505
Course Credits 4
No. of Lectures/week 3
No. of 1
Tutorials/week
Course Description Unit - I
Three Phase Induction Motor: Construction, Principle of operation, torque-
slip characteristics, relation between slip and speed, losses, speed control.
Unit - II
Synchronous Generator: Principle of operation, emf equation, voltage
regulation by synchronous impedance method, efficiency.
Synchronous Motor: Principle of operation, effect of excitation, V-curves.
Unit - III
Single phase induction motor, Stepper motor, Switch reluctance motor,
PMMC motor their characteristic and control.
Standard voltages used in generation, transmission. Generating station, sub-
station: equipment and layout.
Unit - IV
Switchgear, relays, timers: their types, Introduction to PLC, ADC (Analog to
digital converter), DAC (Digital to Analog converter).
Unit - V
Power Electronics and application: Characteristics of SCR, Turn ON-Off
methods, rectifier, inverter, chopper, AC voltage controller, speed control of
ac and dc motor.
Unit-II
Refrigerants: classification of refrigerants, Designation of refrigerants,
Selection of refrigerant, required properties of an ideal refrigerant,
Secondary refrigerants, Brine.
Condenser: Air cooled condensers, water cooled condensers, heat transfer in
condensers, Fouling Factor, water side co-efficient, superheating, Finned
tubes air cooled and evaporative condenser.
Spray Ponds and cooling towers, and water treatment plant.
Expansion Devices: Automatic or constant pressure expansion valve,
thermostatic Expansion valves. Capillary tube and its sizing.
Unit-III
Refrigeration Equipment: Evaporators: flooded evaporators, liquid chiller,
direct expansion coil, Heat transfer during boiling. Fluid side heat transfer,
Overall performance.
Absorption Refrigeration System: Simple vapour absorption system, Co-
efficient of Performance of absorption systems. Lithium -Bromide-
Absorption refrigeration system, Brief Study of Domestic Refrigerators,
Solar Refrigeration, Reversed Brayton cycle.
Compressors: Types of compressor, Reciprocating, rotary and centrifugal
(Brief description) Volumetric efficiency of reciprocating compressor and
H.P. required. Factors affecting the performance of reciprocating
compressor, Capacity control of compressor.
Unit-IV
Air-conditioning: Psychrometry, Definition of Psychometric properties,
Psychrometric relations, Psychrometric chart, Psychrometric processes,
Thermodynamicwetbulbtemperature, Calculation of air properties, Summer
air-conditioning system for hot and dry outdoor conditions and for hot and
humid air conditions, winter air-conditioning system, Year round air-
conditioning system.
Unit-V
Requirement of comfort air Air-conditioning: Effective temperature
economic consideration for selecting the comfort point, Cooling load
calculation; sum load, Load from occupants, equipment load, Infiltration air
load, fan load, fresh air Load. Design of air-conditioning systems, Cooling
load and air quantities, Central air-conditioning system, and unitary air-
conditioning system, Comfort indices, Control, Duct design
Unit-II
Solar Energy: Solar radiation, characteristics and estimation, Solar
Collectors, Flat Plate and concentrating types; Their comparative study,
design; Heating of air and water for building and other uses, Thermal
storages, Solar Ponds, Solar pumps, Solar Power, Solar Cookers etc. Direct
Conversion of Solar energy to electricity.
Unit-III
Biomass Systems: Biomass conversion – Combustion, gasification, aerobic
digestion, pyrolysis, digesters and their design; Performance analysis &
testing – Thermal applications & power generation.
Unit-IV
Wind Energy: Wind turbines and their characteristics; Types of rotors,
horizontal axis and vertical axis systems, system design, site selection and
Performance analysis. Tidal Energy: Sites, potentiality and possibility of
harnessing from site, limitations.
Unit-V
Geo-thermal Energy: Sites, potentiality and limitation, study of different
conversion systems.
Ocean Energy: Principle of utilization and its limitations, description of
various systems. Energy from waste and other sources.
Reference books: • S.P. Sukhatme: Solar Energy – Principles of Thermal Collection &
Storage, Tata McGraw Hill.
• H.P. Garg: Advances in Solar Energy Technology, D. Reid
Publishing House
• A.N. Mathur and N.S. Rathore: Biogas Production, Management
and Utilization, Himansu Publications.
• K.C. Khandelwal& S.S. Mandi: Practical Hand Book of Biogas
Technology
Course Outcomes CO1: Introduction to unconventional manufacturing process and its
classification.
CO2: Understanding the principles and working of various unconventional
machining processes.
CO3: Brief study of applications of unconventional machining processes.
CO4: Unconventional Welding processes: Explosive welding, Cladding,
under water welding, Metalizing, Plasma arc welding Laser Beam
welding, Friction Stir welding.
CO5: Principle, working and applications of high energy forming processes
such as explosive forming, Electromagnetic forming, Electro-
Discharge forming, Water hammer forming, Explosive compaction.
AUTOMOBILE ENGINEERING
Paper Code BM-803
Course Credits 4
No. of Lectures/week 3
No. of Tutorials/week 1
Course Description Unit-I
Components of Automobile and their compositions, chassis, Power
unit,general layout of automotive vehicle, Engine performance
characteristics, Turbo charging and supercharging, Multi cylinder engines
and their arrangements, Firing order
Unit-II
Rolling, air or wind and gradient resistance, Power requirement, Matching
of engine power with demand power, Tractive effort, Vehicle performance,
Gear Box, Drive effectiveness, Relationship for two and four-wheel
vehicles.
Unit-III
Power transmission, Clutch and its types, Gear boxes—Sliding mesh,
constant mesh, synchromesh and epicyclic arrangements, Propeller shaft,
universal joint, Differential and its analysis, live axle, floating and full
floating axle system.
Unit-IV
Steering system, steering geometry—camber, castor, king pin rake,
combined angle toe in, Types of steering mechanisms: Ackerman steering
mechanism, Davis steering mechanism, steering linkages, power steering.
Tyres and its types, specifications and construction, tyres ground contact
area, material and disposal of tyres.
Unit-V
Suspension system and its need, types of suspension system—Rigid axle
suspension system, torsion bar, Independent suspension system, shock
absorbers.
Braking system, mechanical braking system, disc and drum brakes,
hydraulic brakes, master cylinder, wheel cylinder, tandem cylinder, brake
fluid and its properties, weight transfer during braking and stopping
distances.
Pre-Requisite Thermodynamics, Fluid Mechanics, Heat and Mass Transfer
Courses (/ Papers):
Text books: • The motor vehicle by K. Newton, W. Steeds and T. K. Garret,
ESBS Publications
Reference books: • Automobile Engineering by G. B. S. Narang
• Automotive Mechanics—Principles and practices by Heitner Joseph
, East-West Press
• Automobile Engineering, Kirpal Singh, Standard Publishers
• Automotive Chassis, by P.L. Kohli, Papyrus publications
• Auto mechanics, by Michell, McGraw Hill Publications.
• Automobile Engineering by S K Gupta, S Chand publisher
• Automobile Engineering by D S Kumar, S K Kataria and Sons.
• Automotive Technology, Heinz and Hizler, ELBS Edition
Course Objective • To develop an understanding of basics of an automobile function.
• To make students competent enough to be absorbed in automobile
industries.
ADVANCED MATHEMATICS
MEC-101 L-3 T-1 P-0
UNIT-II Infinite Fourier transforms, infinite Fourier sine and cosine transforms and its
applications, Fourier-Legendre series, Fourier-Bessel series, Product solutions of
Laplace equations, heat conduction equations, wave equations, Poisson’s equations by
the method of separation of variables and its applications in boundary value problems,
General solution of homogeneous and non-homogeneous linear partial differential
equations of higher order with constant and variable coefficients.
Course Objective: Writing has been always considered to be most difficult of all
forms of communication. As is said by Gerald Brenan “It is by sitting down to
write every morning that one becomes a writer”. It requires talent and hard work
both “Genius begins beautiful works, but only labor finishes them” Joseph
Joubert. This subject deals with technical writing, considered to be very valuable
skill today. It adds a new dimension to the career, irrespective of working in any
capacity. And today it is itself a rewarding career. We will have class discussions on
the textbook which is very through and well researched on the subject. You will be
required to write one formal report as well.
Textbook
UNIT -I : Deciphering the functions: Collecting data- Reducing large volumes of data
by sampling, Comparing your collection against the population; Extracting information
from data Determining central tendency using various methods e.g.- Mean, Median,
Mode, Mid- range, Calculating spread of data, Range, Variance, Standard Deviation and
Ensuring confidence and accuracy. Designing graphs: Summarizing data visually,
applying the appropriate graph type to simplify presentation.
UNIT-IV Theory of game. 2 (two) person zero sum game, minimax and maxmin
strategies, solution of games by dominance rules, Basic techniques for solving stochastic
linear and non-linear programming problems.
UNIT-V Resolving problems with statistical solutions. Computer based statistical
analysis. Project on case preparation.
Need for new technology materials and processes. Classification of new technology.
Historical Background of New Technological Processes. Definitions and Applications of
Advances in Machining: Machining Speed Considerations, Advanced Cutting Tool
Materials, High Speed Machining, Ultra Precision Machining, Hard Turning.
UNIT-II
Super-Finishing Processes: Need, classification, process principle and applications of
Abrasive Flow Finishing, Magnetic Abrasive Flow Finishing, Magnetic Abrasive
Finishing, Electrogel Magnetic Abrasive Finishing, Magneto-
Rheological Finishing. .
UNIT-III
Advances in Forming: Explosive/Magnetic-pulse/Peen forming processes,
Manufacturing of Honeycomb Structure, Electro hydraulic forming, Electro magnetic
forming, Laser Bending, Powder rolling, Spray rolling, Hydro forming, Hydrostatic and
Powder extrusion, rotary and isothermal forming.
UNIT-IV
Advances in Foundry: - Investment Casting, Single Crystal Casting, Continuous Casting
and Rolling Mills, Squeeze Casting and Semi-solid Metals Forming, Shaping of
Ceramics.
UNIT-V
Surface Coating and Joining Processes, Flux Cored Arc Welding, Under Water
Welding, and Welding of Ceramics.
Surface Coating: Coating of Ceramics- Brief introduction to Vapor Deposition, Sol-Gel,
Metallization, Thermal Spraying etc. Chemical Vapor Deposition and Physical Vapor
Deposition. Rapid Prototyping: Introduction to regenerative manufacturing process like
SLS, LOM. Fused Deposition Manufacturing
FOUNDRY TECHNOLOGY
MEP-103 L-3 T-1 P-0
Unit -III
Inspection, repairs and salvage of Casting: Detection of defects, cracks, and
inclusions within solids by means of radiation, elastic strain energy,
electromagnetism, optics, etc. Quality Control in Foundries
Unit -IV
Special Casting Processes: Sand Mould Casting, Shell Mould Casting, Investment
Casting, Die Casting, Single Crystal Component Casting.
Specific Foundry Considerations for Grey CI, Steel and non-ferrous Foundry Practices.
Foundry Mechanization.
Unit -V
Pollution Control in Foundries: Possible Sources of Pollution in Foundries, e. g.:
Water Treatment Units, Workshops and Garage, Storage Facilities, Air Emissions fro
various furnaces and casting processes
Text Books:
M.P. Groover “Principles of Foundry Technology”, Wiley India Pvt Ltd, New Delhi, 2009.
Reference Books:
Amitabh Gosh, Asok Kumar Mallick, “Manufacturing Science”, East West
Publication. Rao P.N., “Manufacturing Technology”, Tata McGraw Hill, 2003.
Ramana Rao T.V., “Metal Casting Principles & Practices”, New Age INT, New Delhi,
2003.
Heine & Rosenthal, “Principle of Metal Casting”, Tata McGraw Hills, New Delhi, 2003.
A.K. Chakrabarti, Casting Technology and Cast Alloys. PHI Learning
A.K. Chakrabarti, steel Making, PHI Learning
Lindberg R.A., “Processes & Materials of Manufacture”, Prentice Hall Publication, 1998.