QT40.241, QT40.

242
Q-Series 24V, 40A, THREE PHASE INPUT

POWER SUPPLY
▪ 3AC 380-480V wide-range input
▪ Three input fuses included
▪ Version with extra long lifetime available
▪ Width only 110mm, weight only 1.5kg
▪ 95.3% full load and excellent partial load efficiencies
▪ 50% BonusPower, 1440W for up to 4s
▪ 110A peak current for 10ms for easy fuse tripping
▪ Active PFC (power factor correction)
▪ Active filtering of input transients
▪ Negligible low input inrush current surge
▪ Full power between -25°C and +60°C
▪ Current sharing feature for parallel use
▪ Internal data logging for troubleshooting included
▪ Remote control of output voltage
▪ DC-OK relay contact
▪ Shut-down input
▪ 3 Year warranty

PRODUCT DESCRIPTION SHORT-FORM DATA

The most outstanding features of the DIMENSION Output voltage DC 24V nominal
Q- Series DIN rail power supplies are the extremely high Adjustment range 24 - 28V factory setting 24.1V
efficiencies and the small sizes, which are achieved by a Output current 40 – 34.3A continuous
synchronous rectification and other technological designs. 60 – 51.5A short term (4s)
Large power reserves of 150% support the starting of heavy Output power 960W continuous
loads such as DC-motors or capacitive loads. In many cases this 1440W short term (4s)
allows the use of a unit from a lower wattage class which saves Output ripple < 100mVpp 20Hz to 20MHz
space and money. AC Input voltage 3AC 380-480V -15%/+10%
High immunity to transients and power surges as well as low 3AC 480V +20% max. 5s
electromagnetic emission makes usage in nearly every Mains frequency 50-60Hz ±6%
environment possible. AC Input current 1.58 / 1.3A at 3x400 / 480Vac
The integrated output power manager, the three input fuses Power factor 0.92 / 0.93 at 3x400 / 480Vac
and near zero input inrush current make installation and usage AC Inrush current 4.5 / 4.5Apeak at 3x400 / 480Vac,
simple. Diagnostics are easy due to the DC-OK relay, a green DC- temp. independent
OK LED and the red overload LED. Efficiency 95.3 / 95.2% at 3x400 / 480Vac
A large international approval package for a variety of Power losses 47.3 / 48.4W at 3x400 / 480Vac
applications makes this unit suitable for nearly every Temperature range -25°C to +70°C operational
application. Derating 24W/°C +60 to +70°C
Hold-up time typ. 25 / 25ms at 3x400 / 480Vac
Dimensions (wxhxd) 110x124x127mm without DIN rail
Weight 1500g

ORDER NUMBERS MAIN APPROVALS

For details and the complete approval list, see chapter 22.
Power Supply QT40.241 24-28V Standard unit
QT40.242 24-28V Standard unit
extra long lifetime

Accessory ZM2.WALL Wall mount bracket UL 61010 Marine

UF20.241 Buffer unit
YR80.241 Redundancy module

Aug. 2024 / Rev. 3.1 DS-QT40.241-EN

All parameters are specified at 24V, 40A, 3x400Vac, +25°C ambient and after a 5 minutes run-in time unless otherwise noted.

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Q-Series 24V, 40A, THREE PHASE INPUT

INDEX
Page Page
1. Intended Use ................................................................ 3 23. Regulatory Product Compliance ................................ 20
2. Installation Instructions ................................................ 3 24. Physical Dimensions and Weight ............................... 21
3. AC Input........................................................................ 4 25. Accessories................................................................. 22
4. Input Inrush Current ..................................................... 5 25.1. ZM2.WALL - Wall mounting bracket ................ 22
5. DC Input ....................................................................... 5 25.2. UF20.241 - Buffer module ................................ 22
6. Output .......................................................................... 6 25.3. YR80.241 - Redundancy Module ...................... 23
7. Hold-up Time ................................................................ 8 26. Application Notes....................................................... 24
8. DC-OK Relay Contact .................................................... 9 26.1. Repetitive Pulse Loading .................................. 24
9. Shut-down Input .......................................................... 9 26.2. Peak Current Capability .................................... 25
10. Remote Control of Output Voltage ............................ 10 26.3. External Input Protection ................................. 25
11. Internal Data Logging ................................................. 10 26.4. Using only 2 Legs of a 3-Phase System ............. 26
12. Efficiency and Power Losses ....................................... 11 26.5. Charging of Batteries ........................................ 27
13. Lifetime Expectancy and MTBF .................................. 12 26.6. Output Circuit Breakers .................................... 27
14. Functional Diagram .................................................... 13 26.7. Parallel Use to Increase Output Power ............ 28
15. Terminals and Wiring ................................................. 14 26.8. Parallel Use for Redundancy ............................ 28
16. Front Side and User Elements .................................... 15 26.9. Series Operation ............................................... 29
17. EMC ............................................................................ 16 26.10. Inductive and Capacitive Loads ........................ 29
18. Environment ............................................................... 17 26.11. Back-feeding Loads .......................................... 29
19. Protection Features .................................................... 18 26.12. Use in a Tightly Sealed Enclosure ..................... 29
20. Safety Features........................................................... 18 26.13. Mounting Orientations ..................................... 30
21. Dielectric Strength ...................................................... 19
22. Approved, Fulfilled or Tested Standards .................... 20

The information presented in this document is believed to be accurate and reliable and may change without notice.
No part of this document may be reproduced or utilized in any form without permission in writing from the publisher.

TERMINOLOGY AND ABREVIATIONS

PE and symbol PE is the abbreviation for Protective Earth and has the same meaning as the symbol .
Earth, Ground This document uses the term “earth” which is the same as the U.S. term “ground”.
t.b.d. To be defined, value or description will follow later.
AC 400V A figure displayed with the AC or DC before the value represents a nominal voltage with standard tolerances
(usually ±15%) included.
E.g.: DC 12V describes a 12V battery disregarding whether it is full (13.7V) or flat (10V)
400Vac A figure with the unit (Vac) at the end is a momentary figure without any additional tolerances included.
50Hz vs. 60Hz As long as not otherwise stated, AC 230V parameters are valid at 50Hz mains frequency.
may A key word indicate flexibility of choice with no implied preference.
shall A key word indicate a mandatory requirement.
should A key word indicate flexibility of choice with a strongly preferred implementation.

Aug. 2024 / Rev. 3.1 DS-QT40.241-EN

All parameters are specified at 24V, 40A, 3x400Vac, +25°C ambient and after a 5 minutes run-in time unless otherwise noted.

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Q-Series 24V, 40A, THREE PHASE INPUT

1. INTENDED USE
This device is designed for installation in an enclosure and is intended for commercial use, such as in industrial control, process control,
monitoring, measurement equipment or the like.
Do not use this device in equipment, where malfunctioning may cause severe personal injury or threaten human life without additional
appropriate safety devices, that are suited for the end application.
If this device is used in a manner outside of its specification, the protection provided by the device may be impaired.

2. INSTALLATION INSTRUCTIONS
WARNING Risk of electrical shock, fire, personal injury or death.
- Turn power off before working on the device. Protect against inadvertent re-powering.
- Do not open, modify or repair the device.
- Use caution to prevent any foreign objects from entering the housing.
- Do not use in wet locations or in areas where moisture or condensation can be expected.
- Do not touch during power-on and immediately after power-off. Hot surfaces may cause burns.

Obey the following installation instructions:

This device may only be installed and put into operation by qualified personnel.
This device does not contain serviceable parts. The tripping of an internal fuse is caused by an internal defect.
If damage or malfunction should occur during installation or operation, immediately turn power off and send unit to the factory for inspection.
Install device in an enclosure providing protection against electrical, mechanical and fire hazards.
Install the device onto a DIN rail according to EN 60715 with the input terminals on the bottom of the device. Other mounting orientations
require a reduction in output current.
Make sure that the wiring is correct by following all local and national codes. Use appropriate copper cables that are designed for a minimum
operating temperature of +60°C for ambient temperatures up to +45°C, +75°C for ambient temperatures up to +60°C and +90°C for ambient
temperatures up to +70°C.
Ensure that all strands of a stranded wire enter the terminal connection. Use ferrules for wires on the input terminals. Unused screw terminals
should be securely tightened.
The device is designed for pollution degree 2 areas in controlled environments. No condensation or frost is allowed.
The enclosure of the device provides a degree of protection of IP20. The enclosure does not provide protection against spilled liquids.
The device is designed for overvoltage category II zones. Below 4000m altitude the device is tested for impulse withstand voltages up to 4kV,
which corresponds to OVC III according to IEC 60664-1.
The device is designed as “Class of Protection I” equipment according to IEC 61140. Do not use without a proper PE (Protective Earth)
connection.
The device is suitable to be supplied from TN, TT or IT mains networks, grounding of one phase is allowed. The continuous voltage between the
input terminals and the PE potential must not exceed 528Vac.
A disconnecting means shall be provided for the input of the device.
The device is designed for convection cooling and does not require an external fan. Do not obstruct airflow and do not cover ventilation grid!
The device is designed for altitudes up to 5000m. Above 2000m a reduction in output current is required.
Keep the following minimum installation clearances: 40mm on top, 20mm on the bottom, 5mm left and right side. Increase the 5mm to 15mm
in case the adjacent device is a heat source. When the device is permanently loaded with less than 50%, the 5mm can be reduced to zero.
The device is designed, tested and approved for branch circuits up to 32A (IEC) and 30A (UL) without additional protection device. If an external
fuse is utilized, do not use circuit breakers smaller than 6A B- or C-Characteristic to avoid a nuisance tripping of the circuit breaker.
The maximum surrounding air temperature is +70°C. The operational temperature is the same as the ambient or surrounding air temperature
and is defined 2cm below the device.
The device is designed to operate in areas between 5% and 95% relative humidity.

Aug. 2024 / Rev. 3.1 DS-QT40.241-EN

All parameters are specified at 24V, 40A, 3x400Vac, +25°C ambient and after a 5 minutes run-in time unless otherwise noted.

3/30
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 QT40.241, QT40.242
Q-Series 24V, 40A, THREE PHASE INPUT

3. AC INPUT
AC input nom. 3AC 380-480V suitable for TN, TT and IT mains networks,
grounding of one phase is allowed
AC input range 3x 323-528Vac continuous operation
3x 528-576Vac short-time up to 5s
Input frequency nom. 50–60Hz ±6%
Turn-on voltage typ. 3x 305Vac steady-state value, load independent, see Fig. 3-1
Shut-down voltage typ. 3x 275Vac steady-state value, load independent, see Fig. 3-1

3AC 400V 3AC 480V

Input current typ. 1.58A 1.3A at 24V, 40A, symmetrical phase voltages,
see Fig. 3-3
Power factor*) typ. 0.92 0.93 at 24V, 40A, see Fig. 3-4
Start-up delay typ. 500ms 600ms see Fig. 3-2
Rise time typ. 35ms 35ms at 24V, 40A, resistive load, 0mF see Fig. 3-2
typ. 40ms 40ms at 24V, 40A, resistive load, 40mF see Fig. 3-2
Turn-on overshoot max. 500mV 500mV see Fig. 3-2
*) The power factor is the ratio of the true (or real) power to the apparent power in an AC circuit

Fig. 3-1 Input voltage range Fig. 3-2 Turn-on behaviour, definitions

POUT Input
Rated input range
Voltage
max 5s
L1 L2 L3
Shut -dow n
Turn-on

Output - 5%
Overshoot

Voltage
VIN
Start-up Rise
delay Time
275V 305V 323V 528V 576Vac

Fig. 3-3 Input current vs. output load at 24V Fig. 3-4 Power factor vs. output load at 24V
Input Current, typ. Power Factor, typ.
1.6A 0.95
B
A
1.4 A: 3x 400Vac 0.90
1.2 B: 3x 480Vac A

1.0 B 0.85
0.8
0.80 A: 3x 400Vac
0.6 B: 3x 480Vac
0.4
0.75
0.2
Output Current Output Current
0 0.70
4 8 12 16 20 24 28 32 36 40A 4 8 12 16 20 24 28 32 36 40A

Aug. 2024 / Rev. 3.1 DS-QT40.241-EN

All parameters are specified at 24V, 40A, 3x400Vac, +25°C ambient and after a 5 minutes run-in time unless otherwise noted.

4/30
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 QT40.241, QT40.242
Q-Series 24V, 40A, THREE PHASE INPUT

4. INPUT INRUSH CURRENT

The power supply is equipped with an active inrush current limitation circuit, which limits the input inrush current after turn-on to a
negligible low value. The input current is usually smaller than the steady-state input current.

3AC 400V 3AC 480V

Inrush current*) max. 6Apeak 6Apeak over entire temperature range
typ. 4.5Apeak 4.5Apeak over entire temperature range
Inrush energy max. 1.5A2s 1.5A2s over entire temperature range
Inrush delay typ. 500ms 600ms
*) The charging current into EMI suppression capacitors is disregarded in the first microseconds after switch-on.

Fig. 4-1 Typical turn-on behaviour at nominal load and

+25°C ambient temperature

Input Current 2A/DIV

Input

3x400Vac

24Vdc
Output 100ms/DIV

5. DC INPUT
Do not operate this power supply with DC input voltage.

Aug. 2024 / Rev. 3.1 DS-QT40.241-EN

All parameters are specified at 24V, 40A, 3x400Vac, +25°C ambient and after a 5 minutes run-in time unless otherwise noted.

5/30
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 QT40.241, QT40.242
Q-Series 24V, 40A, THREE PHASE INPUT

6. OUTPUT
Output voltage nom. 24V
Adjustment range 24-28V guaranteed
max. 30V***) at clockwise end position of potentiometer
Factory setting typ. 24.1V ±0.2%, at full load, cold unit, in “single use” mode
typ. 24.1V ±0.2%, at full load, cold unit, in “parallel use” mode
typ. 25.1V at no load, cold unit, in “parallel use” mode
Line regulation max. 10mV 3x323-576Vac
Load regulation max. 50mV in “single use” mode: static value, 0A→40A, see Fig. 6-1
typ. 1000mV in “parallel use” mode: static value, 0A→40A,
see Fig. 6-2
Ripple and noise voltage max. 100mVpp 20Hz to 20MHz, 50Ohm
Output current nom. 40A continuously available at 24V, see Fig. 6-1 and Fig. 6-2
nom. 34.3A continuously available at 28V, see Fig. 6-1 and Fig. 6-2
nom. 60A short term (4s) available BonusPower*), at 24V,
see Fig. 6-1, Fig. 6-2 and Fig. 6-4
nom. 51.5A short term (4s) available BonusPower*), at 28V,
see Fig. 6-1, Fig. 6-2 and Fig. 6-4
typ. 110A up to 10ms, output voltage stays above 20V, see Fig. 6-4, This
peak current is available once every second.
See chapter 26.2 for more peak current measurements.
Output power nom. 960W continuously available at 24-28V
nom. 1440W*) short term available BonusPower*) at 24-28V
BonusPower time typ. 4s duration until the output voltage dips, see Fig. 6-3
BonusPower recovery time typ. 7s overload free time to reset power manager, see Fig. 6-5
Overload behaviour cont. current see Fig. 6-1
Short-circuit current**) min. 40A continuous, load impedance 25mOhm, see Fig. 6-1
max. 44A continuous, load impedance 25mOhm, see Fig. 6-1
min. 60A short-term (4s), load impedance 25mOhm, see Fig. 6-1
max. 68A short-term (4s), load impedance 25mOhm, see Fig. 6-1
typ. 46A continuous, load impedance <10mOhm
max. 51A continuous, load impedance <10mOhm
typ. 190A up to 10ms, load impedance <10mOhm, see Fig. 6-4
Output capacitance typ. 10 200µF included in the power supply
*) BonusPower, short term power capability (up to typ. 4s)
The power supply is designed to support loads with a higher short-term power requirement without damage or shutdown. The short-term duration is
hardware controlled by an output power manager. This BonusPower is repeatedly available. Detailed information can be found in chapter 26.1. If the
power supply is loaded longer with the BonusPower than shown in the bonus-time diagram (see Fig. 6-3), the max. output power is automatically reduced
to 960W.
**) Discharge current of output capacitors is not included.
***) This is the maximum output voltage which can occur at the clockwise end position of the potentiometer due to tolerances. It is not guaranteed value
which can be achieved. The typical value is about 28.5V.

Aug. 2024 / Rev. 3.1 DS-QT40.241-EN

All parameters are specified at 24V, 40A, 3x400Vac, +25°C ambient and after a 5 minutes run-in time unless otherwise noted.

6/30
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 QT40.241, QT40.242
Q-Series 24V, 40A, THREE PHASE INPUT

Fig. 6-1 Output voltage vs. output current in “single use” mode, Fig. 6-2 Output voltage vs. output current in “parallel
typ. use” mode, typ.

Output Voltage Adjustment Range Output Voltage (Parallel Use, typ.)

28V 29V Adjustment Range
A B
24 28V
20 27V A B

16 26V Factory
A B setting
A Continuously
12 available 25V
Short-term (4s)
8 B
BonusPower 24V A Continuously
available
4 23V B
Short-term (4s) A B
BonusPower
0 22V
0 10 20 30 40 50 60 70A 0 10 20 30 40 50 60A
Output Current Output Current

Fig. 6-3 Bonus time vs. output power Fig. 6-4 Dynamic overcurrent capability, typ.

Bonus Time Output V ol tage (dynamic behavior, < 10ms)

5s 28V
max.
24
4
20
min. Adjustment Range
3 16
12
2
8
1 4
Output Power 0
0
0 40 80 120 160 200A
100 110 120 130 140 150 160 170% Output Current

Fig. 6-5 BonusPower recovery time

Limitation by
Power Power Manager
Demand

100%

Bonus Recovery Time

Time Bonus Power disabled
Output
Voltage

The BonusPower is available as soon as power comes on and after the end of an output short circuit or output overload.
Fig. 6-6 BonusPower after input turn-on Fig. 6-7 BonusPower after output short

Input Short of
Output
Voltage
Output
Voltage
Output
Voltage
150% Bonus
150% Bonus Power
Power Output
100% Power 100%
Output
Power

Aug. 2024 / Rev. 3.1 DS-QT40.241-EN

All parameters are specified at 24V, 40A, 3x400Vac, +25°C ambient and after a 5 minutes run-in time unless otherwise noted.

7/30
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 QT40.241, QT40.242
Q-Series 24V, 40A, THREE PHASE INPUT

7. HOLD-UP TIME
3AC 400V*) 3AC 480V*)
Hold-up Time typ. 50ms 50ms at 24V, 20A, see Fig. 7-1
min. 40ms 40ms at 24V, 20A, see Fig. 7-1
typ. 25ms 25ms at 24V, 40A, see Fig. 7-1
min. 20ms 20ms at 24V, 40A, see Fig. 7-1
*) Curves and figures for operation on only 2 legs of a 3-phase system can be found in chapter 26.4

Fig. 7-1 Hold-up time vs. input voltage Fig. 7-2 Shut-down behaviour, definitions

Hold-up Time 24V, 20A, typ.

50ms L1 L2 L3

24V, 20A, min. Input

40 Voltage
30 24V, 40A, typ.
20 24V, 40A, min. - 5%
Output
10 Voltage
Input Voltage Hold-up Time
0
320 360 400 440 3x480Vac

Aug. 2024 / Rev. 3.1 DS-QT40.241-EN

All parameters are specified at 24V, 40A, 3x400Vac, +25°C ambient and after a 5 minutes run-in time unless otherwise noted.

8/30
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Q-Series 24V, 40A, THREE PHASE INPUT

8. DC-OK RELAY CONTACT

This feature monitors the output voltage, which is produced by the power supply itself. It is independent of a back-fed voltage from a
unit connected in parallel to the power supply output.

Contact closes As soon as the output voltage reaches 90% of the adjusted output voltage.
Contact opens As soon as the output voltage dips more than 10% below the adjusted output voltage.
Short dips will be extended to a signal length of 250ms. Dips shorter than 1ms will be ignored.
Contact re-closes As soon as the output voltage exceeds 90% of the adjusted voltage.
Contact ratings max 60Vdc 0.3A, 30Vdc 1A, 30Vac 0.5A resistive load
min 1mA at 5Vdc min. permissible load
Isolation voltage See dielectric strength table in chapter 21.

Fig. 8-1 DC-OK relay contact behavior

VOUT = VADJ

10% 0.9* VADJ

< >
1ms 1ms 250ms

open closed open closed

9. SHUT-DOWN INPUT
This feature allows a switch-off of the output of the power supply with a signal switch or an external voltage. The shut-down occurs
immediately while the turn-on is delayed up to 350ms. In a shut-down condition, the output voltage is <2V and the output power is
<0.5W.
The voltage between different minus pole output terminals must be below 1V when units are connected in parallel. In a series operation
of multiple power supplies only wiring option “A” with individual signal switches is allowed.
Please note:
- Option C requires a current sink capability of the voltage source. Do not use a blocking diode.
- The shut-down function has no safety feature included.
- Please be aware, that shutting-down the device very often could result in reduction of product lifetime. We recommend staying
below 50 shut-down cycles per day.

Fig. 9-1 Activation of the shut-down input

Option A: Option B: Option C:

(via open n.c. 15 Shut- n.c. 15 Shut-
15 Shut- down (via external down
down collector) 16 Input
I voltage 16 Input
16 Input +

OFF: linked OFF: U < 1V U

OFF: I > 0.3mA -
ON : open ON : U = 4 -29V -
ON : I < 0.1mA

Aug. 2024 / Rev. 3.1 DS-QT40.241-EN

All parameters are specified at 24V, 40A, 3x400Vac, +25°C ambient and after a 5 minutes run-in time unless otherwise noted.

9/30
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 QT40.241, QT40.242
Q-Series 24V, 40A, THREE PHASE INPUT

10. REMOTE CONTROL OF OUTPUT VOLTAGE

The shut-down input can also be used to remotely adjust the output voltage between typically 14Vdc and 28Vdc.
Please be aware, that repeatedly changing the output voltage of more than 4V reduces the lifetime. We recommend not adjusting the
output voltage more than 50 times per day when the adjustment is larger than 4V.

Fig. 10-1 Remote control of the output voltage Fig. 10-2 Applying the control voltage
Output Voltage
28V Potentiometer:
set to 28V
26V set to 24V
24V 15 Shut-
Control
22V Voltage down
+ 16 Input
20V n.c.
18V min. 0V
max. +50V
16V -
14V
12V
0V 5V 10V 15V 20V
Control Voltage

Instructions:
1. Set the unit into “Single Use” mode.
2. Set the output voltage adjustment (24-28V) to the maximum desired voltage.
3. Apply a control voltage between pin 15 and main ground (negative output voltage).

11. INTERNAL DATA LOGGING

A protected microcontroller inside the power supply acquires and stores operating data during the life of the unit. The data can be
downloaded with a small tool and a special software by the PULS service and repair personnel, even when the unit is defect. The data
allows for better troubleshooting. Analysis of what happened before a failure can be determined much more accurately.
The data will be acquired with a fixed sampling rate unless the peak detectors do trigger due to an abnormal condition. In such cases,
the abnormal condition will be captured.
Acquired data:
- Family name of unit (QT40), revision of firmware
- Operational hours and expired portion of lifetime
- Operational data; latest 60 values with timestamps of the last 158 minutes of:
Number of overvoltage transients,
Average input voltage,
Peak input voltage,
Inside temperature,
Overloads > 2s,
Missing of one input phase (minimum output load required)
- Failure data; various errors such as:
Internal errors,
Overtemperature shut-down,
OVP,
Long-term overloads,
Shut-down due too high input voltage,
Loss or too low voltage of one leg of the three phase system
- Number of turn-on sequences and overvoltage transients
- Highest temperature value with timestamp

Aug. 2024 / Rev. 3.1 DS-QT40.241-EN

All parameters are specified at 24V, 40A, 3x400Vac, +25°C ambient and after a 5 minutes run-in time unless otherwise noted.

10/30
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 QT40.241, QT40.242
Q-Series 24V, 40A, THREE PHASE INPUT

12. EFFICIENCY AND POWER LOSSES

Efficiencies for 3-phase operation:
3AC 400V 3AC 480V
Efficiency typ. 95.3% 95.2% at 24V, 40A
Average efficiency*) typ. 94.7% 94.6% 25% at 10A, 25% at 20A, 25% at 30A, 25% at 40A
Power losses typ. 1.5W 1.5W with activated shut-down
typ. 9.5W 9.8W at 24V, 0A (no load)
typ. 24.1W 25.0W at 24V, 20A (half load)
typ. 47.3W 48.4W at 24V, 40A (full load)
*) The average efficiency is an assumption for a typical application where the power supply is loaded with 25% of the nominal load for 25% of the time, 50% of
the nominal load for another 25% of the time, 75% of the nominal load for another 25% of the time and with 100% of the nominal load for the rest of the
time.

Fig. 12-1 Efficiency vs. output current at 24V, typ. Fig. 12-2 Losses vs. output current at 24V, typ.
Efficiency Power Losses
96% 60W
3x400Vac 3x480Vac
50
95
3x480Vac 40
94 30 3x400Vac
20
93
10
Output Current Output Current
92 0
8 12 16 20 24 28 32 36 40A 0 4 8 12 16 20 24 28 32 36 40A

Fig. 12-3 Efficiency vs. input voltage at 24V, 40A, typ. Fig. 12-4 Losses vs. input voltage at 24V, 40A, typ.
Efficiency Power Losses
95.5% 50W
95.4 49
95.3 48
95.2 47
95.1 46
95.0 45
Input Voltage Input Voltage
94.9 44
350 400 450 500 3x550Vac 350 400 450 500 3x550Vac

Aug. 2024 / Rev. 3.1 DS-QT40.241-EN

All parameters are specified at 24V, 40A, 3x400Vac, +25°C ambient and after a 5 minutes run-in time unless otherwise noted.

11/30
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 QT40.241, QT40.242
Q-Series 24V, 40A, THREE PHASE INPUT

13. LIFETIME EXPECTANCY AND MTBF

QT40.241 3AC 400V 3AC 480V
Calculated lifetime expectancy*) 69 000h 66 000h at 24V, 40A and +40°C
86 000h 81 000h at 24V, 32A and +40°C
114 000h 112 000h at 24V, 20A and +40°C
196 000h*) 186 000h*) at 24V, 40A and +25°C
244 000h*) 230 000h*) at 24V, 32A and +25°C
322 000h*) 316 000h*) at 24V, 20A and +25°C

QT40.242 3AC 400V 3AC 480V

Calculated lifetime expectancy*) 93 000h 91 000h at 24V, 40A and +40°C
132 000h 128 000h at 24V, 32A and +40°C
168 000h*) 167 000h*) at 24V, 20A and +40°C
262 000h*) 258 000h*) at 24V, 40A and +25°C
373 000h*) 363 000h*) at 24V, 32A and +25°C
475 000h*) 472 000h*) at 24V, 20A and +25°C

QT40.241, QT40.242 3AC 400V 3AC 480V

MTBF**) SN 29500, IEC 61709 375 000h 369 000h at 24V, 40A and +40°C
685 000h 678 000h at 24V, 40A and +25°C
MTBF**) MIL HDBK 217F 158 000h 157 000h at 24V, 40A and +40°C; Ground Benign GB40
211 000h 210 000h at 24V, 40A and +25°C; Ground Benign GB25
*) The calculated lifetime expectancy shown in the table indicates the minimum operating hours (service lifetime) and is determined by the lifetime expectancy
of the built-in electrolytic capacitors. Lifetime expectancy is specified in operational hours and is calculated according to the capacitor’s manufacturer
specification. The manufacturer of the electrolytic capacitors only guarantees a maximum lifetime of up to 15 years (131 400h). Any number exceeding this
value is a calculated theoretical lifetime which can be used to compare devices.
**) MTBF stands for Mean Time Between Failures, which is calculated according to statistical device failures, and indicates reliability of a device. It is the statistical
representation of the likelihood of a unit to fail and does not necessarily represent the life of a product.
The MTBF figure is a statistical representation of the likelihood of a device to fail. A MTBF figure of e.g. 1 000 000h means that statistically one unit will fail
every 100 hours if 10 000 units are installed in the field. However, it can not be determined if the failed unit has been running for 50 000h or only for 100h.

Aug. 2024 / Rev. 3.1 DS-QT40.241-EN

All parameters are specified at 24V, 40A, 3x400Vac, +25°C ambient and after a 5 minutes run-in time unless otherwise noted.

12/30
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 QT40.241, QT40.242
Q-Series 24V, 40A, THREE PHASE INPUT

14. FUNCTIONAL DIAGRAM

Fig. 14-1 Functional diagram

Single /
Outpu t Parallel
Voltage
Regulator VOU T
L1
Input Fuses
L2 Input Filter +
Input Rectifier PFC Converter
Power Outpu t +
L3 Inrush Limiter
Converter Filter
Transient Filter -
-
Overload
LED
DC-OK
LED
Temper- Output Output Output
ature Power Over-
Shut- Voltage Voltage
Manager Monitor DC ok 13
down Protection DC-OK
Relay Contact
14

Shut- 15
Shut-down
down Inpu t
16

Aug. 2024 / Rev. 3.1 DS-QT40.241-EN

All parameters are specified at 24V, 40A, 3x400Vac, +25°C ambient and after a 5 minutes run-in time unless otherwise noted.

13/30
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 QT40.241, QT40.242
Q-Series 24V, 40A, THREE PHASE INPUT

15. TERMINALS AND WIRING

The terminals are IP20 Finger safe constructed and suitable for field and factory wiring.
Input Output DC-OK, Shut-down
Type screw terminal screw terminal spring-clamp terminal
Solid wire max. 6mm2 max. 16mm2 max. 1.5mm2
Stranded wire max. 4mm2 max. 10mm2 max. 1.5mm2
American Wire Gauge AWG 20-10 AWG 22-8 AWG 26-14
Max. wire diameter 2.8mm 5.2mm 1.5mm
(including ferrules) (including ferrules) (including ferrules)
Wire stripping length 7mm 12mm 7mm
Screwdriver 4mm slotted or cross-head 3.5mm or 5mm slotted or 3mm slotted
No 1 cross-head No 2 (to open the spring)
Recommended tightening torque 0.8Nm 2Nm not applicable
Instructions:
a) Use appropriate copper cables that are designed for minimum operating temperatures of:
+60°C for ambient up to +45°C and
+75°C for ambient up to +60°C minimum
+90°C for ambient up to +70°C minimum.
b) Follow national installation codes and installation regulations!
c) Ensure that all strands of a stranded wire enter the terminal connection!
d) Do not use the unit without PE connection.
e) Unused terminal compartments should be securely tightened.
f) Ferrules are allowed.

Daisy chaining:
Daisy chaining (jumping from one power supply output to the next) is allowed as long as the average output current through one
terminal pin does not exceed 54A. If the current is higher, use a separate distribution terminal block as shown in Fig. 15-2.
Fig. 15-1 Daisy chaining of outputs Fig. 15-2 Using distribution terminals

Distribution
Terminals
Power Power Power Power
Supply Supply Supply Supply
+ + - - + + - - Load Load
+ + - - + + - -
Output Output + - Output Output + -

max 54A!

Aug. 2024 / Rev. 3.1 DS-QT40.241-EN

All parameters are specified at 24V, 40A, 3x400Vac, +25°C ambient and after a 5 minutes run-in time unless otherwise noted.

14/30
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 QT40.241, QT40.242
Q-Series 24V, 40A, THREE PHASE INPUT

16. FRONT SIDE AND USER ELEMENTS

Fig. 16-1 Front side

A Input Terminals (Screw terminals)

L1, L2, L3 Line input
...PE (Protective Earth) input
B Output Terminals (Screw terminals, two pins per pole)
+ Positive output
– Negative (return) output
C “Parallel Use” “Single Use” Selector
Set jumper to “Parallel Use” when power supplies are connected in parallel
to increase the output power. In order to achieve a sharing of the load
current between the individual power supplies, the “parallel use” regulates
the output voltage in such a manner that the voltage at no load is approx.
4% higher than at nominal load. See also chapter 26.7. A missing jumper is
equal to a “Single Use” mode.
D Output Voltage Potentiometer
Multi turn potentiometer;
Open the flap to set the output voltage.
Factory set: 24.1V at full output current, “Single Use” mode.
E DC-OK LED (green)
On, when the voltage on the output terminals is >90% of the adjusted
output voltage
F Overload LED (red)
- On, when the voltage on the output terminals is <90% of the adjusted
output voltage, or in case of a short circuit in the output.
- Flashing, when the shut-down has been activated or the unit has switched
off due to overtemperature.
- Input voltage is required
G DC-OK Relay Contact
The DC-OK relay contact is synchronized with the DC-OK LED.
See chapter 8 for details.
H Shut-down and Remote-Control Input
Allows the power supply to be shut down. Can be activated with a switch
contact or an external voltage.
The remote-control input allows adjusting the output voltage. See chapter 9
and 10 for details.

Indicators, LEDs
Overload LED DC-OK LED DC-OK Contact
Normal mode OFF ON Closed
During BonusPower OFF ON Closed
Overload (Vout < 90%) ON OFF Open
Output short circuit ON OFF Open
Temperature Shut-down flashing OFF Open
Active Shut-down input flashing OFF Open
No input power OFF OFF Open

Aug. 2024 / Rev. 3.1 DS-QT40.241-EN

All parameters are specified at 24V, 40A, 3x400Vac, +25°C ambient and after a 5 minutes run-in time unless otherwise noted.

15/30
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Q-Series 24V, 40A, THREE PHASE INPUT

17. EMC
The device is suitable for applications in industrial environment as well as in residential, commercial and light industry environment.
All results assume a three-phase operation of the device.

EMC Immunity According generic standards: EN IEC 61000-6-1 and EN IEC 61000-6-2
Electrostatic discharge EN 61000-4-2 contact discharge 8kV Criterion A
air discharge 15kV Criterion A
Electromagnetic RF field EN 61000-4-3 80MHz-6GHz 10V/m Criterion A
Fast transients (Burst) EN 61000-4-4 input lines 4kV Criterion A
output lines 2kV Criterion A
DC-OK signal (coupling clamp) 2kV Criterion A
Surge voltage on input EN 61000-4-5 L1 → L2, L2 → L3, L1 → L3 2kV Criterion A
L1 / L2 / L3 → PE 4kV Criterion A
Surge voltage on output EN 61000-4-5 +→- 1kV Criterion A
+ / - → PE 1kV Criterion A
Surge voltage on DC-OK EN 61000-4-5 DC-OK signal → PE 1kV Criterion A
Conducted disturbance EN 61000-4-6 0.15-80MHz 10V Criterion A
Mains voltage dips EN 61000-4-11 0% of 380Vac (0Vac) 0Vac, 20ms Criterion A,
(Dips on three phases) 0% of 480Vac (0Vac) 0Vac, 20ms Criterion A
Mains voltage dips EN 61000-4-11 40% of 380Vac (152Vac) 200ms Criterion A
(Dips on two phases) 40% of 480Vac (192Vac) 200ms Criterion A
70% of 380Vac (266Vac) 500ms Criterion A
70% of 480Vac (336Vac) 500ms Criterion A
Voltage interruptions EN 61000-4-11 0Vac 5000ms Criterion C
Voltage sags SEMI F47 dips on two phases acc. to chapter 7.2. of the SEMI F47 standard
80% of 380Vac (304Vac) 1000ms Criterion A
70% of 380Vac (266Vac) 500ms Criterion A
50% of 380Vac (160Vac) 200ms Criterion A
Powerful transients VDE 0160 over entire load range 1550V, 1.3ms Criterion A
Criterions:
A: Power supply shows normal operation behavior within the defined limits.
C: Temporary loss of function is possible. Power supply may shut-down and restarts by itself. No damage or hazards for the power supply will occur.

EMC Emission According generic standards: EN IEC 61000-6-3 , EN IEC 61000-6-8 and EN IEC 61000-6-4
Conducted emission EN 55011, EN 55032, FCC Part 15, CISPR 11, CISPR 32 Class B
input lines
Conducted emission IEC/CISPR 16-1-2, IEC/CISPR 16-2-1 Limits for DC power ports according EN
output lines IEC 61000-6-3 fulfilled for a maximum
DC output line length of 25m.
Limits for DC power ports according EN
IEC 61000-6-8 fulfilled without
restrictions.
Radiated emission EN 55011, EN 55032 Class B
Harmonic input current EN 61000-3-2 fulfilled for class A equipment
Voltage fluctuations, flicker EN 61000-3-3 fulfilled*)
This device complies with FCC Part 15 rules.
Operation is subjected to following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept
any interference received, including interference that may cause undesired operation.
*) Tested with constant current loads, non pulsing

Aug. 2024 / Rev. 3.1 DS-QT40.241-EN

All parameters are specified at 24V, 40A, 3x400Vac, +25°C ambient and after a 5 minutes run-in time unless otherwise noted.

16/30
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 QT40.241, QT40.242
Q-Series 24V, 40A, THREE PHASE INPUT

Switching Frequencies The power supply has three converters with three different switching frequencies included. One is
nearly constant. The others are variable.
Switching frequency 1 105kHz Resonant converter, nearly constant
Switching frequency 2 1kHz to 135kHz Boost converter, load dependent
Switching frequency 3 40kHz to 210kHz PFC converter, input voltage and load dependent

18. ENVIRONMENT
Operational temperature*) -25°C to +70°C reduce output power according Fig. 18-1
Storage temperature -40°C to +85°C for storage and transportation
Output derating 24W/°C between +60°C and +70°C
Humidity**) 5 to 95% r.H. IEC 60068-2-30
Vibration sinusoidal 2-17.8Hz: ±1.6mm; 17.8-500Hz: 1g***) IEC 60068-2-6
2 hours / axis
Shock 15g 6ms, 10g 11ms***) IEC 60068-2-27
3 bumps / direction, 18 bumps in total
Altitude 0 to 2000m without any restrictions
2000 to 5000m reduce output power or ambient temperature,
see Fig. 18-2
Altitude derating 60W/1000m or 5°C/1000m > 2000m, see Fig. 18-2
Overvoltage category III IEC/UL 61010-2-201 up to 4000m
II IEC/UL 61010-2-201 up to 5000m
Degree of pollution 2 IEC/UL 61010-2-201 not conductive
*) Operational temperature is the same as the ambient or surrounding temperature and is defined as the air temperature 2cm below the unit. Curves and
figures for operation on only 2 legs of a 3-phase system can be found in chapter 26.4.
**) Do not energize while condensation is present.
***) Higher levels allowed when using the wall mounting bracket ZM2.WALL

Fig. 18-1 Output current vs. ambient temp. Fig. 18-2 Output current vs. altitude

Al lowed Output Current at 24V Al lowed Output Current at 24V

60A 60A
50 50
40
40
30
30
20 A... Tamb < 60 °C
20 B... Tamb < 50°C
10 C... Tamb < 40°C
10
0
-25 0 20 40 60 70°C 0
Ambient Temperature 0 2000 4000 5000m
Al titude

Aug. 2024 / Rev. 3.1 DS-QT40.241-EN

All parameters are specified at 24V, 40A, 3x400Vac, +25°C ambient and after a 5 minutes run-in time unless otherwise noted.

17/30
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 QT40.241, QT40.242
Q-Series 24V, 40A, THREE PHASE INPUT

19. PROTECTION FEATURES

Output protection Electronically protected against overload, no-load and short-circuits*)
Output overvoltage protection typ. 30Vdc In case of an internal power supply defect, a redundant circuit
max. 32Vdc limits the maximum output voltage. The output shuts down and
automatically attempts to restart.
Degree of protection IP20 EN/IEC 60529
Caution: For use in a controlled environment according to CSA
22.2 No 107.1-01.
Penetration protection > 5mm e.g. screws, small parts
Overtemperature protection yes Output shut-down with automatic restart
Input transient protection MOV (Metal Oxide Varistor)
Internal input fuse included not user replaceable
*) In case of a protection event, audible noise may occur.

20. SAFETY FEATURES

Input / output separation*) SELV IEC/UL 61010-2-201
PELV IEC/UL 61010-2-201
double or reinforced insulation
Class of protection I PE (Protective Earth) connection required
Isolation resistance > 100MOhm input to output, 500Vdc
PE resistance < 0.1Ohm
Touch current (leakage current) typ. 0.35mA / 0.64mA 3x400Vac, 50Hz, TN-,TT-mains / IT-mains
typ. 0.45mA / 0.91mA 3x480Vac, 60Hz, TN-,TT-mains / IT-mains
max. 0.45mA / 0.78mA 3x440Vac, 50Hz, TN-,TT-mains / IT-mains
max. 0.60mA / 1.20mA 3x528Vac, 60Hz, TN-,TT-mains / IT-mains
*) double or reinforced insulation

Aug. 2024 / Rev. 3.1 DS-QT40.241-EN

All parameters are specified at 24V, 40A, 3x400Vac, +25°C ambient and after a 5 minutes run-in time unless otherwise noted.

18/30
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 QT40.241, QT40.242
Q-Series 24V, 40A, THREE PHASE INPUT

21. DIELECTRIC STRENGTH

The output voltage is floating and has no ohmic connection to the ground. Type and factory tests are conducted by the manufacturer.
Field tests may be conducted in the field using the appropriate test equipment which applies the voltage with a slow ramp (2s up and 2s
down). Connect all phase terminals together as well as all output poles before conducting the test. When testing, set the cut-off current
settings to the value in the table below.
Fig. 21-1 Dielectric strength A B C D
Type test 60s 2500Vac 3000Vac 500Vac 500Vac
Input DC-ok Factory test 5s 2500Vac 2500Vac 500Vac 500Vac
L1 B*) 13

L2 Field test 5s 2000Vac 2000Vac 500Vac 500Vac

14
L3 Cut-off current setting > 10mA > 10mA > 40mA > 1mA
A D
To fulfil the PELV requirements according to EN 60204-1 § 6.4.1, we
Earth Output
+/- recommend that either the + pole, the – pole or any other part of the output
C circuit shall be connected to the protective earth system. This helps to avoid
Shut-down
15/16
situations in which a load starts unexpectedly or can not be switched off
when unnoticed earth faults occur.
B*) When testing input to DC-OK ensure that the max. voltage between DC-OK and the output is not exceeded (column D). We recommend connecting DC-OK
pins and the output pins together when performing the test.

Aug. 2024 / Rev. 3.1 DS-QT40.241-EN

All parameters are specified at 24V, 40A, 3x400Vac, +25°C ambient and after a 5 minutes run-in time unless otherwise noted.

19/30
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 QT40.241, QT40.242
Q-Series 24V, 40A, THREE PHASE INPUT

22. APPROVED, FULFILLED OR TESTED STANDARDS

UL 61010-2-201 UL Certificate
Listed equipment for category NMTR - Electrical Equipment for
Measurement, Control and Laboratory Use - Particular requirements for
control equipment
Applicable for US and Canada
E-File: E198865
IEC 61010-2-201 CB Scheme Certificate
Electrical Equipment for Measurement, Control and Laboratory Use -
Particular requirements for control equipment
Marine (DNV) DNV Certificate
(only QT40.241) DNV Type approved product
Certificate: TAA00002YX
SEMI F47 Test Report
Voltage Sag Immunity for Semiconductor Processing Equipment
Tested for 3AC 400V L-L or L-N mains voltages, nominal output voltage and
nominal output load
VDMA 24364 Paint Wetting Impairment Substances Test (or LABS-Test)
Tested for Zone 2 and test class C1 according to VDMA 24364-C1-L/W for
solvents and water-based paints

23. REGULATORY PRODUCT COMPLIANCE

EU Declaration of Conformity The CE mark indicates conformance with the
- EMC directive
- Low-voltage directive
- RoHS directive
REACH Regulation (EU) Manufacturer's Declaration
EU regulation regarding the Registration, Evaluation, Authorisation and
Restriction of Chemicals (REACH) fulfilled.
EU Regulation (EC) 1907/2006.
WEEE Directive Manufacturer's Statement
EU-Regulation on Waste Electrical and Electronic Equipment (WEEE)
registered in Germany as business to business (B2B) products.
WEEE Reg.-Nr. DE 555837529
KC Korean Certification KC Korean Certificate
(only QT40.241) Korean - Registration of Broadcasting and Communication Equipment
Registered under Clause3, Article 58-2 of Radio Waves Act.
Registration No. R-R-PUG-QT40_241

Aug. 2024 / Rev. 3.1 DS-QT40.241-EN

All parameters are specified at 24V, 40A, 3x400Vac, +25°C ambient and after a 5 minutes run-in time unless otherwise noted.

20/30
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Q-Series 24V, 40A, THREE PHASE INPUT

24. PHYSICAL DIMENSIONS AND WEIGHT

Width 110mm
Height 124mm
Depth 127mm
The DIN rail depth must be added to the unit depth to calculate the total required installation depth.
Weight 1500g
DIN rail Use 35mm DIN rails according to EN 60715 or EN 50022 with a height of 7.5 or 15mm.
Housing material Body: Aluminium alloy
Cover: Zinc-plated steel
Installation Clearances See chapter 2

Fig. 24-1 Front view Fig. 24-2 Side view

Aug. 2024 / Rev. 3.1 DS-QT40.241-EN

All parameters are specified at 24V, 40A, 3x400Vac, +25°C ambient and after a 5 minutes run-in time unless otherwise noted.

21/30
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Q-Series 24V, 40A, THREE PHASE INPUT

25. ACCESSORIES

25.1. ZM2.WALL - WALL MOUNTING BRACKET

This bracket is used to mount specific DIMENSION units
onto a flat surface without utilizing a DIN rail.

25.2. UF20.241 - BUFFER MODULE

This buffer unit is a supplementary device for DC 24V power supplies. It delivers power to
bridge typical mains failures or extends the hold-up time after turn-off of the AC power. In
times when the power supply provides sufficient voltages, the buffer unit stores energy in
integrated electrolytic capacitors. In case of mains voltage fault, this energy is released again
in a regulated process. One buffer module can deliver 20A. To buffer the full output current of
40A, two buffer modules are needed in parallel.
The buffer unit does not require any control wiring.
It can be added in parallel to the load circuit at any Power Buffer
given point. Buffer units can be added in parallel to AC Supply Unit(s)
Load
increase the output ampacity or the hold-up time.
DC +
-

Aug. 2024 / Rev. 3.1 DS-QT40.241-EN

All parameters are specified at 24V, 40A, 3x400Vac, +25°C ambient and after a 5 minutes run-in time unless otherwise noted.

22/30
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Q-Series 24V, 40A, THREE PHASE INPUT

25.3. YR80.241 - REDUNDANCY MODULE

The YR80.241 is equipped with two input channels (40A each), which are individually decoupled by utilizing
MOSFET technology. The output current can go as high as 80A.
Using MOSFETs instead of diodes reduces the heat generation and the voltage drop between input and
output. The YR80.241 does not require an additional auxiliary voltage and is self-powered even in case of a
short circuit across the output.
Due to the low power losses, the unit is very slender and only requires 46mm width on the DIN rail.

Fig. 25-1 Typical 1+1 Redundant configuration for 40A with a dual redundancy module

24V Failure
40A
Load Monitor

QT40 QT40
24-28V 960W 24-28V 960W
Power Supply Output Power Supply
DC- YR80.241 DC-
Parallel Use OK Redundancy Parallel Use OK
Single Use Module Single Use

Input Input
24V, 40A 1 2 24V, 40A
L1 L2 L3 PE + + - - + - + - L1 L2 L3 PE + + - -

I I I I I I

L1
L2
L3
PE

Aug. 2024 / Rev. 3.1 DS-QT40.241-EN

All parameters are specified at 24V, 40A, 3x400Vac, +25°C ambient and after a 5 minutes run-in time unless otherwise noted.

23/30
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Q-Series 24V, 40A, THREE PHASE INPUT

26. APPLICATION NOTES

26.1. REPETITIVE PULSE LOADING

Typically, a load current is not constant and varies over time. This power supply is designed to support loads with a higher short-term
power demand (=BonusPower). The short-term duration is hardware controlled by an output power manager and is available on a
repeated basis. If the BonusPower load lasts longer than the hardware controller allows it, the output voltage will dip and the next
BonusPower is available after the BonusPower recovery time (see chapter 6) has elapsed.
To avoid this, the following rules must be met:
a) The power demand of the pulse must be below 150% of the nominal output power.
b) The duration of the pulse power must be shorter than the allowed BonusPower time. (see output chapter)
c) The average (R.M.S.) output current must be below the specified continuous output current.
If the R.M.S. current is higher, the unit will respond with a thermal shut-down after a period of time. Use the maximum duty cycle
curve (Fig. 26-2) to check if the average output current is below the nominal current.
d) The duty cycle must be below or equal 0.5.

Fig. 26-1 Repetitive pulse loads, definitions Fig. 26-2 Max. duty cycle curve

PPEAK TPEAK T0
max.
150%

100%

P0

P0 Base load (W) Tpeak

DutyCycle =
PPEAK Pulse load (above 100%) Tpeak + T0
T0 Duration between pulses (s) Tpeak - (DutyCycle x Tpeak)
T0 =
TPEAK Pulse duration (s) DutyCycle

Example: A load is powered continuously with 480W (= 50% of the rated output load). From time to time a peak power of 1440W
(= 150% of the rated output load) is needed for 1 second.
The question is: How often can this pulse be supplied without overloading the power supply?
- Make a vertical line at PPEAK = 150% and a horizontal line where the vertical line crosses the P0 = 50% curve. Read the
max. duty cycle from the duty cycle-axis (= 0.37)
- Calculate the required pause (base load) length T0:
- Result: The required pause length = 1.7s Tpeak - (DutyCycle x Tpeak) 1s- (0.37 x 1s)
T0= = =1.7s
- Max. repetition rate = pulse +pause length = 2.7s DutyCycle 0.37

More examples for pulse load compatibility:

PPEAK P0 TPEAK T0 PPEAK P0 TPEAK T0
1440W 960W 1s >25s 1440W 480W 0.1s >0.16s
1440W 0W 1s >1.3s 1440W 480W 1s >1.6s
1200W 480W 1s > 0.75s 1440W 480W 3s >4.9s

Aug. 2024 / Rev. 3.1 DS-QT40.241-EN

All parameters are specified at 24V, 40A, 3x400Vac, +25°C ambient and after a 5 minutes run-in time unless otherwise noted.

24/30
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Q-Series 24V, 40A, THREE PHASE INPUT

26.2. PEAK CURRENT CAPABILITY

The power supply can deliver peak currents (up to several milliseconds) which are higher than the specified short term currents.
This helps to start current demanding loads. Solenoids, contactors and pneumatic modules often have a steady-state coil and a pick-up
coil. The inrush current demand of the pick-up coil is several times higher than the steady-state current and usually exceeds the nominal
output current (including the BonusPower). The same situation applies when starting a capacitive load.
The peak current capability also ensures the safe operation of subsequent circuit breakers of load circuits. The load branches are often
individually protected with circuit breakers or fuses. In case of a short or an overload in one branch circuit, the fuse or circuit breaker
need a certain amount of overcurrent to open in a timely manner. This avoids voltage loss in adjacent circuits.
The extra current (peak current) is supplied by the power converter and the built-in large sized output capacitors of the power supply.
The capacitors get discharged during such an event, which causes a voltage dip on the output. The following two examples show typical
voltage dips:

Fig. 26-3 Peak load with 2x the nominal current for 50ms, Fig. 26-4 Peak load with 5x the nominal current for 5ms,
typ. typ.

Output
Voltage 24V Output
24V Voltage

80A 200A 17V

19V

Output Output
0A Current 0A Current
10ms/DIV 1ms/DIV

80A Peak load (resistive) for 50ms 200A Peak load (resistive) for 5ms
Output voltage dips from 24V to 19V. Output voltage dips from 24V to 17V.
Please note: The DC-OK relay triggers when the voltage dips more than 10% for longer than 1ms.

Peak current voltage dips typ. from 24V to 19V at 80A for 50ms, resistive load
typ. from 24V to 18V at 200A for 2ms, resistive load
typ. from 24V to 17V at 200A for 5ms, resistive load

26.3. EXTERNAL INPUT PROTECTION

The unit is tested and approved for branch circuits up to 30A (U.S.A.) and 32A (IEC). An external protection is only required if the
supplying branch has an ampacity greater than this. Check also local codes and local requirements. In some countries local regulations
might apply.
If an external fuse is necessary or utilized, minimum requirements need to be considered to avoid nuisance tripping of the circuit
breaker. A minimum value of 6A B- or C-Characteristic breaker should be chosen.

Aug. 2024 / Rev. 3.1 DS-QT40.241-EN

All parameters are specified at 24V, 40A, 3x400Vac, +25°C ambient and after a 5 minutes run-in time unless otherwise noted.

25/30
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Q-Series 24V, 40A, THREE PHASE INPUT

26.4. USING ONLY 2 LEGS OF A 3-PHASE SYSTEM

No external protection devices are required to protect against a phase-loss failure. L1
L2 Power Supply
This power supply can also be permanently operated on two legs of a 3-phase system. L3
PE AC
However, it is not recommended for this power class since the supplying 3-phase L1
network can become unbalanced and the lifetime is reduced. L2
The output power must be reduced according to the curves below when operation on open L3
only two legs of a 3-phase system. A long-term exceeding of these limits will result in a DC
thermal shut-down of the unit.
A use below 340Vac with more than 30A output current can also result in a thermal shut-down.
During power-on, some start-up attempts can occur until a permanent output power is available.
EMC performance, hold-up time, losses and output ripple differ from a three-phase operation. Therefore, check suitability of your
individual application.
Such use is not included in the UL approval. Additional tests might be necessary when the complete system has to be approved
according to UL 61010-2-201 .
The screw of the terminal which remains unused must be securely tightened.

Fig. 26-5 Fig. 26-6

Output current vs. ambient temperature Hold-up time vs. input voltage

Allowed Output Current for Use on only Two Hold-up Time for Use on only Two Legs of a
Legs of a 3-Phase System Three Phase System
40A
C 50ms
24V, 20A, typ.
30 40
B A 24V, 20A, min.
A... 2x 460 to 552Vac
20 B... 2x 340 to 460Vac 30
C... max. 60 seconds 24V, 40A, typ.
20
10 24V, 40A, min.
10
0 Input Voltage
-25 0 20 40 60 70°C 0
Ambient Temperature 320 360 400 440 3x480Vac

Fig. 26-7 Fig. 26-8

Efficiency vs. output current at 24V Losses vs. output current at 24V

Efficiency for Use on only Power Losses for Use on only

Two Legs of a 3-Phase System Two Legs of a 3-Phase System

96% 60W
2x400Vac
2x480Vac 50
95
2x400Vac 40
94 2x480Vac
30
93 20
Output Current Output Current
92 10
8 12 16 20 24 28 32 36 40A 0 4 8 12 16 20 24 28 32 36 40A

Aug. 2024 / Rev. 3.1 DS-QT40.241-EN

All parameters are specified at 24V, 40A, 3x400Vac, +25°C ambient and after a 5 minutes run-in time unless otherwise noted.

26/30
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 QT40.241, QT40.242
Q-Series 24V, 40A, THREE PHASE INPUT

26.5. CHARGING OF BATTERIES

The power supply can be used to charge lead-acid or maintenance free batteries (two 12V batteries in series).
Instructions for charging batteries:
a) Set output voltage (measured at no load and at the battery end of the cable) very precisely to the end-of-charge voltage.
End-of-charge voltage 27.8V 27.5V 27.15V 26.8V
Battery temperature 10°C 20°C 30°C 40°C
b) Use a 50A or 63A circuit breaker (or blocking diode) between the power supply and the battery.
c) Ensure that the output current of the power supply is below the allowed charging current of the battery.
d) Use only matched batteries when putting 12V types in series.
e) The return current to the power supply (battery discharge current) is typ. 18mA when the power supply is switched off (except in
case a blocking diode is utilized).

26.6. OUTPUT CIRCUIT BREAKERS

Standard miniature circuit breakers (MCB’s or UL1077 circuit breakers) are commonly used for AC-supply systems and may also be used
on DC branches.
MCB’s are designed to protect wires and circuits. If the ampere value and the characteristics of the MCB are adapted to the wire size
that is used, the wiring is considered as thermally safe regardless of whether the MCB opens or not.
To avoid voltage dips and under-voltage situations in adjacent 24V branches which are supplied by the same source, a fast (magnetic)
tripping of the MCB is desired. A quick shutdown within 10ms is necessary corresponding roughly to the ride-through time of PLC's. This
requires power supplies with high current reserves and large output capacitors. Furthermore, the impedance of the faulty branch must
be sufficiently small in order for the current to actually flow. The best current reserve in the power supply does not help if Ohm’s law
does not permit current flow. The following table has typical test results showing which B- and C-Characteristic MCBs magnetically trip
depending on the wire cross chapter and wire length.
Fig. 26-9 Test circuit Maximal wire length*) for a fast (magnetic) tripping:
0.75mm² 1.0mm² 1.5mm² 2.5mm²
C-2A 31 m 42 m 62 m 92 m
C-3A 28 m 36 m 51 m 77 m
C-4A 18 m 23 m 36 m 55 m
C-6A 11 m 14 m 21 m 33 m
Power Suppl y MCB Load C-8A 8m 12 m 18 m 27 m
DC + + C-10A 7m 10 m 15 m 22 m
C-13A 4m 6m 8m 13 m
Wire l ength
S1 C-16A 2m 3m 4m 7m
DC - - C-20A 1m 2m 3m 5m
S1... Fault simulation switch B-6A 23 m 29 m 40 m 64 m
B-10A 13 m 16 m 24 m 38 m
B-13A 11 m 13 m 20 m 32 m
B-16A 8m 12 m 18 m 26 m
B-20A 4m 6m 9m 15 m
B-25A 3m 4m 7m 9m
B-32A 3m 4m 5m 7m
*) Don’t forget to consider twice the distance to the load (or cable length) when calculating the total wire length (+ and – wire).

Aug. 2024 / Rev. 3.1 DS-QT40.241-EN

All parameters are specified at 24V, 40A, 3x400Vac, +25°C ambient and after a 5 minutes run-in time unless otherwise noted.

27/30
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 QT40.241, QT40.242
Q-Series 24V, 40A, THREE PHASE INPUT

26.7. PARALLEL USE TO INCREASE OUTPUT POWER

Unit A
Power supplies from the same series (Q-Series) can be paralleled to increase the output
power. The output voltage shall be adjusted to the same value (±100mV) in “Single use” AC
+
mode with the same load conditions on all units, or the units can be left with the factory
settings. After the adjustments, the jumper on the front of the unit shall be moved from -
DC
“Single use” to “Parallel use”, in order to achieve load sharing. The “Parallel use” mode
regulates the output voltage in such a manner that the voltage at no load is approx. 4% Unit B +
Load
higher than at nominal load. See also chapter 6. If no jumper is plugged in, the unit is in AC
“Single use” mode. Factory setting is also “Single use” mode. + -
If more than three units are connected in parallel, a fuse or circuit breaker with a rating -
DC
of 50A or 63A is required on each output. Alternatively, a diode or redundancy module
can also be utilized.
Keep an installation clearance of 15mm (left / right) between two power supplies and avoid installing the power supplies on top of each
other. Do not use power supplies in parallel in mounting orientations other than the standard mounting orientation (terminals on the
bottom of the unit) or in any other condition where a derating of the output current is required (e.g. altitude, above +60°C, …).
Pay attention that leakage current, EMI, inrush current, harmonics will increase when using multiple power supplies.

26.8. PARALLEL USE FOR REDUNDANCY

Power supplies can be paralleled for redundancy to gain higher system availability. Redundant systems require a certain amount of extra
power to support the load in case one power supply unit fails. The simplest way is to put two power supplies in parallel. This is called a
1+1 redundancy. In case one power supply unit fails, the other one is automatically able to support the load current without any
interruption. Redundant systems for a higher power demand are usually built in a N+1 method. E.g. five power supplies, each rated for
40A are paralleled to build a 160A redundant system. For N+1 redundancy the same restrictions apply as for increasing the output
power, see also chapter 26.7.
Please note: This simple way to build a redundant system does not cover failures such as an internal short circuit in the secondary side
of the power supply. In such a case, the defective unit becomes a load for the other power supplies and the output voltage can not be
maintained any more. This can be avoided by utilizing redundancy modules, which have decoupling devices (diodes or MOSFETs)
included. Further information and wiring configurations can be found in chapter 25.3.
Recommendations for building redundant power systems:
a) Use separate input fuses for each power supply. A separate source for each supply when possible increases the reliability of the
redundant system.
b) Set the power supply into “Parallel Use” mode.
c) Monitor the individual power supply units. Therefore, use the DC-OK relay contact of the QT40 power supply.
d) It is desirable to set the output voltages of all units to the same value (± 100mV) or leave it at the factory setting.

Aug. 2024 / Rev. 3.1 DS-QT40.241-EN

All parameters are specified at 24V, 40A, 3x400Vac, +25°C ambient and after a 5 minutes run-in time unless otherwise noted.

28/30
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 QT40.241, QT40.242
Q-Series 24V, 40A, THREE PHASE INPUT

26.9. SERIES OPERATION

Unit A
Power supplies of the same type can be connected in series for higher output voltages.
AC
It is possible to connect as many units in series as needed, providing the sum of the +
output voltage does not exceed 150Vdc. Voltages with a potential above 60Vdc are not
SELV anymore and can be dangerous. Such voltages must be installed with a protection -
DC
against touching.
Unit B +
Earthing of the output is required when the sum of the output voltage is above 60Vdc. Load
AC
Avoid return voltage (e.g. from a decelerating motor or battery) which is applied to the + -
output terminals. -
DC Earth
Keep an installation clearance of 15mm (left / right) between two power supplies and (see notes)
avoid installing the power supplies on top of each other. Do not use power supplies in
series in mounting orientations other than the standard mounting orientation (terminals on the bottom of the unit).
Pay attention that leakage current, EMI, inrush current, harmonics will increase when using multiple power supplies.

26.10. INDUCTIVE AND CAPACITIVE LOADS

The unit is designed to supply any kind of loads, including capacitive and inductive loads.

26.11. BACK-FEEDING LOADS

Loads such as decelerating motors and inductors can feed voltage back to the power supply. This feature is also called return voltage
immunity or resistance against Back- E.M.F. (Electro Magnetic Force).
This power supply is resistant and does not show malfunctioning when a load feeds back voltage to the power supply. It does not matter
whether the power supply is on or off.
The maximum allowed feed-back-voltage is 35Vdc. The absorbing energy can be calculated according to the built-in large sized output
capacitor which is specified in chapter 6.

26.12. USE IN A TIGHTLY SEALED ENCLOSURE

When the power supply is installed in a tightly sealed enclosure, the temperature inside the enclosure will be higher than outside. In
such situations, the inside temperature defines the ambient temperature for the power supply.
The following measurement results can be used as a reference to estimate the temperature rise inside the enclosure.
The power supply is placed in the middle of the box, no other heat producing items are inside the box
Enclosure: Rittal Typ IP66 Box PK 9522 100, plastic, 254x180x165mm
Load: 24V, 32A; (=80%) load is placed outside the box
Input: 3x 400Vac
Temperature inside enclosure: +57.5°C (in the middle of the right side of the power supply with a distance of 2cm)
Temperature outside enclosure: +23.6°C
Temperature rise: 33.9K

Aug. 2024 / Rev. 3.1 DS-QT40.241-EN

All parameters are specified at 24V, 40A, 3x400Vac, +25°C ambient and after a 5 minutes run-in time unless otherwise noted.

29/30
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 QT40.241, QT40.242
Q-Series 24V, 40A, THREE PHASE INPUT

26.13. MOUNTING ORIENTATIONS

Mounting orientations other than all terminals on the bottom require a reduction in continuous output power or a limitation in the
maximum allowed ambient temperature. The amount of reduction influences the lifetime expectancy of the power supply. Therefore,
two different derating curves for continuous operation can be found below:
Curve A1 Recommended output current.
Curve A2 Max. allowed output current (results in approximately half the lifetime expectancy of A1).

Fig. 26-10 Output Current

Mounting 40A A1
Orientation A
(Standard 30
orientation) Power 20
Supply
10
Ambient Temperature
INPUT OUTPU T 0
10 20 30 40 50 60°C

Fig. 26-11 Output Current

Mounting OUTPU T INPUT
40A
Orientation B
(Upside down) 30 A2
Supply
Power 20 A1

10
Ambient Temperature
0
10 20 30 40 50 60°C

Fig. 26-12 Output Current

Mounting 40A
Orientation C
(Table-top 30
A2
mounting)
20 A1

10
Ambient Temperature
0
10 20 30 40 50 60°C

Fig. 26-13 Output Current

Mounting 40A
Orientation D
INPUT

(Horizontal cw) 30 A2
Supply
Power

20 A1
OUTPU T

10
Ambient Temperature
0
10 20 30 40 50 60°C

Fig. 26-14 Output Current

Mounting 40A
Orientation E
OUTPU T

(Horizontal ccw) 30 A2
Supply
Power

20 A1
INPUT

10
Ambient Temperature
0
10 20 30 40 50 60°C

Aug. 2024 / Rev. 3.1 DS-QT40.241-EN

All parameters are specified at 24V, 40A, 3x400Vac, +25°C ambient and after a 5 minutes run-in time unless otherwise noted.

30/30
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