Ut calibration procedure pdf

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Ultrasonic Testing: The Precision Required for Success Ultrasonic testing is a precise procedure that relies on equipment working flawlessly to detect even the smallest cracks and incongruities. It is a critical process that requires calibration to ensure accuracy and reliability. The ultrasonic equipment calibration procedure can be complicated, but
manufacturers have developed set-up tools to simplify it. Understanding how to calibrate equipment is essential for ensuring the integrity of any non-destructive testing (NDT) process. Ultrasonic testing involves pushing high-frequency sound waves through a material, and if there are anomalies present, an echo is picked up by the ultrasound
instrumentation. The image is essentially "drawn" by scanners, probes, and wedges, depending on the material. However, precise scanning requires careful consideration of various factors, including construction material, density, size, shape, angles, and operator skill. These factors determine the precision and accuracy of the scan, making
calibration essential for each unique circumstance. One area managed by calibration is testing the Time of Flight for actual soundwaves. Calibration also involves verifying probe wedge coupling to protect the integrity of the reading, as a failed calibration can be indicative of dry couplant or other issues. Manufacturers have developed tools within
software like UltraVision Software to simplify inspection calibration. The Element Check verifies probe wedge coupling, while the Wedge Check allows users to verify element heights and angles. These tools eliminate the need for manual setup, which can be challenging and error-prone, making the process more streamlined through the software's
interface. Calibration of ultrasonic equipment requires specific training, often provided by manufacturers, to ensure accurate readings and optimal performance. Instrument calibration is more complex and typically necessitates the assistance of an experienced technician using reference blocks and test signals. It's essential to note that different
devices from various manufacturers may require unique calibration methods, and standards set by ASTM International serve as guidelines rather than specific processes. In cases of uncertainty, consulting a third-party provider with certified calibration expertise is advisable. Proper calibration is vital for accurate readings and maintaining equipment
quality. The manual ultrasonic testing procedure for inspecting ferritic steel butt joints involves using an ultrasonic flaw detector and portable equipment to detect defects in base metal and fusion welded joints. The procedure follows guidelines set by ASME Section V, AWS-D 1.1, and ASME/ANSI B31.3. To perform the test, personnel must be
qualified as Level-II according to SNT-TC-1A (2006) or have a Level-1 qualification under direct supervision of a qualified Level-2 technician. The ultrasonic operator/technician is responsible for performing the test and ensuring that all equipment is in good working condition. The procedure requires specific equipment, including: * Portable ultrasonic
flaw detector with rectified A-scan display * Straight beam search units with frequencies ranging from 4 MHz to 5 MHz depending on job thickness * Angle beam search units with similar frequency ranges * Coupling medium (e.g. glycerin, light machine oil) * High-temperature grease for high-temperature testing Equipment checks must be performed
prior to each test and include: * Time base linearity * Equipment performance checks * Probe resolution and characteristics checks * Record maintenance in standard format The surface condition of the joint must be smooth, clean, and free of imperfections that could affect coupling between the probe and workpiece. The weld profile can also be
dressed to eliminate confusing echoes/mode conversions. Overall, the procedure aims to provide a standardized method for inspecting ferritic steel butt joints using manual ultrasonic testing, ensuring accurate detection of defects and compliance with industry standards. in order to inspect the weld's entire cross-section, it is essential to dress the
weld profile smooth so the ultrasonic beam can effectively interrogate it. to compensate for differences in surface condition and material composition between the calibration block and test component, transfer correction must be carried out. this involves determining a transfer correction factor and adjusting basic sensitivity prior to any inspection. to
perform transfer correction: connect two shear wave probes of the same angle and type to the ufd in transmitter & receiver mode and position them on the calibration block facing each other. maximize the full skip distance echo, marking it at 80% of full screen height. reposition the probes to obtain the double skip distance echo and maximize it. join
these points together in a straight line across the screen. without altering the gain control setting, transfer the probes to the test piece surface, obtaining peaked signals at full and double skip distances and joining them together in a straight line on the flaw detector screen. the difference in dB between the two lines represents the transfer correction
factor, which must be added to the primary reference level prior to inspection. 1. Area examined free from laminations or defects affecting beam test angle. 5.8.2 Report areas of base metal showing excess echo equal to back wall echo or where back wall echo is lost completely. 5.8.3 Carry out straight beam examination on attachment welds with
possible access. 5.8.4 Establish scanning patterns based on probe size and joint geometry, optimizing coverage of weld metal volume. 5.8.5 Joint type scanning patterns in technique sheets for each joint. 5.8.6 Probe movement combines lateral and traversing actions, overlapping scans by at least 10%. 5.8.7 Transverse scan from weld cap if possible;
otherwise scan parent metal adjacent to weld at