Part Number: M2010, Rev.

11
Issue Date: 4/13/2018
Supersedes: 11/3/2017

M2010 - SiteSentinel® Nano®

Tank Gauge System
Installation Guide
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NOTE: Before you use this guide, make sure you have the latest revision. Check the revision
level of this document against the most current revision found at
http://www.opwglobal.com/opw-fms/tech-support/manuals-how-to-videos . Download the
latest revision if necessary.

OPW-Fuel Management Systems is a part of Dover Fueling Solutions.

Copyright Information
Copyright © 2018 Delaware Capital Formation, Inc. All Rights Reserved. DOVER, the DOVER logo are
registered trademarks of Delaware Capital Formation, Inc., a wholly-owned subsidiary of Dover Corporation.

Contact OPW Fuel Management Systems

Visit us at www.opwglobal.com, or contact us at:
Call 1-877-OPW-TECH (877-679-8324)
For calls outside US and Canada, call +1-708-485-4200
Fax 1-800-421-3297
Monday through Friday, 7 a.m. to 6 p.m., US CST
For technician registration, see
http://opwglobal.com/TechSupport/TechnicianRegistration.aspx .
For in-depth training via OPW University, see
http://www.opwglobal.com/opw-u-training-registration.html.

Listings and Certifications

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Table of Contents
Section 1 Get Started: Safety 7
1.1 Safety Alerts 8
1.2 Applicable Warnings 9
1.3 I.S. Barriers - Special Conditions for Safe Use 10
1.4 Installer Safety 11
1.5 Precision Leak Test 12
1.5.1 Before Initial Inspection 12
1.5.2 Initial Inspection 12
Section 2 SiteSentinel® Nano® Console 13
2.1 Communication Lights 13
2.2 Console Specifications 14
2.3 Console Installation 15
2.3.1 Installation Instructions 15
2.3.2 Installation Video 17
2.4 Wiring Requirements 17
2.4.1 Electrical and I.S. Barrier Wiring 17
2.5 Console and Peripheral Connections 21
2.5.1 Direct Connections 21
2.5.2 Ethernet Connections 21
2.5.3 RS-232 Communications Conduits 21
2.6 Complete the Installation 21
Section 3 OM4 Output Module 22
3.1 Safety Precautions 23
3.2 Codes 23
3.3 Hazardous Area Definition 23
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3.4 OM4 Technical Specifications 24

3.5 Product Certifications 24
3.6 OM4 Installation 24
3.7 OM4 Connections 24
3.8 Jumper Settings for Multiple OM4 Operation 26
Section 4 Tank Alert (Overfill Alarm) 27
4.1 Safety Information 27
4.2 Tank Alert Specifications 28
4.3 Tank Alert Wiring 29
Section 5 Tank & Pre-Installation Preparation 30
5.1 Waterproof Electrical Connections 30
5.2 Probe-Cable Seal-offs 35
5.3 Probe Placement 36
5.4 Probe Installation in Underground Storage Tanks 37
5.5 Product Offset Calculation 38
Section 6 Rigid Probe Installation 39
6.1 Adaptor Collar & Riser Cap 39
6.2 Probe Floats 39
6.3 Multi-drop Installation 39
6.4 Model 924B Probe 40
Section 7 Density Measurement Sensor (DMS) 43
7.1 DMS Installation 43
7.2 Tank Thresholds 44
7.3 DMS Configuration & Preliminary Calibration 44
Section 8 Density Measurement Float (DMF) 45
8.1 DMF Installation 46
8.2 Tank Thresholds 47
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Section 9 Sensor Support 48

9.1 IntelliSense™ Technology 48
9.2 Mixed Multi-drop Installation 48
9.3 Smart Sensors for Nano 49
9.4 Discriminating Dispenser Pan/STP Sump Sensor – Smart Sensor Equipped
with Intellisense Technology 50
9.5 Discriminating Interstitial Sensor (Optical) – Smart Sensor Equipped with Intel-
lisense Technology 55
9.6 Hydrocarbon Liquid Sensor with Water Indicator 60
9.7 Interstitial Hydrocarbon Liquid Sensor with Water Indicator 65
9.8 Interstitial Level Sensor – Smart Sensor Equipped with Intellisense Technology 69
9.9 Single Level Sump Sensor – Smart Sensor Equipped with Intellisense Tech-
nology 73
9.10 Dual-Level Liquid Sump Sensor – Smart Sensor Equipped with IntelliSense™
Technology 77
9.11 Dual Float Brine Sensor 82
9.12 Hydrocarbon Vapor Sensor 87
Appendix A - Model 924B Probe Part Numbers 91
Appendix B - Model 924B Probe Installation Records 92
Appendix C - Declaration of Conformity 93
Appendix D - NWGLDE Evaluation 95
Appendix E - Pro Gauge Probe Installation 96
Appendix F - ProGauge RF Receiver 121
Appendix G - Magdirect I. S. Barriers 134
Appendix H - Site Wiring with ProGauge/MagDirect 140
Appendix I - Field Wiring Diagrams 141
Appendix J - MagDirect Barrier Safety 144
Appendix K - MagDirect Barrier Certification 155
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Appendix L - Nano Control Drawing 159

Appendix M - 924B Probe Control Drawing 161
Appendix N - ISIM Control Drawing 164
Warranty 168
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Section 1 Get Started: Safety

This manual will show the necessary steps to install your console, devices and peripheral options.
Topics covered in this section include:
l "Safety Alerts" on the next page
l "Applicable Warnings" on page 9
l "I.S. Barriers - Special Conditions for Safe Use" on page 10
l "Installer Safety" on page 11
l "Precision Leak Test" on page 12
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1.1 Safety Alerts

This manual contains many important Safety Alerts. Do not ignore these alerts! If you do not obey these alerts
there can be a risk of injury or damage to property. The panels below show the types of safety alerts that can
be seen and how each is specified.

DANGER: Indicates an immediately hazardous situation, which, if not avoided,

will result in death or serious injury. Danger is limited to the most extreme
situations.

WARNING: Indicates a potentially hazardous situation, which, if not avoided,

could result in death or serious injury.

CAUTION: Indicates a potentially hazardous situation, which, if not avoided,

could result in minor or moderate injury. Caution can also be used to alert
against unsafe practices

NOTICE: Indicates a property damage message.

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1.2 Applicable Warnings

The inside of this automatic tank-gauge system console contains high-voltage circuitry. ONLY certified
technicians should gain access the console.

NOTE: Only certified OPW technicians are authorized to install and program this automatic
tank gauge system. Failure to comply could result in a voided warranty.

DANGER: The coin cell battery may explode if mistreated. Do not recharge,
disassemble or dispose of in fire. Replace battery with Panasonic or
Matsushita Electric Part Number CR-2032 ONLY. Use of another battery
may present a risk of fire or explosion.

To avoid possible explosion or fire, do not replace the lithium battery with a
type that is not compatible.

Battery can explode if mistreated. Do not recharge, disassemble or dispose

of in fire.

The battery used in this device may present a risk of fire or chemical burn if
mistreated. Do not disassemble, heat above 50°C or incinerate.

Dispose of used battery promptly. Keep away from children. Do not

disassemble and do not dispose of in fire.

The console can remain energized via the backup battery, even though the
line power has been removed.

The inside of the SiteSentinel®Nano® console contains high-voltage

circuitry; ONLY certified technicians should be permitted access to the
console.

An external disconnect device must be installed for any permanently

connected equipment!

An electrical outlet must be installed near any equipment requiring access

through a plug connection!

The SiteSentinel® Nano® console has one (1) lithium battery. When the battery can no longer hold sufficient
electrical power it must be replaced.

IMPORTANT: Replace the battery with recommended replacement ONLY. Use of another
battery may present a risk of fire or explosion.

A used battery must be removed and brought to a battery-recycling center for approved disposal.
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1.3 I.S. Barriers - Special Conditions for Safe Use

The intrinsic safety barriers provide intrinsically safe circuits suitable for use with Category 1 equipment
located in a Group II, Gas Group IIA hazardous location. The devices are intended for use in a non-
hazardous location as associated apparatus.
l The operating temperature range for all device types is -40 °C to +70 °C.
l Maximum permissible voltage (Um) must not be above 250 V.
l The electrical parameters of the intrinsically safe connected devices must be compatible with the
electrical parameters of the barrier with which it is connected.
l The intrinsically safe barriers are intended for use only inside their respective installed enclosures.
n DO NOT use a barrier removed from a console as standalone equipment.
n Installation must be in accordance with the U.S. National Electrical Code (NFPA No. 70) and
the Code for Motor Fuel Dispensing Facilities and Repair Garages (NFPA No. 30A).
n Refer to the Installation Guide of the applicable console for the correct installation procedure.*
l The terminal strip of each barrier is clearly labeled for Power (PWR), Signal (SIG) and Ground (GND)
connections. The wiring of intrinsically safe devices to the barrier must agree with the labeling of the
terminal strip.
l Spacing requirements between the non-intrinsically safe circuit connections and the intrinsically safe
connection facilities must be maintained in accordance with EN 60079-11.
l Refer to the applicable console Field Wiring Diagrams and Installation Guides for correct wiring of all
Earth Ground and I.S. Ground terminals between the console and main electrical service panel.*

* All OPW-FMS Installation Guides and Field Wiring Diagrams can be found at
http://www.opwglobal.com/opw-fms/tech-support/manuals-how-to-videos.
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1.4 Installer Safety

CAUTION: Incorrect installation can endanger installers and users of this

equipment and could result in environmental contamination or equipment
damage. Read these instructions carefully!

Installation must be in accordance with the U.S. National Electrical Code (NFPA No. 70) and the Automotive
and Marine Service Station Code (NFPA No. 30A).
For installations outside the United States, make sure that the installation obeys all applicable local codes.
When installing in a hazardous area as defined by the NEC, only intrinsically safe devices can be installed in
or above the Class 1, Division 1 and 2 Hazardous Area.
It is the installer’s responsibility to examine and obey any local codes.

NOTE: Local codes may dictate special installation requirements. Installation is subject to
approval by the local authority having jurisdiction at the site.
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1.5 Precision Leak Test

A third-party precision leak test must be performed on each tank and product line (especially older tanks)
before installing the console. This test will make sure that leak data supplied by the system is accurate and
reliable. A pressurized precision leak test can be done on a tank after the probe has been installed (pressure
must NOT be more than 5 psi [0.34 bar]).

NOTE: Most regulatory agencies will accept the ATG tank test as the acceptance test on new
tank installations. Make sure this applies to your local agency before testing any tank.

1.5.1 Before Initial Inspection

Refer to the initial Site Survey form (M00-2017- Site Survey ) and compare the equipment that was shipped
to what is listed in the site survey.

NOTE: Not all Site Survey questions will require an answer; for all unanswered questions,
please respond with “N/A.” Do not leave any field empty!

1.5.2 Initial Inspection

All packed items should be given a full visual inspection for damage that could have occurred during
shipping.
The console Data Sheet found in the product container supplies important details about the tank gauge
system. Store the data sheet and OPW Technical Documentation CD in a secure location.
The Field Wiring Diagram found in the product container should be given to your installer or electrician.
The console Data Sheet, Field Wiring Diagram and other documentation related to your SiteSentinel®
Nano® can also be found and downloaded from the OPW global website at www.opwglobal.com.
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Section 2 SiteSentinel® Nano® Console

The SiteSentinel® Nano® console can monitor up to 12 probes and has two (2) relays that can be used at the
same time. Since only AC power connections and Petro-Net communication connections are required, the
console can be installed in many locations of a fueling facility.
Operation of the console through a local PC connection requires use of the supplied crossover Ethernet
connection cable. To connect remotely via a local or corporate LAN/WAN, the system’s IP address may be
entered into your Internet browser’s address bar. For remote connections through other methods, including
VNC Viewer software, consult your IT professional for assistance.

2.1 Communication Lights

The SiteSentinel® Nano® console has three (3) communication lights on the front of the enclosure that
indicate:
l Red = Alarm
l Yellow = Warning
l Green = Power
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2.2 Console Specifications

Console Specifications
Power: 120/240 VAC +/- 10%, 50/60 Hz, 30 W
Relay Contacts: 250V AC 10A Max.
Operating Temperature: 0°C to 50°C (32°F to 122°F)
21 cm x 32.5 cm x 6 cm (8.3 inches x 12.8 inches x 2.4
Console Dimensions [H x W x D]:
inches)
17.8 cm (7 inches) color LCD touch screen display Graph-
Display:
ical User Interface (GUI)
Printer: External USB
Standard Alarms: Buzzer, Light and Acknowledge

Optional Alarms: External Tank Alert (internal relay)

Alarm Notification: Email, SMS

One (1) RS-232 Communication port; or

One (1) RS-485 Communication port

One (1) RS-422 Communication port

Communication Ports: One (1) Ethernet port

Two (2) USB ports

Two (2) Internal inputs

Two (2) Internal outputs

DHCP/static addressable RJ-45 Ethernet ports, supports
Network Connectivity:
corporate and local LANs
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2.3 Console Installation

2.3.1 Installation Instructions

Figure 2-1 Install the Console

1. Select a spot to mount the SiteSentinel® Nano® console on a wall in a secure indoor location so the
display is easily visible and at a comfortable eye level.
a. Make sure there is sufficient access to the communication ports on the bottom of the console.
b. Make sure to leave sufficient space either below or above the unit to run power and
communication conduits to the console.
2. Remove the two (2) screws located on either side of the console that hold the cover in place. Set them
aside where they will not be lost to be reinstalled later.
3. Put a small screwdriver into one of the two (2) release holes located on the left side of the console.
Push the screwdriver in till you feel the cover release. Do the same with the second release hole. Set
the cover aside.
4. Hold the unit against the wall where it will be mounted. There are three (3) mounting screw holes in the
unit. Use a pen to mark the screw hole locations on the wall.
5. Drill the holes where you marked the locations and tap or insert screw anchors in the hole.
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NOTICE: Be sure to remove the main board and set it in a static-free environment before
proceeding to the next step. This will prevent damage to the main board components when
removing the knockouts.

ATTENTION: Electrostatic Sensitive Device - OBSERVE PRECAUTIONS FOR

HANDLING ELECTROSTATIC DISCHARGE SENSITIVE DEVICES

Following the guidelines below can minimize the potential for damage from Electrostatic
Discharge (ESD).

A new component to be installed should be kept in its anti-static packaging as long as

possible prior to installation.

Handle ESDS components by the edges. Avoid touching any of the circuitry

6. Remove the knockouts from either the bottom or top of the unit (as determined in Step 1 above). The
knockouts can be removed by inserting a small screwdriver into the groove and hit it firmly with a
hammer.

TIP: As an alternative, for a safe and clean removal of the knockouts you can use a Greenlee
hole punch, or equivalent hardware if available.

7. Reinstall the main board and mount the unit to the wall with screws that match the size of the screw
holes or anchors that were installed in Step 5.
8. Install the conduits in the empty knockout holes.
9. Pull the electrical wires and probe/sensor wires through the conduit to the console.
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2.3.2 Installation Video

Scan or click the code below to watch the video, "Installation of an OPW Nano Tank Gauge."

IMPORTANT: Make sure the electrical wiring is routed to the left side of the console and the
probe/sensor wiring is routed to the right side.

2.4 Wiring Requirements

CAUTION: All installations must be done in accordance with local

regulations. Rigid steel conduit should be used when possible

2.4.1 Electrical and I.S. Barrier Wiring

CAUTION: Make sure that the I.S. ground wire and Earth ground are
properly attached to the console back to the electrical panel to prevent high-
voltage being sent to the I.S. wiring side in the event of a field short.

NOTICE: When wiring the connectors, be sure there are no exposed stripped wires
outside of the block. This is to prevent shorting the high-voltage on the electrical side and
to prevent damage to the barrier and/or the probe itself from shorting on the probe side.
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Figure 2-2 Main Board Connections, Jumpers and LEDs

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Figure 2-3 Conduit Installation

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Figure 2-4 Field Wiring Diagram

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2.5 Console and Peripheral Connections

2.5.1 Direct Connections

NOTE: The SiteSentinel® Nano® console comes with a set IP address. Do not change this
address if using a crossover.

To establish a direct, wired connection between the console and a PC, a standard RJ45 crossover cable is
required. For details on setting up a direct connection between a PC/laptop and the console refer to the
introductory section Direct Connection with a Crossover Cable in the M2011 SiteSentinel® Nano®
Configuration Guide.

2.5.2 Ethernet Connections

Ethernet connections are the final alternative for establishing communications between the console and
peripheral devices. For this type of connection, an Ethernet cable is run between devices at a maximum
length of 91.4 m (300 feet).

TIP: This distance can be extended through the use of hubs and routers. If more than 1.8 m (6
feet) of cable is required, the use of conduit to protect the cable is recommended.

2.5.3 RS-232 Communications Conduits

If a terminal or PC located more than 1.8 m (6 feet) from the console is to be connected, conduit must be
installed to accommodate the RS-232 cable.

NOTE: The maximum runs for serial communication cable is 15.2 m (50 feet).

2.6 Complete the Installation

After the console and conduits have been installed and all wiring and connections have been completed:
l Snap the console front panel cover back into place on the front of the unit.
l Reinstall the two (2) side screws that hold the front panel cover in place.
l Go to the breaker box and power up the console.
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Section 3 OM4 Output Module

OM4 Output Module

The OM4 Output Module expands the tank-gauge console functions by allowing up to 4 (four) OM4 units
each with 4 (four) relay positions for a total of 16 relays. The OM4 communicates with the controller via
(missing or bad snippet) and is powered by a 12 VAC wall pack source that is supplied with the unit. See the
wiring instructions inside the OM4 unit for the correct (missing or bad snippet) communications and power
wiring connections.
See the tank-gauge console Configuration Manual for information on programming the alarms, events and
Output Module relay associations.
Some common OM4 functions include:
l Turn off a submersible pump when low product is sensed in a tank.
l Activate an alarm when high product is sensed in a tank.
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3.1 Safety Precautions

WARNING: DO NOT connect the OM4 output Module drectly to a submersible

pump! The OM4 controls pumps INDIRECTLY, through relays or contactors.

High voltages exist inside the OM4. Only qualified technicians should open the
unit.

Output relays in the OM4 are not intrinsically safe! Before working on the OM4
Output Module, disconnect the power, including power to and from the relays.

Do not place probe and/or sensor wiring in conduit that contains wiring for
devices that are connected to the OM4 Output Module.

3.2 Codes
Relay wiring is classified as Class 1 wiring. Installations must be in accordance with the National Electrical
Code (NFPA No. 70) and the Motor Fuel Dispensing Facilities and Repair Garages Code (NFPA No. 30A). It
is the installer’s responsibility to investigate and obey any applicable local codes in the country\county of
installation.

3.3 Hazardous Area Definition

A fuel dispenser is a hazardous area as defined in the National Electrical Code.

DANGER: Do not mount the OM4 Output Module within a hazardous area.

Do not attach this unit to any devices that are located in the hazardous area.
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3.4 OM4 Technical Specifications

OM4 Technical Specifications
Field Wiring Rating: 105°C, 600V Type RH. TW, RFH-2 or equivalent
Power Requirements: 12 VAC, 0.5A Max.
Dimensions (W x H x D): 15 cm x 15 cm x 10 cm (6” x 6” x 4”)
Temperature Rating: 0°C – 40°C (32°F – 104°F)
Relay Output Rating: 5A @ 240 VAC; 5A @ 24 VDC

3.5 Product Certifications

l Electronic Testing Labs Canada (cETL)
l Electronic Testing Labs (ETL)

3.6 OM4 Installation

The OM4 must be mounted on a wall using only the mounting holes provided. Knockout locations are shown
below. OM4 Modules require communication connection to the console and AC power.
The OM4 module is not NEMA-rated and must not be mounted with direct exposure to the elements.
Only use the knockouts provided. Seal all unused knockouts.

OM4 Dimensions and Knockout Locations

3.7 OM4 Connections

Follow the wiring instructions inside the module for proper Petro-Net communications and power wiring
instruction.
Connect all relay wiring to the appropriate terminal block(s).
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OM4 Wiring Connections

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3.8 Jumper Settings for Multiple OM4 Operation

To install 2 or more OM4 Output Module boxes:
l Remove the nuts that attach the aluminum cover.
l Remove the cover. This will expose the circuit board.
l Set the jumpers to the correct address.
l Place the aluminum cover on the unit.
l Attach and tighten the nuts.

OM4 Jumper Settings for Multiple OM4 Operation

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Section 4 Tank Alert (Overfill Alarm)

The SiteSentinel® Nano® can trigger an overfill alarm using either the console’s internal output contacts or
an output relay of a connected OM4 Module. The Tank Alert has a buzzer and an external light to warn users
of an overfill condition or high-product alarm.

NOTE: The overfill alarm can be programmed to operate with any alarm that has relay 1 or
relay 2 activation.

4.1 Safety Information

EXPLOSION or FIRE HAZARD. Do not install this unit in hazardous locations as defined by the National
Electrical Code, ANSI/NFPA 70.

WARNING: EXPLOSION or FIRE HAZARD. Do not install this unit in

hazardous locations as defined by the National Electrical Code, ANSI/NFPA
70.

ELECTRICAL SHOCK HAZARD. Disconnect power before installing or

servicing this unit. A qualified service individual must install and service this
unit according to applicable electrical and plumbing codes
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4.2 Tank Alert Specifications

Tank Alert Specifications – 120V
Voltage: 120 VAC, 50/60 Hz
Enclosure Dimensions (H x W x D): 6.5 x 4.5 x 3 inches (16.51 x 11.43 x 7.62 cm)
Alarm Horn: Alarm Horn: 85 decibels at 10 feet (3 meters)
Alarm Beacon: UL Listed, Type 4X beacon assembly
Auxiliary Alarm Contacts (Optional): 120 VAC. 5 amps max., 50/60 Hz
Pre-Mounted Terminal Block (Optional): 20 amps, 120/230 VAC

Tank Alert Specifications – 240V

Voltage: 220-240 VAC, 50/60 Hz
Enclosure Dimensions (H x W x D): 6.5 x 4.5 x 3 inches (16.51 x 11.43 x 7.62 cm)
Alarm Horn: 85 decibles at 10 feet (3 meters)
Alarm Beacon: UL Listed, Type 4X beacon assembly
Auxiliary Alarm Contacts (Optional): 240 VAC. 5 amps, 50/60 Hz
Pre-Mounted Terminal Block (Optional): 240 VAC, 20 amps
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4.3 Tank Alert Wiring

NOTE: Refer to the Field Wiring Diagram for your specific ATG system to connect wires
inside the Tank Alert box

Figure 4-1 Tank Alert Wiring Connections

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Section 5 Tank & Pre-Installation Preparation

5.1 Waterproof Electrical Connections

Components
Each probe/sensor wiring kit will have all the necessary components you will need to complete the sealpack
assembly for waterproofing the electrical connections. You will need:
l Three (3) wire nuts
l Two (2) cable tie wraps
l 3M™ Scotchcast™ Electrical Insulating Resin packet

Personal Protective Equipment

In addition to the safety vest and barricades you are required to use for the wire installation you will also be
required to wear the following items when assembling the epoxy resin sealpack:
l Safety glasses
l Chemical resistant gloves

Tools Required
l Wire stripper/cutter
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Instructional Video
If you have a QR code scanner/reader app for your smartphone you can scan this code to view the
instructional video, Multidrop Probe & Sensor Wiring Instructions. If you are viewing this manual on a
computer or tablet, simply click on the code.

NOTE: This link starts the video at a midway point where the relevant section begins.

Safety Information

DANGER: Contains vinyl cyclohexene dioxide. Harmful if swallowed. Do not

get product on skin or in eyes. Do not inhale fumes.

For detailed product hazard information see the MSDS for the 3M™ Scotchcast™ 3570G-N (Parts A & B). If
you have a QR code scanner/reader app for your smartphone you can scan this code, then go to the
Documents tab and select the MSDS:
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Assembly Procedure
The procedure for assembling the wire connections and resin sealpacks is outlined below.

Figure 5-1 Assembling the Epoxy Sealpack for Waterproof Electrical Connections

NOTICE: It is VERY important to seal all probe and sensor connections in the junction box
to prevent corrosion of the wires.

To make the connections waterproof, use the supplied Scotchcast™ epoxy-resin Insulating Resin Sealpacks.
They are provided to seal the electrical connections from moisture and water and prevent corrosion of the
connections. Install one for each cable connection.
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1. Strip approximately 1.5 inches of the cable jacket from the end of the probe/sensor cable to expose the
four (4) wires inside (power, signal ground and shield).

IMPORTANT: When stripping cables and wires do not cut so deep as to nick the wiring
inside the jacket material.

2. There are four (4) wires inside the probe/sensor cable.

n The Blue wire is the Power connection
n The Brown wire is the Signal connection
n The Black wire and Braided Shield are the Ground
3. Strip 0.5 inch of jacket material from the ends of the Blue, Brown and Black wires.
4. Strip approximately 1.5 inches of the cable jacket from the end of the Home-run cable (Belden 88760
or 88761) to expose the three (3) wires inside (Red = Power, Black = Signal, Braided Shield = Ground).
5. Strip 0.5 inch of jacket material from the ends of the Red and Black wires.
6. Place a wire tie wrap around both of the stripped cables about 1 inch from the end of the cable jackets.
Pull the tie snug and cut the excess tie material at the clamp.
7. Connect the Power, Signal and Grounds of the probe/sensor cable to the Power, Signal and Ground of
the Home-run cable together using the three (3) supplied wire nuts.
n Twist the ends of the exposed wires together
n Insert the twisted wires into the end of the wire nut
n Turn the nut clockwise several turns until the wires are firmly attached

NOTE: Refer to the wiring diagrams in the product manual for specific information on
probe/sensor wiring.

8. Fold one of the fastened wire nuts back as shown in the photo. This will allow the entire wire nut
assembly to fit completely into the epoxy bag.

CAUTION: To prevent exposure to the chemicals in the epoxy packs,

always wear protective gloves and safety glasses when handling the epoxy
resin packs!

9. Prepare the epoxy resin sealpack.

n Bend the sealpack until the barrier between the two resins weakens
n Thoroughly mix the two (2) resins together for approximately two (2) minutes. The mixed epoxy
will become warm to the touch.
n Push all of the mixed resin to the bottom of the bag
n Cut and tear the top of the bag to open
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10. Insert the wire-nut assembly all the way into the bottom of the bag. Fold the bag tightly around the tied
cables. Attach a second tie wrap around the bag just above the tie wrap holding the wires (this will
prevent the wire-nut assembly from slipping out of the bag.
11. Move the epoxy around to thoroughly cover all of the wires and wire nuts inside the bag. Once the
epoxy has set this will provide a secure, waterproof electrical connection and will prevent corrosion of
the wiring connections.
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5.2 Probe-Cable Seal-offs

WARNING: To prevent explosive vapors from entering the I.S. barrier, seal-
off the probe cables before they enter the I.S. barrier.

1. Remove enough of the jacket to allow approximately 7.6 cm (3 inches) of wire leads to extend past
each seal-off. DO NOT nick the wire insulation.
2. Probe or sensor wires using prepared Belden or Alpha cable go through NPT bushings into a
weatherproof junction box. Bushings must be used in all junction boxes.
3. The cable is then routed—via rigid steel conduit—out of the box and directly to the I.S. barrier.
4. Label each cable and wire.

CAUTION: The console must have a dedicated power circuit, and must be
on the same phase as all other OPW equipment.

Only OPW probe cables and sensor wiring can share the conduit to the I.S.
barriers.

NOTICE: Improper cables, wiring, or conduit allow electronic noise to interfere with
probe/sensor measurements. This may cause measurement readings at the console
resembling hardware failure. The warranty is voided if improper cables, wiring and/or
conduit are installed. The ground wire must be properly installed for the operation of the
noise-filtering circuitry. Do not rely on the conduit for the operation of the ground.

Figure 5-1 Probe-Cable Seal-Offs

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5.3 Probe Placement

CAUTION: Model 924B probes must be installed as described in this

section. If the minimum or maximum dimensions specified cannot be met,
do not proceed with the installation.

Model 924B probes are safe for Class 1, Div 1, Group D hazardous
locations. This includes tanks containing regular, super, diesel and unleaded
gasoline; antifreeze; kerosene; mineral spirits; oxinol, methanol and
methanol blends; motor, torque and transmission oil; and alcohol. If you have
any questions about whether a product is included in this classification,
please contact your product specialist or OPW distributor.

The ideal location for a probe is in the center of the tank (See the illustration below).
The probe should be located at least 91.4 cm (3 feet) from the tank fill pipe. If this distance is less than 91.4
cm (3 feet), the force of the product entering the tank can cause the water float to rise up the shaft of the
probe. This may cause the controller to generate a false high-water alarm.
Adjust the drop tube of the fill pipe so that the product flow is diverted away from the probe.
Similarly, a Submersible Turbine Pump (STP) should be located at least 91.4 cm (3 feet) from the probe. If
this distance is less than 91.4 cm (3 feet), the force of the product being pumped from the tank can adversely
impact readings of both, the water and product floats.

Figure 5-1 Probe Placement

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5.4 Probe Installation in Underground Storage Tanks

1. Install a manhole of at least 45.7 cm (18 inches) diameter around an unused fitting in the top of the
tank. This manhole must be large enough to contain a weatherproof junction box.

NOTE: If the fitting is not in the center of the tank, additional measurements are required for
probe compensation.

2. When installing the probe, allow enough cable from the probe to reach a weatherproof junction box.
3. Leave minimum 30.5 cm (12 inches) of extra, coiled wiring (probe wire and field wire) inside the
weatherproof junction box. The box must be large enough to contain a 12.7 mm (0.5 inch) conduit,
coiled field wiring and epoxy pack, as shown in field wiring diagram.

CAUTION: Seal-offs are required any time I.S. wiring enters conduit.

4. Install the 1/2-inch NPT bushing (supplied with each probe) in the weatherproof junction box.

Figure 5-1 Probe Installation

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5.5 Product Offset Calculation

It is possible to calculate product offset for a probe that is not installed in the center of a "pitched" tank. Pitch is
the tilt of a tank along its horizontal axis. Some tanks are intentionally installed with one end lower than the
other to allow water and sediment to collect at the low end, while clear product is drawn from the high end.
Tank settling can also cause pitch. The rate of pitch can be measured by using a dipstick to measure the
level of product at two points (preferably opposite ends) of the tank (see the figure below).
The product depth at the deep (lower) end of the tank is value “A.” The product depth at the shallow (higher)
end is value “B.” The distance between the two measuring points is “C.”
The formula for pitch is:
(A-B)/C
For example:
(46"-40")/120" = 6"/120" = 0.05”
To calculate the product offset, measure value “D,” the distance of the probe from the center of the tank. The
formula for product offset is “D” x pitch. For the example above: 36” x 0.05 = 1.8”.
If the probe is located closer to the shallow end of the tank, the product offset is positive. For the example
above: 1.8”.
If the probe is located closer to the deep end of the tank, the product offset is negative; for the example above:
-1.8”.

Figure 5-1 Product Offset

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Section 6 Rigid Probe Installation

6.1 Adaptor Collar & Riser Cap
A modified adaptor collar and riser cap (OPW Model 62M) is required for each probe. These collar and riser
cap kits are available from OPW Fuel Management System.
1. Install the modified adaptor collar onto the riser pipe.
2. Screw in the OPW-supplied bushing (62 mm) with the probe into the 3/8-inch NPT hole in the riser cap.
3. After the probe is lowered into the tank, snap the cap into place.

6.2 Probe Floats

There are three types of floats used with the probes: Product, Water for Diesel, and Water for Gasoline.

IMPORTANT: The two types of water floats are NOT interchangeable. Because diesel is
denser than gasoline, the water/diesel floats are heavier than the water/gasoline floats. If the
wrong water float is installed in a diesel tank, it does not sink through the product to the water
below. As a result, the tank will have unusually high water measurements and possibly erratic
product measurements as the water float interferes with the product float.

Probe Type/Float Style Float Kits

Gas: 30-1509-02
924B 2” (5.1 cm) Floats:
Diesel: 30-1509-01

NOTICE: The product float for LPG is not certified for applications in which it will be subjected
to pressures at or above 300PSI. Pressures higher than 300PSI will damage the device,
preventing it from providing accurate measurements.

6.3 Multi-drop Installation

The Nano's internal barrier permits the installation of multi-dropped probes. When using this installation
method, follow the directions below to make sure the wiring is correct.

IMPORTANT: Seal packs are required with all wiring applications in the field. Weatherproof
junction boxes are REQUIRED with ALL I.S. field connections.

See Waterproof Electrical Connections.

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Figure 6-1 Multi-drop Probes

6.4 Model 924B Probe

Figure 6-2 924B Magnetostrictive Probe

The 924B probe comes standard in stainless steel and can be used in a variety of liquids, including gasoline,
diesel and water.
The 924B Probe wiring can be multi-dropped with up to four (4) probes connected to the same I.S. barrier
channel.
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CAUTION: Special Conditions for Safe Use:

To avoid a build-up of static charge, do not rub with a dry cloth or clean in any
manner that would result in a charge build-up. Discharge the outside of the
hazardous area before putting into service.

These devices have not been evaluated for use across a boundary wall.

The upper housing cover in the top of the enclosure is aluminum. Care must
be taken to avoid ignition hazards due to impact or friction.

924B Magnetostrictive Probe Specifications

Power Requirements: Nominal 12+ VDC from I.S. Barrier
Operating Temperature: -40°C to +70°C (-40°F to 158°F)
305 m (1,000 feet) Belden 88760 or Alpha 55371
Maximum Total-Run Wiring
Length*:
152 m (500 feet) Belden88761 (or equivalent)
Level Measurement,
Product: ± 0.0127 mm (± 0.0005 inches)

Level Measurement, Water: ± 0.254 mm (± 0.012 inches)

Temperature Res- ± 0.1°C / ± 0.5°C

olution/Accuracy:
Classifications: Class I, Division 1, Group D
IECEx UL 11.0012X
Certifications:
DEMKO 11 ATEX 1012670X
I.S. Barrier Used: 12V ONLY; OPW P/N: 20-4344 (Green Label)
924B is the only probe that can be multi-dropped at a maximum of four
Multi-drop Restriction**:
(4) probes per channel
Connections: Blue = Power, Brown = Signal, Black and Shield = Ground

NOTE: *Maximum Wiring Length is the maximum length of cable to be used to connect all
sensors on an individual channel. The length includes run of cable from an I.S. Barrier to each
sensor board in the string.
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NOTE: **ONLY 924B Probes built after September 1, 2007, (version 7.xx firmware) can be
installed in multi-drop applications.
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Section 7 Density Measurement Sensor (DMS)

OPW Part Number 30-3232
The Density Measurement Sensor (DMS) can be installed on an existing probe. The DMS continuously
measures the average density of the fuel in the tank. This can measure the smallest change in product
density within the API density range. Fuel-density reports can be shown real-time on the console or exported
to an external device. The readings can be either nominal or temperature-corrected density.

Figure 7-1 Density Measurement Sensor

Density Measurement Sensor Specifications

Materials: Nitrophyl, Delrin, and Stainless-Steel spring
Resolution: 0.00004 g/cc
Accuracy: +/- 0.0025 g/cc
Density Range: 0.6 – 1.0 g/cc
Operating Temperature: -40°C to +70°C (-40°F to 158°F)
Length: 27.9 cm (11 inches),
Dimensions:
Diameter: 5.1 cm (2 inches)

Sensors per Barrier: 12 maximum

15.2 cm (6 inches) from bottom of probe
Suggested Location: NOTE: Use two (2) set screws at the top
and the bottom of the sensor to hold in position.

7.1 DMS Installation

NOTE: As density sensing is no longer an option in the system, the sensor itself will be picked
up by the system once the device is installed and after redoing Auto-Detection of the probe.

1. Remove the probe from the tank and detach the clip and nylon probe foot from the bottom of the probe.
2. Remove the water float, slide the density sensor on and tighten the screws of the sensor onto the probe
shaft (the umbrella should be facing down). Leave a space of 10.2 cm to 15.2 cm (4 to 6 inches) at the
bottom of the probe shaft so the water float can detect at least 7.6 cm (3 inches) of water.
3. Replace the water float, nylon probe foot and end clip.
4. Place the probe back in the tank.
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NOTICE: The Density Measurement Sensor is not certified for applications in which it will
be subjected to pressures at or above 20.7 bar (300 psig). Pressures higher than 20.7 bar
(300 psig) will damage the device, preventing it from providing accurate measurements.

7.2 Tank Thresholds

l Since the Density Sensor is installed between the water and Product Float, the Product Float cannot be
placed beyond the Density Sensor. In order to provide low-product alarms, the Low and Low-Low
product threshold level should be set above the Density Sensor. The suggested level is 43.2 cm (17
inches) or higher.
l Measure the distance between the end of the probe shaft and top end of the Density Sensor. Add 5.1
cm (2 inches) to this distance to account for the dead zone at the end of the probe. The resulting value
represents the minimum product Low-Low threshold.

Figure 7-2 Low-Low Threshold Measurement with DMS

7.3 DMS Configuration & Preliminary Calibration

For DMS configuration and calibration please refer to the M2011 SiteSentinel® Nano® Configuration Guide
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Section 8 Density Measurement Float (DMF)

OPW Part Number 20-4431 (Gas - White Core) & 20-4432 (Diesel - Black Core)
The Density Measurement Float (DMF) can be installed on the pre-existing probe. The DMF continuously
measures the average density of the fuel in the tank. This can measure the smallest change in product
density within the API density range. Fuel-density reports can be shown real-time on the console or exported
to an external device. The readings can be either nominal or temperature-corrected density.
There are two (2) versions of the DMF. One that measures density for gasoline (20-4431) and another for
diesel (20-4432). They can be identified by the features in the image below.

Density Measurement Float Specifications

Materials: Nitrophyl, Delrin, and Stainless-Steel spring
Length: 20.3 cm (8 inches)
Dimensions:
Diameter: 5.1 cm (2 inches)
Precision: ±0.04%
15.2 cm (6 inches) from the bottom of the probe
Suggested Location:
NOTE: Use two (2) set screws at the top of the float to hold it in position
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Product Density and Chemical Compatibility

Product Group Compatibility API Specific Gravity

Gasoline
Aviation Gasoline
Regular Unleaded
Gasoline Regular Leaded 45 < API < 78 0.68 < d < 0.80
Premium Unleaded
Gasoline/Methanol blend, less than 5% methanol
Gasohol, less than 40% ethanol

Diesel
Jet Fuel
Kerosene
Diesel Motor Oil 26 < API < 45 0.80 < d < 0.90
Toluene
Gear Oil
Transmission Oil

8.1 DMF Installation

WARNING: THIS IS A STATIC SENSITIVE DEVICE! To prevent the risk

of explosion from static discharge, do not clean or rub this device with a dry
cloth.

NOTICE: To prevent damage to the I.S. barrier, you must power down the module that the
probe is connected to before you begin the procedure below.

1. Power down the module that the probe is connected to before you remove the probe from the tank.
2. Remove the probe from the tank and detach the clip and nylon probe foot from the bottom of the probe.
3. Remove the water float, slide the density float on and tighten the screws of the float onto the probe shaft
(the umbrella should be facing down). Leave a space of 10.2 cm to 15.2 cm (4 to 6 inches) at the
bottom of the probe shaft so the water float can detect at least 7.6 cm (3 inches) of water.
4. Replace the water float, nylon probe foot and end clip.
5. Place the probe back in the tank.
6. Power up the module.
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For DMF configuration and calibration please refer to your M2011 SiteSentinel® Nano® Configuration
Guide.
You will need the A and B Factors that are etched into the body of the float. See the image below.

NOTICE: The Density Measurement Float is not to be used in a pressurized tank.

8.2 Tank Thresholds

l Since the Density Float is installed between the water and Product Float, the Product Float cannot be
placed beyond the Density Float. In order to provide low-product alarms, the Low and Low-Low product
threshold level should be set above the Density Float.
l Measure the distance between the end of the probe shaft and top end of the Density Float. Add 5.1 cm
(2 inches) to this distance to account for the dead zone at the end of the probe. The resulting value
represents the minimum product Low-Low threshold.
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Section 9 Sensor Support

As of Release 3 the SiteSentinel® Nano® system supports OPW Smart Sensors that utilize IntelliSense™
Technology. The OPW smart sensors have the ability to monitor all contained areas of the fuel-storage
system: tank interstice, piping sumps, STP containment sumps, dispenser sumps/pans, monitoring wells and
site locations. Sensors connected to the I.S. barrier are automatically detected and identified by the console.

9.1 IntelliSense™ Technology

This technology allows the Nano's internal I.S. barrier to automatically detect sensor connection, sensor type
and sensor status. IntelliSense will minimize user entry errors and identify hardware issues with minimal
troubleshooting.

9.2 Mixed Multi-drop Installation

The Nano's mixed multi-drop technology can run probes and sensors on one wire back to the tank
gauge.
With mixed multi-drop, each of the Nano's four (4) I. S. barrier positions can hold up to 12 probes or 24
sensors in any combination. Possible combinations are driven by a point system: one probe = three points;
one sensor = one point.
One barrier position can hold a total of 12 points (4 probes, or 12 sensors or a combination of probes and
sensors).

Figure 9-1 Mixed Multi-drop Probe and Sensor Point System

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IMPORTANT: Seal packs and weatherproof junction boxes are REQUIRED with ALL I.S.
field connections.

9.3 Smart Sensors for Nano

Part Number Description
30-0232-DH-10 Discriminating Dispenser Sump Sensor
30-0232-DH-20 Discriminating STP Sump Sensor
30-0236-LW Discriminating Interstitial Sensor (Optical)
30-0234-HW-06/15/20 Hydrocarbon Liquid Sensor with water indicator (6, 15 and 24 ft. lengths)
30-0234-HW-01 Interstitial Hydrocarbon Liquid with water indicator
30-0231-S Interstitial Sensor-Float Switch – (Small Plastic)
30-0231-L Sump Sensor-Float Switch – (Large Plastic)
30-0230-S Liquid Only Float Sensor (Brass) - steel tank interstitial containment area
30-0232-D-10 Dual Float Non-Discriminating Dispenser Sump Sensor
30-0232-D-20 Dual Float Non-Discriminating STP Sump Sensor
30-0232-D-10B Dual Float Brine Sensor for Containment Sump
30-0232-D-20B Dual Float Brine Sensor for Fiberglass Tanks
30-0235-V Hydrocarbon Vapor Sensor
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9.4 Discriminating Dispenser Pan/STP Sump Sensor – Smart Sensor

Equipped with Intellisense Technology
30-0232-DH-10 & 30-0232-DH-20

Description

IMPORTANT: This float body is identical to the 30-0232-D10 & D20 and 30-0232-D-10B &
D-20B. Check the label to make sure you are using the correct sensor for the intended
purpose.

The dual level sump sensor is designed to detect the presence of liquid hydrocarbons and water in sumps,
dispenser pans and other locations where the presence of a liquid could indicate that a leak has occurred.
The DH-10 is intended for use on dispenser pans and transition sumps, the DH-20 is intended for use in tank
sumps.
The sensor contains a carbon/polymer material (Belcor®) that changes its resistance when exposed to liquid
hydrocarbons.

Figure 9-1 Sensor with Belcor® Carbon/polymer Strip

Dual float switches are incorporated into the body that cause an alarm condition when low and high levels
are detected. The system will also cause an alarm condition in the event of a break in the cable or sensor
malfunction.
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Figure 9-2 Cutaway View of Sensor Showing Internal Floats

Specifications
DH-10: Dispenser Pan/Sump
Primary Use(s):
DH-20: STP Sumps
DH-10: STP Sumps
Alternate Uses:
DH-20: Dispenser Pan/Sump
Detects: Low Liquid, High Liquid, Fuel
Operating Temperature: -40°C to +70°C (-40°F to 158°F)
DH-10 Dimensions: Diameter: 5.8 cm (2.3 in.), Length: 28.2 cm (11.1 in.)
DH-20 Dimensions: Diameter: 5.8 cm (2.3 in.), Length: 53.6 cm (21.1 in.)
Float Requirements: Low: 3.8 cm (1.5 in.), High: 27.9 cm (11 in.)
Nominal resistance (uncontaminated) 1K – 5K ohms
Nominal resistance (contaminated) 30K – 200K ohms
Belden #88760 or Alpha #55371
Cable: 3.6 m (12 feet) of gas & oil resistant cable to
inline ISIM + 1.3 m (4 feet) ISIM tail
Maximum Wiring Length*: 305 m (1,000 ft.) field wiring
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Specifications
Alarm Threshold Configuration: Fully Automatic
Diagnostic Reading from sensor setup:
12 to 13 (normal),
Belcor Clean
3 to 4 (lower float in alarm - raised),
(no Hydrocarbon)
1 to 2 (lower and upper float in alarm - raised)
3.5 to 3.7 (normal),
Belcor Active
1.8 to 2.0 (lower float in alarm - raised),
(Hydrocarbon present)
1.2 to 1.4 (lower and upper float in alarm - raised)
Multi-Drop Restriction: See Mixed Multi-drop Installation
Connections: Red = Power, Black = Signal, Shield = Ground

NOTE: *Maximum Wiring Length is the maximum length of cable to be used to connect all
sensors on an individual channel. This length includes run of cable from VSmart to each
sensor board in the string.

Installation

NOTE: To ensure safe operating conditions this sensor has been designed to connect to
OPW Tank Gauges Smart Sensor 12V IS Module ONLY. Smart sensors CANNOT be used
with SS1, 2 or 3, iTouch or any EECO consoles.

CAUTION: ALWAYS observe Local and National Electrical Codes for

installation location.

Ensure the cabling (gas and oil resistant FMS part # 12-1030) back to the
controller is in conduit that is dedicated to intrinsically safe wiring.

Use wire nuts and seal pack for field connection.

l This sensor requires ONE Controller Interface Module position

l Begin with the “Typical Installation" drawing.
l Make sure the sump/dispenser pan is dry.
l Position the sensor so that it is touching the bottom of the sump/dispenser pan.
l Connect the sensor cable to the sensor.
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l Connect the sensor wires to the field wires in the junction box. Use the supplied cable gland and
silicon wire nuts.
l Seal the electrical connections with the epoxy seal packs (refer to M00-390008 Waterproof
Electrical Connections for detaied instruction).
l Install seal-offs at both ends of the conduit run.

Connections

Sensor Wire Color 12V Smart Sensor Interface Channel

Red Power
Black (hydrocarbon sensor) Signal
Shield (or 3rd conductor) Ground

Typical Installation Drawing

Controller Setup
l On the console, the sensor should be Auto Detected (see the console configuration manual). Alarm
thresholds are configured automatically through the Intellisense mechanism between the sensor and
the console.
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Testing the Float Sensor

Sensor installed in a normally dry well
l Place the float in the high position. This should trigger an alarm in the controller.
l Return the float to the low position and check that the controller is no longer in alarm.
Sensor installed in a normally wet well
l Place the float in the low position. This should trigger a alarm in the controller.
l Return the float to the upper position and check that the controller is no longer in alarm.
If the controller fails to go in to alarm check that the thresholds programmed in the system are correct. Check
the orientation of the float as described earlier. A sensor or wiring fault will trigger a system alarm. Check all
wiring and junction boxes to ensuring continuity without shorts.

Testing / Decontaminating the Hydrocarbon Sensor

CAUTION: When working in the hazardous area use caution to avoid a

hazardous situation.

When conducting testing or decontamination of the sensor work in a well

ventilated area with no hot surfaces or open flames near by.

To test the hydrocarbon liquid portion of the sensor:

l Put the polymer fully into Mineral Spirits and wait approximately 10 minutes.
l Remove the sensor and let it hang to air dry for another 10 minutes.
l This should cause controller alarms or events associated with the hydrocarbon portion of the sensor.
To test the water detector of the sensor:
l Put the end of the sensor fully into TAP water for at least two (2) minutes.
l This should cause controller alarms or events associated with the water detector portion of the sensor.
To clean the polymer of hydrocarbon contamination:
l Make sure the sensor is disconnected.
l Put the contaminated portion of the sensor fully into Denatured Alcohol and let stand for one (1) hour.
l Flush the sensor with water to remove any residue.
l Let the sensor settle for one (1) hour.
l Reconnect the sensor.
l The sensor will return to its original resistance.
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9.5 Discriminating Interstitial Sensor (Optical) – Smart Sensor

Equipped with Intellisense Technology
30-0236-LW

Description
The Discriminating Interstitial optical liquid sensor is used primarily to monitor the interstitial area of double-
walled tanks. This sensor incorporates a long-life, solid-state optical prism and can also be used in sumps,
dispenser pans and other locations where the presence of a liquid could indicate that a leak has occurred.
The sensor distinguishes between water and hydrocarbons. Detection of liquid will cause an alarm
condition.The system will also cause an alarm condition in the event of a break in the cable or sensor
malfunction.

Specifications
Liquid detection in the interstitial space of double-walled
Primary Use:
tanks.
Alternate Use(s): Dispenser Pans and STP Sumps
Detects: Liquids: Hydrocarbon and Water
Operating Temperature: -40°C to +70°C (-40°F to 158°F)
Length: 8.2 cm (3.22 in.), Width: 2.8 cm x 1.6 cm (1.1 in. x
Dimensions:
.62 in.)
Nominal resistance (uncontaminated) 1K – 5K ohms
Nominal resistance (contaminated) 30K – 200K ohms
Belden #88760 or Alpha #55371
Cable: 4.5 m (15 feet) of gas & oil resistant cable to
inline ISIM + 1.3 m (4 feet) ISIM tail
Maximum Wiring Length*: 305 m (1,000 ft.) field wiring
Alarm Threshold Configuration: Fully Automatic
0.02 to 0.03 and 0.23 to 0.25 (normal),
Diagnostic Reading from Sensor Setup:
0.02 to 0.03 and 0.02 to 0.03 (water alarm),
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Specifications
0.23 to 0.25 and 0.23 to 0.25 (hydrocarbon alarm)
Multi-Drop Restriction: See Mixed Multi-drop Installation
Connections: Red = Power, Black = Signal, Shield = Ground

NOTE: *Maximum Wiring Length is the maximum length of cable to be used to connect all
sensors on an individual channel. This length includes run of cable from VSmart to each
sensor board in the string.

Figure 9-1 30-0236-LW Dimensions

Installation

NOTE: To ensure safe operating conditions the sensor has been designed to connect to
OPW Tank Gauges Smart Sensor 12V IS Module ONLY. Smart sensors CANNOT be used
with SS1, 2 or 3, iTouch or any EECO consoles.

CAUTION: ALWAYS observe Local and National Electrical Codes for

installation location.

Ensure the cabling (gas and oil resistant FMS part # 12-1030) back to the
controller is in conduit that is dedicated to intrinsically safe wiring.

Use wire nuts and seal pack for field connection.

l This sensor requires ONE Controller Interface Module position

l Begin with the “Typical Installation" drawing.
l Measure the length of the annular space-monitoring pipe from top to bottom and subtract 1.3 cm (0.5
in.) for a total measurement to be used for sensor placement.
l Measure the calculated length from the sensor tip along the sensor cable and mark with tape or a
marker.
l Feed the sensor into the monitoring pipe until the tape mark is even with the top of the pipe.
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IMPORTANT: To prevent false alarms, the sensor should not touch the bottom of the
monitoring tube

l Connect the sensor wires to the field wires in the junction box. Use the supplied cable gland and
silicon wire nuts.
l Seal the electrical connections with the epoxy seal packs (refer to M00-390008 Waterproof
Electrical Connections for detaied instruction).
l Install seal-offs at both ends of the conduit run.

Connections

Sensor Wire Color 12V Smart Sensor Interface Channel

Red Power
Black (hydrocarbon sensor) Signal
Shield (or 3rd conductor) Ground

Typical Installation Drawing

Controller Setup
l On the console, the sensor should be Auto Detected (see the console configuration manual). Alarm
thresholds are configured automatically through the Intellisense mechanism between the sensor and
the console.
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Testing the Optical Sensor

CAUTION: When working in the hazardous area use caution to avoid a

hazardous situation.

When conducting testing or decontamination of the sensor work in a well

ventilated area with no hot surfaces or open flames near by.

To test the water detection of the sensor:

l Put the sensor fully into water. This should cause a water alarm condition in the controller.
l Remove the sensor from the water. Check that the controller is no longer in alarm.
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To test the hydrocarbon liquid detection of the sensor:

l Put the sensor fully into a non-conductive hydrocarbon (or equivalent) liquid. This should cause a
hydrocarbon alarm condition in the controller.
l Remove the sensor from the hydrocarbon liquid. Check that the controller is no longer in alarm.

TIP: This sensor can be wiped clean and does not require any recovery time before being put
back into active service again.

NOTE: If the controller fails to go into alarm, check all wiring and junction boxes to verify
continuity without shorts. Any sensor or wiring fault will trigger a system alarm.
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9.6 Hydrocarbon Liquid Sensor with Water Indicator

30-0234-HW-06, -15, -20

Description
The Hydrocarbon Liquid/Water Sensor (available in lengths of 6 feet [1.8 m], 15 feet [4.6 m] and 20 feet [6.1
m]), is used primarily for monitoring wet wells with fluctuating groundwater tables. This sensor uses a
carbon/polymer material that changes its resistance when exposed to liquid hydrocarbons.
A water sensor is also used that relies on the conductivity of water to detect its presence. This functionality
lets the sensor discern between hydrocarbon liquid and water.
The sensor will alert the system to the absence of ground water in a monitoring well or the presence of water
in containment areas. It will also alert the system of any fuel leaks into the containment area. In the event of a
break in the cable or sensor malfunction, the system will also result in an alarm condition.

Specifications
Primary Use: Monitoring Wells
Detects: liquid Hydrocarbons and Water
Operating Temperature: -40°C to +70°C (-40°F to 158°F)
Length: 6’ (1.9 m), 15’ (4.6 m) or 20’ (6.1 m)
Dimensions:
Diameter: 0.7” (1.8 cm)
Nominal resistance (uncontaminated) 1,000 – 3,000 ohms/ft
Nominal resistance (contaminated) 30,000 – 200,000 ohms/ft
Cable: Belden #88760 or Alpha #55371
Maximum Wiring Length*: 1,000’ (305 m) field wiring
Multi-Drop Restriction: See Mixed Multi-drop Installation
Connections: Red = Power, Black = Signal, Shield = Ground

NOTE: *Maximum Wiring Length is the maximum length of cable to be used to connect all
sensors on an individual channel. This length includes run of cable from the console to each
sensor board in the string.
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Installation

NOTE: To ensure safe operating conditions the sensor has been designed to connect to
OPW Tank Gauges Smart Sensor 12V IS Module ONLY. Smart sensors CANNOT be used
with SS1, 2 or 3, iTouch or any EECO consoles.

CAUTION: ALWAYS observe Local and National Electrical Codes for

installation location.

Ensure the cabling (gas and oil resistant FMS part # 12-1030) back to the
controller is in conduit that is dedicated to intrinsically safe wiring.

Use wire nuts and seal pack for field connection.

REMINDER: Hydrocarbons float on water. If the sensor is fully submerged in water, the
polymer is unable to detect hydrocarbon liquid.

l This sensor requires ONE (1) Controller Interface Module position

l Begin with the “Typical Installation" drawing
l Connect the sensor cable to the sensor.
l Connect the sensor wires to the field wires in the junction box. Use the supplied cable gland and
silicon wire nuts.
l Seal the electrical connections with the epoxy seal packs (refer to M00-390008 Waterproof
Electrical Connections for detaied instruction).
l Install seal-offs at both ends of the conduit run.

Connections

Sensor Wire Color 12V Smart Sensor Interface Channel

Red Power
Black Signal
Shield Ground
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Typical Installation Drawing

Controller Setup
l On the console, the sensor should be Auto Detected (see the console configuration manual). Alarm
thresholds are configured automatically through the Intellisense mechanism between the sensor and
the console.
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Testing the Hydrocarbon Liquid/Water Sensor Float

CAUTION: When working in the hazardous area use caution to avoid a

hazardous situation.

When conducting testing or decontamination of the sensor work in a well

ventilated area with no hot surfaces or open flames near by.

Testing the Hydrocarbon Liquid Sensor Portion

l Put the polymer fully into Mineral Spirits and wait approximately 10 minutes.
l Remove the sensor and let it hang to air dry for another 10 minutes.
l This should cause controller alarms or events associated with the hydrocarbon portion of the sensor.
l Disconnect the hydrocarbon portion of the sensor. This should cause an alarm condition.
l Reconnect the hydrocarbon portion of the sensor and then short across the leads.
This should NOT cause an alarm condition.
l If the open lead and/or short lead test fail, check all wiring and junction boxes to make sure of continuity
without shorts.

Testing the Water Sensor Portion

l Put just the end of the sensor into tap water. This should cause controller alarms or events associated
with the water portion of the sensor.
l Disconnect the water portion of the sensor. This should NOT cause an alarm condition.
l Short this portion of the sensor. This should cause an alarm condition.
If the controller fails to detect alarm conditions simulated here, check that the thresholds programmed in the
system are correct. A sensor or wiring fault will cause an alarm condition.

Cleaning the Hydrocarbon Sensor Portion

It might be necessary to periodically clean hydrocarbon contamination from the sensor from testing or actual
use.
l Make sure the sensor is disconnected.
l Put the contaminated portion of the sensor fully into denatured alcohol for one (1) hour.
l Flush the sensor with water to remove any residue.
l Let the sensor "settle" for one (1) hour.
l Reconnect the sensor.
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NOTE: The sensor should return to nearly its original resistance, however, it might be
necessary to readjust the controller’s thresholds.
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9.7 Interstitial Hydrocarbon Liquid Sensor with Water Indicator

30-0234-HW-01

Description
The Interstitial Hydrocarbon Liquid/Water Sensor is designed for use in the interstitial area of a fiberglass
double-walled tank. The hydrocarbon liquid/water sensor uses a carbon/polymer material that changes its
resistance when exposed to liquid hydrocarbons.
A conductive strip is also used to detect the presence of water. This functionality lets the sensor discern
between hydrocarbon liquid and water.
In the event of a break in the cable, the system will activate the alarm.

Specifications
Operating Temperature: -40°C to +70°C (-40°F to 158°F)
Dimensions: Length: 35 cm (13.8 in.), Width: 2.5 cm (1.0 in.)
Nominal resistance (uncontaminated) 1,000 – 3,000 ohms
Nominal resistance (contaminated) 10,000 – 200,000 ohms
Cable: Belden #88760 or Alpha #55371
Maximum Wiring Length*: 1,000’ (305 m) field wiring
Multi-Drop Restriction: See Mixed Multi-drop Installation
Connections: Red = Power, Black = Signal, Shield: = Ground

NOTE: *Maximum Wiring Length is the maximum length of cable to be used to connect all
sensors on an individual channel. This length includes run of cable from I.S. Barrier to each
sensor board in the string.
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Installation

CAUTION: ALWAYS observe Local and National Electrical Codes for

installation location.

Ensure the cabling (gas and oil resistant FMS part # 12-1030) back to the
controller is in conduit that is dedicated to intrinsically safe wiring.

Use wire nuts and seal pack for field connection.

REMINDER: Hydrocarbons float on water. If the sensor is fully submerged in water, the
polymer is unable to detect hydrocarbon liquid.

l This sensor requires ONE (1) Controller Interface Module position

l Begin with the “Typical Installation" drawing
l Connect the sensor cable to the sensor.
l Connect the sensor wires to the field wires in the junction box. Use the supplied cable gland and
silicon wire nuts.
l Seal the electrical connections with the epoxy seal packs (refer to M00-390008 Waterproof
Electrical Connections for detaied instruction).
l Install seal-offs at both ends of the conduit run.
 Doc. No.: M2010 Rev.: 11
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Connections

Sensor Wire Color 12V Smart Sensor Interface Channel

Red Power
Black Signal
Shield Ground

Typical Installation Drawing

Controller Setup
l On the console, the sensor should be Auto Detected (see the console configuration manual). Alarm
thresholds are configured automatically through the Intellisense mechanism between the sensor and
the console.

Testing and Decontaminating the Interstitial Hydrocarbon Liquid Sensor

with Water Indicator

CAUTION: When working in the hazardous area use caution to avoid a

hazardous situation.
 Doc. No.: M2010 Rev.: 11
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When conducting testing or decontamination of the sensor work in a well

ventilated area with no hot surfaces or open flames near by.

Testing the Hydrocarbon Liquid Sensor Portion

l Put the polymer fully into Mineral Spirits and wait approximately 10 minutes.
l Remove the sensor and let it hang to air dry for another 10 minutes.
l This should cause controller alarms or events associated with the hydrocarbon portion of the sensor.
l Disconnect the hydrocarbon portion of the sensor. This should cause an alarm condition.
l Reconnect the hydrocarbon portion of the sensor and then short across the + (positive) and terminals.
This should NOT cause an alarm condition.
l If the open lead and/or short lead test fail, check all wiring and junction boxes to make sure of continuity
without shorts.

Testing the Water Sensor Portion

l Put just the end of the sensor into tap water. This should cause controller alarms or events associated
with the water portion of the sensor.
l Disconnect the water portion of the sensor. This should NOT cause an alarm condition.
l Reconnect the water sensor, and then short across the +12 and SIGNAL terminals. This should cause
an alarm condition.
l If the open lead and/or short lead test fail, check all wiring and junction boxes to make sure of continuity
without shorts.
If the controller fails to detect alarm conditions simulated here, check that the thresholds programmed in the
system are correct. A sensor or wiring fault will cause an alarm condition.

Cleaning the Hydrocarbon Sensor Portion

It might be necessary to periodically clean hydrocarbon contamination from the sensor from testing or actual
use.
l Make sure the sensor is disconnected.
l Put the contaminated portion of the sensor fully into denatured alcohol for one (1) hour.
l Flush the sensor with water to remove any residue.
l Let the sensor "settle" for one (1) hour.
l Reconnect the sensor.

NOTE: The sensor should return to nearly its original resistance, however, it might be
necessary to readjust the controller’s thresholds.
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9.8 Interstitial Level Sensor – Smart Sensor Equipped with Intel-

lisense Technology
30-0230-S & 30-0231-S

Description
These two types of interstitial level sensors are used primarily in the interstitial area of a double walled tank.
The sensors have a float switch that activates in the presence of a liquid. The 30-0230-S is constructed from
brass and the 30-0321-S is constructed from chemical resistant, non-metallic material.
These sensors can also be used in sumps, dispenser pans and other locations where the presence of a
liquid could indicate that a leak has occurred. Combined with a vapor sensor, this interstitial sensor can be
used to monitor wet wells to ensure that a liquid is normally present. In the event of a break in the cable the
system will activate an alarm.

Specifications
30-0230-S: STP Sumps and Dispenser Pans
Primary Use:
30-0231-S: Interstitial Area
30-0230-S: Steel Tank Interstitial
Alternate Use:
30-0231-S: Sumps and Dispenser Pans
Detects: Liquid
Operating Temperature: –20°C to +50°C (–4°F to +122°F)
Dimensions - 30-0231-S Diameter: 1.3 inches (3.4cm), Length: 3.9 inches (10 cm)

Cable Requirements: Belden #88760 or Alpha #55371

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Specifications
4.5m (15 feet) of gas & oil resistant cable to
inline ISIM + 1.3m (4 feet) ISIM tail.
Maximum Wiring Length*: 1,000’ (305 m) field wiring
Alarm Threshold Configuration: Fully Automatic
0 - 0.5 (normal),
Diagnostic Reading from sensor setup: 485 - 495 (in alarm)

Multi-Drop Restriction: See Mixed Multi-drop Installation

Connections: Red = Power, Black = Signal, Shield = Ground

Installation

NOTE: To ensure safe operating conditions the sensor has been designed to connect to
OPW Tank Gauges Smart Sensor 12V IS Module ONLY. Smart sensors CANNOT be used
with SS1, 2 or 3, iTouch or any EECO consoles.

CAUTION: ALWAYS observe Local and National Electrical Codes for

installation location.

Ensure the cabling (gas and oil resistant FMS part # 12-1030) back to the
controller is in conduit that is dedicated to intrinsically safe wiring.

Use wire nuts and seal pack for field connection.

l This sensor requires ONE Controller Interface Module position

l Begin with the Connections table and “Typical Installation" drawing below.
l Make sure the sump/pan is dry.
l Position the sensor approximately 1/2” (1.3 cm) above the bottom of the sump/pan and secure the
sensor wire to an existing pipe or bracket with a tie wrap.
l Connect the sensor wires to the field wires in the junction box. Use the supplied cable gland and
silicon wire nuts.
l Seal the electrical connections with the epoxy seal packs (refer to M00-390008 Waterproof
Electrical Connections for detailed instruction).
l Install seal-offs at both ends of the conduit run.
 Doc. No.: M2010 Rev.: 11
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Connections

Sensor Wire Color 12V Smart Sensor Interface Channel

Red Power
Black (hydrocarbon sensor) Signal
Shield (or 3rd conductor) Ground

Typical Installation Drawing

Controller Setup
l On the console, from the Home\Settings\Probe and Sensor screen the sensor should be Auto Detected
(see the console configuration manual). Alarm thresholds are configured automatically through the
Intellisense mechanism between the sensor and the console.

Testing the Float Sensor

When working in the hazardous area use caution to avoid a hazardous situation.

When conducting testing or decontamination of the sensor work in a well ventilated area with no hot surfaces
or open flames near by.
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CAUTION: When working in the hazardous area use caution to avoid a

hazardous situation.

When conducting testing or decontamination of the sensor work in a well

ventilated area with no hot surfaces or open flames near by.

Sensor installed in a normally dry well

l Place the float in the HIGH position. This should trigger a alarm in the controller.
l Return the float to the LOW position and check that the controller is no longer in alarm.
Sensor installed in a normally wet well
l Place the float in the LOW position. This should trigger an alarm in the controller.
l Return the float to the HIGH position and check that the controller is no longer in alarm.
If the controller fails to go in to alarm, check that the thresholds programmed in the system are correct. Check
the orientation of the float as described earlier. A sensor or wiring fault will trigger a system alarm. Check all
wiring and junction boxes to ensure continuity without shorts.
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9.9 Single Level Sump Sensor – Smart Sensor Equipped with Intel-
lisense Technology
30-0231-L

Description
The single-level sensor is designed to detect the presence of liquid in sumps, dispenser pans and other
locations where the presence of a liquid could indicate that a leak has occurred.. The sensor contains a float
switch that activates in the presence of liquid. In the event of a break in the cable, the system will activate the
alarm.

Specifications
Primary Use(s) Sumps and Dispenser Pans
Detects Liquid
Operating Temperature: -40°C to +70°C (-40°F to 158°F)
Dimensions: Diameter: 7.4 cm (2.90 inches), 9.5 cm (3.70 inches)
Belden #88760 or Alpha #55371
Cable Requirements: 3.6m (12 feet) of gas & oil resistant cable to
inline ISIM + 1.3m (4 feet) ISIM tail.
Maximum Wiring Length*: 305 m (1,000 ft.) field wiring
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Specifications
Alarm Threshold Configuration: Fully Automatic
0 to 5 (normal),
Diagnostic Reading from sensor setup:
485 to 495 (in alarm)
Multi-Drop Restriction: See Mixed Multi-drop Installation
Connections: Red = Power, Black = Signal, Shield = Ground

NOTE: *Maximum Wiring Length is the maximum length of cable to be used to connect all
sensors on an individual channel. This length includes run of cable from the console to each
sensor board in the string.

Installation

NOTE: To ensure safe operating conditions the sensor has been designed to connect to
OPW Tank Gauges Smart Sensor 12V IS Module ONLY. Smart sensors CANNOT be used
with SS1, 2 or 3, iTouch or any EECO consoles.

CAUTION: ALWAYS observe Local and National Electrical Codes for

installation location.

Ensure the cabling (gas and oil resistant FMS part # 12-1030) back to the
controller is in conduit that is dedicated to intrinsically safe wiring.

Use wire nuts and seal pack for field connection.

NOTE: If monitoring a normally dry well, use a meter to set the float so the sensor is in the
closed state with NO liquid present (float in the lower position). If monitoring a normally wet
well, use a meter to set the float so that it is in the closed state WITH liquid present (float in the
upper position).

l This sensor requires ONE Controller Interface Module position

l Begin with the “Typical Installation" drawing.
l Make sure the sump/pan is dry.
l Position the sensor on the bottom of the sump/pan and secure the sensor wire to an existing pipe or
bracket with a tie wrap.
l Connect the sensor wires to the field wires in the junction box. Use the supplied cable gland and
silicon wire nuts.
 Doc. No.: M2010 Rev.: 11
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l Seal the electrical connections with the epoxy seal packs (refer to M00-390008 Waterproof
Electrical Connections for detaied instruction).
l Install seal-offs at both ends of the conduit run.

Connections

Sensor Wire Color 12V Smart Sensor Interface Channel

Red Power
Black (hydrocarbon sensor) Signal
Shield (or 3rd conductor) Ground

Typical Installation Drawing

Controller Setup
l On the console, from the Home\Settings\Probe and Sensor screen the sensor should be Auto Detected
(see the console configuration manual). Alarm thresholds are configured automatically through the
Intellisense mechanism between the sensor and the console.

Testing the Float Sensor

CAUTION: When working in the hazardous area use caution to avoid a

hazardous situation.
 Doc. No.: M2010 Rev.: 11
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When conducting testing or decontamination of the sensor work in a well

ventilated area with no hot surfaces or open flames near by.

l Invert the sensor and wait for at least 2 minutes.

l Check to see if the sensor has entered an alarm state.
l Return the sensor to its normal position.
l The alarm condition should stop.
If the controller fails to go in to alarm, check that the thresholds programmed in the system are correct. A
sensor or wiring fault will cause an alarm condition. Check all wiring and junction boxes to make sure of
continuity without shorts.
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9.10 Dual-Level Liquid Sump Sensor – Smart Sensor Equipped with

IntelliSense™ Technology
30-0232-D-10 & 30-0232-D-20

Description

IMPORTANT: This float body is identical to the 30-0232-D-10B & D-20B and 30-0232-DH-
10 & DH-20 (DH-XX has a carbon-polymer strip in the base). Check the label to make sure you
are using the correct sensor for the intended purpose.

The dual level sump sensor is designed to detect the presence of liquid hydrocarbons and water in sumps,
dispenser pans and other locations where the presence of a liquid could indicate that a leak has occurred.
This sensor is similar to the 30-0232-DH-XX but is NON-DISCRIMINATING (i.e. the sensor does NOT
contain a carbon/polymer material to sense liquid hydrocarbons). The DH-10 is intended for use on
dispenser pans and transition sumps, the DH-20 is intended for use in tank sumps. Dual float switches are
incorporated into the body to detect low and high levels. In the event of a break in the cable, the system will
activate the alarm.

Specifications
D-10: Dispenser Pan/Sump
Primary Use(s):
D-20: STP Sumps
D-10: STP Sumps
Alternate Uses:
D-20: Dispenser Pan/Sump
Detects: Low Liquid, High Liquid, Fuel (non-discriminating)
Operating Temperature: -40°C to +70°C (-40°F to 158°F)
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Specifications
D-10 Dimensions: Diameter: 5.8 cm (2.3 in.), Length: 28.2 cm (11.1 in.)
D-20 Dimensions: Diameter: 5.8 cm (2.3 in.), Length: 53.6 cm (21.1 in.)
Float Requirements: Low: 3.8 cm (1.5 in.), High: 27.9 cm (11 in.)
Belden #88760 or Alpha #55371
Cable: 3.6m (12 feet) of gas & oil resistant cable to
inline ISIM + 1.3m (4 feet) ISIM tail.
Maximum Wiring Length*: 305 m (1,000 ft.) field wiring
Alarm Threshold Configuration: Fully Automatic
12 to 13 (normal),
Diagnostic Reading from sensor setup: 3 to 4 (lower float in alarm - raised),
1 to 2 (upper and lower float in alarm - raised)
Multi-Drop Restriction: See Mixed Multi-drop Installation
Connections: Red = Power, Black = Signal, Shield = Ground

NOTE: *Maximum Wiring Length is the maximum length of cable to be used to connect all
sensors on an individual channel. This length includes run of cable from VSmart to each
sensor board in the string.

Installation

NOTE: To ensure safe operating conditions the sensor has been designed to connect to
OPW Tank Gauges Smart Sensor 12V IS Module ONLY. Smart sensors CANNOT be used
with SS1, 2 or 3, iTouch or any EECO consoles.
 Doc. No.: M2010 Rev.: 11
Page 79 of 170

CAUTION: ALWAYS observe Local and National Electrical Codes for

installation location.

Ensure the cabling (gas and oil resistant FMS part # 12-1030) back to the
controller is in conduit that is dedicated to intrinsically safe wiring.

Use wire nuts and seal pack for field connection.

l This sensor requires ONE Controller Interface Module position

l Begin with the “Typical Installation" drawing.
l Make sure the sump/dispenser pan is dry.
l Position the sensor so that it is touching the bottom of the sump/dispenser pan.
l Connect the sensor cable to the sensor.
l Connect the sensor wires to the field wires in the junction box. Use the supplied cable gland and
silicon wire nuts.
l Seal the electrical connections with the epoxy seal packs (refer to M00-390008 Waterproof
Electrical Connections for detaied instruction).
l Install seal-offs at both ends of the conduit run.

Connections

Sensor Wire Color 12V Smart Sensor Interface Channel

Red Power
Black (hydrocarbon sensor) Signal
Shield (or 3rd conductor) Ground
 Doc. No.: M2010 Rev.: 11
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Typical Installation Drawing

Controller Setup
l On the console, from the Home\Settings\Probe and Sensor screen the sensor should be Auto Detected
(see the console configuration manual). Alarm thresholds are configured automatically through the
Intellisense mechanism between the sensor and the console.

Testing the Float Sensor

Sensor installed in a normally dry well
l Place the float in the high position. This should cause an alarm condition in the controller.
l Return the float to the low position and check that the controller is no longer in alarm.
Sensor installed in a normally wet well
l Place the float in the low position. This should cause an alarm condition in the controller.
l Return the float to the upper position and check that the controller is no longer in alarm.
If the controller fails to go in to alarm please check that the thresholds programmed in the system are correct.
Check the orientation of the float as described earlier. A sensor or wiring fault will trigger a system alarm.
Check all wiring and junction boxes to ensuring continuity without shorts.

Testing / Decontaminating the Hydrocarbon Sensor

CAUTION: When working in the hazardous area use caution to avoid a

hazardous situation.
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When conducting testing or decontamination of the sensor work in a well

ventilated area with no hot surfaces or open flames near by.

To test the hydrocarbon liquid portion of the sensor:

l Immerse the polymer in Mineral Spirits and wait approximately 10 minutes.
l Remove the sensor and let it hang in air for another 10 minutes.
l Any controller alarms or events associated with the hydrocarbon portion of the sensor should have
been triggered.
To test the water detector of the sensor:
l Immerse the end of the sensor in TAP water for at least 2 mins.
l Any controller alarms or events associated with the water detector portion of the sensor should have
been triggered.
To clean the polymer of hydrocarbon contamination:
l Immerse the contaminated portion in Denatured Alcohol and leave for one (1) hour.
l Flush the sensor with water to remove any residue.
l Let the sensor settle for one (1) hour.
l The sensor should return close to its original resistance.
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9.11 Dual Float Brine Sensor

30-0232-D-10B and 30-0232-D-20B

Description

IMPORTANT: This float body is identical to the 30-0232-D10 & D20 and 30-0232-DH-10 &
DH-20. Check the label to make sure you are using the correct sensor for the intended
purpose.

The dual-level reservoir sensor, either 10 inch (25cm) or 20 inch (50cm), is designed for use in the brine-
filled reservoir of the interstitial area of a doubled-walled tank. This sensor contains a dual-level float switch
that detects level changes of fluid in the reservoir of the tank. The sensor expects the liquid to be at a
constant level midway between the upper and lower floats. The system will activate the alarm when the brine
level in the interstitial space either rises or falls.
Since this sensor is not intended for detection of hydrocarbons it does not use a carbon/polymer strip.

No Carbon/Polymer Strip
Dual float switches are incorporated into the body that cause an alarm condition when low and high levels
are detected. The bottom float of the brine sensor will remain in the up position in a normal condition. When
in alarm, the sensor will have either triggered the upper float or the level has dropped below the bottom float.
 Doc. No.: M2010 Rev.: 11
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Cutaway View of Sensor Showing Internal Floats

Specifications
Primary Use: Measure level of brine solution
Detects: Low Liquid, High Liquid
Operating Temperature: -40°C to +70°C (-40°F to 158°F)
D-10B Dimensions: Diameter: 5.8 cm (2.3 in.), Length: 28.2 cm (11.1 in.)
D-20B Dimensions Diameter: 5.8 cm (2.3 in.), Length: 53.6 cm (21.1 in.)

D-10B Dimensions: Diameter: 5.8 cm (2.3 in.), Length: 28.2 cm (11.1 in.)
D-20B Dimensions: Diameter: 5.8 cm (2.3 in.), Length: 53.6 cm (21.1 in.)
Float Requirements: Low: 3.8 cm (1.5 in.), High: 27.9 cm (11 in.)
Belden #88760 or Alpha #55371
Cable: 3.6 m (12 feet) of gas & oil resistant cable to
inline ISIM + 1.3 m (4 feet) ISIM tail

Belden #88760 or Alpha #55371

Cable: 3.6 m (12 feet) of gas & oil resistant cable to
inline ISIM + 1.3 m (4 feet) ISIM tail
Maximum Wiring Length*: 305 m (1,000 ft.) field wiring
Alarm Threshold Configuration: Fully Automatic
3 to 4 (normal),
Diagnostic Reading on sensor setup: 12 to 13 (lower float in alarm - down, upper float - down),
1 to 2 (upper float in alarm - lower float up, upper float up)
Multi-Drop Restriction: See Mixed Multi-drop Installation
Connections: Red = Power, Black = Signal, Shield = Ground
 Doc. No.: M2010 Rev.: 11
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NOTE: *Maximum Wiring Length is the maximum length of cable to be used to connect all
sensors on an individual channel. This length includes run of cable from VSmart to each
sensor board in the string.

Installation

NOTE: To ensure safe operating conditions this sensor has been designed to connect to
OPW Tank Gauges Smart Sensor 12V IS Module ONLY. Smart sensors CANNOT be used
with SS1, 2 or 3, iTouch or any EECO consoles.

CAUTION: ALWAYS observe Local and National Electrical Codes for

installation location.

Ensure the cabling (gas and oil resistant FMS part # 12-1030) back to the
controller is in conduit that is dedicated to intrinsically safe wiring.

Use wire nuts and seal pack for field connection.

l This sensor requires ONE Controller Interface Module position

l Begin with the “Typical Installation" drawing.
l Connect the sensor cable to the sensor.
l Connect the sensor wires to the field wires in the junction box. Use the supplied cable gland and
silicon wire nuts.
l Seal the electrical connections with the epoxy seal packs (refer to M00-390008 Waterproof
Electrical Connections for detaied instruction).
l Install seal-offs at both ends of the conduit run.

Connections

Sensor Wire Color 12V Smart Sensor Interface Channel

Red Power
Black (hydrocarbon sensor) Signal
Shield (or 3rd conductor) Ground
 Doc. No.: M2010 Rev.: 11
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Typical Installation Drawing

Controller Setup
l On the console, the sensor should be Auto Detected (see the console configuration manual). Alarm
thresholds are configured automatically through the Intellisense mechanism between the sensor and
the console.

Testing the Float Sensor

CAUTION: When working in the hazardous area use caution to avoid a

hazardous situation.

When conducting testing or decontamination of the sensor work in a well

ventilated area with no hot surfaces or open flames near by.

Sensor installed in an interstitial monitoring reservoir

l Place the lower-float in the low position and the upper-float in the low position. This should cause a
low-level alarm condition in the controller.
l Place the lower-float in the high position and the upper-float in the high position this should cause a
high-level alarm condition in the controller.
l Place the lower-float in the high position and the upper-float in the low position and check that the
controller is no longer in alarm.
 Doc. No.: M2010 Rev.: 11
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If the controller fails to go in to alarm, check that the thresholds programmed in the system are correct. Check
the orientation of the float as described earlier. A sensor or wiring fault will trigger a system alarm. Check all
wiring and junction boxes to ensuring continuity without shorts.
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9.12 Hydrocarbon Vapor Sensor

30-0235-V

Description
The hydrocarbon vapor sensor is designed to detect hydrocarbon vapors in monitoring wells and the
interstitial areas of a double-walled tank. The presence of these vapors could indicate a potentially
dangerous leak that could lead to safety and environmental problems. The sensor is made from a long-life
resistive element that increases dramatically in resistance in the presence of hydrocarbon vapors. After the
vapors have dissipated, the sensor returns to normal and is ready to detect hydrocarbon vapors again. In the
event of a break in the cable, the system will activate the alarm.

Specifications
Primary Use: Monitoring wells
Alternate Use(s): Interstitial areas of a double-walled tank
Detects: Hydrocarbon vapor
Operating Temperature: -40°C to +70°C (-40°F to 158°F)
Dimensions: Length: 8.9 cm (3.5”), Diameter: 2.3 cm (0.9”)
Nominal resistance (uncontaminated) Uncontaminated: 3,000 - 5,000 ohms
Nominal resistance (contaminated) Contaminated: 10,000 - 200,000 ohms
Belden #88760 or Alpha #55371
Cable:
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Specifications
12 feet (3.6m) of gas & oil resistant cable to inline ISIM + 4
feet (1.3m) ISIM tail.
Maximum Wiring Length*: 305 m (1,000 ft.) field wiring
Alarm Threshold Configuration: Fully Automatic
Diagnostic Reading from Sensor Setup: 0 to 1 (normal) above 5 (in-alarm)
Multi-Drop Restriction: See Mixed Multi-drop Installation
Connections: Red = Power, Black = Signal, Shield = Ground

NOTE: *Maximum Wiring Length is the maximum length of cable to be used to connect all
sensors on an individual channel. This length includes run of cable from VSmart to each
sensor board in the string.

Installation

CAUTION: ALWAYS observe Local and National Electrical Codes for

installation location.

Ensure the cabling (gas and oil resistant FMS part # 12-1030) back to the
controller is in conduit that is dedicated to intrinsically safe wiring.

Use wire nuts and seal pack for field connection.

NOTE: If this sensor becomes fully immersed in water it will NOT be able to detect
hydrocarbon vapor.

l This sensor requires ONE Controller Interface Module position

l Begin with the “Typical Installation" drawing.
l Check Dry Monitoring Wells for vapors before installing.
l Mount the sensor close to the top, above the water level, if applicable (if the sensor is submerged in
water it will not function).
l Connect the sensor cable to the sensor.
l Connect the sensor wires to the field wires in the junction box. Use the supplied cable gland and
silicon wire nuts.
l Seal the electrical connections with the epoxy seal packs (refer to M00-390008 Waterproof
Electrical Connections for detaied instruction).
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l Install seal-offs at both ends of the conduit run.

Connections

Sensor Wire Color 12V Smart Sensor Interface Channel

Red Power
Black (hydrocarbon sensor) Signal
Shield (or 3rd conductor) Ground

Typical Installation Drawing

Controller Setup
l On the console, the sensor should be Auto Detected (see the console configuration manual). Alarm
thresholds are configured automatically through the Intellisense mechanism between the sensor and
the console.

Testing the Hydrocarbon Vapor Sensor

CAUTION: When working in the hazardous area use caution to avoid a

hazardous situation.
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When conducting testing or decontamination of the sensor work in a well

ventilated area with no hot surfaces or open flames near by.

l Place the sensor in the air space of a container filled halfway with Mineral Spirits.
l Wait approximately 10 minutes. This should cause an alarm condition in the controller.
l If the controller fails to go into alarm, check that the thresholds programmed in the system are correct. A
sensor or wiring fault will trigger a system alarm. Check all wiring and junction boxes to ensure
continuity without shorts.

Cleaning the Hydrocarbon Vapor Sensor

l Put the sensor fully into Denatured Alcohol for one (1) hour.
l Remove the sensor and let it set to dry for one (1) hour.
l The sensor should return close to its original resistance (it may be necessary to re-adjust the
controller’s thresholds)
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Appendix A - Model 924B Probe Part Numbers

Model 924B Probe Part Numbers

Probe Length Length Part

(inches) Description
(cm) Number

53 Mag Probe for 122 cm (4 feet) Diameter/Height Tank 135 30-B053

69 Mag Probe for 152 cm (5.5 feet) Diameter/Height Tank 175 30-B069
77 Mag Probe for 183 cm (6 feet) Diameter/Height Tank 196 30-B077
89 Mag Probe for 213 cm (7 feet) Diameter/Height Tank 226 30-B089
101 Mag Probe for 244 cm (8 feet) Diameter/Height Tank 257 30-B101
Mag Probe for 244 cm (8 feet) Diameter/Height Double-
105 267 30-B105
Wall Tank
Mag Probe for 274 cm (9 feet) Diameter/Height Double-
113 287 30-B113
Wall Tank
Mag Probe for 305 cm (10 feet) Diameter/Height Double-
125 318 30-B125
Wall Tank
Mag Probe for 335 cm (11 feet) Diameter/Height Double-
137 348 30-B137
Wall Tank
Mag Probe for 366 cm (12 feet) Diameter/Height Double-
149 378 30-B149
Wall Tank
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Appendix B - Model 924B Probe Installation

Records
Barrier Position (1-4)
Probe Tank Internal
Product in Tank (Number in Chain,
Serial Number Number Barrier #
if applicable 1-4)
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Appendix C - Declaration of Conformity

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Appendix D - NWGLDE Evaluation

Certification Leak rate of 0.2 gph with PD = 98.18% and PFA = 1.82% using 924B probe with 2” dia float.

Leak Threshold 0.1 gph for leak rate of 0.2 gph using 924B probe with 2” dia floats. A tank system should not be declared tight if the test
result indicates a loss or gain that equals or exceeds this threshold.

Applicability Gasoline, diesel, aviation fuel. Other liquids with known coefficients of expansion and density may be tested after con-
sultation with the manufacturer.

Tank Capacity Maximum of 20,000 gallons. Tank must be minimum 50% full for leak rate of 0.2 gph using 924B probe.

Waiting Time Minimum of 6 hours between delivery and testing using 924B probe. There must be no delivery during waiting time.

Test Period Average data collection time of 2 hours using 924B probe for leak rate of 0.2 gph. Test data are acquired and recorded by
system's computer. There must be no dispensing or delivery during test.

Temperature Average for product is determined by a probe containing 5 thermistors.

Water Sensor Minimum detectable water level that can be detected by the 2” dia float is 0.75 inch. Minimum detectable change in water
level that can be detected by the 2” dia float is 0.080 inch.

Calibration Thermistors (or RTDs) and probe must be checked and, if necessary, calibrated in accordance with manufacturer's
instructions.

Comments Not evaluated using manifolded tank systems. Therefore, this certification is only applicable when there is a probe used
in each tank and the siphon is broken during testing.
Tests only portion of tank containing product. As product level is lowered, leak rate in a leaking tank decreases (due to
lower head pressure).
Consistent testing at low levels could allow a leak to remain undetected.
EPA leak detection regulations require testing of the portion of the tank system which routinely contains product.
2012 console comparison with OPW iSite; which was based on 2-26-2008 evaluation of OPW iSite.

OPW Fuel Management Systems Evaluator: Ken Wilcox AssociatesTel:

6900 Santa Fe Dr. Hodgkins, IL60525-9909 (816) 443-2494
Tel: (708) 485-4200 Date of Evaluation: 08/03/2013
E-Mail: [email protected]
URL: www.opwfms.com
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Appendix E - Pro Gauge Probe Installation

For sites that will use ProGauge XMT-SI-485 or XMT-SI-RF probes, follow the installation instructions in this
section.

IMPORTANT: ProGauge probes cannot be connected to the internal I.S. barrier of the OPW-
FMS SiteSentinel NANO. The XMT-SI-485 probe must be connected to either a MagDirect
active or passive I.S. barrier device that will communicate with the NANO through an RS485
serial connection. The XMT-SI-RS wireless probe first sends a signal to an RF Receiver that
will then communicate with the NANO through an RS485 serial connection. The appendices
that follow will give all of the necessary information on the installation of these devices.

General Information
Safety
Read these instructions carefully
The manufacturer is not responsible for any operation not given in these instructions.
Any failure or faulty operation of this equipment should be referred to authorized personnel for maintenance
or, contact the manufacturer directly.

NOTICE: The manufacturer is not responsible for injury and/or property damage.

IMPORTANT: Please refer to "Installer Safety" on page 11 for important safety information
related to installation of this equipment.

Technical Characteristics
XMT-SI-485
l Power supply 12 VDC through an intrinsically safe barrier
l Consumption < 15 mA @ 12 Vdc normal function
l Consumption < 200 uA @12 Vdc in sleep mode
l Connection cable: hydrocarbons resistant, suitable for underground pose with insulation 0,6-1KV, 2
shielded and twisted pairs, section of the power cable pair of at least 1mm2.
l Type of cable supplied: LiYstCYY INSULATION LEVEL 4 (0,6/1KV) - (4x0.50mm²) + CEI 20-22II IEC
60332-3A ENI 00.181.00.
l Maximum transmission distance: up to 2 Km based on standard of RS485 interface.
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XMT-SI-RF
l Internal power supply through an instrinsically safe battery 3.6V, 16Ah
l Low frequency transmission to a receiver located in a safety zone
l Consumption <15 mA @ 12 Vdc normal function
l Consumption < 200 uA @12 Vdc in sleep mode

Measurement Characteristics
l Electronics based on a Microprocessor
l Support telediagnostics and telemaintenance
l Possibility to configure remotely the functional parameters
l When maintenance is necessary, the internal parts of the probe can be removed and it will not be
necessary to remove fuel from the tank. This is good for LPG applications where tanks are pressurized.
l Tank connection:
n Not needed if probe is inserted into a riser with internal diameter 2”
n 2” sliding connection (optional).
n Other type of optional connections under request (nippled fixed, flanged, …)
l Stainless steel case, IP68.
l Probe shaft Stainless Steel AISI 304 / 316
l Measurement range: from 200 mm. to 12.500 mm.
l Maximum mechanical length: 13.000 mm.
l Data transmitted:
n Product level in 0.01 mm
n Water level in 0.01 mm
n Medium temperature detected through digital temperature sensor placed along the probe shaft
(standard 1, max 5)
l Measurement accuracy: Better than +/- 0.5 mm.
l Measurement resolution: +/- 0.01 mm.
l Temperature accuracy: +/- 0,2°C
l Approvals :
n OIML-R85 for fixed applications
n OIML-R80 per mobile applications (pending)
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Connector Wiring

The serial number is applicable to each probe and is used as the probe address for configuration in the
console. See "XMT-SI-485 DIP-Switch Settings" on page 110 for more information.

Installation

NOTICE: Install this electronic device carefully. Make sure the stainless steel tube does
not bend when installed in a tank man-hole. This could cause damage to the electronic
components inside.

The standard version of the XMT-SI probe is supplied with a sliding 2 inch gas "M" fitting. This fitting is not
supplied when the installation occurs in a protection riser.
The probe assembly with the sliding 2 inch gas "M" fitting and floats can be easily put through the 2 inch tank
opening without dis-assembly.
Probe placement: Please refer to "Probe Placement" on page 36 for instructions on probe installation
location and distances from fill tubes and pumps.
Before you install the probe, be sure the floats are positioned correctly. Make sure the plastic probe shaft end
cap is correctly installed on the bottom of the probe shaft so that the floats can correctly identify water and fuel
levels.
Make sure that when a riser is used, that the probe is installed high enough so it cannot get flooded. Put the
probe through the 2 inch opening and carefully lower it until it touches the bottom of the tank.
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Riser Preparation for RF Probes

l Use galvanized pipe with an internal diameter of 2.05 inches (52 mm).
l Cut the galvanized pipe to the correct size. The riser should cover the probe head while the antenna is
kept open at the top.
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l Seal the threads at the sides of the flange with plumber's hemp and sealant to make a tight seal.

l Carefully install the assembled probe through the riser and flange into the tank.
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l Assemble the Antenna Cover.

n Slide the cover over the antenna.
n Turn clockwise to tighten the cover.
n Make sure that the seal between the cover and the brown gasket is tight. Do not over-tighten
as this could cause damage to the threads.

l Install the PA 2 inch protective sleeve (purchased option when the XMT-SI-RF is installed in a riser).
Apply a thread sealant to the male threads of the riser and the female sleeve flange and between the
male threads of the PA2 and the female sleeve flange.

IMPORTANT: Do not use a permanent type sealant. The sealant is used only to keep water
out of the riser. It is necessary for the PA2 to be easily unscrewed to gain access to the battery
housing and other probe components.
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Wired Probe Installed in a Riser

Installation is the same as for an RF probe but with the differences that follow:
l The riser must be long enough to contain the full length of the probe.
l The inside diameter of the riser must be tapped with the correct thread so that the riser cap can be
tightened correctly.
l A cable gland must be installed at the top of the cap to correctly hold the wire cable.
l All components of the riser assembly must be sealed correctly so outside contamination cannot enter
the tank.

Electrical Connection

WARNING: To prevent explosion or fire, it is recommended to use non-

sparking tools in an environment that could contain flammable hydrocarbon
vapors.

Refer to the safety instructions and procedures found in "Installer Safety" on page 11, "Probe Installation in
Underground Storage Tanks" on page 37 and "Probe-Cable Seal-offs" on page 35.
l The installation should only be done by approved persons.
l Obey all safety rules and regulations.
l Read these instructions carefully.
l The manufacturer is not responsible for property damage or costs related to incorrect installation.
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The probe is supplied with 1.5 meters (5 ft) of cable connected through a 7/8" connector to the probe head.
This cable must be connected to the field wiring in a junction box.

IMPORTANT: Use a junction box rated IP68 of the IP Code, International Protection Marking,
IEC standard 60529 (International Electrotechnical Commission).

The 4 wire connection cable has red (or black)-brown-blue and white wire colors.
At the terminal box, connect wires to the same color, red to red, white to white etc.
The cable shield must be connected in parallel as a fifth wire and connected to the earth ground in the office.
The ground tap must not be shared with other power systems or motors.

XMT-SI-RF Housing

IMPORTANT: Do not lose or cause damage to dis-assembled components.

To get access to the probe's inner components (battery housing, probe board with jumper block and DIP-
Switches), turn the cap counter-clockwise and carefully remove it from the housing.
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Jumper Setting
Jumper settings are shown below. The Jumpers are read during device startup. When changes are made,
the device must be switched off and restarted for the changes to be applied.

Jumper
Inserted Removed
#
1 1 Float 2 Floats
2 Diagnostic Mode (for production use only) NORMAL Mode (recommended)
3 Wired Probe RF Probe
Select Protocol 1 (applicable only for RS485 Select Protocol 2 (applicable only for RS485
4
probe) probe)

The illustration below shows the location of the Jumper Block on the probe board.
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XMT-SI-RF DIP-Switch Settings

The RF probes have a selection of Operation Modes that have an effect on battery life. The internal DIP-
Switch block is used to configure the Operation Mode.

NOTE: RF probes use a frequency of 169,4 Mhz, transmit on channel 5 (169,468 MHz),
power 80 mW (standard) up to 200 mW.

The illustration below shows the location of the DIP-Switch Block on the probe board.

DIP-Switch settings are shown below. The DIP-Switches are read during device startup. When changes are
made, the device must be switched off and restarted for the changes to be applied.
To optimize battery life, the probe usually operates in Sleep Mode.
The probe will be awakened at the time increment set by the selected Operation Mode and will make its
measurement. If the product or water level measurement is ±1 mm compared to the last measurement, the
probe will transmit the measurement. If the measurement comparison is less than 1 mm, the probe will return
to Sleep Mode.

NOTE: To prevent a time-out of the system the probe will always transmit data after 10
minutes of non-transmission.

The probe is not supplied with the battery because the lithium battery is a Class 9 Hazmat. The battery must
be purchased separately. Before the probe is installed, open the probe housing to connect the battery. More
information on the battery can be found in the section "Important Battery Information" on page 113 below.
If the Operation Mode is set between 1 - 5, the probe will transmit data after power-up every five (5) seconds
for the first 24 hours. After that period, the probe will begin to transmit at the selected Operation Mode.
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NOTE: This feature lets you do a check of the signal and not have to wait for the longer
periods of Sleep Mode. This feature is not available for Operation Modes 12 - 16.

XMT-SI-RF DIP-Switch Configuration, Operation Modes and Bat-

tery Life

Battery Life (in years) at

SW 1 SW 2 SW 3 SW 4 Mode Transmission Interval
200 mW Power

wake up probe every 1

OFF OFF OFF OFF Op 1 3
minute (Default setting)
wake up probe every 2
ON OFF OFF OFF Op 2 3.5
minutes
wake up probe every 4
OFF ON OFF OFF Op 3 4
minutes
wake up probe every 5
ON ON OFF OFF Op 4 4.5
minutes
wake up probe every 10
OFF OFF ON OFF Op 5 5
minutes
ON OFF ON OFF Op 6 not active, don’t set ---
OFF ON ON OFF Op 7 not active, don’t set ---
ON ON ON OFF Op 8 not active, don’t set ---
--- --- --- --- --- --- ---
wake up probe every 30
ON ON OFF ON Op 12 1.3
seconds
wake up probe every 20
OFF OFF ON ON Op 13 0.9
seconds
wake up probe every 15
ON OFF ON ON Op 14 0.7
seconds
wake up probe every 10
OFF ON ON ON Op 15 0.5
seconds
wake up probe every 5
ON ON ON ON Op 16 0.3
seconds
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XMT-SI-RF DIP-Switch Configuration, Operation Modes and Battery Life

Battery
Life (in
SW SW SW SW
Mode Transmission Interval years) at
1 2 3 4
200 mW
Power

wake up probe every 1 minute (Default set-

OFF OFF OFF OFF Op 1 3
ting)
ON OFF OFF OFF Op 2 wake up probe every 2 minutes 3.5
OFF ON OFF OFF Op 3 wake up probe every 4 minutes 4
ON ON OFF OFF Op 4 wake up probe every 5 minutes 4.5
OFF OFF ON OFF Op 5 wake up probe every 10 minutes 5
ON OFF ON OFF Op 6 not active, don’t set ---
OFF ON ON OFF Op 7 not active, don’t set ---
ON ON ON OFF Op 8 not active, don’t set ---
--- --- --- --- --- --- ---
ON ON OFF ON Op 12 wake up probe every 30 seconds 1.3
OFF OFF ON ON Op 13 wake up probe every 20 seconds 0.9
ON OFF ON ON Op 14 wake up probe every 15 seconds 0.7
OFF ON ON ON Op 15 wake up probe every 10 seconds 0.5
ON ON ON ON Op 16 wake up probe every 5 seconds 0.3

Data calculation uses worst conditions (for example, if the probe is programmed to transmit every one
minute and effectively transmits every minute). The battery life will be extended if the probe does not
transmit with a reading difference of ±1 mm.
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IMPORTANT: This data is calculated with a 16.5 Ah battery. This is a certified Intrinsically
Safe device and the battery recommended by the manufacturer complies with the conditions of
certification. Use of a type of battery other than that specified by the manufacturer will
compromise the Intrinsically Safe certification. OPW-FMS, Tokheim/Pro Gauge or Start
Italiana cannot be held responsible for equipment failures or safety issues related to use of an
non-certified battery.

More information on the battery can be found in the section "Important Battery Information" on page 113
below.
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XMT-SI-485 DIP-Switch Settings

For installations where the device address related to its serial number cannot be specified in the console
memory, an address between 1 - 15 can be set in the probe DIP-Switch settings.
DIP-Switch settings are shown below. The DIP-Switches are read during device startup. When changes are
made, the device must be switched off and restarted for the changes to be applied.

XMT-SI-485 Address Settings

SW 1 SW 2 SW 3 SW 4 Address

OFF OFF OFF OFF Memory Address

ON OFF OFF OFF 1
OFF ON OFF OFF 2
ON ON OFF OFF 3
OFF OFF ON OFF 4
ON OFF ON OFF 5
OFF ON ON OFF 6
ON ON ON OFF 7
--- --- --- ---
ON ON OFF ON 11
OFF OFF ON ON 12
ON OFF ON ON 13
OFF ON ON ON 14
ON ON ON ON 15
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Transmission Protocol
Protocol is valid only for XMT-SI-485 probes. Do not use this protocol for RF probes.
Transmission parameters:
l Speed: 9600 bps
l Parity: none
l Data bit: 8
l Stop bit: 1
l Flow control: none
When this setting is used, the probe does not go into Sleep Mode but stays in operation. All data
transmission is received and answered only when a message comes in on its address.
Two (2) different replies (see the jumper settings below) are available to be compatible with earlier protocols.

Jumper
Inserted Removed
#
1 1 Float 2 Floats
2 Diagnostic Mode (for production use only) NORMAL Mode (recommended)
3 Wired Probe RF Probe
Select Protocol 1 (applicable only for RS485 Select Protocol 2 (applicable only for RS485
4
probe) probe)

Command for data reading:

M[address]CrLf
Reply nr.1:
00348=0=+216=03722=0038=241
address=status=temperature in 10th of degree=product in 10th of mm=water in mm= checksum
Reply nr.2:
00348N0=+217=00682.84=00073.22=098
address=status=temperature in 10th of degree=product in mm=water in mm= checksum
Checksum calculation:
ASCII sum from the beginning up to the last one = included module 255.
Status:
0 = OK
1 probe unable to do the measure, check number of floats inserted with reference to the jumper setting,
the orientation, check if the shaft is bended and if there is presence of humidity inside the probe.
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LED Behavior
There are two (2) LEDs inside the probe that give important status information.
GREEN LED:
The GREEN LED shows the status of the probe's float detection.
l GREEN LED flashes quickly: This is an indication that the probe is in normal operation.
l GREEN LED flashes slowly: The probe cannot detect the float. This could be caused by:
n A missing float
n The float was installed upside-down
n A bent probe shaft
n A damaged float
RED LED:
The RED LED identifies the status of serial communication.
l RED LED is OFF: No data is received on the serial communication RS485 port.
l RED LED is ON: Serial communication is received but the probe address is not read.
l RED LED is ON then turns OFF: Three (3) seconds of timeout has passed without any serial
communication or the probe has been addressed and it is in reply.

NOTE: The polling cycle and frequency as well as the number of probes installed on the
same bus will have a direct effect on the RED LED behavior.
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Important Battery Information

DANGER: Because of new Federal Regulations, all lithium batteries are

Class 9 Hazmat. Lithium batteries must be shipped on a separate order or
purchased separately. Use only a SAFT LS33600 in this device.

The lithium battery can cause fire or explosion if they are not used correctly.

Replace the battery with SAFT LS33600 ONLY. Use of another battery can
cause a risk of fire or explosion.

To prevent possible explosion or fire, do not replace the lithium battery with a
type that is not compatible.

The battery used in this device can cause a risk of fire or chemical burn if
used incorrectly. Do not recharge, short circuit, crush, disassemble, heat
above 100° C, let contents touch water or put in fire.

A used battery must be removed and brought to a battery-recycling center to

be discarded in an approved procedure. Keep away from children.
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Certifications
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Appendix F - ProGauge RF Receiver

The ProGauge RF Receiver lets the ProGauge XMT-SI-RF probe interface with the OPW-FMS SiteSentinel
Nano console.
The RF Receiver device can receive wireless probes model XMT-SI-RF 169,4 MHz

Technical Information

Features
Power Supply 12-24V
RF Module 169MHZ 1
RF Module 434MHz (currently not available; for future usage) 1
Serial RS485 1
Antenna 169.4 MHz 1
Antenna 434 MHz (currently not available; for future usage) 1
LED Diagnostics TX-RX 4
LED Diagnostics functioning 4
Repeater/Receiver functionality SI
Power supply 220Vac Optional
Antenna Harmattan 169,4MHz 1
Dipswitch functions programming 4-Way
Dimensions 24x16x9cm
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Electrical Connection

Power Supply
White Terminal, GND - CN1 position 4
Red terminal, +Vcc - CN1 position 1
RS485 Connection
Blue Data RS485 A - CN1 position 3
Brown Data RS485 B - CN1 position 2

NOTE: OPW-FMS Petro-Net can also be used for RS485 connections.

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High Gain Harmattan 169 MHz Antenna

ELECTRICAL
Frequency range: (V.S.W.R. < 2 : 1) 162-174 MHz
Impedance: 50 Ω
V.S.W.R. at 169 Mhz: <2:1
Max power: 15 W
Polarization: Linear
Irradiation: Omnidirectional
Gain at 169 MHz: 2.1 dBi

MECHANICAL
Dimensions (approximate): 830 x 150 x 85 mm
Connection: BNC male
Operating temperature range: -40° / +80° C
Weight: 0.250 kg
Radiating element material: Whip made of steel and brass, thermoretractable sheath.
Accessories: Bracket for pole mounting (from Ø min. 40 mm to max. 60 mm)
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Antenna Installation
Each antenna has its own radiation diagram.
The radiation diagram shows the directions where the antenna can transmit the signal with the most power.
The diagrams below show the directional patterns of the probe antenna and the receiver antenna.

To have the best reception without signal loss, the antennas must be pointed in the same direction.

EXAMPLE:
You cannot set up the receiver antenna horizontally if all of the probe transmitters are all set up
vertically. This would result in almost complete loss of signal because of different polarization
(horizontal instead of vertical).

The probe antenna does not transmit or receive from its top, but through its side (see the illustration above).
The antennas must always be kept parallel to each other.
If it is necessary to install a probe antenna under asphalt horizontally, the receiver antenna must also be
installed horizontally.
Wireless probes use a battery with a low frequency for data transmission. The bandwidth used is 169.4 MHz
with a narrow canalization of 12.5 KHz. Since the transmission occurs underground, his band has low
attenuation because of blockage or surrounding land.
This transmission must not be mistaken for wi-fi which uses higher frequencies of 1.2-2.4 GHz. Wi-fi does not
have the minimum requirement to transmit through the manhole.
If the antennas are installed outdoors, the transmission can reach to 1 km. For usage at service stations
where the antennas are installed underground (integrated into the probe head) the distance of transmission
in normal conditions is 100-200 m.
Normal conditions include installations where it is not necessary to have a Faraday Cage that would block
the signal transmission.
Common manhole constructions that block signal transmission like a Faraday Cage include:
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l Those made completely of iron

l A reinforced concrete square with welded mesh.
Common manhole constructions that do not block signal transmission like a Faraday Cage include:
l A standard manhole with an iron or cast iron lead cover.
l A manhole of bricks.
l An asphalt square.
l Vehicles parked over a manhole cover.
The table below can be used to see if wireless probes can be installed at a site with an unblocked signal
from the probes to the receiver.

NOTE: When a highly attenuated signal can occur, put the probe antenna outside of the
manhole. "Repeaters" can be installed to boost or extend the signal if necessary.
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Installer RF Probe Determination Worksheet

Installer Notes:
(to find out if RF
Topic Condition
Probes are possible
before installation)

Environment Depot or Service Station?

Material Type (iron, cast iron, composite...):
Manhole Depth:
Installation with: Riser or Sliding Connection?
Manhole
Moveable or isolated?
Can vehicles park above? (y/n)
Normally empty and clean or water-filled?
Min/Max Distance from Receiver (in meters):
Tank Locations: One area or different?
Number of Tanks:
Distance from Receiver Permanent objects between Tank And Receiver?
Type of permanent objects:
Temporary objects between Tank And Receiver?
Type and how long will they be in place:
Material Type:
Floor
Is there a welded net? (y/n)

Repeater (if necessary) External power supply? (y/n)

(Only one permitted) Can the antenna be installed on a pole or wall?
Buried? (y/n)
Tank Diameter:
Aerial height:
Can the antenna be installed on a pole or wall
Antenna
NOT in front of a metal surface?
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LED Diagnostics

LED Diagnostic Functions

LED Label Function Behavior

On startup, refers to
DL2 Must flash and indicates that the board is working properly.
RUN.
Wired on RX line of
Flashing indicates that a valid frame has been received by
DL8 the 169,4MHz mod-
the module and transmitted to the microprocessor.
ule.
wired on TX line of the Flashing indicates that a valid frame has been sent to the
DL9
169,4MHz module. module to be transmitted.
Information about the probes registered and received:
DL4 Refers to the units. Flashes from 0 to 9.
DL1 Refers to the tens. Flashes from 0 to 6.
Example: If 16 probes have been registered there will be 1 flash for DL1 and 6 flashes for DL4.
DL3 Off (currently not available; for future usage)
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DIP-Switch Settings

RF Receiver Board DIP-Switch Binary Combinations

Setting SW1 SW2 SW3 SW4

0 OFF OFF OFF OFF

1 (Default) ON OFF OFF OFF
2 OFF ON OFF OFF
3 ON ON OFF OFF
4 OFF OFF ON OFF
5 ON OFF ON OFF
6 OFF ON ON OFF
7 ON ON ON OFF
8 OFF OFF OFF ON
9 ON OFF OFF ON
10 OFF ON OFF ON
11 ON ON OFF ON
12 OFF OFF ON ON
13 ON OFF ON ON
14 OFF ON ON ON
15 ON ON ON ON
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Setting 1:
Normal functioning, answers through the new protocol both on RS485 and RS232.

EXAMPLE:
D) M03744+chr(13)
R) 03744N0=+250=00129.37=00031.00=082+chr(10)+chr(13)
Probe address: 03744
Probe status: (0 = OK) in case of error status=1
Temperature: +25,0 °C
Product level: 129,37 mm
Water level: 31,00 mm

Setting 2:
Normal functioning, answers through the old protocol both on RS485 and RS232.

EXAMPLE:
D) M03744+chr(13)
R) 03744=0=+250=01294=0031=237+chr(10)+chr(13)
Probe address: 03744
Probe status: (0 = OK) in case of error status=1
Temperature: +25,0 °C
Product level: 129,4 mm
Water level: 31,00 mm
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Setting 3:
Inside the receiver, 10.000 is added to the wireless probe address, answers through the new protocol both
on RS485 and RS232.
Use this setting when two (2) receivers are installed for maximum signal coverage. The two receivers must
be connected in parallel on the RS485 line. To avoid conflicts on the transmission bus this setting should be
used on only one of the receivers.
Select and read the message from the receiver with the stronger signal. Configure the console with the probe
address or with the probe address +10.000 to receive the message.

EXAMPLE:
If the wireless probe has address 03744, it is necessary to add 10.000 to query the receiver.
D) M13744+chr(13)
R) 13744N0=+250=00129.37=00031.00=083+chr(10)+chr(13)
Probe address: 03744
Probe status: (0 = OK) in case of error status=1
Temperature: +25,0 °C
Product level: 129,37 mm
Water level: 31,00 mm

Setting 4:
Inside the receiver 10.000 is added to the wireless probe address, answers through the old protocol both on
RS485 and RS232.
Use this setting when two (2) receivers are installed for maximum signal coverage. The two receivers must
be connected in parallel on the RS485 line. To avoid conflicts on the transmission bus this setting should be
used on only one of the receivers.
Configure the console with the probe address or with the probe address +10.000 to receive the message.

EXAMPLE:
If the wireless probe has address 03744, it is necessary to add 10.000 to query the receiver.
D) M03744+chr(13)
R) 03744=0=+250=01294=0031=237+chr(10)+chr(13)
Probe address: 03744
Probe status: (0 = OK) in case of error status=1
Temperature: +25,0 °C
Product level: 129,4 mm
Water level: 31,00 mm
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Setting 8:
Repeater mode: Everything received on the radio channel is always immediately retransmitted on the radio
channel.
Transmission always done with frame recognition: The receiver waits with a silence of at least 20 ms on the
radio channel. This is to specify the end of a transmission and then continue with the retransmission.
Answers with the new protocol both on RS485 and RS232.
Setting 15:
ByPass function: This can only be used during the system test. Everything received on the radio channel is
retransmitted on RS232 as a character. This will not reply to any command.
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Available Commands
Speed 9600
Data bits: 8
Parity bit: none
Stop bit: 1
Command M
Asks for the measurement. See the examples above.
Command D
Asks for the diagnostics.

EXAMPLE:
D) D14832+chr(13)
R)
14832D105=00000118=00006721=00000118=001=005=200=015=048=113=078=045=100=07
1=197
Probe address: 14832
Window of the signal: 105
Packets transmitted by the probe: 118
Counter of packets of the probe: 6721 (shows how long the probe has been switched on)
Packets received by the receiver: 118
Number of floats: 1
Transmission channel: 5
Signal power: 200
Operating mode: 15
Level of the local signal: -48 dB
Level of the local noise: -113 dB
Tension of the receiver: 78/21.1=3,7V (value transmitted to be divided by 21,1)
Level of the probe signal:
n -45 dB to -80 dB (Good Signal)
n -80 dB to -90 dB (Poor Signal)
n More than -90 dB (Signal cannot be used)
Level of the probe noise: -100 dB
Tension of the receiver: 71/21.1=3,4V (value transmitted to be divided by 21,1)
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Command V
Asks for the version.
Command C
Asks for the list of all the registered probes.

EXAMPLE:
D) C+chr(13)
R)
03746N0=+290=00105.68=00028.64=102
03967N0=+290=00092.30=00016.32=093
03745N0=+290=00090.78=00015.47=102
03962N0=+280=00090.57=00015.61=095
14832N0=+260=00254.01=00000.00=069

Order Code
When you place your order please use these order codes:
POWER SUPPLY 24V
RECEIVER WITH LOW GAIN ANTENNA: ....................................RIC-RF
RECEIVER WITH HIGH GAIN HARMATTAN ANTENNA: ........RIC-RF-HARM
POWER SUPPLY 220Vac
RECEIVER WITH LOW GAIN ANTENNA: ....................................RIC-RF-220
RECEIVER WITH HIGH GAIN HARMATTAN ANTENNA: .........RIC-RF-HARM-2
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Appendix G - Magdirect I. S. Barriers

Technical Description: MagDirect BRA-SIP Passive Barrier
This Magdirect device contains an intrinsically safe BRA-SIP barrier used to supply and transfer data with
devices located in a Hazardous Area. This device is equipped with a channel for power supply and with a
double channel for RS485 interface. A typical device application is a process data transmitter with 12Vdc
power supply and RS485 interface. Specification data for the MagDirect BRA-SIP intrinsically safe passive
barrier can be found here: "BRA-SIP" on page 144.

Technical Description: MagDirect BRA-SI Active Barrier

This Magdirect device contains an intrinsically safe BRA-SI barrier, galvanically isolated to power and
interchange data with devices in a Hazardous Area. It is not necessary to have a ground connection. The
BRA-SI barrier is equipped with a power supply channel and a dual-channel for RS485 interface.
Specification data for the MagDirect BRA-SI intrinsically safe active barrier can be found here: "BRA-SI" on
page 147
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BRA-SIP Passive Barrier Connections (from 1 to 8 Probes)

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BRA-SI Active Barrier Connections (from 1 to 8 Probes)

On both BRA-SIP and BRA-SI, connectors from CN2 to CN9 are used to connect up to eight (8) probes.
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CN2 - 9 Terminal Con-

Probe Connection -BRA-SIP Probe Connection- BRA-SI
nections
Power supply to sensors (Red Power supply to sensors (Red
1
or Black) or Black)
2 RS485-A (Brown) RS485-A (Brown)
3 RS485-B (Blue) RS485-B (Blue)
4 GND (White) GND (White)

Shield (Optional) Shield (Optional)

CN1 Terminal Connections Barrier Connection -BRA-SIP Barrier Connection- BRA-SI

1 +12 Vdc (Red) Power supply (Red)
2 RS485-A (Brown) RS485-A (Brown)
3 RS485-B (Blue) RS485-B (Blue)
4 - 0 Vdc (White) GND (White)

GND (Green Ground) Shield (Optional)

NOTE: On the BRA-SI Active Barrier these two modes are handled in parallel and cannot be
used simultaneously.

The case is equipped with eight (8) cable glands (PG11 color BLUE) for cable entry of eight (8) probes
maximum, and one (1) cable gland (PG9 color WHITE) to connect the interface to the system.

Connections for More Than 8 Probes

Each Magdirect console can be connected to a maximum of 8 probes. If more than 8 probes are to be
connected it will be necessary to add more consoles. The devices must be wired in parallel on the RS485
output (CN2 on the BRA-SIP Passive Barrier and CN6 on the BRA-SI Active Barrier) and connected to an
RS232/485 converter for connection to the system. See the illustration below (illustration is shown with BRA-
SI Active Barrier).
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System Examples
Fuel POS
To configure the Magdirect to use with a Fuel POS (Point of Sale):

l Select the correct Protocol – Start Italiana

l Find the Serial Number printed on the probe.

IMPORTANT: Keep a record of the probe serial numbers and the tanks where they are
installed as a reference for configuration in the console.

l Enter the Serial Number into the Probe ID field. If a bar code scanner is connected to your PC you can
scan the serial number bar code to enter the Serial Number.
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Appendix H - Site Wiring with ProGauge/MagDir-

ect
The illustration below shows how to wire the necessary ProGauge equipment for wired probe (XMT-SI-485)
and RF probe (XMT-SI-RF) applications with the OPW-FMS SiteSentinel Nano console. RS485
communications are shown with OPW-FMS Petro-Net™ communication wiring (OPW-FMS part number 12-
1029). Petro-Net™ is a 2 conductor 18AWG TFFN twisted pair.
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Appendix I - Field Wiring Diagrams

The Field Wiring Diagrams that follow show the correct wiring for:
l OPW FMS Nano Tank Gauge with ProGauge XMT-SI Probes and MagDirect BRA-SI Active Barrier
l OPW FMS Nano Tank Gauge with ProGauge XMT-SI Probes and MagDirect BRA-SIP Passive
Barrier
As an alternative, to get access to interactive versions of these diagrams visit the OPW-FMS Manuals &
Installation Instructions EMEA Technical Support page of the http://www.opwglobal.com/ web site to
download these wiring diagrams.
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With MagDirect Active Barrier

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With MagDirect Passive Barrier

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Appendix J - MagDirect Barrier Safety

BRA-SIP
Description:
BRA-SIP is an intrinsically safe passive barrier needed to supply and transfer data with devices located in
Hazardous Area.
BRA-SIP is equipped with a channel for power supply and with a double channel for RS485 interface.
An example of typical device is a process data transmitter with 12Vdc power supply and RS485 interface.
Device Marking:

II (1) G [Ex ia] IIB

FISCO Power Supply Um = 250 V [Ex ia] IIB
Certificate Number: CEC 10 ATEX 025 Rev. 3
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Connections:
- Safety zone -
JH5 - positive power supply
JH4 - negative power supply
JH8 - RS485 “ B “
JH7 - RS485 “ A “
JH6 - common RS485 (earth)
EARTH WIRE - connection to earth bar
- Hazardous zone -
JH5 - positive power supply
JH4 - negative power supply
JH8 - RS485 “ B “
JH7 - RS485 “ A “
JH6 - common RS485 (earth)
EARTH WIRE - connection to earth bar

NOTE: The EARTH WIRE cable is internally connected to terminals JH4, JH6, JH10. It must
be connected to the earth bar that, on its side, must be connected to the earth of the system
with a separate cable. The earth connection must have a maximum resistance of 1 Ohm.

The transmitter (or transmitters) located in Hazardous Area must not be connected to the earth.

The terminal JH6 (common RS485 in Safety Zone) could be left not connected if the power
supply (terminals JH5 and JH4) integrates RS485 interface. In this case we will have:

JH4 – common and negative power supply and RS485

JH7 - RS485 “ A “ JH8 - RS485 “ B “
JH5 – positive power supply

MR 3 - SAFETY ZONE
TO PROBE
PIN 3: +12V OUT .....................(RED)
PIN10: -0V OUT .......................(WHITE)
PIN 2: CHANNEL DATA B .......(BLUE)
PIN 1: CHANNEL DATA A .......(BROWN)

MR 2 - HAZARDOUS ZONE
TO SYSTEM
PIN 8: CHANNEL DATA A .......(BROWN)
PIN 7: CHANNEL DATA B .......(BLUE)

MR 1 - HAZARDOUS ZONE TO SYSTEM

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PIN 4: -0V IN ............................(WHITE)

PIN 5: +12V IN .........................(RED)

Characteristics: BRA-SIP
Device: BRA-SIP
Ex Classification: II (1) G [Ex ia] IIB - FISCO Power Supply Um = 250 V [Ex ia] IIB
Certificate Number: CEC 10 ATEX 025 Rev. 3

MagDirect BRA-SIP Specifications

Power Supply Section RS485 Section

Maximum input voltage Um = 250 Vrms Um = 6 Vdc

Uo = 6 Vdc @ Io =
Maximum output voltage Uo = 14 Vdc @ Io = 0
0
Maximum input current Ii =100 mA Ii = 100 mA
Fuse rating 5x20 100mA L250 5x20 100mA L250
Maximum input current Ii =100 mA Ii = 100 mA
Maximum input power Pi = 1.4 W Pi = 0.6 W
Maximum output power Po = 0.153 W Po = 0.126 W
Maximum external capacitance Co = 3.55 uF Co = 40 uF
Maximum external inductance Lo = 1.5 mH Lo = 6 mH
Internal capacitance and inductance Ci, Li = Negligile Ci, Li = Negligible
Resistance end to end JH5-JH3 Ree1 = 15.3 Ohm +/- 5%
Resistance end to end JH7-JH2 (JH8- Ree2 = 12.6 Ohm
JH1) +/- 5%
Maximum storing temperature -30 °C ÷ +75 °C <==
Maximum operating temperature -10 °C ÷ +50 °C <==
Type of material Thermoplastic, UL 94 <==
Housing protection IP 41 IP 41
Terminal strip protection IP 20 IP 20
Cable section for terminal strip 1.5 mm 1.5 mm
Earth cable section 2.5 mm <==
MR2 (JH6, JH7,
Safety Zone connection MR1 (JH4, JH5)
JH8)
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MagDirect BRA-SIP Specifications

Power Supply Section RS485 Section

Danger Zone connection MR3 (JH10, JH3) MR3 (JH1, JH2)

Max voltage between input and input-
250 V ac rms / dc 250 V ac rms / dc
earth

BRA-SI
Description:
BRA-SI device is a barrier with galvanic isolation and intrinsically safe, used to connect/power devices
placed in a hazardous zone.
BRA-SI device has:
l One power channel.
l Two RS485 communication channels.
l One RS232 communication channel in the safe zone.
A typical device is a data transmitter, 12Vdc powered that uses the RS485 communication port.
Device Marking:

II (1) G [Ex ia] IIB

FISCO Power Supply Um = 400 V [Ex ia] IIB
Certificate Number: CEC 10 ATEX 025 Rev. 3
Connections:
- Safety Zone -
CN 1-1 = positive supply
CN1-2 = negative supply
CN6-2 = RS485 “A“
CN6-1 = RS485 “B“
CN2-3 = common RS485
CN2-3 = common RS232
CN2-1 = RS232 “RX“
CN2-2 = RS232 “TX“
- Hazardous zone -
CN4-4 = positive supply
CN4-1 = RS485 “A“
CN4-2 = RS485 “B“
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CN4-3 = common RS485 and supply

NOTE: BRA-Si barrier provides galvanic isolation.

Power supply negative terminal on Safe Area can be connected to ground.

The data interface in Safe Area is both RS485 (CN6) and RS232 (CN2). The two modes are
managed in parallel and cannot be used simultaneously.

The terminal CN2-3 (commonly RS485 Safe Area) can be connected to the negative power
supply (terminal CN 1-2) if the power supply incorporates the RS485 interface.

In this case it will have:

CN 1-2 = negative power and RS485
CN 6-2 = RS485 “A”
CN 6-1 = RS485 “B”
CN 1-1 = positive power

If RS232 is used (CN2) it is recommended to keep the galvanic isolation between power
supply (CN1) and connect RS232 (CN2).

The transmitter site in Danger Zone may be grounded.

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Characteristics: BRA-SI
Device: BRA-SI
Ex Classification: II (1) G [Ex ia] IIB - FISCO Power Supply Um = 400 V [Ex ia] IIB
Certificate Number: CEC 10 ATEX 025 Rev. 3

Magdirect BRA-SI Specifications

Power supply RS485 / RS232

Maximum input voltage through which

Um = 250 Vrms Um = 12 Vdc (1)
the device is protected
Maximum input current through which
Ii =250 mA Ii = 125 mA (1)
the device is protected
U=5 Vdc +/- 5%
Nominal input voltage (RS485 / 232) Uo = 12 .. 24 Vdc
/ +/- 12Vdc
Isolation input to output 1.5 KV rms 1.5 KV rms
Fuse rating 5x20 1A L250 ---
Maximum output current Io = 100 mA Io = 100 mA
Maximum input power Pi = 3.5 W Pi = 0.6 W
Maximum output power Po = 0.153 W Po = 0.126 W
Maximum external capacity Co = 3.55 uF Co = 40 uF
Maximum external inductance Lo = 1.5 mH Lo = 6 mH
Ci, Li = Neg-
Internal capacity and inductance Ci, Li = Negligible
ligible
Maximum storage temperature -30 .. +75 °C <==
Maximum operating temperature -20 .. +40 °C <==
Housing protection degree IP 41 IP 41
Terminal protection degree IP 20 IP 20
Terminal cable section 1.5 mm 1.5 mm
Ground cable section --- ---
CN 2 (1, 2, 3);
Safe area connection CN1 (1, 2)
CN6 J4 (1, 2)
Hazardous area connection CN4 (3, 4) CN4 (1, 2)
Maximum voltage between ground input and 250 V ac rms /
250 V ac rms / dc
output dc
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Safety Instructions

Manufactured in accordance with European Standards

EN 60079-0: 2012
EN 60079-11: 2012
EN 60079-14: 2014
EN 60079-25: 2010
And in accordance with ATEX Directive 2014/34/UE of 26/02/2014
Certificate number:
CEC 10 ATEX 025 REV.3

0722 - Start Italiana Srl – Via Pola 6, 20813 Bovisio Masciago (MB)
BRA-SIP:

II (1) G [Exia] IIB

FISCO power supply Um=250 V [Exia] IIB
BRA-SI

II 1G [Ex ia] IIB

FISCO power supply Um=400 V [Exia] IIB

Addressed to qualified personnel in accordance with national laws, including relevant standards, and where
applicable in accordance with IEC 60079-17 referred to electrical device for potentially explosive
atmospheres.
l Technical data indicated on the label of the device level meter to be respected.
l Amendments on the product are not permitted.
l The barrier can be installed only if fully intact.
l Only START Italiana spare parts shall be used.
l Ordinary and extraordinary operations of maintenance must be carried out only by qualified personnel
with the approval of “expert technicians”.
l The following instructions must be observed scrupulously to get a perfect installation.

l The national standards of safety and accident prevention and the requirements indicated with in
this technical dossier must be strictly observed.
l Take probes to safety zone before barrier substitution.
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Safety Instructions in Explosive Atmospheres

The device has the following marking:

BRA-SIP:

II (1) G [Exia] IIB

FISCO power supply Um=250 V [Exia] IIB
BRA-SI

II 1G [Ex ia] IIB

FISCO power supply Um=400 V [Exia] IIB
...providing the following information:
l The device belongs to the equipment group II, corresponding to equipment intended to be used at all
sites except of mines that could be endangered by explosive atmosphere.
l The device is suitable for use in Zone 0 (1G): place where an explosive atmosphere consisting of a
mixture of air and flammable substances in the formof gas, vapor or mist is present continuously
or for long periods, or frequently.
l The device is compatible with category 1 indicating the environments in which it is present
continuously, frequently or for long periods, an explosive atmosphere due to a mixture of air and gases,
vapors.
For category 1, in case of failure of a means of protection, the security level is guaranteed at least by a
second independent means of protection. Furthermore, the level of security is guaranteed even in the event
of two faults occurring independently of each other.
l The type of protection against ignition used is structural reliability “Ex ia” for environments with
explosive atmosphere consisting of a mixture of air and flammable substances in the form of gas, vapor
or mist.
l In the form of a cloud of combustible dust in the air.
l The product is suitable for use in explosive atmospheres caused by gases, vapors or mists.
l The product is suitable for use in environments with gas type IIB.
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Warnings

l The employ of this equipment in hazardous areas requires special attention and special precautions
during use and maintenance. Avoid dust deposit.
l Clean only with damp cloth and / or anti-static and not aggressive products.
l The equipment has been approved for areas of use with specific characteristics: do not install and use
the unit in environments different from those provided.
l Installation, maintenance and repair of the equipment should be performed only by qualified, skilled,
instructed and authorized technicians.
l The equipment security is guaranteed only if device is installed, checked, maintained, used and
maintained according to the provisions outlined in the installation guide.
l Do not cover with coverage made of materials that can be loaded electrostatically.
l It is forbidden to modify or repair the equipment using components not conforming to the certification;
this operation undermines the intrinsic safety of the instrument (with consequent loss of Ex approval)
and causes the invalidation of the product warranty.
l All connections must be performed in accordance with regulations applicable in the area and
environment of installation, as per standard EN 60079-14. Please separate, protect and highlight with
appropriate color reference the intrinsically safe signals.
l The stockings of any shielded cables must be grounded in the external devices connected, so as not to
complicate the wiring in the box.
l Perform maintenance in accordance with the standard EN 60079-17 and EN 61241-17.

Safety Data

BRA-SIP BRA-SI CABLE (typical)

R=74,19
Power Data I/O Power Data I/O
Ohm x km
14 Vmax 6 Vmax 18,25 Vmax 12 Vmax R=18,55 Ohm x km
Um=250 V Um=6 V Um=400 V Uo=6 Vmax C/C<150 pF x m
Io=100 Ma Io=100 Ma Io=100 Ma Io=100 Ma C/S<200 Pf x m
Lo=1,5 Mh Lo=6 Mh [3] Lo=1,5 Mh [3] Lo=6 Mh [3] Lo<1 Nh x m
Po=0,153 W Po=0,126 W Po=0,153 W Po=0,126 W Riso>200 Mohm x km
Uo=14 Vmax Uo=6 Vmax Uo=14,05 Vmax Uo=6 Vmax
Co=3,55 Uf Co=40 Uf [2] Co=3,55 Uf Co=40 Uf [2]
Ree=15,3 Ree=12,6 - [1] - [1]

[1] Not applicable because of galvanic isolation

[2] ref. EN 60079-11, table A.2, per IIB x 1.5, V=Vo
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[3] ref. EN 60079-11, graph fig. A.4, for IIB, I=Io x 1.5

NOTE: CONNECT WIRING IN COMPLIANCE WITH: ( IEC) EN 60079 -14

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Appendix K - MagDirect Barrier Certification

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Appendix L - Nano Control Drawing

NOTES:
1. Associated Apparatus Entity Parameters: Group IIA

Voc (or Uo) = 14.85Vdc

Isc (or Io) = 305mA
Po = 974mW
Ca (or Co) = 7.15uF
La (or Lo) = 1.52mH

2. The voltage current of this associated apparatus is limited by a resistor such that the output voltage-
current plot is a straight line drawn between open-circuit voltage and short-circuit current.
3. Selected intrinsically safe equipment must be third party listed as intrinsically safe for the application
and have intrinsically safe entity parameters conforming with the following:

TABLE 1 Group IIA

I.S. EQUIPMENT ASSOCIATED APPARATUS

v MAX (or Ui) ≥ Voc or Vt (or Uo)= 14.85V

I max (or Ii) ≥ Isc or It (or Io) = 305mA
P max Pi ≥ Po = 974mW
Ci + Ccable ≤ Ca (or Co) = 7.15uF
Li + Lcable ≤ La (or Lo) = 1.52mH

4. This associated apparatus may also be connected to simple apparatus as defined in Article 504.2 and
installed and temperature classified in accordance with Article 504.10(B) of the National Electrical
Code (ANSI/NFPA 70) or other local codes, as applicable.
5. Capacitance and inductance of the field wiring from the intrinsically safe equipment to the associated
apparatus shall be calculated and must be included in the system calculations as shown in Table 1.
Cable capacitance, Ccable, plus intrinsically safe equipment capacitance, Ci must be less than the
marked capacitance, Ca (or Co), shown on any associated apparatus used. The same applies for
inductance (Lcable, Li and La or Lo, respectively). Where the cable capacitance and inductance per
foot are not known, the following values shall be used: Ccable = 60pF/ft., Lcable = 0.2uH/ft.
6. The associated apparatus must be connected to a suitable ground electrode per the National Electrical
Code (ANSI/NFPA 70), the Canadian Electrical Code or other local installation codes, as applicable.
The resistance of the ground path must be less than 1 ohm.
7. Where multiple circuits extend from the same piece of associated apparatus, they must be installed in
separate cables or in one cable having suitable insulation. Refer to Article 504.30(B) of the National
Electrical Code (ANSI/NFPA 70) and Instrument Society of America Recommended Practice ISA
RP12.6 for installing Intrinsically safe equipment.
8. Intrinsically safe circuits must be wired and separated in accordance with Article 504.20 of the National
Electrical Code (ANSI/NFPA 70) or other local codes as applicable.
9. This associated apparatus has not been evaluated for use in combination with another associated
apparatus.
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10. Control equipment must not use or generate more than 250V rms or dc with respect to earth
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Appendix M - 924B Probe Control Drawing

NOTES:
1. Entity Parameters:

(Vmax), Ui = 14.9V (Imax), Ii = 362mA

Ci = 0uf Li = 363uH
For Pi ≤ 1.3W -40°C ≤ Tamb ≤ 40°C
For Pi ≤ 1.2W -40°C ≤ Tamb ≤ 60°C
For Pi ≤ 1.0W -40°C ≤ Tamb ≤ 70°C

2. Associated Apparatus output current must be limited by a resistor such that the output voltage-current
plot is a straight line between open-circuit voltage and short-circuit current.
3. Selected Associated Apparatus must be third party listed as providing intrinsically safe circuits for the
application and have Voc or Vt not exceeding Vmax (or Uo not exceeding Ui), lsc or It not exceeding
Imax (or lo not exceeding Ii), and the Po of the associated apparatus must be less than or equal to the
Pmax or Pi of the intrinsically safe equipment as shown below.
4. Capacitance and inductance of the field wiring from the intrinsically safe equipment to the Associated
Apparatus shall be calculated and must be included in the system calculations as shown below. Cable
capacitance, Ccable, plus intrinsically safe equipment capacitance, Ci must be less than the marked
capacitance, Ca (or Co), shown on any associated apparatus used. The same applies for inductance
(Lcable, Li and La or Lo, respectively). Where the cable capacitance of inductance per foot are known,
the following values shall be used: Ccable = 60pF /ft., Lcable = 0.2uH/ft.
Use the following to determine the suitability of connections:

924B entity parameters Associated Apparatus

14.9V (Ui) ≥ Voc or Vt or Uo
362mA (Ii) ≥ Isc or It or Io
1.3W (Pi) ≥ Po
0uF (Ci)+Ccable ≤ Ca or Co
363uH (Li)+Lcable ≤ La or Lo

If Po of the associated apparatus is not known, it may be calculated using the following formula, Po=
(Uo*Io)/4
Example of a single 924B probe connected to a single position on the Associated Apparatus:

EXAMPLE:
Example Associated Apparatus 14.28V (Uo), 361mA (Io), 6.4uF (Co), 2,100uH (Lo)
Cable 1,000 feet, 60pF/ft, 0.2uH/ft = 0.060uF (60,000pf), 200uH
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924B entity parameters Associated Apparatus

14.9V (Ui) ≥ 14.28V (Uo)
362mA (Ii) ≥ 361mA (lo)
(14.28*0.361)/4 = 1.29W
1.3W (Pi) ≥
(Po)
0uF (Ci)+0.060uF
≤ 6.4uF (Co)
(Ccable)=0.060uF
363uH (Li)+200uH
≤ 2,100uH (Lo)
(Lcable) = 563uF

If the above statements are true (which they are) then it is safe to connect.
Example of 4 x 924B probes connected to a single position an the Associated Apparatus:

EXAMPLE:
Example Associated Apparatus 14.28V (Uo), 338mA (lo), 16.1 uF (Co), 2,240uH (Lo)
Cable 2,000 feet, 60pF/ft, 0.2uH/ft = 0.120uF (120,000pf), 400uH

924B entity parameters Associated Apparatus

14.9V (Ui) ≥ 14.28V (Uo)
362mA (Ii) ≥ 338mA (lo)
1.3W (Pi) ≥ (14.28*0.338)/4 = 1.21W (Po)
0uF (Ci)+0.060uF (Ccable)=0.060uF ≤ 16.1uF (Co)
363uHx4(Li)400uH (Lcable)= 1,852uF ≤ 2,240uH (Lo)

If the above statements are true (which they are) then it is safe to connect.
5. Associated apparatus must be installed in accordance with its manufacturer's control drawing and
Article 504 of the National Electrical Code (ANSI/NFPA 70) for installation in the United States, or
Section 18 of the Canadian Electrical Code for installations in Canada. other local codes, as
applicable.
6. When required by the manufacturer's control drawing, the associated apparatus must be connected to
a suitable ground electrode per the National Electrical Code (ANSI/NFPA 70), the Canadian Electrical
Code, or other local installation codes as applicable. The resistance of the ground path must be less
than 1 ohm7
7. Associated apparatus must not be used in combination unless permitted by the associated apparatus
certification.
8. Control equipment must not use or generate more than 250Vrms or dc with respect to earth.
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Appendix N - ISIM Control Drawing

NOTES:
1. Description
The Intelligent Sensor Interface Module (ISi) allows multiple sensors (maximum of 16) connected to a
single cable run and a single barrier position. The equipment is intended for installation in Category 1,
Group /IA Hazardous Locations.
2. Model numbers covered in this control drawing

ISI with small single float switch , brass Model 30-0230-S

ISI with small single float switch , plastic Model 30-0231-S
ISI with large single float switch , plastic Model 30-0231-L
ISI with dual float switch, plastic Model 30-0232-D-XX
ISI with dual float switch with hydrocarbon detection, plastic Model 30-0232-DH-XX
ISI with hydrocarbon detection, interstitial Model 30-0233-H
ISI with hydrocarbon and water detection, interstitial Model 30-0233-HW
ISI with hydrocarbon detection liquid phase Model 30-0234-H-XX
ISI with hydrocarbon and water detection liquid phase Model 30-0234-HW-XX
ISI with hydrocarbon vapor detection Model 30-0235-V
ISI with hydrocarbon vapor detection and water Model 30-0235-VW
ISI with liquid detection Model 30-0236-L Only UL Certified
ISI with liquid and water detection Model 30-0236-LW Only UL Certified

ISI standalone for attaching to a third party certified device Model 20-0349-ISI
3. Entity parameters
Entity input parameters of Intelligent Sensor Interface Module (ISI) when attached to sensor Includes a
maximum 15m cable between sensor and ISI.

Vmax,Ui 14.9 V lmax, Ii 305 mA Ci 0u F Li 50uH Pi 1.0 W

Entity input and output parameters of Intelligent Sensor Interface Module (ISI) for attaching to unspecified
approved sensor. Includes a maximum 15 m cable between sensor and ISI.

Vmax,Ui 14.9 V lmax, Ii 305 mA Ci 0u F Li 165mH Pi 1.0 W

Vt, Uo 14.9V It, lo 148mA Ca, Co 2uF La, Lo 0.15mH Po 0.56 W

Associated Apparatus must be third party listed (certified) as providing intrinsically safe circuits for the
application. Use the following to determine suitability of connections:

14.9V (Vmax, Ui) ≥ Voc or Vt or Uo

305mA (lmax, Ii) ≥ Isc or It or lo
1.0W (Pi) ≥ Po

If Po of the associated apparatus is not known, it may be calculated using the following formula: Po=
(Uo*lo)/4
Associated Apparatus output current must be limited by resistor such that the output voltage current plot is
a straight line between open-circuit voltage and short-circuit current.
4. Calculating Capacitance
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Capacitance of the field wiring from the intrinsically safe equipment to the Associated Apparatus shall be
calculated and must be included in the system calculations. Capacitance of the cable is Ccable. When
the cable capacitance per foot is not known, the following value shall be used: Ccable = 60pF/ft
The ISI, with or without sensor, has a Ci of OuF, so only the capacitance of the field wiring cable need to
be totaled and compared with the Associated Apparatus.

Total ISl(s) Ci + Ccable Associated Apparatus output parameters

Ci (s) + Ccable ≤ Ca, Co

5. Calculating Inductance
Inductance of the field wiring from the intrinsically safe equipment to the Associated Apparatus shall be
calculated and must be included in the system calculations. Inductance of the cable is Lcable. When the
cable inductance per foot is not known, the following value shall be used: Lcable 0.2uH/Ft.
Add the Li Inductance of all the Sensors connected to the network and the cable inductance and compare
it to the Associated Apparatus.

Total ISl(s) Li + Lcable Associated Apparatus output parameters

Li (s) + Lcable ≤ La, Lo

EXAMPLE:
1,000 ft cable 0.0002 * 1000 = 0.2mH
8 sensors Li = 0.165mH 0.165 * 8 = 1.32mH
8 sensors Li = 50uH 0.00005 * 8 = 0.0004mH
Total inductance in network 0.2mH + 1.32mH + .0004mH = 1.5204mH

6. Connecting a third party sensor to standalone ISI

To determine the safe connection of the ISi stand alone to a third party approved sensor with entity
parameters the following considerations should be used.
The maximum cable length used to connect the ISI to the sensor shall be less than 15M. The Lo entity
parameter has already factored in the sensor / ISI connecting cable of 15M. maximum.
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The sensor must meet the following criteria:

Sensor entity parameters ISI output entity parameters

Vmax, Ui ≥ Vt, Uo 14.9V
Imax, Ii ≥ lt,lo 148mA
Pi ≥ Po 0.56W
Ci ≤ Ca, Co 2uF
Li ≤ La, Lo 0.15mH

7. Installation
Associated apparatus must be installed in accordance with its manufacturers control drawing and Article
504 of the National Electrical Code (ANSI/NFPA 70) for installation in the United States, or Section 18 of
the Canadian Electrical Code for installations in Canada or other local codes as applicable.
When required by manufacturer's control drawing, the associated apparatus must be connected to a
suitable ground electrode per the National Electrical Code (ANSI/NFPA 70), the Canadian Electrical
Code or other local installation codes as applicable. The resistance of the ground path must be less than
1 ohm.
Associated Apparatus must not be used in combination unless permitted by the Associated Apparatus
Control drawing. Must not use or generate more than 250Vrrns or dc with respect to earth.
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Warranty
OPW Fuel Management Systems warrants that all OPW Tank Gauge and Petro Vend Fuel Control systems supplied
by OPW Fuel Management Systems to the Original Purchaser will be free from defects in material and/or
workmanship under normal use and service for a period of 12 months from the date of installation or 15 months from
the date of shipment from OPW. Additionally, OPW Fuel Management Systems warrants that all upgrades and
replacement parts (new and remanufactured) supplied by OPW Fuel Management Systems will be free from defects in
material and workmanship under normal use and serviced for a period of 90 days from the date of installation or for the
remainder of the system’s original warranty, whichever is greater, as set forth in the first sentence of this statement.
The foregoing warranties will not extend to goods subjected to misuse, neglect, accident, or improper installation or
maintenance or which have been altered or repaired by anyone other than OPW Fuel Management Systems or its
authorized representative. The buyer’s acceptance of delivery of the goods constitutes acceptance of the foregoing
warranties and remedies, and all conditions and limitations thereof.
If a claim is made within the warranted time period that any equipment and/or remanufactured part is defective in
material or workmanship under normal use and service, such equipment and/or remanufactured part shall be returned
to OPW Fuel Management Systems, freight prepaid. If such equipment or remanufactured part is found by OPW Fuel
Management Systems in its sole judgment to be defective in material or workmanship under normal use and service,
OPW Fuel Management Systems shall, at its sole option, repair or replace such equipment and/or remanufactured part
(excluding, in all instances, fuses, ink cartridges, batteries, other consumable items, etc.) OPW Fuel Management
Systems shall not be held responsible for data loss or retrieval on returned products.
The warranties, as set forth above, are made expressly in lieu of all other warranties, either expressed or implied
(including, without limitation, warranties of merchantability and fitness for any particular purpose and of all other
obligations or liabilities on OPW Fuel Management Systems’ part.) Further, OPW Fuel Management Systems neither
assumes, nor authorizes any other person to assume for it, any other liability in connection with the sale of the
systems, or any new/replacement part that has been subject to any damage from any act of nature or any force
majeure. Any terms proposed by the Original Purchaser either orally or in writing are expressly rejected. The terms
and conditions expressed in this document may only be changed upon the express written consent of OPW Fuel
Management Systems.
The term “Original Purchaser” as used in these warranties shall be deemed to mean the authorized OPW Fuel
Management Systems’ distributor to which the system or any new/replacement part was originally sold. These
warranties may be assigned by the original purchaser to any of its customers who purchase any OPW Fuel
Management Systems’ systems or new/replacement parts. This document shall be governed by and construed in
accordance with the law of the State of Illinois. OPW Fuel Management Systems and Original Purchaser agree that
any legal action or proceeding under or with respect to this document may ONLY be brought in the courts of the State of
Illinois, or the United States District Court having jurisdiction in the City of Hodgkins, Illinois. Original Purchaser
expressly consents to personal jurisdiction in any of the above-mentioned forums and agrees to waive all defenses
based on improper venue or inconvenient form should an action be brought therein.
The sole liability of OPW Fuel Management Systems, for any breach of warranty, shall be as set forth above. OPW
Fuel Management Systems does not warrant against damage caused by accident, abuse, faulty or improper
installation or operation. In no event shall manufacturer’s liability on any claim for damages arising out of the
manufacture, sale, delivery or use of the goods exceed the original purchase price of the goods. In no event shall OPW
Fuel Management Systems be liable for any direct, indirect, incidental or consequential damage or loss of product.
TERMS
Ex-works our factory, Hodgkins, Illinois, USA
Installation not included.
All trade names are registered. Patents pending.
Subject to engineering improvement and/or other changes.
 Doc. No.: M2010 Rev.: 11
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Revision History
Revision ECO Software
Effective Key Changes
# # Version*
0 624 7/18/14 Initial Release
Adds UL suggested battery warnings. Add probe/STP
graphic update. Add detailed instruction for sec. 5.1
1 696 3/3/15
Waterproof Elec Conn. Add density sensor/pressure
note
Sensor support...S07402 - Main Nano Application
2 834 11/6/15 3.42.38.3 Oracle Rev: 42 - Description: "Version: 3.42.38.3- Build
29"
Updated image for Nano Field Wiring Diagram (added
3 846 11/30/15
sensors)
Updated Declaration of Conformity for Nano Console
4 974 5/23/16
and added DOC for 924B Probes.
5 1041 9/21/16 Added Density Floats
Remove the sentence from page 37…"Sensors and
probes cannot be multi-dropped from the same I.S.
6 1088 12/22/16
channel. You must run sensors and probes to different
channels on the barrier." Update relevant images.
Add Precision spec for Density Floats
7 1105 01/11/17 Update 924B specs for Prod & Water Level Meas-
urements
In M4020: Applicable Warnings.htm - Add Integra con-
8 1109 01/30/2017 dition tag to NOTICE panel so that it does not appear on
Nano M2010 output.
9 1137 3/6/2017 Relabel the connection drawing to match 54-0525 label.
ProGauge support. Adds Control dwgs for Nano, 924B
10 1187 11/3/17
Probe and ISIM Sensors
Add M2018-PG-A&P in Site Wiring PG for EMEA
11 1350 4/13/18
(ProGauge/MagDirect)

NOTE: *It is possible that older software versions might not support all features.