SJIII Series

TM

MAINTENANCE &
PARTS MANUAL

Models 3215 And 3219

The Compacts

For Service please call ..................................................................... 800 275-9522

Skyjack Inc. Service Center, 3451 Swenson Ave., St. Charles, IL. 60174 .... FAX 630 262-0006
For Parts in North America and Asia please call ..................................... 800 965-4626
Skyjack Inc. Parts Center, 3451 Swenson Ave., St. Charles, IL. 60174 .............. FAX 888 782-4825
For Parts & Service in Europe please call ................................................ 44-1691-676 236
Skyjack Europe Glovers Meadow, Maesbury Road, Oswestry, Shropshire .. FAX 44-169- 676 238

118941AJ Printed in Canada Nov. 2013

Before using or operating this work platform, check to see if it is equipped with any
special options or has been modified in any way (refer to Table 2-5. for a list of
Skyjack special options). Read all the applicable operating instructions and warn-
ings. If this manual does not contain the required operating instructions for the
special option(s), refer to Table 2-5. and order the appropriate sheet(s).

DO NOT OPERATE THIS EQUIPMENT WITHOUT PROPER AUTHORIZATION,

TRAINING AND UNDERSTANDING OF THE OPERATION OF BOTH STANDARD
AND OPTIONAL EQUIPMENT. DO NOT USE A WORK PLATFORM THAT HAS
OPTIONS, ALTERATIONS OR MODIFICATIONS NOT APPROVED BY SKYJACK.

USE THE SERIAL NUMBER OF YOUR MACHINE TO DETERMINE

THE CORRECT Operating Manual TO USE
MANUAL
117129AH 118941AH
PART #
Release Date August 2004 January 2006

M 3015 151981 & Below Not Used

O
D
3215 Not Used 151982 & Above
E
L
S 3219 236285 & Below 236286 & Above

60167AD
 Table of Contents
1
Section - Paragraph Page No.
S
Section 1 - About Your Aerial Platform
E
2
Aerial Platform Definition..................................................................................................................... 1
Purpose of Equipment........................................................................................................................ 1
Use of Equipment............................................................................................................................... 1
Manuals............................................................................................................................................... 1
Operator.............................................................................................................................................. 1 C
Service Policy and Warranty............................................................................................................... 1
Optional Accessories.......................................................................................................................... 1
Scope of this Manual.......................................................................................................................... 2
T
Operator Safety Reminders................................................................................................................ 3
Electrocution Hazard.......................................................................................................................... 3
Safety Precautions.............................................................................................................................. 4
3
Section 2 - List of Tables
I
Table of Contents................................................................................................................................ 1

O
4
Section 3 - System Component Identification and Schematics - Operation
Table of Contents................................................................................................................................ 1

Section 4 - Troubleshooting Information - Operation

Table of Contents................................................................................................................................ 1
N
Section 5 - Maintenance and Service - Operation
Table of Contents................................................................................................................................ 1

Section 6 - Parts Lists - Operation

Table of Contents................................................................................................................................ 2
I
5
N

D
6
E

SJIII Series SKYJACK, Page 

The Safety Alert Symbol identifies important
safety messages on aerial platforms, safety This Safety Alert Symbol means attention!
signs in manuals or elsewhere. When you
see this symbol, be alert to the possibility of Become alert! Your safety is involved.
personal injury or death. Follow the instructions
in the safety message.

DANGER
DANGER indicates an imminently hazardous situation which, if not avoided,
will result in death or serious injury.

WARNING
WARNING indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury.

CAUTION
CAUTION indicates a potentionally hazardous situation which, if not avoided,
may result in minor or moderate injury. It may also be used to
alert against unsafe practices.

important
IMPORTANT indicates a procedure essential for safe operation and which,
if not followed, may result in a malfunction or damage to the aerial platform.

SKYJACK, Page ii SJIII Series

 Section 1 - About Your Aerial Platform

SKYJACK is continuously improving and expanding product features on its equipment, therefore, specifications and

1
dimensions are subject to change without notice.

Aerial Platform Definition

A mobile device that has an adjustable position platform supported from ground level by a structure.

Purpose of Equipment
The SKYJACK SJIII series aerial platforms are designed to transport and raise personnel, tools and materials to
overhead work areas.

Use of Equipment
The aerial platform is a highly maneuverable, mobile work station. Lifting and driving must be on a flat, level,
compacted surface.

Manuals

Operating
The operating manual is considered a fundamental part of the aerial platform. It is a very important way to
communicate necessary safety information to users and operators. A complete and legible copy of this manual
must be kept in the provided weather-resistant storage compartment on the aerial platform at all times.
Maintenance & Parts
The purpose of this is to provide the customer with the servicing and maintenance procedures essential for
the promotion of proper machine operation for its intended purpose.

All information in this manual should be read and understood before any attempt is made to service the machine.
The updated copy of the manuals are found on the company’s website: www.skyjack.com.

Operator
The operator must read and completely understand both this operating manual and the safety panel label located on
the platform and all other warnings in this manual and on the aerial platform. Compare the labels on the aerial platform
with the labels found within this manual. If any labels are damaged or missing, replace them immediately.

Service Policy and Warranty

SKYJACK warrants each new SJIII Series work platform to be free of defective parts and workmanship for the first
12 months. Any defective part will be replaced or repaired by your local SKYJACK dealer at no charge for parts or
labor. Contact the SKYJACK Service Department for warranty statement extensions or exclusions.

Optional Accessories
The SKYJACK aerial platform is designed to accept a variety of optional accessories. These are listed under
“Standard and Optional Features” in Table 2.1 of the Operating Manual.

Operating instructions for these options (if equipped) are located in Section 2 of the Operating Manual.

For options not listed under “Standard and Optional Features,” contact the SKYJACK Service Department at

North America: Europe:

( : 800 275-9522 ( : 44 1691-676-235
7 : 630 262-0006 7 : 44 1691-676-239

Include the model and serial number for each applicable machine.

SJIII Series SKYJACK, Page 

toc 2 3 4 5 6
Section 1 - About Your Aerial Platform

Scope of this Manual

a. This manual applies to the ANSI/SIA, CSA and CE versions of the SJIII series aerial platform models listed
on Table 2-1a and Table 2-1b.

- Equipment identified with “ANSI” meets the ANSI SIA-A92.6-1999 standard.

- Equipment identified with “CSA” meets the CSA B354.2-01 standard.

- Equipment identified with “CE” meets the requirements for the European countries, i.e., Machinery
Directive 98/37/EC and EMC Directive 89/336/EEC and the corresponding EN standards.

b. CSA (Canada) and CE (Europe)

Operators are required to conform to national, territorial/provincial and local health and safety regulations
applicable to the operation of this aerial platform.

c. ANSI/SIA (United States)

Operators are required by the current ANSI/SIA A92.6 standards to read and understand their responsibilities
in the manual of responsibilities before they use or operate this aerial platform.

SKYJACK, Page  SJIII Series

 Section 1 - About Your Aerial Platform

warning
Failure to comply with your required responsibilities in the use and operation of the aerial platform
could result in death or serious injury!

Operator Safety Reminders

A study conducted by St. Paul Travelers showed that most accidents are caused by the failure of the operator to
follow simple and fundamental safety rules and precautions.

You, as a careful operator, are the best insurance against an accident. Therefore, proper usage of this aerial
platform is mandatory. The following pages of this manual should be read and understood completely before
operating the aerial platform.

Common sense dictates the use of protective clothing when working on or near machinery. Use appropriate safety
devices to protect your eyes, ears, hands, feet and body.

Any modifications from the original design are strictly forbidden without written permission from SKYJACK.

Electrocution Hazard
This aerial platform is not electrically insulated. Maintain a Minimum Safe Approach Distance (MSAD) from
energized power lines and parts as listed below. The operator must allow for the platform to sway, rock or sag.
This aerial platform does not provide protection from contact with or proximity to an electrically charged
conductor.

DO NOT USE THE AERIAL PLATFORM AS A GROUND FOR WELDING.

DO NOT OPERATE THE AERIAL PLATFORM DURING LIGHTNING OR STORMS.

DANGER
Avoid Power Lines
Minimum Safe Approach Distance
ANSI/SIA A92.6-1999 & CE Guidance Note
CSA B354.2-01 Requirements “Avoidance of danger from Overhead Lines”
Voltage Range Minimum Safe Approach Distance
(Phase to Phase) Feet Meters
0 to 300V Avoid Contact
Over 300V to 50KV 10 3.05
Adhere strictly to the governmental rulings and
Over 50KV to 200KV 15 4.60
regulations applicable in your country.
Over 200KV to 350KV 20 6.10
Over 350KV to 500KV 25 7.62
Over 500KV to 750KV 35 10.67
Over 750KV to 1000KV 45 13.72
FAILURE TO AVOID THIS HAZARD WILL RESULT IN DEATH OR SERIOUS INJURY!
60023AC

SJIII Series SKYJACK, Page 

Section 1 - About Your Aerial Platform

Safety Precautions
Know and understand the safety precautions before going on to next section.

warning
Failure to heed the following safety • DO NOT increase the lateral
precautions could result in tip over, surface area of the platform.
falling, crushing, or other hazards leading Increasing the area exposed
to death or serious injury. to the wind will decrease aerial
platform stability.
• KNOW all national, state or territorial/provincial
and local rules which apply to your aerial platform
and jobsite. • DO NOT drive or elevate the
aerial platform if it is not on a
• TURN the (emergency) main power disconnect firm level surface. Do not drive
switch off when leaving the aerial platform elevated near depressions
unattended. Remove the key to prevent or holes of any type, loading
unauthorized use of the aerial platform. docks, debris, drop-offs and
surfaces that may affect the
• WEAR all the protective clothing and personal stability of the aerial platform.
safety devices issued to you or called for by job
conditions.
• If operation in areas
• DO NOT wear loose clothing, with holes or drop-offs
dangling neckties, scarves, is absolutely necessary,
rings, wristwatches or other elevated driving shall not be
jewelry while operating this allowed. Position the aerial
lift. platform horizontally only with






the platform fully lowered. After

ensuring that all 4 wheels or
outriggers (if equipped) have
contact with level firm surface,
• AVOID entanglement with the aerial platform can be
ropes, cords or hoses. elevated. After elevation, the
drive function must not be
activated.

• Elevated driving must

• AVOID falling. Stay within the only be done on a firm level
boundaries of the guardrails. surface.

• DO NOT ascend or descend

a grade when elevated. When
• DO NOT raise the aerial fully lowered, ascending or
platform in windy or gusty descending, only grades up
conditions. to rated maximum listed in
Table 2-1 are permissible.

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 Section 1 - About Your Aerial Platform

Safety Precautions (Continued)

Know and understand the safety precautions before going on to next section.

• DO NOT operate on surfaces not capable of • DO NOT raise the aerial

holding the weight of the aerial platform including platform while the aerial
the rated load, e.g. covers, drains, and trenches. platform is on a truck, fork lift
or other device or vehicle.

• DO NOT operate an aerial

platform that has ladders,
scaffolding or other devices
mounted on it to increase its size • BE AWARE of crushing
or work height. It is prohibited. hazards. Keep all body parts
inside platform guardrail.

• DO NOT exert side forces on

aerial platform while elevated.
• DO NOT lower the platform
unless the area below is
clear of personnel and
obstructions.

• DO NOT use the aerial platform

as a crane. It is prohibited. • ENSURE that there are no personnel or
obstructions in the path of travel, including blind
spots.

• DO NOT sit, stand or climb on

the guardrails. It is prohibited.

• BE AWARE of blind spots when operating the

aerial platform.
• DO NOT climb on scissor arm
assembly. It is prohibited. • STUNT driving and horseplay are prohibited.

• ENSURE ALL tires are in good condition and lug

nuts are properly tightened.

• DO NOT alter or disable limit switches or other

• BE AWARE of overhead safety devices.
obstructions or other possible
hazards around the aerial • DO NOT use the aerial platform without guardrails,
platform when driving or lifting. locking pins and the entry gate in place.

SJIII Series SKYJACK, Page 

Section 1 - About Your Aerial Platform

Safety Precautions (Continued)

Know and understand the safety precautions before going on to next section.

• DO NOT exceed the rated capacity of the

WARNING
aerial platform. Do make sure the load is evenly
distributed on the platform. An operator should not use any aerial
platform that:
• DO NOT attempt to free a snagged platform with
lower controls until personnel are removed from • does not appear to be working properly.
the platform. • has been damaged or appears to have worn or
missing parts.
• DO NOT position the aerial platform against • has alterations or modifications not approved by
another object to steady the platform. the manufacturer.
• has safety devices which have been altered or
• DO NOT place materials on the guardrails disabled.
or materials that exceed the confines of the • has been tagged or blocked out for non-use or
guardrails unless approved by Skyjack. repair.

WARNING Failure to avoid these hazards could

result in death or serious injury.
Entering and exiting the aerial platform
should only be done using the three Jobsite Inspection
points of contact. • Do not use in hazardous locations.
• Perform a thorough jobsite inspection prior to
• Use only equipped access openings. operating the aerial platform, to identify potential
• Enter and exit only when the aerial hazards in your work area.
platform is in the fully retracted position. • Be aware of moving equipment in the area. Take
appropriate actions to avoid collision.
• Do use three points of contact to enter and exit
the platform. Enter and exit the platform from
the ground only. Face the aerial platform when
entering or exiting the platform.

• Three points of contact means that two hands

and one foot or one hand and two feet are in
contact with the aerial platform or the ground at
all times during entering and exiting.

SKYJACK, Page  SJIII Series

 Section 2
List of Tables

Table of Contents

Table 2.1a Specifications and Features - ANSI/CSA...................................................................................................2

Table 2.1b Specifications and Features - AS...............................................................................................................4

Table 2.1c Specifications and Features - CE...............................................................................................................6

2
Table 2.2 Owner’s Annual Inspection Record...........................................................................................................8

Table 2.3a Maximum Platform Capacities (Evenly Distributed) - ANSI/CSA..............................................................9

Table 2.3b Maximum Platform Capacities (Evenly Distributed) - AS........................................................................10

Table 2.3c Maximum Platform Capacities (Evenly Distributed) - CE........................................................................11

Table 2.4a Floor Loading Pressure - ANSI/CSA........................................................................................................12

Table 2.4b Floor Loading Pressure - AS....................................................................................................................14

Table 2.4c Floor Loading Pressure - CE....................................................................................................................16

Table 2-5a General Maintenance and Inspection Schedule - ANSI/CSA..............................................................18

Table 2-5b General Maintenance and Inspection Schedule - AS..........................................................................19

Table 2-5c General Maintenance and Inspection Schedule - CE..........................................................................20

Table 2-6a Operator’s Checklist - ANSI/CSA..........................................................................................................21

Table 2-6b Operator’s Checklist - AS......................................................................................................................22

Table 2-6c Operator’s Checklist - CE......................................................................................................................23

SJIII Series SKYJACK, Page 

toc 1 3 4 5 6
Section 2 - List of Tables

Table 2.1a Specifications and Features - ANSI/CSA

MODEL 3215 3219 3220 3226

2400 lb. 2580 lb. 3510 lb. 4135 lb.
Weight *
1089 kg 1170 kg 1592 kg 1876 kg
32" 32"
Width
0.81 m 0.81 m
70.0” 91.5"
Length
1.78 m 2.32 m
26” x 64” 28” x 84”
Platform Size
0.66 m x 1.63 m 0.71 m x 2.13 m
Height
34.5” 39" 38" 45"
Stowed Platform Height
0.88 m 0.99 m 0.97 m 1.14 m
15' 19’ 20’ 26’
Platform Elevated Height
4.6 m 5.8 m 6.1 m 7.9 m
21’ 25’ 26’ 32’
Working Height
6.4 m 7.6 m 7.92 m 9.75 m
74” 78.5" 77.5" 84.7"
Stowed Height Railings Up
1.88 m 1.99 m 1.97 m 2.15 m
Drive Height (All Standards) FULL
Standard Operating Time
Lift Time (No Load) 18 sec. 20 sec. 27 sec. 43 sec.
Lower Time (No Load) 32 sec. 39 sec. 41 sec. 52 sec.
Lift Time (Rated Load) 23 sec. 25 sec. 33 sec. 56 sec.
Lower Time (Rated Load) 24 sec. 29 sec. 29 sec. 42 sec.
Chassis
2 mph 2.4 mph
High Travel Speed
3.2 km/h 3.9 km/h
0.65 mph 0.64 mph 0.66 mph
Elevated Drive Speed
1.05 km/h 1 km/h 1.1 km/h
1.2 mph 1.3 mph
High Torque Drive Speed N/A
1.9 km/h 2.09 km/h
Gradeability 23% 25%
Tires (Solid Rubber) 12 x 4 x 8 16 x 5 x 12
60156AI-ANSI-1

* Weight with standard 3' (0.9 m) or 4' (1.2 m) extension platform.

Refer to nameplate for aerial platforms with 5' (1.5 m) or 6' (1.8 m) extension platform.

SKYJACK, Page  SJIII Series

 Section 2 - List of Tables

Table 2.1a Specifications and Features - ANSI/CSA (Continued)

MODEL 4620 4626 4632 6826 6832

4100 lb. 4700 lb. 5075 lb. 5380 lb. 5680 lb.
Weight *
1860 kg 2132 kg 2302 kg 2440 kg 2576 kg
46" 68"
Width
1.17 m 1.73 m
91" 99.5"
Length
2.31 m 2.52 m
42" x 84" 57" x 84"
Platform Size
1.07 m x 2.13 m 1.45 m x 2.13 m
Height
26' 32' 38' 32' 38'
Working
7.92 m 9.75 m 11.6 m 9.75 m 11.6 m
20' 26' 32' 26' 32'
Platform Elevated
6.1 m 7.9 m 9.8 m 7.9 m 9.8 m
77.25" 84.5" 88" 93.6" 99"
Fixed Railing
1.96 m 2.15 m 2.24 m 2.38 m 2.51 m
38" 45" 48.5" 50" 55.5"
Platform Lowered
0.97 m 1.14 m 1.23 m 1.27 m 1.40 m
20' 26' 32' 26' 32'
Drive Height
6.1 m 7.9 m 9.8 m 7.9 m 9.7 m
Standard Operating Time
Lift Time (No Load) 24 sec. 48 sec. 50 sec. N/A 58 sec.
Lower Time (No Load) 48 sec. 45 sec. 62 sec. N/A 63 sec.
Lift Time (Rated Load) 32 sec. 54 sec. 59 sec. 65 sec. 60 sec.
Lower Time (Rated Load) 32 sec. 32 sec. 49 sec. 57 sec. 51 sec.
Chassis
2 mph
High Travel Speed
3.2 km/h
0.56 mph 0.46 mph
Elevated Drive Speed
0.90 km/h 0.74 km/h
1 mph
High Torque Drive Speed
1.6 km/h
Gradeability 25%
16 x 5 x 12 23 x 10.5 x 12
Tires
Solid Rubber Foam Filled1
60156AI-ANSI-2

* Weight with standard 3' (0.9 m) or 4' (1.2 m) extension platform.

Refer to nameplate for machines with 5' (1.5 m) or 6' (1.8 m) extension platform.
1
Fill hardness: 55 Durometer

SJIII Series SKYJACK, Page 

Section 2 - List of Tables

Table 2.1b Specifications and Features - AS

MODEL 3215 3219 3220 3226

Weight * 1090 kg 1170 kg 1583 kg 1864 kg
Width 0.81 m 0.84 m
Length 1.78 m 2.32 m
Platform Size 0.66 x 1.57 m 0.71 x 2.13 m
Height
Stowed Platform Height 0.88 m 0.99 m 0.97 m 1.15 m
Platform Elevated Height 4.6 m 5.8 m 6.1 m 7.9 m
Working Height 6.4 m 7.6 m 7.92 m 9.75 m
Stowed Height Railings Up 1.88 m 1.99 m 2.02 m 2.2 m
Drive Height (All Standards) FULL
Standard Operating Time
Lift Time (No Load) 18 sec. 20 sec. 27 sec. 43 sec.
Lower Time (No Load) 32 sec. 39 sec. 41 sec. 52 sec.
Lift Time (Rated Load) 23 sec. 25 sec. 33 sec. 56 sec.
Lower Time (Rated Load) 24 sec. 29 sec. 29 sec. 42 sec.
Chassis
High Travel Speed 3.2 km/h 3.9 km/h
Elevated Drive Speed 1.05 km/h 1 km/h 1.1 km/h
High Torque Drive Speed N/A 1.9 km/h 2.14 km/h
Gradeability 23% 25%
Tires (Solid Rubber) 12 x 4 x 8 16 x 5 x 12
60156AJ-AS-1

* Weight with standard 0.9 m or 1.2 m extension platform.

Refer to nameplate for aerial platforms with 1.5 m or 1.8 m extension platform.

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 Section 2 - List of Tables

Table 2.1b Specifications and Features - AS (Continued)

MODEL 4620 4626 4632 6826 6832

†
Weight 1860 kg 2130 kg 2300 kg 2440 kg 2700 kg
Width 1.17 m 1.73 m
Length 2.31 m 2.52 m
Platform Size 1.07 x 2.11 m 1.53 x 2.05 m
Height
Working 7.92 m 9.75 m 11.6 m 9.75 m 11.6 m
Platform Elevated 6.1 m 7.9 m 9.7 m 7.9 m 9.7 m
Fixed Railing 1.96 m 2.15 m 2.24 m 2.37 m 2.51 m
Platform Lowered 0.97 m 1.14 m 1.23 m 1.27 m 1.40 m
Drive Height 6.1 m 7.9 m 9.7 m 7.0 m 7.9 m
Standard Operating Time
Lift Time (No Load) 24 sec. 48 sec. 50 sec. N/A 58 sec.
Lower Time (No Load) 48 sec. 45 sec. 62 sec. N/A 63 sec.
Lift Time (Rated Load) 32 sec. 54 sec. 59 sec. 65 sec. 60 sec.
Lower Time (Rated Load) 32 sec. 32 sec. 49 sec. 57 sec. 51 sec.
Chassis
High Travel Speed 3.2 km/h
Elevated Drive Speed 0.90 km/h 0.64 km/h
High Torque Drive Speed 1.6 km/h
Gradeability 25%
16 x 5 x 12 23 x 10.5 x 12
Tires
Solid Rubber Foam Filled1
60156AJ-AS-2
†
Weight with standard 0.9m extension platform. Refer to serial nameplate for specific applications.
1
Fill hardness: 55 Durometer

SJIII Series SKYJACK, Page 

Section 2 - List of Tables

Table 2.1c Specifications and Features - CE

MODEL 3215 3219 3220/3220M 3226/3226M

1090 kg 1170 kg 1583 kg 1864 kg
Weight *
2403 lb. 2580 lb. 3490 lb. 4110 lb.
0.81 m 0.84 m
Width
31.9" 33"
1.78 m 2.32 m
Length
70” 91.4"
0.66 x 1.57 m 0.71 x 2.13 m
Platform Size
26” x 62” 28” x 84”
Height
0.88 m 0.99 m 0.97 m 1.15 m
Stowed Platform Height
34.7” 39" 38.2" 45.3"
4.6 m 5.8 m 6.1 m 7.9 m
Platform Elevated Height
15' 19’ 20’ 26’
6.4 m 7.6 m 7.92 m 9.75 m
Working Height
21’ 25’ 26’ 32’
1.99 m 2.11 m 2.08 m 2.27 m
Stowed Height Railings Up
78.4” 83.1" 81.9" 89.4"
Drive Height (All Standards) FULL
Standard Operating Time
Lift Time (No Load) 18 sec. 20 sec. 27 sec. 43 sec.
Lower Time (No Load) 32 sec. 39 sec. 40.6 sec. 52 sec.
Lift Time (Rated Load) 23 sec. 25 sec. 33 sec. 56 sec.
Lower Time (Rated Load) 24 sec. 29 sec. 29 sec. 42 sec.
Chassis
3.2 km/h 3.9 km/h
High Travel Speed
2 mph 2.4 mph
1.05 km/h 1 km/h 1.1 km/h
Elevated Drive Speed
0.65 mph 0.62 mph 0.68 mph
1.9 km/h 2.14 km/h
High Torque Drive Speed N/A
1.18 mph 1.33 mph
Gradeability 23% 25%
Tires (Solid Rubber) 12 x 4 x 8 16 x 5 x 12
60156AJ-CE-1

* Weight with standard 0.9 m extension platform.

(Refer to nameplate for aerial platforms with 1.5m or 1.8m extension platform.)

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 Section 2 - List of Tables

Table 2.1c Specifications and Features - CE (Continued)

MODEL 4620 4626 4632 6826 6832

† 1860 kg 2130 kg 2300 kg 2440 kg 2700 kg
Weight
4101 lb. 4696 lb. 5071 lb. 5380 lb. 5953 lb.
1.17 m 1.73 m
Width
46.1" 68.2"
2.31 m 2.52 m
Length
91" 99.3"
1.07 x 2.11 m 1.53 x 2.05 m
Platform Size
42.2" x 83.1" 60.3" x 80.7"
Height
7.92 m 9.75 m 11.6 m 9.75 m 11.6 m
Working
26' 32' 38' 32' 38'
6.1 m 7.9 m 9.7 m 7.9 m 9.7 m
Platform Elevated
20' 26' 31.9' 26' 31.9'
1.96 m 2.15 m 2.24 m 2.37 m 2.51 m
Fixed Railing
6.5' 7.1' 7.4' 7.8' 8.3'
0.97 m 1.14 m 1.23 m 1.27 m 1.40 m
Platform Lowered
38.2" 44.9" 48.5" 50" 55.1"
6.1 m 7.9 m 9.7 m 7.0 m 7.9 m
Drive Height
20' 26' 31.9' 23' 26'
Standard Operating Time
Lift Time (No Load) 24 sec. 48 sec. 50 sec. N/A 58 sec.
Lower Time (No Load) 48 sec. 45 sec. 62 sec. N/A 63 sec.
Lift Time (Rated Load) 32 sec. 54 sec. 59 sec. 65 sec. 60 sec.
Lower Time (Rated Load) 32 sec. 32 sec. 49 sec. 57 sec. 51 sec.
Chassis
3.2 km/h
High Travel Speed
2 mph
0.90 km/h 0.74 km/h
Elevated Drive Speed
0.56 mph 0.46 mph
1.6 km/h
High Torque Drive Speed
1 mph
Gradeability 25%
16 x 5 x 12 23 x 10.5 x 12
Tires
Solid Rubber Foam Filled1
60156AJ-CE-2
†
Weight with standard 0.9m extension platform. Refer to serial nameplate for specific applications.
1
Fill hardness: 55 Durometer

SJIII Series SKYJACK, Page 

Section 2 - List of Tables

Table 2.2 Owner’s Annual Inspection Record

Model Number: ____________________________ Serial Number: ____________________________

Recording Date

Recording Year # 1 2 3 4 5 6 7 8 9

Owner’s Name

Inspected By

60141AB
As described earlier in this section, this decal is located on the scissor assembly. It must be completed after an annual inspection has
been completed. Do not use the aerial platform if an inspection has not been recorded in the last 13 months.

SKYJACK, Page  SJIII Series

 Section 2 - List of Tables

Table 2.3a Maximum Platform Capacities (Evenly Distributed) - ANSI/CSA

Manual Extension Platform Powered Extension Platform

MODEL
Total Capacity Extension Capacity Total Capacity Extension Capacity
600 lb. 250 lb.
3215 2 Persons 1 Person N/A
272 kg 113 kg
550 lb. 250 lb.
3219 2 Persons 1 Person N/A
249 kg 113 kg
900 lb. 300 lb. 800 lb. 300 lb.
3220 2 Persons 1 Person 2 Persons 1 Person
408 kg 136 kg 363 kg 136 kg
500 lb. 250 lb.
3226 2 Persons 1 Person N/A
227 kg 113 kg
1300 lb. 300 lb. 1300 lb. 300 lb.
4620 3 Persons 1 Person 3 Persons 1 Person
590 kg 136 kg 590 kg 136 kg
1000 lb. 300 lb. 1000 lb. 300 lb.
4626 3 Persons 1 Person 3 Persons 1 Person
454 kg 136 kg 454 kg 136 kg
700 lb. 250 lb.
4632 2 Persons 1 Person N/A
318 kg 113 kg
1200 lb. 300 lb. 1000 lb. 300 lb.
6826 3 Persons 1 Person 3 Persons 1 Person
544 kg 136 kg 454 kg 136 kg
850 lb. 300 lb. 850 lb. 300 lb.
6832 3 Persons 1 Person 3 Persons 1 Person
386 kg 136 kg 386 kg 136 kg
60315AG-ANSI

NOTE: Overall Capacity - Occupants and materials not to exceed rated load.

SJIII Series SKYJACK, Page 

Section 2 - List of Tables

Table 2.3b Maximum Platform Capacities (Evenly Distributed) - AS

Max. Side Max. Manual Extension Platform Powered Extension Platform

MODEL Force Wind
(N) (m/s) Total Capacity Extension Capacity Total Capacity Extension Capacity
400 0 227 kg 2 Persons 113 kg
3215 1 Person N/A
200 12.5 227 kg 1 Person 227 kg
400 0 249 kg 2 Persons 113 kg
3219 1 Person N/A
200 12.5 120 kg 1 Person 120 kg
400 0 408 kg 2 Persons 136 kg
3220 1 Person N/A
200 12.5 227 kg 1 Person 227 kg
400 0 227 kg 2 Persons 113 kg
3226* 1 Person N/A
200 12.5 120 kg 1 Person 120 kg

4620 400 12.5 590 kg 3 Persons 136 kg 1 Person 590 kg 3 Persons 136 kg 1 Person

4626 400 12.5 454 kg 3 Persons 136 kg 1 Person 454 kg 3 Persons 136 kg 1 Person

4632 400 12.5 317 kg 2 Persons 113 kg 1 Person N/A

6826 400 12.5 544 kg 3 Persons 136 kg 1 Person N/A

6832 400 12.5 454 kg 3 Persons 136 kg 1 Person N/A

60315AG-AS

* SJIII3226 shall have extension retracted when used outdoor.

NOTE: Overall Capacity - Occupants and materials not to exceed rated load.

SKYJACK, Page 10 SJIII Series

 Section 2 - List of Tables

Table 2.3c Maximum Platform Capacities (Evenly Distributed) - CE

Manual Extension Platform Powered Extension Platform

MODEL
Total Capacity Extension Capacity Total Capacity Extension Capacity
227 kg 113 kg
3215 2 Persons 1 Person N/A
500 lb. 250 lb.
227 kg 113 kg
3219 2 Persons 1 Person N/A
500 lb. 250 lb.
408 kg 136 kg 363 kg 136 kg
3220/3220M 2 Persons 1 Person 2 Persons 1 Person
900 lb. 300 lb. 800 lb. 300 lb.
227 kg 113 kg
3226/3226M 2 Persons 1 Person N/A
500 lb. 250 lb.
590 kg 136 kg 590 kg 136 kg
4620 3 Persons 1 Person 3 Persons 1 Person
1300 lb. 300 lb. 1300 lb. 300 lb.
454 kg 136 kg 454 kg 136 kg
4626 3 Persons 1 Person 3 Persons 1 Person
1000 lb. 300 lb. 1000 lb. 300 lb.
317 kg 113 kg
4632 * 2 Persons 1 Person N/A
699 lb. 250 lb.
454 kg 136 kg
6826 3 Persons 1 Person N/A
1000 lb. 300 lb.
454 kg 136 kg
6832 3 Persons 1 Person N/A
1000 lb. 300 lb.
60315AG-CE

* 4632 model is rated for wind Beaufort Scale 5, wind speed 8 – 10.8 m/s, wind pressure 72 N/m².

NOTE: Overall Capacity - Occupants and materials not to exceed rated load.

BEAUFORT Wind Speed

Ground Conditions
SCALE m/s km/h ft/s mph

3 3.4 – 5.4 12.5 – 19.4 11.5 – 17.75 5 – 12.0 Papers and thin branches move, flags wave

Dust is raised, paper whirls up, and small

4 5.4 – 8.0 19.4 – 28.8 17.75 – 26.25 12.0 – 18
branches sway.
Shrubs with leaves start swaying. Wave crests are
5 8.0 – 10.8 28.8 – 38.9 26.25 – 35.5 18 – 24.25
apparent in ponds or swamps.
Tree branches move. Power lines whistle. It is
6 10.8 – 13.9 38.9 – 50.0 35.5 – 45.5 24.5 – 31
difficult to open an umbrella.
Whole trees sway. It is difficult to walk against the
7 13.9 – 17.2 50.0 – 61.9 45.5 – 65.5 31 – 38.5
wind.
60338AC

WARNING
This aerial platform is equipped with a load sensing system. Do not exceed the rated capacity of
the aerial platform. Failure to avoid this will prevent operation of all normal controls/functions of
the aerial platform. To resume normal operation remove the additional loads.

SJIII Series SKYJACK, Page 11

Section 2 - List of Tables

Table 2.4a Floor Loading Pressure - ANSI/CSA

Total Aerial Total Aerial Platform Load

Platform Weight Wheel LCP** OUP**
MODEL
KPa KPa
lb. kg lb. kg psi psf
(kN/m2) (kN/m2)
min* 2400 1089 960 435 100 689.48 160 7.66
3215
max* 3000 1361 1200 544 110 758.42 200 9.58
min* 2580 1170 1032 468 100 689.48 170 8.14
3219
max* 3130 1420 1252 568 110 758.42 210 10.05
min* 3490 1583 1396 633 110 758.42 175 8.38
3220
max* 4840 2195 1936 878 130 896.32 245 11.73
min* 4100 1860 1644 746 120 827.37 210 10.05
3226
max* 4610 2091 1844 836 130 896.32 235 11.25
min* 4110 1864 1464 664 191 1316.90 146 6.99
4620
max* 5620 2549 1904 864 223 1537.53 199 9.53
min* 4790 2173 1948 884 211 1454.79 171 8.19
4626
max* 5340 2422 2288 1038 235 1620.27 191 9.15
min* 5068 2299 2112 958 208 1434.11 180 8.60
4632
max* 5768 2616 2392 1085 220 1516.85 204 9.77
min* 5220 2368 2088 947 78 537.79 112 5.38
6826
max* 6420 2912 2568 1165 84 579.16 137 6.55
min* 5870 2663 2348 1065 82 565.37 125 6.00
6832
max* 7070 3207 2829 1283 94 648.11 151 7.24
60354AD-ANSI

* min - Total aerial platform weight with no options

max - Aerial platform weight + all options + full capacity
** LCP - Locally Concentrated Pressure is a measure of how hard the aerial platform presses on
the areas in direct contact with the floor. The floor covering (tile, carpet, etc.) must be able to
withstand more that the indicated values above.
OUP - Overall Uniform Pressure is a measure of the average load the aerial platform imparts on
the whole surface directly underneath it. The structure of the operating surface (beams, etc.) must
be able to withstand more than the indicated values above.
NOTE:
The LCP or OUP that an individual surface can withstand varies from structure to structure and is
generally determined by the engineer or architect for that particular structure.

SKYJACK, Page 12 SJIII Series

 Section 2 - List of Tables

Floor Loading Pressure

Locally Concentrated Pressure (LCP): Overall Uniform Pressure (OUP):

Foot Print Area = Length x Width Base Area = Length x Width

Weight of Aerial Platform + Capacity Weight of Aerial Platform + Capacity

LCP = OUP =
Foot Print Area x 4 (Tires) Base Area

Width Width

Length

Length

WARNING
Intermixing tires of different types or using tires of types other than those originally supplied with
this equipment can adversely affect stability. Therefore, replace tires only with the exact original
Skyjack-approved type. Failure to operate with matched approved tires in good condition may
result in death or serious injury.

SJIII Series SKYJACK, Page 13

Section 2 - List of Tables

Table 2.4b Floor Loading Pressure - AS

Total Aerial Total Aerial Platform Load

Platform Weight Wheel LCP** OUP**
MODEL
KPa KPa
kg lb. kg lb. psi psf
(kN/m2) (kN/m2)
min* 1089 2400 435 960 689.48 100 7.66 160
3215
max* 1361 3000 544 1200 758.42 110 9.58 200
min* 1170 2580 468 1032 689.48 100 8.14 170
3219
max* 1420 3130 568 1252 758.42 110 10.05 210
min* 1583 3490 633 1396 758.42 110 8.38 175
3220
max* 2195 4840 878 1936 896.32 130 11.73 245
min* 1860 4100 746 1644 827.37 120 10.05 210
3226
max* 2091 4610 836 1844 896.32 130 11.25 235
min* 1864 4110 664 1464 1316.90 191 6.99 146
4620
max* 2549 5620 864 1904 1537.53 223 9.53 199
min* 2173 4790 884 1948 1454.79 211 8.19 171
4626
max* 2422 5340 1038 2288 1620.27 235 9.15 191
min* 2299 5068 958 2112 1434.11 208 8.60 180
4632
max* 2616 5768 1085 2392 1516.85 220 9.77 204
min* 2368 5220 947 2088 537.79 78 5.38 112
6826
max* 2912 6420 1165 2568 579.16 84 6.55 137
min* 2663 5870 1065 2348 565.37 82 6.00 125
6832
max* 3207 7070 1283 2829 648.11 94 7.24 151
60354AD-AS

* min - Total aerial platform weight with no options

max - Aerial platform weight + all options + full capacity
** LCP - Locally Concentrated Pressure is a measure of how hard the aerial platform presses on
the areas in direct contact with the floor. The floor covering (tile, carpet, etc.) must be able to
withstand more that the indicated values above.
OUP - Overall Uniform Pressure is a measure of the average load the aerial platform imparts on
the whole surface directly underneath it. The structure of the operating surface (beams, etc.) must
be able to withstand more than the indicated values above.
NOTE:
The LCP or OUP that an individual surface can withstand varies from structure to structure and is
generally determined by the engineer or architect for that particular structure.

SKYJACK, Page 14 SJIII Series

 Section 2 - List of Tables

Floor Loading Pressure

Local Concentrated Pressure (LCP): Overall Uniform Pressure (OUP):

Foot Print Area = Length x Width Base Area = Length x Width

Weight of Machine + Capacity Weight of Machine + Capacity

LCP = OUP =
Foot Print Area x 4 (Tires) Base Area

Width Width

Length
Length

WARNING
Intermixing tires of different types or using tires of types other than those originally supplied with
this equipment can adversely affect stability. Therefore, replace tires only with the exact original
Skyjack-approved type. Failure to operate with matched approved tires in good condition may
result in death or serious injury.

SJIII Series SKYJACK, Page 15

Section 2 - List of Tables

Table 2.4c Floor Loading Pressure - CE

Total Aerial Total Aerial Platform Load

Platform Weight Wheel LCP** OUP**
MODEL
KPa KPa
kg lb. kg lb. psi psf
(kN/m2) (kN/m2)
min* 1089 2400 435 960 689.48 100 7.66 160
3215
max* 1361 3000 544 1200 758.42 110 9.58 200
min* 1170 2580 468 1032 689.48 100 8.14 170
3219
max* 1420 3130 568 1252 758.42 110 10.05 210
min* 1583 3490 633 1396 758.42 110 8.38 175
3220/3220M
max* 2195 4840 878 1936 896.32 130 11.73 245
min* 1860 4100 746 1644 827.37 120 10.05 210
3226/3226M
max* 2091 4610 836 1844 896.32 130 11.25 235
min* 1864 4110 664 1464 1316.90 191 6.99 146
4620
max* 2549 5620 864 1904 1537.53 223 9.53 199
min* 2173 4790 884 1948 1454.79 211 8.19 171
4626
max* 2422 5340 1038 2288 1620.27 235 9.15 191
min* 2299 5068 958 2112 1434.11 208 8.60 180
4632
max* 2616 5768 1085 2392 1516.85 220 9.77 204
min* 2368 5220 947 2088 537.79 78 5.38 112
6826
max* 2912 6420 1165 2568 579.16 84 6.55 137
min* 2663 5870 1065 2348 565.37 82 6.00 125
6832
max* 3207 7070 1283 2829 648.11 94 7.24 151
60354AD-CE

* min - Total aerial platform weight with no options

max - Aerial platform weight + all options + full capacity
** LCP - Locally Concentrated Pressure is a measure of how hard the aerial platform presses on
the areas in direct contact with the floor. The floor covering (tile, carpet, etc.) must be able to
withstand more that the indicated values above.
OUP - Overall Uniform Pressure is a measure of the average load the aerial platform imparts on
the whole surface directly underneath it. The structure of the operating surface (beams, etc.) must
be able to withstand more than the indicated values above.
NOTE:
The LCP or OUP that an individual surface can withstand varies from structure to structure and is
generally determined by the engineer or architect for that particular structure.

SKYJACK, Page 16 SJIII Series

 Section 2 - List of Tables

Floor Loading Pressure

Locally Concentrated Pressure (LCP): Overall Uniform Pressure (OUP):

Foot Print Area = Length x Width Base Area = Length x Width

Weight of Aerial Platform + Capacity Weight of Aerial Platform + Capacity

LCP = OUP =
Foot Print Area x 4 (Tires) Base Area

Width Width

Length

Length

WARNING
Intermixing tires of different types or using tires of types other than those originally supplied with
this equipment can adversely affect stability. Therefore, replace tires only with the exact original
Skyjack-approved type. Failure to operate with matched approved tires in good condition may
result in death or serious injury.

SJIII Series SKYJACK, Page 17

Section 2 - List of Tables

General Maintenance
Before attempting any repair work, disconnect the battery by turning the emergency main power
disconnect switch to off position. Preventive maintenance is the easiest and least expensive type of
maintenance.

Table 2.5a Maintenance and Inspection Schedule - ANSI/CSA

3 months or 3 months or
Frequency Daily
150 hours
Yearly Frequency Daily
150 hours
Yearly

Visual and Daily Maintenance Inspections Lifting Mechanism

Labels A Maintenance Support A
Electrical A Scissor Assembly A
B*
Limit Switches A Scissor Bumpers A
Hydraulic A Rollers A
Entrance Side Lift Cylinder(s) A
Emergency Main Power Disconnect Switch A Function Tests
Base Control Switches A Test Emergency Main Power Disconnect Switch A
Free-wheeling Value Knob A Base Control Console
Brakes A Test Enable Button (If Equipped) A
110V Outlet Receptacle A Test Platform Raise/Lower Switch A
Ladder A Test Emergency Lowering A
Battery Tray Side Test Free-wheeling A
Pothole Protection Device A Platform Control Console
Battery Tray A Test Platform Emergency Stop A
Battery Charger A Test Enable Trigger Switch A B*
Battery A Test Steering A
Steer Cylinder Assembly A Test Driving A
Wheel/Tire Assembly A B* Test Brakes A
Tie Rod (Conventionals) A Test Platform Raising/Lowering A
Greasing Points A Test Horn A
Hydraulic/Electric Tray Side Test Pothole Sensor A
Pothole Protection Device A Test Speed Limit A
Hydraulic Tank A Test Tilt Sensor A
Hydraulic Oil A 60598AA-ANSI
Hydraulic Pump and Motor A
Electrical Panel A
Proportional and Main Manifolds A
Tilt Sensor A
Emergency Lowering Access Rod (If Equipped) A
Platform Assembly A
Lanyard Attachment Anchors A
AC Outlet on Platform A
Platform Control Console A
Manuals A
Powered Extension Control Console (If Equipped) A

A - Perform Visual and Daily Maintenance Inspections & Functions Test. Refer to Section 2.8 and Section 2.9 of the operating manual.
B - Perform Scheduled Maintenance Inspection. Refer to Service & Maintenance manual.
* - Maintenance must be performed only by trained and competent personnel who are familiar with mechanical procedures.

WARNING
Use original or equivalent to the original parts and components for the aerial platform.

SKYJACK, Page 18 SJIII Series

 Section 2 - List of Tables

General Maintenance
Before attempting any repair work, disconnect the battery by turning the main power disconnect switch
to off position. Preventive maintenance is the easiest and least expensive type of maintenance.

Table 2.5b Maintenance and Inspection Schedule - AS

3 months or 3 months or
Frequency Daily
150 hours
Yearly Frequency Daily
150 hours
Yearly

Visual and Daily Maintenance Inspections Lifting Mechanism

Labels A Maintenance Support A
Electrical A Scissor Assembly A
B*
Limit Switches A Scissor Bumpers A
Hydraulic A Rollers A
Entrance Side Lift Cylinder(s) A
Main Power Disconnect Switch A Function Tests
Base Control Switches A Test Main Power Disconnect Switch A
Free-wheeling Value Knob A Base Control Console
Brakes A Test Base Emergency Stop A
AC Outlet Receptacle A Test Enable Button (If Equipped) A
Ladder A Test Platform Raise/Lower Switch A
Battery Tray Side Test Emergency Lowering A
Pothole Protection Device A Test Free-wheeling A
Battery Tray A Platform Control Console
Battery Charger A Test Platform Emergency Stop A
Battery A Test Enable Trigger Switch A B*
Steer Cylinder Assembly A Test Steering A
Wheel/Tire Assembly A B* Test Driving A
Tie Rod (Conventionals) A Test Brakes A
Greasing Points A Test Platform Raising/Lowering A
Hydraulic/Electric Tray Side Test Lowering Warning A
Pothole Protection Device A Test Horn A
Hydraulic Tank A Test Pothole Sensor A
Hydraulic Oil A Test Speed Limit A
Hydraulic Pump and Motor A Test Tilt Sensor A
Electrical Panel A 60598AA-AS
Proportional and Main Manifolds A
Tilt Sensor A
Emergency Lowering Access Rod (If Equipped) A
Platform Assembly A
Lanyard Attachment Anchors A
AC Outlet on Platform A
Platform Control Console A
Manual A
Powered Extension Control Console (If Equipped) A

A - Perform Visual and Daily Maintenance Inspections & Functions Test. Refer to Section 2.8 and Section 2.9 of the operating manual.
B - Perform Scheduled Maintenance Inspection. Refer to Service & Maintenance manual.
* - Maintenance must be performed only by trained and competent personnel who are familiar with mechanical procedures.

WARNING
Use original or equivalent to the original parts and components for the aerial platform.

SJIII Series SKYJACK, Page 19

Section 2 - List of Tables

General Maintenance
Before attempting any repair work, disconnect the battery by turning the main power disconnect switch
to off position. Preventive maintenance is the easiest and least expensive type of maintenance.

Table 2.5c Maintenance and Inspection Schedule - CE

3 months or 3 months or
Frequency Daily
150 hours
Yearly Frequency Daily
150 hours
Yearly

Visual and Daily Maintenance Inspections Lifting Mechanism

Labels A Maintenance Support A
Electrical A Scissor Assembly A
B*
Limit Switches A Scissor Bumpers A
Hydraulic A Rollers A
Entrance Side Lift Cylinder(s) A
Main Power Disconnect Switch A Function Tests
Base Control Switches A Test Main Power Disconnect Switch A
Free-wheeling Value Knob A Base Control Console
Brakes A Test Base Emergency Stop A
220V Outlet Receptacle A Test Enable Button (If Equipped) A
Ladder A Test Platform Raise/Lower Switch A
Battery Tray Side Test Emergency Lowering A
Pothole Protection Device A Test Free-wheeling A
Battery Tray A Platform Control Console
Battery Charger A Test Platform Emergency Stop A
Battery A Test Enable Trigger Switch A B*
Steer Cylinder Assembly A Test Steering A
Wheel/Tire Assembly A B* Test Driving A
Tie Rod (Conventionals) A Test Brakes A
Greasing Points A Test Platform Raising/Lowering A
Hydraulic/Electric Tray Side Test Lowering Warning A
Pothole Protection Device A Test Horn A
Hydraulic Tank A Test Pothole Sensor A
Hydraulic Oil A Test Speed Limit A
Hydraulic Pump and Motor A Test Tilt Sensor A
Electrical Panel A 60598AA-CE
Proportional and Main Manifolds A
Load/Tilt Sensor A
Emergency Lowering Access Rod (If Equipped) A
Platform Assembly A
Lanyard Attachment Anchors A
AC Outlet on Platform A
Platform Control Console A
Manuals A
Powered Extension Control Console (If Equipped) A

A - Perform Visual and Daily Maintenance Inspections & Functions Test. Refer to Section 2.8 and Section 2.9 of the operating manual.
B - Perform Scheduled Maintenance Inspection. Refer to Service & Maintenance manual.
* - Maintenance must be performed only by trained and competent personnel who are familiar with mechanical procedures.

WARNING
Use original or equivalent to the original parts and components for the aerial platform.

SKYJACK, Page 20 SJIII Series

 Section 2 - List of Tables

Table 2.6a Operator’s Checklist - ANSI/CSA

OPERATOR'S CHECKLIST

Serial Number:
Model:
Hourmeter Reading: Operator's Name (Printed):
Date:
Time: Operator's Signature:

Each item shall be inspected using the the appropriate section of the Skyjack operating manual.
As each item is inspected, check the appropriate box.
P - PASS ‰ DAILY
F - FAIL ‰ FREQUENTLY
R - REPAIRED ‰ ANNUALLY
NA - NOT APPLICABLE ‰ BI-ANNUALLY
N/A P F R N/A P F R
Visual and Daily Maintenance Inspections Lifting Mechanism
Labels Maintenance Support
Electrical Scissor Assembly
Limit Switches Scissor Bumpers
Hydraulic Rollers
Entrance Side Lift Cylinder(s)
Emergency Main Power Disconnect Switch Function Tests
Base Control Switches Test Emergency Main Power Disconnect Switch
Free-wheeling Valve Knob Base Control Console
Brakes Test Enable Button (If Equipped)
110V Outlet Receptacle Test Platform Raise/Lower Switch
Ladder Test Emergency Lowering
Battery Tray Side Test Free-wheeling
Pothole Protection Device Platform Control Console
Battery Tray Test Platform Emergency Stop
Battery Charger Test Enable Trigger Switch
Battery Test Steering
Steer Cylinder Assembly Test Driving
Wheel/Tire Assembly Test Brakes
Tie Rod (Conventionals) Test Platform Raising/Lowering
Greasing Points Test Horn
Hydraulic/Electric Side Test Pothole Sensor
Pothole Protection Device Test Speed Limit
Hydraulic Tank Test Tilt Sensor
Hydraulic Oil 60600AA-ANSI
Hydraulic Pump and Motor
Electrical Panel
Note:
Proportional and Main Manifolds Make a copy of this page or visit the Skyjack web site:
Tilt Sensor www.skyjack.com for a printable copy.
Emergency Lowering Access Rod (If Equipped)
Platform Assembly
Lanyard Attachment Anchors
AC Outlet on Platform
Platform Control Console
Manuals
Powered Extension Control Console (If Equipped)

SJIII Series SKYJACK, Page 21

Section 2 - List of Tables

Table 2.6b Operator’s Checklist - AS

OPERATOR'S CHECKLIST

Serial Number:
Model:
Hourmeter Reading: Operator's Name (Printed):
Date:
Time: Operator's Signature:

Each item shall be inspected using the the appropriate section of the Skyjack operating manual.
As each item is inspected, check the appropriate box.
P - PASS ‰ DAILY
F - FAIL ‰ FREQUENTLY
R - REPAIRED ‰ ANNUALLY
NA - NOT APPLICABLE ‰ BI-ANNUALLY
N/A P F R N/A P F R
Visual and Daily Maintenance Inspections Lifting Mechanism
Labels Maintenance Support
Electrical Scissor Assembly
Limit Switches Scissor Bumpers
Hydraulic Rollers
Entrance Side Lift Cylinder(s)
Main Power Disconnect Switch Function Tests
Base Control Switches Test Main Power Disconnect Switch
Free-wheeling Valve Knob Base Control Console
Brakes Test Base Emergency Stop
AC Outlet Receptacle Test Enable Button (If Equipped)
Ladder Test Platform Raise/Lower Switch
Battery Tray Side Test Emergency Lowering
Pothole Protection Device Test Free-wheeling
Battery Tray Platform Control Console
Battery Charger Test Platform Emergency Stop
Battery Test Enable Trigger Switch
Steer Cylinder Assembly Test Steering
Wheel/Tire Assembly Test Driving
Tie Rod (Conventionals) Test Brakes
Greasing Points Test Platform Raising/Lowering
Hydraulic/Electric Tray Side Test Lowering Warning
Pothole Protection Device Test Horn
Hydraulic Tank Test Pothole Sensor
Hydraulic Oil Test Speed Limit
Hydraulic Pump and Motor Test Tilt Sensor
Electrical Panel 60600AA-AS
Proportional and Main Manifolds
Tilt Sensor
Emergency Lowering Access Rod (If Equipped) Note:
Platform Assembly Make a copy of this page or visit the Skyjack web site:
Lanyard Attachment Anchors
www.skyjack.com for a printable copy.
AC Outlet on Platform
Platform Control Console
Manual
Powered Extension Control Console (If Equipped)

SKYJACK, Page 22 SJIII Series

 Section 2 - List of Tables

Table 2.6c Operator’s Checklist - CE

OPERATOR'S CHECKLIST

Serial Number:
Model:
Hourmeter Reading: Operator's Name (Printed):
Date:
Time: Operator's Signature:

Each item shall be inspected using the the appropriate section of the Skyjack operating manual.
As each item is inspected, check the appropriate box.
P - PASS ‰ DAILY
F - FAIL ‰ FREQUENTLY
R - REPAIRED ‰ ANNUALLY
NA - NOT APPLICABLE ‰ BI-ANNUALLY
N/A P F R N/A P F R
Visual and Daily Maintenance Inspections Lifting Mechanism
Labels Maintenance Support
Electrical Scissor Assembly
Limit Switches Scissor Bumpers
Hydraulic Rollers
Entrance Side Lift Cylinder(s)
Main Power Disconnect Switch Function Tests
Base Control Switches Test Main Power Disconnect Switch
Free-wheeling Valve Knob Base Control Console
Brakes Test Base Emergency Stop
220V Outlet Receptacle Test Enable Button (If Equipped)
Ladder Test Platform Raise/Lower Switch
Battery Tray Side Test Emergency Lowering
Pothole Protection Device Test Free-wheeling
Battery Tray Platform Control Console
Battery Charger Test Platform Emergency Stop
Battery Test Enable Trigger Switch
Steer Cylinder Assembly Test Steering
Wheel/Tire Assembly Test Driving
Tie Rod (Conventionals) Test Brakes
Greasing Points Test Platform Raising/Lowering
Hydraulic/Electric Side Test Lowering Warning
Pothole Protection Device Test Horn
Hydraulic Tank Test Pothole Sensor
Hydraulic Oil Test Speed Limit
Hydraulic Pump and Motor Test Tilt Sensor
Electrical Panel 60600AA-CE
Proportional and Main Manifolds
Load/Tilt Sensor
Emergency Lowering Access Rod (If Equipped) Note:
Platform Assembly Make a copy of this page or visit the Skyjack web site:
Lanyard Attachment Anchors
www.skyjack.com for a printable copy.
AC Outlet on Platform
Platform Control Console
Manuals
Powered Extension Control Console (If Equipped)

SJIII Series SKYJACK, Page 23

 AJ

Section 3
System Component Identification
And Schematics
Table of Contents

Symbols & Charts

Figure 3.1-1. Relay Function Chart ............................................................................................................... 2
Figure 3.1-2. Tilt Switch Usage Chart ............................................................................................................ 3
Figure 3.1-3. Electrical Symbol Chart ........................................................................................................... 4
Figure 3.1-4. Hydraulic Symbol Chart ........................................................................................................... 5

Hydraulic System
Figure 3.2-1. Hydraulic Schematic Parts List ................................................................................................ 6
Figure 3.2-2. Hydraulic Schematic ................................................................................................................ 7
Figure 3.2-3. Hydraulic Manifold Component and Port Identification ......................................................... 11

Electrical Diagrams And Schematics

Figure 3.3-1.
Figure 3.3-2.
Figure 3.3-3.
Electrical Schematic and Diagram Parts List ......................................................................... 12
Electrical Inverter: Schematic and Panel Diagram (Without Timer Relay) .............................. 14
Electrical Inverter: Schematic and Panel Diagram - ANSI/CSA (With Timer Relay) ................ 15
3
Figure 3.3-4. Electrical Inverter: Schematic and Panel Diagram - CE with LSS (With Timer Relay) ............ 17

Figure 3.4-1. Operator’s Control Box Diagram (ANSI/CSA) - No Options ................................................... 19

Figure 3.4-2. Operator’s Control Box Diagram (ANSI/CSA - EE RATED) - No Options ............................... 20
Figure 3.4-3. Operator’s Control Box Diagram (CE without Load Sensing System) - No Options ............. 21

Figure 3.5-1. Electrical Panel Diagram (ANSI/CSA) - No Options ............................................................... 23

Figure 3.5-2. Electrical Panel Diagram (ANSI/CSA) - All Options ................................................................ 25
Figure 3.5-3. Electrical Panel Diagram (ANSI/CSA - EE RATED) - No Options ........................................... 27
Figure 3.5-4. Electrical Panel Diagram (CE) - All Options ........................................................................... 29

Figure 3.6-1. Electrical Schematic Diagram (ANSI/CSA) - No Options ....................................................... 35

Figure 3.6-2. Electrical Schematic Diagram (ANSI/CSA) - All Options ........................................................ 39
Figure 3.6-3. Electrical Schematic Diagram (ANSI/CSA - EE RATED) - No Options .................................... 43
Figure 3.6-4. Electrical Schematic Diagram (ANSI/CSA - EE RATED) - All Options .................................... 47
Figure 3.6-5. Electrical Schematic Diagram (CE) - No Options .................................................................. 51
Figure 3.6-6. Electrical Schematic Diagram (CE)- All Options .................................................................... 52

SJIII Series - The Compacts 118941 SECTION 3, Page 1

toc 1 2 4 5 6
 Figure 3.1-1. Relay Function Chart

SUPPLY (B+) (Common)

CONTROL (B+) GROUND (B-)

NORMALLY NORMALLY
CLOSED OPEN
CONTACT CONTACT

60045AB

RELAY NO. RELAY FUNCTION

13BCR LWS MODULE TIME DELAY CUTOUT (CE Models Without Load Sensing)
17CR TRANSFER RELAY

21CCR PROPORTIONAL RELAY (Machines with no options)

28CR TILT SWITCH RELAY
39CR LWS LIMIT SWITCH (CE Models Without Load Sensing)

41CR LWS MODULE TIME DELAY (CE Models Without Load Sensing)
42CR LWS MODULE LATCHING (CE Models Without Load Sensing)

SECTION 3, Page 2 SJIII Series - The Compacts 118941

 Figure 3.1-2. Tilt Switch Usage Chart

ANSI Models CE Models Australian

Model

Tilt switch Tilt switch

Serial (X Axis° x Y Axis°) Serial (X Axis° x Y Axis°) Serial Tilt switch
Numbers 124138 Numbers 124138 Numbers (X Axis° x Y Axis°)
(1.5° x 3.5°) (1.5° x 3.5°)

From 151981 From 151981 From 151981 124138

3215

X X
to present to present to present (1.5° x 3.5°)

From 236286 From 236286 From 251139 118058

3219

X X
to present to present to present (1° x 2°)

60160AB

NOTE: Ensure the platform is

parked on a flat level surface
before performing any
adjustments or repairs to the
tilt switch assembly.

10196AA

SJIII Series - The Compacts 118941 SECTION 3, Page 3

 Figure 3.1-3. Electrical Symbol Chart

ANGLE
WIRE CROSSING HOURMETER KEY SWITCH
TRANSDUCER

WIRES JOINED LIGHT FOOT SWITCH PRESSURE

TRANSDUCER

HYDRAULIC LIMIT SWITCH

BATTERY TOGGLE SWITCH
VALVE COIL N.O.

PROPORTIONAL LIMIT SWITCH

GROUND HYDRAULIC PUSH BUTTON N.O. HELD
VALVE COIL CLOSED

LIMIT SWITCH
ELECTRIC
FUSE ROTARY SWITCH N.C.
MOTOR

CIRCUIT LIMIT SWITCH

HORN LIMIT SWITCH
BREAKER N.C. HELD
OPEN

BATTERY SILICON
EMERGENCY CAM OPERATED
CHARGE CONTROLLED
STOP BUTTON LIMIT SWITCH
INDICATOR RECTIFIER

PROXIMITY
CAPACITOR RESISTOR TILT SWITCH
SWITCH

SINGLE POLE
PNP
POTENTIOMETER LEVEL SENSOR SINGLE THROWN
TRANSISTOR
RELAY

SINGLE POLE DOUBLE POLE DOUBLE POLE

DOUBLE THROW NPN
DOUBLE THROW SINGLE THROW
RELAY TRANSISTOR
RELAY RELAY

TRIPLE POLE PRESSURE/

DOUBLE THROW DIODE TRANSISTOR VACUUM
RELAY SWITCH

TEMPERATURE
SWITCH

SECTION 3, Page 4 SJIII Series - The Compacts 118941

 Figure 3.1-4. Hydraulic Symbol Chart
VARIABLE
LINE CROSSING DISPLACEMENT SHUTTLE VALVE VELOCITY FUSE
PUMP

ACCUMULATOR, SINGLE ACTING

LINE JOINED HAND PUMP GAS CHARGED CYLINDER

HYDRAULIC CUSHION DOUBLE ACTING

TANK RELIEF VALVE CYLINDER CYLINDER

HYDRAULIC PRESSURE DOUBLE ACTING

FILTER WITH REDUCING PRESSURE
DOUBLE
BYPASS VALVE SWITCH
RODDED

ELECTRIC MOTION SPRING APPLIED

MOTOR FIXED ORIFICE CONTROL VALVE HYDRAULIC
RELEASED
BRAKE

ADJUSTABLE FLOW DIVIDER BRAKE

ENGINE FLOW CONTROL COMBINER CYLINDER

FIXED
DISPLACEMENT COUNTER ROTARY
CHECK VALVE BALANCE VALVE ACTUATOR
PUMP

THREE POSITION BI DIRECTIONAL

FOUR WAY HYDRAULIC
OIL COOLER VALVE COIL
PROPORTIONAL MOTOR

SERIES TWO POSITION THREE POSITION

PARALLEL TWO WAY FOUR WAY
HYDRAULIC TWO POSITION CLOSED CENTER
NORMALLY
MOTOR THREE WAY OPEN PORT
CLOSED

TWO POSITION THREE POSITION THREE POSITION

TWO WAY TWO POSITION FOUR WAY FOUR WAY
NORMALLY THREE WAY CLOSED CENTER PROPORTIONAL
OPEN CLOSED PORT

VARIABLE
PRESSURE PILOT LINES Dashed DISPLACEMENT
MAIN LINES Solid
TRANSDUCER HYDRAULIC MOTOR

SERVO

SJIII Series - The Compacts 118941 SECTION 3, Page 5

 Figure 3.2-1. Hydraulic Schematic Parts List AF
Index Skyjack
Qty. Description
No. Part No.

2H-13A 134822 1 VALVE, Deceleration

2H-13 103655 1 VALVE, Lowering
2H-13-1 106689 1 VALVE, Holding
2H-25 128113 1 VALVE, Cushion
2H-59B 132749 1 VALVE, Proportional Control
Order P/N 115351 for machines with Serial No. 152201 (3215),
239960 (3219), & below)
3H-14 106273 1 VALVE, Lift
3H-17 103623 1 VALVE, Brake
4H-15 128317 1 VALVE, “Hytos” Reverse drive (includes 4H-16)
4H-16 128317 1 VALVE, “Hytos” Forward drive (includes 4H-15)
4H-23 128317 1 VALVE, “Hytos” Right steer (includes 4H-24)
4H-24 128317 1 VALVE, “Hytos” Left steer (includes 4H-23)
C2 120989 AR CYLINDER, Lift
C3 121087 1 CYLINDER, Steer
C4 127667 2 CYLINDER, Brake
CB1 104133 1 VALVE, Counterbalance
CMP1 115381 1 VALVE, External Pressure compensator (If Equipped)
F1 109568 1 FILTER ASSEMBLY, Return
FD1 103354 1 VALVE, Flow divider/combiner
MI/M2 310545 1 MOTOR, Hydraulic drive (White Hydraulics)
MB1 127629 1 MANIFOLD BLOCK, Main
MB2 127836 1 MANIFOLD BLOCK, Front axle
MB3 128113 1 MANIFOLD BLOCK, Cushion valve
MB4 106689 1 MANIFOLD BLOCK, Holding Valve
MB5 126761 1 MANIFOLD BLOCK, Lowering valve
MB9 132748 1 MANIFOLD BLOCK, Proportional Control
Order P/N 127841 for machines with Serial No. 152201 (3215),
239960 (3219), & below)
O2 129577 1 ORIFICE, Lowering 0.060 diameter
O3 108002 1 ORIFICE, Cushion .040 diameter
O4 130407 2 ORIFICE, Brake .051 diameter
O5 108002 2 ORIFICE, Steering 0.04 diameter
O6 105281 1 ORIFICE, Emergency Lowering .067 diameter
P1 129965 1 PUMP, Hydraulic (EE Rated)
(Order P/N 310567 for ANSI/CSA EE Rated machines with
Serial No. 152050 (3215), 235267 (3219), and below)
310567 1 PUMP, Hydraulic (Standard)
PT1 (Ref.) - TRANSDUCER, Pressure (CE)
(For components refer to load sensing supplement manual)
R1 104534 1 VALVE, System relief
R2 104534 1 VALVE, Lift relief
R3 106557 2 VALVE, Relief
V1 107271 1 VALVE, Emergency lowering
V2 103136 1 VALVE, Free-wheeling

SECTION 3, Page 6 SJIII Series - The Compacts 118941

 Parts List

Figure 3.2-2a. Hydraulic Schematic

(Refer to Serial Breakdown Reference Chart) AI
A B C D E F G H

Serial Breakdown Reference Chart

Model Serial Number
3215 151982 to 152201
60545AA V

Serial Breakdown Reference Chart

Model Serial Number
3219 236286 to 239960
60546AA

Refer to following page(s) to locate model,

serial number and respective diagram

Figure 3.2-2b
W

M129500AE

SJIII Series - The Compacts 118941 SECTION 3, Page 7

 Parts List

Figure 3.2-2b. Hydraulic Schematic

(Refer to Serial Breakdown Reference Chart) AI
A B C D E F G H

Serial Breakdown Reference Chart

Model Serial Number
3215 152202 to 152537
60545AB V

Serial Breakdown Reference Chart

Model Serial Number
3219 239961 & Above
60546AB

Refer to following page(s) to locate model,

serial number and respective diagram

Figure 3.2-2a Figure 3.2-2c

W

M129500AF

SECTION 3, Page 8 SJIII Series - The Compacts 118941

 Parts List

Figure 3.2-2c. Hydraulic Schematic

(Refer to Serial Breakdown Reference Chart) AI
A B C D E F G H

Serial Breakdown Reference Chart

Model Serial Number
3215 152538 & Above
50343AC V

Serial Breakdown Reference Chart

Model Serial Number
3215 300000 & Above
50343AD

Refer to following page(s) to locate model,

serial number and respective diagram

Figure 3.2-2b
W

M136432AC

SJIII Series - The Compacts 118941 SECTION 3, Page 9

 Figure 3.2-3. Hydraulic Manifold Component And Port Identification

TO LEFT WHEEL FLOW DIVIDER/ PROPORTIONAL

MOTOR UPPER COMBINER MANIFOLD
PORT VALVE 2H-59B
TO PUMP
PROPORTIONAL
VALVE
TO RIGHT
WHEEL MOTOR
UPPER PORT

TO RETURN
TO RIGHT FILTER
WHEEL MOTOR
LOWER PORT
TO LEFT WHEEL
TO MAIN
MOTOR LOWER TO MAIN COMPENSATOR
MANIFOLD
PORT MANIFOLD VALVE

Main Manifold Assembly

TO
TO DRIVE CUSHION
MANIFOLD
TO
RETURN TO LIFT
FILTER CYLINDER
TO DRIVE
TO RIGHT
TO LEFT
STEERING
STEERING
DECELERA- EMERGENCY
TION LOWERING
VALVE VALVE
LIFT
VALVE
DOWN
UP
VALVE
VALVE
FORWARD
COUNTERBALANCE
VALVE
VALVE
REVERSE
VALVE CUSHION
VALVE
LEFT STEERING
VALVE
BRAKE
SYSTEM RELIEF VALVE
VALVE
TO
PROPORTIONAL
VALVE
10561AC

SJIII Series - The Compacts 118941 SECTION 3, Page 11

 Figure 3.3-1. Electrical Schematic And Diagram Parts List
Index Skyjack
Qty. Description
No. Part No.

8BCR 108589 1 RELAY, 24 Volt (Joystick enable switch)

13BCR 108589 1 RELAY, 24 Volt (LWS time delay cutout)
17CCR 108589 1 RELAY, 24 Volt - Cushion
17CR1 108589 1 RELAY, 24 Volt - Brake
17CR2 108589 1 RELAY, 24 Volt - Steering
21ACR 108589 1 RELAY, 24 Volt - Proportional
28CR 108589 1 RELAY, 24 Volt - Tilt switch
2H-13 103605 1 COIL, 24 Volt - Lowering Valve
2H-13A 103605 1 COIL, 24 Volt - Lowering Valve
2H-13-1 104493 1 COIL, 24 Volt - Holding Valve
2H-13A-1 104493 1 COIL, 24 Volt -Holding Valve
2H-25 128113 1 COIL, Cushion
2H-59B 115351 1 COIL, 24 Volt (proportional valve)
39CR 108589 1 RELAY, 24 Volt - LWS limit switch (If Equipped)
3H-14A 106273 1 COIL, 24 Volt (lift valve)
3H-17 103623 1 COIL, 24 Volt (brake valve)
41CR 117625 1 RELAY, 24 Volt - LWS time delay (If Equipped)
42CR 108589 1 RELAY, 24 Volt - LWS latching (If Equipped)
4H-15 128317 1 COIL, 24 Volt (reverse drive spool valve) (Hytos)
4H-16 128317 1 COIL, 24 Volt (forward drive spool valve) (Hytos)
4H-23 128317 1 COIL, 24 Volt (right steer spool valve) (Hytos)
4H-24 128317 1 COIL, 24 Volt (left steer spool valve) (Hytos)
B1-B4 $ 4 BATTERY, 6 Volt (Trojan #T2200)
AT1 (Ref.) 1 TRANSDUCER, Angle CE
(For components refer to the load sensing supplement manual)
BC 128508 1 BATTERY CHARGER ASSEMBLY
BCI 122093 1 BATTERY CHARGE INDICATOR
BP-29 103057 1 BEEPER, 24 Volt (ANSI/CSA & CE Models without Load Sensing System)
BP-29A 117967 1 BEEPER, LWS 9-28 Volt DC (If Equipped)
C1 103101 1 CONTACTOR, 24 Volt motor
CP1 103319 1 CAPACITOR, 1000UF 35V
CP2 110699 1 CAPACITOR .47UF 50 Volts
CB1-CB2 117325 2 CIRCUIT BREAKER, 15 Amp
CM1 (Ref.) 1 CONTROL MODULE, Integrated Sensor (CE)
(For components refer to the load sensing supplement manual)
D19A ALARM OPTION
DCM1 123477 1 MOTOR, 24 Volt
F1 117619 1 FUSE, 300 Amp (If equipped with Fuse Box)
310517 1 FUSE, 300 Amp (If equipped with Inline Fuse)
FL-22A 103743 1 FLASHER
H1 121058 1 HORN, Operator
INV1 128769 1 INVERTER, 24VDC - 120 VAC @ 60 Hz (ANSI/CSA)
128770 1 INVERTER, 24VDC - 110/220 VAC @ 50 Hz (CE)

Parts list continued on the following page.

SECTION 3, Page 12 SJIII Series - The Compacts 118941

 Figure 3.3-1. Electrical Schematic And Diagram Parts List (Continued) AI
Index Skyjack
Qty. Description
No. Part No.

Parts list continued from the previous page.

LS1 121975 1 LIMIT SWITCH, High speed

LS1A 121975 1 LIMIT SWITCH, High speed
LS1B 121975 1 LIMIT SWITCH, High speed
LS3 122014 1 LIMIT SWITCH, End of stroke (Option)
LS4 125886 1 LIMIT SWITCH, Pothole protection (Battery tray)
126051 1 LIMIT SWITCH, Pothole protection (EE-Rated battery tray)
LS5 125885 1 LIMIT SWITCH, Pothole protection (Hydraulic tray)
126060 1 LIMIT SWITCH, Pothole protection (EE-Rated hydraulic tray)
LS6 121975 1 LIMIT SWITCH, Drive override
LS7 121975 1 LIMIT SWITCH, Deceleration
LWS 118717 1 LWS MODULE
PWM 122868 1 CIRCUIT BOARD ASSEMBLY
PT1 (Ref.) - TRANSDUCER, Pressure (CE)
(For components refer to load sensing supplement manual)
RST1 119629 1 RESISTOR, 2.7K
RST2 115312 1 RESISTOR, 25W-40 Ohm
RST3 116505 1 RESISTOR, Low voltage protection
S1 119725 1 SWITCH, Main power disconnect
S2 103278 1 SWITCH, Up/down toggle
S3 103082 2 N.O. CONTACT, Base/off/platform key switch OR on/off switch
S4 102769 1 N.C. CONTACT, Emergency stop switch (Control box)
S5 116382 1 SWITCH, Lift/off/drive toggle
S7 123994 1 CONTROLLER ASSEMBLY, Proportional
S8 102851 1 N.O. Contact, Operator horn
S9 103280 1 N.O. Contact, Lift/ Drive Enable
S10 103225 PLATFORM/Base key switch
S28 103281 1 N.C. CONTACT, Emergency stop switch (Base)
TMR-19A 137417 1 RELAY, Inverter Timer Cut-Out (ANSI/CSA)
(Order P/N 132494 for machines with Serial No. 153077 (3215),
254283 (3219), & below)
TMR-19B 137417 1 RELAY, Inverter Timer Cut-Out (CE)
(Order P/N 132494 for machines with Serial No. 153077 (3215),
254283 (3219), & below)
TS1 (Ref.) TILT SWITCH
- (For Components, Refer to Figure 6.3-1)
TT 103336 1 HOURMETER

$ - Purchase locally.

SJIII Series - The Compacts 118941 SECTION 3, Page 13

 Parts List
Figure 3.3-2. Electrical Inverter Option: Schematic & Panel Diagram
(Without Timer Cut-out Relay)
Electrical Schematic

50219AA
Electrical Panel Diagram

11198AA

SECTION 3, Page 14 SJIII Series - The Compacts 118941

 Parts List
Figure 3.3-3a. Electrical Inverter Option: Schematic & Panel Diagram - ANSI/CSA Models
(Equipped with Timer Cut-out Relay) (Refer to Serial No. Breakdown Chart) AI

Serial Breakdown Reference Chart

Electrical Schematic Model Serial Number
3215 153077 & Below
3219 254283 & Below
60508AA
Refer to following page(s) to locate model,
serial number and respective diagram
Figure 3.3-3b

50218AA
Electrical Panel Diagram

11153AB

SJIII Series - The Compacts 118941 SECTION 3, Page 15

 Parts List
Figure 3.3-3b. Electrical Inverter Option: Schematic & Panel Diagram - ANSI/CSA Models
(Equipped with Timer Cut-out Relay) (Refer to Serial No. Breakdown Chart) AI

Serial Breakdown Reference Chart

Electrical Schematic Model Serial Number

3215 153078 & Above
3219 254284 & Above
60509AA
Refer to following page(s) to locate model,
serial number and respective diagram
Figure 3.3-3a

50218AA
Electrical Panel Diagram

M132622AB

SECTION 3, Page 16 SJIII Series - The Compacts 118941

 Parts List
Figure 3.3-4a. Electrical Inverter Option: Schematic & Panel Diagram - CE with Load Sensing System
(Equipped with Timer Cut-out Relay) (Refer to Serial No. Breakdown Chart) AI

Note: For machines equipped with Load Sensing, Serial Breakdown Reference Chart
refer to the Load Sensing supplement manual
Model Serial Number
3215 153077 & Below
3219 254283 & Below
60508AA
Refer to following page(s) to locate model,
serial number and respective diagram

Electrical Schematic Figure 3.3-4b

50197AA
Electrical Panel Diagram

11158AB

SJIII Series - The Compacts 118941 SECTION 3, Page 17

 Parts List
Figure 3.3-4b. Electrical Inverter Option: Schematic & Panel Diagram - CE with Load Sensing System
(Equipped with Timer Cut-out Relay) (Refer to Serial No. Breakdown Chart) AI

Note: For machines equipped with Load Sensing, Serial Breakdown Reference Chart
refer to the Load Sensing supplement manual
Model Serial Number
3215 153078 & Above
3219 254284 & Above
60509AA
Refer to following page(s) to locate model,
serial number and respective diagram
Electrical Schematic Figure 3.3-4a

50197AA
Electrical Panel Diagram

11158AB

SECTION 3, Page 18 SJIII Series - The Compacts 118941

 Parts List

Figure 3.4-1. Control Box Diagram - ANSI/CSA Models Equipped With No Options

10562AA

SJIII Series - The Compacts 118941 SECTION 3, Page 19

 Parts List

Figure 3.4-2. Control Box Diagram - ANSI/CSA (EE-Rated) Models Equipped With No Options

11035AA

SECTION 3, Page 20 SJIII Series - The Compacts 118941

 Parts List

Figure 3.4-3a. Control Box Diagram - CE Models Equipped With No Options AJ

Serial Breakdown Reference Chart
Model Serial Number
3215 152099 & Below
CE
3219 237786 & Below

10563AA

SJIII Series - The Compacts 118941 SECTION 3, Page 21

 Parts List

Figure 3.4-3b. Control Box Diagram - CE Models Equipped With No Options AJ

Serial Breakdown Reference Chart
Model Serial Number
3215 152100 & Above
CE
3219 237787 & Above

M130574AF

SECTION 3, Page 22 SJIII Series - The Compacts 118941

 Parts List

Figure 3.5-1a. Electrical Panel Diagram - ANSI/CSA Models Equipped With No Options
(Refer to Serial Breakdown Reference Chart) AI
A B C D E F G H

Serial Breakdown Reference Chart

Model Serial Number
3215 152537 & Below
50157AB

Serial Breakdown Reference Chart

X
Model Serial Number
3219 All / 300000 & Above
60529AA
Refer to following page(s) to locate model, serial
number and respective diagram

Figure 3.5-1b

50157AE

SJIII Series - The Compacts 118941 SECTION 3, Page 23

 Parts List

Figure 3.5-1b. Electrical Panel Diagram - ANSI/CSA Models Equipped With No Options
(Refer to Serial Breakdown Reference Chart) AI
A B C D E F G H

Serial Breakdown Reference Chart

Model Serial Number
3215 152538 & Above
50343AC
V
Serial Breakdown Reference Chart
Model Serial Number
3215 300000 & Above
50343AD

Refer to following page(s) to locate model, serial

number and respective diagram

Figure 3.5-1a

50323AA

SECTION 3, Page 24 SJIII Series - The Compacts 118941

 Parts List

Figure 3.5-2a. Electrical Panel Diagram - ANSI/CSA Models Equipped With All Options
(Refer to Serial Breakdown Reference Chart) AI
A B C D E F G H

Serial Breakdown Reference Chart Serial Breakdown Reference Chart Refer to following page(s) to locate model, serial
number and respective diagram
Model Serial Number Model Serial Number
3215 152537 & Below 3219 All / 300000 & Above Figure 3.5-2b
50157AB 60529AA V

50213AB

SJIII Series - The Compacts 118941 SECTION 3, Page 25

 Parts List
Figure 3.5-2b. Electrical Panel Diagram - ANSI/CSA Models Equipped With All Options
(Refer to Serial Breakdown Reference Chart) AI
A B C D E F G H
Serial Breakdown Reference Chart
Model Serial Number
3215 152538 & Above
50343AC
V
Serial Breakdown Reference Chart
Model Serial Number
3215 300000 & Above
50343AD
Refer to following page(s) to locate
model, serial number and
respective diagram.

Figure 3.5-2a

50325AA

SECTION 3, Page 26 SJIII Series - The Compacts 118941

 Parts List
Figure 3.5-3a. Electrical Panel Diagram - ANSI/CSA EE Rated Models Equipped With No Options
(Refer to Serial Breakdown Reference Chart) AI
A B C D E F G H

Serial Breakdown Reference Chart

Model Serial Number
3215 152537 & Below
50157AB
V
Serial Breakdown Reference Chart
Model Serial Number
3219 All / 300000 & Above
60529AA
Refer to following page(s) to locate model, serial
number and respective diagram
Figure 3.5-3b

50158AB

SJIII Series - The Compacts 118941 SECTION 3, Page 27

 Parts List
Figure 3.5-3b. Electrical Panel Diagram - ANSI/CSA EE Rated Models Equipped With No Options
(Refer to Serial Breakdown Reference Chart) AI
A B C D E F G H
Serial Breakdown Reference Chart
Model Serial Number
3215 152538 & Above
50343AC
V
Serial Breakdown Reference Chart
Model Serial Number
3215 300000 & Above
50343AD
Refer to following page(s) to
locate model, serial number and
respective diagram

Figure 3.5-3a

50326AA

SECTION 3, Page 28 SJIII Series - The Compacts 118941

 Parts List
Figure 3.5-4a. Electrical Panel Diagram - CE Models Equipped With All Options
Without Load Sensing (Refer to Serial Breakdown Reference Chart) AI
A B C D E F G H

Serial Breakdown Reference Chart

Model Serial Number
3215 152099 & Below
3219 237573 & Below V
60530AA
Refer to following page(s) to locate model, serial
number and respective diagram

Figure 3.5-4b

50156AB

SJIII Series - The Compacts 118941 SECTION 3, Page 29

 Parts List
Figure 3.5-4b. Electrical Panel Diagram - CE Models Equipped With All Options
(Refer to Serial Breakdown Reference Chart) AI
A B C D E F G H
Note: For machines equipped with Load Sensing, refer to the Refer to following page(s) to locate model, serial Serial Breakdown Reference Chart
Load Sensing supplement manual. number and respective diagram Model Serial Number
Figure 3.5-4a Figure 3.5-4c 3215 152100 to 152537
3219 237574 to 254283 V
60531AA

10874AB

SECTION 3, Page 30 SJIII Series - The Compacts 118941

 Parts List
Figure 3.5-4c. Electrical Panel Diagram - CE Models Equipped With All Options
(Refer to Serial Breakdown Reference Chart) AI
A B C D E F G H
Note: For machines equipped with Load Sensing, refer to the Serial Breakdown Reference Chart
Load Sensing supplement manual. Refer to following page(s) to locate model, serial
number and respective diagram Model Serial Number
Figure 3.5-4b Figure 3.5-4d 3219 254284 & Above
3219 300000 & Above V
60534AA

10874AC

SJIII Series - The Compacts 118941 SECTION 3, Page 31

 Parts List
Figure 3.5-4d. Electrical Panel Diagram - CE Models Equipped With All Options
(Refer to Serial Breakdown Reference Chart) AI
A B C D E F G H
Serial Breakdown Reference Chart Note: For machines equipped with Load Sensing, refer to the
Model Serial Number Load Sensing supplement manual.
3215 152538 to 153077
3215 300000 & Above V
60532AA
Refer to following page(s) to locate model, serial
number and respective diagram

Figure 3.5-4c Figure 3.5-4e

If Equipped

50327AB

SECTION 3, Page 32 SJIII Series - The Compacts 118941

 Parts List
Figure 3.5-4e. Electrical Panel Diagram - CE Models Equipped With All Options
(Refer to Serial Breakdown Reference Chart) AI
A B C D E F G H
Note: For machines equipped with Load Sensing, refer to the
Serial Breakdown Reference Chart
Load Sensing supplement manual.
Model Serial Number
3215 153078 & Above
3215 300000 & Above V
60533AA
Refer to following page(s) to locate model, serial
number and respective diagram

Figure 3.5-4d

50327AC

SJIII Series - The Compacts 118941 SECTION 3, Page 33

 Parts List
Figure 3.6-1a. Electrical Schematic - ANSI/CSA Models Equipped With No Options
(Refer to Serial Breakdown Reference Chart) AI
A B C D E F G H

Serial Breakdown Reference Chart

Model Serial Number
3215 152537 & Below
60528AA
V
Serial Breakdown Reference Chart
Model Serial Number
3219 253890 & Below
60525AA
Refer to following page(s) to locate model, serial
number and respective diagram
Figure 3.6-1b

10583AE

SJIII Series - The Compacts 118941 SECTION 3, Page 35

 Parts List
Figure 3.6-1b. Electrical Schematic - ANSI/CSA Models Equipped With No Options
(Refer to Serial Breakdown Reference Chart) AI
A B C D E F G H

Serial Breakdown Reference Chart

Model Serial Number
3215 152538 to 153066
60524AA
Refer to following page(s) to locate model, serial V
number and respective diagram

Figure 3.6-1a Figure 3.6-1c

50329AA

SECTION 3, Page 36 SJIII Series - The Compacts 118941

 Parts List

Figure 3.6-1c. Electrical Schematic - ANSI/CSA Models Equipped With No Options

(Refer to Serial Breakdown Reference Chart) AI
A B C D E F G H

Serial Breakdown Reference Chart

Model Serial Number
3215 300000 & Above
50343AD V
Serial Breakdown Reference Chart
Model Serial Number
3215 153067 & Above
60526AA
Refer to following page(s) to locate model, serial
number and respective diagram
Figure 3.6-1b Figure 3.6-1d

M136428AC
SJIII Series - The Compacts 118941 SECTION 3, Page 37
 Parts List

Figure 3.6-1d. Electrical Schematic - ANSI/CSA Models Equipped With No Options

(Refer to Serial Breakdown Reference Chart) AI
A B C D E F G H

Serial Breakdown Reference Chart

Model Serial Number
3219 300000 & Above
50343AE
V
Serial Breakdown Reference Chart
Model Serial Number
3219 253891 & Above
60527AA
Refer to following page(s) to locate model, serial
number and respective diagram

Figure 3.6-1c

M127990AF
SECTION 3, Page 38 SJIII Series - The Compacts 118941
 Parts List

Figure 3.6-2a. Electrical Schematic - ANSI/CSA Models Equipped With All Options
(Refer to Serial Breakdown Reference Chart) AI
A B C D E F G H

Serial Breakdown Reference Chart

Model Serial Number
3215 152537 & Below
60528AA
V
Serial Breakdown Reference Chart
Model Serial Number
3219 253890 & Below
60525AA
Refer to following page(s) to locate model, serial
number and respective diagram
Figure 3.6-2b

10584AF
SJIII Series - The Compacts 118941 SECTION 3, Page 39
 Parts List

Figure 3.6-2b. Electrical Schematic - ANSI/CSA Models Equipped With All Options
(Refer to Serial Breakdown Reference Chart) AI
A B C D E F G H
Serial Breakdown Reference Chart
Model Serial Number
3215 152538 to 153066
60524AA
Refer to following page(s) to locate model, serial V
number and respective diagram
Figure 3.6-2a Figure 3.6-2c

50328AA
SECTION 3, Page 40 SJIII Series - The Compacts 118941
 Parts List
Figure 3.6-2c. Electrical Schematic - ANSI/CSA Models Equipped With All Options
(Refer to Serial Breakdown Reference Chart) AI
A B C D E F G H

Serial Breakdown Reference Chart

Model Serial Number
3215 300000 & Above
50343AD
V
Serial Breakdown Reference Chart
Model Serial Number
3215 153067 & Above
60526AA
Refer to following page(s) to locate model, serial
number and respective diagram
Figure 3.6-2b Figure 3.6-2d

M136424AC

SJIII Series - The Compacts 118941 SECTION 3, Page 41

 Parts List

Figure 3.6-2d. Electrical Schematic - ANSI/CSA Models Equipped With All Options
(Refer to Serial Breakdown Reference Chart) AI
A B C D E F G H

Serial Breakdown Reference Chart

Model Serial Number
3219 300000 & Above
50343AE
V
Serial Breakdown Reference Chart
Model Serial Number
3219 253891 & Above
60527AA
Refer to following page(s) to locate model, serial
number and respective diagram
Figure 3.6-2c

M127991AG
SECTION 3, Page 42 SJIII Series - The Compacts 118941
 Parts List

Figure 3.6-3a. Electrical Schematic - ANSI/CSA EE Rated Models Equipped With No Options
(Refer to Serial Breakdown Reference Chart) AI
A B C D E F G H

Serial Breakdown Reference Chart

Model Serial Number
3215 152537 & Below
60528AA
V
Serial Breakdown Reference Chart
Model Serial Number
3219 253890 & Below
60525AA
Refer to following page(s) to locate model, serial
number and respective diagram
Figure 3.6-3b

10587AE
SJIII Series - The Compacts 118941 SECTION 3, Page 43
 Parts List

Figure 3.6-3b. Electrical Schematic - ANSI/CSA EE Rated Models Equipped With No Options
(Refer to Serial Breakdown Reference Chart) AI
A B C D E F G H
Serial Breakdown Reference Chart
Model Serial Number
3215 152538 to 153066
60524AA
Refer to following page(s) to locate model, serial V
number and respective diagram
Figure 3.6-3a Figure 3.6-3c

50331AA
SECTION 3, Page 44 SJIII Series - The Compacts 118941
 Parts List
Figure 3.6-3c. Electrical Schematic - ANSI/CSA EE Rated Models Equipped With No Options
(Refer to Serial Breakdown Reference Chart) AI
A B C D E F G H

Serial Breakdown Reference Chart

Model Serial Number
3215 300000 & Above
50343AD
V
Serial Breakdown Reference Chart
Model Serial Number
3215 153067 & Above
60526AA
Refer to following page(s) to locate model, serial
number and respective diagram
Figure 3.6-3b Figure 3.6-3d

M136429AC

SJIII Series - The Compacts 118941 SECTION 3, Page 45

 Parts List

Figure 3.6-3d. Electrical Schematic - ANSI/CSA EE Rated Models Equipped With No Options
(Refer to Serial Breakdown Reference Chart) AI
A B C D E F G H

Serial Breakdown Reference Chart

Model Serial Number
3219 300000 & Above
50343AE
V
Serial Breakdown Reference Chart
Model Serial Number
3219 253891 & Above
60527AA
Refer to following page(s) to locate model, serial
number and respective diagram
Figure 3.6-3c

M128446AF
SECTION 3, Page 46 SJIII Series - The Compacts 118941
 Parts List

Figure 3.6-4a. Electrical Schematic - ANSI/CSA EE Rated Models Equipped With All Options
(Refer to Serial Breakdown Reference Chart) AI
A B C D E F G H

Serial Breakdown Reference Chart

Model Serial Number
3215 152537 & Below
60528AA
V
Serial Breakdown Reference Chart
Model Serial Number
3219 253890 & Below
60525AA
Refer to following page(s) to locate model, serial
number and respective diagram
Figure 3.6-4b

10588AE
SJIII Series - The Compacts 118941 SECTION 3, Page 47
 Parts List

Figure 3.6-4b. Electrical Schematic - ANSI/CSA EE Rated Models Equipped With All Options
(Refer to Serial Breakdown Reference Chart) AI
A B C D E F G H
Serial Breakdown Reference Chart
Model Serial Number
3215 152538 to 153066
60524AA
V
Refer to following page(s) to locate model, serial
number and respective diagram
Figure 3.6-4a Figure 3.6-4c

50330AA
SECTION 3, Page 48 SJIII Series - The Compacts 118941
 Parts List

Figure 3.6-4c. Electrical Schematic - ANSI/CSA EE Rated Models Equipped With All Options
(Refer to Serial Breakdown Reference Chart) AI
A B C D E F G H

Serial Breakdown Reference Chart

Model Serial Number
3215 300000 & Above
50343AD
V
Serial Breakdown Reference Chart
Model Serial Number
3215 153067 & Above
60526AA
Refer to following page(s) to locate model, serial
number and respective diagram
Figure 3.6-4b Figure 3.6-4d

M136430AC
SJIII Series - The Compacts 118941 SECTION 3, Page 49
 Parts List

Figure 3.6-4d. Electrical Schematic - ANSI/CSA EE Rated Models Equipped With All Options
(Refer to Serial Breakdown Reference Chart) AI
A B C D E F G H

Serial Breakdown Reference Chart

Model Serial Number
3219 300000 & Above
50343AE
V
Serial Breakdown Reference Chart
Model Serial Number
3219 253891 & Above
60527AA
Refer to following page(s) to locate model, serial
number and respective diagram
Figure 3.6-4c

M128447AF
SECTION 3, Page 50 SJIII Series - The Compacts 118941
 Parts List
Figure 3.6-5. Electrical Schematic - CE Models Equipped With No Options
Without Load Sensing - (Refer to Serial Breakdown Reference Chart) AI
A B C D E F G H

Serial Breakdown Reference Chart

Model Serial Number
3215 152099 & Below
3219 237573 & Below V
60530AA

10586AD

SJIII Series - The Compacts 118941 SECTION 3, Page 51

 Parts List
Figure 3.6-6a. Electrical Schematic - CE Models Equipped With All Options
Without Load Sensing - (Refer to Serial Breakdown Reference Chart) AI
A B C D E F G H

Serial Breakdown Reference Chart

Model Serial Number
3215 152099 & Below
3219 237573 & Below V
60530AA
Refer to following page(s) to locate model, serial
number and respective diagram
Figure 3.6-6b

10585AD

SECTION 3, Page 52 SJIII Series - The Compacts 118941

 Parts List

Figure 3.6-6b. Electrical Schematic - CE Models Equipped With All Options

(Refer to Serial Breakdown Reference Chart) AI
A B C D E F G H
Serial Breakdown Reference Chart Note: For machines equipped with Load Sensing, refer to the
Load Sensing supplement manual.
Model Serial Number
3215 152100 to 152537
3219 237574 to 253890 V
60535AA
Refer to following page(s) to locate model, serial
number and respective diagram
Figure 3.6-6a Figure 3.6-6c

50209AD
SJIII Series - The Compacts 118941 SECTION 3, Page 53
 Parts List

Figure 3.6-6c. Electrical Schematic - CE Models Equipped With All Options

(Refer to Serial Breakdown Reference Chart) AI
A B C D E F G H

Serial Breakdown Reference Chart Note: For machines equipped with Load Sensing, refer to the
Load Sensing supplement manual.
Model Serial Number
3215 152538 to 153066
60524AA V
Refer to following page(s) to locate model, serial
number and respective diagram
Figure 3.6-6b Figure 3.6-6d

50332AA
SECTION 3, Page 54 SJIII Series - The Compacts 118941
 Parts List

Figure 3.6-6d. Electrical Schematic - CE Models Equipped With All Options

(Refer to Serial Breakdown Reference Chart) AI
A B C D E F G H

Serial Breakdown Reference Chart Note: For machines equipped with Load Sensing, refer to the
Load Sensing supplement manual.
Model Serial Number
3215 300000 & Above
50343AD V
Serial Breakdown Reference Chart
Model Serial Number
3215 153067 & Above
60526AA
Refer to following page(s) to locate model, serial
number and respective diagram
Figure 3.6-6c Figure 3.6-6e

M136433AC
SJIII Series - The Compacts 118941 SECTION 3, Page 55
 Parts List

Figure 3.6-6e. Electrical Schematic - CE Models Equipped With All Options

(Refer to Serial Breakdown Reference Chart) AI
A B C D E F G H
Note: For machines equipped with Load Sensing, refer to the
Serial Breakdown Reference Chart
Load Sensing supplement manual.
Model Serial Number
3219 300000 & Above
50343AE
V
Serial Breakdown Reference Chart
Model Serial Number
3219 253891 & Above
60527AA
Refer to following page(s) to locate model, serial
number and respective diagram
Figure 3.6-6d

M134389AC
SECTION 3, Page 56 SJIII Series - The Compacts 118941
 AG
Section 4
Troubleshooting Information
Table Of Contents
Introduction ................................................................................................................................................ 2

Electrical System ........................................................................................................................................ 3

4.1-1. All Controls Inoperative ........................................................................................................................ 3
4.1-2. All Controls Inoperative From Platform ................................................................................................. 4
4.1-3. Lift And Drive Inoperative From Platform Controls ............................................................................... 4
4.1-4. No Down Or Reverse Only Function From Platform Controls ..............................................................4
4.1-5. No Up Or Forward Only Function From Platform Controls .................................................................. 4
4.1-6. No Up Function From Platform Or Base Controls ................................................................................ 5
4.1-7. No Down Function From Platform Controls (CE Machines Only) ......................................................... 5
4.1-8. Lowering Warning System Inoperative (CE Machines Only) .................................................................6
4.1-9. No Down Function From Platform Controls .........................................................................................6
4.1-10. Platform Lowers Slowly from Platform & Base ..................................................................................... 6
4.1-11. Platform Does Not Decelerate When Lowering .................................................................................... 6
4.1-12. Platform Lifts Slow From Platform Controls and Base Controls ........................................................... 6
4.1-13. Steer Only Inoperative ..........................................................................................................................7
4.1-14. Drive Only Inoperative ..........................................................................................................................7
4.1-15. No Drive Or Steer When Platform Fully Lowered (All Machines) .......................................................... 7
4.1-16. No Drive Or Steer When Platform Elevated (All Machines) ................................................................... 7
4.1-17. No Elevated Drive Function .................................................................................................................. 7
4.1-18. Work Platform Drives In Slow Speed Only ........................................................................................... 7
4.1-19. Forward Drive Function Inoperative ...................................................................................................... 8
4.1-20. Reverse Drive Function Inoperative ...................................................................................................... 8
4.1-21. Brake Will Not Release ......................................................................................................................... 8
4.1-22. Lift Up Inoperative From Base Controls ............................................................................................... 8

4
4.1-23. Lift Down Inoperative From Base Controls ........................................................................................... 8
4.1-24. Two Or More Functions At One Time ...................................................................................................8

Hydraulic System ....................................................................................................................................... 9

4.2-1. All Functions Inoperative ...................................................................................................................... 9
4.2-2. Platform Drifts Down .............................................................................................................................9
4.2-3. Platform Lifts Slowly .............................................................................................................................9
4.2-4. Platform Does Not Lift ..........................................................................................................................9
4.2-5. Platform Will Not Lower ........................................................................................................................ 9
4.2-6. Platform Lowers Slowly ........................................................................................................................ 9
4.2-7. Platform Drives Slow .............................................................................................................................9
4.2-8. Platform Will Not Drive In Forward Or Reverse ................................................................................... 10
4.2-9. Brake(s) Will Not Release ................................................................................................................... 10
4.2-10. Platform Does Not Steer ..................................................................................................................... 10
4.2-11. All Systems Sluggish .......................................................................................................................... 10

SJIII Series - The Compacts 118941 SECTION 4, Page 1

toc 1 2 3 5 6
 Troubleshooting Information - Introduction AG

Introduction

The following pages contain a Table of Troubleshooting information for locating and correcting most service trouble
which can develop. Careful inspection and accurate analysis of the systems listed in the Table of Troubleshooting
Information will localize the trouble more quickly than any other method. This manual cannot cover all possible
troubles and deficiencies that may occur. If a specific trouble is not listed, isolate the major component in which the
trouble occurs, isolate whether the problem is electrical or hydraulic, and then isolate and correct the specific
problem.

SECTION 4, Page 2 SJIII Series - The Compacts 118941

 Troubleshooting Information - Electrical System AG
Probable Cause Remedy

4.1-1. All Controls Inoperative

1. Battery charger plugged into external power source. 1. Disconnect charger cord.
2. Batteries disconnected. 2. Connect batteries.
3. Dirty or loose battery terminals. 3. Clean and tighten connections.
4. Battery charge low. 4. Check each cell with hydrometer. Reading should
be 1.275 (fully charged). Recharge if low reading.
Replace if reading difference between cells is 0.050.
5. Main battery cables open or defective. 5. Check continuity. Replace if defective.
6. Fuse (F1) defective. 6. Replace fuse.
7. Main battery disconnect switch (S1) 7. Close switch. Check continuity. Replace if defective.
open or defective.
8. Loose or broken wire #3 from motor contactor (C1) 8. Check continuity. Replace if defective
to circuit breaker (CB2).
9. Defective battery charger relay (L1CR). 9. Check relay. Replace if defective.
10. Defective or tripped circuit breaker (CB2). 10. Reset circuit breaker. Replace if defective.
11. Loose or broken wire #5 from charger relay (L1CR) 11. Check continuity. Replace if defective.
to base emergency stop switch (S28)
(if equipped).
12. Loose or broken wire #00 from pump motor (DCM1) 12. Check continuity. Replace if defective.
to circuit breaker (CB1).
13. Defective or tripped circuit breaker (CB1). 13. Reset circuit breaker. Replace if defective.
14. Loose or broken wire #2 from circuit breaker (CB1) 14. Check continuity. Replace if defective.
to base terminal block (TB-1).
15. Loose or broken wire #19A from base terminal block 15. Check continuity. Replace if defective.
(TB-1) to Contactor (C1).
16. Contactor (C1) defective. 16. Check contactor. Replace if defective.
17. Defective pump motor (DCM1). 17. Check motor. Replace if defective.
18. Loose or broken wire #59B from Relay (21ACR) to 18. Check continuity. Replace if defective.
proportional valve coil (2H-59B).
19. Loose or broken wire #02 from proportional valve 19. Check continuity. Replace if defective.
coil (2H-59B) to base terminal block (TB-1).
20. Defective proportional valve coil (2H-59B). 20. Check continuity through coil. Reading should be
19ohms. Replace if defective.
21. Defective base emergency stop switch (S28) 21. Check switch. Replace if defective.
(If Equipped).

SJIII Series - The Compacts 118941 SECTION 4, Page 3

 Troubleshooting Information - Electrical System AG
Probable Cause Remedy
4.1-2. All Controls Inoperative From Platform

1. Loose or broken wire #07 from base terminal block 1. Check continuity. Replace if defective.
(TB-1) to platform emergency stop switch (S4).
2. Open or defective platform emergency stop switch 2. Close switch. Replace if defective.
(S4).
3. Loose or broken wire #7A from platform emergency 3. Check continuity. Replace if defective.
stop switch (S4) to key switch (S3).
4. Open or defective key switch (S3). 4. Close switch. Replace if defective.
5. Loose or broken wire #8 from keyswitch (S3) to battery 5. Check continuity. Replace if defective.
charge indicator (BCI).
6. Loose or broken wire #8 from platform keyswitch 6. Check continuity. Replace if defective.
(S3) to joystick enable switch (S7-6) (ANSI/CSA
only).
7. Defective joystick enable switch (S7-6). 7. Check switch. Replace if defective.
8. Loose or broken wire #8 from battery charge indicator 8. Check continuity. Replace if defective.
(BCI) to LIFT/DRIVE select switch (S5)
(CE only).
9. Defective LIFT/DRIVE select switch (S5). 9. Check switch. Replace if defective.

4.1-3. Lift And Drive Inoperative From Platform Controls

1. Defective neutral switch (S7-1) in joystick controller 1. Check switch. Replace if defective.
(S7).
2. Defective A/B switch (S7-4) or (S7-5) in joystick 2. Check switch. Replace if defective.
controller (S7).
3. Circuit board (PWM) defective. 3. Refer to Section 5, Joystick Controller Test
Procedure.
4. Loose or broken wire #59 from joystick controller 4. Check continuity. Replace if defective.
(S7) to platform terminal block (TB-2).
5. Loose or broken wire #59 from platform terminal 5. Check continuity. Replace if defective.
block (TB-2) to base terminal block (TB-1).
4.1-4. No Down Or Reverse Only Function From Platform Controls
1. A/B switch (S7-4) in proportional controller open or 1. Check switch. Replace if defective.
defective.
2. Loose or broken wire “A” from proportional controller 2. Check continuity. Replace if defective.
(S7) to LIFT/DRIVE switch (S5).
3. LIFT/DRIVE switch (S5) defective. 3. Check switch. Replace if defective.

4.1-5. No Up Or Forward Only Function From Platform Controls

1. A/B switch (S7-5) in proportional controller open or 1. Check switch. Replace if defective.
defective.
2. Loose or broken wire “B” from proportional controller 2. Check continuity. Replace if defective.
(S7) to LIFT/DRIVE select switch (S5).
3. LIFT/DRIVE select switch (S5) defective. 3. Check switch. Replace if defective.

SECTION 4, Page 4 SJIII Series - The Compacts 118941

 Troubleshooting Information - Electrical System AG
Probable Cause Remedy
4.1-7.
4.1-6. No Up Function From Platform
Platform Or
OrBase
BaseControls
Controls (Machines Equipped With Tilt Cut-out Options)
1. Loose or broken wire #14 from base terminal block 1. Check continuity. Replace if defective.
(TB-1) to Up valve coil (3H-14)
2. Defective Up valve coil (3H-14) 2. Check continuity through coil. Replace if defective.
3. Open diode (D14-1). 3. Check diode. Replace if defective.
4. Open diode (D14). 4. Check diode. Replace if defective.
5. Machine not level. 5. Use on level surface.
6. Loose or broken wire 19 from base terminal block 6. Check continuity. Replace if defective.
(TB-1) to tilt switch (TS1).
7. Defective tilt switch (TS1). 7. Test Tilt switch. Replace if defective.
8. Loose or broken wire #28 from tilt switch (TS1) to tilt 8. Check continuity. Replace if defective.
relay (28CR).
9. Loose or broken wire #02 from tilt switch (TS1) to 9. Check continuity. Replace if defective.
terminal strip (TB-1).
10. Defective tilt relay (28CR). 10. Check relay. Replace if defective.
11. Loose or broken wire #19A from tilt relay (28CR) to 11. Check continuity. Replace if defective.
pump motor contactor.
12. Open or defective diode (D14E) or (D14E-1) (base 12. Check diode. Replace if defective.
terminal block only).

4.1-7. No Down Function From Platform Controls (CE Machines Only)

1. Loose or broken wire #13 from base terminal block 1. Check continuity. Replace if defective.
(TB-1) to lowering warning system module (LWS1).
2. Defective LWS time delay relay (41CR).
3. Loose or broken wire #13A from lowering warning 2. Check relay. Replace if defective.
system module (LWS1) to base terminal block (TB- 3. Check continuity. Replace if defective.
1).
4. Loose or broken wire #13A from base terminal block 4. Check continuity. Replace if defective.
(TB-1) to down valve coil (2H-13A).
5. Defective down valve coil (2H-13A). 5. Check continuity through coil. Replace if defective.
6. Loose or broken wire #02 from down valve coil (2H- 6. Check continuity. Replace if defective.
13A) to base terminal block (TB-1).
7. Loose or broken wire # 13A from down valve coil 7. Check continuity. Replace if defective.
(2H-13A) to lift cylinder holding valve (2H-13A-1)
8. Defective lift cylinder holding valve (2H-13A-1). 8. Check continuity through coil. Replace if defective.
9. Loose or broken wire #02 from lift cylinder holding 9. Check continuity. Replace if defective.
valve(s) (2H-13A-1) to down valve coil (2H-13A).
10. Loose or broken wire #07 from base terminal block 10. Check Continuity. Replace if defective.
(TB-1) to high speed limit switch (LS1A).
11. Defective high speed limit switch (LS1A). 11. Check switch. Replace if defective.
12. Loose or broken wire #39 from high speed limit 12. Check continuity. Replace if defective.
switch (LS1) to lowering warning system module
(LWS1).
13. Defective LWS limit switch relay (39CR). 13. Check relay. Replace if defective.

SJIII Series - The Compacts 118941 SECTION 4, Page 5

 Troubleshooting Information - Electrical System AG
Probable Cause Remedy
4.1-8. Lowering Warning System Inoperative (CE Machines Only)
1. Loose or broken wire #10A from base terminal block 1. Check continuity. Replace if defective.
terminal block (TB-1) to lowering warning system
module (LWS1).
2. Loose or broken wire #02 from base terminal block 2. Check continuity. Replace if defective.
terminal block (TB-1) to lowering warning system
module (LWS1)
3. Defective LWS limit switch relay (39CR). 3. Check relay. Replace if defective.
4. Defective time delay cut-out relay (13BCR). 4. Check relay. Replace if defective.
5. Defective time delay relay (41CR). 5. Check relay. Replace if defective.
6. Defective latching relay (42CR). 6. Check relay. Replace if defective.
7. Defective high speed limit switch (LS1A). 7. Check switch. Replace if defective.
4.1-9. No Down Function From Platform Controls (NOTE: Down Function Is Not Proportionally Controlled)
1. Loose or broken wire #13 from LIFT/DRIVE select 1. Check continuity. Replace if defective.
switch (S5) to base terminal block (TB-1).
2. Loose or broken wire #13 from base terminal block 2. Check continuity. Replace if defective.
(TB-1) to down valve (2H-13).
3. Down valve coil (2H-13) defective. 3. Check continuity through coil. Replace if defective.
4. Loose or broken wire #2 from down valve coil (2H- 4. Check continuity. Replace if defective.
13) to base terminal block (TB-1).
5. Loose or broken wire #13 from down valve coil (2H- 5. Check continuity. Replace if defective.
13) to lift cylinder holding valve (2H-13-1).
6. Defective lift cylinder holding valve coil (2H-13-1) 6. Check continuity through coil. Replace if defective.
7. Loose or broken wire #02 from lift cylinder holding 7. Check continuity. Replace if defective.
valve coil (2H-13-1).

4.1-10. Platform Lowers Slowly From Platform & Base

1. Deceleration limit switch (LS7) stuck, out of 1. Readjust limit switch so it returns to the normally
adjustment or is defective. closed position at 14” before completely stowed.
Check the limit switch is functioning. Replace if
defective.
4.1-11. Platform Does Not Decelerate When Lowering
1. Deceleration limit switch (LS7) out of adjustment. 1. Readjust limit switch so it returns to the normally
closed position at 14” before completely stowed.
Check the limit switch is functioning. Replace if
defective.
2. Loose or broken wire #13A (ANSI/CSA) or #13C (CE) 2. Check continuity. Replace if defective.
from terminal strip to deceleration valve coil (2H-
13A)(ANSI/CSA) or (2H-13A) (CE).
3. Loose or broken wire #02 from terminal strip to 3. Check continuity. Replace if defective.
deceleration valve coil (2H-13A) (ANSI/CSA) or (2H-
13C) (CE).
4. Defective deleration valve coil (2H-13A) (ANSI/CSA) 4. Check coil. Replace if defective.
or (2H-13C) (CE).

4.1-12. Platform Lifts Slow From Platform Controls and Base Controls
1. Open diode (D14-1). 1. Check diode. Replace if defective.

SECTION 4, Page 6 SJIII Series - The Compacts 118941

 Troubleshooting Information - Electrical System AG
Probable Cause Remedy
4.1-13. Steer Only Inoperative
1. Defective relay (17CR). 1. Check relay. Replace if defective.
2. Loose or broken wire #59 from (17CR) steer relay to 2. Check continuity. Replace if defective.
base terminal block (TB1).

4.1-14. Drive Only Inoperative

1. Open diode (D17-1). 1. Check diode. Replace if defective.

4.1-15. No Drive Or Steer When Platform Fully Lowered (All Machines)

1. Loose or broken wire #71 from base terminal block 1. Check continuity. Replace if defective.
(TB-1) to drive override limit switch (LS6).
2. Defective drive override switch (LS6). 2. Check switch. Replace if defective.
3. Loose or broken wire #19 from drive override limit 3. Check continuity. Replace if defective.
switch (LS6) to base terminal block (TB-1).

4.1-16. No Drive Or Steer When Platform Elevated (All Machines)

1. Pothole protection bars not fully lowered. 1. Clear obstructions. Repair as needed.
2. Loose or broken wire #71 from base terminal block 2. Check continuity. Replace if defective.
(TB-1) to pothole protection limit switch (LS4).
3. Defective pothole protection limit switch (LS4). 3. Check switch. Replace if defective.
4. Loose or broken wire #72 from pothole protection 4. Check continuity. Replace if defective.
limit switch (LS4) to base terminal block (TB-1).
5. Loose or broken wire #72 from base terminal block 5. Check continuity. Replace if defective.
(TB-1) to pothole protection limit switch (LS5).
6. Defective pothole protection limit switch (LS5). 6. Check switch. Replace if defective.
7. Loose or broken wire #19 from pothole protection 7. Check continuity. Replace if defective.
limit switch (L5S) to base terminal block (TB-1).

4.1-17. No Elevated Drive Function

1. Loose or broken wire #59 from base terminal block 1. Check continuity. Replace if defective.
(TB1) to resistor (RST2).
2. Resistor (RST2) open. 2. OHM check resistor, it should be 30 ohms. Replace
if defective.
3. Loose or broken wire #59A from resistor (RST2) to 3. Check continuity. Replace if defective.
proportional relay (21CCR).
4. Proportional relay (21CCR) defective. 4. Check relay, replace if defective.

4.1-18. Work Platform Drives In Slow Speed Only

1. Loose or broken wire #17A from base terminal block 1. Check continuity. Replace if defective.
(TB-1) to high speed limit switch (LS1B).
2. Open or defective high speed limit switch (LS1B). 2. Check switch. Replace if defective.
3. Loose or broken wire #21 from high speed limit switch 3. Check continuity. Replace if defective.
(LS1B) to low voltage protection resistor (RST3).
4. Defective low voltage protection resistor (RST3). 4. Check resistor. Replace if defective.
5. Loose or broken wire #21A from low voltage 5. Check continuity. Replace if defective.
protection resistor (RST3) to proportional relay
(21ACR).
6. Proportional relay (21ACR) defective. 6. Check relay, replace if defective.

SJIII Series - The Compacts 118941 SECTION 4, Page 7

 Troubleshooting Information - Electrical System AG
Probable Cause Remedy
4.1-18. Work Platform Drives In Slow Speed Only (Continued)
7. Loose or broken wire #2 from proportional relay 7. Check continuity. Replace if defective.
(21ACR) to base terminal block (TB-1).
8. Proportional controller (S7) out of adjustment. 8. Adjust controller. Refer to Section 5, Joystick
Adjusting Procedure.
4.1-19. Forward Drive Function Inoperative
1. Loose or broken wire #16 from LIFT/DRIVE select 1. Check continuity. Replace if defective.
switch (S5) to base terminal block (TB-1).
2. Loose or broken wire #16 from base terminal block 2. Check continuity. Replace if defective.
(TB-1) to forward drive valve coil (4H-16).
3. Forward drive valve coil (4H-16) defective. 3. Check continuity through coil. Replace if defective.
4. Loose or broken wire #02 from forward drive valve 4. Check continuity. Replace if defective.
coil (4H-16) to base terminal block (TB-1).
5. Open diode (D16). 5. Check diode. Replace if defective.
4.1-20. Reverse Drive Function Inoperative
1. Loose or broken wire #15 from LIFT/DRIVE select 1. Check continuity. Replace if defective.
switch (S5) to base terminal block (TB-1).
2. Loose or broken wire #15 from base terminal block 2. Check continuity. Replace if defective.
(TB-1) to Reverse Drive valve coil (4H-15).
3. Reverse Drive valve coil (4H-15) defective. 3. Check continuity through coil. Replace if defective.
4. Loose or broken wire #02 from Reverse Drive valve 4. Check continuity. Replace if defective.
coil (4H-15) to base terminal block (TB-1).
5. Open diode (D15). 5. Check diode. Replace if defective.
4.1-21. Brake Will Not Release
1. Diode (D-16) forward or (D-15) reverse is shorted or 1. Check diode. Replace if defective.
open.
2. Loose or broken wire #17 from terminal strip (TB1) 2. Check continuity. Replace if defective.
to brake coil (3H-17).
3. Brake valve coil (3H-17) defective. 3. Check continuity through coil. Replace if defective.
4. Loose or broken wire #02 from brake valve coil (3H- 4. Check continuity through coil. Replace if defective.
17) to base terminal block (TB-1).
4.1-22. Lift Up Inoperative From Base Controls
1. Defective UP/DOWN switch (S2). 1. Check switch. Replace if defective.
2. Loose or broken wire #14E from UP/DOWN switch 2. Check continuity. Replace if defective.
(S2) to diode (D14E-1).
3. Open diode (D14E-1). 3. Check diode. Replace if defective.
4. Loose or broken wire #14E from UP/DOWN switch 4. Check continuity. Replace if defective.
(S2) to diode (D14E).
5. Open diode (D14E). 5. Check diode. Replace if defective.
4.1-23. Lift Down Inoperative From Base Controls
1. Defective UP/DOWN switch (S2). 1. Check switch. Replace if defective.
2. Loose or broken wire #13 from UP/DOWN switch 2. Check continuity. Replace if defective.
(S2) to base terminal block (TB-1).
4.1-24. Two Or More Functions At One Time
1. Shorted diode. 1. Check continuity of all diodes. Replace if defective.

SECTION 4, Page 8 SJIII Series - The Compacts 118941

 Troubleshooting Information - Hydraulic System AG
Probable Cause Remedy
4.2-1. All Functions Inoperative
1. Proportional valve (2H-59B) defective or is sticking. 1. Check valve. Replace if defective.
2. Compensator valve (CMP1) defective or is sticking. 2. Check valve. Replace if defective.
3. Pump (P1) defective. 3. Check pump. Replace if defective.

4.2-2. Platform Drifts Down

1. Defective lift cylinder gland seal. 1. Rebuild cylinder. Replace if damaged.
2. Combination of: 2. Check valves. Replace if defective.
Defective holding valve (2H-13-1) and either defective
lowering valve (2H-13) or relief valve (R2) or manual
lowering valve (V1).

4.2-3. Platform Lifts Slowly

1. Open or leaking manual lowering valve (V1). 1. Close valve. Replace if defective.
2. Lift relief valve (R2) defective. 2. Check valve. Replace if defective.
3. Open manual override on holding valve (2H-13-1). 3. Depress and turn manual override clockwise to
close. Replace if defective.
4. Stuck or defective deceleration valve (2H-13A) (ANSI/ 4. Check valve. Replace if defective.
CSA) or (2H-13C) (CE).
4.2-4. Platform Does Not Lift
1. Open manual lowering valve (V1). 1. Close valve. Replace if defective.
2. Hydraulic oil level too low. 2. Fully lower the platform. Fill hydraulic tank until fluid
is at or slightly above the top mark on the sight glass.
3. Platform weight excessive. 3. Reduce platform load to maximum capacity.
4. Up Valve (3H-14) defective or is sticking. 4. Check valve. Replace if defective.
5. Plugged deceleration valve (2H-13A) (ANSI/CSA) or 5. Clear obstruction from valve. Replace if defective.
(2H-13C) (CE).

4.2-5. Platform Will Not Lower (NOTE: Down Function Is NOT Proportionally Controlled)
1. Lowering valve (2H-13) defective or is sticking. 1. Clean valve. Replace if defective.
2. Defective holding Valve (2H-13-1) 2. Check valve. Replace if defective.
3. Either lowering orifice (O2) or emergency lowering 3. Clear debris. Replace Orifice. Replace if defective.
orifice (O6) plugged or contaminated.
4. Plugged deceleration valve (2H-13A) (ANSI/CSA) or 4. Clear obstruction from valve. Replace if defective.
(2H-13C) (CE).

4.2-6. Platform Lowers Slowly

1. Stuck or defective deceleration valve (2H-13A) (ANSI/ 1. 4. Check valve. Replace if defective.
CSA) or (2H-13C) (CE).

4.2-7. Platform Drives Slow

1. Free-wheeling valve (V2) open or defective. 1. Close valve. Replace if defective.
2. Flow divider/combiner (FD1) defective or is plugged. 2. Check valve. Replace if defective.
3. Drive motor (M1) or (M2) defective. 3. Check motors. Replace if defective.
4. Cushion valve (2H-25) defective. 4. Check valve. Replace if defective.

SJIII Series - The Compacts 118941 SECTION 4, Page 9

 Troubleshooting Information - Hydraulic System AG
Probable Cause Remedy
4.2-8. Platform Will Not Drive In Forward Or Reverse
1. Open free-wheeling valve (V2). 1. Close Valve. Replace if defective.
2. Forward drive valve (4H-16) or reverse drive valve (4H- 2. Clean Valve. Replace if defective.
15) defective or is sticking.
3. Flow/divider/combiner valve (FD1) defective or is 3. Clean Valve. Replace if defective.
plugged.
4. Counterbalance valve (CB1) defective or is plugged. 4. Clean Valve. Replace if defective.
4.2-9. Brake(s) Will Not Release
1. Brake valve (3H-17) defective or is sticking. 1. Clean valve. Replace if defective.
2. Brake orifice (04) plugged. 2. Remove orifice. Clean and reinstall.
3. Brake cylinder (C4) defective. 3. Rebuild cylinder. Replace if damaged.

4.2-10. Platform Does Not Steer

1. Right steer valve (4H-23) or left steer valve (4H-24) 1. Clean valve. Replace if defective.
defective or sticking.
2. Steer cylinder (C3) seals leaking. 2. Rebuild cylinder(s). Replace if damaged.
3. Mechanical binding in king pins. 3. Check for binding. Repair as needed.
4. Orifices (05) plugged. 4. Clean Orifices, and reinstall.

4.2-11. All Systems Sluggish

1. System relief valve (R1) defective or not adjusted 1. Adjust valve. Replace if defective.
properly.
2. Hydraulic pump (P1) worn. 2. Check pump. Replace if defective.
3. Compensator valve (CMP1) defective or 3. Clean. Replace if defective.
contaminated.
4. Proportional valve (2H-59B) contaminated or 4. Clean. Replace if defective.
defective.

SECTION 4, Page 10 SJIII Series - The Compacts 118941

 Section 5
Maintenance And Service

Table Of Contents
Operators Responsibility For Maintenance ................................................................................................ 2
Maintenance And Inspection Schedule ....................................................................................................... 2
Owners Annual Inspection Record .............................................................................................................. 2
General Maintenance Hints ......................................................................................................................... 2
Hydraulic System And Component Maintenance And Repair .................................................................... 3
General Specifications ................................................................................................................................ 4
Torque Specifications .................................................................................................................................. 5
System And Lift Pressure Adjustments ........................................................................................................ 6
OEM Joystick Electronics Information ........................................................................................................ 7
OEM Joystick - Troubleshooting Procedures ............................................................................................. 8

List Of Tables

Table 5-1. General Specifications ............................................................................... Section 5, Page 4

Table 5-2. Torque Specifications ................................................................................. Section 5, Page 5

List Of Figures

Figure 5-1. OEM Joystick Switch Wiring Diagram (Without Enable Relay) ................ Section 5, Page 9
Figure 5-2. OEM Joystick Switch Wiring Diagram (Equipped with Enable Relay) ..... Section 5, Page 10

SJIII Series - The Compacts 118941 SECTION 5, Page 1

toc 1 2 3 4 6
Operator’s Responsibility For Maintenance And Inspection
Maintenance Schedule

Death or injury can result if the work platform is not kept The actual operating environment of the work platform
in good working order. Inspection and maintenance governs the use of the maintenance schedule. The
should be performed by competent personnel who are inspection points covered in the Maintenance and
familiar with mechanical procedures. Inspection Schedule (Section 2, Table 2-5) indicates
the areas of the work platform to be maintained or
The operator should be assured that the work platform inspected and at what intervals the maintenance and
has been properly maintained and inspected before inspections are to be performed.
using it.
Owner’s Annual Inspection Record
Even if the operator is not directly responsible for the
maintenance of this work platform, the operator should It is the responsibility of the owner to arrange daily,
perform ALL the daily inspections in the Maintenance weekly, monthly and annual inspections of the work
and Inspection Schedule (Table 2-5.) found in Section platform. The Owner’s Annual Inspection Record (Table
2 of this manual. 2-2 in Section 2) is to be used for recording the date of
inspection, owner’s name and the person responsible
Note for the inspection of this work platform.

Replace all worn, damaged or missing parts or labels

discovered during this inspection. General Maintenance Hints

• Properly position safety bar if the scissors

assembly is raised.
Danger
Crushing Hazard • Before attempting any repair work, disconnect
the battery ground (-) lead.
DO NOT reach through scissors assembly without the
safety bar properly positioned. Failure to avoid this • Preventive maintenance is the easiest and least
hazard will result in death or serious injury! expensive type of maintenance.

SECTION 5, Page 2 SJIII Series - The Compacts 118941

Hydraulic System And Component 7. All containers and funnels used in handling
Maintenance And Repair hydraulic oil must be absolutely clean. Use a
funnel when necessary for filling the hydraulic
The following points should be kept in mind when oil reservoir, and fill the reservoir only through
working on the hydraulic system or any component: the filler opening. The use of cloth to strain
the oil should be avoided to prevent lint from
1. Any structure has limits of strength and getting into the system.
durability. To prevent failure of structural parts
of hydraulic components, relief valves which 8. When removing any hydraulic component, be
limit pressure to safe operating values are sure to cap and tag all hydraulic lines involved.
included in the hydraulic circuits. Also, plug the ports of the removed
components.
2. Tolerance of working parts in the hydraulic
system are very close. Even small amounts of 9. All hydraulic components must be
dirt or foreign material in the system can cause disassembled in spotlessly clean
wear or damage to components, as well as surroundings. During disassembly, pay
general faulty operation of the hydraulic particular attention to the identification of parts
system. Every precaution must be taken to to assure proper reassembly. Clean all metal
assure absolute cleanliness of the hydraulic oil. parts in a clean mineral oil solvent. Be sure to
thoroughly clean all internal passages. After
3. Samples of hydraulic oil should be drawn from the parts have been dried thoroughly, lay them
the reservoir every six months. These samples on a clean, lint-free surface for inspection.
should be about two quarts and should be
taken while the oil is warmed through normal 10. Replace all o-rings and seals when overhauling
operation of the system. If possible, the sample any component. Lubricate all parts with clean
should be analyzed by a qualified lubrication hydraulic oil before reassembly. Use small
specialist to determine whether it is suitable amounts of petroleum jelly to hold o-rings in
for further use. The intervals between oil place during assembly.
changes depend on operating conditions and
on the care used in keeping the oil clean. 11. Be sure to replace any lost hydraulic oil when
completing the installation of the repaired
4. Whenever there is a hydraulic system failure component, and bleed any air from the system
which gives reason to believe that there are when required.
metal particles or foreign materials in the
system, drain and flush the entire system and 12. All hydraulic connections must be kept tight.
replace the filter cartridges. A complete change A loose connection in a pressure line will permit
of oil must be made under these the oil to leak out or air to be drawn into the
circumstances. system. Air in the system can cause damage
to the components and noisy or erratic system
5. Whenever the hydraulic system is drained, operation.
check the magnets in the hydraulic reservoir
for metal particles. If metal particles are present, MAINTENANCE. Three simple maintenance procedures
flush the entire system and add a new change have the greatest effect on hydraulic system
of oil. The presence of metal particles also performance, efficiency and life. Yet, the very simplicity
may indicate the possibility of imminent of them may be reasons they are so often overlooked.
component failure. A very small amount of What are they? Simply these:
fine particles is normal.
1. Change filters regularly.
6. DO NOT use synthetic or fire resistant oils in
this work platform. Use ATF Dexron III (ESSO) 2. Maintain a sufficient quantity of clean hydraulic
or equivalent hydraulic oil. For conditions oil of the proper type and viscosity in the
causing oil temperatures below -31°F (-35°C) hydraulic reservoir.
and above 122°F (50°C) consult Skyjack, Inc.
3. Keep all connections tight.

SJIII Series - The Compacts 118941 SECTION 5, Page 3

 Table 5-1. General Specifications

Model 3215 3219

Electrical System 24 Volts DC 24 Volts DC

220AH 220AH
6V Batteries 250AH (Opt.) 250AH (Opt.)
Lift Relief
1650 Psi.* 2350 Psi *
(Rated Load)
System Relief
3000 Psi.* 3000 Psi.*
(Rated Load)

Return Filter 20 Micron 20 Micron

2.9 Gallons 2.9 Gallons

Oil Tank Capacity (10.9 Liters) (10.9 Liters)

Wheel Motors 6.8 ci/rev 6.8 ci/rev

Hydraulic Pump .226 ci/rev .226 ci/rev

4 HP @ 4 HP @
DC Motor 3600 rpm 3600 rpm

Noise Level <70 Decibels <70 Decibels

2 mph 2 mph
High Travel Speed (3.2 km/h) (3.2 km/h)
Elevated .65 mph 0.65 mph
Drive Speed (1.05 km/h) (1.05 km/h)

High Torque Drive Speed N/A N/A

Lift Time
23 sec. 25 Sec.
(Rated Load)
Lower Time
24 sec. 32 sec.
(Rated Load)

Gradability 23% 23%

12 x 4 x 8 12 x 4 x 8
* Refer to serialTires
number nameplate for specific pressures.
Solid Rubber Solid Rubber
60162AB

SECTION 5, Page 4 SJIII Series - The Compacts 118941

 Table 5-2. Torque Specifications
AJ
Directional valve mounting bolts 28-32 lbf.in 2.16 – 3.61 Nm
Wheel mounting bolts (32XX) 90 lbf.ft 122.02 Nm
Wheel motor castle nut (32XX) 200 lbf.ft 271.20 Nm
Parking brake cylinder rod nut 35 lbf.ft 47.46 Nm
Cartridge
Size
Torque 08 38 58 10 12 16
Lbf.ft (max) 20 20 20 25 35 50
Lbf.in (max) 240 240 240 300 420 600
Nm (max) 27.12 27.12 27.12 33.90 47.46 67.80
Coils
Size
Torque All coils
Lbf.ft (max) 4 to 5
Lbf.in (max) 48 to 60
Nm (max) 5.42 to 6.78
SAE Plugs
Size
Torque 2 4 5 6 8 10 12 16
Lbf.ft (max) 3 10 15 15 25 25 30 35
Lbf.in (max) 36 120 180 180 300 300 360 420
Nm (max) 4.07 13.56 20.34 20.34 33.90 33.90 40.68 47.46
Newton-meter = Nm Pound-force foot = lbf.ft Pound-force inch = lbf.in
60056AB

SJIII Series - The Compacts 118941 SECTION 5, Page 5

 System And Lift Pressure Adjustments
All adjustments must be made with a Calibrated Gauge.
Refer to the Serial Number Plate located on the rear of the machine for System and Lift Pressure values.

System Relief Pressure Adjustment

1. Locate the System Pressure Quick Disconnect Port on the Main Manifold. Refer to Section 6 Main
Manifold Assembly for location.
2. Install a Calibrated 5000 PSI Gauge to the System Pressure Quick Disconnect Port.
3. Remove the Platform Control Box from the Guardrail and disconnect from the Main Control Cable.
4. Locate the Main Control Cable Plug at the rear of the machine.
5. Disconnect the Main Cable and connect the Platform Control Box into the Plug.
6. At the Main Manifold, loosen the Locknut on the System Relief Valve R1. Refer to Section 6 Main
Manifold Assembly for location.
7. Select Drive with the Lift/Drive Select Switch on the Platform Control Box.
8. Engaged Steer Right and hold.
9. Observe reading on Gauge. Adjust the R1 System Relief Value listed on the Serial Number Plate. Turning
the stem on the Relief Valve clockwise increases pressure. Turning the stem counterclockwise decreases
pressure.
10. Release Steer Switch and tighten the Locknut.
11. Remove the gauge from the System Pressure Test Port.

Lift Pressure Adjustment

Note: Adequate area to raise the Platform to full height is required for the following steps.

1. Locate the Lift Pressure Test Port on the Main Manifold. Refer to Section 6 Main Manifold Assembly for
location.
2. Install a Calibrated 3000 PSI Gauge to the Lift Pressure Quick Disconnect Port.
3. At the Main Manifold, loosen the Locknut on the Lift Relief Valve R2.
4. Close the Manual Lowering Valve. Using the Lift Switch at the Base Controls, raise the platform to full
height and hold the Lift Up Switch on.
5. Observe the reading on the gauge. Adjust the R2 Relief Valve to the value listed on the Serial Number
Plate. Turning the stem of the Relief Valve increases pressure. Turning the stem counterclockwise
decreases pressure.
6. Remove the gauge from the Lift Pressure Test Port.

Note: Pressure setting may vary as machine components wear.

The lift pressure should be set for rated load only.

SECTION 5, Page 6 SJIII Series - The Compacts 118941

 OEM Joystick Electronics Information
Flow Control

Single coil or solenoid for single direction. The coil has two connections; one is wired to the P.C. Board (A) terminal
and the other is wired to (-), or the negative side of the supply voltage. Switches to control directional valves may
be provided on the controller.

Adjustment Procedures

Adjustments are made by turning a trimpot adjustment screw. The trimpots are multi-turn, end to end-devices. It
may be necessary to turn the adjustment screw several turns to observe a change in output.

Clockwise (CW) adjustment of the trimpot increases the output.

Counter-clockwise (CCW) adjustment of the trimpot decreases the output.

Adjustments affect output current, voltage or percentage of duty cycle to the coil. The minimum and maximum
output is preset at the factory. However, for optimum performance, they must be adjusted while the equipment is
operating.

Although the following adjustments affect the current/voltage or percentage of duty cycle, the best way to adjust
the function is to observe the response or speed of the function. The following adjustments affect function response,
or speed. There may be some interaction between adjustments, making it necessary to repeat the adjustment in
order to achieve the desired response.

“Threshold” Adjustments

Adjusts the initial current flow or duty cycle, affecting the function response or speed when the handle is first moved
from the off position. Deflect the handle slowly to the position where the controller first turns on. Adjust the threshold
trimpot screw to the point where the controlled function just starts to move, then turn the trimpot screw one, full turn
in the counterclockwise direction. This adjustment should be done first.

“Maxout” Adjustments

Adjusts the full stroke current or duty cycle affecting the maximum function response, or speed when the handle is
deflected to its full travel. Fully deflect the handle, and adjust the maxout trimpot for maximum desired function
response or speed. To obtain proportional resolution, it is important that the function starts to slow down as soon
as the handle is moved back from the fully deflected position.

The ideal adjustment occurs when the function just begins to move when the handle is deflected, and the output
increases until it reaches its maximum desired response or speed at the end of handle travel.

SJIII Series - The Compacts 118941 SECTION 5, Page 7

 OEM Joystick - Troubleshooting Procedures
Problem

1. The function will not operate when the handle is moved. The LEDs do not light
A. Check that voltage is present at the positive (+)input terminal.
B. Check that ground is connected to the negative (-) terminal.
C. If there is an in-line fuse, check to see if it is good.
D. Check the controller on/off switch and the connectors. Voltage should
be present at the (X) terminal when the controller is turned on.
E. Check that valve wiring is not shorted to ground. The LEDs will not light.
F. Check that valve wiring is not open. The LEDs will light, but the
intensity will not vary.
G. Check trimpot settings. Fully “CCW” turns output off, “CW” turns
output fully on.
2. The function jumps or lurches when turned on.
A. Perform “Threshold” adjustment procedures.

3. The function reaches maximum speed before the handle is fully deflected,
A. Perform “Maxout” adjustment procedures.

4. The function speed remains constant regardless of the degree of handle deflection.
A. Perform “Maxout” adjustment procedures. ”

IRS Option

1. Function speed reacts too slowly or too quickly in relation to handle deflection.
A. Check “IRS” (Ramp) trimpot adjustment. “CW” increases ramp
time, “CCW” decreases ramp time.

Integrated Ramp System (IRS)

Provides smooth function response ,when reacting to an abrupt change in handle deflection. “CW” rotation of the
trimpot increases ramp time and slows the response time. “CCW” decreases ramp time and increases the response
time. To increase the ramp time, turn the adjusting screw “CW” a few turns, then move the controller handle abruptly.
Continue to adjust until a smooth response is observed. Most controllers have on/off contacts which remove power
from the P.C. Board when the handle is returned to the off position. When the handle is abruptly returned to neutral,
the output will not ramp down, and the function will stop.

Ramp Thru Off

The P.C. Board should be adjusted as outlined in the IRS adjustment procedure. If the handle is abruptly returned to
neutral (OFF) the output will ramp down to off. Ramp time is factory set to 2 seconds, unless otherwise specified.

Note: Trimpots should be sealed with nail polish or enamel based paint.
DO NOT USE RTV SILICONE

SECTION 5, Page 8 SJIII Series - The Compacts 118941

 Figure 5-1. OEM Joystick Switch Wiring (Without Enable Relay)
Wire Chart
Color From To
White/Red Steer Left Pin #1
White/Green +24V Steer Common Pin #2
White Steer Right Pin #3
Yellow Forward/Up (S2-NO) Pin #4
White/Black +24V Input Pin #5
Gray Reverse/Down (S1-NO) Pin #6
Blue PWM Out (A) Pin #7
Black Ground Pin #8
White/Blue Enable Switched Power Pin #9
60058AA

11095AA

SJIII Series - The Compacts 118941 SECTION 5, Page 9

 Figure 5-2. OEM Joystick Switch Wiring (Equipped with Enable Relay)
Wire Chart
Color From To
White/Red Steer Left Pin #1
White/Green +24V Steer Common Pin #2
White Steer Right Pin #3
Yellow Forward/Up (S2-NO) Pin #4
White/Black +24V Input Pin #5
Gray Reverse/Down (S1-NO) Pin #6
Blue PWM Out (A) Pin #7
Black Ground Pin #8
White/Blue Enable Switched Power Pin #9
60058AA

50276AA

SECTION 5, Page 10 SJIII Series - The Compacts 118941

 Section 6
Parts Lists
General letters are used in all the assemblies or group shown
The information contained in this section is designed to at the beginning of the parts list. Descriptions preceded
aid the user in locating and identifying replacement with an (•) indicates a serviceable component or
parts. Component parts of various assemblies and attaching hardware for the higher level assembly.
subassemblies comprising the work platform are
illustrated and accompanied by a descriptive parts list. Quantities (Units Per Assembly)
Exploded drawings are used to show relative location The quantities of each part that are required to
of component parts in disassembly order. If a part cannot complete the assembly. If quantity is (AR), it is
be found in this section, order by work platform model understood that the quantity may vary when machine
number and serial number, giving a complete is equipped with certain options. Order quantity as
description of the part. needed.

Parts Ordering Information Hardware

When ordering replacement parts, the complete part Standard screws, washers, nuts, etc. are not identified
number and description should be used to ensure by a reference number. These parts are known as
proper identification and delivery of the desired item. COMMON HARDWARE items and appear indented
This complete identification should also be used when under the major items with which they are used. They
requesting equipment information. should be ordered separately as listed, since they are
not component parts of the pieces they attach to.
Method Of Listing
Parts are listed in order according to the reference How To Order Repair Parts
number shown in the illustration, followed by a full 1. Address all orders to your local SKYJACK dealer.
description based upon the “NOUN FIRST” method. 2. Specify model and serial number of the work
That is, the noun name of the part is listed first, then the platform (found on the serial number plate).
modifying description information which serves to 3. List the quantity needed.
specifically identify the item. For example: PIN, Clevis. 4. List the length needed (if bulk item).
Assemblies or groups are shown at the beginning of a 5. List the part number and description as shown in
parts list and are identified with the letter references A, this manual for each item.
B, C, etc. Individual parts in these lists have 6. Show billing and shipping address and name of
corresponding letters after their description to identify individual if possible.
which assembly or group it is used in. Individual parts 7. Suggest best routing.
without identifying

CUSTOMER___________________________________________________________________

DEALER______________________________________________________________________

MODEL NUMBER ______________________________________________________________

SERIAL NUMBER ______________________________________________________________

DATE PURCHASED ____________________________________________________________

6
Use Only Skyjack Authorized Replacement Parts!
SJIII Series - The Compacts 118941 SECTION 6, Page 1

toc 1 2 3 4 5
 Table Of Contents
Platform And Related Parts
Figure 6.1-1 Entrance Gates And Chains ..................................................................................................... 4
Figure 6.1-2 Side Railings ............................................................................................................................ 6
Figure 6.1-3 Extension Platform Railings ..................................................................................................... 8
Figure 6.1-4 Slide Rail Assemblies ............................................................................................................. 10
Figure 6.1-5 Quick Release Pins ................................................................................................................ 11
Figure 6.1-6 Main Platforms Assemblies .................................................................................................... 12
Figure 6.1-7 Extension Platform Assemblies .............................................................................................. 14
Figure 6.1-8 Safety D-Ring Assembly ........................................................................................................ 16
Figure 6.1-9 Latch Assembly ..................................................................................................................... 17
Figure 6.1-10 Platform AC Outlet ................................................................................................................ 18
Figure 6.1-11 Operator’s Control Box Assembly - ANSI/CSA EE Rated ...................................................... 20
Figure 6.1-12 Operator’s Control Box Assembly - ANSI/CSA & CE Models ................................................ 22
Figure 6.1-13 Proportional Controller Assembly .......................................................................................... 30
Figure 6.1-14 Scissor Arm Control Cable Assembly .................................................................................... 32

Scissors And Related Parts

Figure 6.2-1 Scissor Arm Assembly, Accessories And Hardware ............................................................... 34
Figure 6.2-2 Scissor Arm Weldments ......................................................................................................... 36
Figure 6.2-3 Scissor Stack to Base & Main Platform Connecting Hardware .............................................. 38
Figure 6.2-4 Scissor Arm Connecting Hardware ........................................................................................ 40
Figure 6.2-5 Platform Air Supply Hose ....................................................................................................... 42
Figure 6.2-6 Flashing Amber Light Option ................................................................................................. 43
Figure 6.2-7 Limit Switch Assembly Scissor Arm ....................................................................................... 44
Figure 6.2-8 Lift Cylinder Assembly and Mounting Hardware ................................................................ 48
Figure 6.2-9 Holding Valve Assembly ....................................................................................................... 50

Base And Related Parts

Figure 6.3-1 Base, Axle & Wheels ............................................................................................................ 52
Figure 6.3-2 Pothole Protection Device ................................................................................................... 56
Figure 6.3-3 Hydraulic Hose Connections ............................................................................................... 60
Figure 6.3-4 Steer Mechanism ................................................................................................................. 62
Figure 6.3-5 Steer Assembly ..................................................................................................................... 64
Figure 6.3-6 Rear Axle Assembly .............................................................................................................. 65
Figure 6.3-7 Brake Cylinder Assembly ..................................................................................................... 66
Figure 6.3-8 Steer Cylinder Assembly ..................................................................................................... 67
Figure 6.3-9 Base Control ......................................................................................................................... 68

SECTION 6, Page 2 SJIII Series - The Compacts 118941

 AI

Table Of Contents
Hydraulic Tray Assembly
Figure 6.4-1 Hydraulic/Electric Tray Assembly ........................................................................................ 72
Figure 6.4-2 Hydraulic Hose Connections ............................................................................................... 74
Figure 6.4-3 Tank Lid Assembly ............................................................................................................... 75
Figure 6.4-4 Motor/Pump Assembly .......................................................................................................... 76
Figure 6.4-5 Main Manifold Assembly ........................................................................................................ 78
Figure 6.4-6 Steering Manifold Assembly .................................................................................................. 81
Figure 6.4-7A Proportional Control Manifold Assembly - Internal Compensator Valve ................................ 82
Figure 6.4-7B Proportional Control Manifold Assembly - External Compensator Valve ............................... 83

Electrical Panel Assembly

Figure 6.5-1A Electrical Panel Assembly (ANSI/SIA and CSA) (SJIII 3215 & 3219) ....................................... 84
Figure 6.5-1B Electrical Panel Assembly (ANSI/SIA and CSA) (SJIII 3215 Serial No. 152538 & Above) ....... 86
Figure 6.5-2A Electrical Panel Assembly (CE without Load Sensing) (SJIII 3215 & 3219) ............................ 88
Figure 6.5-2B Electrical Panel Assembly (CE without Load Sensing)
(SJIII 3215 Serial No. 152538 & Above) ................................................................................ 90
Figure 6.5-3A Electrical Panel Assembly (EE Rated) (ANSI/SIA & CSA) (SJIII 3215 & 3219) ........................ 92
Figure 6.5-3B Electrical Panel Assembly (EE Rated) (ANSI/SIA & CSA)
(SJIII 3215 Serial No. 152538 & Above) ................................................................................. 94
Figure 6.5-4 Electrical Panel Assembly (CE) .............................................................................................. 96
Figure 6.5-5A Electrical Panel Harness (CE) (SJIII 3215 & 3219) .................................................................. 98
Figure 6.5-5B Electrical Panel Harness (CE) (SJIII 3215 & 3219) ................................................................ 100

Battery Tray Assembly

Figure 6.6-1 Battery Tray Assembly ....................................................................................................... 102
Figure 6.6-2 Battery Charger Assembly ................................................................................................. 106

Special Options
Figure 6.7-1 24VDC Inverter .................................................................................................................... 108
Figure 6.7-2 Inverter Assembly ............................................................................................................... 110
Figure 6.7-3 Inverter Label Placement ................................................................................................... 112
Figure 6.7-4 Work Light Option .............................................................................................................. 113

Labels And Nameplates

Figure 6.8-1 Labels - Label kit ................................................................................................................. 115
Figure 6.8-2A Labels - Main Control box A .............................................................................................. 116
Figure 6.8-2B Labels - Main Control box B .............................................................................................. 117
Figure 6.8-3 Labels - Label Name Plates - MISC ................................................................................... 118
Figure 6.8-4 Labels - Label Name Plates - Chasis ................................................................................. 120

SJIII Series - The Compacts 118941 SECTION 6, Page 3

 Figure 6.1-1. Entrance Gates And Chains

3 10 11

8 9

4 5

13 3 12
14

15

1 16

10155AA

SECTION 6, Page 4 SJIII Series - The Compacts 118941

 Figure 6.1-1. Entrance Gates And Chains
Index Skyjack
Qty. Description
No. Part No.

1 106893 - CHAIN, Entry (Models 32XX)

106896 1 • Chain
100297 1 • LINK, Attaching
100493 1 • LATCH, Chain Snap
2 127944 1 RAIL, Fixed Upper Assembly
106520 1 • TUBE, Top Rail
127943 1 • PADDING, Entry Rail
103864 2 • BOLT, Hex Head 5/16 - 18 x 1 Grade 5
103404 2 • WASHER, 5/16 Lock
3 103632 AR SCREW, Self Tapping 1/4 - 14 x 3/4
4 125526 1 GATE STOP
5 (Ref.) - LATCH, Assembly
(For components, refer to Figure 6.1-9)
6 (Ref.) 1 RAIL, Upper Hinged Assembly
127946 1 • BAR, Rear Cross
103872 1 • • BOLT, Hex Head 3/8 - 16 x 2-1/4 Grade 5
104606 1 • • NUT, Hex Nylon Lock 3/8 - 16
7 (Ref.) - PIN, Quick Release Small Loop Assembly
(For components, refer to Figure 6.1-5)
8 127943 1 PADDING, Entry Rail
9 125577 1 PAD, Adhesive Rubber Foam
10 125687 - STOP, Additional Gate Assembly
11 100702 AR PLUG, Tube
12 117277 2 HINGE, Spring
13 127961 1 GATE, Solid Full (ANSI/CSA)
127965 1 GATE, Solid Full (CE)
14 127955 1 GATE, Half (ANSI/CSA)
127959 1 GATE, Half (CE)
15 119943 1 CLAMP, Aluminum Door Sweep (CE)
119945 4 RIVET, Pop Wide Head (CE)
16 119941 1 STRIP, Door Sweep Rubber (CE)

SJIII Series - The Compacts 118941 SECTION 6, Page 5

 Figure 6.1-2. Side Railings

8 9

7
10

5 11
14
4
13
12

18
2 16

17

1
10

15

4
12

3 14

13
18
3
10533AB

SECTION 6, Page 6 SJIII Series - The Compacts 118941

 Figure 6.1-2. Side Railings AJ
Index Skyjack
Qty. Description
No. Part No.

1 127447 1 RAILING, Rigid LH

2 127448 1 RAILING, Rigid RH
3* 125336 8 RAILING, Spacer (CE)
4 127450 1 KICK PLATE, LH
5 127437 8 BOLT, Carriage 5/16 - 18 x 2 Grade 5
103984 8 • NUT, Hex Nylon Lock 5/16 - 18 Grade 5
6 127471 1 RAILING, Side Bottom LH
7 127473 1 RAILING, Upper LH
8 (Ref.) - PIN, Quick Release Large or Small Loop Assembly
(For components, refer to Figure 6.1-5)
9 127474 1 RAILING, Upper RH
10 100702 2 END CAP, Plastic
11 127472 1 RAILING, Side Bottom RH
12 127449 1 KICK PLATE, RH
13 125494 1 GUARD, Cable Cover RH
14 127451 1 GUARD, Cable
15 125580 4 SPACER, Railing Retainer
112329 4 • SCREW, Hex Head Self Tapping
16 132042 4 RIVET, Pop 1/4” dia. x 5/8” (Later models)
103632 4 SCREW, Hex-head self tapping 1/4”-14 x 3/4” (Earlier models)
17 125495 1 GUARD, Cable cover LH
18 (Ref.) - ASSEMBLY, Platform AC Outlet
(For components, refer to Figure 6.1-10)

* Total height of railings is 43” for CE models & 39” for ANSI/CSA models

SJIII Series - The Compacts 118941 SECTION 6, Page 7

 Figure 6.1-3. Extension Platform Railings

8 9A 10

5
12
1
13A 9B
4
1

13B
11

3
7

6
1

12 13A

10534AA

SECTION 6, Page 8 SJIII Series - The Compacts 118941

 Figure 6.1-3. Extension Platform Railings
Index Skyjack
Qty. Description
No. Part No.

1 103796 2 MIDRAIL, Extension Deck

2 (Ref.) - PIN, Quick Release Large or Small Loop Assembly
(For components, refer to Figure 6.1-5)
3 (Ref.) - SLIDE RAIL, 3 ft. Assembly
(For components, refer to Figure 6.1-4)
4 106950 2 PLATE, Extension Deck Rail Retainer
104625 4 • SCREW, Set Cup 3/8 -16 x 5/8
103978 4 • NUT, Hex head 3/8 -16 Grade 5
5 127480 1 RAILING, Extension Deck Lower
6 103885 2 BOLT, Hex Head
103984 2 • NUT, Hex Nylon Lock 5/16 - 18 Grade 5
7 100702 2 END CAP, Plastic
8 127481 1 RAILING, Extension Deck Upper
9A 130229 1 PLATE, Warning Label (Later Models)
9B 125440 1 PLATE, Warning Label (Earlier Models)
10 103632 4 SCREW, Hex Head Self Tapping
11 127455 1 RAILING, Extension Deck
12 117293 1 BOX, Manual
125968 4 • NUT, Hex flange Lock 10-32
103962 4 • SCREW, Round Head Machine 10-32 x 1/2”
13A 130229 1 PLATE, Manual Box (Later Models)
13B 117355 1 PLATE, Manual Box (Earlier Models)

SJIII Series - The Compacts 118941 SECTION 6, Page 9

 Figure 6.1-4. Slide Rail Assemblies

1 4

5 3 2

10572AA
Index Skyjack
Qty. Description
No. Part No.

1 125480 1 HANDRAIL, Extension

2 103550 3 PLUG, Handrail Slide Plug
3 103865 AR BOLT, Hex Head 5/16 - 18 x 2 Grade 5
4 103984 AR NUT, Hex Lock 5/16 - 18 Grade B
5 (Ref.) - PIN, Quick Release Large or Small Loop Assembly
(For components, refer to Figure 6.1-5)

SECTION 6, Page 10 SJIII Series - The Compacts 118941

 Figure 6.1-5. Quick Release Pins

3 4 5

2 6

10168AA
Index Skyjack
Qty. Description
No. Part No.

1 124548 1 PIN, Quick Release Large Loop Assembly

100509 1 • PIN, Quick Release 3/8 DIA x 2
105807 1 • LANYARD, 6" Plastic Coated
2 104606 1 NUT, Hex Lock 3/8 - 16 Grade B
3 103472 2 WASHER, Flat 3/8 SAE
4 103873 1 BOLT, Hex Head 3/8 - 16 x 2-1/2 Grade 5
5 124547 2 PIN, Quick Release Small Loop Assembly
100509 1 • PIN, Quick Release 3/8 Dia x 2
105807 1 • LANYARD, 6" Plastic Coated
6 112327 1 BOLT, Self Tapping #8 - 18 x 1/2

SJIII Series - The Compacts 118941 SECTION 6, Page 11

 Figure 6.1-6. Main Platforms Assemblies

1 11

9 3

10

2
4
5

10535AB

SECTION 6, Page 12 SJIII Series - The Compacts 118941

 Figure 6.1-6. Main Platforms Assemblies AJ
Index Skyjack
Qty. Description
No. Part No.

1 127366 1 WELDMENT, Main Platform SJ3E 3015/3219

2 125455 2 ROLLER, Wide
3 125433 4 BUSHING, Slider
4 125422 2 PIN, Roll Out Assembly
5 121874 2 COTTER PIN, 1/4” x 1-1/2”
6 (Ref.) - SAFETY D-RING, Kit
(For components, refer to Figure 6.1-8)
7 105395 2 BUMPER, Scissor
8 134597 2 BOLT, Carriage 0.25-20 x 1.25 gr 5
9 104000 2 WASHER, Lock
10 103980 2 NUT, Hex Hd 0.25-20 gr 5
11 130018 6 LABEL, Anchorage Harness

SJIII Series - The Compacts 118941 SECTION 6, Page 13

 Figure 6.1-7. Extension Platform Assemblies AG

4 5 6 1

10669AA

SECTION 6, Page 14 SJIII Series - The Compacts 118941

 Figure 6.1-7. Extension Platform Assemblies AG
Index Skyjack
Qty. Description
No. Part No.

1 127382 1 WELDMENT, Extension Deck

2 125433 6 BUSHING, Slider
3 (Ref.) - SAFETY D-RING, Kit
(For components, refer to Figure 6.1-8)
4 121042 1 STOP, Extension Deck
5 103984 2 NUT, Hex Nylon Lock 5/16 - 18 Grade 5
6 300064 2 BOLT, HHCS 5/16 - 18 x 3/4

SJIII Series - The Compacts 118941 SECTION 6, Page 15

 Figure 6.1-8. Safety D-Ring Assembly

Platform Extension Deck

Machines Without
Optional Locations For Optional Locations For
Extension Platform
Safety D-Rings Safety D-Rings

10163AA
Index Skyjack
Qty. Description
No. Part No.

A 125584 - SAFETY D-RING KIT

1 103473 2 • BOLT, Hex head 3/8-16 x 1” grade 5

2 113122 1 • BRACKET, Safety ring
3 114989 1 • D-RING, Safety
4 103472 2 • WASHER, Flat 3/8”
5 104606 2 • NUT, Hex 3/8-16 grade 5 nylon lock

SECTION 6, Page 16 SJIII Series - The Compacts 118941

 Figure 6.1-9. Latch Assembly

1 2 3 4 5

10160AA
Index Skyjack
Qty. Description
No. Part No.

(Ref.) 110824 - LATCH, Pin Spring Assembly

1 109377 1 • PIN, Latch
2 105312 1 • GUIDE, Nylon Spring
3 105307 1 • PLATE, Gate Latch Release
4 105310 1 • PIN, Roll
5 103107 1 • SPRING, Compression

SJIII Series - The Compacts 118941 SECTION 6, Page 17

 Figure 6.1-10. Platform AC Outlet AI

4
L
L

11 10

9 8 7

11088AA

3
L
1
L

10
11 9 8 7
11121AA

8 7 12 9 5
L

10
11
11121AC

SECTION 6, Page 18 SJIII Series - The Compacts 118941

 Figure 6.1-10. Platform AC Outlet AJ
Index Skyjack
Qty. Description
No. Part No.

A (Ref.) - AC OUTLET 110 Volt on PLATFORM (Models 3215)

B (Ref.) - AC OUTLET 110 Volt on PLATFORM (Models 3219)
C (Ref.) - AC OUTLET 220 Volt on PLATFORM (Model 3215)
D (Ref.) - AC OUTLET 220 Volt on PLATFORM (Model 3219)

1 131999 1 BOX, GFI Receptacle, A, B (Later models)

132042 2 • RIVET, Pop 1/4” dia.
2 109700 1 BOX, GFI Receptacle, A & B (Earlier models)
3 130232 1 ELBOW, 90° Strain relief connector, A, B (Later models)
4 103035 1 ELBOW, 90° Strain relief connector, A & B (Earlier models)
117887 1 • NUT LOCK, Nut lock strain relief
5 132007 1 PLATE, Outlet Box Support, A, B (Later models)
132042 2 • RIVET, Pop 1/4” dia.
6 121992 1 PLATE, Outlet Box Support Support, A & B (Earlier models)
103960 2 • BOLT, Machine #10-24 x 1/2”
104185 2 • WASHER, Lock #10
103987 2 • NUT, Machine #10-24 Gr. B
7 109698 1 RECEPTACLE, 125V GFI, A, B
112327 4 • BOLT, Self-tapping #8-18 x 1/2”
8 109699 1 PLATE, Weatherproof cover, A, B
114678 2 • SCREW, Machine #6-32 x 1/2”
9 105269 259” CORD, 14/3, A
307” CORD, 14/3, B
117542 319” CORD, 14/3, C
367” CORD, 14/3, D
10 105271 1 PLUG, 3-Prong recessed, A, B, C
119913 2 • RIVET, Pop 5/32”
11 113227 1 SEAL, 110V Seal tite cover, A, B, C
12 136328 1 BOX, Outlet with fitting, A, B
134140 2 • RIVET, Open end dome 1/4” dia.
L (Ref.) 2 LABEL, AC Connection Here
- (Refer to Figure 6.8-3)

SJIII Series - The Compacts 118941 SECTION 6, Page 19

 Figure 6.1-11. Operator’s Control Box Assembly - ANSI/CSA EE Rated Models

4 6 5

7 8

24 3

23

10

27 11
1
12

28

15

13

17 14
26
18 15
29
19

20 16

25 15
21

22

11161AA

SECTION 6, Page 20 SJIII Series - The Compacts 118941

 Figure 6.1-11. Operator’s Control Box Assembly - ANSI/CSA EE Rated Models AG
Index Skyjack
Qty. Description
No. Part No.

A 310188 - CONTROL BOX, Assembly (ANSI & CSA - EE Rated)

1 (Ref.) - JOYSTICK, Controller Proportional.

(For components refer to Fig 6.1-13)
300831 2 SCREW, Machine Flat Head #10 - 32 x 5/8
2 116382 1 SWITCH, Lift/Off/Drive Toggle
3 120094 6 BOLT, Machine #10 - 32 x 5/8
104694 2 • WASHER, Flat #10
104185 6 • WASHER, Lock #10
104003 2 • NUT, Machine #10 - 32
4 124153 1 GUARD, Joystick
5 111181 1 GUARD, Toggle Switch
6 300108 5 TERMINAL, 16-14 #6 Ring
7 122093 1 INDICATOR, Battery Charger
8 105568 2 TERMINAL, Female
9 103012 1 BLOCK, Terminal 12 Position Small
103955 2 • SCREW, PPHMS #6 - 32 x 3/4
103985 2 • NUT, Hex Head #6 - 32
106099 2 • WASHER, LOCK #6
10 310624 1 WELDMENT, Control Box
11 102754 1 SWITCH, KEY
12 114710 1 RING, Key Skyjack Logo
13 102769 1 BUTTON, Emergency Stop
14 103278 2 SWITCH, Contact
103100 1 • BASE, Contact Block
103141 2 • BLOCK, Switch N.O.
15 100149 3 WASHER, Switch Mount
16 103281 1 SWITCH, Contact NC
103100 1 • BASE, Contact Block
103225 1 • 1-CONTACT BLOCK, N.C.
17 300788 1 STRAIN RELIEF
18 310625 1 COVER, Bottom With Horn Cut Out
19 121484 2 NUT, Hex Head Nylock M4 - 0.70
20 300815 2 SPACER, Nylon #10 ID x 5/16 OD x 1/4
21 121058 1 HORN, SJ3 24 V
300814 2 • BOLT, SPH M4 - 0.70 x 20
22 (Ref.) - CABLE, Control Assembly
(For components refer to Figure 6.1-14)
23 124002 1 ADAPTOR, Joysitck Controller
24 124029 1 GASKET, Joystick Controller
25 119737 1 CABLE, Control Assembly
102888 37” • CABLE, Control 16/10
107778 1 • CONNECTOR, Male 10-Pin Assembly
119727 2 • Pin, Code
26 300460 3 PLUG, Dome 7/8 hole
27 103280 1 SWITCH, Contact (Horn)
103100 1 • BASE, Contact Block
103141 1 • BLOCK, Switch N.O.
28 102851 1 BUTTON, Push SW head (Horn)
29 104607 9 SCREW, #6 x 0.38 Self Tapping

SJIII Series - The Compacts 118941 SECTION 6, Page 21

 Figure 6.1-12A. Operator’s Control Box Assembly - ANSI/CSA Models & CE Models
(Refer to Serial Breakdown Reference Chart)
Serial Breakdown Reference Chart
Models From To
Model 3215 115981 152149
ANSI/CSA
Model 3219 236286 239574
5 Model 3215 115981 152099
CE
Model 3219 236286 237786
4 7
8
9
27
3
26 6

25
10

11

14
1
12
13

18

17

24 20

23
19

21
22

Note: For CE models with Load Sensing System,

refer to Load Sensing Supplement Manual.
10537AF

SECTION 6, Page 22 SJIII Series - The Compacts 118941

 Figure 6.1-12A. Operator’s Control Box Assembly - ANSI/CSA Models & CE Models
(Refer to Serial Breakdown Reference Chart)
Index Skyjack
Qty. Description
No. Part No.

A 310185 - CONTROL BOX, Assembly (ANSI & CSA)

B 310186 - CONTROL BOX, Assembly (CE)

1 (Ref.) - JOYSTICK, Controller Proportional.

(For components refer to Fig 6.1-13)
300831 2 SCREW, Machine Flat Head #10 - 32 x 5/8
2 116382 1 SWITCH, Lift/Off/Drive Toggle
3 120094 6 BOLT, Machine #10 - 32 x 5/8
104694 2 • WASHER, Flat #10
104185 6 • WASHER, Lock #10
104003 2 • NUT, Machine #10 - 32
4 124153 1 GUARD, Joystick
5 111181 1 GUARD, Toggle Switch
6 128871 1 WELDMENT, Control Box (Without Joystick Adapter/Gasket Plate)
130564 1 WELDMENT, Control Box (CE)
7 122093 1 INDICATOR, Battery Charger
8 114377 1 PLUG, Plastic 1/2” (If equipped)
9 103012 1 BLOCK, Terminal 12 Position Small
103955 2 • SCREW, PPHMS #6 - 32 x 3/4
103985 2 • NUT, Hex Head #6 - 32
106099 2 • WASHER, LOCK #6
10 310624 1 WELDMENT, Control Box, (With Joystick Adapter/Gasket Plate)
11 (Ref.) 1 ASSEMBLY. Key Switch
102754 1 • HEAD, Key Switch 2 Position
103100 1 • BASE, Block Contact
103141 1 • SWITCH, N.O. Contact
100149 1 • WASHER, Switch Mount
12 114710 1 RING, Key Skyjack Logo
13 (Ref.) 1 ASSEMBLY, Emergency Stop Switch
102769 1 • HEAD, Emergency Stop Switch
103100 1 • BASE, Block Contact
103225 1 • SWITCH, N.C. Contact
100149 1 • WASHER, Switch Mount

Parts list continued on the following page.

SJIII Series - The Compacts 118941 SECTION 6, Page 23

 Figure 6.1-12A. Operator’s Control Box Assembly - ANSI/CSA Models & CE Models (Continued)
(Refer to Serial Breakdown Reference Chart)
Index Skyjack
Qty. Description
No. Part No.

Part list continued from the previous page.

14 (Ref) 1 ASSEMBLY, Horn Switch

102851 1 • HEAD, Push Button Switch
103100 1 • BASE, Block Contact
103141 1 • SWITCH, N.O. Contact
17 300788 1 CONNECTOR, Strain Relief
18 310625 1 COVER, Bottom With Horn Cut Out
104607 9 • SCREW, #6 x 0.38 Self Tapping
19 121058 1 HORN, SJ3 24 V
300814 2 • BOLT, SPH M4 - 0.70 x 20
121484 2 NUT, Hex Head Nylock M4 - 0.70
20 300815 2 SPACER, Nylon #10 ID x 5/16 OD x 1/4
21 (Ref.) - CABLE, Control Assembly
(For components refer to Figure 6.1-14)
22 310325 1 CABLE, Control Assembly, B
107820 1 • CONNECTOR, Male 16 Pin
119727 2 • Pin, Code
102887 37” • Cable, Control 16/15
23 119642 1 CABLE, Control Assembly, A
102888 37” • CABLE, Control 16/10
119949 2 • BOLT, Self Thread #6 - 32 x 1/2
(Ref.) - • CONNECTOR, Male 10 pin
102766 1 • • PLUG, Cable 10 pin
119535 1 • • COVER, Connection
24 300460 3 PLUG, Dome 7/8 hole
25 124002 1 ADAPTOR, Joysitck Controller (If equipped)
26 124029 1 GASKET, Joystick Controller (If equipped)
27 (Ref.) 1 ASSEMBLY, On/Overload Light (CE)
103202 1 • CAP, Top Light Cover
102771 1 • BULB, 24 Volt
102671 1 • MOUNT, Base Light

SJIII Series - The Compacts 118941 SECTION 6, Page 25

 Figure 6.1-12B. Operator’s Control Box Assembly - ANSI/CSA Models
(Refer to Serial Breakdown Reference Chart) AJ
Serial Breakdown Reference Chart
2
Model Serial Number
3215 152150 & Above
ANSI/CSA
3219 239575 & Above
3215 152100 & Above
5 CE
3219 237787 & Above

4
1 19 20
7 6 3

9
10

13

11 12

14

22

15 16 17

18

21

Note: For CE models with Load Sensing System, refer to Load Sensing Supplement Manual. 11160AB

SECTION 6, Page 26 SJIII Series - The Compacts 118941

 Figure 6.1-12B. Operator’s Control Box Assembly - ANSI/CSA Models
(Refer to Serial Breakdown Reference Chart) AJ
Index Skyjack
Qty. Description
No. Part No.

A 129674 - CONTROL BOX, Assembly (ANSI & CSA)

B 130574 - CONTROL BOX, Assembly (CE)

1 132096 1 WELDMENT, Control Box (ANSI & CSA)

130564 1 WELDMENT, Control Box (CE)
2 (Ref.) - JOYSTICK, Controller Proportional.
(For components refer to Fig 6.1-13)
300831 2 SCREW, Machine Flat Head #10 - 32 x 5/8
3 122093 1 INDICATOR, Battery Charger
4 114377 1 PLUG, Plastic 1/2”
5 111181 1 GUARD, Toggle Switch
6 116382 1 SWITCH, Lift/Off/Drive Toggle
7 124153 1 GUARD, Joystick
103962 4 • SCREW, Round Hd Machine #10 - 32 x 1/2” A
120094 4 • BOLT, Machine #10 - 32 x 5/8 B
104694 2 • WASHER, Flat #10
104185 4 • WASHER, Lock #10
104003 4 • NUT, Machine #10 - 32
8 103012 1 BLOCK, Terminal 12 Position Small
103955 AR • SCREW, PPHMS #6 - 32 x 3/4
103985 AR • NUT, Hex Head #6 - 32
106099 AR • WASHER, LOCK #6
9 - 1 ASSEMBLY, Horn Switch
102851 1 • HEAD, Push Button Switch
103100 1 • BASE, Block Contact
103141 1 • SWITCH, N.O. Contact
10 - 1 ASSEMBLY. Key Switch
102754 1 • HEAD, Key Switch 2 Position A
103082 1 • HEAD, Key Switch 3 Position B
103100 1 • BASE, Block Contact
103141 1 • SWITCH, N.O. Contact
100149 1 • WASHER, Switch Mount

Part list continued on the following page.

SJIII Series - The Compacts 118941 SECTION 6, Page 27

 Figure 6.1-12B. Operator’s Control Box Assembly - ANSI/CSA Models (Continued)
(Refer to Serial Breakdown Reference Chart) AJ
Index Skyjack
Qty. Description
No. Part No.

Part list continued from the previous page.

11 (Ref.) 1 ASSEMBLY, Emergency Stop Switch

102769 1 • HEAD, Emergency Stop Switch
103100 1 • BASE, Block Contact
103225 1 • SWITCH, N.C. Contact
100149 1 • WASHER, Switch Mount
12 114710 1 RING, Key Skyjack Logo
13 132098 1 WELDMENT, Control Box Bottom Cover
112327 9 • SCREW, Hex Hd Self-tapping #8-18 x 1/2”
14 300788 1 CONNECTOR, Strain Relief
15 139417 1 HORN, 24 Volt
16 121484 2 NUT, Hex Nylon Lock M4 x 0.70
17 129670 1 ASSEMBLY, Control Cable 35” A
119949 2 • BOLT, Self Thread #6-32 x 1/2”
119535 1 • COVER, Connector
102887 35” • CABLE, Control 16/10
102766 1 • PLUG, Cable 10 PIn
18 310325 1 CABLE, Control Assembly B
107820 1 • CONNECTOR, Male 16 Pin
119727 2 • Pin, Code
102887 32” • Cable, Control 16/15
19 114377 1 PLUG, Plastic 1/2”
20 - 1 ASSEMBLY, On/Overload Light (CE)
103202 1 • CAP, Top Light Cover
102771 1 • BULB, 24 Volt
102671 1 • MOUNT, Base Light
21 (Ref) - ASSEMBLY, Scissor Arm Control Cable
(For components, refer to Figure 6.1-14)
22 300460 3 PLUG, Dome 7/8 hole (If equipped)

SJIII Series - The Compacts 118941 SECTION 6, Page 29

 Figure 6.1-13. Proportional Controller Assembly AI

4
5 6 7 5

1
15 8
9

14 13 12 11 10

34

16

17

18

19

32
31 20 33
35

28 31 30

21 22

23
27

26 24 25

11333AA M123994AB_1 M123994AB_2

SECTION 6, Page 30 SJIII Series - The Compacts 118941

 Figure 6.1-13. Proportional Controller Assembly AI
Index Skyjack
Qty. Description
No. Part No.

A 123994 - CONTROLLER, Enable Joystick Assembly

1 122849 1 • HANDLE, Assembly

2 122873 1 • • LEVER, Trigger
3 122872 1 • • SWITCH, Enable Push Button
4 122874 1 • • CAP, Rubber
5 134112 1 • • KIT, Handle
6 122876 1 • • ROCKER, Assembly
7 122877 2 • • SWITCH, Micro Assembly
8 122879 4 • • SCREW, Joystick Handle
9 122959 1 • • SCREW, Joystick Lever
10 122960 2 • • SCREW, Set
11 122961 1 • • COUPLING, 8 mm
12 122962 1 • • COUPLING, 10 mm
13 122963 1 • • NUT, Push Button
14 122964 1 • • NUT, Joystick Lever
15 122965 1 • • FITTING, O-Ring
16 122846 2 • SCREW
17 122847 2 • WASHER
18 122859 1 • GASKET (If equipped)
19 122848 1 • BOOT (If equipped)
20 122871 1 • BASE
21 122850 2 • SPACER
22 122851 1 • CAM
23 122852 2 • SCREW, Cam
24 122840 1 • CONNECTOR, Male 9 Pole Assembly
116993 1 • • HOUSING, Connector Male 9 Pole
116990 9 • • PIN, Female Wire
25 122841 1 • CONNECTOR, Female 9 Pin Assembly
122839 1 • • HOUSING, Connector Female 9 Pin
116989 9 • • PIN, Male Wire
26 122867 3 • SCREW, Circuit Board
27 122868 1 • CIRCUIT BOARD, Assembly (If equipped)
28 122869 3 • SWITCH, Micro
29 122870 2 • WASHER, Switch Micro
30 122857 2 • SCREW, Switch Micro
31 124820 1 • SHAFT, Modified Joystick
32 127235 1 • SPRING
33 108589 1 • RELAY, 24 Volt-40 Amp (If equipped)
34 127179 1 • BOOT & GASKET (If equipped)
35 127180 1 • CIRCUIT BOARD, Assembly (If equipped)

SJIII Series - The Compacts 118941 SECTION 6, Page 31

 Figure 6.1-14. Scissor Arm Control Cable Assemblies

6 7 8

1 2 3

4
5

10547AA

SECTION 6, Page 32 SJIII Series - The Compacts 118941

 Figure 6.1-14. Scissor Arm Control Cable Assemblies AG
Index Skyjack
Qty. Description
No. Part No.

A 310254 - CABLE, 3219 Assembly (CE)

B 310255 - CABLE, 3215 Assembly (CE)
C 129673 - CABLE, 3219 Assembly (ANSI/CSA)
D 129672 - CABLE, 3215 Assembly (ANSI/CSA)

1 103573 1 CONNECTOR, Female 16 Pin

2 103565 1 HOUSING, Top
3 102887 1 CABLE, Control 16/15 (Refer to chart below for lengths), A & B
4 103574 1 CONNECTOR, Male 16 Pin
5 103564 1 HOUSING, Top
6 119535 1 COVER, Connector
119949 2 • BOLT, Mach #6-32x0.50
118711 2 • LABEL, Hydraulic
7 102518 1 CABLE, Female 10 Pin
8 102888 1 CABLE, Control 16/10 (Refer to chart below for lengths), C & D
9 102766 1 • CABLE, Male 10 Pin

Cable Lengths
Models
Wire Type Wire Part Number
3215 3219
16/10 102888 273” 328”
16/15 102887 273” 328”
60146AB

SJIII Series - The Compacts 118941 SECTION 6, Page 33

 Figure 6.2-1. Scissor Arm Assembly, Accessories And Hardware

2 9

5
13

8
10
11
2

6
12

5 3

2 1 14

10552AC

SECTION 6, Page 34 SJIII Series - The Compacts 118941

 Figure 6.2-1. Scissor Arm Assembly, Accessories And Hardware
Index Skyjack
Qty. Description
No. Part No.

1 (Ref.) - WELDMENT, Scissor Arm

(For components, Refer to Figure 6.2-2)
2 (Ref.) - SCISSOR PINS, Bushings and Connecting Hardware
(For components, Refer to Figure 6.2-4)
3 (Ref) - HARDWARE, Lift Cylinder and Mounting
(For Components, Refer to Figure 6.2-8)
4 (Ref.) - FLASHING AMBER LIGHT, Option
(For components, refer to Figure 6.2-6)
5 (Ref.) - SLIDER/BRACKET ASSEMBLY, Scissor Stack to Base & Main Platform
(For components, refer to Figure 6.2-3)
6 127811 4 ASSEMBLY, Scissor First Level Bumper
127802 1 • BUMPER, Rubber
123713 1 • BOLT, Hex Hd M12 x 1.25 x 16mm
7 128119 4 BEARING LIFT CYLINDER, Assembly
8 130377 1 SHIM, Bearing block 16 GA (If equipped)
130387 1 SHIM, Bearing block 18 GA (If equipped)
130388 1 SHIM, Bearing block 22 GA (If equipped)
9 127779 1 CABLE CARRIER, Weldment
10 127774 AR BUMPER, Scissor Arm
11 122006 2 BOLT, Hex Head 5/16”-18 Grd. B
103984 2 • NUT, Hex Head 5/16”-18 Grd. B
12 127775 1 MAINTENANCE SUPPORT, Weldment
13 103078 2 CLIP, Double G10
103995 4 • WASHER, Flat 1/4”
103855 2 • BOLT, HHCS 1/4”-20 X 1/2
300039 2 • NUT, Nylon Lock 1/4-20
14 124445 9 CLIP, Double S4770G6-1
103962 9 • BOLT, Mach #10-32 X 1/2
104694 9 • WASHER, Flat #10 SAE
104185 9 • WASHER, Lock #10
104003 9 • NUT, Machine #10-32

SJIII Series - The Compacts 118941 SECTION 6, Page 35

 Figure 6.2-2. Scissor Arm Weldments
Model 3219

3
4

3 3

Model 3215

3
3

3
3

1
10553AA

SECTION 6, Page 36 SJIII Series - The Compacts 118941

 Figure 6.2-2. Scissor Arm Weldments
Index Skyjack
Qty. Description
No. Part No.

A 127723 *** SCISSOR, Entire Assembly Model 3215

B 127722 *** SCISSOR, Entire Assembly Model 3219

1 127556 1 SCISSOR LEVEL, Inside Cylinder Bottom

2 127555 1 SCISSOR LEVEL, Inside Cylinder Top
3 127563 AR SCISSOR ARMS, Outside
4 127557 AR SCISSOR LEVEL, Inside

*** Entire assembly includes connecting hardware, pins, safety bar, and cylinder
mounting hardware (cylinders are not included). For scissor assembly
hardware, please refer to Figures 6.2-1, 6.2-3 and 6.2-4.

SJIII Series - The Compacts 118941 SECTION 6, Page 37

 Figure 6.2-3. Scissor Stack to Base & Main Platform Connecting Hardware AJ

Top Slider Assembly Main Platform Bracket Mounting Assembly

1
10
2

11
9
3
6 7 4

4
5
8

Bottom Slider Assembly End Pin Assembly at Base

16

15

13 4
11 14
12

11272AA

SECTION 6, Page 38 SJIII Series - The Compacts 118941

 Figure 6.2-3. Scissor Stack to Base & Main Platform Connecting Hardware AJ
Index Skyjack
Qty. Description
No. Part No.

1 120772 1 PAD, Slider

2 120771 1 BRACKET, Main Platform Slider
3 127791 1 SPACER, Slider Tube
4 100050 2 BUSHING, Fiberglide 3/4”I.D. x 1”
5 127799 1 PIN, Main Platform Slider (Model 3215 only)
127797 1 PIN, Main Platform Slider (Model 3219 only)
6 103995 1 WASHER, Flat 1/4”
7 104000 1 WASHER, Lock 1/4”
8 103892 1 BOLT, Hex Hd 1/4”-20 x 5/8”
9 127785 1 PIN, Cable Carrier (Model 3215 only)
127763 1 PIN, Inside Scissor (Model 3219 only)
10 127795 2 WELDMENT, Platform Mounting Bracket
11 121874 1 COTTER PIN, 1/4” x 1-1/2”
12 121856 1 SPACER, Bottom Roller Pin
13 127768 1 PIN, Bottom Roller
14 100049 1 WHEEL, Scissor Roller
15 127561 1 TUBE, Cross Member
16 103478 1 COTTER PIN, 1/4” x 1-1/4”

SJIII Series - The Compacts 118941 SECTION 6, Page 39

 Figure 6.2-4. Scissor Arm Connecting Hardware

A - Outside End Pin Assembly B - Inside End Pin Assembly

(With Cross Member Tube) (Without Cross Member Tube)

3
1

4
3

C - Limit Switch Pin Assembly D - Center Pin Assembly

10
9
6 7 8 13
12
10
2 11

11271AA

SECTION 6, Page 40 SJIII Series - The Compacts 118941

 Figure 6.2-4. Scissor Arm Connecting Hardware AJ
Index Skyjack
Qty. Description
No. Part No.

1 127759 1 PIN, Outside Scissor

2 100050 2 BUSHING, Fiberglide 3/4”I.D. x 1”
3 121874 1 COTTER PIN, 1/4” x 1-1/2”
4 127561 1 TUBE, Cross Member
5 127763 1 PIN, Inside Scissor
6 127782 1 PIN, Limit Switch
7 (Ref.) - ASSEMBLY, Limit Switch
(For components, refer to Figure 6.2-7)
8 127706 1 PIN, Scissor Center
9 101520 1 WASHER, Nylon 2”O.D. x 1.28” I.D. x 0.12” thk
10 127562 4 BUSHING, Fiberglide 1-1/4” x 1-5/16”
11 121703 1 SPACER, Bearing Thrust Fiberglide 1-1/4” I.D.
*12 122502 1 WASHER, Flat 1-1/4”I.D. x 2-1/4” O.D.
13 121875 1 COTTER PIN, 5/16” dia. x 2.0”

* Note: Not required if equipped with Cable Carrier Weldment

SJIII Series - The Compacts 118941 SECTION 6, Page 41

 Figure 6.2-5. Platform Air Supply Hose AI

Back View

6 2

1 2 3 4 5 L

M310053AB
Index Skyjack
Qty. Description
No. Part No.

1 146149 1 FITTING, Male disconnect

2 107886 2 CLAMP, Hose
3 146150 260” HOSE, Air 3/8” (Model 3215)
300” HOSE, Air 3/8” (Model 3219)
4 102891 AR STRAP, Tie 7
5 102893 AR STRAP, Tie 10-1/2
6 146148 1 FITTING, Female disconnect
L 138212 2 LABEL, Connect Air Here

SECTION 6, Page 42 SJIII Series - The Compacts 118941

 Figure 6.2-6. Flashing Amber Light Option AI

1 5

10113AA
Index Skyjack
Qty. Description
No. Part No.

1 123178 1 BRACKET, Flashing Light Cover

120094 4 • BOLT, #10 - 32 x 5/8
104003 4 • NUT, #10 - 32
104694 4 • WASHER, #10 Flat
104185 4 • WASHER, #10 Lock
2 126111 1 LIGHT, Flashing Amber (Option) Assembly
121477 1 • LIGHT, Beacon
121533 1 • • LENS, Amber
103111 1 • • BULB, 24 Volt (if equipped with single contact bulb)
146153 1 • • BULB, 24 Volt (if equipped with dual contact bulb)
3 123177 1 COVER, Flashing Light (Optional For EE Rated Machines)
4 128287 1 HARNESS, Flashing Light
103256 48” • CABTIRE, 18/2
5 103743 1 • FLASHER, 12-24 Volt

SJIII Series - The Compacts 118941 SECTION 6, Page 43

 Figure 6.2-7. Limit Switch Assemblies Scissor Arm AJ

6 8
1a 1b 1c
5 4 1
1d

1e

1f

7
16

11 3 5 2
6 8 4 6
5 4

10a 10b 10

16 10c 10d
7

15 13a
13e

11 13
4 13f 13b
5 6 5 2
4 3 6 8
13g 13c

13h 13d

14a 14
16 14d
7
14b
15 14e

11 12 14c
14f
4 5 2
6 8
10557AB

SECTION 6, Page 44 SJIII Series - The Compacts 118941

 Figure 6.2-7. Limit Switch Assemblies Scissor Arm AJ
Index Skyjack
Qty. Description
No. Part No.

1 141507 1 SWITCH ASS’Y, High Speed/Pothole Limit

(ANSI/CSA Model 3219 with Serial No. 260450 & Above)
121975 3 • SWITCH, Drilled Sealed Limit
119965 2 • HEATSHRINK, 3/4 Yellow
117582 1 • CONNECTOR, Receptacle 8-Pin
117584 1 • CONNECTOR, Receptacle 8-Pin Wedge
117590 6 • CONNECTOR, Contact in 16-18
117594 2 • PLUG, Connector Sealing
1a 113021 1 • MARKER, Brady wire #21
1b 113019 1 • MARKER, Brady wire #19
1c 113071 1 • MARKER, Brady wire #71
1d 145964 1 • LABEL, LS1B
1e 145963 1 • LABEL, LS1A
1f 145965 1 • LABEL, LS6
2 127917 1 BRACKET, Limit Switch
(Order Part# 121867 for Machines with
Serial No.’s 152032 (3215), 236338 (3219) & Below)
3 103858 2 BOLT, Hex Head 1/4-20 x 1-1/4 Grade 5
4 103995 8 WASHER, Flat 1/4 SAE
5 104000 4 WASHER, Lock 1/4 NOM x 0.06
6 103980 4 NUT, Hex Head 1/4-20 Grade B
7 100967 AR CAM, Limit Switch with set screws
8 103860 2 BOLT, Hex Head 1/4 - 20 x 1-3/4 Grade 5
9 128324 1 SWITCH ASS’Y, High Speed/Pothole Limit (ANSI/CSA)
(Model 3219 with Serial No. 260449 & Below)
(Model 3215 with Serial No. 152537 & Below)
121975 3 • SWITCH, Drilled Sealed Limit
119965 2 • HEATSHRINK, 3/4 Yellow
117582 1 • CONNECTOR, Receptacle 8-Pin
117584 1 • CONNECTOR, Receptacle 8-Pin Wedge
117590 AR • CONNECTOR, Contact in 16-18
113021 1 • MARKER, Brady wire #21
113039 1 • MARKER, Brady wire #39
113071 1 • MARKER, Brady wire #71
10 130146 1 HARNESS, High Speed/Pothole Limit Switch Assembly (CE Model 3219)
(CE Model 3215 with Serial No. 152537 & Below)
121975 AR • SWITCH ASSEMBLY, Modified Drilled Sealed
119132 1 • KIT, 8-Pole Connector
117582 1 • • CONNECTOR, Receptacle 8-pin
117584 1 • • CONNECTOR, Receptacle 8-pin wedge
117590 6 • • CONNECTOR, Contact pin 16-18
117594 2 • • PLUG, Sealing connector
10a 113021 1 • MARKER, Brady wire #21
10b 113071 1 • MARKER, Brady wire #71
10c 145965 1 • LABEL, LS6
10d 145964 1 • LABEL, LS1B

Part list continued on the following page.

SJIII Series - The Compacts 118941 SECTION 6, Page 45

 Figure 6.2-7. Limit Switch Assemblies Scissor Arm (Continued) AJ
Index Skyjack
Qty. Description
No. Part No.

Part list continued from the previous page.

11 121908 2 BUSHING, Snap 3/4

12 127918 1 GUARD, Limit Switch
127919 1 KIT, Hardware
300450 1 • LOCKNUT, #10-32 UNF Nylon Insert Hex
120094 1 • BOLT, Machine #10-32 x 5/8”
104185 1 • WASHER, Lock #10
104694 2 • WASHER, Flat #10
13 136508 1 SWITCH ASS’Y, High Speed/Pothole/Deceleration Limit
(ANSI/CSA Model 3215 with Serial No. 152538 & Above)
121975 4 • SWITCH, Drilled Sealed Limit
119965 1 • HEATSHRINK, 3/4 Yellow
117582 1 • CONNECTOR, Receptacle 8-Pin
117584 1 • CONNECTOR, Receptacle 8-Pin Wedge
117590 8 • CONNECTOR, Contact in 16-18
13a 113021 1 • MARKER, Brady wire #21
13b 113039 1 • MARKER, Brady wire #39
13b 113013 1 • MARKER, Brady wire #13
13c 113071 1 • MARKER, Brady wire #71
13d 145964 1 • LABEL, LS1B
13e 145963 1 • LABEL, LS1A
13f 147113 1 • LABEL, LS7
13g 145965 1 • LABEL, LS6
14 136509 1 SWITCH ASS’Y, High Speed/Pothole/Soft Landing Limit
(CE Model 3215 with Serial No. 152538 & Above)
121975 3 • SWITCH, Drilled Sealed Limit
119965 1 • HEATSHRINK, 3/4 Yellow
117582 1 • CONNECTOR, Receptacle 8-Pin
117584 1 • CONNECTOR, Receptacle 8-Pin Wedge
117590 8 • CONNECTOR, Contact in 16-18
14a 113013 1 • MARKER, Brady wire #13
14b 113021 1 • MARKER, Brady wire #21
14c 113071 1 • MARKER, Brady wire #71
14d 147113 1 • LABEL, LS7
14e 145964 1 • LABEL, LS1B
14f 145965 1 • LABEL, LS6
15 136488 2 CAM, Limit Switch with set screws
16 121869 1 CLAMP, Guard 2-1/2

SJIII Series - The Compacts 118941 SECTION 6, Page 47

 Figure 6.2-8. Lift Cylinder Assembly And Mounting Hardware

4 5 6 7 8 9 10 11

12

13

14

15

2 3

11

12

13

14

15 1

10140AA

SECTION 6, Page 48 SJIII Series - The Compacts 118941

 Figure 6.2-8. Lift Cylinder Assembly And Mounting Hardware AI
Index Skyjack
Qty. Description
No. Part No.

(Ref.) 130709 AR CYLINDER, Lift Assembly

1 110681 1 • WELDMENT, Barrel
*2 106220 1 • RING, Piston wear
3 114646 1 • ROD, Piston
*4 106223 1 • O-RING, Gland
5 106209 1 • GLAND, Front Head
*6 106219 1 • RING, Gland Wear
*7 106222 1 • SEAL, Piston Rod
*8 106221 1 • WIPER, Piston Rod
9 105985 AR • TRUNNION
10 105686 1 • BOLT, 3/4 - 16 x 3
11 103869 AR BOLT, Hex Head 5/16 - 18 x 4-1/2 Grade 5
12 128119 AR BEARING BLOCK, Assembly
123808 AR • BLOCK
13 103996 AR WASHER, Flat 5/16 SAE
14 103404 AR WASHER, Lock 5/16 NOM x 0.07
15 100397 AR NUT, Hex Head 5/16 - 18 Grade B

* 105888 AR SEAL REPAIR Kit

* Part of Seal Repair Kit

SJIII Series - The Compacts 118941 SECTION 6, Page 49

 Figure 6.2-9. Holding Valve Assembly AI

1
7
8

2
11 4

6 5 10 10932AA
Index Skyjack
Qty. Description
No. Part No.

1 130480 1 BLOCK ASSEMBLY, Holding Valve

130481 1 • BLOCK, Manifold
108052 2 • PLUG, Expander
2 114578 1 FITTING, Elbow
3 (Ref.) - HOSE, Lift Cylinder
(For Components, Refer to Figure 6.3-3)
4 (Ref.) 1 ASSEMBLY, Lift cylinder
(For components, refer to Figure 6.2-8)
5 103405 4 BOLT, Hex head 5/16 - 18 x 2” Gr. 8,
6 104637 4 WASHER, Lock 5/16”
7 105281 1 ORIFICE, One way
8 103403 1 SEAL, O-Ring
9 104493 1 COIL, 24 Volt
10 107269 1 VALVE, N.C. Holding
11 108507 1 PLUG, Manifold

SECTION 6, Page 50 SJIII Series - The Compacts 118941

 Figure 6.3-1. Base, Axle & Wheels AJ

4 5

23

4 5 6
22

18 7
3
1 2

17

24
15
19 9
14

13 12 11
10

15 16 15

20 21

M139463AG
SECTION 6, Page 52 SJIII Series - The Compacts 118941
 Figure 6.3-1. Base, Axle & Wheels AI
Index Skyjack
Qty. Description
No. Part No.

1 139465 1 WELDMENT, Base

2 (Ref.) - ASSEMBLY, Access Plate
128048 1 • PLATE, Access Cover
103995 1 • WASHER, Flat 1/4
104000 1 • WASHER, Lock 1/4
103980 1 • NUT, Hex Head 1/4 - 20 Grade 5
3 139470 1 ASSEMBLY, Ladder
4 103472 4 WASHER, Flat 0.375
5 103999 4 WASHER, Lock 0.375
6 103473 4 BOLT, Hex Head 0.375-16x0.750 grade 5
7 (Ref.) - CHARGER, Battery 24 V DC
(For components, refer to Figure 6.6-2)
8 (Ref.) - ASSEMBLY, Brake Cylinder
(For components, refer to Figure 6.3-7)
9 (Ref.) - ASSEMBLY, Rear Axle
(For Components, Refer to Figure 6.3-6)
10 115005 1 ASSEMBLY, Static Strap, With Hardware
115420 1 • ASSEMBLY, Static Strap
101632 1 • BOLT, Hex Head 3/8 - 16 x 3/4 Grade 5
103999 1 • WASHER, Lock 3/8 NOM x 0.09
103978 1 • NUT, Hex Head 3/8 -16 Grade B
11 119725 1 SWITCH, Main Lockout
12 109505 1 PLATE, Tilt Switch Mounting
103856 2 BOLT, Hex Hd 1/4-20 Grade 5*0.75
103980 AR NUT, Hex Head 1/4-20 Grade B
104000 AR WASHER, Lock 1/4 NOM*0.06
125749 1 ASSEMBLY, Tilt Switch
124138 1 • SWITCH, Tilt
103855 2 • BOLT, Hex Head 1/4-20 Grade 5*0.50

Parts list continued on the following page.

SJIII Series - The Compacts 118941 SECTION 6, Page 53

 Figure 6.3-1. Base, Axle & Wheels (Continued) AJ
Index Skyjack
Qty. Description
No. Part No.

Parts list continued from the previous page.

13 125798 2 BOLT, Carriage 1/2 - 13 x 1-1/2 Grade 5

14 103471 2 NUT, Hex Head 1/2 - 13 Grade 5
15 (Ref.) - ASSEMBLY, Wheel Motor
(For components, refer to Figure 6.3-4)
16 (Ref.) - ASSEMBLY, Steering Manifold
(For components, refer to Figure 6.4-6)
17 (Ref.) - ASSEMBLY, Steering
(For components, refer to Figure 6.3-5)
18 110007 AR GUARD, Edge channel
19 141751 4 SET SCREW, Square head, cup point (3/8-16 x 3/4, Grade 5)
20 108020 2 WHEEL/TIRE ASSEMBLY (12 x 4.00 x 8 Non-Marking)
107914 2 WHEEL/TIRE ASSEMBLY (12 x 4.00 x 8 Black) (optional)
119136 AR • RIM ASSEMBLY
112604 AR • TIRE, Non-marking (2 x 8.00 rim 2.50)
21 108022 2 WHEEL/TIRE ASSEMBLY W/BRAKE (12 x 4.00 x 8 Non-Marking)
107913 2 WHEEL/TIRE ASSEMBLY W/BRAKE (12 x 4.00 x 8 Black) (optional)
119868 AR • RIM W/BRAKE ASSEMBLY
112604 AR • TIRE, Non-marking (2 x 8.00 rim 2.50)
22 127632 1 ASSEMBLY, Ladder
23 125958 4 BOLT, Hex Head 0.375-16x3.000
24 102027 2 Fitting, Grease 1/4-28 Straight

SJIII Series - The Compacts 118941 SECTION 6, Page 55

 Figure 6.3-2. Pothole Protection Device AI

30 30 30 37 1

20 24 23 29 30

31 38

21 22
23

28

25

26

18 19
12
27 13
13

13 34
10 *
16 11
4
* 13 32
13 33
5
14
15
6
**
14 7
35
5 36 12
12 9
** 17 8 12
M20003AB 20001AA

SECTION 6, Page 56 SJIII Series - The Compacts 118941

 Figure 6.3-2. Pothole Protection Device AI
Index Skyjack
Qty. Description
No. Part No.

1 136417 2 ROD, Compression Assembly

2 310229 1 CAM LOCK, Hydraulic Tray Assembly
3 310230 1 CAM LOCK, Battery Tray Assembly
4 119314 2 • SPRING, Cam Lock
5 119728 4 • WASHER, Driver
6 118720 1 • LOCK, Cam Battery Tray
118721 1 • LOCK, Cam Hydraulic Tray
7 118778 2 • BUSHING, Cam Lock
8 118730 2 • PIN, Lever Bar Guide
9 118718 2 • DRIVER, Lock
119843 2 • • PIN, Spring 3/32 x 1-3/8
10 118729 2 • LOCATOR, Pin
11 139698 1 • WASHER, Flat 3/4”
12 119313 8 WASHER, Flat 7/16
13 119325 AR PIN, Cotter Clip
14 119991 2 PIN, Spring 1/8 x 7/8 (If equipped)
15 119312 6 BUSHING, 7/16 x 1/2
16 118724 2 BAR, Lever
17 118983 2 PIN, Lower Tray
18 119321 2 SPRING, Kicker
19 127571 1 WELDMENT, Hydraulic Tray Angle
20 127570 1 WELDMENT, Battery Tray Angle
21 119339 4 PIN, Angle
22 119316 16 BUSHING, 3/8 x 5/8
23 118818 2 LOCK, Tray Cam
24 119319 8 PIN, Spring 3/32 x 5/8
25 118982 2 PLATE, Kicker
26 118689 2 PIN, Pothole Kicker
27 119318 4 BUSHING, 7/16 x 3/8
28 118690 2 PIN, Lock
29 119315 2 PIN, Spring 3/32 x 7/8

Parts list continued on the following page.

SJIII Series - The Compacts 118941 SECTION 6, Page 57

 Figure 6.3-2. Pothole Protection Device (Continued) AI
Index Skyjack
Qty. Description
No. Part No.

Parts list continued from the previous page.

30 (Ref.) - SWITCH, Pothole Device Limit Assembly

129430 2 • RETAINER, Limit Switch
139227 1 • LIMIT SWITCH, Pothole Hydraulic Tray
139228 1 • LIMIT SWITCH, Pothole Battery Tray
104185 1 • WASHER, Lock #10
112248 4 • BOLT, #8-32 x 1
103983 4 • NUT, Hex-Head 1/4
103995 4 • WASHER, Flat 1/4
31 103473 4 BOLT, Hex-Head 3/8 - 16 x 1
32 130209 4 PIN, Lever
33 118728 2 PIN, Lever (If equipped)
34 100446 2 PIN, Eccentric
35 132530 2 PIN, Tray Spring Guide
36 118726 2 PIN, Tray Spring Guide (If equipped)
37 130047 1 GUARD, Left Hand Pothole Protection
Order part #310489 for Machines with Serial Number 236904, & below
38 130049 1 GUARD, Right Hand Pothole Protection
Order part #310489 for Machines with Serial Number 236904, & below
39 119990 1 NUT, Hex Head Jam 3/4 - 10 Grade 5

SJIII Series - The Compacts 118941 SECTION 6, Page 59

 Figure 6.3-3. Hydraulic Hose Connections AI

8 9 3 5 7

4 6

5
4

1 2 1 2 4 3

10558AA

SECTION 6, Page 60 SJIII Series - The Compacts 118941

 Figure 6.3-3. Hydraulic Hose Connections AI
Index Skyjack
Qty. Description
No. Part No.

1 107731 2 HOSE, Hydraulic 3/8 x 25

2 107732 2 HOSE, Hydraulic 3/8 x 25.5
3 110697 2 HOSE, Right/Left Steer
4 129492 2 HOSE, Drive
5 130551 1 HOSE, Lift Cylinder
(Order P/N 128180 for Machines with Serial No. 152099 (3215),
237786 (3219), & Below)
6 102541 1 HOSE, Brake Cylinder
7 (Ref.) - CYLINDER, Brake
(For components, Refer to 6.3-7)
8 (Ref.) - CYLINDER, Steering
(For components, Refer to 6.3-8)
9 (Ref.) - MANIFOLD, Assembly
(For components, Refer to 6.4-6)

SJIII Series - The Compacts 118941 SECTION 6, Page 61

 Figure 6.3-4. Steer Mechanism AI

8
7
6

10

11
12

13
1
14

15
21

16
4
17

18 19

20

1 2 3

10597AC

SECTION 6, Page 62 SJIII Series - The Compacts 118941

 Figure 6.3-4. Steer Mechanism AI
Index Skyjack
Qty. Description
No. Part No.

1 128222 1 HOUSING, Wheel Motor RH

128223 1 HOUSING, Wheel Motor LH
2 310545 2 MOTOR, Hydraulic Drive
3 103307 2 FITTING, STR Connector - 10 SAE-6 JIC
4 127370 2 FITTING, Elbow 90 Degree Swivel - 6 JIC
5 103901 8 BOLT, Hex Head 13 x 2 - 1/2
6 100071 AR BUSHING, King Pin
7 103470 2 WASHER, Lock 1/2
8 116997 2 BOLT, Hex hd 0.50-13 x 0.75 Gr. 5
(Order part # 107963 for Machines with Serial Number 236905, & below)
9 103513 4 FITTING, Grease 1/4 - 20 x 9/16 Straight
10 (Ref.) - CYLINDER, Steer Assembly
(For components, refer to Figure 6.3-8)
11 107952 2 WASHER, Bronze 1-1/4 x 2-1/4 x 1/8
12 103845 2 BOLT, Hex Head 5/16 - 18 x 1/2
13 103404 2 WASHER, Lock 5/16
14 127913 2 PIN, Weldment Steering
15 104129 2 WASHER, Bronze (If equipped)
(Order only for Machines with Serial Number 236905, & below)
16 103199 10 BOLT, Wheel 1/2 - 20 x 1-9/16
17 103789 2 WASHER, Tooth-Lock 1.0”
18 107912 2 HUB, Drive Wheel
19 103470 8 WASHER, Lock 1/2
20 103471 8 NUT, Hex-Head 1/2-13
21 117398 1 TRIM, Protective 7” LG 3/16-1/4

SJIII Series - The Compacts 118941 SECTION 6, Page 63

 Figure 6.3-5. Steering Assembly AK

6 7 8

5
T1

3 2 1
T2

10558AA
Index Skyjack
Qty. Description
No. Part No.

1 111306 1 STEERING, Arm ( T2 )

2 (Ref.) - CYLINDER, Steering
(For Components, Refer to Figure 6.3-8)
3 107951 2 SCREW, Hex Socket Shoulder 5/8 x 1-1/4
4 111300 1 STEERING, Arm ( T1 )
5 100050 2 BUSHING, Fibreglide
6 107949 2 NUT, Hex Head Jam 1/2 - 13 Grade 5
7 103789 2 WASHER, Int Tooth Lock
8 107947 2 NUT, Hex Head Jam 1-14 Grade 5

SECTION 6, Page 64 SJIII Series - The Compacts 118941

 Figure 6.3-6. Rear Axle Assembly AG

1 2 3 4 5 7 8 9 6

10

10568AB
Index Skyjack
Qty. Description
No. Part No.

(Ref.) 128215 - REAR AXLE, Assembly

1 103978 4 • NUT, Hex Head 3/8 -16 Grade 5
2 103999 4 • WASHER, Lock 3/8
3 128218 1 • WELDMENT, Rear Axle
4 103870 4 • BOLT, Hex Head 3/8 -16 x 1-1/2 Grade 5
5 108101 1 • HUB, Assembly
6 102865 1 • • CAP, Dust
7 103199 5 • BOLT, Wheel 1/2 - 20 x 1- 9/16
8 102829 1 • WASHER, Flat EM-1000
9 102749 1 • NUT, Castle
10 103085 1 • PIN, Cotter 3/16 x 1-1/2

SJIII Series - The Compacts 118941 SECTION 6, Page 65

 Figure 6.3-7. Brake Cylinder Assembly

6 13 14 15 16 17 18 7 1

19

5 12 11 10 9 8 4 3 2
10566AA
Index Skyjack
Qty. Description
No. Part No.

(Ref.) 127900 - CYLINDER, Brake Assembly

1 103940 2 • SHCS, 1/4 - 20 x 1-1/4
2 104000 2 • WASHER, Lock 1/4
3 103983 3 • NUT, Hex Head Jam 1/4 - 20 Grade 5
4 128187 1 • BRAKE PIN, LH Assembly
5 128186 1 • BRAKE PIN, RH Assembly
(Ref.) 127667 1 • CYLINDER, Brake
6 127677 1 • • ROD, Brake
7 127668 1 • • WELDMENT, Barrel
8 128158 1 • • SPRING, Brake Cylinder
9 103830 1 • • NUT, Crownlock 5/8 - 11 Grade C
10 121178 1 • • PISTON
*11 120436 1 • • O-RING, Gland
*12 103826 1 • • SEAL
13 103827 1 • • ROD, Wiper
14 120148 1 • • GLAND
*15 110976 1 • • O-RING
*16 111295 1 • • SEAL
17 130407 1 • • ORIFICE, 3/8 OD x 0.051
18 114578 1 • • ELBOW, 6-6 O-Ring
19 103994 2 BOLT, Hex Head 5/16 - 18 x 2-1/2 Grade 5
103404 2 WASHER, Lock 5/16
100397 2 NUT, Hex Head 5/16 - 18 Grade 5

* 127153 AR SEAL REPAIR Kit

* Part of Seal Repair Kit

SECTION 6, Page 66 SJIII Series - The Compacts 118941

 Figure 6.3-8. Steer Cylinder Assembly

11 1 2 3 4 5 6 7

12

10

9 8 12
10565AA
Index Skyjack
Qty. Description
No. Part No.

(Ref.) 121087 - CYLINDER, Steer Assembly

1 121089 1 • BARREL, Steer Cylinder
*2 107146 2 • SEAL
*3 107144 2 • SEAL
*4 120438 2 • O-RING
5 121088 2 • GLAND
6 106450 2 • NUT, Hex Head Jam 3/4 - 16 Grade 5
7 107143 2 • ROD, End
8 107939 1 • WELDMENT, Rod
*9 107936 1 • WEAR RING
*10 107935 1 • SEAL
11 310056 2 • FITTING, STR W/Orifice
12 132565 2 • CAP, Grease fitting

* 121090 AR SEAL REPAIR, Kit

* Part of Seal Repair Kit

SJIII Series - The Compacts 118941 SECTION 6, Page 67

 Figure 6.3-9. Base Control

A,B,C - ANSI/CSA & CE Models

18
2

13
3 4

14
17 5

15
10 9
12
1 7
16
11 8
10 9

D - EE Rated Models
13 14 12 7
1

10 2 3
L

11

8 6 5 9

10579AG

SECTION 6, Page 68 SJIII Series - The Compacts 118941

 Figure 6.3-9. Base Control AG
Index Skyjack
Qty. Description
No. Part No.

A 129716 1 BOX, Base Control Assembly (ANSI/CSA)

B 127861 1 BOX, Base Control Assembly (CE without Load Sensing System)
C 130650 1 BOX, Base Control Assembly (CE with Load Sensing System)

1 129715 1 HARNESS, Base Control Switch, A

128386 1 HARNESS, Base Control Switch, B
130649 1 HARNESS, Base Control Switch, C
2 103278 1 • SWITCH, 2-Contact N.O.
103100 1 • • BASE, Contact Block
103141 2 • • BLOCK, Switch N.O.
3 103225 1 • SWITCH, 1-Contact Block N.C., A
4 103280 1 • SWITCH, 1-Contact N.O.
103100 1 • • BASE, Contact Block
103141 1 • • BLOCK, Switch N.O.
5 103281 1 • SWITCH, 1-Contact Sing. NC, B
103100 1 • • BASE, Contact Block
103225 1 • • 1-CONTACT BLOCK, N.C.
6 119964 AR • HEATSHRINK, 3/8” DIA,
7 119132 1 • RECEPTACLE, 8-Hole Kit
8 103257 18” • CABTIRE 18/3
9 116992 1 • HOUSING PLUG, 2 Pole Male
10 116990 2 • WIRE PIN, Female
11 119131 1 • RECEPTACLE, 4-Hole Kit, B
12 102956 1 PLUG, Snap-In 7/8” Hole, A
13 102837 1 SWITCH HEAD, Selector
14 108854 1 SWITCH HEAD, Push Button
15 102769 1 HEAD, Emergency Stop, B
16 (Ref.) 1 ASSEMBLY, Weldment and mounting hardware
(For components, Refer to Figure 6.6-2)
17 132616 1 COVER, Base Switch - Later Models
103984 2 • NUT, HEX NYLOCK 5/16-18
103996 2 • WASHER, FLAT 5/16 S.A.E.
133216 2 • BOLT, CARRIAGE 5/16-18
18 132434 1 COVER, Base Switch - Early Models
103984 2 • NUT, HEX NYLOCK 5/16-18
103996 2 • WASHER, FLAT 5/16 S.A.E.
L (Ref.) - LABELS
(Refer to Figure 6.8-3)
D 129718 1 BOX, Base Control Assembly (ANSI/CSA EE rated)

1 128466 1 HARNESS, Base Control Switch

2 119132 1 • RECEPTACLE, 8-Hole Kit
3 103257 18” • CABTIRE 18/3
4 119131 1 • RECEPTACLE, 4-Hole Kit
5 103280 1 SWITCH, 1-Contact N.O.
103100 1 • BASE, Contact Block
103141 1 • BLOCK, Switch N.O.

Parts list continued on the following page.

SJIII Series - The Compacts 118941 SECTION 6, Page 69

 Figure 6.3-9. Base Control (Continued) AG
Index Skyjack
Qty. Description
No. Part No.

Parts list continued from the previous page.

6 103281 1 SWITCH, 1-Contact Sing. N.C.

103100 1 • BASE, Contact Block
103225 1 • 1-CONTACT BLOCK, N.C.
7 103278 1 SWITCH, 2-Contact N.O.
103100 1 • BASE, Contact Block
103141 2 • BLOCK, Switch N.O.
8 129717 1 PLATE, Base Control Box
9 103036 1 CONNECTOR, Strain Relief 1/2”
10 102837 1 SWITCH HEAD, Selector

SJIII Series - The Compacts 118941 SECTION 6, Page 71

 Figure 6.4-1. Hydraulic/Electric Tray Assembly

15
14 14 14 11

14 16

13
9

11

12 11 10 3 2 17 1

10540AB

SECTION 6, Page 72 SJIII Series - The Compacts 118941

 Figure 6.4-1. Hydraulic/Electric Tray Assembly AI
Index Skyjack
Qty. Description
No. Part No.

A (Ref.) - HYDRAULIC/ELECTRIC TRAY (EE Rated)

B (Ref.) - HYDRAULIC/ELECTRIC TRAY (Standard)

1 126760 1 WELDMENT, Hydraulic tray, A

127588 1 WELDMENT, Hydraulic Tray, B
2 120190 1 PLUG, Seal Drain
3 117701 1 THREAD, Straight and Gasket Magnetic
4 100335 2 BUSHING, Bronze
5 107949 1 NUT, Hex Head Jam 1/2 - 13 Grade 5
6 125798 1 BOLT, Carriage 1/2 - 13 x 1-1/2 Grade 5
7 125800 1 SCREW, Round Head Machine 3/8 - 16 x 1
8 108575 1 NUT, Hex Head Jam 3/8 - 16 Grade 5
9 111954 1 LATCH ASSEMBLY, RH
102780 1 • LATCH, RH Rotary
103404 3 • WASHER, Lock 5/16
103864 3 • BOLT, Hex head 5/16 -18 x 1 Grade 5
103857 1 • BOLT, Hex head 1/4 - 20 x 1 Grade 5
104000 1 • WASHER, Lock 1/4
103980 1 • NUT, Hex Head 1/4-20 Grade 5
111534 1 • KNOB, Latch
10 103236 1 GAUGE, Oil Level
11 (Ref.) - ASSEMBLY, Motor/Pump & Proportional Valve
(For component, refer to Figure 6.4-4)
12 126759 1 BRACKET, Panel Mount, A
13 132758 1 WEIGHT, Hydraulic Tray
Order P/N 127575 for machines with Serial No. 152201 (3215),
239960 (3219), & below)
14 (Ref.) - MAIN MANIFOLD, Assembly
(For component, refer to Figures 6.4-5)
15 (Ref.) - PANEL, Electrical Assembly
(For component, refer to Figures 6.5-1, 6.5-2 or 6.5-3)
16 (Ref.) - TANK LID, Assembly
(For components, refer to Figure 6.4-3)
17 124311 2 INSERT, Threaded

NOTE: For Pothole Protection Device Parts, Refer to Figure 6.3-2

SJIII Series - The Compacts 118941 SECTION 6, Page 73

 Figure 6.4-2. Hydraulic Hose Connections

2
4

6 10551AA
Index Skyjack
Qty. Description
No. Part No.

1 128169 1 HOSE-Hydraulic Line 1/4” DIA x 15”

2 111949 1 HOSE-Hydraulic Line 1/4” DIA x 26”
Order P/N 128170 for machines with Serial No. 152201 (3215),
239960 (3219), & below)
3 132773 1 TUBE-Hydraulic 3/8 OD x 0.049” wall x 5.642”
Order P/N 128171 for machines with Serial No. 152201 (3215),
239960 (3219), & below)
4 121854 1 HOSE- Hydraulic Line 1/2” DIA x 18”
5 128178 1 HOSE-Hydraulic Line 3/8” DIA x 22”
6 108003 1 HOSE-Hydraulic Line 1/4” DIA x 16”

SECTION 6, Page 74 SJIII Series - The Compacts 118941

 Figure 6.4-3. Tank Lid Assembly

3
4

5
1

10549AA
Index Skyjack
Qty. Description
No. Part No.

A 127567 1 ASSEMBLY, Hydraulic Tank Lid

1 102693 1 • FILLER/CAP, Assembly

2 103962 13 • SCREW, Round Head Machine 10 - 32 x 1/2
3 105446 1 • CONNECTOR, Fitting Steering -12 SAE-8
4 103864 2 • BOLT, Hex Head 5/16 - 18 x 1 Grade 5
5 109568 1 • FILTER, Hydraulic Inlet
6 127554 1 • WELDMENT, Tank Lid
7 103984 2 • NUT, Hex Nylon Lock 5/16 - 18 Grade 5
8 103320 1 • CLAMP, Gear #16
9 102918 5.25” • FILTER, To Tank Hose #PV2218-1

SJIII Series - The Compacts 118941 SECTION 6, Page 75

 Figure 6.4-4 . Motor/Pump Assembly

12

8 13 14

6
10

11

9
5

2
1

10550AA

SECTION 6, Page 76 SJIII Series - The Compacts 118941

 Figure 6.4-4 . Motor/Pump Assembly AI
Index Skyjack
Qty. Description
No. Part No.

A (Ref.) - MOTOR/PUMP, Assembly (EE Rated)

B (Ref.) - MOTOR/PUMP, Assembly (Standard)

1 103886 2 BOLT, Hex Head 5/16 - 18 x 1-1/2 Grade 5

2 103404 6 WASHER, Lock 5/16
3 103996 6 WASHER, Flat 5/16
4 132756 1 PLATE, Motor/Manifold Mount
Order P/N 128251 for machines with Serial No. 152201 (3215),
239960 (3219), & below)
5 (Ref.) - PROPORTIONAL VALVE, Assembly
(For component, refer to Figure 6.4-7)
6 103845 4 BOLT, Hex Head 5/16 - 18 x 1/2 Grade 5
7 137612 1 HOSE, 3/4” Tank Truck x 13.375”
8 102854 2 CLAMP, Gear #12
9 128528 1 MOTOR/PUMP, Assembly, A
129664 1 MOTOR/PUMP, Assembly, B
703183 1 • COUPLER, (Includes Seals)
123477 1 • MOTOR, 24 V 4 HP
122967 1 • • BRUSH, Kit (Includes Brushes and Springs)
129962 1 • • KIT, Motor Band, A (If equipped)
10 129965 1 • PUMP, Hydraulic, A
(Order P/N 310567 for EE-rated machines with
Serial No. 152050 (3215), 235267 (3219), & below)
129964 1 • • KIT, Pump Seal
310567 1 • PUMP, Hydraulic, B
103864 4 • BOLT, Hex Head 5/16 - 18 x 1
103996 4 • WASHER, Flat 5/16
104637 4 • WASHER, Lock 5/16
100397 4 • NUT, Hex Head 5/16 - 18
11 103070 1 FITTING, STR-8 SAE -6 JIC
12 132288 1 ASSEMBLY, Cable and Connector , A (If equipped)
103148 24” • CABLE, Welding #4
102938 2 • TERMINAL, Battery 3/8” 4 Ga
105534 1 • CONNECTOR, 2 Prong 175A Grey
13 117407 1 INSULATOR, Black Boot, A (If equipped)
14 117408 1 INSULATOR, Red Boot, A (If equipped)

SJIII Series - The Compacts 118941 SECTION 6, Page 77

 Figure 6.4-5. Main Manifold Assembly

3 28

4
2

18
16 19
17
30

15 7 6 29
27 8

20
26

7 9

10
25
11

14 21

13 22
23

24

12
10561AC

SECTION 6, Page 78 SJIII Series - The Compacts 118941

 Figure 6.4-5. Main Manifold Assembly AJ
Index Skyjack
Qty. Description
No. Part No.

(Ref.) 127629 - MANIFOLD, Assembly

1 127592 - • MANIFOLD, Assembly (Without Directional Valves)
2 114581 1 • • FITTING, Run Tee 6-6
3 102856 1 • • PLUG, O-Ring #3
4 114578 2 • • ELBOW, 6-6 O-Ring
5 114580 3 • • FITTING, 45 Degree Elbow - 6 SAE -6 JIC
6 106273 1 • • VALVE, 3-Way Spool
7 103605 2 • • VALVE, Solenoid 24 V
8 104133 1 • • VALVE, Counter Balance
9 103623 1 • • VALVE, 3-Way Spool
10 104437 6 • • PLUG, O-Ring #6
11 102659 1 • • FITTING, STR Connector - 8 SAE -8 JIC
12 104419 1 • • PLUG, 1/16” NPT Brass
13 107666 1 • • NUT, Cap #6 JIC
14 104534 2 • • VALVE, Relief
15 103655 1 • • VALVE, Poppet Solenoid Cartridge
16 103069 1 • • FITTING, STR Connector - 8 SAE - 6 JIC
17 125892 1 • BUMPER, Rubber Male
18 112449 1 • SCREW, Machine Hex Head 1/4 - 20 x 1
19 126761 1 • VALVE, Lowering Assembly
129656 1 • • VALVE, Housing
107271 1 • • VALVE, Manual Directional
103069 1 • • FITTING, STR Connector -6 SAE - 6 JIC
106498 1 • • FITTING, Adapter #6 JIC to # 6 SAE
20 128113 1 • VALVE, Manifold Cushion Assembly
103615 1 • • VALVE, Housing
128056 1 • • FITTING, Tapped for Orifice
104132 1 • • VALVE, 2 - Way Spool
103605 1 • • VALVE, Solenoid, 24 V
108002 1 • • Orifice, 0.040”
103322 1 • • FITTING, STR Connector - 6 SAE -1/4 NPT
21 129482 1 • SPACER, Main Manifold
22 103472 1 • WASHER, Flat 3/8
23 103999 1 • WASHER, Lock 3/8
24 125958 1 • BOLT, Hex Head 3/8 - 16 x 3.00 Grade 5
25 103920 8 • BOLT, Socket #10 - 24 x 2
26 128317 2 • VALVE, DIR D03 Spool
27 103309 1 • FITTING, Tee Swivel - 6 JIC
28 130046 1 • ORIFICE, 0.063” (3219 Only)
29 105610 1 • VALVE, Solenoid 24 V
30 134822 1 • VALVE, Directional, Normally Open with 0.04” Orifice
103069 1 • • FITTING, STR Connector -6 SAE - 6 JIC
106498 1 • • FITTING, Adapter #6 JIC to # 6 SAE
137007 1 • • VALVE, Cartrage, Soft-stop
137006 1 • • COIL, 12V, Soft-stop
137008 1 • • MANIFOLD, Soft-stop

SJIII Series - The Compacts 118941 SECTION 6, Page 79

 Figure 6.4-6. Steering Manifold Assembly AI

6
7 8

3
4

10564AA
Index Skyjack
Qty. Description
No. Part No.

1 137616 2 BOLT, Hex Head 1/4 - 20 x 3.75 Grade 5

2 103136 1 VALVE, Manual Needle
3 107369 1 MANIFOLD, Steering
4 114578 4 ELBOW, 6-6 O-Ring
5 103354 1 VALVE, Flow Divider
6 103980 2 NUT, Hex Head 1/4 - 20 Grade 5
7 104000 2 WASHER, Lock 1/4
8 103995 2 WASHER, Flat 1/4
9 103069 2 FITTING, STR Connector -6 SAE -6 JIC

SJIII Series - The Compacts 118941 SECTION 6, Page 81

 Figure 6.4-7A. Proportional Control Manifold Assembly - Internal Compensator Valve
(Refer to Serial Breakdown Reference Chart)
Serial Breakdown Reference Chart
Model Serial Number
3215 152202 & Above
50353AB

Serial Breakdown Reference Chart

Model Serial Number 4
3219 239961 & Above 3 2
50354AB

6
Mounting Plate

7
8
9
4 1

11212AA
Index Skyjack
Qty. Description
No. Part No.

- 132761 1 ASSEMBLY, Proportional Control Valve Manifold (Internal Compensator Valve)

(For machines with Serial No. 152202 (3215), 239961 (3219), & above)

*1 132748 1 • BLOCK, Proportional Manifold

*2 132749 1 • VALVE, Proportional Flow Control
*3 115370 1 • COIL, 24 Volt
4 103070 2 • FITTING, Straight Connector
5 102665 1 • FITTING, Elbow Connector
6 103861 2 BOLT, Hex Hd 1/4”-20 x 2.0” Gr. 5
7 103995 2 WASHER, Flat 1/4”
8 104000 2 WASHER, Lock 1/4”
9 103980 2 NUT, Hex Hd 1/4”-20 Gr. 5

* 132750 1 ASSEMBLY, Block/Valve/Coil

SECTION 6, Page 82 SJIII Series - The Compacts 118941

 Figure 6.4-7B. Proportional Control Manifold Assembly - External Compensator Valve
(Refer to Serial Breakdown Reference Chart)
Serial Breakdown Reference Chart
Model Serial Number
3215 152201 & Below
50353AA

Serial Breakdown Reference Chart

Model Serial Number
3219 239960 & Below
50354AA

4 3 1

8
Mounting Plate

9
7 10
11
6 2

1 5

11211AA
Index Skyjack
Qty. Description
No. Part No.

- 127841 1 ASSEMBLY, Proportional Control Valve Manifold (External Compensator Valve)

(For machines with Serial No. 152201 (3215), 239960 (3219), & below)

1 115308 1 • ASSEMBLY, Proportional Valve

2 115349 1 • • BLOCK, Proportional Manifold
3 115350 1 • • VALVE, Proportional
4 115370 1 • • COIL, 24 Volt
5 115381 1 • • VALVE, Pressure Compensator
6 115320 1 • PLUG, Soc-Head #8 orb
7 103070 3 • FITTING, Connector Straight #8 orb
8 103873 2 BOLT, Hex Head 3/8 - 16 x 2-1/2 Grade 5
9 103472 2 WASHER, Flat 3/8
10 103999 2 WASHER, Lock 3/8”
11 103978 2 NUT, Hex Head 3/8 - 16 Grade 5

SJIII Series - The Compacts 118941 SECTION 6, Page 83

 Figure 6.5-1A. Electrical Panel Assembly (ANSI/SIA And CSA) - SJIII 3215 & 3219
(Refer to Serial Breakdown Reference Chart)

Serial Breakdown Reference Chart

Model Serial Number
3215 151951 & Below
50157AB

3 4 5 6

10
7
11

12

13

14
21
15
18

16

17

20

19

10543AA

SECTION 6, Page 84 SJIII Series - The Compacts 118941

 Figure 6.5-1A. Electrical Panel Assembly (ANSI/SIA And CSA) - SJIII 3215 & 3219
(Refer to Serial Breakdown Reference Chart) AI
Index Skyjack
Qty. Description
No. Part No.

1 127615 1 WELDMENT, Electrical Panel

2 115312 1 RESISTOR, 40 Ohm 25 WATT
3 125893 1 BUMPERS, Rubber Female
4 103057 1 BEEPER, 24 Volt
5 117325 2 CIRCUIT BREAKER, 15 Amp
6 103743 1 FLASHER, 12-24 Volt
132793 1 • CLAMP, Plastic (1 1/4”)
7 103336 1 HOURMETER
8 103101 1 CONTACTOR
103962 2 • SCREW, Machine # 10 - 32 x 1/2
104003 2 • NUT, Hex # 10 - 32
9 103011 1 STRIP, Terminal Block
10 108589 5 RELAY, 24 V Sealed
11 132794 1 CLAMP, Cable Bundle (1 3/8”) (If equipped)
132793 1 CLAMP, Cable Bundle (1 1/4”) (If equipped)
12 (Ref.) - SWITCH, Lower Base Control Assembly
- (For components, refer to Figure 6.3-9)
13 (Ref.) - SWITCH, Tilt Assembly
- (For components, refer to Figure 6.3-9)
14 (Ref.) - SWITCH, Charger Assembly
- (For components, refer to Figure 6.3-9)
15 (Ref.) - SWITCH, High Speed Limit Assembly
- (For components, refer to Figure 6.2-7)
16 (Ref.) - SWITCH, Pothole Limit Assembly
- (For components, refer to Figure 6.2-7)
17 (Ref.) - LIMIT SWITCH, Pothole Protection Assembly
- (For components, refer to Figure 6.3-2)
18 134508 1 HARNESS, Holding Valve
19 127379 1 HARNESS, Main Manifold Assembly
20 119641 1 CABLE, Electrical Panel Control Assembly
102888 73” • CABLE, 16/15
102518 1 • CONNECTOR, 16 Pole
21 128342 1 HARNESS, Rear Manifold & Limit Switches
102887 80” • CABLE, Control 16/15
117583 2 • PLUG, 8-Pin Connnector
117585 2 • WEDGE, 8-Pin Connector Plug
117593 16 • SOCKET, Connector Contact (14-16 Ga)

SJIII Series - The Compacts 118941 SECTION 6, Page 85

 Figure 6.5-1B. Electrical Panel Assembly (ANSI/SIA And CSA)
(Refer to Serial Breakdown Reference Chart)
Serial Breakdown Reference Chart
Model Serial Number
3215 152538 & Above
50343AC

3 4 5 6

10
7
11

12
13

22
19
14

15
18 16
17

21

20

10543AB

SECTION 6, Page 86 SJIII Series - The Compacts 118941

 Figure 6.5-1B. Electrical Panel Assembly (ANSI/SIA And CSA)
(Refer to Serial Breakdown Reference Chart) AI
Index Skyjack
Qty. Description
No. Part No.

1 127615 1 WELDMENT, Electrical Panel

2 115312 1 RESISTOR, 40 Ohm 25 WATT
3 125893 1 BUMPERS, Rubber Female
4 103057 1 BEEPER, 24 Volt
5 117325 2 CIRCUIT BREAKER, 15 Amp
6 103743 1 FLASHER, 12-24 Volt
132793 1 • CLAMP, Plastic (1 1/4”)
7 103336 1 HOURMETER
8 103101 1 CONTACTOR
103962 8 • SCREW, Machine # 10 - 32 x 1/2
104003 8 • NUT, Hex # 10 - 32
104185 7 • WASHER, Lock # 10
104694 2 • WASHER, Flat # 10
9 103011 1 STRIP, Terminal Block
10 108589 5 RELAY, 24 V Sealed
11 132794 1 CLAMP, Cable Bundle (1 3/8”)
12 (Ref.) - SWITCH, Lower Base Control Assembly
- (For components, refer to Figure 6.3-9)
13 (Ref.) - SWITCH, Tilt Assembly
- (For components, refer to Figure 6.3-9)
14 (Ref.) - SWITCH, Charger Assembly
- (For components, refer to Figure 6.3-9)
15 (Ref.) - SWITCH, High Speed Limit Assembly
- (For components, refer to Figure 6.2-7)
16 (Ref.) - SWITCH, Pothole Limit Assembly
- (For components, refer to Figure 6.2-7)
17 (Ref.) - LIMIT SWITCH, Deceleration Limit Assembly
- (For components, refer to Figure 6.2-7)
18 (Ref.) - LIMIT SWITCH, Pothole Protection Assembly
- (For components, refer to Figure 6.3-2)
19 134508 1 HARNESS, Holding Valve
20 136487 1 HARNESS, Main Manifold Assembly
21 119641 1 CABLE, Electrical Panel Control Assembly
102888 73” • CABLE, 16/15
102518 1 • CONNECTOR, 16 Pole
22 136476 1 HARNESS, Rear Manifold & Limit Switches (3215 Models)
139232 1 HARNESS, Rear Manifold & Limit Switches (3219 Models)
102887 98” • CABLE, Control 16/15
117583 2 • PLUG, 8-Pin Connnector
117585 2 • WEDGE, 8-Pin Connector Plug
117593 16 • SOCKET, Connector Contact (14-16 Ga)

SJIII Series - The Compacts 118941 SECTION 6, Page 87

 Figure 6.5-2A. Electrical Panel Assembly (CE Without Load Sensing System) - SJIII 3215 & 3219
(Refer to Serial Breakdown Reference Chart)
Serial Breakdown Reference Chart
Model Serial Number
3215 151951 & Below 3 4 5 6
50157AB

2
11

12

13

19 10 9 8 14

15
22
16

17

18

21
20

10544AB

SECTION 6, Page 88 SJIII Series - The Compacts 118941

 AI
Figure 6.5-2A. Electrical Panel Assembly (CE Without Load Sensing System) - SJIII 3215 & 3219
(Refer to Serial Breakdown Reference Chart)
Index Skyjack
Qty. Description
No. Part No.

1 127615 1 WELDMENT, Electrical Panel

2 115312 1 RESISTOR, 40 Ohm 25 WATT
3 125893 1 BUMPERS, Rubber Female
4 103057 1 BEEPER, 24 Volt
5 117325 2 CIRCUIT BREAKER, 15 Amp
6 118717 1 MODULE, Lower Warning System
7 103336 1 HOURMETER
8 128196 1 DIODE, Encapsulated
9 103101 1 CONTACTOR
103962 2 • SCREW, Machine #10 - 32 x 1/2
104003 2 • NUT, Hex #10-32
10 103011 1 STRIP, Terminal Block
11 108589 AR RELAY, 24 V Sealed
12 132794 1 CLAMP, Cable Bundle (1 3/8”)
13 (Ref.) - SWITCH, Lower Base Control Assembly
- (For components, refer to Figure 6.3-9)
14 (Ref.) - SWITCH, Tilt Assembly
- (For components, refer to Figure 6.3-9)
15 (Ref.) - SWITCH, Charger Assembly
- (For components, refer to Figure 6.3-9)
16 (Ref.) - SWITCH, High Speed Limit Assembly
- (For components, refer to Figure 6.2-7)
17 (Ref.) - SWITCH, Pothole Limit Assembly
- (For components, refer to Figure 6.2-7)
18 (Ref.) - LIMIT SWITCH, Pothole Protection Assembly
- (For components, refer to Figure 6.3-2)
19 134508 1 HARNESS, Holding Valve, 1 lift cylinder
20 127378 - HARNESS, Main Manifold Assembly
127315 2 • CONNECTOR, Solenoid with diode black
127316 2 • CONNECTOR, Solenoid with diode grey
102921 5 • DIODE
21 119730 1 CABLE , Electrical Panel Control Assembly
102887 73" • CABLE, 16/15
107821 1 • CONNECTOR, 16 Pin
22 128342 1 HARNESS, Rear Manifold & Limit Switches
102887 80” • CABLE, Control 16/15
117583 2 • PLUG, 8-Pin Connnector
117585 2 • WEDGE, 8-Pin Connector Plug
117593 16 • SOCKET, Connector Contact (14-16 Ga)

SJIII Series - The Compacts 118941 SECTION 6, Page 89

 Figure 6.5-2B. Electrical Panel Assembly (CE with Load Sensing System)
(Refer to Serial Breakdown Reference Chart)

Serial Breakdown Reference Chart

Model Serial Number
3215 152538 & Above
50157AC

3 4

10

17 8 7 11 12

18
13

14

15
16

20
19

10544AC

SECTION 6, Page 90 SJIII Series - The Compacts 118941

 Figure 6.5-2B. Electrical Panel Assembly (CE with Load Sensing System)
(Refer to Serial Breakdown Reference Chart)
Index Skyjack
Qty. Description
No. Part No.

1 130647 1 WELDMENT, Electrical Panel CE LS

2 115312 1 RESISTOR, 40 Ohm 25 WATT
3 125893 1 BUMPERS, Rubber Female
4 108589 8 RELAY, 24V Selaed
5 103336 1 HOURMETER
6 128196 1 MODULE, SJ3E Encapsulated Diode
7 103101 1 CONTACTOR
103962 2 • SCREW, Machine #10 - 32 x 1/2
104694 2 • WASHERS, Flat #10
104185 2 • WASHERS, Lock #10
104003 2 • NUT, Hex #10-32
8 103011 2 STRIP, Terminal Block 12P
9 132794 1 CLAMP, Cable Bundle (1 3/8”)
10 117325 2 CIRCUIT BREAKER, 15 Amp
11 (Ref.) - SWITCH, Charger Assembly
- (For components, refer to Figure 6.3-9)
12 (Ref.) - SWITCH, Lower Base Control Assembly
- (For components, refer to Figure 6.3-9)
13 (Ref.) - SWITCH, High Speed Limit Assembly
- (For components, refer to Figure 6.2-7)
14 (Ref.) - SWITCH, Pothole Limit Assembly
- (For components, refer to Figure 6.2-7)
15 (Ref.) - SWITCH, Deceleration Limit Assembly
- (For components, refer to Figure 6.2-7)
16 (Ref.) - LIMIT SWITCH, Pothole Protection Assembly
- (For components, refer to Figure 6.3-2)
17 134508 1 HARNESS, Holding Valve, 1 lift cylinder
18 136534 - HARNESS, Main Manifold Assembly
19 136542 1 HARNESS, Rear Manifold & Limit Switches
102887 72” • CABLE, Control 16/15
117583 2 • PLUG, 8-Pin Connnector
117585 2 • WEDGE, 8-Pin Connector Plug
117593 13 • SOCKET, Connector Contact (14-16 Ga)
20 119730 1 CABLE , Electrical Panel Control Assembly
102887 73" • CABLE, 16/15
107821 1 • CONNECTOR, 16 Pin

SJIII Series - The Compacts 118941 SECTION 6, Page 91

 Figure 6.5-3A. Electrical Panel Assembly (EE Rated) (ANSI/SIA And CSA) - SJIII 3215 & 3219
(Refer to Serial Breakdown Reference Chart)

Serial Breakdown Reference Chart

Model Serial Number
3215 152537 & Below
10
9
22 27

4 11 24 23

7
6
12
5

2
13
25

26
1 14

15
29

19

16
18
28 17

20 21

10556AA

SECTION 6, Page 92 SJIII Series - The Compacts 118941

 Figure 6.5-3A. Electrical Panel Assembly (EE Rated) (ANSI/SIA And CSA) - SJIII 3215 & 3219
(Refer to Serial Breakdown Reference Chart)
Index Skyjack
Qty. Description
No. Part No.

1 126326 1 PANEL, Weldment EE

2 103101 1 CONTACTOR, Solenoid
3 103011 1 BLOCK, Terminal 12p Large
103011 1 BLOCK, Terminal 7p Large
4 125613 1 COVER, EE Gasket
5 125612 1 GASKET, EE 7 Hole
6 104185 AR WASHER, Lock #10
7 120094 6 SCREW, 10 - 32 x 5/8 Machine
8 128443 1 COVER, Box Weldment EE Electrical Panel
9 112467 2 PLUNGER, Stubby Pull-Ring
10 103336 1 METER, Hour
11 103057 1 BEEPER, 4-28 V DC Slow Pulsing
12 108589 3 RELAY, 24 V Sealed
13 115312 1 RESISTOR, 40 Ohm 24 Watt
14 (Ref.) - SWITCH, Lower Base Control Assembly
- (For components, refer to Figure 6.3-9)
15 (Ref.) - SWITCH, Tilt Assembly
- (For components, refer to Figure 6.3-9)
16 (Ref.) - SWITCH, High Speed Limit Assembly
- (For components, refer to Figure 6.2-7)
17 (Ref.) - SWITCH, Pothole Limit Assembly
- (For components, refer to Figure 6.2-7)
18 (Ref.) - LIMIT SWITCH, Pothole Protection Assembly
- (For components, refer to Figure 6.3-2)
19 134508 1 HARNESS, Holding Valve
20 127379 1 HARNESS, Main Manifold Assembly
21 126041 1 CABLE , 10 Pin Electrical Panel Control Assembly
102888 91” • CABLE, 16/10
107777 1 • CONNECTOR, 10 Pin
22 125739 1 COVER, Hinged Hydraulic/Eletrical Tray
125738 1 • COVER, Hydraulic/Electric Tray
107000 1 • HINGE PIANO, 21”
23 125893 1 RUBBER BUMPER, Female
24 103980 1 NUT, Hex Head 1/4 - 20 Grade 5
25 112495 4 BOLT, Hex Head 1/4 - 20 x 3/8 Grade 5
26 104000 5 WASHER, Lock 1/4
27 103855 1 BOLT, Hex Head 1/4”-20 x 1/2” Grd. 5
28 132794 1 CLAMP, Cable Bundle (1 3/8”)
29 128342 1 HARNESS, Rear Manifold & Limit Switches
102887 80” • CABLE, Control 16/15
117583 2 • PLUG, 8-Pin Connnector
117585 2 • WEDGE, 8-Pin Connector Plug
117593 16 • SOCKET, Connector Contact (14-16 Ga)

SJIII Series - The Compacts 118941 SECTION 6, Page 93

 Figure 6.5-3B. Electrical Panel Assembly (EE Rated) (ANSI/SIA And CSA)
(Refer to Serial Breakdown Reference Chart)

Serial Breakdown Reference Chart

Model Serial Number
3215 152538 & Above
50157AC
10 31

32
9
23 28

4 11 25 24

7
6
12
5

2
13
26

27
1

17

16

30

20 18

14
19
29 15

21 22

10556AC

SECTION 6, Page 94 SJIII Series - The Compacts 118941

 Figure 6.5-3B. Electrical Panel Assembly (EE Rated) (ANSI/SIA And CSA) AI
(Refer to Serial Breakdown Reference Chart)
Index Skyjack
Qty. Description
No. Part No.

1 126326 1 PANEL, Weldment EE

2 103101 1 CONTACTOR, Solenoid
3 103011 1 BLOCK, Terminal 12p Large
103011 1 BLOCK, Terminal 7p Large
4 125613 1 COVER, EE Gasket
5 125612 1 GASKET, EE 7 Hole
6 104185 11 WASHER, Lock #10
7 120094 6 SCREW, 10 - 32 x 5/8 Machine
8 128443 1 COVER, Box Weldment EE Electrical Panel
9 112467 2 PLUNGER, Stubby Pull-Ring
10 103336 1 METER, Hour
11 103057 1 BEEPER, 4-28 V DC Slow Pulsing
12 108589 5 RELAY, 24 V Sealed
13 115312 1 RESISTOR, 40 Ohm 24 Watt
14 (Ref.) - SWITCH, Lower Base Control Assembly
- (For components, refer to Figure 6.3-9)
15 (Ref.) - SWITCH, Tilt Assembly
- (For components, refer to Figure 6.3-9)
16 (Ref.) - SWITCH, High Speed Limit Assembly
- (For components, refer to Figure 6.2-7)
17 (Ref.) - SWITCH, Pothole Limit Assembly
- (For components, refer to Figure 6.2-7)
18 (Ref.) - SWITCH, Deceleration Limit Assembly
- (For components, refer to Figure 6.2-7)
19 (Ref.) - LIMIT SWITCH, Pothole Protection Assembly
- (For components, refer to Figure 6.3-2)
20 134508 1 HARNESS, Holding Valve
21 136487 1 HARNESS, Main Manifold Assembly
22 126041 1 CABLE , 10 Pin Electrical Panel Control Assembly
102888 91” • CABLE, 16/10
107777 1 • CONNECTOR, 10 Pin
23 125739 1 COVER, Hinged Hydraulic/Electrical Tray
125738 1 • COVER, Hydraulic/Electric Tray
107000 1 • HINGE PIANO, 21”
24 125893 1 RUBBER BUMPER, Female
25 103980 1 NUT, Hex Head 1/4 - 20 Grade 5
26 112495 4 BOLT, Hex Head 1/4 - 20 x 3/8 Grade 5
27 104000 5 WASHER, Lock 1/4
28 103855 1 BOLT, Hex Head 1/4”-20 x 1/2” Grd. 5
29 132794 1 CLAMP, Cable Bundle (1 3/8”)
30 128342 1 HARNESS, Rear Manifold & Limit Switches
102887 98” • CABLE, Control 16/15
117583 2 • PLUG, 8-Pin Connnector
117585 2 • WEDGE, 8-Pin Connector Plug
117593 16 • SOCKET, Connector Contact (14-16 Ga)
31 117954 2 WASHER, Seal 7/16”
32 117325 2 BREAKER, Circuit 15 AMP

SJIII Series - The Compacts 118941 SECTION 6, Page 95

 Figure 6.5-4. Electrical Panel Assembly (CE)

11

12

13
10
11
9
11 12

12 13

15

8
1
2
14
14

3
6

3
11

5
14

11233AB

SECTION 6, Page 96 SJIII Series - The Compacts 118941

 Figure 6.5-4. Electrical Panel Assembly (CE)
Index Skyjack
Qty. Description
No. Part No.

A 130648 1 ASSEMBLY, Electrical Panel (CE)

1 130647 1 • WELDMENT, Control panel

112495 4 • • BOLT, Hex Hd 1/4”-20 x 3/8” Gr. 5
2 103101 1 • CONTACTOR, Solenoid (SPNO)
3 103011 2 • BLOCK, Terminal 12P
103956 6 • SCREW, Round head #6-32 x 1.0”
103985 6 • NUT, Hex head #6-32
4 132794 1 • CLAMP, Plastic cable
5 117325 2 • BREAKER, Circuit 15 Amp
6 115312 1 • RESISTOR, Prop. speed 40 Ohms 25 Watt
116066 2 • SCREW, Round head machine #4-40 x 1/2”
116068 2 • WASHER, Lock #4
116067 2 • NUT, Hex #4-40
7 125893 1 • BUMPER, Rubber Female
103855 1 • BOLT, Hex head 1/4”-20 x 1/2” Gr. 5
103995 1 • WASHER, Flat 1/4”
104000 1 • WASHER, Lock 1/4”
103980 1 • NUT, Hex 1/4”-20
8 108589 8 • RELAY, 24V sealed
9 103336 1 • HOURMETER
10 128196 1 • MODULE, Encapsulated Diode
11 104003 12 • NUT, Hex head #10-32
12 104185 11 • WASHER, Lock #10
13 104694 3 • WASHER, Flat #10
14 103962 11 • SCREW, Round head machine #10-32 x 1/2”
15 105621 1 • SCREW, Round head #10-32 x 1.0”

SJIII Series - The Compacts 118941 SECTION 6, Page 97

 Figure 6.5-5A. Electrical Panel - Harness (CE) - SJIII 3215 & 3219
(Refer to Serial Breakdown Reference Chart)

Serial Breakdown Reference Chart

Model Serial Number
3215 152537 & Below

5
1 7

8
10
3

11231AB

SECTION 6, Page 98 SJIII Series - The Compacts 118941

 Figure 6.5-5A. Electrical Panel - Harness (CE) - SJIII 3215 & 3219
(Refer to Serial Breakdown Reference Chart) AJ
Index Skyjack
Qty. Description
No. Part No.

1 130651 1 HARNESS, Rear Manifold/Limit Switch

102887 62” • CABTIRE, Cable 16/15
117583 2 • PLUG, Connector 8-Pin
117585 2 • WEDGE, Connector Plug 8-Pin
117593 13 • SOCKET, Connector Contact
117594 3 • PLUG, Connector Sealing
2 130671 1 HARNESS, Relays to Control Module
103257 108” • CABTIRE, Cable 18/3
116990 3 • PIN, Female Wire
3 130598 1 HARNESS, Panel Load Sensor to Control Module
102888 98” • CABTIRE, Cable 16/10
116990 8 • PIN, Female Wire
130449 1 • HOUSING, Male 12-Pole Plug
4 (Ref.) 1 HARNESS, High Speed/Pothole Limit Switch Assembly
(For Components, Refer to Figure 6.2-7)
5 130649 1 HARNESS, Base Control with Charger Cut-Out Assembly
103278 1 • 2-N.O. CONTACT, Switch (Up/Down)
103100 1 • • BASE, Contact Block
103141 2 • BLOCK, Switch N.O.
103280 1 • 1-N.O. CONTACT, Switch (Enable)
103100 1 • • BASE, Contact Block
103141 1 • • BLOCK, Switch N.O.
103281 1 • 1-SINGLE CONTACT, Switch (Emergency Stop)
103100 1 • • BASE, Contact Block
103225 1 • • 1-CONTACT BLOCK, N.C.
119132 1 • KIT, 8-Pole Connector
6 120014 1 HARNESS, Holding Valve
119825 1 • CONNECTOR, Solenoid with Diode
103256 69” • CABLE, Cabtire 18/2
7 (Ref.) 1 ASSEMBLY, Base Control
(For Components, Refer to Figure 6.3-9)
8 130886 1 HARNESS, Charger Cut-Out
105269 175” • CABTIRE, 14/3
116992 1 • CONNECTOR, 2-Pole Plug Male
116990 2 • PIN. Female Wire
9 132838 1 HARNESS, Main Manifold
119825 4 • CONNECTOR, Solenoid with diode
102921 3 • DIODE
10 (Ref.) 1 HARNESS, Pothole Battery Tray Limit Switch
(For Components, Refer to Figure 6.3-2)

SJIII Series - The Compacts 118941 SECTION 6, Page 99

 Figure 6.5-5B. Electrical Panel - Harness (CE)
(Refer to Serial Breakdown Reference Chart)

Serial Breakdown Reference Chart

Model Serial Number
3215 152538 & Above
50157AC

6 7
1

3 9

11231AC
SECTION 6, Page 100 SJIII Series - The Compacts 118941
 Figure 6.5-5B. Electrical Panel - Harness (CE)
(Refer to Serial Breakdown Reference Chart) AJ
Index Skyjack
Qty. Description
No. Part No.

1 130651 1 HARNESS, Rear Manifold/Limit Switch

102887 62” • CABTIRE, Cable 16/15
117583 2 • PLUG, Connector 8-Pin
117585 2 • WEDGE, Connector Plug 8-Pin
117593 13 • SOCKET, Connector Contact
117594 3 • PLUG, Connector Sealing
2 130671 1 HARNESS, Relays to Control Module
103257 99” • CABTIRE, Cable 18/3
116990 3 • PIN, Female Wire
3 130598 1 HARNESS, Panel Load Sensor to Control Module
102888 96” • CABTIRE, Cable 16/10
116990 8 • PIN, Female Wire
130449 1 • HOUSING, Male 12-Pole Plug
4 (Ref.) 1 HARNESS, High Speed/Pothole Limit Switch Assembly
(For Components, Refer to Figure 6.2-7)
5 120014 1 HARNESS, Holding Valve
119825 1 • CONNECTOR, Solenoid with Diode
103256 69” • CABLE, Cabtire 18/2
6 (Ref.) 1 ASSEMBLY, Base Control
(For Components, Refer to Figure 6.3-9)
7 130649 1 HARNESS, Charger Cut-Out
116992 1 • CONNECTOR, 2-Pole Plug Male
116990 2 • PIN, Female Wire
8 136534 1 HARNESS, Main Manifold
127315 2 • CONNECTOR, Solenoid with diode black
127316 2 • CONNECTOR, Solenoid with diode grey
102921 5 • DIODE
9 (Ref.) 1 HARNESS, Pothole Battery Tray Limit Switch
(For Components, Refer to Figure 6.3-2)

SJIII Series - The Compacts 118941 SECTION 6, Page 101

 Figure 6.6-1. Battery Tray Assembly AI
28 26
20

16 19
18
14 15
21
17
22
10 23 12
9 11
7

8
20
13
24

2
6 5
3
4
2

For Machines with Inline Fuse

L
29 20
L 30

L 19

28 27

10541AA

SECTION 6, Page 102 SJIII Series - The Compacts 118941

 Figure 6.6-1. Battery Tray Assembly AJ
Index Skyjack
Qty. Description
No. Part No.

A (Ref.) - BATTERY TRAY ASSEMBLY (ANSI/CSA)

B (Ref.) - BATTERY TRAY ASSEMBLY (EE Rated Option)
C (Ref.) - BATTERY TRAY ASSEMBLY (CE)
D (Ref.) - BATTERY OPTION U2500

1 103480 4 BATTERY, 6V
106552 4 BATTERY, 6V, D
2 129631 2 SPACER, Wood battery Tray, A
111423 2 SPACER, Wood Battery Tray, A & D
113654 4 SPACER, Wood Battery Tray, B
129633 4 SPACER, Wood Battery Tray, C
129122 4 SPACER, Wood Battery Tray, C & D
128517 1 SPACER, Wood Battery Tray, B
132254 2 SPACER, Plastic Wood Battery Tray, (For Australia/New Zealand mahines)
3 129630 1 SPACER, Wood battery Tray, A
129632 2 SPACER, Wood Battery Tray, C
113655 3 SPACER, Wood Battery Tray, B
124988 1 SPACER, Wood Battery Tray, B
132253 1 SPACER, Plastic Wood Battery Tray, (For Australia/New Zealand machines)
4 (Ref.) 1 ASSEMBLY, Pothole
(For components, Refer to Figure 6.3-2)
5 (Ref.) - BUSHING, Fibreglide
(For components, Refer to Figure 6.3-2)
6 111955 1 LATCH ASSEMBLY, LH
102781 1 • LATCH, LH Rotary
103404 3 • WASHER, Lock 5/16
103864 3 • BOLT, Hex-head 5/16 -18 x 1 Grade 5
103855 1 • BOLT, Hex head 1/4 - 20 x 0.50 Grade 5
104000 1 • WASHER, Lock 1/4
103980 1 • NUT, Hex Head 1/4-20 Grade 5
111534 1 • KNOB, Latch
7 125800 1 BOLT, Hex head 3/8 - 16 x 1 grade 5
8 108575 1 NUT, Hex head 3/8 - 16 grade 5
9 137488 1 WELDMENT, Battery tray (If equipped with Inline Fuse)
127589 1 WELDMENT, Battery tray (If equipped with Fuse Box)
10 125798 1 BOLT, Hex head 1/2 - 13 x 1-1/2 grade 5
11 107949 1 NUT, Hex head jam 1/2 - 13 grade 5
12 100335 2 BUSHING, Bronze
13 127826 1 ASSEMBLY, Fuse mount
117619 1 • FUSE, 300 AMP
310517 1 • FUSE, 300 AMP (If equipped)
103068 2 • FUSE INSULATOR
110853 2 • MACHINE SCEW, Flat Head 0.25-20x0.625
112495 2 • BOLT, Hex head 0.25-20x0.375 grade 5
119061 1 • FUSE BOX

Parts list continued on the following page.

SJIII Series - The Compacts 118941 SECTION 6, Page 103

 Figure 6.6-1. Battery Tray Assembly AK
Index Skyjack
Qty. Description
No. Part No.

Parts list continued from the previous page.

14 105600 AR BOOT, Red battery, B & C

105601 AR BOOT, Black battery, B & C
117407 AR BOOT, Black battery, C
120394 AR BOOT, Black battery (Large), B
15 120425 3 CABLE, Battery jumper
16 119548 1 CABLE ASSEMBLY, Fuse Assembly to Emergency Battery Disconnect
17 124325 1 CABLE ASSEMBLY, Battery Negative to Pump Motor, A & C
103148 1 CABLE ASSEMBLY, Battery Negative to Battery Connector, B
18 119547 1 CABLE ASSEMBLY, Battery Positive to Fuse Assembly, A & C
126717 1 CABLE ASSEMBLY, Battery Positive to Fuse Assembly, B
19 120029 1 CABLE ASSEMBLY, Electrical Panel to Main Disconnect
20 (Ref.) - SWITCH, Emergency Battery Disconnect
(For components, refer to Figure 6.3-1)
21 137561 1 CABLE ASSEMBLY, Battery Charger, (If equipped with Inline Fuse), B
128506 1 CABLE ASSEMBLY, Battery Charger, (If equipped with Fuse Box), B
105534 1 • CONNECTOR, Battery Grey 175 AMP
22 128509 1 CABLE ASSEMBLY, Main Disconnect to Battery, B
23 (Ref.) - PIN, ECCENTRIC
(For components, Refer to Figure 6.3-2)
24 (Ref.) 1 PIN, Bottom Tray
(For components, Refer to Figure 6.3-2)
25 129122 1 SPACER, Plywood 3/4”x3.5”x11.0, C
100440 1 SPACER, Plywood 3/8*10.5*28.5, A
120340 1 SHEET, Neoprene 1/4”*10.5*28.5, (For Australia/New Zealand machines)
26 127725 1 CONNECTOR ASSEMBLY
27 137262 1 CONNECTOR ASSEMBLY, (Machines w/ Serial No. 300000 and above)
28 103364 1 CONNECTOR, Battery Grey 50 AMP
29 137243 1 CABLE, Battery 300A In-Line Fuse, (Machines w/ Serial No. 300000 and above)
310517 • 300 Amp fuse
30 137263 1 WELDING, Cable #4 Gauge, (Machines w/ Serial No. 300000 and above)
L (Ref.) 1 LABELS, (Machines w/ Serial No. 300000 and above)
(For components, Refer to Figure 6.8-3)

SJIII Series - The Compacts 118941 SECTION 6, Page 105

 Figure 6.6-2. Battery charger AJ

1
11 12

20 21
22 23
13
14 19 18
10

42
8

7
2

3 41
15

16

17
5 4

6
34
24 25 28 27 26 34

29 11
40
30
31
32

33
37
38
35 36 39
L
10493AF

S E C T I O N 6, P a ge 106 S J I I I S e r i e s - The Compacts 118941

 Figure 6.6-2. Battery Charger AJ
Index Skyjack
Qty. Description
No. Part No.

A 129720 - CHARGER ASSEMBLY, (Standard)

B - - CHARGER ASSEMBLY, (EE Rated)

1 128537 1 CHARGER, 24V DC Battery

2 127171 1 • RELAY, Power ON
127154 1 • • RELAY, Interlock
3 129163 1 • LABEL, Front Plate
4 127159 1 • CONNECTOR, IEC
5 127162 1 • FRONTPLATE ASSEMBLY (without hardwired cord) (If equipped)
6 147674 1 • FRONTPLATE ASSEMBLY (with hardwired cord) (If equipped)
7 127160 1 • BOARD, Main PC (1)
8 127155 1 • FUSE, Internal
9 127161 1 • BOARD, Main PC (2)
10 127169 1 • CONTROL BOARD, Main
11 127156 1 • CABLE, Interlock
12 127163 1 • PLATE, Rear
13 127157 1 • CABLE, Output
14 127158 1 • STRAIN RELIEF, Rear Plate
15 127170 2 • GASKET, Front or Rear Plate
16 127164 AR • SCREWS, Front and Rear Plates
17 120789 1 CORD, Charger Cord 120V (If equipped)
120790 1 CORD, Charger Cord 220V (If equipped)
18 123764 1 CLIP, #10 G6 Single
19 115391 1 PLUG, Charger Cutout
20 103856 4 BOLT, 1/4 - 20 x 3/4 Grade 5
21 103995 4 WASHER, 1/4 Flat
22 104000 4 WASHER, 1/4 Lock
23 103980 4 NUT, 1/4 - 20 Grade B
24 128495 1 WELDMENT, Charger Tray, B
25 (Ref.) - HARNESS, Base Control Switch, B
(For components, Refer to 6.3-9)
26 103858 2 BOLT, Hex Head 1/4 - 20 x 1 1/4 Grade 5
27 104000 2 WASHER, Lock 1/4 NOM x 0.06
28 103980 2 NUT, Hex Head 1/4 - 20 Grade B
29 128490 1 BRACKET, 175A Disconnect
30 103596 2 BOLT, Hex head 3/8 - 16 x 2 Grade 5
31 103999 2 WASHER, Lock 3/8 NOM.
32 103978 2 NUT, Hex Head 3/8 - 16 Grade B
33 128491 1 WEIGHT, Battery Charger, B
34 (Ref.) - CABLE, Battery Disconnect Assembly, B
(For Components, Refer to Figure 6.6-1)
35 103887 4 BOLT, Hex Head 5/16 - 18 x 3/4Grade 5
36 103404 4 WASHER, Lock 5/16
37 103995 4 WASHER, Flat 1/4
38 104000 4 WASHER, Lock 1/4
39 103856 4 BOLT, Hex Head 1/4 - 20 x 3/4 Grade 5
40 127465 1 TRAY, Battery Charger, A
41 116039 1 CONNECTOR, Battery Grey 175 AMP, B
103364 1 CONNECTOR, Battery Grey 50 AMP, A
42 128902 1 Adopter Plate (If equipped)
L (Ref.) - LABEL
(Refer to Figure 6.8-2)

SJIII Series - The Compacts 118941 SECTION 6, Page 107

 Figure 6.7-1 - 24VDC Inverter AJ

A & B - Early Model 16 17 18

11188AB M137417AA

5 6 11

14

14 15 4 3 7 8 9 10 2 1 12 13
10702AA

C & D - Later Model

11

11513AA

SECTION 6, Page 108 SJIII Series - The Compacts 118941

 Figure 6.7-1 - 24VDC Inverter AJ
Index Skyjack
Qty. Description
No. Part No.

A 128769 - INVERTER, 24VDC - 120VAC @ 60 Hz (ANSI/CSA) (Early Model)

B 128770 - INVERTER, 24VDC - 110/220VAC @ 50 Hz (CE) (Early Model)
C 135990 - INVERTER, 24VDC - 120VAC @ 60 Hz (ANSI/CSA) (Later Model)
D 135991 - INVERTER, 24VDC - 110/220VAC @ 50 Hz (CE) (Later Model)

1 103855 4 BOLT, Hex Head, 1/4-20 x 1/2 grade 5

2 104000 4 WASHER, 1/4” Lock Washer
3 119061 1 FUSE BOX, C/W Cover
4 119007 2 MACHINE SCREW, Flat Head 82 1/4-20 x 5/8
5 103955 2 MACHINE SCREW, RND HD 6-32 x 3/4 A, B
6 129157 1 CONNECTOR ASSY, 50 AMP, Grey (24VDC Inverter) A, B
7 146454 1 LABEL, Inverter Fuse (100A)
8 103068 2 INSULATOR, Fuse
9 146442 1 FUSE, 100A
10 112495 2 BOLT, Hex Head 1/4-20 x 3/8 grade 5
11 129187 1 CABLE, 4 GA, 1/4”, 21* 5/16 (+,+)
12 103473 2 BOLT, Hex Head, 3/8-16 x 1.00 grade 5, A
103952 2 BOLT, Flat Head, 3/8-16 x 1.00 grade 5, B, C, D
13 104606 2 NUT, Lock Hex 3/8-16 grade B
14 129145 1 SUPPORT, Inverter
15 103364 2 CONNECTOR, 50 amp A, B
16 132494 1 RELAY, Inverter Timer Cut-Off (If equipped)
137417 1 RELAY, Inverter Timer Cut-Off (If equipped)
(Refer to Section 3 for serial no. reference)
17 103858 1 BOLT, Hex head, 1/4” - 20 x 1-1/4 grade 5
18 115649 1 NUT, Lock Hex 1/4” - 20

SJIII Series - The Compacts 118941 SECTION 6, Page 109

 Figure 6.7-2 - Inverter Assembly

14

12 13

11

10

9 8 7 6 5 4

10636AB

SECTION 6, Page 110 SJIII Series - The Compacts 118941

 Figure 6.7-2 - Inverter Assembly
Index Skyjack
Qty. Description
No. Part No.

1 129854 1 Cover Assy Case ZX White

2 129860 1 XFR 24/800 NX
3 129855 1 Chassis Assembly Case Z White
4 129861 1 Fan 80CFM
5 129862 1 Capacitator 10uF 230 VAC
6 129866 1 Black DC Input Wire W/Ring Terminal
7 129865 1 Red DC Input Wire W/Ring Terminal
8 129864 1 Power Cord 14-3 3Ft.
9 129863 1 Remote On/Off Lead
10 129859 1 Chassis Bonding Lug
11 129858 1 Circuit Breaker 15 Amp
12 129857 1 PCB Assembly
13 129856 1 GFCI Faceless 20 AMP, 125 VAC
14 130115 1 LABEL, Inverter Switch

SJIII Series - The Compacts 118941 SECTION 6, Page 111

 Figure 6.7-3 Inverter Label Placement

4620/4832 New Platforms 3226 Platform

4626 New Platforms

3220 Platform
1

1
6826 New Platforms

3215/3219 Platforms

6832 New Platforms

10703AA
Index Skyjack
Qty. Description
No. Part No.

1 130115 AR LABEL, Inverter Switch

SECTION 6, Page 112 SJIII Series - The Compacts 118941

 Figure 6.7-4 Work Light Option AI

3
6
5
4
M137979AB
Index Skyjack
Qty. Description
No. Part No.

- 137979 - ASSEMBLY, Work light

1 141732 1 • BULB, 150 Watt halogen, 78 mm

2 141701 1 • WORK LIGHT, Dual 250 Watt halogen
3 138050 1 • BRACKET, Work light
4 103861 2 • BOLT, Hex head (0.25-20 x 2 grade 5)
5 104000 2 • WASHER, Lock (0.25)
6 103995 2 • WASHER, Flat (0.25)

SJIII Series - The Compacts 118941 SECTION 6, Page 113

 Figure 6.8-1 Label Kit

Label Kits

The following label kits are for models SJIII 3215 & 3219. Each contains labels that are common to both machines.

It excludes:

• serial numbers
• nameplates
• registrations
• stripes
• tapes
• platform capacities
• model designations
• all special options

There is a different kit for the serial numbers specified below. Supply model number, serial number, country and
language when ordering complete machine labels. Items with * are part of the label kit depending on your
serial number.

Label Kit
ANSI/CSA CE
MODELS
Part # 129976 Part # 129977 Part # 129978 Part # 129979

3215 151982 to 152099 152100 & Above 151982 to 152099 152100 & Above

3219 236286 to 237628 237629 & Above 236286 to 237628 237629 & Above
60392AA

SJIII Series - The Compacts 118941 SECTION 6, Page 115

 Figure 6.8-2A. Labels - Main Control Box
(Refer to Serial Breakdown Reference Chart)
Serial Breakdown Reference Chart 11
1
Model Serial Number 10
3215 152099 & Below
2
3219 237628 & Below 9
50355AA

7 5

6
10989AA
Index Skyjack
Qty. Description
No. Part No.

- (Ref) - (To order a complete label kit, refer to Figure 6.8-1)

*1 124080 1 LABEL, Enable Joystick

*2 126056 1 LABEL, Falling Hazard (If equipped)
*3 106704 1 LABEL, Operator Warning
*4 118212 1 LABEL, Power OFF/ON
*5 111814 1 LABEL, Emergency Stop
*6 129867 2 LABEL, “Hydraulic Proportional 3215/3219” (Later Models)
118711 2 LABEL, “Hydraulic Proportional” (Earlier Models)
*7 124199 1 LABEL, Joystick Controller
*8 105352 1 LABEL, Horn
*9 102599 1 LABEL, Lift/Off/Drive
*10 115327 1 LABEL, Controller, Lift/Drive
*11 123488 1 LABEL, Operating Instructions

*Included in the label kit

NOTE: Supply Model Number, Serial Number, Country and Language when
ordering complete machine labels.

SECTION 6, Page 116 SJIII Series - The Compacts 118941

 Figure 6.8-2B. Labels - Main Control Box
(Refer to Serial Breakdown Reference Chart)
Serial Breakdown Reference Chart
Model Serial Number
1
3215 152100 & Above
3219 237629 & Above
50355AB

5 3

4
10989AB
Index Skyjack
Qty. Description
No. Part No.

- (Ref) - (To order a complete label kit, refer to Figure 6.8-1)

*1 130634 1 LABEL, Lift/Drive Direction

*2 130637 1 LABEL, Off/On Power (ANSI/CSA Models)
130617 1 LABEL, Base/Off/Platform (CE Models)
*3 111814 1 LABEL, Emergency Stop
*4 129867 2 LABEL, “Hydraulic Proportional 3215/3219” (Later Models)
118711 2 LABEL, “Hydraulic Proportional” (Earlier Models)
*5 124199 1 LABEL, Joystick Controller
*6 105352 1 LABEL, Horn
7 130639 1 LABEL, Overload (CE Models)

*Included in the label kit

NOTE: Supply Model Number, Serial Number, Country and Language when
ordering complete machine labels.

SJIII Series - The Compacts 118941 SECTION 6, Page 117

 Figure 6.8-3. Labels And Nameplates - Misc AI

7 15

1
2
5
3
4

13

16

14
19
10 11 12

17

18

11001AB

SECTION 6, Page 118 SJIII Series - The Compacts 118941

 Figure 6.8-3. Labels And Nameplates - Misc AI
Index Skyjack
Qty. Description
No. Part No.

- (Ref) - (To order a complete label kit, refer to Figure 6.8-1)

*1 129868 1 LABEL, Up/Off/Down

*2 130790 1 LABEL, Enable
*3 111814 1 LABEL, Emergency Stop
*4 117387 1 LABEL, Push to Reset Power
*5 117389 1 LABEL, Push to Reset Ground
*6 115719 1 LABEL, Connect Charger Here (If equipped)
*7 126056 AR LABEL, Warning Falling Hazard (Hinged Railings)
*8 109442 1 LABEL, Emergency Lowering
*9 128160 1 LABEL, Warning Batt. Spacer (Equipped with U2200 Batteries)
128161 1 LABEL, Warning Batt. Spacer (Equipped with U2500 Batteries)
*10 119915 1 LABEL, Fuse (Battery Tray)
*11 115719 1 LABEL, Connect Charger Here (Battery Tray)
*12 110334 1 LABEL, Battery Charger Connection in Tray
*13 106703 2 LABEL, Orifice Decal
*14 110333 1 LABEL, Connect Platform AC Supply Here
*15 126057 1 LABEL, Falling Hazard
*16 102961 1 LABEL, ATF DEXRON III
*17 137278 1 LABEL, 300A Fuse Location
*18 128160 1 LABEL, Wood Spacers U2200
*19 137276 1 LABEL, 300A +Warning

*Included in the label kit

NOTE: Supply Model Number, Serial Number, Country and Language when
ordering complete machine labels.

SJIII Series - The Compacts 118941 SECTION 6, Page 119

 Figure 6.8-4. Labels And Nameplates - Chassis AJ

1 2 3 4 31

32 5 10

31
12
30
8

7 34 6 12 11
See Detail 35&36

26 27 29
16 17
25
33 28 37
38 38 24

15 9
24
11 18
27
23
22
20
35 36
19
14 13 21

Detail 35 & 36
10626AE

SECTION 6, Page 120 SJIII Series - The Compacts 118941

 Figure 6.8-4. Labels And Nameplates - Chassis AJ
Index Skyjack
Qty. Description
No. Part No.
- (Ref) - (To order a complete label kit, refer to Figure 6.8-1)

*1 129758 2 LABEL, Skyjack Small, Blue

*2 129838 2 LABEL, Keep
*3 129839 2 LABEL, Clear
4 129783 2 LABEL, Model Designation SJIII 3219
129787 2 LABEL, Model Designation SJIII 3215
5 103125 AR STRIPE, White/Blue
*6 119866 2 LABEL, Danger Pinch Hand/Foot
*7 129759 AR STRIPE, Skyjack Small, Blue/Red
8 103110 AR STRIPE, Red/Blue/Red
*9 124362 1 LABEL, Do Not Wear Jewelry
*10 109985 1 LABEL, Annual Inspection
*11 109442 2 LABEL, Emergency Lowering
12 119803 AR TAPE, Caution 1”
*13 124767 2 LABEL, Lift Point/Tie Down
*14 103297 1 LABEL, Free Wheeling Valve
*15 127711 1 LABEL, Safety Bar Place Here
*16 123628 1 LABEL, Manual Box
*17 147781 1 LABEL, On/Off Slab (ANSI/CSA)
(Order Part # 129999 for Machines with Serial #’s 10000136 (3215),
22003340 (3219) and Below)
129772 1 LABEL, On/Off Slab (CE)
*18 106691 1 LABEL, Operator’s Checklist
*19 129163 1 LABEL, Charger Information
*20 119674 1 LABEL, Battery Disconnect Switch
*21 106515 1 LABEL, Caution, Brake
22 129775 1 NAMEPLATE, Serial # - Model 3215 (ANSI/CSA)
129777 1 NAMEPLATE, Serial # - Model 3219 (ANSI/CSA)
129774 1 NAMEPLATE, Serial # - Model 3215 (CE)
129776 1 NAMEPLATE, Serial # - Model 3219 (CE)
136305 1 NAMEPLATE, Serial # - Model 3215 (For Australia/New Zealand machines)
136304 1 NAMEPLATE, Serial # - Model 3219 (For Australia/New Zealand machines)
*23 110333 1 LABEL, Connect AC Supply Here
24 130377 2 LABEL, Platform Capacities - Model 3215 (ANSI/CSA)
130375 2 LABEL, Platform Capacities - Model 3219 (ANSI/CSA)
136268 2 LABEL, Platform Capacities - Model 3215 (AU)
136269 2 LABEL, Platform Capacities - Model 3219 (AU)
130318 2 LABEL, Platform Capacities 500 (250/250) - (CE)
*25 126505 1 LABEL, Side Force/No Wind
*26 102896 2 LABEL, Forklift Boot
*27 106705 3 LABEL, Do Not Alter
*28 124767 2 LABEL, Lift Point/Tie Down
*29 106406 1 LABEL, Maintenance support
*30 132713 4 LABEL, Wheel Load Pict. 750 KG/1260 LB

Parts list continued on the following page.

SJIII Series - The Compacts 118941 SECTION 6, Page 121

 Figure 6.8-4. Labels And Nameplates - Chassis (Continued) AJ
Index Skyjack
Qty. Description
No. Part No.

Parts list continued from the previous page.

*31 134109 2 LABEL, Made in America with Pride (ANSI/CSA)

*32 117023 2 LABEL, CE (CE)
33 132209 1 LABEL, Registration (For Australian/New Zealand machines)
*34 128160 1 LABEL, Batt. Spacers SJ3E U2200
128161 1 LABEL, Batt. Spacers SJ3E U2500
*35 118277 1 LABEL, Danger/Warning (Earlier Models)
*36 146526 1 LABEL, Danger/Warning Info
(Order Part # 128742 for Machines with Serial #’s 10000136 (3215),
22003340 (3219) and Below)
37 121047 1 LABEL, Do not disconect (EE Rated)
38 137988 2 LABEL, Crush/punch/hazard

*Included in the label kit

NOTE: Supply Model Number, Serial Number, Country and Language when
ordering complete machine labels.

SJIII Series - The Compacts 118941 SECTION 6, Page 123

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