a-method-of-performance-estimation-for-axial-flow-turbines-1s4skyurha
a-method-of-performance-estimation-for-axial-flow-turbines-1s4skyurha
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MINISTRY OF SUPPLY
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Supnmary.-A method for calculation of the performance of conventional axial-flow turbines is presented. It makes
use of data derived from the analysis of a large number of turbine tests and other associated test work reported elsewhere.
The method enables the performance of a turbine to be calculated over a wide part of its full operuting range. It is
estimated that the tolerance on the absolute values of gas mass flow and peak efficiency wiU be in the region of ± 2.0
per cent for efficiency and ± 3 per cent for gas mass flow on present day types of turbine.
The method is illustrated by a worked example.
A CPYRIGHT @
1-a---'
CONTRtl... '1
the course of a fixed mass of the gas from one blade row to the next, calculating the new gas
conditions at each step, so building up a complete picture of the flow at all points for the given
initial conditions. Then from the final picture, the necessary information such as gas angles,
stage and overall pressure ratios, stage and overall efficiencies and the gas mass flow can be
extracted.
The procedure of the second part must be repeated for several sets of initial conditions with
the same turbine speed and further points on a constant-speed characteristic curve can be
constructed. Another speed may then be selected and the calculations of the second part repeated
to give a second constant-speed curve. This may be repeated for further constant-speed curves
but, to save calculation, it is only necessary in many instances to calculate the performance at
two turbine speeds. A method is suggested of interpolating the characteristics at intermediate
speeds.
Since the turbine outlet conditions are not initially fixed, but determined by the final result
of a row-by-row progression, the direct calculation of a characteristic curve at constant
pressure ratio is not possible. If such characteristics are required they have to be obtained
by interpolation between series of constant-speed curves.
3. Limitations of the Method.-To predict exactly the flow at all points in a system such as a
turbine an almost infinite number of variables would ultimately have to be considered. . In
F contrast to this, to achieve simplicity in a method of prediction the number of variables must
L be reduced to a minimum. Thus any working method finally arrived at must be a compromise
between simplicity on the one hand and accuracy on the other.
In the present method only those variables which calculation or statistical experimental
evidence has so far proved to be essential to achieve a final tolerance of about ± 2.0 per cent
in efficiency and flow have been employed. This tolerance is about the same magnitude as that
which must be allowed in interpreting most current experimental data and higher accuracy
scarcely seems possible at the present time.
A major simplification employed throughout the following treatment is the widely adopted
one of considering the flow path through each stage at one diameter only-this diameter being
termed the' reference diameter.' The reference diameter selected in each stage is the arithmetic
r mean of the rotor and stator row inner and outer diameters (see Fig. 2). In adopting this procedure
it is assumed that in any one cross-sectional plane of the flow between adjacent blade rows the
total pressure, total temperature, and axial velocity are equal at all points. Such an assumption,
* - though often widely divorced from fact, may be expected to yield correct overall characteristics
of a stage if the gas efflux angles and pressure loss coefficients used for each blade row at the
reference diameter in the calculation are equal to the momentum mean values over the entire
cross-sectional plane which would be determined by a flow exploration in the actual turbine.
The accuracy of the performance calculation rests entirely upon the accuracy with which these
mean loss coefficients and gas flow angles for each blade row may be predicted.
The present method owes its accuracy to the fact that the loss coefficient and gas angle data
have been derived largely from overall tests on a variety of turbine stages (Ref. 1). At the same
time this sets a limitation to the method since the data so obtained applies primarily to blades
having a 'conventional' (Ref. 1) profile shape and the quoted accuracy cannot therefore be
guaranteed for widely different profile shapes. However, the data should apply to most blade
designs in current use in gas and steam turbines in this country and the U.S.A. so that calculations
made in accordance with the present treatment should prove to be of wide use.
Since the present treatment allows loss coefficieuts and effiux angles in any blade row to vary
with gas flow conditiQns, such as incidence and Mach number, it may be expected to give greater
accuracy over a wide range of operating conditions in a turbine than earlier and simpler methods
(e.g., Refs. 2 and 3) in which constant loss coefficients and gas efflux angles in blade rows have
been assumed.
2
a.
4. Notation and Convention of Signs.-The notation and convention of signs for the gas-velocity
triangles in each stage is similar to that used in Ref. 4 and follows directly from that already
established in axial-compressor theory in this country. A complete list of symbols and a note
on the cenventiwn of signs is given in Appendix I ; the velocity triangle notation and sign con-
vention is further illustrated in Fig. 1 ; critical dimensions used to define blade form are further
illustrated in Fig. 3. Fig. 2 illustrates the choice of the reference diameter and the reference
stations between adjacent blades together with the dimensions used to define annulus areas at
the reference stations, blade height, and tip clearances.
In each stage the suffices adopted for absolute and relative pressures and temperatures at
each station are the same as the suffices used for gas angles and velocities .in the relevant velocity (
triangles. These suffices repeat themselves from stage to stage so that care must be taken when "j
setting out the calculation to ensure that pressures calculated at any station are associated with
the correct stage.
In section 5 (dealing with the estimation of loss coefficients and gas angles) and in Fig. 3
(illustrating critical dimensions used to specify blade shape) it should be noted that the notation
relates to a rotor row. This has been done for convenience since this same notation was used in
Ref. I (dealing with the derivation of the data). The procedure for determining the loss coeffi-
cients and gas outlet angles on a stator row is precisely similar-suffices , and . (or i and , if it
is a first-stage stator) merely being substituted for . and 2 respectively.
The assumption that the loss coefficient is uninfluenced by gas Mach number is unlikely to lead
to appreciable error unless the blades have a high degree of curvature on the upper surface near
tf the trailing edge. Since such blades have been shown to have high losses when the outlet Mach
number approaches unity such blades are unlikely to be used in practice at high Mach numbers.
The assumption that outlet angle remains independent of incidence does not accord precisely
. vith fact but will lead to very little error over the efficient operating range of a turbine.
Neither of these assumptions are absolutely essential to the method of calculation propounded
in section 6. They are introduced primarily because they reduce the amount of trial and error
* necessary in the calculation. If in any calculation it is felt desirable to take account of variation
of loss coefficient and gas angle with Mach number and incidence respectively the general methods
outlined in section 6 may still bL. used.
The effect of Reynolds number-is discussed in section 8.
5.1. Derivation of the Gas Outlet Angle from a Blade Row.-Following the recommendations
made in Ref. 1 it is assumed that gas outlet angle from any row remains constant over the gas
outlet Mach number range 0.5 > M 2 > 0 and given over this range by:
=Ct, - 4(sic) .. . . . . . , .. 1 /
~1
I
e is the mean radius curvature of the upper surface of the blade profile between
the passage throat and the trailing edge (see Fig. 3).
s is the blade pitch.
At a gas outlet Mach number of unity it is assumed that the outlet angle is given by:
S- cos - ' AI/A,, .. .. .. .. .. .. .. (2)
where A, isthe passage throat area
A., is the annulus area in reference plane downstream of the blade row.
If the annulus walls at the ends of the blades are flared the throat area may be approximately
expressed by an empirical formula:
A, = (oIs),.I [5A, 2 + A.]6 (3)
where A,, is the annulus area in reference plane upstream of row
wA., is the annulus area in reference plane downstream of row.
Between M, =.0-5 and M, = 1-0 a linear variation of a2 may be assumed with reasonable
I accuracy. Alternatively a smooth curve with a point of inflection at M2 = 0.75 may be arbi-
trarily drawn similar to those shown in Fig. 17. A variation of this latter form will occasionally
be found more convenient in practice since it will be found to ease a trial and error step required
in the calculation when the flow approaches the choking flow (see sections 6.1 and 6.3 later).
The outlet angles as deduced in the above paragraphs apply to blades having zero tip or shroud
clearance. If a finite tip or shroud clearance exists then a small'portion of the flow passes through
the row with little or no deflection and the momentum mean outlet angle is thereby reduced
slightly.P
At low Mach numbers, if .a is the mean outlet angle from a row having a small tip clearance
and oc'is the angle deduced (M12 < 0.5) for zero clearance then oc. given approximately by:
is.
I C2 = tan-' {[l - X(k/h)(cosfl,/cosoc2')] tan cc
2' + X(k/h)(cosfl1 /cos c.') tan #,} (4)
where X = 1-35 for radial tip clearance
or = 0-70 for simple shrouded blade,
For complex shroud bands the expression (k/h) (cos #f/cosa.') may be replaced by wIW where
w is the estimate leakage flow round the band and W is the total flow. In this case X = 1.35.
At M, = 1.0 the angle is deduced from equation (2) by allowing for the tip clearance area
in the evaluation of throat area. Thus if A,' is passage throat area when the clearance is zero then
A. = A[1 - (k/h)] + A, where Ak is the flow area in the clearance space, e.g., if the tip diameter
is D inches and the radial tip clearance is k inches then A., = -Dk sq in.
If the row has a shroud then the throat area should be A, = A,' + A,..
5.2. Derivation of Pressure Losses in a Blade Row.-The pressure loss is subdivided into three
components, namely (i) profile loss (ii) secondary loss and (iii) tip or shroud clearance loss.
(i) Profile Loss.-Firstly profile loss is determined at zero incidence. The stalling incidence
of the blade row is then determined, stalling incidence being defined as the incidence at which
profile loss is twice the loss at zero incidence. Profile losses at incidences other than zero are
then obtained from the assumption that the ratio of profile loss at any incidence to profile loss
at zero incidence, Y/ Ypo), is a function of the ratio of incidence to stalling incidence, i/i,.
This relationship (derived in Ref. 1) is plotted in Fig. 6.
44
Profile-loss coefficient at zero incidence is assumed to be a function of a., #,/L%,, s/c, and t/c
and is given by:
Y,-,= {YP,., + (fi,/c,) 2[Y1 ,,.- }t-l--)
Y... ,]S .. .. (5)
where. Yp,-.)is the profile-loss coefficient of a blade having/f, = 0 and same ix, and s/c as
the actual blade (Fig. 4).
Yp,--, is the profile-loss coefficient of a blade having =-
- oc, and same cc, and s/c
as the.actual blade (Fig. 4).
On impulse or nearly impulse blades the use of equation (5) should be restricted to
0-15 < t/c< 0-25. If the actual blade has tic greater or less than the limits quoted then the
loss should be taken 'as equal to a blade having i/c either 0-25 or 0-15 respectively (Ref. 1).
Stalling incidence is approximately a function of cc, fl/cc, and s/c. Fig. 7 enables stalliig
incidences of a wide range of blades having s/c = 0-75 to be determined and also shows the.
variation of stalling incidence and gas outlet angle with s/c. The procedure for determining
stalling incidence for a given blade for which cL,, f#,,and s/c is known is then as follows:
(a) From Fi2.7 find a,(slc = 0"75)/ , for given value of s/c and hence find oc,(s/c = 0.75).
(b) Determine fl/c,(s/c = 0.75) and from Fig. 7b find i,(s/c = 0.75).
(c) From Fig. 7a find Ai, for actual value of s/c and hence determined i,from:
i,= i,(slc = 0.-75) + Ai,.
This value of stalling incidence is, of course, only approximate, but the accuracy is considered
sufficient for the present purposes.
Having now determined i, and. Y(,-(,) the profile-loss coefficients, ever a wide range of incidence
can be deduced from Fig. 6..
(ii) Secondary and Tip Clearance Loss.-It has been demonstrated in Ref. 1 that secondary
losses may be conveniently expressed by an equation of the form:
CD, = ACL'l(sIc)
where Ais dependent primarily upon the degree of acceleration imparted to the gas as it flows
through the blade row. Similarly it was shown that tip.clearance losses may be expressed by:
CD, = B(klh)CL'l(slc)
where B is a constant.
Since the equation for secondary and tip clearance losses are sirixilar in form it is convenient
to treat them simultaneously. Thus, converting the drag coefficients into the more convenient loss
coefficients', we may derive an expression for the sum of the secondary and tip clearance losses
Y , + YA = [) + B(klh)][Cl(slc)]'[cos' ,/cos' ,.] .. .. .. .. (6)
where A.=f {(A,/A,)'/(1 - I.D./O.D.)}, see Fig. 8
A1 = A, 0 cos l .
As = A., cos a.
CLI(slc) = 2(tan c.,
- tan c,) cos a,,
a.m = tan - ' [(tan c:i+ tan C,)/2]
B = 0.5 for row with radial tip clearance or 0.25 for row with shroud seal.
Equation (6) may be used to find the secondary and tip clearance loss for a wide range of gas
inlet angles. The variations of -these losses with gas inlet angle to a blade row at large positive
and negative incidences is uncertain but reasonable correlation of test and calculated turbine
S
performance has been obtained by restricting the use of equation (6) to - 1-5 < ili, < 1.0
At values of ili, > 1 0 the secondary and clearance loss coefficients should be assumed constant
and equal to the value when ili, = l- 0. Similarly when i/i, < - 1-5 secondary and clearance
loss is assumed to remain constant and equal to the value at il, = - 1-5.
Effect
(iii) to of Trailing-Edge Thickness on Blade Loss.-The preceding pressure loss coefficients
apply 'conventional' blades having a trailing-edge th~ickness, t,, roughly equal to 2 per cent
of the blade pitch. Reeman has shown theoretically that trailing-edge thickness can markedly
influence the loss and it was further indicated in Ref. I that theoretical estimates of the effect
of trailing-edge thickness based on total loss coefficients have compared favourably with observa-
tions made on turbine and engine tests. If the ratio of trailing-edge thickness to blade pitch,
t,ls, differs from 0-02 then the total loss coefficients deduced from the previous sections should
be corrected by a multiplication factor plotted in Fig. 9, this factor being derived from the
previous mentioned references.
6.1. Determinationof Gas Flow Conditions at Outletfrom a Nozzle Row.-Suitable turbine entry
values of inlet temperature, inlet pressure, inlet gas flow direction (usually axial at entry to the
first nozzle) should be decided and a first value for gas mass flow arbitrarily selected. If the
nozzle row is preceded by other turbine stages then, of course, these inlet conditions will be
already determined.
The pressure loss coefficient for the row is determined by the incidence, and the gas outlet
angle is a known function of outlet Mach number. Since the pressure loss coefficient for the
nozzle row is defined as (P - Po)I(P, - p,o) it is seen that both the absolute pressure loss
(P. - P.) and gas outlet angle depend upon the outlet conditions from the row which are as
6 .
yet unknown. At first sight this presents a problem which must be solved by trial and error,
i.e., arbitrarily selecting outlet conditions (Mo) until conditions are found which satisfy the
requirement of flow continuity. This trial and error process may be nearly eliminated as shown
in the following paragraphs.
If a blade row was assumed for the moment to have a,constant outlet angle and a constant loss
coefficient at all outlet Mach numbers up to unity then it would be found that the non-dimensional
inlet mass flow (W/TIA.P) would increase as M. increases until it reached a maximum value
at a value of M, slightly less-than 1-0. This phenomenon has been demonstrated in Refs. 6 and 7.
For convenience the value of M, at which WiVTi/A.Pi reaches a maximum will be termed
the 'critical' outlet Mach number. The actual values of- (WVTd-4,Pi),, M, ,t, and the"ratio
of pressure loss to inlet pressure at the critical flow conditions, (/Pi),. 1t, all depend upon the
value of the loss coefficient, Y,. Values of (WVTIAPi)., and (&/P,),, are plotted in
Figs. 10 and 11. Now it is found that over, the required range of M,(0 < M. < 1-2) and
Y,(0 < Y, <1 -0)the ratio of pressure loss to inlet piessure (@(Pj), can be related to the non-
dimensional inlet mass flow (WvTdIA.P,), by a single curve by plotting (@,P)1(@/P),, against
(Wi/TiAoPi)/ (WVTdIAoPi)a. This relationship is plotted in Fig. 12. Mathematically this
relationship is not exactly unique for all values of Y,but for 0 < Y,< 0-1 the maximum departure
from the curve plotted is very small and within 1 per cent. This error is insignificant for the
present purposes since a 1 per cent error in blade loss is equivalent to less than 0-2 per cent in
turbine efficiency when the efficiency is in the region of 80 per-cent or more.
By employing these relationships a procedure for determining the outlet gas condition from
the known inlet conditions may therefore be specified as follows:
(i) Select by conjecture a first approximation to outlet angle, co
(ii) From the known mass flow and inlet conditions find WVTIA 0 PA
[N.B.; A, = A., cos j.
(iii) From Figs. 10 and 11 find for the relevant value of Y, the value of (WVTA.Pi) ,aand.
(iv) Calculate (WVTiAoPi)/(WVTiAoP)a, and hence from Fig. 12 find the corresponding
value of (@IPi)I(@IPi) r1t
(v) From the above determined values of (@/Pi),,i and (@,Pi)P(/Pi) ,, find (/P)
(vi) Find Po,, given by P, = Pi - @, and hence determine WVToIAoP°
[AT.B., for an uncooled nozzle row T", = TJ.
(vii) From the value of W/To/AP the values of M. and.V,VT may be deduced. The table
given in Appendix IV should be used for this purpose.
Thus the outlet conditions are determined. If the value of C.o corresponding to the value of 1V[°
found in (vii) differs from the initially assumed value in (i) by more than about 0.2 deg then
the process should be repeated usifng a second approximation to a,,. With a little experience,
however, it is possible to approximate-to cc, sufficiently accurately at the outset since its rate of
variations with A 0 is generally quite small.
6.2. Determination of Gas Conditions Relative to the Rotor Row at Inlet.-Knowing the exit
gas velocity and flow angle from the nozzle row and the blade speed being known at the reference
diameter the gas conditions relative to the inlet of the rotor may be determined.
From the velocity triangles we have the relationships:
= V°.Cos a,
1!,~V, . .. . . . . . . (7)
and tan o = (U/V.,) - tana .. .. .. .. .. .. .. (8)
7
The energy equation gives
T = T. +P/2K ..... . . 9) ..
From equations (7) and (8) the gas inlet angle relative to the rotor, cci, may be found and hence
exit the From equation (9) and from the fact that the static temperature at
also fromincidence
the nozzleangle.
is equal-t0='the~statilc temperature relative to the rotor entry (i.e.,T. T,,
-- ,)
the total-head temperature relative to.the rotor inlet may be found. Thus:
T. = T. + V.
2
.. .. . .. .(10)
T, = T"., + v,,12Kp, T1,. + .. . . .. .. .. 11
T.- T 1 = (V.- V,')/2K,
2
= V. (1 - [cos' a./cos cc,])/2Kp .. .. .. .. .. (12)
Having found TL the total-head pressure relative to the rotor inlet, P,, may be deduced from
PI/P. = (TIT,)" - = {1 - (T. - T1)IT.]IY- . (13)
Thus the values of P,, T1 ,, cxi, and incidence are determined. From the incidence the rotor-loss
coefficient may be found.
6.3. Determination of Gas Conditions Relative to the Rotor at Outlet.-Since the flow is followed
through the rotor along an axial line (i.e., at constant diameter), and since it is assumed that no.
heat is transferred to or from th,. blades, there is no change of gas total temperature relative to
the row, i.e., T, = T. Knowing the flow conditions relative to the rotor inlet the flow conditions
relative to the rotor at the rotor exit may be determined by the same process as was adopted
for the nozzle row. Thus:
(i) The value of WV/TI/AP, is calculated. In this calculation A,,= A., cos OC, and a, must
be found by making a rough approximation to M2 and effiploying the relationship
between M, and ac,, deduced from section 5.1
(ii) For the value of Y, found for the rotor row find (WV/Tj1 AP,),a. and (C]P,),,!from Figs.
10 and 1.1
(iii) Calculate the ratio (WVTIAP , )I(WVTAP,).,, and find corresponding value of
(@IP)I(&/P),,t from Fig. 12
(iv) The value of @/P, may then be determined and hence P, (given oyP, = P, - @). The
magnitude of W.v/T/A 2P, may now be calculated and from the table in Appendix IV
the corresponding values of V2/ v/T, and M, may be found.
As before, if the value of cc2 corresponding to the value of M, differs from the value approxi-
mated in (i) by more than about 0.2 deg then the process should be repeated using a second
approximation to a,.
6.4. Determinationof Absolute Gas Outlet Conditionsfrom the Rotor.-Fromthe velocity triangles
at the rotor outlet:
V. 2 = V, cosc 2 .. .. .. .. .. .. .. .. (14)
3 = (UV,,) - tan a,2
tan oc .. .. .. .. .. .. .. (15)
From equations (14) and (15) the absolute gas flow angle at rotor exit, C3 , may be found. From
the energy equation (equation (9)) the absolute total gas temperature at rotor outlet, T,, may
be derived:
It is believed that this rule may be applied with reasonable confidence down to Reynolds
numbers of roughly 5 x 10. At lower Reynolds numbers it is anticipated that the efficiency
may decrease rather more rapidly than required by equation (20).
The value of R, recommended for this correction is the arithmetic mean of the Reynolds
number of the flow through the first nozzle row and the final rotor iow.
9. Discussion of lethod.-The present method of estimating turbine performance has been
described in considerable detail and the method might consequently appear to the reader as
being very klborious. In practice, however, it has not been found so laborious as it might first
appear. At the N.G.T.E. it has been found that to calculate the performance of a single-stage
turbine about two or three manhours of work is required to set down the relevant geometric
data, estimate the variation of outlet gas angle with outlet Mach number, and estimate the
variation of loss coefficient with incidence on the rotor and stator rows. When this has been
accomplished about six man-hours of work are required to estimate each constant-speed charac-
teristic (as defined by about five flow quantities). A convenient tabular layout of this part of
the calculation for one stage and one rotational speed is shown in Fig. 16.
Comparisons of test and calculated characteristics of a variety of single- and two-stage turbines
has been made at N.G.T.E. In all the comparisons that were made the calculated efficiency in
the vicinity of the turbine design operating conditions came within ±. 2 per cent of the test
efficiency. At a given speed and pressure ratio the calculated flow was generally within about
=3 per cent. This infers that the working rules propounded for determining total-loss coefficients
were good to within about + 15 per cent of the true values around the design incidences and
Mach numbers and the rules for determining mean gas outlet angles were good to within about
1 per cent and - 1.5 per cent for gas outlet angles in the vicinity of 60 deg and 50 deg
respectively.
It must be emphasised that to achieve good agreement between test and calculated flow
quantities careful checking of blade throat areas is required. Small differences in blade thickness
and setting angles between design values and values as manufactured and measured in an actual
t Reynolds number in any row is herein defined by blade chord, outlet gas velocity (relative to the row), outlet gas
density, and outlet gas viscosity.
10 1
turbine can make a disproportionately large difference to blade passage throat area and hence
to turbine swallowing capacity. Care should also be taken to assume. the correct tip or shroud
clearances since both theory and experiment have indicated that small variations in these can
have a marked influence upon turbine efficiency. Finally, the working rules for assessing the
lo-,s coefficients have been derived from turbine tests in which the gas pressures and temperatures
,*e reasonably uniform around the turbine inlet. The influence of non-uniform turbine inlet
,c.Iditions on overall performance has not yet received much study but it is anticipated that
non-uniformity may lead to some reduction of efficiency due to more powerful secondary ilows,
of incidence on to blade rows.
t1 mixing losses, and possibly to large variations
REFERENCES
I D. G. Ainley and G. C. R. Mathieson .. An examination of the flow and pressure losses in blade rows of
axial flow turbines. R. & M. 2891. 1951.
2 J. Reeman, P. Gray and C. Morris .. Some Calculated Turbine Characteristics. Power Jets Report
R.1111. 1945.
APPENDIX I
A Gas flow area measured normal to flow direction (sq in.)
A. Annulus area (sq in.)
At Blade passage throat area (sq in..)
1.C C
A
CD1
Blade- chord (in.)
Coefficient of drag on blades created by tip clearance pressure losses
Coefficient of drag on blades created by secondary flow pressure losses
CL Lift coefficient based on vector mean velocity
I.D. Inside diameter of turbine annulus (in.)
O.D. Outside diameter. of turbine annulus (in.)
M.D. Mid-diameter of turbine annulus (in.)
11
I
AI
_______
Details of Rotor Row
, ,, ,, - 0-749
Blade opening (o) ,, ,, - 0-447 in.
e - 2-00 in.
s/e It 0.355
tc ,, ,, - 0-15
t./s ,, ,, - 0.010
o/s ,, ,, 0-629
cos - , o/s ,, ,, , 51.0deg
Tip clearance (k) 0.030 in.
Annulus height (h) - 1-75 in.
k/h - 0.01715
Throat area (A,'), if k = 0
(see section 5.1) - 389 sq in.
Annulus area at reference station 61.85 sq in.
downstream of rotor row
Calculation of Gas Outlet Angles from the Stator Row.-When the outlet Mach number (M.)
is less than 0. 5, the gas outlet angle is given by:
a.-- =* - 4(se) .. .equation (1), section 5.1
= f (cos - os)
=Xo* -62.4 deg .. .. Fig. 5
4(s/e) --1.1:
therefore cc. - 63.5 deg.
When M. 1.0 :
W nM --=1cos 1 (A'/A,,) .equation (2), section 5.1
Between M. = 0.5 and MVr = 1.0 a smooth transition curve is sketched in as shown in Fig. 14.
As stated in section 5 it is assumed that the gas outlet angle is uninfluenced by the gas incidence
angle on to the blade row.
Calculation of Gas Outlet Angles for the Rotor Ro.-When M, < 0-5 the outlet gas angle is
first estimated from eqtiation (1),.section 5.1, and is then corrected for the finite blade tip clearance
by use of equation (4).
1
f Thus, with zero clearance,
iC2 = OC* - 4(s/e) .. .. .. .. .. .. .. equation (1)
4Cc* =f (cos- ' o/s) = - 47-2 deg .. .. .. .. .. .. Fig. (5)
4(s/ ) = 1-4:
therefore (X2= - 48.6 deg.
Between M, = 0.5 and M, = 1 .0 a smooth transition curve is sketched in as shown in Fig. 14.
Calculation of Stator-Loss Coefficient.-Since the stator row operates at one incidence only
(i = 0-deg) it is only necessary to predicf the 16ss coefficient for this one incidence.
(a) Profile Loss
,/ = 0 deg, c0 = - 63.5 deg, s/c = 0. 739, fllc = 0, = 0.20.
From Fig. 4 and equation (5) Yo 0"0288
(b) Secondary and Tip Clearance Loss.-At zero incidence: a, = 0, c.- - 63.5 deg,.
sc =0.739, kh = 0
Now, CLI(slc) = 2(tan cci - tan oc,) cos oc
where tan oc, = (1/2) (tan a,-+ tan ot.)
therefore CLI (s/c) = 2.83, and coss o,/cos* ,, = 0.566
The expression for secondary and clearance loss is given by question (6):
Y. + YA = [, + B(klh)][CLI(slc)]' [cos' ac/cos' O,]
The factor Ais a function of (A0/A)2/[1 + I.D.O.D.] and is plotted in Fig. 8.
-!6
A, = A., cos fl= A. =61-85 sq in.
-A. A..cos o= 27.60 sq in.
I.D.O.D. = 9.5/13.0 = 0.73
therefore (Ao/Aj)'/(1 + I.D./I.D.) = 0 115
therefore ---
00065 .. . . . . . . . Fig. 8
therefore Y, + Y, 0-0065 x (2-83)Y x 0 -566 -- 0- 0295
0
Total Loss Coefficient
, Y, = Y. + Y. + Y, 0 0-0288 + 0 0295
therefore Y, = 0.0583
Since t/s = 0.02 no correction is required for trailing-edge thickness. This total-loss coefficient,
calculated from predicted gas angles for, M. < 0 -5, is assumed to remain constant at all values
of M..
T= 1100 deg K
NIVT, = 435.
These conditiofis represent a blade speed at the reference diameter (11 -25 in.) of - 708 ft per sec,
the negative sign being inserted in accordance with the chosen sign convention. The ' standard'
thermodynamic gas constants used throughout are:
K, = 12,300 ft pdl/lb/deg C.
R = 3,073 ft pdl/lb/deg C.
y = 1-3330.
It is now necessary to select arbitrarily a number of mass flows through the turbine. For each
mass flow the inlet and outlet conditions for each blade row are estimated in the manner described
in sections 6 to 6.4. The calculation can conveniently be.carried out in a tabular form, gas
conditions for several mass flow values being calculated concurrently. A table of calculation
for the present turbine is set out in full on Fig. 16 with an explanatory note attached to each step.
1-"
'1 . , -4
In this example the first five selected flows are found to pass through the stage without the
outlet Mach numbers from either the nozzle or the rotor row exceeding the critical Mach number,
i.e., the non-dimensional flows through each row are less than the maximum flow that can be
passed by the row. The sixth selected flow is exactly equal to the maximum flow that can be
passed by the nozzle row but it is found that in this instance the non-dimensional flow relative
to the rotor row (see line 32) is greater than the maximum possible values (line 34) that can be
passed by the rotor. This latter flow is therefore an impossible value and the calculation of the
flow conditions with this initial mass flow must be discontinued. When this impasse is en-
countered it becomes necessary to select an initial flow which will just pass through the rotor
row. This flow can be selected by a-process of interpolation by plotting both the non-dimensional
flow through the rotor (line 32) and the maximum possible non-dimensional flow (line 34) against
the initial flow (W or WVTIP). The point at which these two curves intersect then represents
the maximum flow which the turbine will pass. In the present case this flow is given by
WVTIP = 10 268 and the calculation for this flow is carried through in the seventh column
of the table in Fig. 16. At this flow the relative outlet Mach number from the rotor is exactly
equal to the critical value for the relevant rotor loss coefficient. In accordance with the assump-
tions outlined in section 7 it.is now supposed that if the total pressure drop across the turbine
exceeds the critical drop calculated in column 7 then (a) further increase in pressure drop across
the turbine is not accompanied by any further increase in flow, (b) the flow conditions upstream
of the rotor remain fixed (i.e., identical to the values calculated in column 7 down to line 30)
and (c) further gas expansion takes place only downstream of the rotor row with the rotor loss
coefficient remaining unaltered and the relative gas outlet angle adjusting itself just sufficiently
to maintain continuity of flow.
To demonstrate the altered procedure after the flow has attained its maximum value columns
eight and nine are added on Fig. 16. Values of M, at the rotor outlet (line 42) are now arbitrarily
selected. Uniquely related with these Mach numbers are the non-dimensional flow parameter
at rotor outlet, WVT,/A 2 P.. (see table in Appendix IV), and the total to static-pressure ratio
P 2/P2. Also known is the rotor loss coefficient and the inlet total pressure, P,, and outlet total
temperature T2 (equal to T,). These conditions are sufficient to determine the gas outlet angle
cc., required to preserve continuity of flow. Thus"
@/P 2 = Y1[l - P,2 /P2 . . .. (21)
C = (aIlP 2)/(1 + CO/P
2) ..-. .. .. .. .. (22)
IT
romvalueo = 1 .. .. .. .. .. .. .. ..(23)
From value of WVT 2 A2 P2 in line 49 and the known values of W, T2 , and P, we can find the
necessary value of A 2. Since A2 = An2 cos X2 we can determine or, (line 51). Having thus deter-
mined the new outlet conditions relative to the rotor the absolute conditions a, the rotor outlet
can be calculated as before (lines 52 to 64).
From the initial and final pressures and temperatures the overall stage values of pressure
ratios, efficiency, etc., are calculated in lines 65 to 70 and plotted in Fig. 15.
, These characteristics correspond to a mean blade Reynolds number of 2 x 101. The overall
efficiency and temperature ratio may be. roughly corrected to other Reynolds numbers by use
of equation (20), section 7.
*, In this particular example the flow was limited or choked by the rotor row. This is not, of
course, peculiar to all turbines. If'the nozzle row is found to choke first then when the performance
at pressure ratios beyond the critical are calculated the same procedure that has been outlined
for the choked rotor must be applied to the nozzle. In such an instance, of course, the tabular
layout shown in Fig. 16 would have to be modified accordingly. Generally it may be found
more convenient to continue the calculation of the performance of the turbine under choked
conditions on a second table rather than to concentrate the entire performance into bne table
as shown here.
19
1' .
APPENDIX III
Interpolation of Constant-speedCharacteristics
If the characteristics of a turbine are required for a large number of speeds it is only necessary
in general to perform the detailed calculations as set out in the preceding sections for two speeds-
preferably a speed close to the highest speed and a speed close to the lowest speed of the required
range.
If the gas was nearly incompressible then the turbine performance at various speeds could be
roughly related on a pair of curves by plotting efficiency and (WVTIP)/(NVT,) against
(KA T/Tj)/(N/ VT)' since (WVT,/Pj)/(NiVTj) would be proportional to the familiar velocity
coefficient V/U and (Kp T/T,)/(N/i/2)- is proportional to the familiar temperature drop
coefficient 2K.A T/ U'.
This principle can be extended to compressible gases with some degree of success if the ratio
of non-dimensional inlet flow to non-dimensional speed (WVTdPj)/(N/VT), is multiplied by a
suitable function of the overall density ratio. On single and two-stage turbines' operating with
pressure ratios up to about 0.3 it has been found that plotting (WVTj1P,)(PT3/P3Tj)uI(N/VTj)
and efficiency against (KO1T/Tj)I(NIV/T,)' brings constant-speed characteristics at different
speeds sufficiently close together to permit reasonably accurate interpolation
preceding expressions P 3 and T3 are supposed to be the outlet total pressure and(N.B. in the
temperature
from a turbine). It will be noted that the expression (PT/PT,)is the overall density ratio
of the gas and the power factor n is entirely empirical-.
The value of n is selected by trial error to bring the curves of (WVTPj)(PT3/P T,)*I(N/VT,)
3
plotted against (KpA T/Tj)I(NIVT,)' for the two calculated rotational speeds as close together
as possible. The best value for n generally lies in the range 0 5 < n < 1.0.
20
K APPENDIX IV
Relationship Between Non-dimensionalFlow
j ParametersWVTIAP, pIP,M and V/VT
All values tabulated have been calculated for:
y=1-3 3 3 0
Kp = 12,300 ft pdls/lb/deg C.
R = 3,073 ft pdls/lb/deg C..
,- g --32-173 ft/see _
I M WVTIAP P.lP V/VT M WVTAP p./P V/VT
S
21
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1- -i 29
CALCULATED PERFORMANCE OF A SINGLE STAGE TURBINE
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