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Method Statement for Installation of 33KV Power Transformer

The document outlines a method statement for the installation of a 33KV power transformer, detailing the necessary procedures, safety measures, and equipment required for the task. It emphasizes the importance of thorough evaluation and adherence to specifications to mitigate risks during installation. Additionally, it covers aspects such as manpower, materials, testing, and environmental controls to ensure a successful and safe installation process.

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Ricardo Badival Nullas
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© © All Rights Reserved
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Download as DOCX, PDF, TXT or read online on Scribd
84 views

Method Statement for Installation of 33KV Power Transformer

The document outlines a method statement for the installation of a 33KV power transformer, detailing the necessary procedures, safety measures, and equipment required for the task. It emphasizes the importance of thorough evaluation and adherence to specifications to mitigate risks during installation. Additionally, it covers aspects such as manpower, materials, testing, and environmental controls to ensure a successful and safe installation process.

Uploaded by

Ricardo Badival Nullas
Copyright
© © All Rights Reserved
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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Method Statement for Installation


of 33KV Power Transformer
By Noel MadesPosted on September 13, 2018In Method Statement (MEP)3 Comments

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A critical prerequisite when it comes to the construction and erection


of a building is the installation of 33Kv power transformer according to
the specification, plan and scope requirements.

Because of the high level of risk involved with this delicate activity, a
thorough evaluation needs to be carried out by the site engineer by
establishing a statement of methodology or a method statement.
As a professional quality engineer, it is essential to create a method
framework for such a task. It is your responsibility to determine the
right sequence of work to follow. The engineer’s expertise comes into
play when preparing such a vital project document.

The delicacy and importance of the work mean the engineer has to
make sure that the method statement is well crafted to ensure it
addresses all the required procedures, methods and safety
requirements.

1. Title
Method Statement for Installation of 33KV Power Transformer

2. Purpose and Scope


This purpose of this method statement is to apply a proper way of
installing or placing the power transformer in the project. The scope of
this work is to deliver the material and including the installation as well
as the testing and commissioning.
3. References
• Approved shop drawing
• Specification for Transformer Section 0143440

4. Materials
• 33Kv Power Transformer

5. Manpower
• Project Manager
• Construction Manager
• Project Engineer
• Site Engineer
• Foreman
• Charge-hand
• Laborers

6. Equipment and Tools


• Forklift
• Jack
• Hand drill Machine
• Hand power tool
• Level instrument
• Lifting (mobile crane)
• Mobile elevating working platform
• Ladder (Only offloading purposes)
• Test Equipment
• Task Lighting
• Scaffolding
• Mobile scaffolds
• Electricians toolbox
• Insulation Resistance Megger
• Hacksaw Frame and Blade
• Measuring Tape
• Cable Cutter
• Rope

7. Methodology
7.1 Installation preliminary checks
7.1.1 Do a thorough examination of the installation area for its dryness
and cleanliness.

7.1.2. Check if the position of the base frame of the transformer is well
fitted. Ensure it is leveled and rightly grouted. As a precautionary
measure, if the leveling is unsatisfactory, get the agency responsible
for carrying out the correction.

Read also: Method Statement for Installation of Cable Tray, Trunking &
Accessories

7.1.3. Inspect the fabrication quality and correctness of the diagonal


frames to ensure they meet with the required standard before the
commencement of installation.

7.1.4. Ensure the transformer can fit through the door of the
transformer room.

7.1.5. Choose which transport method to employ to carry the 33kV


transformer. Ensure the lifting devices used can accommodate the
weight of the panel and the distance needed to be covered.

7.1.6. Safe and satisfactory arrangements should be discussed


immediately with the contractor or subcontractor if the lifting device
cannot fit properly to the transformer.
7.1.7. Ensure no personnel is standing in close proximity to the lifted
transformer.

7.8. The attached ropes should be placed at a considerable distance


on the hoisting tackle. This is to ensure they don’t exert any pull
(force) on transformer panel walls.

7.9, Check the necessary dimensions and weight specifications of the


transportation unit as specified in the delivery note.

7.10. Inspect the transportation gear and lifting tools to ensure they
meet with the required standard regarding load-bearing capacity and
construction.

7.11. Check the center of gravity of the transportation unit.

7.12. Don’t allow any personnel to climb the 33kV Transformer.

7.13. For safety purposes, If the low voltage compartment of the


transformer is removed, do not step on the mounting plates.

7.2 Installation
7.2.1 According to the manufacturer’s recommendation and direction
to install the system.

7.2.2 Give the minimum working space in accordance with the


manufacturer’s and Municipality electric office specifications.

7.2.3 Use manufacturer’s instructions and diagrams, to Identify the


system components and connect them together and to the right
circuits.

7.2.4 Utilize the service of a factory authorized service personnel on


site.

7.2.5 After the completion of the installation process, carry out an


extensive inspection of the entire system and components. Remove
any debris, dirt, paint splatters and any other spots. With the aid of
materials and method specified by manufacturer’s clean each
element.

Read also: Method Statement for Installation of Ductwork with


Accessories

7.2.6 Provide platforms/scaffolding in the entire route of the cable tray


before laying the cable on the rack.

7.3 Intermediate storage


If by any chance you observe the 33kV transformer intermediate
storage is not arranged, ensure it is organized as stated below.

7.3.1 Keep the original packing in a safe distance.

7.3.2 Inspect the allowable storage temperature and ensure it meets


with the instructions in the manual.

7.3.3 make sure it is weatherproof.

7.3.4 Ensure protection against damage.

7.3.5 store transport unit in the right installation order.

7.3.6 Go through the installation manual of the 33KV Transformer for


essential details regarding tools, reporting damages and so on.

7.3.7 Inspect the routing of the floor cutout cables to ensure they
follow the exact drawings and specifications. Do this before the
installation of the 33KV transformer.

7.3.8 Make sure the transformer room is dirt free and dust free.

7.3.9 Ensure the following tools are available and ready by the
commencement of work;
• Hexagonal screwdriver insert (minimum length 140mm) for hexagon
socket head bolt 10mm.
• Water level
• Torque screwdriver T x 25
• Extension
• Lifting truck
• Socket spanner inserts size 17 and 18 lengths 80mm
• Torque wrench 20-50Nm
• Reinforcing bars, roller crowbars
• Ratchet, reconnectable
• Transport rollers, tubes.

7.3.10 Use the packing list and delivery note to check if the delivery is
complete. Also, check for nuts, bolts, washers and so on.

7.3.11 Compare if the serial number of the transformer tallies on the


delivery note and rating plates of the panel.

7.3.12 Observe if all the accessories are available.

7.3.13 Carefully open the packing partially in a weatherproof place to


inspect for any hidden damages. Don’t obliterate the PE foil, to ensure
the transformer is clean when mounted on its final position.

Read also: Method Statement for Elevator Installation

7.3.14 If any damages are observed have the transport damage


repaired (if it can be done on site) otherwise, the installation has to be
delayed.

7.3.15 Report the observable damages with photographs and the


necessary documents.

8. Testing and commissioning


Testing procedure and Test Formats shall be submitted separately for
approval.

9. Safety
9.1. Use a trailer to transport the transformer to the site carefully.
Ensure all vehicles and other machinery use will not be more than ten
years old. Ensure a contractor logistic department personnel carries a
thorough check on the manufacture dates. Also, traffic regulations and
the site speed limit of 15km/h should be followed.

9.2. Subcon inspects all on-site loading and offloading regarding the
Transformer. Subcon will ensure the lifting team follows the right
procedure, utilize all the right tools and meet with safety standards. All
loading and offloading will be controlled and supervised by the
Maincon lifting supervisor.

9.3. Transformers should be stored in the appropriate storage area


with the right coverage using a plastic o tarpaulin. Provide adequate
wedges were needed

9.4. Subcon will make sure all personnel on the ground are those with
the proper safety clearance levels. Each personnel will be briefed on
on-site safety rules, emergency procedures, and other safety
measures.
10. Environmental controls
10.1. Land contamination
a. Dispose all oil-contaminated soil from the point of spillage in
accordance with Construction Environmental Management Plan
standards.

b. Utilize drip trays to hold the spillage.

10.2. Dust
a. Sprinkle water around the working areas when needed.

10.3. Foreign Object Degree


a. Create a separate bin with a lid to gather all FOD from the working
area.

b. Any loose materials or discarded materials should be stored in the


box or adequately covered.

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