final_intern_by_civil engineering
final_intern_by_civil engineering
December, 2017
Debremarkos, Ethiopia
Internship Report
Table of Contents
Acknowledgment........................................................................................................................................iv
EXECUTIVE SUMMERY.................................................................................................................................v
List of figures...............................................................................................................................................vi
List of tables...............................................................................................................................................vii
List of ABBREVIATION................................................................................................................................viii
chapter: 1 INTRODUCTION..........................................................................................................................1
1.1 Brief history of hosting.......................................................................................................................2
1.1.1 Background of the company.......................................................................................................2
1.1.2 Basic information about the project...........................................................................................3
1.1.3 Objective of the company...........................................................................................................3
1.1.4 Vision of the company................................................................................................................3
1.1.5 Mission of the company..............................................................................................................3
1.1.6 Value of the company.................................................................................................................4
1.2 main product of the company...........................................................................................................4
1.3 Main customers of the company.......................................................................................................5
1.4 Overall organizational structure and workflow of the company........................................................5
1.4.1 organizational structure..............................................................................................................5
1.4.2 Workflow of the company..........................................................................................................7
1.4.3 Human resource.......................................................................................................................12
1.4.4 Machinery, vehicle and equipment...........................................................................................12
chapter: 2 OVERALL INTERNSHIP EXPRIANCE............................................................................................14
2.1 How we get in to the company........................................................................................................14
2.2 General description of the site and project.....................................................................................15
2.2.1 Project description....................................................................................................................15
2.2.2 Project specification..................................................................................................................17
2.3 The working section.........................................................................................................................17
2.4 The work flow in the section look like..............................................................................................18
2.5 Activities Performed........................................................................................................................19
2.6 Activities in the Office......................................................................................................................19
DECLARATION
We declare that this report is personally prepared by me, and that the contents contained within
this report have not been duplicated anywhere or submitted by a student or any other person for
any purpose.
I had personally compiled it based on the experience that we got during the internship in
Getasew Seyfu General Contractor, G+2 and have -1 floor level basement RESIDENTIAL
HOME.
Acknowledgment
Firstly, I want to thank the Almighty for giving us the strength to reach this point and complete
this internship report on time. Throughout our internship, I received generous help from various
individuals.
Special thanks to Mr. Getasew S. , the Site Engineer, for guiding me and offering valuable advice
throughout my internship. I also appreciate all the workers at Getasew Seyfu General Contractor
for their warm welcome and cooperation. I’m also grateful to my advisor, Mr. Anteneh K. for his
support.
I’m also thankful to my seniors who helped me with any doubts and questions, making it
possible for me to complete both the internship and this report. Finally, I extend our gratitude to
my families for their constant love and support.
EXECUTIVE SUMMERY
It's evident that practical experience is essential for upgrading knowledge in construction
engineering. This report outlines my internship program, aimed at providing civil engineering
students with hands-on experience in various aspects of civil engineering projects, including
design, implementation, evaluation, and management.
The internship program lasted for three months. Throughout this period, I learned about the
crucial roles of civil engineers and gained insights into the construction process by observing and
supervising various aspects of building construction.
In addition to site work, I’m also engaged in office tasks such as preparing take-off sheets for
formwork, concrete work, and reinforcement bar schedules. These tasks helped me enhance both
my theoretical knowledge and practical skills.
This report is divided into four main sections. The first section provides an overview of the
company's history, organization, workflow, and current status in the construction industry.
The second section details my overall internship experience, including how I joined the
company, the tasks I performed, and key observations made on-site.
The third section focuses on the benefits gained from the internship program, including
improvements in practical skills, theoretical knowledge, communication skills, teamwork,
leadership, work ethics, and entrepreneurship skills.
The final section, focusing on conclusion and recommendations, offers insights into the
internship experience and provides recommendations for both the university and the company.
In summary, this report reflects on the experiences gained during my three-month internship and
relates them to my classroom learning over the past three years. Overall, it was an exciting
journey that provided valuable practical work experience and expanded my understanding of
civil engineering concepts.
List of figures
List of tables
List of ABBREVIATION
MF= Mat foundation
ES = Ethiopian standard
EN = Euro Norm
BOQ =Bill of quantity
C1= Column 1
In this context, our internship experiences at Getasew seyfu General Contractor have been
invaluable in providing us with a firsthand understanding of the multifaceted nature of civil
engineering and its critical importance to both individuals and the state. These experiences
provided me with technical knowledge, practical skills, and exposure to real-world challenges,
enhancing my understanding of civil engineering principles while also fostering the development
of essential communication skills and teamwork abilities. I’m extend my sincere gratitude to the
Ministry of Education and Debremarkos Institute of Technology for providing me with the
opportunity to undertake this practical internship, allowing me to apply classroom knowledge in
a real-world setting and gain invaluable hands-on experience that will undoubtedly shape my
future career in civil engineering.
1
Internship Report
I’m proud that our clients keep coming again to do business with us. The satisfaction of clients
is most important to the company. A team of skilled managers is always available to serve our
clients. Maintaining a high-level professionalism and demonstrated ethical standard are the
cornerstones of our operational framework. To this end, I’m continuously invest in the
professional advancement of my staff.
a. Trustworthy Operations
b. Customer Satisfaction
c. Ethical operations
d. Employee development
e. Efficiency
f. Team work
Contract Signing: Upon winning a project bid, the firm prepares for contract signing. Necessary
bonds required for the project, such as performance and advance guarantee bonds, are prepared
and submitted to the client. A copy of the contract document is provided to the operations
department for planning and execution of the contract.
Mobilization: The Operations department develops a detailed project plan prior to mobilization.
Depending on the project's scale, the necessary staff are selected. Once the project team is
assembled, the project manager is provided with the necessary documents and planning details,
along with budget and timeline expectations against which performance will be evaluated.
Project Execution: Various activities, including procurement and supply, construction, finance
management, and human resource management, are carried out according to established
procedures within each department. Periodic performance audits are conducted by the head
office management, and corrective actions are taken as needed. The project manager submits
regular reports on major activities and payment certificates to the head office on a weekly and
monthly basis. Client satisfaction is monitored through regular meetings, and adjustments are
made accordingly.
Project Handover: Upon meeting the client's requirements outlined in the contract, the project
is handed over according to the agreement. The project manager prepares the final measurements
of work outputs to justify final payment. The head office management handles the collection of
final payment and receipt of certificates from the client.
Demobilization: After provisional acceptance of the project, all resources deployed are
demobilized. Subsequent assignments are determined by the head office management based on
the company's ongoing projects.
Contract Closing: One year after provisional acceptance, a crew is assigned by the head office
management to rectify any defects listed during the provisional acceptance and address new
defects that arise during the defects liability period. Upon completion of final acceptance of the
project, the contract is closed. The final project account is reviewed, and the final retention
money is collected. The project's final report serves as a valuable document for project
evaluation.
This structured operation procedure ensures consistency and efficiency throughout the project
lifecycle, enabling Getasew Seyfu General Contractor to deliver successful construction projects
to its clients while adhering to established quality and performance standards.
Work Description
Project manager: -
Manages the whole site work execution in terms of time and material usage.
Approves payment to sub-contractors
Analyses the work processes
Executes sub-contracting agreements
Issues the grant of higher power working class
Reviews and checks the reports made by the site/office engineer
Maintain close proximity with the site engineer to get information on drawing modifications
and other important information planning the execution of site activities on efficient and
cost effective basis
Capo: -
Controls the distribution of labors throughout the site.
Controls the number of labors at each work place.
Transfer of labors from one place to another, whether or not labors are performing their
work properly.
Store keepers: -
Control the amount and type of material of the construction entering and leaving from the
store by preparing some forms.
Data collector: -
daily collects data on activities undertaken on site
Reports the daily activities to the site/ office engineer
Carpenter: -
He is a craft responsible for making wood structures for supporting different structural
Components like beams and columns, formworks, and chip wood works.
Plumber: -
Responsible for installing, repairing and maintaining pipes and other construction materials
used for water supply and waste water disposal.
Electricians: -
They have a big role installation and modernization of electrical systems.
Machine operators: -
Operate, fix and maintain different machineries on the site like, vibrator, mixer, and
damper.
Gang leaders: -
Controls a group of daily laborers in a specific activity
Accepts specific work orders from the G. Forman
Reports any difficulties to G. Forman
Daily labors: - Is unskilled labor force on site who works on every manual site activities as
being assigned by the gang leaders.
Drivers: -
these include small and large truck drivers, and transport the purchased materials and light
construction machineries to / out of the site.
After completion of the first semester , I’m going to leave our campus, the request letter that are
asked for permission to Getasew Seyfu General Contractor were already sent and thanks to PM
of the site we get grant to stay in the site for the next three months( i.e 21-01-2017 EC to 15-05-
2017 EC) and wrote an acceptance letter back to the university by mentioning the reference letter
of the DMUIL.
I had an opportunity of working either with consultant or the contractor but considering that the
consultant has limited activities like inspecting the work for already designed work item. I had
get a bunch of exposer along contractor side which brings a different knowledge and experience
regarding the implementation of designed drawing to the ground.
On September 21 we started my internship trainee officially on this day I meet the project
engineer Getasew Seyfu who are introduce me to the office engineers, senior and junior site
engineer, supervisor engineers and other stuff members.
The project has 25M length and 10M width since, it has a mini project it encompass different
types of structures like combined footing, isolated footing , beams and columns.
The project has initiated on july, 2016. The site has geotechnically inspected by engineers and
resulted a red clay soil and their bearing capacity was determined as 300 MP.
Table 2-3: Concrete covers and grade of concrete for different component of building
In the office, we collaborated with office engineers on various tasks, including preparing
inspection checklists, daily reports, bar scheduling, take-off sheets, bill of quantity, and other
administrative duties. Additionally, I worked closely with site engineers, who provided guidance
on construction methodologies and procedures for addressing any defects encountered during
tasks. This hands-on experience allowed me to gain valuable insights and practical skills.
Moreover, I had the opportunity to work alongside the general foreman on site activities, which
provided me with a broader understanding of implementing tasks and making necessary
improvements. In addition to office and site work, I also participated in material testing for
different types of materials used on-site, contributing to quality control efforts.
To summarize, my internship experience can be categorized into three main areas: office
activities, site activities, and material testing.
T D S Description T D S Description
Where:-
T---Tiemizing column i.e. number of repetition of the same dimension
D---Dimension column. In this column all necessary dimensions are noted down during
measurement work.(L*W*H)
S---Squaring column. The squaring up of dimensions is carried out on the dimension paper
in the squaring column.
The Bill of Quantities (BOQ) is a critical document in construction projects, providing a detailed
list of all the materials, labor, and services required to complete the project.
The primary purpose of the BOQ is to provide a comprehensive breakdown of all the items
needed for the construction project. It serves as a basis for cost estimation, procurement,
tendering, and contract administration.
Accuracy in Cost Estimation: The BOQ ensures accuracy in cost estimation by providing a
detailed breakdown of all project components and associated costs.
Bar schedule
Process of Preparation:
Review of Structural Drawings: The process begins with a thorough review of the structural
drawings, including plans, sections, and details, to identify the locations and requirements for
reinforcement bars.
Identification of Rebar Sizes and Spacing: Based on the structural design and loading
requirements, the appropriate sizes and spacing of reinforcement bars are determined for each
concrete element.
Calculation of Bar Lengths and Quantities: Using the structural drawings and design
calculations, the lengths and quantities of reinforcement bars are calculated for each structural
member, accounting for lap splices, bends, and waste.
Review and Approval: The bar schedule is reviewed by structural engineers and project
stakeholders to ensure accuracy, compliance with design requirements, and coordination with
other project documents.
Due to time limitation I could not cover all of the listed works, I were only seen some of the
shaded works.
The very first step is site clearance which involves removal of grass and vegetation along with
any other objections which might be there in the site location.
Demarcation of Site
The whole area on which construction is to be done is marked so as to identify the construction
zone. In our project, a plot of 25*10 sq. m was chosen and the respective marking was done.
Setting out
The proficient surveying department in the company has responsible for implementing the plan
in to real ground. By doing so they use a different surveying instrument like total station,
leveling.
The basic coordinates of each building was set in position in accordance to the given benchmark.
Surveying was carried out by total station through skilled professional.
Excavation specifically refers to the process of digging, removing, and relocating soil, rock, or
other materials from the ground to create trenches, foundations, basements, and other excavated
spaces for construction purposes. Excavation is a critical step in many construction projects,
providing access to underground utilities, laying foundations, installing drainage systems, and
constructing underground structures.in this project.
Trench excavation:
A trench was defined as an elongated and continuous excavation, with well-defined edges and
height within the required place. It is excavating for the function of aligning masonry wall. Like
pit it is done by leveling instrument to check its depth, with project type. As I had lately joining a
company, I couldn’t get a chance to view any trench excavation for construction.
Foundation Excavation: Digging and leveling the ground to create excavated spaces for
building foundations.
Bulk excavation: is an excavation for the whole building setting area with specific amount of
volume by considering different circumstances like
Timbering with wooden frames is commonly used after deep excavations to provide temporary
support and stability to the surrounding soil and structures. This method involves constructing a
framework of wooden beams or planks around the perimeter of the excavation to prevent soil
collapse and protect workers and nearby structures from potential hazards.
The wooden frames are typically installed in sections as the excavation progresses deeper into
the ground. These frames are securely anchored into the soil or existing structures to provide
lateral support and prevent movement.
Pit excavation: is a cavity or reduced level provide for the purpose of applying footing
pad and foundation column up to getting strong soil strata to have the capacity to carry
the desired design load. The pit excavation was executed 25 cm wider on each side than
the thickness of the footing additional length called working space to provide space to fix
form work, lean concrete and fix reinforcement.if the land mass was already deducted
during bulk excavation, we will exclude depth that depth.
Locate pit area by survey total station instrument or by setting out grids from both
directions.
Encode its coordinates that we get from auto cad and paint by lime at the top.
Excavate to the reduced level by machinery (excavator) down ward.
Taking back sight (BS) from the known point either profile or other prepared BM by staff
reading.
Take pit depth from site engineer and make calculation.
BS reading+ BM reading= HI so required staff reading by HI+(FFL-column elevation).
By referring staff reading confine cut and fill with staff up and down.
Set perfect pit depth.
Back fill
They are done back fill by using selected material and compact with in each 20 cm after
installation of footings the backfill process proceeded. Since the soil type on the site was
not good, they mix it with other selected soil which is called selected material in order to
increase its bearing capacity.
During soil compaction, the soil must be compacted in layer of 20cm and the soil should
be compacted 95% of its total density in order to increase the bearing capacity of the soil.
Since I join to the company lately I couldn’t actually see it but, thanks to site formal we
are fully informed about what was done in the past.
Cart away
This is the disposing off extra excavated material away from the construction site. Cart
away is calculated by deducting the back fill from the total volume of soil excavated soil.
Reinforcement work
In my site I could see reinforcement works for slabs,column and beams.
There are different tools and components that are used for reinforcement
bar bender
bar tying (gutet)
grinder
measuring tape
Things to consider when placing reinforcement bars:-
The dimensions length and shape of the reinforcement bar should be done according to
the drawing and specification as prepared on the bar schedule.
Reinforcement bars with cracks or splits at the bend are not used for construction.
Reinforcement bars are placed in position according to the drawing and firmly bound
together with mild steel wire, diameter 1.6mm in accordance the standard technical
specification.
Before any casting of concrete begins, precast concrete blocks or spacers and metal chairs
(bar chairs) are prepared and all reinforcement bars are placed on it.
The thickness of concrete cover is according to the requirement of the Drawing and
specification.
All reinforcement quality is checked
Reinforcement before preparation should be placed on the shelf made from wood or
metal above ground level so as to prevent corrosion.
Lap lengths should be checked properly.
All reinforcement has to be free from loose mill scale, loose rust, oil and grease, or other
harmful matter, which might prevent the proper adhesion to concrete. The reinforcements
should be cleaned before used if unwanted harmful matters appear on the surface of the
reinforcement.
the work of the carpenters and concrete working) so steel workers make different shape
of the bars for stirrups, bar used for column, negative bars, longitudinal and transversal
bars, bars used for meshing and so on.
After the preparation is completed the skilled persons would place bars in place
according to drawings they have been given.
Check completed work against design drawings; report reinforcement placement issues to
structural foreman for correction and ensure spacer bars are correctly provided.
After all the works that have been listed completed, it would be submitted for the
supervision team and the contractor would ask inspection for concrete work.
safety engineers play a crucial role in construction sites. They are responsible for ensuring that
safety protocols are followed, identifying potential hazards, implementing safety measures,
conducting safety inspections, and providing safety training to workers..
concrete into the formwork, let it set, then remove the formwork once the concrete is strong
enough to hold its shape on its own. This helps give the concrete the right shape and size for the
building.
I observed how much they care while fixing form works. It should be properly fixed to avoid
loss of concrete material and unwanted shape on the structure. Proper fixing also minimizes
great chiseling to remove the unwanted shapes. The foreman’s check that the form works fixed
for foundation columns are vertical enough by using plumbing bobs.
At site the engineers have their own check lists in which they check the quality of formwork. A
good form work should satisfy the following requirements:
The material of formwork should be cheap and it should be suitable for re use several times.
It should be practically water proof so that it doesn’t absorb water from concrete .also
All joints of formwork should be stiff so that lateral deformation under load is
It should be strong enough to withstand all loads coming on it, such as dead load of concrete and
live load during its pouring, compaction and curing.
The surface of formwork should be smooth, and it should afford easy stripping
Removal of formwork
In short, for vertical member like column, sides for beam and footing and shear wall formwork
was removed after 16hr to 24hr concrete casting, but for horizontal member should stay for the
next 28 days.
The step by step activities for this work are the followings:
Check whether or not the reinforcements are properly placed and erected with the
appropriate dimension, length and spacing and then submit the work for supervision so as
to get inspection for formwork. The stirrups will also be checked for proper spacing and
orientation.
The plywood of required dimension are tied by using nails followed by the oiling of their
The formworks are erected and close the reinforcement prepared in shapes needed.
The formworks will be strengthened by nailing small pieces of wood yoke (kerebat) along
After finishing the above tasks the alignment and perpendicularity of the formwork will be
Next comes ensuring the vertical alignment of the formwork by using plumb bob (tumbi)
After ensuring the verticality of column we have to check horizontal alignment of columns
to the external or internal components called ligna with the help of string “sibago”.
The formwork is then fixed in position by using long wooden members connected with the
form work (stanga) at the top with the horizontal wooden brace (gindila) at the bottom.
Column form work preparation will be finalized by preparing supports and ladder like
component for easier and safe upward movement of workers when the concrete is poured
in to the formwork.
Due to the size of shear walls I had to cast concrete that has a volume between 4 and 5.5 meter
cube; in order to resist such amount of concrete in vertical structure with additional vibration I
need to provide proper bracing for shear walls, if not we would experience heave, waved walls
and non-flat surfaced walls on our structure that require critical chiseling which would cost us
too much on resources, therefore in addition to wooden bracing used in case of columns we use
special type of bracing with metal rods having screw on tips by tying the adjacent walls of the
shear wall gently.
Foundation formwork
The formwork for isolated, combined and mat footing has the same procedures, precustomed
steel formwork, measured hight pigs, sibago, plumbpop were prepared. Then the carpenter
knowing the exact location of the foundation by stratching center line from negboring privisouly
setted profile. A number of pigas are driven in to ground according to plan then they shatter the
steel formwork, the final step is check the vertical alignment of form work by using plump pop.
Spacer production
Spacer- is the block made from cement & sand for providing concrete cover to the structural
components. The purpose of spacers in construction is to maintain the correct spacing between
reinforcement bars (rebar), formwork, or other structural elements. They ensure that the reinforcement
stays in the desired position within the concrete, providing adequate cover and preventing contact
between the reinforcement and the formwork or surrounding surfaces. Spacers help to maintain structural
integrity, durability, and performance of the concrete structure by ensuring proper concrete cover, which
protects the reinforcement from corrosion, and facilitating the proper flow of concrete during pouring and
consolidation. Additionally, spacers help to ensure uniformity and consistency in concrete cover,
which is essential for structural stability and longevity.
a. Cement: - is the active ingredient that combines with water to form a Paste.
b. Aggregates: - are the inert ingredients, but they are very important to the final concrete
product. They ensure strength, abrasion resistance, reduce shrinkage, increase water
tightness, and are economical filler materials for the production of concrete.
It is to understand the importance of selecting materials that are hard, sound, durable, clean
and free from silt and organic matter. Soft, flaky, sound aggregates will wear
away or break a part reducing the strength of concrete. Excessive quantities of silts or
organic matter will interfere with the bond between the paste and the aggregate.
Water
Water is necessary for the combination of the cement and aggregate. In a correctly
proportioned concrete mix, only about half of the mixing water is needed to hydrate the
cement the remainder acts as a lubricant to produce workability. If the water is fit to
drink,
it is satisfactory to use in concrete. This is not to say that water to be used in concrete
must be completely pure. But as much as possible we have to use clean water Impurities
in water may cause: -
Corrosion of steel
Surface discoloration
Efflorescence
Affect setting and strength
Admixtures: Admixtures are defined as materials other than cement, water and aggregate
that are used as ingredients of concrete and are added to the batch immediately before use
or during mixing. These day concrete is being used for so many purposes in different
condition. In these conditions ordinary concrete may fail to exhibit the required quality or
durability or workability. In most cases admixture is used to modify the property of the
ordinary concrete so as to make it suitable to any condition. Fast curing admixtures allow
curing the concrete within 3 to 5 days after the date of pouring the concrete. The amount
of the admixture to be added varies in accordance to the manufacturer’s specification. All
relevant documents and specifications will be available before conducting the mix design
and test for approval. After the satisfaction of the Supervisor the Contractor will execute
the successive duties. In my site two type of admixture has been used. This are:
One which is used to shorten the setting time of the concrete (to harden concrete) which
is by term called accelerator.
The other which is used for bonding fresh concrete to old (casted) concrete which we call
lubricant.
A) Cement in a bag form( 50 KG) were stored in weatherproof shed to keep it dry
Storage of Aggregates
Batching is the process of measuring concrete mix ingredients by either mass or volume and
introducing them into the mixer.
To produce concrete of uniform quality, the ingredients must be measured accurately for each
batch. Most specifications require that batching be done by mass rather than by volume. Water
and liquid admixtures can be measured accurately by either volume or mass.
Volume Batching
Weight Batching
Volume Batching
• Volume batching is not a good method for proportioning the material because of the
difficulty it offers to measure granular material in terms of volume.
• The amount of each solid ingredient is measured by loose volume using standard box
known as gauge box.
• volume of moist sand in a loose condition weighs much less than the same volume of dry
compacted sand.
• The volume of a bag of cement (50 kg) is 0.035 m3. So the volume of one gauge box is
made equal to 0.035m3.
The following box sizes are adopted on this project to get a desired compressive
strength
50cm*40cm*17cm for CA, 15cm for FA----for C-25
50cm*40cm*16cm for CA, 13cm for FA ----for C-30
mix proportioning and their concrete grade
During proportioning of concrete 1:2:3(C25), they are used 1 quantal of cement, 4 box of sand, 5
boxes of course aggregate (03) and 1 box of course aggregate (01). of course, aggregate (01)
introduced in concrete mix for purpose of grading. Once it mixes with 03 aggregate it realizes
well grading particle distribution which are essential for concrete at whole.
• On large work sites, the weigh bucket type of weighing equipment's are used.
This batching plant have three portions for weighting the aggregates, the loader fed the materials
bulky in to those portions accordingly,
On this project weight batching method hasn’t perform on concrete batching plant technology.
Inspect and check the batching equipment including equipment calibration before the
operation begins.
Weigh the cementitious materials and aggregates independently in separate compartments.
Ensure that the weigh hopper charging and discharging gates close tightly when producing
concrete.
Make sure that the equipment allows to control the material flow rate and stop the flow
within the specified weighing tolerance.
Make sure that the measuring accuracy of batch materials weighing scales, and the water
measuring equipment meets accuracy requirements before the work begins.
The operation of moving concrete mix from the concrete batching plant to the concrete pour
location is known as concrete mix transportation.
Ensure that the water-cement ratio and slump are maintained as per concrete design mix before
placing of concrete. During transportation, the concrete mix shall maintain its cohesiveness and
workability.
The methods that are adopted in many giant projects for transportation of concrete are
discussed as follows:
Transit (Truck) Mixer: this is one of the most popular equipment's for transporting
concrete over a long distance particularly in Ready Mixed Concrete plant. They are truck
mounted having a capacity of 4 to 7 m3.
Cranes
Chutes: Chutes are used to transport concrete below the ground levels. When concrete is
to be placed below ground level, the mixer may be placed on an upper level and concrete
discharged to the lower level through a chute of corrugated iron or timber.
• Since pan carries small quantity of concrete, more and more concrete area is exposed to
atmosphere during transportation.
• This may lead to evaporation of water from concrete particularly in hot weather and under
conditions of low humidity.
Placing of concrete
• Concrete should be set into the position and compacted before setting commences.
• The primary objective with placing is to deposit the concrete as close as possible to its
final position as quickly and efficiently as you can, so that the segregation is avoided and
it can be fully compacted.
• It is allowable, the cheapest way of filling concrete into deep excavations is via inclined
chutes.
When placing the concrete, you should comply with the following general
recommendations:
4) Where a good finish is required on columns and walls, fill the forms at a rate greater than
2m height per hour.
5) Make sure that each layer of concrete has been fully compacted before placing the next
one, and that each new layer is placed while the underlying layer is still responsive to
vibration.
6) In columns and walls, the placing must be done in such a way that the concrete does not
strike the face of the formwork to prevent formwork damage which affecting the finish.
COMPACTION OF CONCRETE
• Compaction is the process which expels entrapped air from freshly placed concrete and
packs the aggregate particles together so as to increase the density of concrete.
Proper compaction:
• Also ensures that the formwork is completely filled – i.e. there are no pockets of
honeycombed material – and that the required finish is obtained on vertical surfaces.
As may be seen from the figure the effect of compaction on compressive strength is
dramatic.
For example, the strength of concrete containing 10% of entrapped air may be as little as
50% that of the concrete when fully compacted.
Methods of compaction
I had only seen the Internal immersion vibrator during site exploration.
Internal Vibration
• The poker /hose is immersed into concrete to compact it. The poker is easily removed
from point to point.
• Vibrators should not be used to move concrete horizontally since this causes segregation.
• Whenever possible, the vibrator should be lowered vertically into the concrete at
regularly spaced intervals.
• It should penetrate to the bottom of the layer being placed and at least 150 mm (6 in.) into
any previously placed layer.
• The height of each layer or lift should be about the length of the vibrator head or
generally a maximum of 500 mm (20 in.) in regular formwork.
CURING OF CONCRETE
• Curing is the process which controls the loss of moisture from concrete either after it has
been placed in position (or during the manufacture of concrete products).
• Since the hydration of cement does take time – days, and even weeks rather than hours.
• The curing period by sprinkling of water shall be 3 weeks or longer at least up to 28 days
of age.
Lean concrete
Lean concrete is concrete of 5mm thick with class, C-5 and C-7 with minimum cement content
approximately at ratio of 1:4:6 and 1:3:7 respectively.
We have been used such class of concrete for the following section
Footing pad
Isolated and combined foundation
Stone Masonry
Shear wall.
- These joints provide space for the concrete to expand without causing excessive stress or
cracking in the structure.
- Contraction joints, also known as control joints, are intentional weakened planes in concrete
that control cracking caused by shrinkage during the curing process or by thermal contraction.
- These joints are installed at regular intervals in concrete slabs or walls to create predetermined
weak points where cracks can occur in a controlled manner.
the contractor are get signed contract to accomplish its first phase of construction, during my
three month stay in the site I have been view different variety of isolated , Combined , shear wall
and grade beams. So I can call as this project almost encompasses all types of foundation types
except mat foundation.
Isolated footing
An isolated footing, also known as a pad footing, is a type of foundation used to support
individual columns or other concentrated loads in a building or structure. It consists of a concrete
pad that spreads the load from the column over a larger area of soil to prevent excessive
settlement. Isolated footings are typically constructed from concrete and reinforcement bars
(rebar) to provide strength and stability. It's essential to accurately locate the center of the footing
during construction. The concrete cover for the footing pad is usually around 50mm thick, while
for the footing column, it's typically around 25mm thick. The length of anchorage, which refers
to the portion of rebar embedded in the concrete for stability, is determined by subtracting the
cover thickness from the depth of the footing.
Combined footing
A combined footing is a type of foundation used to support two or more columns or loads that
are closely spaced and cannot be supported by individual isolated footings. It consists of a single
concrete footing that spans and supports multiple columns. Combined footings are designed to
distribute the load from the supported columns evenly across the foundation area, thereby
preventing excessive settlement and ensuring stability. They are commonly used in situations
where columns are closely spaced and I have seen this type of footing in the porch(veranda) of
the house. Combined footings are typically constructed from concrete and reinforcement bars
(rebar) to provide strength and durability. They play a crucial role in ensuring the structural
integrity of buildings and other structures by providing a stable and reliable foundation for the
supported loads.
Foundation column:
Which is Column found below the grade beam and above the pad of the footing. And the
height of column depends on the types of soil.
In a reinforced concrete building, foundation columns are integral components of the structural
system. These columns are typically made of reinforced concrete, which consists of concrete
reinforced with steel bars or mesh to enhance its strength and durability. Foundation columns
provide vertical support for the building and transfer loads from the superstructure (such as
floors, walls, and roofs) to the foundation below.
Mat foundation
A mat foundation, also known as a raft foundation or mat slab, is a type of shallow foundation
used to support a building or structure over a wide area. It consists of a single, thick concrete slab
that extends over the entire footprint of the building, distributing the loads from the structure to
the underlying soil or bedrock.
Mainly used for giant projects like huge sky scrspper buildings has include many heavy materials
and equipments that weight heavily. The presence of a mat foundation is mandatory in order to
resist heavy load arise from that equipment and stair case.
MF2 has only three columns (500*500) on it. The rest footing has eight columns (500*500) on
it.
MF4 are the biggest one in size that is 19*15.7 wide. During bar cutting order it should be
remind the working space of 50 mm on each side. According to EBCS 40*diameter of bar are
needed for adequate anchorage, but a new standard ES-EN recommend to use 50* diameter of
bar.
Grade beam can be prepared with masonry and without masonry wall.
If the beam is prepared without masonry lean concrete should have been used. Other
ways masonry should have use.In our site we have used grade bean with masonry wall. Since I
am joining the company lately, I have seen masonry work.
While we use masonry the grade beams have laid at the top surface of the stone masonry using
form work for two sides. Then insert the tied reinforced beam placed between the formworks.
The concrete has mixed and cast between the formworks. A vibratory has used to
compact the concrete. After 16 hour the form work has detached carefully.
Negative reinforcement: - also known as top reinforcement, is typically not inserted in grade
beams because grade beams are generally subjected to compressive forces rather than tensile
forces.Grade beams are designed to transfer loads from the superstructure (such as walls,
columns, or shear walls) to the foundation. These loads are primarily vertical and result in
compression forces on the grade beam.
Reinforcement is added to grade beams primarily to resist tension forces, which occur in
situations such as soil movement, seismic events, or differential settlement.
Shear wall
Shear walls are vertical structural elements used in building construction to resist lateral forces
such as wind loads, seismic forces, or other horizontal forces that can cause the building to sway
or deform. They are designed to provide stiffness and strength to the building's structural system,
thereby enhancing its resistance to lateral movements and improving overall stability.
On this project shear wall are primerly constructed for purpose of resisting a lateral load mainly
rise from soil. Since the over whole structure is designed to constructed a grade in pattern. The
excavated land mass are tend to roll down unless adequate shear wall structure have been made.
Formwork Installation: Construct formwork to define the shape and dimensions of the shear
walls.Formwork can be made from plywood, timber, or prefabricated metal panels, depending on
the design requirements. Ensure that the formwork is properly aligned, braced, and secured to
withstand the pressure of the concrete.
Reinforcement Placement: Install reinforcement bars (rebar) within the formwork according to
the structural design specifications. The rebar should be positioned accurately and securely tied
together to provide strength and stability to the shear walls. Pay special attention to the
placement of vertical and horizontal reinforcement to ensure adequate strength in both directions.
Stirrup
Stirrups is a closed loop of reinforcement bar that is used to hold the main reinforcement bars
together in RCC structure. In column, the stirrup provides the lateral support to the main bars
against buckling.
Advantages of stirrup
Quality is the major criteria for a successful project completion in addition to time and budget. In
our company there were many types of quality checking methods starting from the quarry
(market), transportation up to construction site. The material engineer is more responsible for
quality of construction materials.
By preparing takeoff sheet, bar schedule, reports and site diary for office work,
By having good communication with people around the site and office,
By taking notes, pictures and recording videos for later uses,
By asking questions,
By reading the structural drawing and additional documents.
By doing any activity which was given by the supervisor and the sub-contractor.
At the beginning of my internship program, it was hard to communicate easily with the
people around the site,
The leftover metals and other materials were dangerous to walk around.
Shortage of safety materials was also a big problem,
Shortage of rainforcement bar
Shortage of cement
Shortage of water
chapter: 3
3.1 Overall benefit gained from internship
It is obvious that I learn a lot and gain much more when related to practical scenario. In such a
manner all what I know and learn would have got the real practical interpretations. The
engineering course that I have taken in our university is a pillar on our internship programs. The
theoretical knowledge always assist us to understand practical situations easily. Because these
course guides us to:
It is more a matter-of-fact that the site work especially for construction work is very essential
than theoretical knowledge but I had known much of the theoretical only before the internship
program because of this gap there were challenges in the beginning.
Improving which type of construction material should be used at different stage and
component of structures
Gain how concrete could be produced and used.
Visualizing structural and architectural drawings
Structural design of shear wall and its advantage
Construction equipment; types and uses
Report writing
panel---------------for formwork
Staffa----------------for stair up
Tumbi---------------for plum bob
firfir-------------------for mortar
armata-----------------for concrete
Sponda-----------------for side formworks of beam
And other problem was executed. But, through process we could know these materials by
creating good relation with workers and the workers also help to know this name of material. If
we had question, we could have asked site engineers, foreman’s and other workers.
Effective communication is crucial in the construction industry and can take various forms such as
speaking, writing, and listening. During our time on-site, we recognized the importance of developing
strong communication skills as much of our success depended on interacting with various stakeholders
including engineers, skilled and unskilled workers, and foremen. However, there were challenges in
communicating with some workers who may have underestimated us or were hesitant to share
information. Over time, we learned to adapt and communicate effectively with different groups on the
site.
In the construction site, fostering peaceful interactions with individuals relied on interpersonal
communication. This involved asking questions, actively listening to responses, and
demonstrating respect for others' experiences and capabilities. Through effective communication,
we were able to navigate challenges and collaborate successfully with various stakeholders to
achieve our project goals.
Though tasks may be individual, collaboration is often necessary to achieve common company goals and
boost productivity. Essential to teamwork is reaching consensus on tasks and ensuring a shared
understanding of objectives. We prioritized listening to our colleagues' ideas and offering constructive
input to facilitate task completion.
For engineers, teamwork is integral to every task. Key qualities we developed include
Internship is one of the basic critical situations to attract ours in bright path for success, and
plays a vital role in order to become a good leader at any place for now and for the future.
Leadership skill in any project work is available to facilitate the project activities set their goals.
Leadership skill is very important for the successful accomplishment of the project. During our
internship time even though we did not play role in the field of leadership, we improved skills
from the experience of the staff workers. During this period, we have been able to observe that
one should have great skills to be a leader. Among those are: -
Good speaking ability.
To have the ability to listen to others.
For effective leadership we understood that personal values like confidence, effective
communication and devotion are very important
Work ethics involves several principles related to effective work habits and personal qualities.
Good work habits are vital to any successful career. Work habits that are applied on employee
everywhere are, punctuality, honesty, willingness to learn, initiative, loyalty, maximizing
productivity, reliability, efficiency, open mindedness, responsibility and so on.
Responsibility: - During our stay we have discharged our responsibility as much as we can,
because discharging our responsibility gives moral satisfaction & for us it’s a way to get us well
experienced.
Efficiency: - We always tried to be efficient in every activity that we have in the company and
this makes us active to learn more.
Generally, we become much more familiar with different work ethics issues and we think we are
not going to be strange for the job world after graduation
The major characteristics of entrepreneurs that we have observed in the construction site
include the following:
Results-orientated
A risk-taker
Total commitment
Self-Motivated
Communication skills
Management skills
The Internship program creates new curriculum in one’s life which means it is a turning point for
one professional. This program launched for benefits of students to practice and familiarize them
with real situation and working life that will engage after graduation. Furthermore, it is very vital
for job placement application after graduation in internship hosting company. The internship also
taught us about time management, discipline, and effective communication skills. We had also
known about materials and their procedure used and activities that are performed on the
construction area like formwork fixing, reinforcement bar arrangement, concrete mix work and
construction of super structure. Latest machineries are used resulting in both time and labor
saving. The other strong asset of the company is its ability to participate the labors on their work
all the time.
Internship is the best program for students to know what the working principle.
The internship program enables interns to upgrade their theoretical knowledge by
practical skill.
It also helps students to know the coordinative work between the site engineer and the
Forman and other workers.
Fully understand about how to align structures on their required position, by using profile
and plumb bob.
4.1 RECOMMENDATION
4.2.1 for the hosting company
Low effectiveness of row material availability. The work is delayed because the goods are
not quickly delivered.
The company must buy and give safety equipment to reduce injuries and other healthy
working conditions and services like toilets, cafeterias and clean drinking water.
Use steel form works as much as possible, since steel form work has good strength and
quality of work it can be used for many projects without any problem.
Deficiency of structural or architectural plan.
Reference
Companies’ document, contract document and company profile documentThe new
code of practice of Ethiopian standard based on euro norms ES EN 2015
Internship report by Mr. P Hiska B.Tech.VIII-Semester Faculty of Mewar University
(Civil Engineering)
REPORT GUIDLINE
Exercise book & handout
Internet for future information
APPENDICES
Fero………. reinforcement
Feroye………. Person who works with reinforcement
Stafa…………. stirrup
Tawla or panel………. formwork
Wuhalik……………. leveling
Mankia………………. hand tools (spoon - shaped)
Kebeleto……………...reinforcement bar used as spacer for double reinforcement
foundation (chair bar)
Fasha...........................the process of leveling by riga
Tumbi.............................a material which is used to check straight verticality.
Spacer…………………a material put between formwork and reinforcement bar
Squadra………………. L- shape material used to measure 90° accurate
Segeto……………….... steel saw
Tumbi.............................used to check the perpendicularity of columns.
Krabat ………………………. yoke: used to fix the form works together in their
position.
Kratury....................... Formwork used to fix column in position