Manual

Manual for the PCD1.M2_

Document 26-875 | Edition ENG 08 | 2018-08-20

Saia-Burgess Controls AG Contents
PCD1.M2_

0 Content
0.1 Document History ................................................................................... 0-4 0
0.2 Trademarks ............................................................................................ 0-4

1 Graphical Overview

2 Orientation
2.1 Introduction ............................................................................................ 2-2
2.1.1 Instructions for connecting Saia-PCD® controllers to the internet .......... 2-2
2.1.2 Planning an application .......................................................................... 2-3
2.1.3 Wiring ..................................................................................................... 2-4
2.1.4 IO Addressing ......................................................................................... 2-5
2.2 Installation .............................................................................................. 2-7
2.2.1 Dimensions ............................................................................................ 2-7
2.2.2 Mounting Position and Ambient Temperature ........................................ 2-7
2.2.3 Installation on Top-Hat Rails .................................................................. 2-8
2.2.4 Removal from Top-Hat Rails .................................................................. 2-8
2.2.5 Removing the Cover  .............................................................................. 2-9
2.2.6 Mounting a Flat Surface ......................................................................... 2-10
2.3 Handling I/O modules ............................................................................. 2-12
2.4 Battery  ................................................................................................... 2-13
2.5 Earthing Concept and Power Supply ..................................................... 2-14
2.6 Labelling ................................................................................................. 2-15
2.7 Removing the Contact Protection of the I/O Module Connections  ........ 2-19

3 CPU / Processor Unit

3.1 Properties of the PCD1.M2_ CPUs ........................................................ 3-1
3.2 General Technical Details  ...................................................................... 3-2
3.3 Hardware Version ................................................................................... 3-3
3.4 Firmware Version for the PCD1.M2_ (COSinus update) ........................ 3-4
3.5 System Memory Structure ...................................................................... 3-5
3.5.1 Memory management of PCDs with COSinus operating system ........... 3-5
3.5.2 Flash Memory Structure on PCD1.M2_ ................................................. 3-6
3.5.3 On-Board Memory for the File System ................................................... 3-6
3.5.4 SD-Card on IO-Slot (PCD2.R6000) ....................................................... 3-7
3.5.5 Flash memory module PCD7.R5xx for File System ............................... 3-8
3.6  System Resources ................................................................................. 3-9
3.6.1 Program Blocks ...................................................................................... 3-9
3.6.2 Data Types / Value Ranges ................................................................... 3-10
3.6.3 Resources elements  .............................................................................. 3-10
3.7 Operating Statuses and their LEDs ........................................................ 3-11
3.8 Run/Stop Button ..................................................................................... 3-12
3.9 Watchdog (Hardware Relay) .................................................................. 3-13
3.10 Watchdog (Software) .............................................................................. 3-15
3.11 Program Download and Backup  ............................................................ 3-16
3.11.1 User Program Download to PCD1 with PG5® ....................................... 3-16
3.11.2 Backup and Restore User Program ....................................................... 3-19

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Saia-Burgess Controls AG Contents
PCD1.M2_

4 Inputs and Outputs

4.1 On-board ................................................................................................ 4-1 0
4.1.1 Connection overview .............................................................................. 4-2
4.1.2 Digital Inputs (Terminal Block X1) .......................................................... 4-3
4.1.3 Digital Outputs (Terminal Block X0) ....................................................... 4-4
4.1.4 Digital Inputs and Outputs (Terminal Block X0)  ..................................... 4-5
4.1.5 PWM Output (Pulse width modulation) (Terminal Block X0) .................. 4-6
4.1.6 Interrupt Inputs (Terminal Block X1) ....................................................... 4-8
4.1.7 Analogue Inputs (Terminal Block X1) ..................................................... 4-10
4.2 Plug-In I/O Module for slot A .................................................................. 4-13
4.2.1 Analogue outputs ................................................................................... 4-13
4.3 Plug-In I/O Modules for slot IO0 and slot IO1 ........................................ 4-17
4.4 RIO (Remote I/O) ................................................................................... 4-18

5 System Cables and Adapters

6 PCD1.M2_ Communications Interfaces

6.1 On-board ................................................................................................ 6-2
6.1.1 PGU (USB Port) Programming Interface ............................................... 6-2
6.1.2 Ethernet (Port #9) ................................................................................... 6-3
6.1.3 RS-485 (Port #0) not electrically isolated, terminal block X3 ................. 6-4
6.2 Slot A (Port #1) terminal block X2 ......................................................... 6-5
6.2.1 RS-485/RS-422
PCD7.F110S Serial Interface Module ................................................ 6-7
6.2.2 RS-232 up to 115 kBit/s, suitable for Modem Connection
PCD7.F121S Serial Interface Module ................................................ 6-8
6.2.3 RS-485 electrical isolation
PCD7.F150S Serial Interface Module ................................................. 6-9
6.2.4 Belimo MP-Bus
PCD7.F180S Serial Interface Module ................................................ 6-10
6.3 Serial Interface to I/O Slots .................................................................... 6-11
6.3.1 General Comments about the Plug-In Module PCD2.F2xxx .................. 6-11
6.3.2 Communications Ports with PCD2.F2xxx Modules ................................ 6-12
6.4 Modem Communication ......................................................................... 6-13

7 Configuration
7.1 Requirements ......................................................................................... 7-1
7.2 General Information ............................................................................... 7-1
7.3 Running the Device Configurator  .......................................................... 7-2
7.3.1 Help ........................................................................................................ 7-3
7.3.2 Media Mapping for Digital Inputs (On-Board) ........................................ 7-4
7.3.3 Media Mapping for Digital Outputs (On-Board)  ..................................... 7-4
7.4 Special Functions ................................................................................... 7-5
7.4.1 Digital inputs (On-Board) ........................................................................ 7-5
7.4.2 Analogue inputs (On-Board) .................................................................. 7-6

8 Maintenance
8.1 General Information ............................................................................... 8-1
8.2 Battery Replacement for the PCD1.M2_  ............................................... 8-1

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Saia-Burgess Controls AG Contents
PCD1.M2_

A Annex
A.1 Icons ....................................................................................................... A-1 0
A.2 Definition of Serial Interfaces  ................................................................. A-2
A.2.1 RS-232 ................................................................................................... A-2
A.2.2 RS-485 / RS-422 .................................................................................... A-3
A.3 Glossary ................................................................................................. A-4
A.4 Contact ................................................................................................... A-6

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Saia-Burgess Controls AG Contents
PCD1.M2_

0.1 Document History

0
Version Changes Published Comments
pENG01 2009-08-17 2010-08-30 -- New document
2010-01-15 2010-08-30 -- Additions, corrections
2010-05-03 2010-05-05 -- Various corrections
ENG01 2010-09-17 2010-10-08 -- Final corrections
2010-11-05 2010-11-05 -- Digital inputs are not for 230 VAC
ENG02 2010-12-20 2010-12-20 -- Label
ENG03 2011-03-25 2011-03-29 -- I/O labelling applied, div. changes
ENG04 2011-09-13 2011-09-13 -- Easier to understand representation of
plug assignments in the chapter “Com-
munication”
-- Terminators PCD7.F110S and
PCD7.F150S corrected
ENG05 2013-05-05 2013-05-01 -- Completely revised
-- Storage temperature changed from
-20 to -25.
ENG06 2013-10-11 2014-01-28 -- Logo and company names changed
2014-01-20 2014-01-28 -- Chapter 2.1.1: Instructions for connect-
ing Saia-PCD® controllers to the internet
2014-01-20 2014-01-28 -- Chapter 4.1.1 und 6.1.3:
PGND connection on terminal X3 Pin 37
2014-01-21 2014-01-28 -- Chapter 4.3: New PCD7.W600 for Slot A
2014-04-22 2014-04-22 -- typo corrected
ENG07 2014-11-19 2015-10-09 -- 6.1.3 Modbus for Port #0
2015-02-10 2015-10-09 -- 2.2.6 Dimensions screw fixing
2015-10-06 2015-12-07 -- Various corrections
ENG08 2016-05-24 2016-05-25 -- 3.9 Watchdog Connection example
-- 4.1.2 Interrupt-Connection
-- 4.1.6 Interrupt Device Config
-- Small fixes
2018-08-20 2018-08-20 -- 4.1.3 wrong text PWM  Digital Outputs

0.2 Trademarks
Saia PCD® is a registered trademark of Saia-Burgess Controls AG.

Technical changes are subject to the state of technology.

Saia-Burgess Controls AG, 2018. © All rights reserved.

Published in Switzerland

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Saia-Burgess Controls AG Graphical overview
PCD1.M2_

1 Graphical Overview
1
The graphical overview shows some of the main topics covered in the Operating
Manual of the PCD1.M2x20 and PCD1.M2160.

By clicking on the highlighted components and/or connections, you can jump

directly to the corresponding chapter in the document.
The numbers separated by dots indicate the relevant chapter numers.

2 free slots with SPI

Terminating (faster serial bus)
resistance (RS-485) for IO modules or
6.1.3 communications
modules
4.3
On-board RS-485
interface 6.1.3

Watchdog 3.9

Supply voltage 2.5 M1

Slot for memory
module
Slot, optional for
3.5.5
communication 6.2 SlotA
or I/O modul 4.2 COSinus Operating
system and
Battery 2.4 automation server
RUN/STOP button 3.4
3.8 Operation LEDs
USB/PGU 3.7
connection 6.1.1 Selection of the
analog input range
Ethernet connection 4.1.7
(2 port switch) 6.1.2
Terminals for
Slot A connection integrated inputs
terminal 4.1.1 and outputs
4.1.1

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2 Orientation
Depending on the application, we recommend the following documentation
on the topics ...

Topic Documentnumber and Language 2

System catalogue 26-215_ENG
Programeing tools PG5 26-732_ENG
Programming 26-733_ENG
I/O modules 26-737_ENG
System cables and Adapters 26-792_ENG
Ethernet TCP/IP 26-776_ENG
RS-485 Network 26-740_ENG

A wealth of information is available on the support homepage.

Support: www.sbc-support.com
PCD-Homepage: www.saia-pcd.com

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Saia-Burgess Controls AG Orientation
Introduction

2.1 Introduction
This manual describes the technical details of PCD1.M2_ components.
Abbreviations (e.g. “LIO”) are explained in the annex.

The purpose of this section is to introduce basic principles for the planning 2
and installation of control systems with PCD1.M2_ components.

Details regarding hardware, software, configuration, maintenance and

troubleshooting are covered in the respective sections.

2.1.1 Instructions for connecting Saia-PCD® controllers to the internet

When Saia PCD controllers are connected directly to the internet, they are
also a potential target of cyber attacks. For secure operation, appropriate pro-
tective measures must always be taken.
PCD controllers include simple, built-in protection features. However, secure
operation on the internet is only ensured if external routers are used with a
firewall and encrypted VPN connections.
For more information, please refer to our support site:
www.sbc-support.com/security

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Introduction

2.1.2 Planning an application

When planning PCD1.M2_ applications, the following aspects must be taken into
consideration:

●● The internal load current drawn by I/O modules from the +5V and V+ supply 2
must not exceed the nominal supply current of the CPU.

●● The CPU type determines the maximum number of modules.

When planning an application, we recommend the following procedure:

1. Select all I/O modules according to requirements.

2. If PCD2.Wxxx and PCD2.Hxxx modules are used, the load current at the inter-
nal +5V and V+ supplies must be calculated (maximum values should be used).

3. Check that the maximum supply current is sufficient for the CPU.

4. Estimate draw from 24 V supply. Use estimation values. Estimation values can
be found in the section about the power needs of PCD1 I/O modules, or they
may be determined using the device configurator.

Please note that, for most applications, the outputs represent the greatest load on
the 24 V supply. For 16 outputs each having a load output of 0.5 A, the total load
will be 8 A, if all outputs are connected.

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Introduction

2.1.3 Wiring

●● The 230 VAC supply cables and signal lines must routed with at least 10 cm
separating them. We also recommend leaving a space between the supply
cables and signal lines in the control cabinet.
2
●● Digital signal / bus lines and analogue signal / sensor lines should be routed
separately.

●● We recommend using shielded cable for analogue signal lines.

●● The shielding should be earthed at the inlet and/or outlet of the control cabinet.
The shielding should be as short as possible and have the greatest possible
cross-section. The central earthing point should be > 10 mm² and be connected
to the earthing cable by the shortest route.

●● The shielding is normally only connected to the control cabinet on one side,
unless the available potential equalisation has a significantly lower resistance
than the shielding resistance.

●● Inductive loads installed in the control cabinet, e.g. protective coils, must be
equipped with suitable suppressors (RC elements).

●● Control cabinet components with high field strengths, e.g. transformers

or frequency converters, should be shielded by separating plates with a good
earthing connection.

Surge protection for large distances or external lines

●● With the installation of lines outside of buildings or over large distances,

suitable anti-surge measures must be taken. These measures are crucial for
bus lines, in particular.

●● Lines installed outdoors must have shielding with a suitable power line capacity
and be earthed at both ends.

●● Surge conductors should be installed at the control cabinet inlet.

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Introduction

2.1.4 IO Addressing

Optical output position for the following description

The PCD is lying or hanging in front of us as shown, so that the labelling can
be read from left to right. 2

Addressing

In the case of Saia PCD® controllers with a flat construction, the addressing of I/O
terminals always starts at the top left and continues in a clockwise direction, i.e.
starting from slot IO0. The on-board I/Os of the PLC processor card are assigned
to terminal blocks X0 to X2 and located on the underside of the PLC.

IO0 IO1 IO0 IO1

X3 X3

X2 X1 X0 X2 X1 X0
with cover without cover

All element addresses in the PCD family start from No. 0.

Addressing the inputs or outputs in slots IO0 and IO1 from PG5

The direct access to the IO elements of each IO plug-in module takes place
in the program through its media code and address number, separated by a space.
For example, “I 5” or “O 32”. In which case “I” and “O” are the media code and the
number of the absolute address.

Further details about the programming can be found, among other places, in the
auxiliary system of the PG5 programming tool or in the corresponding manuals.

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Introduction

The CPU’s on-board inputs and outputs can be assigned to flags and registers
(media mapping) by the programmer using the Device Configurator (Device Con-
figurator in the PG5 tool). If IOs are media-mapped, these IOs cannot be reached
directly from the program.

2
Watchdog relay address “O 255”

The address O 255 is reserved for the watchdog relay. The closing relay contact
connection is located at connector X3.

You can find additional details in Chapter 3.8 Hardware watchdog. Please read
this information.

Plug-in input and output modules

If space permits on the housing cover, it will show the input/output addresses.
What if the cover has been temporarily removed?

Each I/O module slot is assigned an address range from 0 to 15, i.e. 16 address-
es. Each slot in turn has been assigned a fixed base address at intervals of 16
addresses. In this case too, the count starts at 0. I/O module slots are designated
Slot0, Slot1, etc.

For the PCD1.M2_ the two I/O slots have the following base addresses:

Slot 0 (top left) = Base addr. 0 (first element address of module)

Slot 1 (top right) = Base addr. 16 (first element address of module)

The base address of each plug-in module is therefore the following: Slot number x
16 = Base address.

The address of an input or output (‘element’ for short) is derived from the base
address of the slot plus the added element address on the module itself (usually
address 0..7 or sometimes 0..15).

Example:
Where is address 20?
Address 20 / 16 = 1 remainder 4

Therefore:
Slot 1
Address 4 on the module

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Installation

2.2 Installation
2.2.1 Dimensions

2
226

140.8 49

Dimensions in mm W x H x D = 142 x 226 x 49

2.2.2 Mounting Position and Ambient Temperature

Module holders are usualy mounted on a vertical surface, in which case I/O con-
nections to modules are also vertical. With this mounting position, an ambient
temperature between 0 °C and 55 °C is permissible.

Vertical mounting should be preferred. All other positions are less favourable to air
circulation, so their ambient temperature should not exceed 40°C.

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Installation

2.2.3 Installation on Top-Hat Rails

The PCD1 can be snapped onto two horizontally installed top-hat rails
(2 x 35 mm according to DIN EN 60715 TH35).

3 4

1 2

1. Press the underside of the PCD onto the top-hat rail.

2. Slip the lower part of the rail under the two overhanging lugs on the underside
of the PCD. Push the PCD upward approx. 1-2 mm. You must overcome the
resistance of the four highlighted plastic fingers acting as counter-pressure
springs.

3. Press the upper part of the housing against the top-hat rail and snap into the
rail, causing the “springs” to give way under the counter-pressure.

4. Press the PCD down on the upperedge of the top-hat rail and pull on it gently in
order to ensure that the PCD is securely engaged.

5. For removal of the cover, see chapter 2.2.5.

2.2.4 Removal from Top-Hat Rails

The PCD is removed following the above sequence in reverse.

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Saia-Burgess Controls AG Orientation
Installation

2.2.5 Removing the Cover

The cover is snapped onto the lower part of the PCD

Beginning from the top of the cover, hook your fingertips under the edge of the
cover and pull it off. 2

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Installation

2.2.6 Mounting a Flat Surface

Mounting on a flat surface is an additional variant using four screws. In the

following photograph, the two upper holes are used for fastening the housing and
the two lower holes serve as guides.
2
The following mounting instructions assume that the PCD is to be mounted
on a wall in front of the person performing the installation

Two holes in the base plate for fastening

the controller..

Two holes in the base plate for two

additional guide screws.

Screw mounting:

The two lower screws must be tighten up to almost the thickness of the base plate.
This allows a correct mounting of the PCD.
118
7
25

4,9
Ø
Ø8
155

These screws cannot be tighten, they are

covered by the cpu-print (see picture
above).

106

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Installation

1 2 3 4

1. Install all four screws, tightening them only to the extent that the PCD can still
be suspended from them.

2. Suspend PCD from screws.

3. Remove the housing cover (grasp the edge of the housing cover with your
fingertips and pull it towards you).

4. Fully tighten the two upper screws.

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Saia-Burgess Controls AG Orientation
Handling I/O modules

2.3 Handling I/O modules

The power supply must be disconnected before a module is inserted or removed!

This also applies if changes are made on the module (such as insertion/removal
of jumpers).
2
Inserting the module

Metal plates can be seen on the base of the housing. They provide shielding and
are each precisely aligned to the module slot.

An I/O module can be inserted into each of these slots (IO 0 and IO 1)

1. This is done by carefully inserting the module, socket connector first (usually
blue), and pushing it gently toward the system bus plug until the stop. Guides
assist this process.

2. As soon as the opposite end of the module is flush with the retaining latch
of the housing base, press the module down toward the plate.

Slot IO0 Slot IO1

2

retaining latch jack plug system bus

plug

Removing the module

With your thumb, push the retaining latch no more than 1 mm away from
the module (from the I/O/ connection plug and/or terminal), pressing outward. .
With your other hand, lift the module at the I/O connection plug just above the
retaining latch and withdraw the module from the slot.

Be careful not to bend the metal claws of the shielding plate inward with a tool (in
other words, never use a screwdriver to pry the module out). This could result in a
short-circuit, with consequent damage to the module and/or controller.

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Battery

2.4 Battery
Resources (registers, flags, timers, counters, etc.) character strings (TEXT) and
data blocks (DBs) are stored in the RAM. In order to prevent these from being
lost, and to enable the hardware clock to carry on running during a power failure,
PCD1.M2_ devices are equipped with a back-up battery: 2
CPU model Battery Buffer time
PCD1.M2_ Renata CR2032 lithium battery 1…3 years1)
1)
The higher the ambient temperature, the shorter the buffer time.

CPUs with lithium batteries are not maintenance-free. The battery voltage
is monitored by the CPU. If the battery voltage is ≤ 2,4 V or the battery is absent,
the CPU attempts to start the XOB2. If this is not included in the program,
the ERROR LED (yellow) begins to blink with a frequency of 500 ms.

The battery is included and must be fitted during commissioning. For instructions,
see chapter 8 Maintenance.

Battery replacement

See chapter 8 Maintenance.

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Earthing Concept and Power Supply

2.5 Earthing Concept and Power Supply

There is a shielding and earthing plate in the lower part of the PCD1 housing.
This combines with the shielding and earthing plate in the module holder to form
a common, wide-area earthing point for all I/O modules and the external power
supply. 2
If an I/O module is inserted in the module holder, the metal claws of the shielding
plate in the PCD1 housing form a reliable, multiple contact point with the module.

The zero potential (minus) of the 24 VDC supply is connected to the minus
terminal of the supply. This should be connected to the earthing rail using
the shortest possible cable (< 25cm) with a cross-section of 1.5 mm2.

Any shielding of analogue signals or communications cables should take place

either through a minus terminal or through the earthing rail to the same earth
potential. All minus connections are linked internally. For problem-free operation,
these connections should be externally reinforced with short cables with a cross-
section of 1.5 mm2.

0 V +24 VDC

... ...
0 ... 7 0 ... 13
12

PCD2.Exxx PCD2.W525

CPU

X3
33
Supply
30

X2 X1 X0

earthing bar

1.5 mm2 / max. 25 cm

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Saia-Burgess Controls AG Orientation
Labelling

2.6 Labelling
PCD1 I/Os are labelled with two self-adhesive labels. One set of 2 x 4 labels (item
number: 4 310 8748 0) is included with the PCD1.M2_ on delivery. Labels can be
created with the Device Configurator and then printed.
2
TOP OF PAGE

Set 1 Set 2 Set 3 Set 4

4 310 8748 0 Saia-Burgess Controls AG, CH-3280 Murten

Creating I/O Labels

The desired definitions of

the I/O modules used must first
be assigned to the corresponding
slots in the PG5 (Version 2.0
or later) Device Configurator.

Start Label Editor.

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Saia-Burgess Controls AG Orientation
Labelling

Edit I/O label texts.

I/O label texts are not dependent

on the PG5 symbol descriptions! 2

Print labels

Carry out print setup in the main

menu.

When using the supplied labels,

the following settings are
necessary:
“Size” A5
“Source” manual paper feed.

The settings depend

on the printer and must
be adapted accordingly.

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Labelling

The print position can

be modified by adjusting of the Top margin
“Margins”.
Left margin

No headers or footers should

be defined.

Select one of the label sets

1-4 on the label sheet for
the printout.

TOP OF PAGE

Set 1 Set 2 Set 3 Set 4

4 310 8748 0 Saia-Burgess Controls AG, CH-3280 Murten

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Removing the Contact Protection of the I/O Module Connections

Insert the A5 label sheets TOP OF PAGE

in the printer and start the print

order.

Set 1 Set 2 Set 3 Set 4

4 310 8748 0 Saia-Burgess Controls AG, CH-3280 Murten

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Saia-Burgess Controls AG Orientation
Removing the Contact Protection of the I/O Module Connections

2.7 Removing the Contact Protection of the I/O Module Connections

Some I/O modules, such as the PCD2.F2xxx communications module, require
more space for the connection. For this purpose, the contact protection of the I/O
slots can be removed as follows:
2
1. Cut at both ends.

2. Bend the slot cover upward and remove it. Deburr the broken edges
(risk of injury).

1. Cut

breaking line 2. Remove

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Saia-Burgess Controls AG CPU / Control Process Unit
Properties of the PCD1.M2_ CPUs

3 CPU / Processor Unit

3.1 Properties of the PCD1.M2_ CPUs

Differences between basic units

PCD1.M2160 PCD1.M2120 PCD1.M2020
PCD1.M...

General Features 3
I/O bus extension No
Number of inputs/outputs or I/O
up to 501)
module slots
Processor MCF5373L / 234 MHz
Firmware, firmware update (firmware
Can be downloaded from PG5 environment
memory soldered on)
Programmable with PG5 V2.0.210 or higher V2.0.150 or higher V2.0.200 or higher
RAM expansion 1 Mbyte 128 Kbyte
1 Mbyte 512 Kbytes
Code/Text/DB
(write-protected) (write-protected)
Backup memory integrated in the file system
User file system 128 Mbyte 8 Mbyte
Hardware time precision Yes, deviation less than 1 min/month
Data backup Renata CR2032 lithium battery, 1…3 years 2)
Digital inputs 4
Max. Input frequency 1 kHz3)
Digital outputs Max. 10 (1 relay)
Interfaces
Programming interface USB 4)
Optional serial data interface Port 1 1 × PCD7.F1xxS module
to Slot A RS-232, RS-422/485, MP-Bus or Bluetooth
Port 0 RS-485 (X3 terminal block),

up to 115 kbit/s
Profi-S-Net interface/DP slave Port 0 up to 187.5 kbps
Ether-S-Net interface 2 Port Switch ---
Field bus connections
Serial-S-Net 
Profi-S-Net/Profibus DP slave 

1)
With digital I/O modules PCD2.E16x or PCD2.A46x, each with 16 I/O.
2)
The specified time period is a buffer time, which depends on the ambient temperature (the higher the tem-
perature, the shorter the buffer time).
3)
The 1 kHz applies with a pulse/pause ratio of 1:1 and is based on the overall frequency of the inputs.
4)
The USB port is type “USB 1.1 Slave Device 12 Mbps” and can only be used for programming and as an S-
Bus slave in combination with specific software products (Webconnect, ViSi-PLUS with S-Driver). With a USB
2.0 hub the download takes place twice as fast. It can also be used as a serial data port, for example, in order
to connect a terminal; however, this impedes commissioning and troubleshooting with the Debugger.

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Saia-Burgess Controls AG CPU / Control Process Unit
General Technical Details

3.2 General Technical Details

Power supply (external and internal)
Supply voltage 24 VDC
Power requirement1) typ.120 mA
Internal bus capacity 500 mA / 200 mA
5 V / V+
1
) In the planning of PCD1 systems, it is especially important to make sure that neither internal supply is overloaded. This check
is especially important with the use of analogue modules, counters and positioning modules, because they can have a very 3
high power requirement. For this purpose, we recommend using the specifications in the PG5 Device Generator.
Ambient conditions
Ambient temperature With assembly on a vertical surface with vertically aligned
terminals: 0…+55 °C
For all other installation positions, a reduced temperature range of
0…+40 °C: applies
Storage temperature –25…+85 °C
Relative humidity 10…95 % without condensation
Vibration resistance
Vibration in accordance with EN/IEC61131-2:
- 5…13.2 Hz constant amplitude (1,42 mm)
- 13.2…1150 Hz, constant acceleration (1 g)
Electrical safety
Protection type IP20 in accordance with EN60529
Air/leak paths In accordance with EN61131-2 and EN50178: Between
circuits and housings and between electrically isolated circuits:
Overvoltage category II, Pollution severity 2
Test voltage 350 V / 50 Hz AC rated unit voltage 24 VDC
Electromagnetic compatibility
Immunity According to EN61000-6-2
Electrostatic discharge According to EN61000-4-2:
- 4 kV Contact discharge,
- 8 kV Air discharge
Radiofrequency According to EN61000-4-3:
Electromagnetic field Amplitude - 2,0…12,7 GHz 1 V/m,
modulated (radiated) - 1,4…12,0 GHz 3 V/m,
- 80…11000 MHz 10 V/m
Fast transient burst According to EN61000-4-4:
- 2 kV for direct/alternating current supply lines,
- 1 kV for I/O Signal lines and data communication
- (2 kV for AC I/O unshielded)
High energy surge According to EN61000-4-5:
- 0.5 kV CM/DM for direct current supply lines,
- 2 kV CM and 1 kV DM for alternating current supply lines ,
- 1 kV CM for I/O Signal lines and data communication
- (2 kV CM and 1 kV DM for AC I/O unshielded)
Radiofrequency Interference According to EN61000-4-6: 10 V 150 kHz-80 MHz
(conducted)
Noise emissions According to EN61000-6-4: for industrial areas

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Saia-Burgess Controls AG CPU / Control Process Unit
Hardware Version

3.3 Hardware Version

After the official release, a product undergoes improvements and modifications
in subsequent years. In order to be able to recognise such modifications, there
is a so-called hardware version number. Based on this number, the user can check
whether a function is provided depending on the hardware. This can be viewed
with the PG5 Online Configurator under Hardware Info or on the label on the back
side of the PCD1. 3

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Saia-Burgess Controls AG CPU / Control Process Unit
Firmware

3.4 Firmware Version for the PCD1.M2_ (COSinus update)

The firmware of the PCD1.M2_ is stored on a flash memory, which is soldered
to the mother board. A firmware update can be applied by downloading a new
version with the PG5. To do so, proceed as follows:

●● Open www.saia-support.com and download the latest firmware version

●● Establish a connection between PG5 and the CPU, the same way as when
3
downloading an application (in accordance with the available devices, serial
with PGU cable, modem, USB, Ethernet)

A modem connection is never permitted. Modems can block, so that

remote access is no longer possible. In these cases, it is necessary to
visit the system in person. Other connection options are preferred.

●● Open the online configurator and go offline

●● In the Tools menu, select “Update Firmware” and use the Browse function
to select the path for the file with the new firmware version. Make sure that only
one file is selected for download

●● Start the download

●● After the download, the power supply of the PCD1 may not be interrupted
for 2 minutes. (CPLD programming sequence). Otherwise, there is the risk
of the CPU locking, in which case it must be sent back to the manufacturer.
The download process is concluded with the restarting of the PCD.

The firmware of the PCD1.M2_ is secured on a flash memory on the mother-

board.

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Saia-Burgess Controls AG CPU / Control Process Unit
System Memory Structure

3.5 System Memory Structure

User program code incl. ROM DB/Text 512 kByte saved in the file system
Memory expansion with battery buffer 128 kByte SRAM for read/write access to DB and texts
PCD media with battery buffer Register: 16’384
Flag: 16’384
Timer/counter: 1600
On-board user file system 8 Mbyte for web files, data logging, documents or backup
PLC file system Special file system partition PLC_SYS for system data. 3
The user cannot access this partition. This is only for
internal use.
Backup for user memory On file System => User BACKUP folder

3.5.1 Memory management of PCDs with COSinus operating system

The PCD controllers operate their programs from its internal battery-buffered RAM
memory. Controllers such as Saia PCD3.Mxx60, Saia PCD1.M0 _ /. M2_ and the
programmable Web-Panel MB are equipped with an on-board backup memory
(Flash). When downloading an user application with Saia PG5® all necessary files
are also stored on request in this backup memory (PG5 default setting).

If the power supply is connected to the controller and there is no executable

program in the program memory, during the start-up procedure the PCD (equipped
with COSinus OS) is restoring the previously saved program from the backup
memory (Flash) into the program memory and then execute it.

Memory structure and resources of the Saia PCD® systems

(see chapter 3.1 “Properties of the PCD1.M2_ CPUs”

Working memory
User program 512 kByte … 1 MByte
DB/Text 128 kByte … 1 MByte

Flash memory
File system 8 … 128 MByte
(maximum 900 … 2500 files or 225 … 625 directories)

Flash memory extensions

Extension modules 1

Working
memory

μSD-Flash-
memory

Permanent Extension device

flash memory
(max 1)
extensions

Memory structure of a PCD1.M2_ with additional memory cards

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Saia-Burgess Controls AG CPU / Control Process Unit
System Memory Structure

PLC_SYS
File system for FW user program
data (COB, XOB, FB, PB, SB)

INTFLASH
LOG
DATA 3
WEBPAGES

RootMicro SD Flash
directory of an card
SD flash card

3.5.2 Flash Memory Structure on PCD1.M2_

File system for the user

Primarily used for BacNet

PLC file system only for FW. The end user cannot access this partition

Used for linked web projects (web builder)

3.5.3 On-Board Memory for the File System

To use the on-board flash memory, select

«PCD Memory»  «Internal»

The internal flash memory has the following name:

INTFLASH.

The absolute path for access to the file is as follows:

INTFLASH:/MYFOLDER/MYFILE.TXT

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Saia-Burgess Controls AG CPU / Control Process Unit
System Memory Structure

3.5.4 SD-Card on IO-Slot (PCD2.R6000)

The PCD2.R6000 memory module is not supported on the PCD1.M2_ because

the SD card cannot be mechanically secured.

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Saia-Burgess Controls AG CPU / Control Process Unit
System Resources

3.5.5 Flash memory module PCD7.R5xx for File System

PCD7.R5xx 3

Flash card status LED (yellow) switches on when the flash card is accessed.

The flash card is inserted directly into the main circuit board. A screw in the cover
secures the flash card in place. The mechanical cover is designed so that the flash
card cannot loosen from the slot due to vibrations.

Summary Memory Module for PCD1.M2_ CPU

PCD7.R550M04 Flash memory module with file system Enables the saving of files, such
as those for the webserver. The PCD can access the files directly through the
FTP or HTTP server and write all PC-readable files (*.csv) directly to the mod-
ule.

PCD7.R560

BACnet firmware module for slot M1

PCD7.R562
BACnet firmware module for slot M1
with 128 MB for program storage and file system

PCD7.R580

Lon over IP firmware module for slot M1

PCD7.R582*
Lon over IP firmware module for slot M1
with 128 MByte for program storage and file system

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Saia-Burgess Controls AG CPU / Control Process Unit
System Resources

3.6 System Resources

System resources are described on the basis of PCD1.M2120. The differences

between the individual PCs can be seen in 3.1.

3
3.6.1 Program Blocks

Model Number Addresses Comments

Cyclical Organisation Blocks (COB) 32 0…31 Main program elements
Exception/system-dependent 64 0…63 Called from the system
organisation blocks (XOB)
Program Blocks (PB) 1000 0…999 Subprograms
Function blocks (FB) 2000 0…1999 Subprograms with parameters
Sequential blocks (SB) a total 96 0…95 Sequential processes for Graftec
of 6000 steps and transitions programming

Bloc structure
COB 15 XOB 31
(.. 31) (.. 31)

COB ... XOB ...

Main- and system programblocs
COB 0 XOB 0

PB 299 FB 999
(.. 999) (.. 1999)

PB ... FB ...

PB 0 FB 0 Sub- and function programblocs

SB 31 (95)
SB ...
SB 0 IST

Sequential programblocs
TR

ST

Step
0..2000 (..6000)

Transition
0 ..2000 (..6000)

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Saia-Burgess Controls AG CPU / Control Process Unit
LED behavior

3.6.2 Data Types  / Value Ranges

Model Comments
Integer – 2’147’483’648 to Format: Decimal, binary, BCD
+ 2’147’483’647 or hexadecimal
Floating-point numbers – 9,223’37 × 1018 to Instructions for the conversion
– 5,421’01 × 10-20 of values in the Saia PCD® format
+ 9,223’37 × 1018 to (Motorola Fast Floating Point,
+ 5,421’01 × 10-20 FFTP) to IEEE 754 format and vice 3
versa are provided.
IEEE single precision, ±1.401 × 10-45 to
3.403 × 1038
IEEE double precision ±4.941-324 double precision requires two
to 1.798 × 10308 registers (64 bit)

3.6.3 Resources elements

Model Number Addresses Comments

Flags (1 bit) 16’384 F 0…16’383 Flats are not transient, but
a transient range, starting from
Address 0 can be configured.
Register (32 bit) 16’384 R 0…16’383 For integer or floating point values
Text/data blocks 8191 X or For text and DB
DB 0…8190
Timer/counter (31 bit) 16001) T/C 0…1599 The breakdown of timers
and counters can be configured.
Timers count down periodically
under the control of the operating
system; the basic time unit can be
varied between 10 ms and 10 sec-
onds.
Constants with media code K user-defined 0…16’383 Values can be used in instructions
instead of registers
Constants without media code user-defined -2’147’483’648 to Can only be loaded to a register
+2’147’483’647 with an LD command and cannot
be used in instructions instead of
registers.
1)
To avoid unnecessary load on the CPU, no more timers should be configured than required.

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Saia-Burgess Controls AG CPU / Control Process Unit
LED behavior

3.7 Operating Statuses and their LEDs

Three LEDs (green, red and yellow) show

the possible operating statuses of the CPU
as set out in the following table.

LED PCD1.M2_
Meaning Run Stop Error(s) Key:
Form ● LED off
Colour green red yellow ● LED on
Run ●  ●/ LED blinks
Run conditional ●/ 
Run with error ● 
Run conditional
with errors ●/ 
Stop 
Stop with errors 
Halt
System diagnostics ●/ / /
Battery fault  /

Start Self-diagnosis for approx. 1 sec. after switch on or restart

Run Normal processing of the user program after start-up.
Run conditional Conditional Run status A condition was set in the debugger (Run until...),
which has not been fulfilled yet
Run with error The same as Run, but with an error message
Run conditional The same as Run conditional, but with an error message
with error
Stop The status Stop occurs in the following cases:
-- Programming unit connected in PGU mode while the CPU was switched
on
-- PGU stopped by programming unit
-- Condition for BED.RUN was fulfilled
Stop with error The same as Stop, but with an error message
Halt The status Halt occurs in the following cases:
-- Stop instruction processed
-- Serious error in the user program
-- Hardware fault
-- No program loaded
-- No communications mode on the S-bus PGU or Gateway Master Port
System diagnostics
Battery fault Flashes at interval of 500 ms
Reset The RESET status has the following causes:
-- Supply voltage too low
-- Firmware not started

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Saia-Burgess Controls AG CPU / Control Process Unit
Run/Stop Button

3.8 Run/Stop Button

The operating mode can be changed during operation or during power-up:

During power-up:

If the Run/Stop button is pressed during power-up of the PCD and then released
during one of the sequences describe below, one of the following actions can be
triggered:

LED sequence Action

Orange none
Green, blinking (1 Hz) Switches to “Boot” status and waits for FW download.
Red, blinking fast (4 Hz); The system starts in the same manner as for an empty
FW > V01.08.45 SuperCap or empty or absent battery. In the process,
media/resources (flash, registers, flags, etc.), user program
and hardware settings are deleted. The time is set to 00:00:00
01/01/1990. The backup of the on-board flash is NOT deleted.
Red, blinking slowly (2 Hz) The PCD does not start up and switches to “Stop” mode.
Red/Green, blinking (2 Hz) Saved data is deleted, which means media/resources (flash,
registers, flags, etc.), user program, hardware settings
and the backup on the on-board flash. If a plug-in flash card
(see chapter “3.5 System Memory Structure”) was used,
its program is not copied to the on-board flash.

During operation:

If the button is pressed in Run mode for longer than ½ second and less than 3
seconds, the controller switches to Stop mode and vice versa.

If the button is pressed for longer than 3 seconds, the last saved user program
is loaded from the flash memory.

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Saia-Burgess Controls AG CPU / Control Process Unit
Watchdog (Hardware Relay)

3.9 Watchdog (Hardware Relay)

PCD1.M2_ CPUs have a hardware watchdog as standard equipment. The watch-
dog relay is at Pins 35 and 36 at Plug X3.

Watchdog-Relais PCD1.M21xx
Power "dangerous" outputs X3
39 D
3
38 D/

Main switch 37 –

+24V 36 NO

35 CO WD Relay

34 – e.g. Output modules

33 –

32 +

31 +

30 +

+ 0 1

Danger:
observe the contact load
of the WD-relay! Process
(Possibly via power
contactor)
0V

Functional description

As soon as the watchdog relay is called at the address O 255 by a switch on/off
frequency of < 200ms, the relay contact closes. It remains closed until the pulse
time exceeds 200ms.

If this happens, it can mean the following:

ÎÎThe CPU has stopped

(no longer in RUN mode)

ÎÎProgram execution too long

(AWL program loops, program too large)

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Saia-Burgess Controls AG CPU / Control Process Unit
Watchdog (Software)

Example FUPLA FBox:

Further details are available in the online help of the FBox “HW watchdog”.
3

Example of an instruction list (IL) sequence:

Label Com- Operand Comment

mand
COB 0 ; or 1 … 15
0

STL WD_Flag ; Helpsflag invers

OUT WD_Flag
OUT O 255 ; Output 255 blinking

ECOB

With this code the watchdog triggers even for (continuous) loops that are due to
programming. Regarding user program cycle time, please note the following:

With cycle times longer than 200 ms, the code sequence must be repeated
multiple times in the user program in order to prevent the watchdog triggering
during RUN.

Since address 255 falls it outside the normal I/O range of a PCD1.M2_, there are
no limitations on permissible I/O modules.

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Saia-Burgess Controls AG CPU / Control Process Unit
Program Download and Backu

3.10 Watchdog (Software)

The hardware watchdog offers maximum security. A software watchdog can
be sufficient for non-critical applications, whereby the processor monitors itself
and the CPU is restarted in the event of a malfunction or a loop. The core of the
watchdog software is the instruction SYSWR K 1000. The watchdog function is
activated when this instruction is output for the first time. It must then be output
at least every 200 ms, otherwise the watchdog will be triggered and the PCD 3
restarted

Instruction in IL code:

Label Com- Operand Comment

mand
SYSWR K 1000 ; Software watchdog instruction
R/K x ; Parameter according to the following
; table
; K = Constants or
; R = Register
; Blank space
; x = 0 The software watchdog is deacti-
; vated.
; x = 1 The Software Watchdog is activat-
; ed if the instruction is not
; repeated within 200 ms, a cold
; start is performed.
; x = 2 The Software Watchdog is activat
; ed if the instruction is not
; repeated within 200 ms, XOB 0 is
; called, then a cold start is
; performed.

“XOB 0” calls are entered in the PCD History as follows:

«XOB 0 WDOG START» if XOB 0 was triggered by the watchdog software
«XOB 0 START EXEC» if XOB 0 was triggered by a power supply error

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Saia-Burgess Controls AG CPU / Control Process Unit
Program Download and Backu

3.11 Program Download and Backup

3.11.1 User Program Download to PCD1 with PG5®

1 Creating and compiling the user program

After successfully compiling the project without

errors, the file with extension “.pcd” contains the
following information: 3
-- User program (FUPLA, IL, etc.)
-- Configuration files (BACnet, LON, etc.)
-- Data for the initialisation of resources for the first
time «Build» or «Rebuild All»

2 Program download

“Download” in the SPM opens the window

opposite. If all settings are as desired (see below),
the user program is loaded into the PLC with the
“Download” button.

3 “Options” area

Download First-time Initialisation of media

Initialisation Data (registers, flags, etc.) for
the first time

Clear Media All media, such as flags

(R, F, T, C) and registers are set
to zero. Including all media
for media mapping.

Don´t Clear Outputs Physical outputs with or

without media mapping
save their values while
the new program
is transmitted to the
execution memory.

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Saia-Burgess Controls AG CPU / Control Process Unit
Program Download and Backu

4 “Before download” area

Two options are available before downloading the

user program file:

Stay in Run Remain in Run The file

is downloaded to the file
system while the PLC
is in RUN. The PLC first
stops the successful 3
download, parses the file
and performs a restart.

Stop in PCD First the PLC stops, then

the file is downloaded The PLC switches to STOP for
to the file system. After the parsing of the new file. This step
the successful download, takes 2 to 5 seconds, depending
the PLC parses the file on the size of the user program.
and performs a restart.

5 “After download” area

Run the program Sets the PLC to RUN,

once the download is
successfully completed

Stay in Stop After the download, PLC

remains in STOP

6 “Backup to Flash” area

Backup to on-board Physical outputs with

flash or without media
mapping save their
values while the new
program is transmitted
to the execution memory.

Delete backup from All media, such as flags

On-Board Flash and registers are set
to zero. Including all media
for media mapping.

Backup to Flash Card Save to flash card

Delete old backups Deletes old saved

from All Flash Cards programs from all flash
cards

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Saia-Burgess Controls AG CPU / Control Process Unit
Program Download and Backu

7 “Download” button

“Security” area - Warn if PCD contains program with different name.

- Warn if different Station number or IP address

- Warn if a running program will be restarted/stopped.

- Verify PCD Serial Number ...

Warning: The PCD already contains another program 3
- Show Program Information before downloading
Warning: The PCD already contains another program

- Warn if LON Bindings may be lost

Warning: The PCD already contains another program

“Behaviour” area - Download automatically after successful build

- Download program only if changed

- Go online after successful download

(observation mode)

It is not possible to download only those blocks which have been modified.
The user program is downloaded into the on-board memory in a file and, after
a restart of the system, the process is complete.
If the download is not successfully completed, the FW deletes all files within
the system folder.

Once the download has been successfully completed, start the PCD:

After the system restart, the user program and ROM DB/text are transferred into
the execution memory. This is a write-protected memory, which does not need
to be backed up; all data is stored in the PCD file system.

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Saia-Burgess Controls AG CPU / Control Process Unit
Program Download and Backu

3.11.2 Backup and Restore User Program

Backup with PG5

Select a backup with

“Copy program to flash...”

Since the user program is already stored in the on-board flash memory, only
the RAM DB/text data from the on-board flash memory is backed up in the folder
PLC_SYS. This folder is not visible for the user. Access is not permitted.

Registers, flags, timer and counters are not saved in this manner.

During a restore, the text/DB data is copied back into the SRAM memory.

Backup to the INTFLASH file system

In order to be able to
use backup/restore with INTFLASH
internal flash, a PCD_ PCD_BACKUP
BACKUP folder must *.sbak
be created.
RAM DB/text data is
stored in the internal
PCD_Backup folder.
This allows the backup
files to be accessed via
the FTP server and then
uploaded to a PC.

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Saia-Burgess Controls AG CPU / Control Process Unit
Program Download and Backu

Backup to flash memory modules

For the use of “backup/restore” on the internal FLASH, a folder name PCD_
BACKUP must be created.

Backup to M1 flash
M1 FLASH
Please note that the M1
PCD_BACKUP
flash must be deleted 3
*.sbak
beforehand.
PCD1 #1
When using use of the
backup function to M1
modules, no other files
should be written to the
module.
PCD1 #2

Please note that a 512 kByte user program and 128 kByte RAM DB/text will
generate a file of approximately the same size.

Limitations:
Files generated cannot be copied directly from one folder to another! These files
may not be deleted from the original folder or renamed. If they are, the restore
function will no longer work correctly in this case!

The following window will

appear.

Click OK to start
the backup process.

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Saia-Burgess Controls AG CPU / Control Process Unit
Program Download and Backu

Restoring user program and DB/text

Two options are available:

-- With the PG5 under “Online → Flash memory → Restore source of flash” or

-- By pressing the “Run/Stop” button for at least 3 - 5 seconds in RUN mode.

ATTENTION: If the button is pressed for longer than 10 seconds, there
is the risk of resetting the system and/or deleting the memory. 3

The CPU searches memory locations for backup files in the following order:

1. M1 Flash

2. INTFLASH

3. PLC_SYS

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Saia-Burgess Controls AG Inputs/Outputs (I/O)
On-board

4 Inputs and Outputs

This chapter describes the inputs and outputs of the PCD1.M2_ in terms of their
function and pin assignment.

Three possible locations for inputs and outputs are described. These are

-- On-board

-- As plug-in modules
4
-- On RIOs

4.1 On-board
On-board means mounted “on the CPU mother-board”

In the following overview IO0 and IO1 are slots for plugging in expansion mod-
ules. The descriptions of plug-in modules can be found in chapter 4.3.

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Saia-Burgess Controls AG Inputs/Outputs (I/O)
On-board / Connection Overview

4.1.1 Connection overview

X0
0 PGND
IO0 IO1
1 Uext +24 V external
2 PWM0 PWM0 or Output 8
3 Out 0 Output 0
4 Out 1 Output 1
5 Out 2 Output 2
6 Out 3 Output 3 4
7 IO4 Input or Output 4
8 IO5 Input or Output 5 X3
9 IO6 Input or Output 6 39...30
10 IO7 Input or Output 7

X1
11 In 0 Input 0
12 In 1 Input 1
13 In 2 Input 2
14 In 3 Input 3
15 IX0 Interrupt or Input X2 X1 X0
16 IX1 Interrupt or Input
29...20 10...0
17 AGND
18 AIN0 Analogue Input 0 19...11
19 AIN1 Analogue Input 1

X2
PCD7.F121S PCD7.F110S PCD7.F180S PCD7.F150S PCD7.W600
RS-232 RS-485 RS-422 Belimo RS-485 isol. 4xAO (0..+10V)
20 PGND PGND PGND PGND PGND PGND
21 TxD Rx-Tx Tx MP Rx-Tx A0+
22 RxD /Rx-/Tx /Tx “MFT“ /Rx-/Tx A0-
23 RTS Rx “IN“ A1+
24 CTS /Rx A1-
25 PGND PGND PGND PGND PGND PGND
26 DTR RTS A2+
27 DSR /RTS A2-
28 COM CTS SGND* A3+
29 DCD /CTS A3-
* SGND is signal return for Rx-Tx-/Rx-/Tx signals and is isolated from PGND

X3
30 +
31 + +24 VDC
32 +
33 -
0 VDC
34 -
35 WD Watchdog relay or Output 9
36 WD Watchdog relay
37 - PGND
38 /D RS-485 up to 115.2 kbit/s
39 D Profi-S bus up to 187.5 kbit/s

Hardware Manual PCD1.M2_ │ Document 26-875 | Version ENG 08 | 2018-08-20 4-2

Saia-Burgess Controls AG Inputs/Outputs (I/O)
On-board / Digitale Inputs

4.1.2 Digital Inputs (Terminal Block X1)

Number of inputs 4, source operation, electrically connected

Input voltage Typ. 24 VDC (15…30 VDC)
Input current Typ. 3.6 mA at 24 VDC
Input delay Typ. 3 ms
Surge protection No
LED No
Terminals Plug-in screw terminal block

4
In3

3.6 mA

PWO or O8

U ext.

GND
IX0
AI1
AI0

IX1

IO7

IO6
IO5
IO4
O3
O2
O1
O0
I3
I2
I1
I0

+
-
-
19
18
17
16
15
14
13
12
11

10

X1 X0
9
8
7
6
5
4
3
2
1
0
24 VDC

digital
inputs

Terminal numbers 15 and 16 can be used either as inputs or as interrupt-inputs

(see Section 4.1.6).

Int1
U ext.

GND
IX0
AI1
AI0

IX1

IO7

IO6
IO5
IO4
O3
O2
O1
O0
I3
I2
I1
I0

+
-
-
19
18
17
16
15
14
13
12
11

10

X1 X0
9
8
7
6
5
4
3
2
1
0

24 VCC

0 VCC
interrupt
inputs

Input signals (always source operation): H = 15...30 V

L = - 30...+ 5 V or unconnected

Hardware Manual PCD1.M2_ │ Document 26-875 | Version ENG 08 | 2018-08-20 4-3

Saia-Burgess Controls AG Inputs/Outputs (I/O)
On-board / Digitale Outputs

4.1.3 Digital Outputs (Terminal Block X0)

Number of outputs 4
Voltage range 24 VDC (12...32 VDC) smoothed
Output current Max. 0.5 A
Output delay typ. 50 µs, max 100 µs at ohmic load
Contact protection Transistors
LEDs No
Connections Plug-in screw terminal block

4
Uext

Out0

current Limit

PWO or O8

GND
Uext.
IX0
AI1
AI0

IX1

IO7

IO6
IO5
IO4
O3
O2
O1
O0
I3
I2
I1
I0

+
-
-
19
18
17
16
15
14
13
12
11

10

X1 X0
9
8
7
6
5
4
3
2
1
0

24 VDC

Digital
outputs

Hardware Manual PCD1.M2_ │ Document 26-875 | Version ENG 08 | 2018-08-20 4-4

Saia-Burgess Controls AG Inputs/Outputs (I/O)
On-board / Digitale In-/Outputs

4.1.4 Digital Inputs and Outputs (Terminal Block X0)

Terminal numbers No. 7 to No. 10 on Terminal Block X0 can be used as either

inputs or outputs. Configuration takes place in the Device Configurator. Depending
on the configuration, the technical data corresponds to that of a normal digital
input or output:

Configured as an input:
Input type: Source operation, electrically connected
Input voltage: Typ. 24 VDC(15…30 VDC)
Input current: Typ. 3.6 mA at 24 VDC 4
Input delay: Typ. 3 ms
Surge protection: No
LEDs No
Connections Plug-in screw terminal block

Configured as an output:
Short-circuit protection Yes
Voltage range 24 VDC (12...32 VDC) smoothed
Output current Max. 0.5 A
Output delay Typ. 50 µs, max 100 µs at Ohmic load
LEDs No
Connections Plug-in screw terminal block

Uext
Out4 In4
Uext
Out5
Uext
Out6 In5
Uext

In6
Out7
In7

3.6 mA

current Limit
PWO or O8

GND
Uext.
IX0
AI1
AI0

IX1

IO7

IO6
IO5
IO4
O3
O2
O1
O0
I3
I2
I1
I0

+
-
-
19
18
17
16
15
14
13
12
11

10

X1 X0
9
8
7
6
5
4
3
2
1
0

24 VDC

digital
Inputs and outputs

NOTE: Subject terminal block X0

The terminal Uext serves to feed the outputs to terminals 7 ... 10th

If at least I / O 4 ... 7 operated as a receipt, the following must be considered:

If this external supply U ext which outputs the power off and the inputs I / O 4 ...
7 is still tension on the supply voltage of the outputs O 0, ... 3 and I / O 4 ... 7 via
the built-in output transistor of the I / Os diode fed back and would feed the device
connected to the output load.

Hardware Manual PCD1.M2_ │ Document 26-875 | Version ENG 08 | 2018-08-20 4-5

Saia-Burgess Controls AG Inputs/Outputs (I/O)
On-board / PWM Output

4.1.5 PWM Output (Pulse width modulation) (Terminal Block X0)

Termianl no. 2 on Terminal Block X0 can be used either as a normal, digital output
or as a PWM output. Configuration takes place in the Device Configurator.

There is an FBox for the using of the PWM output.

Number of PWM outputs: 1

Voltage range 24 VDC (12… 32 VDC) smoothed
Output current: Max. 0.2 A
Adjustable frequencies 1 Hz, 4 Hz, 15 Hz, 30 Hz, 61 Hz, 122 Hz,
244 Hz, 488Hz, 975 Hz, 1950 Hz
Duty cycle range 0-100 %
Terminal: Plug-in screw terminal block

Maximum operating frequency is 2 kHz

(rise and fall times are 20 μs).

Hardware Manual PCD1.M2_ │ Document 26-875 | Version ENG 08 | 2018-08-20 4-6

Saia-Burgess Controls AG Inputs/Outputs (I/O)
On-board / PWM Output

Uext

PWM / Out8

current Limit

PWO or O8

GND
Uext.
IX0
AI1
AI0

IX1

IO7

IO6
IO5
IO4
O3
O2
O1
O0
I3
I2
I1
I0

+
-
-
19
18
17
16
15
14
13
12
11

10
X1 X0

9
8
7
6
5
4
3
2
1
0
24 VDC

PWM
Output

PWM Output Frequency = 1/ T

Duty Cycle = t / T
T

time
t

Hardware Manual PCD1.M2_ │ Document 26-875 | Version ENG 08 | 2018-08-20 4-7

Saia-Burgess Controls AG Inputs/Outputs (I/O)
On-board / Interrupt Inputs

4.1.6 Interrupt Inputs (Terminal Block X1)

Basic principle

Due to the input filter and the effect of the cycle time, the digital input modules are
not suitable for reacting immediately to events or fast computing processes. Some
CPUs have interrupt inputs for this purpose.

If a positive flank is detected at an interrupt input, the corresponding XOB (e.g.

XOB 20) will be called. The code in this XOB defines how the unit should react to
the event, e.g. increment a counter. 4

The code in XOBs, which is called by interrupt inputs, must be as short

as possible so that sufficient time remains between the interrupts in order
to process the rest of the user program.
Many FBoxes are intended for cyclical calling and are not suitable for use
in XOBs, or are only suitable to a limited extent. Exception: The FBoxes
of the Graftec family (standard library) are well-suited.

PCD1 Interrupt Inputs 24 VDC

Both interrupt inputs are located on the main circuit board and can be connected
through the 9-pin plug-in Terminal Block X1 (Terminals 15 and 16). Source opera-
tion is always used.

Int1
U ext.

GND
IX0
AI1
AI0

IX1

IO7

IO6
IO5
IO4
O3
O2
O1
O0
I3
I2
I1
I0

+
-
-
19
18
17
16
15
14
13
12
11

10

X1 X0
9
8
7
6
5
4
3
2
1
0

24 VCC

0 VCC
interrompere
Ingressi

I segnali di ingresso H = 15...30 V

(sempre logica positiva): L = - 30...+ 5 V o non collegato

Interrupt assignment

Terminal Caption Interrupt Called XOB

15 IX0 Int0 XOB 20
16 IX1 Int1 XOB 21

Hardware Manual PCD1.M2_ │ Document 26-875 | Version ENG 08 | 2018-08-20 4-8

Saia-Burgess Controls AG Inputs/Outputs (I/O)
On-board / Interrupt Inputs

Signal edge selection

The signal edges that causes the as-

sociated XOB to be called is selected
as follows:

PG5 Device Configurator

ÎÎOnboard In-/Outputs
ÎÎProperties
ÎÎInterrupts 4

Operation IX0 (also applies for IX1)

XOB 20 is called when the selected signal change is detected on IX0. The maxi-
mum reaction time until the call of XOB 20 is 1 ms. The code in this XOB defines
how the system should react to the events, e.g. by increment a counter (max. input
frequency 1 kHz, whereas the pulse/pause ratio is 1:1, maximum sum of the two
frequencies is 1 kHz).

Hardware Manual PCD1.M2_ │ Document 26-875 | Version ENG 08 | 2018-08-20 4-9

Saia-Burgess Controls AG Inputs/Outputs (I/O)
On-board / Analogue Inputs

4.1.7 Analogue Inputs (Terminal Block X1)

Number of inputs: 2
Galvanic separation No
Signal ranges: -10…+10 V (12 bit + prefix)
-20…+20 mA (12 bit + prefix)
RTD (12 bit)
Connection technology for sensors 2-wire (passive input)
Measurement principle: One-sided
Input resistance: ±10 V Range: 240 kΩ
±20 mA Range: 125 Ω 4
Input filter: typ. 5 ms
Input range for temperature sensors PT1000: -50…+400 °C
NI1000: -60…+200 °C
NI1000 L&S: -30…+140 °C
Resistance 0…2.5 kΩ
Precision at 25 °C: ± 0.5 %
Temperature sensor(0…+55°C): ± 0.25 %
Overload protection: ±10 V Range: ± 35 V (39 V TVS diode)
±20 mA Range: ±40 mA
LED No
Terminals Plug-in “pressure” 10-pin terminal block,
3.5 mm for wiring up to 1 mm2

On delivery, preconfigured for -10…+10 V (12 bit + prefix).

Configuration of the analogue input channels:

As shown in the following illustration, the analogue input range is selected with
configuration switches.

C T C T
ON

1 2 3 4
AI1 AI0

U C T
AI0 SW1 3 OFF4 3 ON4 3 OFF4
OFF OFF ON
AI1 SW1 1 OFF2 1 ON2 1 OFF2
OFF OFF ON

Hardware Manual PCD1.M2_ │ Document 26-875 | Version ENG 08 | 2018-08-20 4-10

Saia-Burgess Controls AG Inputs/Outputs (I/O)
On-board / Analogue Inputs

The following ranges are supported:

Voltage ±10 V Both switches off (see Channel 0 configuration above)
Current ±20 mA Switch “C” on, switch “T” off
(see Channel 1 configuration above)
Tempera- Switch “T” on, switch “C” off
ture/resist- (see Channel 2 & 3 configuration above)
ance

4
Definition for range, over-range/under-range and status flag:

Temperature inputs:
Model min./max. Status flag Value Range
Pt 1000 (-50…400 °C) -500 / 4000 Limits -500...4000
Ni 1000 (-50…210 °C) -500 / 2100 Limits -500...2100
Ni 1000 L&S (-30…140 °C) -500 / 1400 Limits -300...1400

Each time the min./max. values are reached, the min./max. status flag is set.

Resistance, voltage and current inputs: The overall value range is defined by
the range type:

Model min./max. Status flag Range of the calculated

values
Resistance 0…2500 Ω 0…25000 Min. Flag not set Limit exceeded
25500 (25000+2%)
Voltage input (-10...+10V) Xx / yy 102% of the defined range
Current input (-20...+20mA) Xx / yy 102%

Each time the min./max. values are reached, the min./max. status flag is set.

min. value max. value

XX YY

under value over

range range

2% 100% 2%

The status flag remains set until the status has been read. With media mapping
the status flag is read at the end of each COB. This means that the status flag
is reset at the end of each COB.

With direct access, the status flag is reset as soon as the user program reads
the status flag.

Hardware Manual PCD1.M2_ │ Document 26-875 | Version ENG 08 | 2018-08-20 4-11

Saia-Burgess Controls AG Inputs/Outputs (I/O)
On-board / Analogue Inputs

Connection concept

PWO or O8

GND
Uext.
IX0
AI1
AI0

IX1

IO7

IO6
IO5
IO4
O3
O2
O1
O0
I3
I2
I1
I0

+
-
-
19
18
17
16
15
14
13
12
11

10
X1 X0

9
8
7
6
5
4
3
2
1
0
Pt 1000
Ni 1000
Resistance
+
- -10...+10 VDC 4

+
- 0...20 mA

Connection concept for two-wire transmitters

PWO or O8

GND
Uext.
IX0
AI1
AI0

IX1

IO7

IO6
IO5
IO4
O3
O2
O1
O0
I3
I2
I1
I0

+
-
-
19
18
17
16
15
14
13
12
11

10

X1 X0
9
8
7
6
5
4
3
2
1
0
υ
0...20 mA

δ
4...20 mA*

24 VDC

* 4..20 mA through the user program

or in the PG5  Device Configurator  Media Mapping

Hardware Manual PCD1.M2_ │ Document 26-875 | Version ENG 08 | 2018-08-20 4-12

Saia-Burgess Controls AG Inputs/Outputs (I/O)
Plug-In I/O Module for slot A

4.2 Plug-In I/O Module for slot A

4.2.1 Analogue outputs

PCD7.W600 4 analogue outputs with 12 bits resolution

This analogue outputs module (0 to +10 V) can be plugged on the socket A of a

PCD1.M0_ / .M2_ instead of a communication interface.

The configuration of the outputs takes place in the Device Configurator like on-
board I/O’s 4

IO0 IO1 Terminal Block Earthing bar

X2

PGND 20
A0 + 21
A0 - 22
X3
A1 + 23
A1 - 24
PCD7.W600

PGND 25
A2 + 26
A2 - 27
A3 + 28
A3 - 29

X2 X1 X0
29 .. 20

General specifications

Technical data
Module compatibility PCD1.M2xxx, PCD1.M0160E0, PCD1.M2110R1
Module current consumption V+ 25 mA / +5 V 30 mA
Number of outputs 4
Terminals 1 plug-in screw terminal block, 10-pole, 3.5 mm for wiring
up to 1 mm2
Isolation No isolation between channels and/or PCD
Output signal range & With D/A converter 12 bits
resolution Nominal range: 0…+10 V
Resolution 2.6 mV of least significant bit (LSB)
Monotonicity Yes
Output impedance (max.) 0.7 Ω
Allowable load resistance ≥3 kΩ
Allowable capacitive load ≤20 nF

Hardware Manual PCD1.M2_ │ Document 26-875 | Version ENG 08 | 2018-08-20 4-13

Saia-Burgess Controls AG Inputs/Outputs (I/O)
Plug-In I/O Module for slot A

Allowable types of load Floating or grounded (the minus of the outputs is internally con-
nected with the PCD ground system)
Short-circuit protection YES permanent
Accuracy @25 °C ±0.2 % of the full scale (10 V)
Temperature coefficient ±100 ppm/K of the full scale (10 V)
Accuracy over full temperature ±0.5 % of the full scale (10 V)
range (0..+55 °C)
Maximum temporary deviation ±0.2 % of the full scale (10 V) for fast transient burst
during electrical interference (EN 61000-4-4) & for radiofrequency interference (EN61000-4-6)
test
4
Settling time for ≤5 ms
full-range change
Overshooting ±0.1 % of the full scale (10 V)
Scaling (PG5) 0..4095, 0..10000 or user defined

Prerequisite

PCD firmware version 1.23.39 or higher

PG5 version 2.1.300 or higher

Programming with media mapping

When the media mapping is enabled, each module has these following registers:

The analogue values shall be directly written in the AnalogueOutputx registers.

Each channel will be updated after the last COB.

The status register is updated before the first COB is executed.

When using media mapping, it is not possible to detect which channel has not
been updated in case of error in the status register.

Hardware Manual PCD1.M2_ │ Document 26-875 | Version ENG 08 | 2018-08-20 4-14

Saia-Burgess Controls AG Inputs/Outputs (I/O)
Plug-In I/O Module for slot A

Programming with direct access

The module allows direct access with WRPW commands.

Here an IL program example to write an analogue value to the output0 and to

read the diagnose register.

With direct access, it is possible to know which channel has not been correctly
updated if the status register is read direct after the Write command.

Bit Status Description

0 1 if a communication error has been detected (between PCD and module)This bit is
automatically cleared when the status register is read

Hardware Manual PCD1.M2_ │ Document 26-875 | Version ENG 08 | 2018-08-20 4-15

Saia-Burgess Controls AG Inputs/Outputs (I/O)
Plug-In I/O Module for slot A

LEDs and his Importance

LEDs:
Rx (green)
Tx (yellow)

The LEDs Rx/Tx blink when the module is communicating with the PCD.
4
●● They can be permantly activated if media mapping is used or

●● Shortly blink with direct access.

Module detection

If the module is not plugged, there is a history entry.

If you need to detect if the module is plugged or not in your program code, you can
use the following function:

If the module has been correctly plugged, the status value is a positive num-
ber and all device information can be read. If the module has not been correctly
plugged or simply not plugged, the returned value is negative.

Hardware Manual PCD1.M2_ │ Document 26-875 | Version ENG 08 | 2018-08-20 4-16

Saia-Burgess Controls AG Inputs/Outputs (I/O)
Plug-In I/O Modules for slot IO0 and slot IO1

4.3 Plug-In I/O Modules for slot IO0 and slot IO1
The plug-in I/O modules are identical to those of the PCD2.M5xxx.

etc.
4

PCD2.E110 PCD2.A400

The descriptions of the modules are found in the document

«27-600 ENxx Manual IO-modules»

Hardware Manual PCD1.M2_ │ Document 26-875 | Version ENG 08 | 2018-08-20 4-17

Saia-Burgess Controls AG Inputs/Outputs (I/O)
RIO (Remote I/O)

4.4 RIO (Remote I/O)

PCD3.RIO (Remote I/O) modules are recommended for remote input and output
extension via Ethernet or Profibus (see also Manual 26-789).

PCD3-RIOs are used to detect remote I/O signals. PCD3.RIOs can communicate
with all master PCDs via Profibus DP; this can take place through the integral
Profi-S I/O on the PCD1.M2_.

A detailed description is found in Section 4 of the PCD3 manual 26-789.

4
PCD1 remote RIO node head stations
Profi-S-Net

PCD3.C110

Ethernet

PCD3.T66x Ethernet RIO

up to 256 decentralized digital I/Os per Ethernet RIO node

PCD3.C110

PCD3.T76x RIO via Profibus/Profi-S-Net

up to 256 decentralized digital I/Os per RIO node

Extension with PCD3.T66x RIOs is possible with PCD1.M21x0.

Extension with PCD3.T76x RIOs is generally possible with RCD1.M2_ series.

Hardware Manual PCD1.M2_ │ Document 26-875 | Version ENG 08 | 2018-08-20 4-18

Saia-Burgess Controls AG System Cables and Adapters
I/O cable connections for PCD

5 System Cables and Adapters

System Cables with I/O Module Connections to the PCD

To eliminate sources of error and save time, various pre-configured cables

are available. The module plug is already mounted at the end of the cable.
Consequently, that end only has to be plugged in. Depending on type, the other
cable end will either have a flat cable connector for the terminal adapters or relay
interface, or alternatively individual 0.5 mm2 or 0.25 mm2 wires, numbered and
colour-coded.

5
Cables with various connection technologies are described in the Manual
26-792 “System Cables and Adapters”.

Hardware Manual PCD1.M2_ │ Document 26-875 | Version ENG 08 | 2018-08-20 5-1

Saia-Burgess Controls AG Communications Interfaces
Using the SBC S-Bus

6 PCD1.M2_ Communications Interfaces

The word “port” will be used for the remainder of this manual instead
of “communications interface” for the purpose of simplification.

Using the SBC S-Bus

S-Bus stands for the proprietary communications protocol of Saia PCD®

The SBC S-Bus is basically designed for communications using the engineering
and debugging tools, as well as for connection to management levels/process 6
control systems. It is not suitable or approved for connecting the field devices of
other manufacturers. An open, vendor-neutral field bus is more appropriate for
this purpose.

Hardware Manual PCD1.M2_ │ Document 26-875 | Version ENG 08 | 2018-08-20 6-1

Saia-Burgess Controls AG Communications Interfaces
On-board | PGU (USB Port)

6.1 On-board
When we use the term “On-board”, we mean the CPU board. In other words, the
term “On-board interfaces” means interfaces already available on the CPU board
or in preparation for it.

6.1.1 PGU (USB Port) Programming Interface

Plug: Standard vertical USB series B (device plug)

Default : USB 1.1 device (slave), full speed 12 Mbps, with
Softconnect
Protection: transil 6
Hardware: On-board USB 5V supply

The USB port is only used as a PGU interface. To use the USB interface,
the program package PG5 version 2.0 or later must be installed on the PC.

If the PCD is connected to the PC for the first time through the USB port, the PC
operating system (Windows) automatically loads the corresponding Saia PCD®
USB driver. To connect the PCD via USB, the following setting is required in the
PG5 project folder for the device concerned under “Online settings”:

Activating the “PGU option” ensures that the PCD connected to the PC can be
reached directly, independently of the configured S-Bus address.

Hardware Manual PCD1.M2_ │ Document 26-875 | Version ENG 08 | 2018-08-20 6-2

Saia-Burgess Controls AG Communications Interfaces
On-board | Ethernet (Port #9)

6.1.2 Ethernet (Port #9)

A new 10/100 Mbits switch, which automatically adapts to the two speeds, is used
for these Ethernet connections. Both sockets can be used independently of one
another.

ETH1 ETH2

Function: 2 port switch 6

Jack type: 2 RJ45s vertically positioned, metal housing, 2 LEDs each

Meaning of the LEDs per jack:

Orange LED Link (connection) and activity
Green LED Speed Off = 10Mbits / On = 100 Mbits

Hardware Manual PCD1.M2_ │ Document 26-875 | Version ENG 08 | 2018-08-20 6-3

Saia-Burgess Controls AG Communications Interfaces
On-board | RS485 (Port#0)

6.1.3 RS-485 (Port #0) not electrically isolated, terminal block X3

In S-Bus, Modbus or MC4 communications mode, an RS-485 link can be

established via port 0 with terminal block X3, terminals 38 and 39

S1
S1
RS-485 O C
Bus cable
X3 X3
RX - TX 39 D
/RX - /TX 38 /D
37
36 WD
35 WD
34 6
33
32
31
30

Switch S1, connecting or disconnecting the RS-485 termination resistors

With switch S1, the terminating resistors are switched on or off. Switch S1 must
be set to “C” (closed) at both outer stations. For all other stations switch S1
remains in the position “O” (factory setting).

Schematic diagram of an RS-485 bus with terminating resistors.

Première station Stations intermédiaires Dernière station

Résistance +5 V +5 V
pull up n /n n /n
330 ohms
/RX - /TX
38 /n
Résistance de
terminaison Bus RS-485
150 ohms RX - TX
39 n
Résistance
pull down
Longueur maxi du segment : 1200 m
330 ohms
Nombre maxi de stations : 32

For more details see in the Manual 26-740, Installation components for RS-485
Networks.

Hardware Manual PCD1.M2_ │ Document 26-875 | Version ENG 08 | 2018-08-20 6-4

Saia-Burgess Controls AG Communications Interfaces
On-board | Slot A (Port #1)

6.2 Slot A (Port #1) terminal block X2

Only PCD7.F1xxs modules are supported on the PCD1.M2_.

Slot A
Terminal block X2 (connection terminals for Slot A)

Older interface modules without “S” at the end of the product designation
(e.g. PCD7.F110) are not compatible with PCD1.M2_.

Overview of the interface types:

PCD7.F1xxS PCD7.F1xxS PCD7.F1xx not

with housing, previous design compatible with
2012 or later PCD1.M2_

Important: PCD7.F1xxS devices with hardware version A are not compatible with
earlier PCDs (PCD1.M1xx/PCD2.M1xx/PCD2.M48x/PCS1) from NT- based PCD
systems.

Hardware Manual PCD1.M2_ │ Document 26-875 | Version ENG 08 | 2018-08-20 6-5

Saia-Burgess Controls AG Communications Interfaces
On-board | Slot A (Port #1)

Malfunction

If interface modules of the PCD7.F1xxS series (hardware version A) are used

with the following devices, the interface modules will become hot and their correct
function cannot be guaranteed.

-- PCD1.M1xx

-- PCD2.M1xx

-- PCD2.M48x

-- PCS

The hardware version can be seen on the white label of a PCD7.F1xxS module in
the middle text line.
6

Solution

Only use PCD7.F1xxS interface modules PCD7.F1xxS with hardware version B

or newer. These are suitable for all PCD generations.

Hardware Manual PCD1.M2_ │ Document 26-875 | Version ENG 08 | 2018-08-20 6-6

Saia-Burgess Controls AG Communications Interfaces
On-Board | Slot A (Port #1) | RS485/RS422

6.2.1 RS-485/RS-422
PCD7.F110S Serial Interface Module

Termination resistors can be connected (CLOSED) or disconnected (OPEN) with

slide switchs.

PCD7.F110S RS-485 termination

Close, terminated,

ON
1
closed

2
Slide

Open,
not terminated,
O

ON
6
1

open (factory
2

setting)
Slide

Plug assignment:

PCD1.M2_ RS-485 peripheral

Terminal Block Bus cable
X2

PGND 20 Strands twisted and shielded

RX - TX 21 RX - TX
/RX - /TX 22 /RX - /TX
23
24
PGND 25 PGND
26
27
28
29

PCD1.M2_ RS-422 peripheral

Terminal Block Bus cable (DTE)
X2

PGND 20 PGND
TX 21 TX
/TX 22 /TX
RX 23 RX
/RX 24 /RX
PGND 25 PGND
RTS 26 RTS
/RTS 27 /RTS
CTS 28 CTS
/CTS 29 /CTS

Strands twisted and shielded

For more details see the Manual 26-740 “Installation components for RS-485 Net-
works”.

Hardware Manual PCD1.M2_ │ Document 26-875 | Version ENG 08 | 2018-08-20 6-7

Saia-Burgess Controls AG Communications Interfaces
On-Board | Slot A (Port #1) | RS232 / Modem

6.2.2 RS-232 up to 115 kBit/s, suitable for Modem Connection

PCD7.F121S Serial Interface Module

PCD7.F121S

Standard Cabling:

PCD1.M2_ RS-232 peripheral D-Sub (m) D-Sub (f)

Terminal Block Bus cable 9 pole 25 pole
X2

PGND 20 PGND
TXD 21 TXD 3 2
RXD 22 RXD 2 3
RTS 23 RTS 7 4
CTS 24 CTS 8 5
PGND 25 PGND 5 7
DTR 26 DTR 4 20
DSR 27 DSR 6 6
COM 28 COM
DCD 29 DCD 1 8

Cabling for Modem connection:

PCD1.M2_ RS-232 Modem

Terminal Block Bus cable DTE
X2

PGND 20 PGND
TXD 21 TX
RXD 22 RX
RTS 23 RTS
CTS 24 CTS
PGND 25 PGND
DTR 26 DTR
DSR 27 DSR
Reserve 28
DCD 29 DCD

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Saia-Burgess Controls AG Communications Interfaces
On-Board | Slot A (Port #1) | RS485 with electrical isolation

6.2.3 RS-485 electrical isolation

PCD7.F150S Serial Interface Module

Electrical isolation is achieved with three optocouplers and a DC/DC converter.

Data signals are protected against overvoltage with an anti-surge diode (10 V).
Termination resistors can be connected (CLOSED) or disconnected (OPEN) with
slide switchs.

PCD7.F150S RS-485 termination

Close, terminated,

ON
1
2 closed

Slide

Open, 6
not terminated, open
O

ON
1

(factory setting)
2

Slide

Cabling:

PCD1.M2_ RS-485 peripheral

Terminal Block Bus cable
X2

PGND 20 Strands twisted and shielded

RX - TX 21 RX - TX
/RX - /TX 22 /RX - /TX
23
24
PGND 25 PGND
26
27
SGND 28
29

With the use of this module, the permissible ambient temperature is reduced by
5°C.

For more details see in the Manual 26-740, Installation components for RS-485
Networks.

Hardware Manual PCD1.M2_ │ Document 26-875 | Version ENG 08 | 2018-08-20 6-9

Saia-Burgess Controls AG Communications Interfaces
On-Board | Slot A (Port #1) | Belimo

6.2.4 Belimo MP-Bus

PCD7.F180S Serial Interface Module

Up to 8 actuators and sensors can be connected.

PCD7.F180S

Cabling PCD1.M2_ :

PCD1.M2_ Belimo
Terminal Block Bus cable
X2

PGND 20
MP 21
´MFT´ 22
´IN´ 23
24
PGND 25
26
27
28
29
GND
24 VDC

Cabling MP-Bus device

20 PGND Earth connection, MP string

21 MP Multi Point
The MP bus is the Belimo master-slave bus. Up to 8 slaves can be attached to one
master device.
They are:
-- MFT(2) flap drives
-- MFT(2) valve drives
-- MFT fire protection flap drives
-- VAV compact controller NMV-D2M
22 “MFT“ MFT programming device (MP bus internal)
23 “IN“ MFT programming device recognition (input 10 kΩ, Z5V1)
25 PGND Earth connection, MFT programming unit

Hardware Manual PCD1.M2_ │ Document 26-875 | Version ENG 08 | 2018-08-20 6-10

Saia-Burgess Controls AG Communications Interfaces
Serial Interface to I/O Slots

6.3 Serial Interface to I/O Slots

The following plug-in modules for CPU module slots 0 and 1 allow CPU extension
with additional communications interfaces.

6.3.1 General Comments about the Plug-In Module PCD2.F2xxx

System properties of PCD2.F2xxx modules:

The following points must be taken into consideration when using PCD2.F2xxx
interface modules.

●● For each PCD1 system, one PCD2.F2xxx module (with 2 interfaces) can be 6
used per I/O slot. This makes a total of 4 additional interfaces.

●● The PCD1.M2_ system has a powerful processor, which handles the application
as well as the serial interfaces. Interface module processing demands an
appropriate amount of CPU power. To determine the maximum communications
performance per PCD1.M2_ system, the following must be considered.

●● The volume of communication is determined by the connected peripheral

devices. This is the case, for example, if a PCD1 is used as an S-Bus slave
station. If a PCD2 controller is bombarded with heavy telegram traffic at high
baud rates, less CPU power is available to handle of the actual application. The
following rules apply:

-- The use of 6 interfaces with 9.6 kbps take approx. 50% of CPU power.

-- Two interfaces with 57.6 kbps take approx. 50% of CPU power.

-- Two interfaces with 115 kbps take approx. 60% of CPU power.

●● If the PCD1 is the communications master (PCD1 used as master station),

the PCD1’s user program will determine the volume of communication and
therefore also its power. Theoretically, all interfaces can be operated with a
maximum baud rate of 115 kbps. The effective data delivery rate is reduced by
the size of the user program and the number of active interfaces. It is essential
to ensure that connected peripheral devices can operate with the selected
configuration and communications power..

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Saia-Burgess Controls AG Communications Interfaces
Serial Interface to I/O Slots

6.3.2 Communications Ports with PCD2.F2xxx Modules

Slots IO0 and IO1 of the PCD1.M2_ can also be equipped with PCD2.F2xxx
interface modules. These slots can be reached with the following port addresses
via communications FBoxes (and/or IL commands):

Slot Slot
0 1
Port 100 Port 110
Port 101 Port 111
IO slot 0 with PCD2.F2xxx module
Port 100 for the x.0 port
Port 101 for the x.1 port

IO slot 1 with PCD2.F2xxx module 6

Port 110 for the x.0 port
Port 111 for the x.1 port

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Saia-Burgess Controls AG Communications Interfaces
Modem on Slot IO0

6.4 Modem Communication

Modem module for IO slot 0 (see “RS-232” in the following illustration)

PCD2.T814:
RS-232 Analogue modem 33.6 kbps
(RS-232 and TTL interface)

PCD2.T851:
Digital modem ISDN-TA
(RS-232 and TTL interface)

6
TTL

The IO module modem PCD7.T8xx cannot Slot Slot

be connected to the PCD1.M2_ through the TTL 0 1
interface (red ribbon connector). The cable is
too short for this.

A solution is possible with the modem’s RS-232

terminal block, by connecting its terminals to a
free RS-232 port (modem-compatible). “Slot A”
on the PCD1.M2_, fitted with a PCD7.F121S
interface module, is ideal for this purpose.
PCD7.D121S

Two modem modules cannot be mounted next to one another.

For installation details, see Manual 26-771 “PCD2.T8xx Modem Modules”

An alternative is the use of external modems, such as the Saia PCD® Q.MS716-
KS1 at the serial port “Slot A” with interface module PCD7.F121S.

Hardware Manual PCD1.M2_ │ Document 26-875 | Version ENG 08 | 2018-08-20 6-13

Saia-Burgess Controls AG Configuration (Device Configurator)
Requirements │ General Information

7 Configuration
(PG5 Device Configurator / Device Configuration)

7.1 Requirements
The following description assumes that the user is familiar with the PG5 software.
If this is not the case, we recommend reading the Manual 26-733 “PG5, software
requirements, PG5 V 2.0” (or later).

7.2 General Information

This chapter describes how the PG5 Device Configurator is used. The Device
Configurator defines:

-- cyclical media mapping in order to enable a link between peripheral I/O module 7
values and the device resources (e.g. PCD flags and registers).

-- direct access to programming instructions, for reading values from

and transmitting values to the peripheral input module.

For the PCD1.M2_, I/O handling is always enabled via direct access. There is no
“bit” access instruction: the minimum access range is “byte”. You are therefore ad-
vised to use media mapping to read and write all I/O channels. For further details,
see the online help of the Device Configurator

Hardware Manual PCD1.M2_ │ Document 26-875 | Version ENG 08 | 2018-08-20 7-1

Saia-Burgess Controls AG Configuration (Device Configurator)
Device Configurator

7.3 Running the Device Configurator

The Device Configurator should be used for
setting up the HW configuration, protocols
and I/O handling.

The Device Configurator is started by double-

clicking on the “Device Configurator” symbol
in the project directory tree.

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Saia-Burgess Controls AG Configuration (Device Configurator)
Device Configurator

7.3.1 Help

Help for the Device Configurator can be found under “Help Topics” in the “Help”
menu:

Click on one of the “Help topics”:

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Saia-Burgess Controls AG Configuration (Device Configurator)
I/O Media Mapping (On-board)

7.3.2 Media Mapping for Digital Inputs (On-Board)

The media mapping of digital

inputs uses 16 flags

Mapping table for digital inputs

7.3.3 Media Mapping for Digital Outputs (On-Board)

The media mapping of digital

outputs uses 16 flags

Mapping table for digital outputs

Hardware Manual PCD1.M2_ │ Document 26-875 | Version ENG 08 | 2018-08-20 7-4

Saia-Burgess Controls AG Configuration (Device Configurator)
Special Functions | digital inputs

7.4 Special Functions

7.4.1 Digital inputs (On-Board)

PG5 Device Configurator for PCD1.M2_

Properties

Select whether channel 4 to 7

should be used as a digital input or
output

Select whether the PWM channel

should be used as a PWM output
or standard output
Select whether the watchdog
channel should be used
as a watchdog output or standard
relay output
Connections ‹IX0› and ‹IX1»
(inputs) on the terminal of PCD1.
M2_:
From COSinus version 1.22
firmware both inputs can be
mapped to flags and their function
be configured.

Hardware Manual PCD1.M2_ │ Document 26-875 | Version ENG 08 | 2018-08-20 7-5

Saia-Burgess Controls AG Configuration (Device Configurator)
Special Functions | analogue inputs

7.4.2 Analogue inputs (On-Board)

Properties

7
Mapping setup for values and
status or diagnosis

Channel setup and scaling

information

Hardware Manual PCD1.M2_ │ Document 26-875 | Version ENG 08 | 2018-08-20 7-6

Saia-Burgess Controls AG Configuration (Device Configurator)
Special Functions | analogue inputs

Mapping table for analogue inputs

Mapping table for status of analogue inputs

Hardware Manual PCD1.M2_ │ Document 26-875 | Version ENG 08 | 2018-08-20 7-7

Saia-Burgess Controls AG Maintenance
General Information | Battery replacement

8 Maintenance

8.1 General Information

PCD1.M2_ controllers are maintenance-free, apart from the CPUs, where

the battery needs to be changed occasionally.

PCD1 CPUs do not contain any parts which can be replaced by the user.
If hardware problems occur, please return the components to Saia-Burgess
Controls AG.

8.2 Battery Replacement for the PCD1.M2_

Resources (registers, flags, timers, counters, character strings/DBs, etc.) are
stored in RAM. To prevent this content from being lost during a power failure, and
to enable the hardware clock (if present) to carry on running, PCD1 devices are 8
equipped with a back-up battery:

CPU model Buffer Buffer time Image

PCD1.M2_ Renata CR 2032 lithium battery 1-3 years 1)

1)
Depending on the ambient temperature: the higher the temperature, the shorter the buffer time

Battery voltage is monitored by the CPU. If the battery is absent or capacity is

lost (battery voltage less than 2.4V) the triangular yellow LED blinks and XOB 2 is
called.

In order to prevent data loss, we recommend changing the batteries while

the PCD1.M2_ is still connected to the power supply.

See next page for battery replacement procedure.

Hardware Manual PCD1.M2_ │ Document 26-875 | Version ENG 08 | 2018-08-20 8-1

Saia-Burgess Controls AG Maintenance
Battery replacement

Remove the cover of the controller.

(see chapter 2.2.6 Removing the Cover)

Locate the battery

8

Gently press the battery retaining clip to the right

Remove the battery

Insert the Renata CR 2032 button battery with the label

side (+ pole) up, slightly pushing the battery retaining
clip to the side.

The + symbol can also be seen on the circuit board.

--- Fit the housing cover.

Check the battery display (red LED dark)

Battery o.k. = yellow, triangular LED dark
Battery error = yellow, triangular LED blinking

Hardware Manual PCD1.M2_ │ Document 26-875 | Version ENG 08 | 2018-08-20 8-2

Saia-Burgess Controls AG Annex
Icons

A Annex

A.1 Icons

In manuals, this symbol refers the reader to further information in this manual or other
manuals or technical information documents. As a rule there is no direct link to such
documents.

This symbol warns the reader of the risk to components from electrostatic discharges
caused by touch.
Recommendation: Before coming into contact with electrical components, you should
at least touch the system’s negative pole (cabinet of PGU connector). However, it
is better to use a grounding wrist strap with its cable permanently attached to the
system’s negative pole.
This sign accompanies instructions that must always be followed.

Explanations beside this sign are valid only for the Saia PCD® Classic series.

Explanations beside this sign are valid only for the Saia PCD® xx7 series. A

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Saia-Burgess Controls AG Annex
Definition of Serial Interfaces

A.2 Definition of Serial Interfaces

A.2.1 RS-232

Designation of signal lines:

TXD Transmit data [Transmit data]

Data lines
RXD Receive data [Receive data]
RTS Request to send [Transmit part switched on]
CTS Clear to send [Readiness to send]
Signal and response DTR Data terminal ready [Terminal ready]
circuits
DSR Data set ready [Ready for use]
RI Ring indicator [Incoming call]
DCD Data carrier detect [Partner ready]

Signals to RS-232

Signal type Logic status Setting Setpoint value

Data signal 0 (empty) +3 V to +15 V +7 V
1 (character) -15 V to -3 V -7 V A
Control/message signal 0 (off) -15 V to -3 V -7 V
1 (on) +3 V to +15 V +7 V

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Saia-Burgess Controls AG Annex
Definition of Serial Interfaces

A.2.2 RS-485 / RS-422

Signals to RS-485 (RS-422)

e.g. start bit

not active mark space

5V

4V

3V /TX VOZ
2.5V
2V TX

VOL
VOH
1V

0V

VOZ = 0.9 V min … 1,7 V

VOH = 2 V min (with load) … 5 V max (without load) A
VOL = -2 V … -5 V

The RS-422 is in idle status in the position “mark”

RS-422:

Signal type Logic status Polarity

Data signal 0 (empty) TX positive to /TX/TX positive
1(character) to TX
Control/message signal 0 (off) /RTS positive to RTSRTS
1 (on) positive to /RTS

RS-485:

Signal type Logic status Polarity

Data signal 0 (empty) RX-TX positive to /RX-/TX/RX-/
1(character) TX positive to RX-TX

Not all manufacturers use the same connection configuration. Therefore, it may be necessary
to cross the data lines.

In order to ensure fault-free operation of an RS-485 network, the network should be closed
at both ends. Cables and terminators should be selected according to Manual 26-740 “Installation
Components for RS-485 Networks”.

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Saia-Burgess Controls AG Annex
Glossary

A.3 Glossary

Backup Saved data (copy on an additional backup memory)

Base address See chapter 2.1.3 “Addressing” → “Plug-in Input
and Output Modules”
Buffer battery Retention of memory content and continuation
of the clock after a power supply shut-down.
Compiler A compiler (from the word compile, to collect)
is a program which translates the source text
(source code) of another program, which is provided
in a specific programming language, into a character
sequence that is understandable for the computer.
CPU (Central Processing Unit) Housing with central unit, the heart of the PCD
Device Device
Download Abb. “DnLD” Save data to PCD
Element e.g. PLC input, PLC output, flag, register, etc.
Linker After the compiler has done its work, the linker
combines the individual files to create a program.
LIO (Local Input Output) Inputs/outputs on the CPU (on-board) or connected
through the I/O bus (not PCD1) on the CPU. A
Media Media refers to inputs/outputs, flags, registers, etc.
in the PCD family.
Media mapping Assignment of digital and analogue I/O values to flags
and registers.
Modules Carrier cards for input/output electronics
Module holder CPU, LIO or RIO devices which can accommodate
the aforementioned modules.
Motherboard Main circuit board (CPU)
IL Instruction list ( PCD program code)
NT New technology, means the PCD generation following
the first generation
On-board means mounted “on the CPU circuit board”
Parsing A parser is often a type of compiler, which checks the
syntax of the program.
PGU Programmable Unit → programming unit
Port Interface designation
PWM PWM stands for Pulse Width Modulation. Pulse width
modulation works with a constant pulse rate and a
constant pulse amplitude, only the pulse width is
variable. Because the pulse rate is constant, but the
pulse width changes, the pulse duty factor changes.
With a PWM output, it is possible to output analog
values without expensive A/D converters.
Restore Saved datas load from media
Resources In this case inputs or outputs,
RIO (Remote Input Output) Inputs/outputs on the CPU (on-board) or connected
through the I/O bus on the CPU.
Slot Slot for plug-in
SPM Saia Project Manager, main program of the PG5
package

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Saia-Burgess Controls AG Annex
Glossary

SuperCap Electronic component (capacitor), which can deliver

current for a short time. Retention of memory content
and continuation of the clock after a power supply shut-
down.
Terminated Reflections at the line ends are prevented through line
termination
PCD2.M2xxx x in the product designation stands for a number
0…9. In this case it is a three-digit number, such as
PCD2.M2110.

Hardware Manual PCD1.M2_ │ Document 26-875 | Version ENG 08 | 2018-08-20 A-5

Saia-Burgess Controls AG Annex
Contact

A.4 Contact
Saia-Burgess Controls AG
Bahnhofstrasse 18
3280 Murten, Switzerland

Phone central........................... +41  26 580 30 00

Phone Saia-PCD Support........ +41  26 580 31 00
Fax........................................... +41  26 580 34 99

Email support: ......................... [email protected]

Supportsite: ............................. www.sbc-support.com
SBC site: ................................. www.saia-pcd.com

International Represetatives &

SBC Sales Companies: .......... www.saia-pcd.com/contact

Postal address for returns from customers of the Swiss Sales office

Saia-Burgess Controls AG A
Service Après-Vente
Bahnhofstrasse 18
3280 Murten, Switzerland

Hardware Manual PCD1.M2_ │ Document 26-875 | Version ENG 08 | 2018-08-20 A-6