GHS 3800-5400 VSD+

Pamela Cateland, Product Manager GHS VSD +

COMMITTED TO SUSTAINABLE PRODUCTIVITY

We stand by our responsibilities towards our customers,

towards the environment and the people around us.
We make performance stand the test of time. This is what
we call – Sustainable Productivity.
GHS VSD+ RANGE
3 platforms

ƒ New platform
Platform Models Version available
GHS 350-900 VSD+ GHS 350VSD+ (5.5 kW*) Version Standard, Turbo
GHS 585VSD+ (7.5 kW)
GHS 730VSD+ (11 kW)
GHS 900VSD+ (15 kW)
GHS 1300-1900VSD+ GHS 1300VSD+ (22 kW) Version Standard, Turbo
GHS 1600VSD+ (30 kW)
GHS 1900VSD+ (37 kW)
GHS 3800-5400VSD+ GHS 3800VSD+ (55 kW) Version Standard Aircooled or
GHS 4600VSD+ (75 kW) Watercooled
GHS 5400VSD+ (90 kW)
FOCUS APPLICATIONS FOR GHS 3800-5400VSD+
Big Centralized Vacuum System

¾ Glassing: 150-200 mbar(a)

¾ Canning: 250-450 mbar(a)

¾ Pick & place Electronics:150-400 mbar(a)

¾ Altitude simulation: 100-500 mbar(a)

¾ ….
REPLACING GV 2500-4800

ƒ Old “compressor style” design

– Big over-pressure oil separator (applicable to
ASME for Malaysia)
– Oil pump to make the oil circulating
– Siemens PLC
– Inlet air filter in option on GV 2500-4800 (not
enough space in the canopy to put them in
standard)
– Mediocre oil retention
– Fixed speed machines
– Limited connectivity and no compatibility with
AC Gateway, Smartlink…
– No high water handling capability
– ….
GHS 3800-5400VSD+

ƒ On the prolongation of GHS 350-1900VSD+…

- Design made in Belgium
- Manufactured in China, Qingdao
 GHS 4600VSD + at the canopy
5000
PERFORMANCES 4500
4000
Flow rate range 3500

Flow rate m3/h

3000
GHS 3800VSD + at the canopy 2500
2000
4000
1500
3500 1000
3000 500
Flow rate m3/h

0
2500
1 10 100
2000 Pressure mbar(a) 500

1500
1000
500 GHS 5400VSD + at the canopy
0 6000
1 10 100
Pressure mbar(a) 5000

Flow rate m3/h

4000

3000
Motor 100 mbar(a) 200 mbar(a) 300 mbar(a)
2000

GHS 3800VSD+ 55 kW 937-3711 m3/h 975-3466 m3/h 985-3217 m3/h 1000

GHS 4600VSD+ 75 kW 937-4516 m3/h 975-4312 m3/h 985-4038 m3/h 0

1 10 100
500
GHS 5400VSD+ 90 kW 937-4973 m3/h 975-4748 m3/h 985-4489 m3/h Pressure mbar(a)
COMPARISON GV 2500-GHS 3800VSD+ (50Hz)
Performances

GHS 3800VSD+: GHS 3800VSD+ vs GV 2500

4000
ƒ Up to 87% more
flow at 100mbar(a) 3500

3000
ƒ Up to 161% more
Flow rate m3/h

flow at 20mbar(a) 2500

2000
GHS 3800VSD+
1500 GV 2500

1000

500

0
1 10 100 1000
Pressure mbar(a)
COMPARISON GV 2500-GHS 3800VSD+
Technical data

GV 2500 (50Hz) GHS 3800VSD+ (50Hz)

Power 55 kW 55 kW
Maximum 2297m3/h 3789 m3/h
flow
Inlet filter Optional and outside Standard and inside the
canopy canopy
Oil quantity 144 L 85 L
Oil pump Yes No
Footprint 2560 × 1710 2850 × 1933
Controller Siemens MK5 Graphic
VSD no yes
COMPARISON GV 4800-GHS 5400VSD+ (50Hz)
Performances
GHS 5400VSD + vs GV 4800
GHS 5400VSD+:
6000
ƒ Up to 29% more
flow at 100mbar(a) 5000

ƒ Up to 146% more 4000

Flow rate m3/h

flow at 20mbar(a)
3000
GHS 5400VSD+
GV 4800
2000

1000

0
1 10 100
Pressure mbar(a)
COMPARISON GV 4800-GHS 5400VSD+
Technical data

GV 4800 (50Hz) GHS 5400VSD+ (50Hz)

Power 110 kW 90 kW
Maximum 4402 m3/h 4962 m3/h
flow
Inlet filter Optional and outside Standard and inside the
canopy canopy
Oil quantity 246 L 85 L
Oil pump Yes No
Footprint 2990 × 1990 2850 × 1933
Controller Siemens MK5 Graphic
VSD no yes
 12

GHS 3800-5400VSD+
PRODUCT GROUPING GHS 3800-5400VSD+

8153 E Appr IEC/uL IEC/uL

Freq 50/60 Brand Atlas Copco Voltage 380-460 380-460
Variant FM U Appr CE Oil Min Syn
Model Cooling Humid Elektronikon
GHS3800VSD+ A Mk 5 Graph 6415 61 6416 29
GHS4600VSD+ A Mk 5 Graph 6415 79 6416 37
GHS5400VSD+ A Mk 5 Graph 6415 87 6416 45
GHS3800VSD+ W Mk 5 Graph 6415 95 6416 52
GHS4600VSD+ W Mk 5 Graph 6416 03 6416 60
GHS5400VSD+ W Mk 5 Graph 6416 11 6416 78
GHS3800VSD+ ER Mk 5 Graph N/A 6416 86
GHS4600VSD+ ER Mk 5 Graph N/A 6416 94
GHS5400VSD+ ER Mk 5 Graph N/A 6417 02
GHS3800VSD+ A H Mk 5 Graph N/A 6417 10
GHS4600VSD+ A H Mk 5 Graph N/A 6417 28
GHS5400VSD+ A H Mk 5 Graph N/A 6417 36
GHS3800VSD+ W H Mk 5 Graph N/A 6417 44
GHS4600VSD+ W H Mk 5 Graph N/A 6417 51
GHS5400VSD+ W H Mk 5 Graph N/A 6417 69
GHS 3800-5400VSD+
 (Pneumatic)
Modulating
GHS 3800-5400VSD+ inlet valve
Elektronikon Air-oil
OUTLET INLET MK5 cooler

Cubicle &
inverter Screw
element
Electronic Inlet filter
New design
quattro VSD fan
oil separator
mixing valve
INLET FILTER

Features Benefits
ƒ Universal flange connection ƒ Basic protection already included in the
machine
ƒ No optional, inlet filter provided in
standard and inside the canopy ƒ Monitoring and good service follow-up
ƒ Polyester element
ƒ Dp for inlet filter in option
MODULATING INLET VALVE

Features Benefits
ƒ Pneumatic inlet modulating valve, ƒ Limit the power consumption at start-up
requiring compressed air (4 Nm3/h at
ƒ Have one size motor lower
7 bar)
ƒ Less part, better reliability and lower power
ƒ Reducing the flow from atmosphere
consumption
to 400mbar(a)
ƒ Assuring the oil circulation without
additional oil pump
OIL SCREW ELEMENT

Features Benefits
ƒ Direct drive without gear ƒ High efficiency and reliability
ƒ An efficient Atlas Copco element V242 ƒ Outstanding performances
ƒ IE3 – dedicated motor for VSD
CUBICLE & INVERTER

Features Benefits
ƒ Yaskawa inverter ƒ Reliability
ƒ Cool cubicle, fully closed - ƒ Proven components
no dust ingress possible
 20

ENERGY SAVINGS
Around 50%

ƒ Efficient oil injected screw technology :

– Huge efficiency gains with state-of-the-art Atlas
Copco screw technology and innovative IE3 –
Premium efficiency motor
– Outstanding performances – efficiency m 3/h/kW

ƒ Modulating inlet valve :

– allowing to reduce power when the machine starts to
pump down.

ƒ Variable speed :
– Adapt the power consumption to the demand

ƒ Selectable pressure:
– Running at the maximum authorized pressure
OIL FLOW SYSTEM

Features Benefits
ƒ 85L of oil versus 144L for GV 2500 and ƒ Reduce maintenance costs
246L for GV 4800
ƒ Easy service
ƒ Mineral or synthetic oil available
ƒ No oil pump for the oil circulation
between the element and oil separator
(thanks to modulating valve)
ƒ To change the oil, service oil pump
provided in standard
OPTIMIZED TEMPERATURE CONTROL

Features Benefits
ƒ A Quattro Mixing Valve - electronically ƒ Accurate control of the temperature
controlled
ÎEnergy savings
ƒ Temperature sensor at the inlet of the
Î Better water handling capability
machine for the QMV algorithm
ƒ VSD controlled fan – algorithm on the
oil temperature
 INJECTION
1) startup: cooler bypassed

COOLER OUT

VESSEL

FILTERS
 INJECTION
2) Small flow to cooler

COOLER OUT

VESSEL

FILTERS
 INJECTION
3) Full flow over cooler

COOLER OUT

VESSEL

FILTERS
COOLING

Features Benefits
ƒ Aircooled or watercooled version ƒ Flexibility in function of the customer’s
room
ƒ VSD controlled fan – algorithm on the
oil temperature ƒ Additional energy savings due to VSD fan
AIRCOOLED FLOW DIAGRAM
WATERCOOLED FLOW DIAGRAM
 OIL SEPARATOR

Features Benefits
ƒ Cyclones in addition of the OSE ƒ Excellent oil retention : 0.2-1.3 mg/m 3

ƒ Oil separation in 3 steps: cyclonic ƒ Low back pressure for a lower power
and gravitational effect, cyclones, consumption
OSE
ƒ Simple to service
ƒ OSE can be changed without
disassembly the exhaust piping
OIL SEPARATOR
3 stage separation 3rd stage
Paper filter

2nd stage
Cyclone filtration

1st stage
Cyclonic and
gravitational pre-
separation
 Air
OIL SEPARATOR discharge
Cyclones (2nd stage)

ƒ Inspired by vacuum cleaners, cyclones as

additional oil separation step
ƒ Modular design
– Quantity of cyclones depending on machine size

ƒ Compatible with the patented separator filters

used on the smaller range GHS vacuum pumps

Air / oil
mixture
entry

Oil
drain
ELEKTRONIKON CONTROLLER

Features Benefits
ƒ Controllable ESi/ES6v/ES16v ƒ Ergonomic and well-known by Atlas
Copco customer
ƒ Connectivity compatibility
ƒ Easy monitoring and connectivity
 33

SMARTLINK

ƒ All the functionalities of the Atlas Copco Smartlink :

- Keep you effortlessly informed of pump performance and
maintenance requirements
- Service, Uptime or Energy version

ƒ Energy Version provided Energy savings report

required to have the ISO 50001 certification
VARIANTS

ƒ Humid version
– Running at higher temperature
– Purge program:
ƒ Start to open the inlet valve of the pump after the oil has reached the right temperature (pre-purge program)
ƒ Purge the oil during few minutes – inlet valve closed – before stopping the pump (post-purge program)

ƒ Energy recovery mounted from the factory

OPTIONS

ƒ Isolation valve

ƒ DP for inlet filter

ƒ Smartbox

ƒ ES4i/ES6i

ƒ Transformer 200-230V

ƒ Transformer 500V-575V

ƒ Test report

ƒ Witness test

ƒ Performances test – tested on 4 points

 COMMITTED TO
SUSTAINABLE PRODUCTIVITY.
GHS 3800-5400VSD+
Vs Sullair

o Oil pump to make the oil circulating

o Old generation VSD
o No control of the condensation
o Limited oil retention
o Lower ratio flow/consumed power

Flow m3/h at Flow m3/h at Flow m3/h at

Power L*W (mm)
300mbar(a) 200mbar(a) 100mbar(a)
VS 25-75 2290 2290 2210 55 kW 2794 × 1829
VS 25-100 2900 2900 2890 75 kW 2794 × 1829
VS 32-125 3493 3493 3483 90 kW 3835 × 1829
GHS 3800VSD+ 985-3217 975-3466 937-3711 55 kW 2850 × 1933
GHS 4600VSD+ 985-4038 975-4312 937-4516 75 kW 2850 × 1933
VS 32-150 4241 4241 4078 110 kW 3835 × 1829
GHS 5400VSD+ 985-4489 975-4748 937-4973 90 kW 2850 × 1933
VS 32-200 5258 5258 4945 150 kW 3835 × 1829