Acson AC Repair Manual
Acson AC Repair Manual
A5LCY 10DR
A5LCY 15DR
A5LCY 20CR
A5LCY 25CR
A5LCY - I - 2010
Inverter-Y Single Split
Table of Contents A5LCY-I-2010
Contents
Nomenclature......................................................................................................................1
Indoor Unit .....................................................................................................................1
Outdoor Unit ..................................................................................................................3
Product Line-Up.............................................................................................................4
Features.............................................................................................................................10
Application Information ................................................................................................... 11
Operating Range ......................................................................................................... 11
Refrigerant Circuit Diagram .........................................................................................12
Controller ....................................................................................................................13
Installation Guideline ...................................................................................................16
Engineering & Physical Data ...........................................................................................40
General Data - Heat pump ..........................................................................................40
Component Data - Heat Pump ....................................................................................49
Safety Devices Data ....................................................................................................58
Outline and Dimension ....................................................................................................61
Electrical Data ...................................................................................................................65
Wiring Diagram .................................................................................................................70
Service and Maintenance.................................................................................................79
Troubleshooting ...............................................................................................................81
Exploded View and Part List ...........................................................................................92
Nomenclature A5LCY-I-2010
Nomenclature
Indoor Unit
A 5 WM Y 10 J R
Brand
A : Acson
Refrigerant
5 : R410A
Model Name
WM : Wall Mounted
Capacity Index
10 : 10,000 Btu/h
15 : 15,000 Btu/h
20 : 20,000 Btu/h
25 : 25,000 Btu/h
Chassis
J : J Series
Model Type
“ “ : Omitted if cooling only
R : Heatpump
1
A5LCY-I-2010 Nomenclature
Indoor Unit
A 5 CK Y 10 C R
Brand
A : Acson
Refrigerant
5 : R410A
Model Name
CK : Ceiling Cassette
CC : Ceiling Concealed
CM : Ceiling Mounted
Capacity Index
10 : 10,000 Btu/h
15 : 15,000 Btu/h
20 : 20,000 Btu/h
25 : 25,000 Btu/h
Chassis
C : C Series
E : E Series
Model Type
“ “ : Omitted if cooling only
R : Heatpump
2
Nomenclature A5LCY-I-2010
Outdoor Unit
A 5 LC Y 10 D R
Brand
A : Acson
Refrigerant
5 : R410A
Model Name
LC : Single Split Condensing Unit
Capacity Index
10 : 10,000 Btu/h
15 : 15,000 Btu/h
20 : 20,000 Btu/h
25 : 25,000 Btu/h
Chassis
C : C Series
D : D Series
Model Type
“ “ : Omitted if cooling only
R : Heatpump
3
HEATPUMP
A5LCY-I-2010
Indoor Unit
25JR
20JR
15JR
10JR
A5WMY
A5WMY-J Series
ACLTA
ACLTA
ACLTC
ACLTC
Nomenclature
Product Line-Up
X
X
X
X
GS02
Handset
X
X
X
X
W_2_03A
PCB
X
X
X
X
Saranet Filter
X
X
X
X
CE
X Marking
X
X
X
Auto Restart
Others
Product Line-Up
4
5
HEATPUMP
Product Line-Up
Indoor Unit
20CR
15CR
10CR
A5CKY
PLCKYCR
A5CKY-C Series
ACOA
ACOA
ACOA
NGS02
Nomenclature
X
GS02
Handset
X
X
X
C_2_01A_M
PCB
X
Saranet Filter
X
X
X
X
CE
Marking
X
X
X
Indoor Unit
25ER
20ER
A5CKY
PLCKYER
A5CKY-E Series
ACOA
ACOA
NGS02
Nomenclature
X
GS02
Handset
X
X
C_2_01A_M
PCB
X
Saranet Filter
X
X
X
CE
Marking
X
X
Auto Restart
Others
Product Line-Up
6
7
HEATPUMP
Product Line-Up
Indoor Unit
25CR
20CR
15CR
10CR
A5CCY
A5CCY-C Series
ACPA
ACPA
ACPA
ACPA
Nomenclature
X
X
X
X
Netware 3C
Handset
X
X
X
C_2_01A_M
PCB
X
X
X
Saranet Filter
CE
Marking
X
X
X
Auto Restart
Others
A5LCY-I-2010
HEATPUMP
A5LCY-I-2010
Indoor Unit
25ER
20ER
15ER
A5CMY
A5CMY-E Series
ACAA
ACAA
ACAA
Nomenclature
X
X
X
GS02
Handset
X
X
X
C_2_01A_M
PCB
X
X
X
Saranet Filter
CE
Marking
X
X
X
Auto Restart
Others
Product Line-Up
8
9
HEATPUMP
A5LCY
Product Line-Up
25CR
20CR
15DR
10DR
Outdoor Unit
A5LCY-D Series
Nomenclature
ACDOA
ACDOA
ACOUB
ACOUA
X
X
X
X
OYL Controller
PCB
Cap Tube
Refrigerant
Control
X
X
X
X
EXV
Gold Coated
X
X
X
X
Bare Fin
Contactor
Classification
HP Safety Devices
LP
X
X
CE
Marking
A5LCY-I-2010
A5LCY-I-2010 Features
Features
Self Diagnosis
The microprocessor provides the possibility to detect and diagnose any fault or malfunction that occurs in
the system. The error will be reflected by the blinking of the LED lights and by wireless or wired* handset 7-
segment display. On top of that, in order to improve serviceability, outdoor unit is also equipped with built in
7-segment display for error code and operating parameters.
Technology
Incorporate Fuzzy Logic control to achieve more precise temperature control, faster and smoother response.
Enhanced design using
• Electronic Expansion Valve to achieve optimum refrigerant control as compared to capillary tube.
• Discharge pipe temperature control, high pressure limit control, input current control and heat sink
temperature control to improve reliability.
On/Off button is provided on the unit. It can be used when the remote controller is missing or if its battery has
run out. (Note: This button can also be used for forced operation mode)
Auto random restart function allows the unit to automatic restart as the last setting condition when the power
supply is resumed after power failure. However, the compressor will restart randomly if more than one unit is
installed and sharing the same phase of power.
• The compact LCD transmitter is able to operate the air conditioner unit within the distance of 8 meters.
• Fan speed can be set at high / medium / low / super low or automatic.
• Sleep mode auto control will gradually increase or decrease the setting temperature to provide a
comfortable surrounding for sleeping.
• Air flow direction can be controlled automatically.
• Room temperature is controlled by electronic thermostat.
• The real time timer allows the air conditioner to be switched On and Off automatically based on user
settings.
Energy Efficiency
Using a more efficient compressor and superior R410A refrigerant, AWM-J series achieves the highest
European Energy Rating of A/A. This ensures higher energy savings is accomplished especially during daily
usage. A5WM-J series participates in the Eurovent Certification Programme under category of Comfort Air
Conditioners rated below 12kW cooling capacity (AC1). The certified data for the certified models are listed in
the Eurovent Directory.
Variable speed outdoor fan allows cooling operation down to minus 10 degree Celsius. This is achieved by
modulating fan speed according to ON/OFF duty cycles in respond to the current system load and ambient
conditions.
* Currently available for all indoor models except for wall mounted series.
10
Application Information A5LCY-I-2010
Application Information
Operating Range
Heatpump
Heating Standard Cooling
point
18
46
Outdoor temp. (°CWB)
43
STD
6
-15 -10
15 20 21 27 14 19 23
Indoor temp. (°CDB) Indoor temp. (°CWB)
Caution :
The use of your air conditioner
outside the range of working
temperature and humidity can result
in serious failure.
11
A5LCY-I-2010 Application Information
70034106462
12
Application Information A5LCY-I-2010
Controller
GS02
3
6 4
SWING FAN
5
7
TURBO MODE 13
9
QUIET SLEEP
12
TIMER
11 ON OFF 8
CANCEL CLOCK CANCEL
10
13
A5LCY-I-2010 Application Information
Operation Guide
1 Transmission source 8 OFF timer setting
• The source where the signal will be transmitted. • Press the TIMER OFF button will activate the off timer
function.
2 Signal transmission indication • Set the desired off time by pressing the TIMER OFF button
• Blink to confirm that the last setting has been transmitted continuously.
to the unit. • Press the CANCEL button to cancel the off timer setting.
3 “ON/OFF” Button 9 Quiet function (model dependant)
• Press once to start the air conditioner unit. • Press for quiet operation.
• Press again to stop the unit. • Fan speed turn to minimum speed.
4 Fan Speed Selection • Press again to deactivate the function.
• Any change of fan speed will deactivate this function.
• Press the button continuously will toggle the fan speed
• The Silent function ( ) is unavailable for chiller water
in the following order:
system.
Low p Med p High p Auto
• Stop pressing when the desired fan speed appears on the 10 Clock time setting
display screen. • Press and hold button to set the clock time.
5 Operation mode
11 ON timer setting
• Press the MODE button to select the type of operating
mode. • Press the TIMER ON button will activate the on timer
• For cooling only unit, the available modes are: COOL (7), function.
DRY (6) and FAN ( ). • Set the desired on time by pressing the TIMER ON
• For heat pump unit, the available modes are: AUTO (U), button continuously. If the timer is set to 7.30am, the air
COOL (7), DRY (6), FAN ( ) and HEAT ( ). conditioner will turn on at 7.30am sharp.
• The AUTO (U) mode is unavailable for chilled water • Press the CANCEL button to cancel the on timer setting.
system. 12 Sleep mode setting
6 Automatic air swing • Press the button will activate the sleep mode function.
• Press the SWING button to activate the automatic air • This is an energy
swing function. saving option. When +2 C
• To distribute the air to a specific direction, press the the unit is operating
SWING button and wait until the louver move to the under cooling mode, +1 C
desired direction and press the button once again. the set temperature is
Swing mode selection method (for CK-E model) increased by 0.5°C
• Press SWING ( ) button for 4 seconds to enter field after the first half an
setting mode. While in field setting mode, it will only show hour, another 0.5°C -1C
14
Application Information A5LCY-I-2010
Controller
Netware 3C
15
A5LCY-I-2010 Application Information
Installation Guideline
Safety Precautions
WARNING CAUTION
• Installation and maintenance should be performed by qualified Please take note of the following important points
persons who are familiar with local code and regulation, and when installing.
experienced with this type of appliance. • Do not install the unit where leakage of flammable
• All field wiring must be installed in accordance with the national gas may occur.
wiring regulation. If gas leaks and accumulates around the unit, it
• Ensure that the rated voltage of the unit corresponds to that of the may cause fire ignition.
name plate before commencing wiring work according to the wiring • Ensure that drainage piping is connected properly.
diagram. If the drainage piping is not connected properly,
• The unit must be GROUNDED to prevent possible hazard due to it may cause water leakage which will dampen
insulation failure. the furniture.
• All electrical wiring must not touch the refrigerant piping or any • Do not overcharge the unit.
moving parts of the fan motors.
This unit is factory pre-charged. Overcharge will
• Confirm that the unit has been switched OFF before installing or
cause over-current or damage to the compressor.
servicing the unit.
• Ensure that the unit’s panel is closed after service
• Disconnect from the main power supply before servicing the air
or installation.
conditioner unit.
• DO NOT pull out the power cord when the power is ON. This may Unsecured panels will cause the unit to operate
cause serious electrical shocks which may result in fire hazards. noisily.
• Keep the indoor and outdoor units, power cable and transmission • Sharp edges and coil surfaces are potential
wiring, at least 1m from TVs and radios, to prevent distorted locations which may cause injury hazards. Avoid
pictures and static. {Depending on the type and source of the from being in contact with these places.
electrical waves, static may be heard even when more than 1m • Before turning off the power supply, set the remote
away}. controller’s ON/OFF switch to the “OFF” position
to prevent the nuisance tripping of the unit. If this is
not done, the unit’s fans will start turning automatically
when power resumes, posing a hazard to service
personnel or the user.
• Do not operate any heating apparatus too close to the
air conditioner unit. This may cause the plastic panel to
melt or deform as a result of the excessive heat.
• Ensure the color of wires of the outdoor unit and
the terminal markings are same to the indoors
respectively.
• IMPORTANT : DO NOT INSTALL OR USE THE
• AIR CONDITIONER UNIT IN A LAUNDRY ROOM.
• Do not use joined and twisted wires for incoming
power supply.
NOTICE
Disposal requirements
Your air conditioning product is marked with this symbol. This means that electrical and electronic products
shall not be mixed with unsorted household waste.
Do not try to dismantle the system yourself: the dismantling of the air conditioning system, treatment of
the refrigerant, of oil and of other parts must be done by a qualified installer in accordance with relevant
local and national legislation. Air conditioners must be treated at a specialized treatment facility for re-use,
recycling and recovery. By ensuring this product is disposed of correctly, you will help to prevent potential
negative consequences for the environment and human health. Please contact the installer or local authority
for more information.
Batteries must be removed from the remote controller and disposed of separately in accordance with relevant
local and national legislation.
16
Application Information A5LCY-I-2010
Installation Diagram
Caution
• Before installing the unit, ensure that the power supply matches the power requirement of the air conditioner.
Service Space
Install the indoor unit at a location with the following requirements
• Location is suitable for wiring, piping and drainage.
• No obstruction of air flow into and out of unit where cooler air can be evenly distributed.
• Ensure that air discharge is not short circuited with air intake.
• Ensure that wall is sufficiently strong, rigid, flat, perpendicular and vibration free.
• Where air filter cassette can be slided in or out easily.
• Where there is no danger of flammable gases.
• Where there is no direct sunlight on unit.
Air flow
performance)
(Indoor)
(Space for
min. 30
min. 50 min. 50
(Space for
Required space (Space for
maintenance) maintenance)
17
A5LCY-I-2010 Application Information
Routing of Piping
• The refrigerant piping can be routed to the unit in a number of ways (left or right from the back of the unit),
by using the cut-out holes on the casing of the unit . Bend the pipes carefully to the required position in
order to align it with the holes. For the side and bottom out, hold the bottom of the piping and then position
it to the required direction. The condensation drain hose can be taped to the pipes.
Right-side
Left-side
piping
piping
Right-back piping
Remove pipe port cover Remove pipe port cover here for
here for right-side piping Left-back
Right-bottom left-bottom piping piping
piping Bind coolant pipe Left-bottom piping
Remove pipe port cover and drain hose
here for right-bottom piping together with
insulating tape.
Mounting plate
Mounting plate
fixing screw
18
Application Information A5LCY-I-2010
• Fix the installation plate firmly to the wall, without tilting to left or right. Use a plumb line, if available.
42.2
42.2
42.2
Through
288
the wall
hole
Ø 65mm
45.9
45.9
54.5 153.8 181.7 555
263 51.9
800
Drain
hose
Liquid pipe end Gas pipe end position
• In case of rear piping drawings out, drill a hole 65mm in diameter with a cone drill, slightly lower on the
outside wall.
Ø 65
Wall hole cover
(Field supply)
Wall embedded pipe
(Field supply)
Mounting plate
When stripping the
Clip ends of interconnecting
wires in advance, bind
right ends of wires with Interconnecting
insulating tape. wires
19
A5LCY-I-2010 Application Information
Water Drainage
Water
Retention
End
Water Water dipped
Water
leaking leaking into
leaking
water
Drain
Drain-water hole
Bottom frame
Drain plug
Hose (available commercially,
inner dia. 16mm)
20
Application Information A5LCY-I-2010
Ceiling Cassette
Drain Piping Thermal Insulation
Front Panel
Air Filter
(behind the grille)
Max 3.0 m
Min 1.0 m
Max 3.0 m
Obstacles
Floor
• The installation place must be strong enough to support a load of 4 times the indoor unit weight to avoid
amplifying noise and vibration.
• The installation place (handling ceiling surface) must be level and the height in the ceiling is 350mm or
more.
21
A5LCY-I-2010 Application Information
Unit Installation
770.0 mm (Hanging rod)
15.0 538.0 18.0
38.0
448.0
32.0 529.0 19.0
A5CKY-C A5CKY-E
• The indoor unit must be away from heat and steam sources (avoid installing it near an entrance).
• Measure and mark the position for the hanging rod. Drill the hole for the angle nut on the ceiling and fix the
hanging rod.
• The installation template is extended according to temperature and humidity. Check on dimensions in
using.
• The dimensions of the installation template are same as those of the ceiling opening dimensions.
• Before ceiling laminating work is completed, be sure to fit the installation template to the indoor unit.
Note: Be sure to discuss the ceiling drilling work with the installers concerned.
Unit Hanging
Indo or U nit
Ceiling
Board
30.0mm
A5CKY-C/E
• Confirm the pitch of the hanging rod is 770mm x 622mm sharp (A5CKY-E)
• Hold the unit and hand it on the hanging rod with the nut and washer.
• Adjust the unit height to 35.0mm between the indoor unit bottom surface and the ceiling surface.
• Confirm with a level gauge that the unit is installed horizontally and tighten the nut and bol to prevent unit
falling and vibration.
• Open the ceiling board along the outer edge of the paper installation template.
22
Application Information A5LCY-I-2010
Drain Test
FEED WATER MAIN DRAIN PIPE • Connect the main drain pipe to the flexible drain hose.
• Feed water from flexible drain hose and check the
piping for leakage.
• When the test is completed, connect the flexible drain
FLEXIBLE hose to the drain connector on the indoor unit.
DRAIN HOSE
Note: This indoor unit use drain pump for condensed water drainage. Install the unit horizontally to prevent
water leakage or condensation around the air outlet.
Panel Installation
• The front panel can only be fitted in one direction, follow the piping direction. (Follow piping arrow sticker
on the front panel).
• Be sure to remove the installation template before installing the front panel.
• Open the air intake grille by pulling back the catchers and remove it together with filter from panel.
• Install the front frame panel onto the indoor unit by using 4 screws and tighten it completely to prevent cool
air leakage.
• Connect the LED wire and air swing wire to the indoor unit (Optional).
23
A5LCY-I-2010 Application Information
Note: Install the front frame panel firmly to prevent cool air leakage which will
cause condensation and water dripping.
Remove the PE foam from the drain pan and another one on the unit.
Remove the pre-punched panel on the CKC unit with a screwdriver.
The diameter of the air intake knock out hole is 65mm.
Then, fix the fresh air kit (refer to parts list) to the hole. Finally, a flexible duct is connected to let the fresh air
moving in.
24
Application Information A5LCY-I-2010
Fig. 2
Sealing Material
• It is possible to seal one of the four air discharge outlet (sealing two or more air discharge outlet could
cause a malfunction).
• Remove the front panel and inserting the seal material into the air discharge outlet at the indoor unit to
sealthe air outlet.
• The sealing material is the same length as the length air discharge outlet. If it is desired to seal the shorter
air discharge outlet, cut the sealing material to shorten it.
• Push the sealing material in about 10mm beyond the bottom surface of the indoor unit so that it does not
touch the air louver. Be sure not to push the sealing material in any farther than about 10mm.
• The indoor unit is provided with air discharge and air intake “knock-out” hole for duct connection. However
the connection of the short duct for air discharge is possible on only one side.
• The use of short duct for air discharge will improve air flow distribution if there is an obstruction (such as
alighting fixture) or in a long, narrow room or an L-shaped room. It is also used for air-conditioning of two
rooms simultaneously.
Air Intake
Air Discharge Air Discharge
25
A5LCY-I-2010 Application Information
Note: 1. Avoid to use the short duct on which the air discharge grille can be completely closed, to
prevent evaporator freezing.
2. In order to prevent condensation forming, be sure that there is sufficient thermal insulation
and no leakage of cool air when installing the short duct.
3. Keep the introduction of fresh air intake within 20% of total air flow. Also provide a chamber
and use a booster fan.
Ceiling Concealed
Hanger
Return duct
Supply duct
26
Application Information A5LCY-I-2010
Preliminary Survey
• Electrical supply and installation is to confirm to local authority’s (e.g. National Electrical Board) codes and
regulations.
• Voltage supply fluctuation must not exceed ± 10% of rated voltage. Electricity supply lines must be
independent of welding transformers which can cause high supply fluctuation.
• Ensure that the location is convenient for wiring, piping and drainage.
• The indoor unit must be installed in such that free from any obstacles in path of cool air discharge and
warm air return, and must allow spreading or air throughout the room (near the centre of the room).
• Clearance must be provided for the indoor unit from the wall and obstacles as shown in the figure.
• Use the hanger supplied with the unit.
• Ensure the support is strong enough to withstand the weight of the unit.
• Use the supplied drain socket to connect the drain pipe (the drain socket is only available for 10˚C to 25˚C)
The diagrams below show the screws position for duct work connection.
27
A5LCY-I-2010 Application Information
Ceiling Convertible
Standard Mounting
Ensure that the overhead supports are strong enough to hold the weight of the unit. Position the hanger
rods (wall mounting bracket for floor standing), and check for its alignment with the unit as shown in Fig. 3.
Also,check that the hangers are secured and the base of the fan coil unit is leveled in both horizontal
directions, taking into account the gradient for drainage flow as recommended under section Piping and Drain
Hose Installation.
Fig. 3
28
Application Information A5LCY-I-2010
Fig.4
Fig.5
•
29
A5LCY-I-2010 Application Information
30
Application Information A5LCY-I-2010
MOUNTING BRACKET
31
A5LCY-I-2010 Application Information
OR
OR
32
Application Information A5LCY-I-2010
33
A5LCY-I-2010 Application Information
34
Application Information A5LCY-I-2010
Side view
More
than 50
Top view Unit: mm
35
A5LCY-I-2010 Application Information
Refrigerant Piping
Piping Length and Elevation
If the pipe is too long, both the capacity and reliability of the unit will drop. As the number of bends increases,
resistance to the flow of refrigerant system increases, thus lowering cooling capacity. As a result, the
compressor may become defective. Always choose the shortest path and follow the recommendations as
tabulated below:
Outdoor A5LCY10DR A5LCY15DR A5LCY20CR A5LCY25CR
Indoor A5WMY10JR A5WMY15JR A5WMY20JR A5WMY25JR
Max. allowable length, m 15 15 30 30
Max. allowable elevation, m 10 10 10 10
Liquid pipe, mm O.D. 6.4 O.D. 6.4 O.D. 6.4 O.D. 6.4
Gas pipe, mm O.D. 9.5 O.D. 12.7 O.D. 12.7 O.D. 15.9
Additional charge of refrigerant, g/m
20 20 20 20
(for piping length above 7.5m)
* Be sure to add the proper amount of additional refrigerant. Failure to do so may result in reduced performance.
Remark: The refrigerant pre-charged in the outdoor unit is for piping length up to 7.5m.
36
Application Information A5LCY-I-2010
Piping Works
• Do not use contaminated or damaged copper tubing. Do not remove plastic, rubber plugs and brass nuts
from the valves, fittings, tubings and coils until you are ready to connect suction or liquid line into valves or
fittings.
• If any brazing work is required, ensure that the nitrogen gas is passed through coil and joints while the
brazing work is being done. This will eliminate soot formation on the inside walls of the copper tubings.
• Cut the connection pipe with a pipe cutter.
Cutting copper tube
1/4t
• Remove burrs from cut edges of the pipes with remover. Hold the end of the pipe downwards to prevent
metal chips from entering the pipe.
Remove burr
• Insert the flare nuts, mounted on the connection parts of both the indoor unit and outdoor unit onto the
copper pipes.
• Flare the pipe with extra length above the flaring tool as shown in the table.
• The flared edge must be even and not cracked or scratched.
Ø Tube, A (mm) Copper tube
Inch mm Imperial Die Rigid Die Swaging block
1/4 6.35 1.3 0.7
3/8 9.52 1.6 1.0
1/2 12.70 1.9 1.3
5/8 15.88 2.2 1.7
3/4 19.05 2.5 2.0
Torque wrench
Spanar
37
A5LCY-I-2010 Application Information
Refrigerant piping
Allen key Indoor Unit Liquid side Outdoor Unit
Flare nut Discharge
valve
Close
Gas side
Service port Outdoor unit 3 ways valve Suction
valve
Open
Vacuum Close
pump Hi
Low
Close
Caution
• If the gauge needle does not move to -760mmHg, be sure to check for gas leaks (using the refrigerant detector) at
flare type connection of the indoor and outdoor unit and repair the leak before proceeding to the next step.
• Close the valve of the charging gauge and stop the vacuum pump.
• On the outdoor unit, open the suction valve (3 way) and liquid valve (2 way) (in anti-clockwise direction) with 4mm key
for hexagon sacked screw.
Charge Operation
This operation must be done by using a gas cylinder and a precise weighing machine. The additional charge
is topped-up into the outdoor unit using the suction valve via the service port.
• Remove the service port cap.
• Connect the low pressure side of the charging gauge to the suction service port center of the cylinder tank
and close the high pressure side of the gauge. Purge the air from the service hose.
• Start the air conditioner unit.
• Open the gas cylinder and low pressure charging valve.
• When the required refrigerant quantity is pumped into the unit, close the low pressure side and the gas
cylinder valve.
• Disconnect the service hose from service port. Put back the service port cap.
Gas side
Check Suction
valve
valve
Open
Hi
Low
Close
38
Application Information A5LCY-I-2010
39
A5LCY-I-2010 Engineering & Physical Data
1) ALL SPECIFICATIONS ARE SUBJECTED TO CHANGE BY THE MANUFACTURER WITHOUT PRIOR NOTICE.
2) ALL UNITS ARE BEING TESTED AND COMPLY TO ISO 5151.
3) NOMINAL COOLING AND HEATING CAPACITY ARE BASED ON THE CONDITIONS BELOW :
a) COOLING - 27°C DB / 19°C WB INDOOR AND 35°C DB / 24°C WB OUTDOOR
b) HEATING - 20°C DB INDOOR AND 7°C DB / 6°C WB OUTDOOR
4) SOUND PRESSURE LEVEL ARE ACCORDING TO JIS B 8615 STANDARD. POSITION OF THE MEASUREMENT POINT IS 1m IN FRONT AND 1m
BELOW THE UNIT.
40
Engineering & Physical Data A5LCY-I-2010
1) ALL SPECIFICATIONS ARE SUBJECTED TO CHANGE BY THE MANUFACTURER WITHOUT PRIOR NOTICE.
2) ALL UNITS ARE BEING TESTED AND COMPLY TO ISO 5151.
3) NOMINAL COOLING AND HEATING CAPACITY ARE BASED ON THE CONDITIONS BELOW :
a) COOLING - 27°C DB / 19°C WB INDOOR AND 35°C DB / 24°C WB OUTDOOR
b) HEATING - 20°C DB INDOOR AND 7°C DB / 6°C WB OUTDOOR
4) SOUND PRESSURE LEVEL ARE ACCORDING TO JIS B 8615 STANDARD. POSITION OF THE MEASUREMENT POINT IS 1m IN FRONT AND 1m
BELOW THE UNIT.
41
A5LCY-I-2010 Engineering & Physical Data
HEIGHT mm/in 250 (295) / 9.8 (11.6) 250 (295) / 9.8 (11.6)
UNIT DIMENSION
WIDTH mm/in 570 (640) / 22.4 (25.2) 570 (640) / 22.4 (25.2)
(WITH PANEL)
DEPTH mm/in 570 (640) / 22.4 (25.2) 570 (640) / 22.4 (25.2)
HEIGHT mm/in 317 (127) / 12.5 (5.0) 317 (127) / 12.5 (5.0)
PACKING DIMENSION
WIDTH mm/in 630 (700) / 24.8 (27.6) 630 (700) / 24.8 (27.6)
(WITH PANEL)
DEPTH mm/in 630 (700) / 24.8 (27.6) 630 (700) / 24.8 (27.6)
1) ALL SPECIFICATIONS ARE SUBJECTED TO CHANGE BY THE MANUFACTURER WITHOUT PRIOR NOTICE.
2) ALL UNITS ARE BEING TESTED AND COMPLY TO ISO 5151.
3) NOMINAL COOLING AND HEATING CAPACITY ARE BASED ON THE CONDITIONS BELOW :
a) COOLING - 27°C DB / 19°C WB INDOOR AND 35°C DB / 24°C WB OUTDOOR
b) HEATING - 20°C DB INDOOR AND 7°C DB / 6°C WB OUTDOOR
4) SOUND PRESSURE LEVEL ARE ACCORDING TO JIS B 8615 STANDARD. POSITION OF THE MEASUREMENT POINT IS 1m IN FRONT AND 1m
BELOW THE UNIT.
42
Engineering & Physical Data A5LCY-I-2010
1) ALL SPECIFICATIONS ARE SUBJECTED TO CHANGE BY THE MANUFACTURER WITHOUT PRIOR NOTICE.
2) ALL UNITS ARE BEING TESTED AND COMPLY TO ISO 5151.
3) NOMINAL COOLING AND HEATING CAPACITY ARE BASED ON THE CONDITIONS BELOW :
a) COOLING - 27°C DB / 19°C WB INDOOR AND 35°C DB / 24°C WB OUTDOOR
b) HEATING - 20°C DB INDOOR AND 7°C DB / 6°C WB OUTDOOR
4) SOUND PRESSURE LEVEL ARE ACCORDING TO JIS B 8615 STANDARD. POSITION OF THE MEASUREMENT POINT IS 1m IN FRONT AND 1m
BELOW THE UNIT.
43
A5LCY-I-2010 Engineering & Physical Data
HEIGHT mm/in 265 (340) / 10.4 (13.4) 265 (340) / 10.4 (13.4)
UNIT DIMENSION
WIDTH mm/in 820 (990) / 32.3 (39.0) 820 (990) / 32.3 (39.0)
(WITH PANEL)
DEPTH mm/in 820 (990) / 32.3 (39.0) 820 (990) / 32.3 (39.0)
HEIGHT mm/in 335 (410) / 13.2 (16.1) 335 (410) / 13.2 (16.1)
PACKING DIMENSION
WIDTH mm/in 900 (1070) / 35.4 (42.1) 900 (1070) / 35.4 (42.1)
(WITH PANEL)
DEPTH mm/in 900 (1070) / 35.4 (42.1) 900 (1070) / 35.4 (42.1)
1) ALL SPECIFICATIONS ARE SUBJECTED TO CHANGE BY THE MANUFACTURER WITHOUT PRIOR NOTICE.
2) ALL UNITS ARE BEING TESTED AND COMPLY TO ISO 5151.
3) NOMINAL COOLING AND HEATING CAPACITY ARE BASED ON THE CONDITIONS BELOW :
a) COOLING - 27°C DB / 19°C WB INDOOR AND 35°C DB / 24°C WB OUTDOOR
b) HEATING - 20°C DB INDOOR AND 7°C DB / 6°C WB OUTDOOR
4) SOUND PRESSURE LEVEL ARE ACCORDING TO JIS B 8615 STANDARD. POSITION OF THE MEASUREMENT POINT IS 1m IN FRONT AND 1m
BELOW THE UNIT.
44
Engineering & Physical Data A5LCY-I-2010
EXTERNAL STATIC PRESSURE (H/M/L) Pa / mmAq 29 / 25 / 19 (0.12 / 0.10 / 0.08) 29 / 20 / 10 (0.12 / 0.08 / 0.04)
INDOOR UNIT
1) ALL SPECIFICATIONS ARE SUBJECTED TO CHANGE BY THE MANUFACTURER WITHOUT PRIOR NOTICE.
2) ALL UNITS ARE BEING TESTED AND COMPLY TO ISO 5151.
3) NOMINAL COOLING AND HEATING CAPACITY ARE BASED ON THE CONDITIONS BELOW :
a) COOLING - 27°C DB / 19°C WB INDOOR AND 35°C DB / 24°C WB OUTDOOR
b) HEATING - 20°C DB INDOOR AND 7°C DB / 6°C WB OUTDOOR
4) SOUND PRESSURE LEVEL ARE ACCORDING TO JIS B 8615 STANDARD. POSITION OF THE MEASUREMENT POINT IS 1m IN FRONT AND 1m
BELOW THE UNIT.
45
A5LCY-I-2010 Engineering & Physical Data
EXTERNAL STATIC PRESSURE (H/M/L) Pa / (in.wq) 29 / 20 / 10 (0.12 / 0.08 / 0.04) 29 / 20 / 10 (0.12 / 0.08 / 0.04)
INDOOR UNIT
1) ALL SPECIFICATIONS ARE SUBJECTED TO CHANGE BY THE MANUFACTURER WITHOUT PRIOR NOTICE.
2) ALL UNITS ARE BEING TESTED AND COMPLY TO ISO 5151.
3) NOMINAL COOLING AND HEATING CAPACITY ARE BASED ON THE CONDITIONS BELOW :
a) COOLING - 27°C DB / 19°C WB INDOOR AND 35°C DB / 24°C WB OUTDOOR
b) HEATING - 20°C DB INDOOR AND 7°C DB / 6°C WB OUTDOOR
4) SOUND PRESSURE LEVEL ARE ACCORDING TO JIS B 8615 STANDARD. POSITION OF THE MEASUREMENT POINT IS 1m IN FRONT AND 1m
BELOW THE UNIT.
46
Engineering & Physical Data A5LCY-I-2010
1) ALL SPECIFICATIONS ARE SUBJECTED TO CHANGE BY THE MANUFACTURER WITHOUT PRIOR NOTICE.
2) ALL UNITS ARE BEING TESTED AND COMPLY TO ISO 5151.
3) NOMINAL COOLING AND HEATING CAPACITY ARE BASED ON THE CONDITIONS BELOW :
a) COOLING - 27°C DB / 19°C WB INDOOR AND 35°C DB / 24°C WB OUTDOOR
b) HEATING - 20°C DB INDOOR AND 7°C DB / 6°C WB OUTDOOR
4) SOUND PRESSURE LEVEL ARE ACCORDING TO JIS B 8615 STANDARD. POSITION OF THE MEASUREMENT POINT IS 1m IN FRONT AND 1m
BELOW THE UNIT.
47
A5LCY-I-2010 Engineering & Physical Data
1) ALL SPECIFICATIONS ARE SUBJECTED TO CHANGE BY THE MANUFACTURER WITHOUT PRIOR NOTICE.
2) ALL UNITS ARE BEING TESTED AND COMPLY TO ISO 5151.
3) NOMINAL COOLING AND HEATING CAPACITY ARE BASED ON THE CONDITIONS BELOW :
a) COOLING - 27°C DB / 19°C WB INDOOR AND 35°C DB / 24°C WB OUTDOOR
b) HEATING - 20°C DB INDOOR AND 7°C DB / 6°C WB OUTDOOR
4) SOUND PRESSURE LEVEL ARE ACCORDING TO JIS B 8615 STANDARD. POSITION OF THE MEASUREMENT POINT IS 1m IN FRONT AND 1m
BELOW THE UNIT.
48
Engineering & Physical Data A5LCY-I-2010
1) ALL SPECIFICATIONS ARE SUBJECTED TO CHANGE BY THE MANUFACTURER WITHOUT PRIOR NOTICE.
49
A5LCY-I-2010 Engineering & Physical Data
1) ALL SPECIFICATIONS ARE SUBJECTED TO CHANGE BY THE MANUFACTURER WITHOUT PRIOR NOTICE.
50
Engineering & Physical Data A5LCY-I-2010
1) ALL SPECIFICATIONS ARE SUBJECTED TO CHANGE BY THE MANUFACTURER WITHOUT PRIOR NOTICE.
51
A5LCY-I-2010 Engineering & Physical Data
1) ALL SPECIFICATIONS ARE SUBJECTED TO CHANGE BY THE MANUFACTURER WITHOUT PRIOR NOTICE.
52
Engineering & Physical Data A5LCY-I-2010
1) ALL SPECIFICATIONS ARE SUBJECTED TO CHANGE BY THE MANUFACTURER WITHOUT PRIOR NOTICE.
53
A5LCY-I-2010 Engineering & Physical Data
1) ALL SPECIFICATIONS ARE SUBJECTED TO CHANGE BY THE MANUFACTURER WITHOUT PRIOR NOTICE.
54
Engineering & Physical Data A5LCY-I-2010
1) ALL SPECIFICATIONS ARE SUBJECTED TO CHANGE BY THE MANUFACTURER WITHOUT PRIOR NOTICE.
55
A5LCY-I-2010 Engineering & Physical Data
1) ALL SPECIFICATIONS ARE SUBJECTED TO CHANGE BY THE MANUFACTURER WITHOUT PRIOR NOTICE.
56
Engineering & Physical Data A5LCY-I-2010
1) ALL SPECIFICATIONS ARE SUBJECTED TO CHANGE BY THE MANUFACTURER WITHOUT PRIOR NOTICE.
57
A5LCY-I-2010 Engineering & Physical Data
DISCHARGE THERMOSTAT
°C / °F N/A N/A
SETTING
TYPE N/A
TYPE N/A
SAFETY
DEVICE LOW PRESSURE SWITCH OPEN kPa / psi N/A
1) ALL SPECIFICATIONS ARE SUBJECTED TO CHANGE BY THE MANUFACTURER WITHOUT PRIOR NOTICE.
58
Engineering & Physical Data A5LCY-I-2010
1) ALL SPECIFICATIONS ARE SUBJECTED TO CHANGE BY THE MANUFACTURER WITHOUT PRIOR NOTICE.
59
A5LCY-I-2010 Engineering & Physical Data
TYPE N/A
TYPE N/A
SAFETY
DEVICE LOW PRESSURE SWITCH OPEN kPa / psi N/A
1) ALL SPECIFICATIONS ARE SUBJECTED TO CHANGE BY THE MANUFACTURER WITHOUT PRIOR NOTICE.
60
Outline and Dimension A5LCY-I-2010
490
13
29.5
311
285 8 12 765 63
550
Note: Dimension in mm
Outdoor Unit
Model: A5LCY 20/25CR
Note: Dimension in mm
61
A5LCY-I-2010 Outline and Dimension
Indoor Unit
Model: A5WMY 10/15JR
800
206
288
288
Note: Dimension in mm
Indoor Unit
Model: A5WMY 20/25JR
1065
224
310
310
Note: Dimension in mm
62
Outline and Dimension A5LCY-I-2010
Indoor Unit
Model: A5CKY 10/15/20CR
MODEL A B C D E F G H I J K
A5CKY 10/15/20CR 570 570 295 275 20 640 640 408 408 364 364
Note: Dimension in mm
Indoor Unit
Model: A5CKY 20/25ER
B F
C
D E
H
A
G
I
J
MODEL A B C D E F G H I J K
A5CKY 20/25ER 820 820 350 290 60 990 990 627 627 607 607
Note: Dimension in mm
63
A5LCY-I-2010 Outline and Dimension
Indoor Unit
Model: A5CCY 10/15/20/25CR
MODEL A B C D E F G H I J K L M N O
A5CCY 10/15CR 31 881 842 802 10 905 72 261 411 351 225 211 232 212,8 114
A5CCY 20CR 31 1041 1002 962 10 1065 72 261 411 351 225 211 232 212,8 114
A5CCY 25CR 31 1176 1137 1097 10 1200 72 261 411 351 225 211 232 212,8 114
Note: Dimension in mm
Indoor Unit
Model: A5CMY 15/20/25ER
Note: Dimension in mm
64
Electrical Data A5LCY-I-2010
Electrical Data
OUTDOOR UNIT A5LCY 10DR A5LCY 15DR
MODEL
INDOOR UNIT A5WMY 10JR A5WMY 15JR
INSULATION GRADE E E
POWER SOURCE V/Ph/Hz 220 - 240 / 1 / 50 220 - 240 / 1 / 50
RATED INPUT POWER W 34 42
INDOOR MOTOR
RATED RUNNING CURRENT A 0.19 0.21
MOTOR OUTPUT W 18 18
POLES 4 4
INSULATION GRADE E E
POWER SOURCE V/Ph/Hz 220 - 240 / 1 / 50 220 - 240 / 1 / 50
RATED INPUT POWER W 66 67
OUTDOOR MOTOR
RATED RUNNING CURRENT A 0.31 0.31
MOTOR OUTPUT W 26 26
POLES 6 6
INSULATION GRADE E E
POWER SOURCE V/Ph/Hz 220 - 240 / 1 / 50 220 - 240 / 1 / 50
CAPACITOR μF - -
RATED INPUT POWER (COOLING) W 660 941
COMPRESSOR
RATED INPUT POWER (HEATING) W 728 941
RATED RUNNING CURRENT (COOLING) A 3.60 4.48
RATED RUNNING CURRENT (HEATING) A 3.50 4.38
LOCKED ROTOR AMP. A - -
INSULATION GRADE E E
MOTOR OUTPUT W 40 40
POLES 8 8
INSULATION GRADE F F
MOTOR OUTPUT W 66 66
POLES 6 6
INSULATION GRADE E E
CAPACITOR μF - -
1) ALL SPECIFICATIONS ARE SUBJECTED TO CHANGE BY THE MANUFACTURER WITHOUT PRIOR NOTICE.
2) ALL UNITS ARE BEING TESTED AND COMPLY TO ISO 5151.
65
A5LCY-I-2010 Electrical Data
INSULATION GRADE B B
MOTOR OUTPUT W 16 16
POLES 6 6
INSULATION GRADE E E
MOTOR OUTPUT W 26 26
POLES 6 6
INSULATION GRADE E E
CAPACITOR μF - -
INSULATION GRADE B
MOTOR OUTPUT W 22
POLES 6
INSULATION GRADE F
MOTOR OUTPUT W 66
POLES 6
INSULATION GRADE E
CAPACITOR μF -
1) ALL SPECIFICATIONS ARE SUBJECTED TO CHANGE BY THE MANUFACTURER WITHOUT PRIOR NOTICE.
2) ALL UNITS ARE BEING TESTED AND COMPLY TO ISO 5151.
66
Electrical Data A5LCY-I-2010
INSULATION GRADE B B
MOTOR OUTPUT W 20 30
POLES 6 6
INSULATION GRADE F F
MOTOR OUTPUT W 66 66
POLES 6 6
INSULATION GRADE E E
CAPACITOR μF - -
INSULATION GRADE B E
MOTOR OUTPUT W 40 50
POLES 4 4
INSULATION GRADE E E
MOTOR OUTPUT W 26 26
POLES 6 6
INSULATION GRADE E E
CAPACITOR μF - -
1) ALL SPECIFICATIONS ARE SUBJECTED TO CHANGE BY THE MANUFACTURER WITHOUT PRIOR NOTICE.
2) ALL UNITS ARE BEING TESTED AND COMPLY TO ISO 5151.
67
A5LCY-I-2010 Electrical Data
INSULATION GRADE B B
POLES 4 4
INSULATION GRADE F F
MOTOR OUTPUT W 66 66
POLES 6 6
INSULATION GRADE E E
CAPACITOR μF - -
INSULATION GRADE B B
MOTOR OUTPUT W 40 50
POLES 4 4
INSULATION GRADE E F
MOTOR OUTPUT W 26 66
POLES 6 6
INSULATION GRADE E E
CAPACITOR μF - -
1) ALL SPECIFICATIONS ARE SUBJECTED TO CHANGE BY THE MANUFACTURER WITHOUT PRIOR NOTICE.
2) ALL UNITS ARE BEING TESTED AND COMPLY TO ISO 5151.
68
Electrical Data A5LCY-I-2010
INSULATION GRADE B
MOTOR OUTPUT W 65
POLES 4
INSULATION GRADE F
MOTOR OUTPUT W 66
POLES 6
INSULATION GRADE E
CAPACITOR μF -
1) ALL SPECIFICATIONS ARE SUBJECTED TO CHANGE BY THE MANUFACTURER WITHOUT PRIOR NOTICE.
2) ALL UNITS ARE BEING TESTED AND COMPLY TO ISO 5151.
69
A5LCY-I-2010 Wiring Diagram
Wiring Diagram
Heat Pump
70034106463
70
Wiring Diagram A5LCY-I-2010
71
A5LCY-I-2010 Wiring Diagram
Heat Pump
70034108590
72
Wiring Diagram A5LCY-I-2010
Heat Pump
73
A5LCY-I-2010 Wiring Diagram
Heat Pump
70034110364
74
Wiring Diagram A5LCY-I-2010
Heat Pump
70034108589
75
A5LCY-I-2010 Wiring Diagram
Heat Pump
70034110366
76
Wiring Diagram A5LCY-I-2010
Heat Pump
70034108591
77
A5LCY-I-2010 Wiring Diagram
Heat Pump
70034110365
78
Service and Maintenance A5LCY-I-2010
79
A5LCY-I-2010 Service and Maintenance
Air Filter
1. Open the front panel.
• Hold the panel at the recesses on the main unit (2 recesses on right and left sides) and lift it until it
stops.
Recess on
main unit
FRONT
Caution
• Don’t touch the metal parts of the indoor unit. It may cause an injury.
• When removing or attaching the front panel, use a robust and stable stool and watch your steps carefully.
• When removing or attaching the front panel, support the panel securely with hand to prevent from it falling.
• For cleansing, do no use hot water above 40°C, benzene, gasoline, thinner, nor other volatile oils, polishing
compound, scrubbing brushes, nor other hand stuff.
• After cleaning, make sure that the front panel is securely fixed.
Outdoor Models
The design of the A5LCY outdoor series allows servicing to be carried out easily. The removal of the top, front
and side panels makes almost every part accessible.
Under normal circumstances, these outdoor units only require a check and cleaning of air intake coil surface
once every 3 months. However, if a unit is installed in areas subjected to much oil mist and dust, the coils must
be regularly cleaned by qualified Air Conditioner Service Technicians to ensure sufficient heat exchange and
proper operation. Otherwise, the systems life span may be shortened.
Caution
• Do not charge OXYGEN, ACETYLENE OR OTHER FLAMMABLE and poisonous gases into the unit when
performing a leakage test or an airtight test. These gases could cause severe explosion and damage if exposed to
high temperature and pressure.
• It is recommended that only nitrogen or refrigerant be charged when performing the leakage or airtight test.
80
Troubleshooting A5LCY-I-2010
Troubleshooting
Fault Condition
When a malfunction of the air conditioner unit is detected, immediately switch off the main power supply before
proceeding with the following troubleshooting procedures.
The following are common fault conditions and simple troubleshooting tips. If any other fault conditions which
are not listed occur, contact your nearest local dealer. DO NOT attempt to troubleshoot the unit by yourself.
81
A5LCY-I-2010 Troubleshooting
Generally, there are two kinds of problems, i.e. starting failure and insufficient cooling / heating. “Starting failure”
is caused by electrical defect while improper application or defects in refrigerant circuit causes “Insufficient
cooling / heating”.
i ) Diagnosis of Electric circuit
Evaporator Stop
fan motor
Running
Condenser Stop
fan motor
1 2
82
Troubleshooting A5LCY-I-2010
1 2
Open compressor
Change the compressor
windings
83
A5LCY-I-2010 Troubleshooting
There might be some causes where the unit starts running but does not perform satisfactorily, i.e. insufficient
cooling. Judgement could be made by measuring temperature difference of indoor unit’s intake and discharge
air as well as running current.
Insufficient cooling
84
Troubleshooting A5LCY-I-2010
Insufficient heating
85
A5LCY-I-2010 Troubleshooting
Indicator Lights
IR Signal Receiver
When an infrared remote control operating signal has been transmitted, the signal receiver on the indoor unit
will respond as below to confirm acceptance of the signal transmission.
IR Receiver
Cool / Heat
Timer
Sleep
ON/OFF ON/OFF switch
IR Receiver
LED Indicator Lights: Normal Operation and Fault Conditions for Heat Pump Unit
Green
Cool mode
Red
Heat mode
Red
Auto mode in Heating operation
Green
Auto mode in Cooling operation
Sleep mode on
Green
Fan mode on
Green
Dry mode on
Red
Defrost operation
Green
Error indication
ON Blinking
86
Troubleshooting A5LCY-I-2010
SWING FAN
TURBO MODE
QUIET SLEEP
TIMER ON ON
TIMER
OFF
TIMER OFF
Diagnosis Step
1. Hold down ON TIMER CANCEL button or OFF TIMER CANCEL button for 5 seconds, a “ ” indication
flashes on the temperature display section.
2. Press ON TIMER CANCEL or OFF TIMER CANCEL repeatedly until indoor buzzer produces a long beep.
This indicates the error code, refers to Error Codes table and is displayed on the temperature display
section.
3. A short beep or two consecutive beeps indicate non-corresponding error codes.
4. To cancel the error code display, hold down ON TIMER CANCEL or OFF TIMER CANCEL button for 5
seconds. Alternatively, the code display will cancel itself if the button is not pressed for 1 minute.
87
A5LCY-I-2010 Troubleshooting
&S
88
Troubleshooting A5LCY-I-2010
Error Codes
ERROR
ERROR DESCRIPTION
CODE
00 NORMAL
A1 INDOOR PCB ERROR
A3 DRAIN PUMP ABNORMAL
A5 ANTIFREEZE (COOLING)/HEAT EXCHANGER OVERHEAT (HEATING)
A6 INDOOR FAN MOTOR ABNORMAL
AH ELECTRICAL AIR CLEANER ABNORMAL
C4 INDOOR HEAT EXCHANGER (1) THERMISTOR SHORT/OPEN
C5 INDOOR HEAT EXCHANGER (2) THERMISTOR SHORT/OPEN
C7 LOUVER LIMIT SWITCH ERROR
C9 INDOOR ROOM THERMISTOR SHORT/OPEN
E1 OUTDOOR PCB ERROR
E3 HIGH PRESSURE PROTECTION
E4 LOW PRESSURE PROTECTION
E5 COMPRESSOR MOTOR LOCK/COMPRESSOR OVERLOADED
E6 COMPRESSOR START-UP ERROR
E7 OUTDOOR DC FAN MOTOR LOCK
E8 AC INPUT OVER CURRENT
E9 EXV ERROR
EA 4 WAY VALVE ERROR
F3 DISCHARGE PIPE OVERHEAT
F6 HEAT EXCHANGER OVERHEAT
HO COMPRESSOR SENSOR SYSTEM ERROR
H3 HIGH PRESSURE SWITCH ERROR
H6 COMPRESSOR FEEDBACK DETECTION ERROR
H7 FAN MOTOR OVERLOADED/OVERCURRENT/SENSOR ABNORMAL
H8 AC CURRENT SENSOR ERROR
H9 OUTDOOR AIR THERMISTOR SHORT/OPEN
J1 PRESSURE SENSOR ERROR
J3 COMPRESSOR DISCHARGE PIPE THERMISTOR SHORT/OPEN/MISPLACED
J5 SUCTION PIPE THERMISTOR SHORT/OPEN
J6 OUTDOOR HEAT EXCHANGER THERMISTOR SHORT/OPEN
J7 SUBCOOLING HEAT EXCHANGER THERMISTOR SHORT/OPEN
J8 LIQUID PIPE THERMISTOR SHORT/OPEN
J9 GAS PIPE THERMISTOR SHORT/OPEN
L1 INVERTER OUTDOOR PCB ERROR
L3 OUTDOOR CONTROL BOX OVERHEAT
L4 HEAT SINK OVERHEAT
L5 IPM ERROR/IGBT ERROR
L8 INVERTER COMPRESSOR OVERCURRENT
L9 COMPRESSOR OVERCURRENT PREVENTION
89
A5LCY-I-2010 Troubleshooting
ERROR
ERROR DESCRIPTION
CODE
LC COMMUNICATION ERROR (OUTDOOR CONTROL PCB AND INVERTER PCB)
P1 OPEN PHASE OR VOLTAGE UNBALANCE
P4 HEAT SINK THERMISTOR SHORT/OPEN
PJ CAPACITY SETTING ERROR
U0 INSUFFICIENT GAS
U2 DC VOLTAGE OUT OF RANGE
U4 COMMUNICATION ERROR
U7 COMMUNICATION ERROR (OUTDOOR CONTROL PCB AND IPM PCB)
UA INSTALLATION ERROR
UF PIPING & WIRING INSTALLATION MISMATCH/WRONG WIRING/INSUFFICIENT GAS
UH ANTIFREEZE (OTHER ROOMS)
90
Troubleshooting A5LCY-I-2010
Parameter
Parameter Description Unit/ range
Number
29 Current control zone 0-Normal, Other-Active
30 Oil return status 0-Normal, Other-Active
31 De-ice setting 0-Normal, Other-Active
32 Dew drop setting 0-Normal, Other-Active
33 Heatsink protection zone 0-Normal, Other-Active
34 Turbo setting 0-Normal, Other-Active
35 Silent setting 0-Normal, Other-Active
36 Low ambient zone 0-Normal, Other-Active
37 Defrost status 0-Normal, Other-Active
38 Pump down status 0-Normal, Other-Active
39 O/D capacity flag 0- Comp off, 1- Comp On
40 O/D output capacity In %
41 Target discharge temp
42 EXV control status 0-Initial , 1- Feedback
43 Indoor fan tap
44 O/D error code
45 I/D error code
46 Low voltage control zone 0-Normal, Other-Active
47 Gas leak detection 0-Normal, Other-Active
48 Discharge sensor disconnected 0-Normal, Other-Active
49 Official test setting 0-Normal, Other-Active
50 Skip frequency flag 0-Normal, Other-Active
51 Last O/D error code
52 2nd last O/D error code
53 3rd last O/D error code
Error Code Diagnosis by Unit Last State Memory Using Wireless Handset
1. Remove battery from wireless handset.
2. Wait for the display to finally go off (as this handset uses very small amount of power, hence it takes
longer for the memory to reset).
3. Replace battery again and immediately (before display comes back on the LCD screen), press on Mode
and ON/OFF buttons together until you see “00” is being displayed.
4. Press Mode button to 5:00.
5. Press ON/OFF button once.
6. After that, remove battery from wireless handset and wait until the display has gone off. Then, replace
battery again into the handset.
7. Finally, repeat the fault diagnosis steps by wireless handset GS02 above.
Error Code Diagnosis by Unit Last State Memory Using Wired Handset
1. Press SLEEP and TIMER ACTIVE buttons together until error code starts flashing on the fan speed
indicator area.
91
A5LCY-I-2010 Exploded View and Part List
14 2
28 16
20
7
19
4
21
6
23
22 27
15 11
9
22
17
8
18
25
29 5 26 30 13 1 10 12 24
Note: All exploded view and part list are subjected to change by the manufacturer without prior notice
92
Exploded View and Part List A5LCY-I-2010
Outdoor Unit
Model: A5LCY 10/15DR
No Description No Description
1 Assy. Botttom Frame 16 Assy. Control Box
2 Top Plate 17 EXV Solenoid Coil
3 Right Side Plate 18 Assy. 4WV Coil
4 Left Side Plate 19 Reactor
5 Front Panel 20 Assy. Reactor Wire
6 Sealing Material 21 Thermistor Holder
7 Assy. Coil 22 Assy. Propeller Fan
8 Assy. 4WV 23 Assy. Panel Partition
9 Valve, Rev 4 Way 24 Stop Valve Mounting Plate
10 Valve, 3 Way 1/2” 25 Assy. Stop Valve Cover
11 Assy. EXV w/o Service Valve 26 Ins. Comp. Sound
12 Valve, 2 Way 1/4” 27 Releasable Tie
13 Compressor 28 Handle
14 Assy. Fan Motor 29 Front Grille
15 Motor 30 Drain Joint
Note: All exploded view and part list are subjected to change by the manufacturer without prior notice
93
A5LCY-I-2010 Exploded View and Part List
Outdoor Unit
Model: A5LCY 20/25CR
No Description No Description
1 Assy. Base Fan 11 Panel, Right Back
2 Panel, Service 12 Assy. Valve Bracket
3 Panel, Top 13 Assy. 4WV
4 Panel, Front/Left 14 Assy. EXV
5 Assy. Coil 15 Assy. Partition
6 Assy. Propeller Fan 16 Nut M8, with flange
7 Assy. Control Box 17 Bracket, Motor
8 Assy. Valve Cover 18 Plastic, Handle
9 Compressor 19 Motor
10 Plastic, Front Grille
Note: All exploded view and part list are subjected to change by the manufacturer without prior notice
94
Exploded View and Part List A5LCY-I-2010
Indoor Unit
Model: A5WMY 10/15JR
16
15
8
14
13
11
12
18 10
4 9
3
17
1
20
2
19
No Description No Description
1 Assy. Front Grille 11 Blower
2 Panel 12 Assy. Installation Plate
3 Disch. Grille Hor.Blade Assy. 13 Right Side Panel
4 Assy. Bottom Frame 14 Cover, Drip Proof
5 Assy. Control Box 15 Clip, Coil Sensor
6 Assy. Service Cover 16 Assy. Heat Exchanger
7 Assy. Piping Fixture 17 Assy. Drain Hose
8 Motor 18 Fan Bearing Vibration Absorber
9 Motor Mounting Plate (1) 19 Air Filter
10 Motor Mounting Plate (2) 20 Assy. Control Module
Note: All exploded view and part list are subjected to change by the manufacturer without prior notice
95
A5LCY-I-2010 Exploded View and Part List
Indoor Unit
Model: A5WMY 20/25JR
No Description No Description
1 Assy. Chasis 10 Assy. Control Box
2 Motor 11 Assy. Control Module
3 Blower 12 Cover, Control Box
4 Fan Bush 13 Cover, Service
5 Cover, Motor 14 Assy. Mounting Plate
6 Assy. Heat Exchanger 15 Assy. Front Cover
7 Assy. Air Discharge Housing 16 Cover, Front
8 Assy. Louver 17 Intake Grille
9 Hose 18 Filter
Note: All exploded view and part list are subjected to change by the manufacturer without prior notice
96
Exploded View and Part List A5LCY-I-2010
Indoor Unit
Model: PLCKY-CR
No Description No Description
1 Frame 11 Lingkage, Motor Cover
2 Assy. Intake Grille B 12 Assy. Bracket Receiver (LED/SLM)
3 Filter 13 Assy. Motor
4 Lock, Grille 14 Crank, Connector
5 Discharge, Foam 15 Louver, Holder
6 Discharge, Foam LED 16 Cross, Crank
7 Discharge, Foam Short 17 Ins. Long
8 Louver 18 Ins. Short
9 Louver, LED 19 Ins. Corner
10 Lingkage, Cover
Note: All exploded view and part list are subjected to change by the manufacturer without prior notice
97
A5LCY-I-2010 Exploded View and Part List
Indoor Unit
Model: A5CKY 10/15/20CR
Note: All exploded view and part list are subjected to change by the manufacturer without prior notice
98
Exploded View and Part List A5LCY-I-2010
Indoor Unit
Model: A5CKY 10/15/20CR
No Description No Description
1 Assy. Base 14 Bush, Pump
2 Assy. Casing 15 Assy. Drain Pump Support Bracket
3 Assy. Heat Exchanger 16 Assy. End Plate Support
4 Cover, Fan 17 Clip, Coil Sensor
5 Blower 18 Support, Heat Exchanger
6 Plate, Wire 19 Cover, Terminal
7 Motor 20 Assy. Cover Wire
8 Bush, Motor 21 Connector, Drain
9 Bush, Motor Ring 22 Hose, Drain
10 Assy. Control Box 23 Assy. Cover Valve
11 Pump, Water 24 Assy. Drain Pan
12 Switch, Water Level 25 Bush, Wire
13 Bush, Wire 26 Cover, Wire Bracket
Note: All exploded view and part list are subjected to change by the manufacturer without prior notice
99
A5LCY-I-2010 Exploded View and Part List
Indoor Unit
Model: PLCKY-ER
No Description No Description
1 Front, Frame 8 Crank Connector
2 Assy., Intake Grille 9 Assy., LED
3 Assy., Air Discharge Main 10 Wire, Guide
4 Assy., Air Discharge Main Right 11 Cover, Cross Connector
5 Assy., Air Discharge Main Left 12 Assy., Cover Corner A
6 Air Filter, CK-A/AR 13 Assy., Cover Corner B
7 Assy., Air Swing Motor 14 Mounting Plate
Note: All exploded view and part list are subjected to change by the manufacturer without prior notice
100
Exploded View and Part List A5LCY-I-2010
Indoor Unit
Model: A5CKY 20/25ER
No Description No Description
1 Assy. Base Pan 16 Cover, Wire B
2 Assy. Coil 17 Bracket, Hanger A
3 Assy. Coil Bracket 18 Bracket, Hanger B
4 Assy. Drain Pump Mounting 19 Bracket, Hanger C
5 Assy. Panel Side Back 20 Fresh Air Adaptor
6 Assy. Side Panel Front 21 Assembly, Valve Plate
7 Assy. Motor & Rubber 22 Assy. Air Guide
8 Blower, Turbo Fan DIA462 X 171.5 3P085496-1 23 Assy. Partition Holder
9 Assy. Drain Pan 24 Cover, Wire
10 Assy. Fan Cover 25 Switch Water Level 1A - CK Drain Pump
11 Assy. Cover Control Box 26 Pump, Water PC-04226-OYOB YCK
12 Assy. Control Box 27 Hose, Drain PE 18.3 X 0.5 X 315.0
13 Assy. Cover Terminal 28 Connector, Drain
14 Support, Coil 29 Ins., Drain Connector
15 Cover, Wire A
Note: All exploded view and part list are subjected to change by the manufacturer without prior notice
101
A5LCY-I-2010 Exploded View and Part List
Indoor Unit
Model: A5CCY 10/15/20/25CR
No Description No Description
1 Cabinet 9 Assy. Blower Left
2 Assy. Fan Deck 10 Motor
3 Assy. Heat Exchanger Parts Not in Diagram
4 Assy. Drain Pan Handset, Wired
5 Assy. Secondary Drain Pan Air Filter
6 Hanger Holder, Thermistor
7 Control Module Clip, Coil Sensor
8 Assy. Blower Right
Note: All exploded view and part list are subjected to change by the manufacturer without prior notice
102
Exploded View and Part List A5LCY-I-2010
Indoor Unit
Model: A5CMY 15/20/25ER
Note: All exploded view and part list are subjected to change by the manufacturer without prior notice
103
A5LCY-I-2010 Exploded View and Part List
Indoor Unit
Model: A5CMY 15/20/25ER
No Description No Description
1 Assy. Top Panel 12 Assy. Panel Bottom
2 Assy. Heat Exchanger 13 Cover, Hanger L1 (C)
3 Assy. Vane 14 Cover, Hanger L2 (D)
4 Assy. Drain Pan 15 Cover, Hanger R1 (A)
5 Assy. Control Box 16 Cover, Hanger R2 (B)
6 Terminal Box Cover 17 Bracket, Mounting
7 Motor 18 Control Box Cover
8 Bracket, Motor Parts Not in Diagram
9 Blower Handset, Wireless
10 Housing, Blower Control Module
11 Motor, Louver Intake Grille
Note: All exploded view and part list are subjected to change by the manufacturer without prior notice
104
While upmost care is taken in ensuring that all details in the publication are correct at time of going to press, we are constantly striving for
improvement and therefore reserve the rights to alter model specifications and equipment without prior notice. Details of speci fications
andequipment are also subject to change to suit local conditions and equirements and not all models are available in every market.