Output Summary Page 1

Released to the following company:

mona
Windows User
Xist 9 (32 bit) 22-01-2025 17:53 SN: 46639- MKH Units

Engineering and fabrication of shell and tube heat exchanger : Shell 1

Rating - Horizontal Multipass Flow TEMA BEM Shell With Single-Segmental Baffles
1 See Data Check Messages Report for Informative Messages.
2 See Runtime Message Report for Warning Messages.
3 Process Conditions Cold Shellside Hot Tubeside
4 Fluid name Treated Water Benfield Solution
5 Total flow rate (1000-kg/hr) 670.00 255.95
6 Inlet/Outlet Y (Wt. frac vap.) 0.0000 0.0000 0.0000 0.0000
7 Inlet/Outlet T (Deg C) 60.00 69.71 104.00 70.00
8 Inlet P/Avg (kgf/cm2A) 6.132 5.881 38.763 38.515
9 dP/Allow. (kgf/cm2) 0.503 0.510 0.496 0.510
10 Fouling (m2-hr-C/kcal) 0.000200 0.000200
11 Exchanger Performance
12 Shell h (kcal/m2-hr-C) 7311.1 Actual U (kcal/m2-hr-C) 1044.7
13 Tube h (kcal/m2-hr-C) 4373.1 Required U (kcal/m2-hr-C) 913.61
14 Hot regime (--) Sens. Liquid Total duty (MM kcal/hr) 6.5068
15 Cold regime (--) Sens. Liquid Eff. area (m2) 444.95
16 EMTD (Deg C) 16.0 Overdesign (%) 14.35
17 Shell Geometry Baffle Geometry
18 TEMA type (--) BEM Baffle type Single-Seg.
19 Shell ID (mm) 1179.3 Baffle cut (Pct Dia.) 35
20 Series (--) 1 Baffle orientation (--) Perpend.
21 Parallel (--) 1 Central spacing (mm) 606.11
22 Orientation (deg) 0.00 Crosspasses (--) 9
23 Tube Geometry Nozzles
24 Tube type (--) Plain Shell inlet (mm) 379.35
25 Tube OD (mm) 25.400 Shell outlet (mm) 379.35
26 Length (mm) 6000. Inlet height (mm) 83.533
27 Pitch ratio (--) 1.2500 Outlet height (mm) 138.93
28 Layout (deg) 30 Tube inlet (mm) 273.05
29 Tubecount (--) 1006 Tube outlet (mm) 273.05
30 Tube Pass (--) 6
31 Thermal Resistance, % Velocities, m/s Flow Fractions
32 Shell 14.29 Min Max A 0.063
33 Tube 30.55 Tubeside 1.07 1.10 B 0.777
34 Fouling 47.61 Crossflow 1.08 1.13 C 0.025
35 Metal 7.55 Longitudinal 0.94 0.94 E 0.061
36 F 0.074

Unit: Shell 1 C:\Users\user\Desktop\AK Celik\New Heat Exchanger 305\Benfield Solution HX_BEM.htri

 Data Check Messages Page 2
Released to the following company:
mona
Windows User
Xist 9 (32 bit) 22-01-2025 17:53 SN: 46639- MKH Units

Engineering and fabrication of shell and tube heat exchanger : Shell 1

Rating - Horizontal Multipass Flow TEMA BEM Shell With Single-Segmental Baffles
1 Unit ID 100
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Unit: Shell 1 C:\Users\user\Desktop\AK Celik\New Heat Exchanger 305\Benfield Solution HX_BEM.htri

 Runtime Messages Page 3
Released to the following company:
mona
Windows User
Xist 9 (32 bit) 22-01-2025 17:53 SN: 46639- MKH Units

Engineering and fabrication of shell and tube heat exchanger : Shell 1

Rating - Horizontal Multipass Flow TEMA BEM Shell With Single-Segmental Baffles
1 Unit ID 100 - WARNING MESSAGES (CALCULATIONS CONTINUE)
2
3 Geometry, Mechanical Design, and Vibration
4 ASME Section VIII Div. 1 Code was used to ESTIMATE all pressure vessel dimensions and weights. The dimensions
5 in this report cannot be used to fabricate the vessel. (MN 10170)
6
7 Baffle-to-Shell Clearance = 3.2 mm (0.1260 in) Is Less Than TEMA Recommended Value of 6.3 mm (0.2500 in). (MN
8 10040)
9
10 Tube-to-Baffle Clearance = 0.3 mm (0.01181 in) is Less Than TEMA Recommended 0.4 mm (0.01563 in). (MN
11 10043)
12
13 Specified Perpendicular Pass Width Does Not Meet TEMA Minimum for Gasket Width (MN 10047)
14
15 Specified Parallel Pass Width Does Not Meet TEMA Minimum for Gasket Width (MN 10053)
16
17 Bundle-to-shell clearance set by user, is less than required. OTL based only upon user specified clearance.
18 Construction may not be possible. (MN 10192)
19
20 Fluid Properties
21 The physical properties of the hot fluid have been extrapolated beyond the valid temperature range. Check the
22 calculated values. The thermal analysis requires properties at bulk and skin/wall temperatures. (MN 5033)
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Unit: Shell 1 C:\Users\user\Desktop\AK Celik\New Heat Exchanger 305\Benfield Solution HX_BEM.htri

 Final Results Page 4
Released to the following company:
mona
Windows User
Xist 9 (32 bit) 22-01-2025 17:53 SN: 46639- MKH Units

Engineering and fabrication of shell and tube heat exchanger : Shell 1

Rating - Horizontal Multipass Flow TEMA BEM Shell With Single-Segmental Baffles
1 Process Data Cold Shellside Hot Tubeside
2 Fluid name Treated Water Benfield Solution
3 Fluid condition Sens. Liquid Sens. Liquid
4 Total flow rate (1000-kg/hr) 670.00 255.95
5 Weight fraction vapor, In/Out (--) 0.0000 0.0000 0.0000 0.0000
6 Temperature, In/Out (Deg C) 60.00 69.71 104.00 70.00
7 Skin temperature, Min/Max (Deg C) 62.59 74.65 68.09 94.06
8 Wall temperature, Min/Max (Deg C) 64.74 82.00 65.51 84.66
9 Pressure, In/Average (kgf/cm2A) 6.132 5.881 38.763 38.515
10 Pressure drop, Total/Allowed (kgf/cm2) 0.503 0.510 0.496 0.510
11 Velocity, Mid/Max allow (m/s) 1.12 1.07
12 Mole fraction inert (--)
13 Average film coef. (kcal/m2-hr-C) 7311.1 4373.1
14 Heat transfer safety factor (--) 1.0000 1.0000
15 Fouling resistance (m2-hr-C/kcal) 0.000200 0.000200
16 Overall Performance Data
17 Overall coef., Reqd/Clean/Actual (kcal/m2-hr-C) 913.61 / 1994.2 / 1044.7
18 Heat duty, Calculated/Specified (MM kcal/hr) 6.5068 / 6.5068
19 Effective overall temperature difference (Deg C) 16.0
20 EMTD = (MTD) * (DELTA) * (F/G/H) (Deg C) 16.1 * 0.9966 * 1.0000
21
22
23 See Runtime Messages Report for
24 warnings.
25
26 Exchanger Fluid Volumes
27 Approximate shellside (L) 3426.6
28 Approximate tubeside (L) 4406.8
29 Shell Construction Information
30 TEMA shell type BEM Shell ID (mm) 1179.3
31 Shells Series 1 Parallel 1 Total area (m2) 481.65
32 Passes Shell 1 Tube 6 Eff. area (m2/shell) 444.95
33 Shell orientation angle (deg) 0.00
34 Impingement present Rods Impingement rod rows 1
35 Pairs seal strips 0 Passlane seal rods (mm) 25.400 No. 3
36 Shell expansion joint No Rear head support plate No
37 Weight estimation Wet/Dry/Bundle 42339 / 34509 / 12320 (kg/shell)
38 Baffle Information
39 Type Perpend. Single-Seg. Baffle cut (% dia) 35
40 Crosspasses/shellpass 9 No. (Pct Area) (mm) to C.L
41 Central spacing (mm) 606.11 1 33.11 176.90
42 Inlet spacing (mm) 650.00 2 0.00 0.000
43 Outlet spacing (mm) 650.00
44 Baffle thickness (mm) 5.000
45 Use deresonating baffles No
46
47 Tube Information
48 Tube type Plain Tubecount per shell 1006
49 Overall length (mm) 6000. Pct tubes removed (both) 9.29
50 Effective length (mm) 5543. Outside diameter (mm) 25.400
51 Total tubesheet (mm) 457.20 Wall thickness (mm) 2.769
52 Area ratio (out/in) 1.2788 Pitch (mm) 31.750 Ratio 1.2500
53 Tube metal SA-179 Tube (S) K01200 Tube pattern (deg) 30

Unit: Shell 1 C:\Users\user\Desktop\AK Celik\New Heat Exchanger 305\Benfield Solution HX_BEM.htri

 Final Results Page 5
Released to the following company:
mona
Windows User
Xist 9 (32 bit) 22-01-2025 17:53 SN: 46639- MKH Units

Engineering and fabrication of shell and tube heat exchanger : Shell 1

Rating - Horizontal Multipass Flow TEMA BEM Shell With Single-Segmental Baffles
1 Shellside Performance
2 Nom vel, X-flow/window 1.34 / 0.98
3
4 Flow fractions for heat transfer 0.813
5 A=0.0628 B=0.7765 C=0.0251 E=0.0611 F=0.0744
6
7 Shellside Heat Transfer Corrections
8 Total Beta Gamma End Fin
9 0.906 0.847 1.069 1.008 1.000
10 Pressure Drops (Percent of Total)
11 Cross Window Ends Nozzle Shell Tube
12 42.51 23.96 23.87 Inlet 5.69 1.32
13 MOMENTUM 0.00 Outlet 3.98 0.84
14 Two-Phase Parameters
15 Method Inlet Center Outlet Mix F
16
17
18 H. T. Parameters Shell Tube
19 Overall wall correction 1.006 1.000
20 Midpoint Prandtl no. 2.74 4.64
21 Midpoint Reynolds no. 63531 28651
22 Bundle inlet Reynolds no. 58568 43693
23 Bundle outlet Reynolds no. 67363 25051
24 Fouling layer (mm)
25 Thermal Resistance, %
26 Shell Tube Fouling Metal Over Des
27 14.29 30.55 47.61 7.55 14.35
28 Total fouling resistance (m2-hr-C/kcal) 4.56e-4
29 Differential resistance (m2-hr-C/kcal) 1.37e-4
30 Shell Nozzles
31 Inlet at channel end No
32
33 Liquid
34 Inlet Outlet Outlet
35 Number at each position 1 1 0
36 Diameter (mm) 379.35 379.35
37 Velocity (m/s) 1.67 1.68
38 Pressure drop (kgf/cm2) 0.029 0.020
39 Height under nozzle (mm) 83.533 138.93
40 Nozzle R-V-SQ (kg/m-s2) 2757.1 2772.0
41 Shell ent. (kg/m-s2) 3291.6 1232.5
42
43 Inlet Outlet Liquid
44 Tube Nozzle RADIAL RADIAL Outlet
45 Diameter (mm) 273.05 273.05
46 Velocity (m/s) 0.96 0.96
47 Pressure drop (kgf/cm2) 6.54e-3 4.16e-3
48 Nozzle R-V-SQ (kg/m-s2) 1166.3 1166.3
49
50 Annular Distributor Inlet Outlet
51 Length (mm)
52 Height (mm)
53 Slot area (mm2)
54 Diametral Clearances (mm)
55 Baffle-to-shell Bundle-to-shell Tube-to-baffle
56 3.2000 10.177 0.3000

Unit: Shell 1 C:\Users\user\Desktop\AK Celik\New Heat Exchanger 305\Benfield Solution HX_BEM.htri

 Supplementary Results Page 6
Released to the following company:
mona
Windows User
Xist 9 (32 bit) 22-01-2025 17:53 SN: 46639- MKH Units

Engineering and fabrication of shell and tube heat exchanger : Shell 1

Rating - Horizontal Multipass Flow TEMA BEM Shell With Single-Segmental Baffles
1 Externally Enhanced Tube Geometry Internally Enhanced Tube Geometry
2 Type Plain Type None
3 Fin density (fin/meter) Thickness (mm)
4 Fin height (mm) Pitch (L/D)
5 Fin thickness (mm)
6 Root diameter (mm)
7 Area/length (m2/m)
8
9 Mean Metal Temperatures
10 Mean shell temperature 65.30 (C)
11 Tubesheet temperature 140.00 (C)
12 Mean tube metal temperature in each tubepass, (C)
13 Tube Pass Inside Outside Radial
14 1 79.94 77.39 78.56
15 2 75.09 73.38 74.16
16 3 72.07 70.84 71.40
17 4 69.78 68.96 69.34
18 5 68.74 68.15 68.42
19 6 67.56 67.18 67.36
20

Unit: Shell 1 C:\Users\user\Desktop\AK Celik\New Heat Exchanger 305\Benfield Solution HX_BEM.htri

 API 660 Shell-And-Tube Heat Exchanger Specification Sheet Page 7
Released to the following company: MKH Units
mona
Windows User
1 Client Location
2 Process unit Item No.
3 Job No. Fabricator
4 Service of Unit Number of units
5 Size 1179.3 x 6000 mm Type BEM Horizontal Connected In 1 Parallel 1 Series
6 Effective surface per unit (plain/finned) 444.95 m2 Shell/Unit 1 Effective surface per shell 444.95 m2
7 PERFORMANCE OF ONE UNIT Shell Side Tube Side
8 Inlet Outlet Inlet Outlet
9 Fluid Name Treated Water Benfield Solution
10 Fluid Quantity, Total kg/hr 670000 255950
11 Vapor (relative molecular mass)
12 Liquid 670000 670000 255950 255950
13 Steam
14 Water 670000 670000
15 Noncondensables (relative molecular mass)
16 Temperature C 60.00 69.71 104.00 70.00
17 Density (Vapor/Liquid) kg/m3 983.43 978.16 1264.0 1264.0
18 Viscosity (Vapor/Liquid) cP 0.4662 0.4053 0.6250 1.1019
19 Specific Heat (Vapor/Liquid) kcal/kg-C 0.9994 1.0007 0.7514 0.7447
20 Thermal Conductivity (Vapor/Liquid) kcal/hr-m-C 0.5601 0.5674 0.5599 0.5401
21 Specific latent heat kcal/kg @ C @ 60.00 @ 69.71 @ 104.00 @ 70.00
22 Inlet Pressure kgf/cm2A 6.132 38.763
23 Velocity m/s 1.12 1.07
24 Pressure Drop, Allow/Calc kgf/cm2 0.510 0.503 0.510 0.496
25 Fouling Resistance (min) m2-hr-C/kcal 0.000200 0.000200
26 Average Film Coefficient kcal/m2-hr-C 7311.1 4373.1
27 Heat Exchanged 6506830 kcal/hr MTD (Corrected) 16.0 C
28 Transfer Rate kcal/m2-hr-C Required 913.61 Fouled 1044.7 Clean 1994.2
29 Rho-V2 kg/m-s2 Inlet Nozzle 2757.1 Bundle Entrance 3983.9 Bundle Exit 3312.1
30 Hydrogen Service Tube Side (Y/N) Shell Side (Y/N) Sour Service Tube Side (Y/N) Shell Side (Y/N) Cyclic Service (Y/N)
31 CONSTRUCTION OF ONE SHELL
32 Tube No. 1006 OD mm 25.400 NOZZLES - Number, Size and Rating
33 Tube Wall Thickness mm 2.769 minimum wall / average wall Shell Side Tube Side
34 Tube Pitch mm 31.750 Tube layout 30 Inlet mm 1 @ 379.35 1 @ 273.05
35 Tube Length mm 6000. Tube Type Plain Outlet 1 @ 379.35 1 @ 273.05
36 Tube-Tubesheet Joint Expanded and seal welded (2 grooves) Intermediate @ @
37 Shell diameter mm (ID/OD) 1179.3 / 1300.0 Vent @ @
38 Cross Baffle Type Perpend. Drain @ @
39 Baffle Spacing(c/c) mm 606.11 No. of Crosspasses 9 Pressure Relief @ @
40 Baffle cut % 35 Perpend. Design pressure f/cm2G 122.37 40.789
41 Tube support type None Vacuum f/cm2A
42 Longitudinal baffle seal type None Design temp. (Max/MDMT) C 120.00 / 82.00 140.00 / 84.66
43 Bypass Seal Arrangement pairs seal strips No Passes per Shell 1 6
44 Impingement Protection Type Rods Corrosion Allowance mm 3.200 3.200
45 MATERIALS OF CONSTRUCTION
46 Shell SA-516 70 Pl. K02700 Tube SA-179 Tube (S) K01200 Gaskets
47 Shell Cover Shell Side Solid Mtl. Flat (SS)
48 Channel or Bonnet SA-516 70 Pl. K02700 Tube Side Solid Mtl. Flat (SS)
49 Channel Cover Floating Head
50 Floating Head Cover Spare Gaskets Reqd
51 Tubesheet-Stationary SA-516 70 Pl. K02700 Tubesheet-Floating Test Ring Reqd. (Y/N)
52 Baffles-Cross Carbon steel Baffles-Long Insulation-shell mm
53 Tube Support Material Insulation-channel mm inlet/outlet
54 Expansion Joint Type None Expansion joint material
55 Pressure design code Stamp Calculate MAWP Y/N TEMA Class R
56 Remarks:
57
58
Reprinted with Permission

Unit: Shell 1 C:\Users\user\Desktop\AK Celik\New Heat Exchanger 305\Benfield Solution HX_BEM.htri

 1 HEAT EXCHANGER RATING DATA SHEET Page 8
2 Released to the following company: MKH Units
3 mona
4 Windows User
5 Service of Unit Item No.
6 Type BEM Orientation Horizontal Connected In 1 Parallel 1 Series
7 Surf/Unit (Gross/Eff) 481.65 / 444.95 m2 Shell/Unit 1 Surf/Shell (Gross/Eff) 481.65 / 444.95 m2
8 PERFORMANCE OF ONE UNIT
9 Fluid Allocation Shell Side Tube Side
10 Fluid Name Treated Water Benfield Solution
11 Fluid Quantity, Total 1000-kg/hr 670.00 255.95
12 Vapor (In/Out) wt% 0.00 0.00 0.00 0.00
13 Liquid wt% 100.00 100.00 100.00 100.00
14 Temperature (In/Out) C 60.00 69.71 104.00 70.00
15 Density kg/m3 983.43 978.16 1264.0 1264.0
16 Viscosity cP 0.4662 0.4053 0.6250 1.1019
17 Specific Heat kcal/kg-C 0.9994 1.0007 0.7514 0.7447
18 Thermal Conductivity kcal/hr-m-C 0.5601 0.5674 0.5599 0.5401
19 Critical Pressure kgf/cm2A
20 Inlet Pressure kgf/cm2A 6.132 38.763
21 Velocity m/s 1.12 1.07
22 Pressure Drop, Allow/Calc kgf/cm2 0.510 0.503 0.510 0.496
23 Average Film Coefficient kcal/m2-hr-C 7311.1 4373.1
24 Fouling Resistance (min) m2-hr-C/kcal 0.000200 0.000200
25 Heat Exchanged 6.5068 MM kcal/hr MTD (Corrected) 16.0 C Overdesign 14.35 %
26 Transfer Rate, Service 913.61 kcal/m2-hr-C Calculated 1044.7 kcal/m2-hr-C Clean 1994.2 kcal/m2-hr-C
27 CONSTRUCTION OF ONE SHELL Sketch (Bundle/Nozzle Orientation)
28 Shell Side Tube Side
29 Design Pressure kgf/cm2G 122.37 40.789
30 Design Temperature C 120.00 140.00
31 No Passes per Shell 1 6
32 Flow Direction Downward Downward
33 Connections In mm 1 @ 379.35 1 @ 273.05
34 Size & Out mm 1 @ 379.35 1 @ 273.05
35 Rating Liq. Out mm @ 1 @
36 Tube No. 1006.0 OD 25.400 mm Thk(Avg) 2.769 mm Length 6000. mm Pitch 31.750 mm Tube pattern 30
37 Tube Type Plain Material SA-179 Tube (S) K01200 Pairs seal strips 0
38 Shell ID 1179.3 mm Kettle ID mm Passlane Seal Rod No. 3
39 Cross Baffle Type Perpend. Single-Seg. %Cut (Diam) 35 Impingement Plate Rods
40 Spacing(c/c) 606.11 mm Inlet 650.00 mm No. of Crosspasses 9
41 Rho-V2-Inlet Nozzle 2757.1 kg/m-s2 Shell Entrance 3291.6 kg/m-s2 Shell Exit 1232.5 kg/m-s2
42 Bundle Entrance 3983.9 kg/m-s2 Bundle Exit 3312.1 kg/m-s2
43 Weight/Shell 34509 kg Filled with Water 42339 kg Bundle 12320 kg
44 Notes: Thermal Resistance, % Velocities, m/s Flow Fractions
45 Shell 14.29 Shellside 1.12 A 0.063
46 Tube 30.55 Tubeside 1.07 B 0.777
47 Fouling 47.61 Crossflow 1.34 C 0.025
48 Metal 7.55 Window 0.98 E 0.061
49 F 0.074

Unit: Shell 1 C:\Users\user\Desktop\AK Celik\New Heat Exchanger 305\Benfield Solution HX_BEM.htri

 1 HEAT EXCHANGER SPECIFICATION SHEET Page 9
2 Released to the following company: MKH Units
3 mona
4 Windows User Job No.
5 Customer Reference No.
6 Address Proposal No.
7 Plant Location Date 20/01/2025 Rev
8 Service of Unit Item No.
9 Size 1179.3 x 6000 mm Type BEM Horizontal Connected In 1 Parallel 1 Series
10 Surf/Unit (Gross/Eff) 481.65 / 444.95 m2 Shell/Unit 1 Surf/Shell (Gross/Eff) 481.65 / 444.95 m2
11 PERFORMANCE OF ONE UNIT
12 Fluid Allocation Shell Side Tube Side
13 Fluid Name Treated Water Benfield Solution
14 Fluid Quantity, Total kg/hr 670000 255950
15 Vapor (In/Out)
16 Liquid 670000 670000 255950 255950
17 Steam
18 Water 670000 670000
19 Noncondensables
20 Temperature (In/Out) C 60.00 69.71 104.00 70.00
21 Specific Gravity 0.9839 0.9786 1.2646 1.2646
22 Viscosity cP 0.4662 0.4053 0.6250 1.1019
23 Molecular Weight 18.02 18.02
24 Molecular Weight, Noncondensables
25 Specific Heat kcal/kg-C 0.9994 1.0007 0.7514 0.7447
26 Thermal Conductivity kcal/hr-m-C 0.5601 0.5674 0.5599 0.5401
27 Latent Heat kcal/kg
28 Inlet Pressure kgf/cm2A 6.132 38.763
29 Velocity m/s 1.12 1.07
30 Pressure Drop, Allow/Calc kgf/cm2 0.510 0.503 0.510 0.496
31 Fouling Resistance (min) m2-hr-C/kcal 0.000200 0.000200
32 Heat Exchanged 6506830 kcal/hr MTD (Corrected) 16.0 C
33 Transfer Rate, Service 913.61 kcal/m2-hr-C Clean 1994.2 kcal/m2-hr-C Actual 1044.7 kcal/m2-hr-C
34 CONSTRUCTION OF ONE SHELL Sketch (Bundle/Nozzle Orientation)
35 Shell Side Tube Side
36 Design/Test Pressure kgf/cm2G 122.37 / 40.789 /
37 Design Temperature C 120.00 140.00
38 No Passes per Shell 1 6
39 Corrosion Allowance mm 3.200 3.200
40 Connections In mm 1 @ 379.35 1 @ 273.05
41 Size & Out mm 1 @ 379.35 1 @ 273.05
42 Rating Intermediate @ @
43 Tube No. 1006 OD 25.400 mm Thk(Avg) 2.769 mm Length 6000. mm Pitch 31.750 mm
44 Tube Type Plain Material SA-179 Tube (S) K01200 Tube patter 30
45 Shell SA-516 70 Pl. K02700 ID 1179.3 OD 1300.0 mm Shell Cover
46 Channel or Bonnet SA-516 70 Pl. K02700 Channel Cover
47 Tubesheet-Stationary SA-516 70 Pl. K02700 Tubesheet-Floating
48 Floating Head Cover Impingement Plate Rods
49 Baffles-Cross Carbon steel Type Single-Seg. %Cut (Diam) 35 Spacing(c/c) 606.11 Inlet 650.00 mm
50 Baffles-Long Seal Type None
51 Supports-Tube U-Bend Type None
52 Bypass Seal Arrangement pairs seal strips Tube-Tubesheet Joint Expanded and seal welded (2 grooves)
53 Expansion Joint Type None
54 Rho-V2-Inlet Nozzle 2757.1 kg/m-s2 Bundle Entrance 3983.9 Bundle Exit 3312.1 kg/m-s2
55 Gaskets-Shell Side Solid Mtl. Flat (SS) Tube Side Solid Mtl. Flat (SS)
56 - Floating Head
57 Code Requirements AD Merkblatter TEMA Class R
58 Weight/Shell 34509 kg Filled with Water 42339 kg Bundle 12320 kg
59 Remarks:
60
61
62
63 Reprinted with Permission

Unit: Shell 1 C:\Users\user\Desktop\AK Celik\New Heat Exchanger 305\Benfield Solution HX_BEM.htri

 Drawings Page 10
Released to the following company:
mona
Windows User
Xist 9 (32 bit) 22-01-2025 17:53 SN: 46639- MKH Units

Engineering and fabrication of shell and tube heat exchanger : Shell 1

Rating - Horizontal Multipass Flow TEMA BEM Shell With Single-Segmental Baffles
1
2
3
4
5
6
7
8
9
10
11
12 1179
13 mm
14
15
16
17
18
19
20
21
22
23
6000
24 mm
25
26
Unit Shell 1 Total tube inlet nozzles 1 Stream ID Shellside Tubeside
27 TEMA type BEM Total tube outlet nozzles 1 Stream name Treated Water Benfield Solution
28 Shell diameter 1179.3 mm Total shell inlet nozzles 1 Flow (total), 1000- kg/ hr 670.00 255.95
29 Tube length 6000 mm Total shell outlet nozzles 1 Pressure drop, kgf/cm2 0.503 0.496
Dry weight 34509 kg/shell Temperature, C 60.00 69.71 104.00 70.00
30 Wet weight 42339 kg/shell Wt. fraction vapor 0.0000 0.0000 0.0000 0.0000
31 Bundle weight 12320 kg/shell Pressure, kgf/cm2A 6.132 5.629 38.763 38.267
32
33
34
35
36
37
38
39
40
41
42

Unit: Shell 1 C:\Users\user\Desktop\AK Celik\New Heat Exchanger 305\Benfield Solution HX_BEM.htri

 Drawings Page 11
Released to the following company:
mona
Windows User
Xist 9 (32 bit) 22-01-2025 17:53 SN: 46639- MKH Units

Engineering and fabrication of shell and tube heat exchanger : Shell 1

Rating - Horizontal Multipass Flow TEMA BEM Shell With Single-Segmental Baffles
1
2
Unit Shell 1
3 TEMA type BEM
4 379.35 mm Shell I D 1179.3 mm
5 Actual OTL 1169.2 mm
6 Height under inlet nozzle 83.533 mm
7 Rows of impingement rods 1
Impingement rod OD 25.400 mm
8
Height under outlet nozzle 138.93 mm
9 Tube type Plain
10 Tube OD 25.400 mm
11 Tube pitch 31.750 mm
12 Tube layout angle 30 deg
13 Tubes 1006
Tube positions available 1006
14
Tie rods 8
15 Seal strip pairs 0
16 Passlane seal rods 3
17 Tube Passes 6
18 Parallel passlane width 10.000 mm
19 Perpendicular passlane width 10.000 mm
Baffle cut % diameter 35
20
21 TUBEPASS DETAILS
22 Pass Rows Tubes
23 1 6 165
24 2 10 169
25 3 10 169
4 10 169
26
5 10 169
27 6 6 165
28
29 SYMBOL LEGEND
30 Tube
31 Dummy Short Tube
Dummy Long Tube
32 Plugged Tube
33 1 Tie Rod
34 Seal Rod
35 3 2 Impingement Rod
36
37
4 5
379.35 mm
38 6
39
40
41
42

Unit: Shell 1 C:\Users\user\Desktop\AK Celik\New Heat Exchanger 305\Benfield Solution HX_BEM.htri

 Drawings Page 12
Released to the following company:
mona
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Xist 9 (32 bit) 22-01-2025 17:53 SN: 46639- MKH Units

Engineering and fabrication of shell and tube heat exchanger : Shell 1

Rating - Horizontal Multipass Flow TEMA BEM Shell With Single-Segmental Baffles
1
2 7766
3 mm
4 671 1317 4466
5 mm mm mm

6 S1
T1
7
8
9
10
11 1300
12 mm
13
14
15
16 Fixed Slotted

17 T2 S2
18 2083 3266
19 mm mm
20
T1 S1
21
22
23 1184 1184
24 mm mm
25
26
27 907
1184 1184
28 mm mm
mm
29
30
31 T2 S2
32
Front C hannel Shell
33
34
35 Nozzles OD, mm Rating Design Shell Tube Weight kg Unit Shell 1
S1 I nlet 500 Pres (kgf/ cm2G) 122.37 40.789 Bundle 12320 C ompany mona
36 T1 I nlet 323.85 Temp (C ) 120 140 Dry 34509 C ustomer Ref
37 S2 Outlet 500 Passes 1 6 Wet 42339 I tem No.
T2 Outlet 323.85 Thick (mm) 60.325 2.769 Service
38 TEMA BEM Setting Plan
39 Date 20/ 01/ 2025 By
40 Diagram Rev

41
42

Unit: Shell 1 C:\Users\user\Desktop\AK Celik\New Heat Exchanger 305\Benfield Solution HX_BEM.htri