Extended_Project_Qualification_Report
Extended_Project_Qualification_Report
research purposes.
EPQ Artefact Report - Cesare Mencarini
June 2024
1
Contents
1 Introduction 3
1.1 Understanding Fusion: Plasma States and Stellar Energy Production . . . . . . . . . . . 3
1.2 Diverse Approaches to Fusion: Confinement and Experimental Methods . . . . . . . . . 4
1.3 Aspects of fusion reactions in an IECF and why it is possible . . . . . . . . . . . . . . . 5
1.3.1 Possible Pathways for Nuclear Fusion . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3.2 Nuclear Binding Energy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.3.3 Statistics and Probabilities of Nuclear Fusion Reactions . . . . . . . . . . . . . . 7
1.3.4 Nuclear Fusion Reactions Cross Sections . . . . . . . . . . . . . . . . . . . . . . . 7
1.4 Why is it important to take the next step in human evolution? . . . . . . . . . . . . . . 8
2 Methodology 9
2.1 Acquiring Funding and Safety Assessment . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.2 Designing the Reactor and Managing a Budget . . . . . . . . . . . . . . . . . . . . . . . 9
2.3 Evolution of the design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.3.1 Initial Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.3.2 Second Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.3.3 Third and Final Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.4 Technical description of the reactor and the assembly process . . . . . . . . . . . . . . . 11
2.5 Hazards and safety measures that were taken . . . . . . . . . . . . . . . . . . . . . . . . 13
2.5.1 High Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.5.2 Radiation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.5.3 Data Acquisition and Operation Control System . . . . . . . . . . . . . . . . . . 14
3 Conclusion 14
3.1 Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.2 Evaluation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.3 Testing and Improving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.4 Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.4.1 Budget Constraints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.4.2 Second-Hand Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.4.3 Regulatory Complexities for Project Approval . . . . . . . . . . . . . . . . . . . . 16
3.5 Next Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
References 17
F Appendix 7 – Final version of a budget partitioning spreadsheet with the final cost
of the overall project, all the components required for its completion and their
respective details. 39
2
1 Introduction
In the scope of this Extended Project Qualification, my main focus will be constructing and developing
an Inertial Electrostatic Confinement Device, commonly referred to as a fusor. This device holds the
potential to accomplish nuclear fusion upon completion. The Artefact Report will comprehensively
document the entire project, encompassing various aspects, some of which are:
• The theory behind nuclear fusion; comprising of physical aspects, such as quantum mechanics
and energy release.
• The construction process, including how the design was established and its different iterations,
the assembly stage and how resources (e.g. funding) were obtained.
• A safety evaluation of the main hazards posed by the fusor and an assessment of how to mitigate
against these issues.
The fundamental objective of the fusor is to produce neutrons through nuclear fusion. Neutrons, in
turn, find practical applications in neutron activation of specific materials, such as silver, and serve
in classroom experiments related to radioactivity. Furthermore, the achievement of nuclear fusion in
a device as compact as a fusor is a tool to “advertise” captivating physical phenomena that spark
curiosity in bright young individuals and put in motion an outreach effort to intrigue the party in
question into embarking on the extraordinary journey of exploring scientific disciplines.
3
1.2 Diverse Approaches to Fusion: Confinement and Experimental
Methods
There are different methods to get nuclei to fuse, which scientists have experimented with over the
last century. The most common ones aim for plasma confinement, where extremely hot particles
are kept from expanding through different techniques and due to the hot temperatures, some atoms
can fuse. The type that recently made the headlines in 2022 was a beam-target fusion experiment
where 192 lasers were concentrated and fired at a hydrogen-infused pellet containing deuterium and
tritium, imploding it and initiating a fusion reaction [15]. The variant of this technology is beam-beam
fusion, which is based on the same principle but, as the name suggests, has two ion sources firing at
each other. Another intriguing technique is thermonuclear fusion, where elevated temperatures drive
particles close together due to increased average thermal kinetic energy [6]. It can be uncontrolled,
like in Hydrogen bombs, or controlled, where the reaction occurs in a particular environment, and
the energy released is harnessed as a power source. Lastly, the method used in this project is inertial
electrostatic confinement (IEC), where a potential difference is applied between the shell and a cathode
(grid) using a negative polarity high voltage power supply, meaning that the live wire is at a negative
voltage and the positive terminal is neutral. This arrangement allows the stainless-steel chamber to
ionise the internal gasses, which then are accelerated towards the grid. The electric field confines
the plasma and its inertia, which stops it from expanding. The primary fuel used in this reactor is
deuterium, resulting in mostly Deuterium-Deuterium (D-D) fusion reactions. The following section
will discuss this in further detail.
4
1.3 Aspects of fusion reactions in an IECF and why it is possible
To understand why nuclear fusion is possible, five key elements and definitions need to be expressed:
• Atomic Binding Energy is defined as “the energy required to separate an atomic nucleus
completely into its constituent protons and neutrons” [10].
• Atomic Cross Section is “the probability that a given atomic nucleus or subatomic particle
will exhibit a specific reaction in relation to a particular species of incident particle” [1].
• Quantum Tunneling is “the passage of minute particles through seemingly impassable force
barriers” [3].
• Nuclear Strong Force is “a fundamental interaction of nature that acts between subatomic
particles of matter. The strong force binds quarks together in clusters to make more familiar
subatomic particles, such as protons and neutrons” [4].
• Deuteron is a “nucleus of deuterium (heavy hydrogen) that consists of one proton and one
neutron. Deuterons are formed chiefly by ionising deuterium (stripping the single electron away
from the atom)” [2].
Figure 2: D-D Fusion Reaction Pathways [25] — The current author has annotated (numbered) the
images.
Figure 2 represents the three possible D-D fusion outcomes (1 to 3). Both reaction routes 1 and
2 happen at a 50:50 ratio. One produces a tritium particle and a proton (route 2), while the other
5
Figure 3: Atomic Binding Energies per Nucleon for all the nuclei in order of mass number [10] – Fusion
and fission arrows and labels added by the current author.
produces a helium-3 particle and a neutron (route 1). The latter event (1) is what the IECF strives to
achieve. Although the reaction that generates the helium-4 nucleus (3) is so rapid and energetic that
in almost every instance, it quickly decays into the products on the right of Figure 2 (billionth of a
second), there are some rare occurrences (every 25,000 D-D fusions) where a stable helium-4 nucleus
is formed with a significant release of energy [25].
Z is the number of protons, A is the mass number (protons + neutrons) and A mZ is the mass
of the nucleus in question. This mass defect is conceptually thought of as being converted to energy
(calculated by E = mc2 ) when the nucleus was formed, putting it into a negative energy state [23].
Therefore, this mass defect is lost during fusion (and fission) processes and converted into energy.
Scientists can then use Einstein’s equation , where is the speed of light to calculate , which is the
energy released. The latter is also equal to the difference in Atomic Binding Energy of the nuclei on
the right and the ones on the left of a nuclear equation in the form of
where (21 )H + (21 )H represents the collision between two deuterons and (32 )He + (10 )n the production
of a helium-3 particle and a neutron, following Figure 2. If the masses are measured empirically,
(32 )He + (10 )n would weigh less than (32 )He + (10 )n , meaning that mass is lost and converted into energy.
The graph in Figure 3 represents all the binding energies per nucleon in Mega-electron-Volts for all
elements according to their mass number. For a nuclear reaction to be energetically favourable, the
increase in binding energy (products heavier than reagents) must be present. This is why fusion occurs
6
from the left to the right of the graph while fission proceeds the opposite way [10]. Although fusion
results in the release of energy, it is mostly wasted in the form of heat, missed collisions or scattering
phenomena where the nuclei dissipate the energy gained and X-ray emission during the fusion process.
Figure 4: Depiction of the Coulomb barrier, illustrating the electrostatic repulsion encountered during
a collision between atomic nuclei. This representation highlights the possibility of quantum tunneling
through the barrier, allowing particles to fuse at relatively low energies [18].
7
Figure 5: How nuclear fusion occurs in the Sun Figure 6: Fusion cross-sections of Deuterium
thanks to quantum mechanics, showing prob- Tritium (DT), Deuterium Deuterium (DD)
abilistic relationships between reactions [22]. and proton–Boron (p – 11 B) [20].
deuterons is probabilistic by its very nature. However, scientists have developed a way to comprehend
the relationship between energy and the probability of two particles interacting. Empirical experiments
have derived graphs representing the chances of an event in a nuclear reaction: the fusion cross-section
(σ) chart in Figure 6. Atomic Cross Section is, in reality, a complex effect to comprehend due to
quantum mechanical effects; however, it can be visualised by assuming that the nuclei involved in the
reaction have a circular section with the nucleus in the centre. The larger the circular area, the higher
the probability of collision between the two nuclei, and since, to some extent, this probability increases
when the particles have more energy (move faster), the fusion reaction rate increases [9].
The matching energy of the two particles is represented on the x-axis of Figure 6 (in kilo-electron-
Volts), while the fusion cross section (1 barn = 10 − 24cm2 ) is plotted on the y-axis. The curve of
interest for IECF reactors, fuelled by deuterium, is labelled D-D (referring to Deuterium-Deuterium
fusion). It is visible that the fusion cross-section also increases with the rising kinetic energy of two
deuterons (DD curve), which is achieved by increasing the grid-shell potential difference. However,
This pattern applies only up to 103 keV where the curve plateaus, which means that the most efficient
power supply that can be used in an IECF applies a one-million-volt potential difference; anything
beyond that hardly increases the fusion rate [20].
8
2 Methodology
This section is dedicated to a detailed exposition of the design phase and the planning required to
secure the project’s essential resources and financial backing. Furthermore, it will encompass the
assembly process, thoroughly evaluate potential hazards, and elaborate on the corresponding safety
measures carefully implemented.
9
2.3 Evolution of the design
Figure 9: Multiple renders of the third and last iteration of the fusor’s design
10
became apparent shortly after delving into the theory behind IECF that there needed to be a more
suitable design for nuclear fusion from a structural and safety perspective. The latter is because
someone with a lack of proficiency in electronics would have built the high-voltage system.
11
(a) This image shows the assembly (b) This image shows the (c) This image shows the primary
of the two hemispheres. viewport and high voltage components assembled on the chamber.
feedthrough assembled.
Figure 10: Images a, b and c all present stages of the assembly process, which involve 16 CF and KF
ports.
(a) This image shows the assembly of the (b) This image shows the final assembled reactor.
turbomolecular pump and throttling valve.
Figure 11: Images a and b present the final stages of the assembly process, including the final product.
12
(a) CF Port with gasket. (b) KF Port with clamp and (c) ISO-F and ISO-K Port.
O-Ring.
Figure 12: Images a, b and c all present stages of the assembly process, which involve 16 CF and KF
ports.
The main problem encountered during assembly was the copper gasket between the two hemi-
spheres, which was wider than expected. This issue was probably caused by thermal deformation of
the steel when it was welded or a slight manufacturing error regarding the diameter of the gasket.
Using a metal file, the gasket was filed down until the outer diameter was small enough to fit inside
the knife edge on the flange. Once the flanges were assembled, the roughing pump was turned on,
and the bolts tightened until the pressure gauge showed that all leaks had been sealed. This solution
worked surprisingly well and held a perfect vacuum. The project encountered additional challenges
with the Pfeiffer TCP 121, the controller for the turbomolecular pump, and the Edwards Active Gauge
Controller. The TCP 121, sourced from eBay to manage costs, presented an immediate hurdle as it
failed to power on. Subsequent examination by Pfeiffer revealed irreparable damage to the controller.
In response to this setback, the decision was made to replace the turbomolecular pump with a dif-
fusion pump. While the diffusion pump offers a more straightforward system with fewer potential
failure points, it operates at a slower pace and with less efficiency. Unexpectedly, after procuring two
additional controllers (another TCP 121 and a TCP 040), both were tested and found to function
optimally, enabling the project to return to its original course of utilising the turbomolecular pump.
However, the diffusion pump will be retained as a contingency plan in case of any failures with the
high vacuum pump. Simultaneously, the Edwards Active Gauge Controller faced persistent electrical
issues, including recurrent circuit failures that demanded frequent component replacements.
13
2.5.2 Radiation
The next hazard that poses the biggest threat is the radiation emitted from the fusor, ranging from
x-rays, gamma rays and fast neutrons. The latter is the most ionising, which poses a risk to people’s
health [19]. If the radiation emitted by the reactor becomes dangerously high (which is unlikely), it
can be mitigated by using different techniques, for example, shielding the reactor with lead or placing
tanks containing boronated water around the IECF. Anyone close to the reactor during operations
must be at least 2-3 meters from it. SCONE (Stochastic Calculator Of Neutron transport Equation,
a Cambridge University software that uses Monte Carlo models to predict neutron behaviour) has
previously simulated all neutron emissions. This allows us to estimate the radiation emitted by the
reactor at various points in space. I have utilised the code multiple times and familiarised myself with
it.
• A Raspberry Pi board with Raspbian OS running on it. It will host the Python-based Graphical
Interface (Refer to Appendix 2) that connects the user and the reactor. Through this software,
it will be possible to control the reactor and visualise and store all the data collected. It is also
equipped with a camera looking inside the viewport, where everything is mounted on a custom
3D printed mount.
• 2 Arduino Uno Boards fixed inside an electrical box. Both Arduinos communicate through a
serial port to the Raspberry Pi while relaying data and accepting commands. A high-power fan
cools both circuits, with their independent electrical system powered by 12 Volt adapters. This
is so the stepper motors and sensors can be powered without compromising the built-in power
grid of the Arduinos and avoiding high power loads.
The Raspberry Pis and Arduinos will be shielded and enclosed in Faraday cages to reduce the
damage caused by radiation to the electronics. Refer to the Safety Assessment Report for more details
on danger mitigation and safety measures. Additionally, a Maintenance Form (Refer to Appendix 3)
was compiled to track all work made on the fusor and ensure any adjustments, changes or replacements
are logged.
3 Conclusion
Once fusion is achieved, sensors and cameras can then study the several factors of fusion and how they
affect it. I can also use additional experiments and tools to learn other properties of neutrons, such as
mapping their emissions around the chamber.
3.1 Summary
The reactor successfully generates plasma around a grid, a crucial initial step toward achieving fusion.
The subsequent phase of the project was supposed to allow deuterium nuclei to fuse and produce neu-
trons. Unfortunately, complications arose due to malfunctions in the purchased equipment, resulting
in numerous setbacks that prevented the realisation of fusion within the designated project timeframe.
14
While these issues were anticipated and unavoidable, they impacted the project’s outcome. As a con-
sequence, the final product of this assignment stands as an achievement in generating plasma, ready
for further upgrades to progress towards the next crucial step in the fusion process outside of this
project.
3.2 Evaluation
Upon reflecting on the project execution, I find that no significant areas stand out that require consid-
erable improvement on my part. It’s important to note that this was a part-time project, and as such,
dedicating full attention to it was not feasible. The assembly process performed well overall, apart from
the defect in the big flange copper gasket. This problem was flawlessly countered, helping the chamber
hold an excellent vacuum. Using 3D imaging proved to be a valuable reference throughout the reactor
construction and parts procurement phases. The project timeline aligned with expectations, reaching
the plasma stage as anticipated. The amount of detail positively impacted this project and the work
put into planning the reactor, including the 3D model and the ”shopping list” (Refer to Appendix 7),
which was extremely useful for keeping track of all the purchases and present design.
3.4 Limitations
This project encountered many challenges and limitations, all of which were systematically addressed
during its progression. The subsequent three paragraphs provide a concise summary of these issues.
15
malfunction, requiring additional time and effort to diagnose issues and implement solutions. These
delays, arising from the unpredictability of the condition and availability of second-hand components,
have interfered with the project’s timeline, introducing uncertainties and necessitating a flexible ap-
proach to project management.
• Acquiring heavy water for hydrolysis and implementing a feeding system for the gas.
• Ensuring complete functionality of the turbomolecular pump with the new controller.
• Conclude the voltage-pressure converter currently in development as a replacement for the Active
Guage Controller.
16
References
[1] Britannica. Cross Section. https://www.britannica.com/science/cross-section-physics. 2018.
(accessed: 29 January 2024).
[2] Britannica. Deuteron. 2023. url: https://www.britannica.com/science/deuteron.
(accessed: 4 February 2024).
[3] Britannica. Tunnelling. 2023. url: https://www.britannica.com/science/tunneling.
(accessed: 29 January 2024).
[4] Sutton C. Strong Force. 2024. url: https://www.britannica.com/science/strong-force.
(accessed: 29 January 2024).
[5] Plasma Channel. Building A Nuclear Star In A Jar (Fusor) [Online video]. 2022. url:
https://www.youtube.com/watch?v=VTBZ0VwIgs8&t=5s. (accessed: 3 November 2022).
[6] C. Clifford. Nuclear fusion breakthrough: Scientists generate more power than used to create
reaction. 2022. url: https://www.cnbc.com/2022/12/13/nuclear-fusion-passes-major-
milestone-net-energy.html. (accessed: 17 July 2023).
[7] Real Engineering. A New Way to Achieve Nuclear Fusion: Helion [Online video]. 2022. url:
https://www.youtube.com/watch?v=_bDXXWQxK38. (accessed: 14 December 2022).
[8] Real Engineering. The Problem with Nuclear Fusion [Online video]. 2022. url:
https://www.youtube.com/watch?v=BzK0ydOF0oU. (accessed: 14 December 2022).
[9] P. Grafström. Lifetime, cross-sections and activation [PDF]. 2007. url:
https://cds.cern.ch/record/1047067/files/p213.pdf. (accessed: 30 January 2024).
[10] E. Gregersen. Nuclear Binding Energy. 2023. url:
https://www.britannica.com/science/nuclear-binding-energy. (accessed: 29 January
2024).
[11] R. Hull. FAQ - Voltage-Cross section-Current. 2017. url:
https://fusor.net/board/viewtopic.php?t=11348. (accessed: 19 July 2023).
[12] IAEA. What is Nuclear Fusion? 2023. url:
https://www.iaea.org/newscenter/news/what-is-nuclear-fusion. (accessed: 25 January
2024).
[13] B. Klopfer. The Fusor. 2012. url:
http://large.stanford.edu/courses/2012/ph241/klopfer2/. (accessed: 29 January 2024).
[14] K. Krämer. Explainer: What is quantum tunnelling? 2020. url:
https://www.chemistryworld.com/news/explainer-what-is-quantum-
tunnelling/4012210.article. (accessed: 25 January 2024).
[15] NBC News. What Is Nuclear Fusion And Why Is It Important? [Online video]. 2023. url:
https://www.youtube.com/watch?v=zsZ4l32prGc. (accessed: 21 July 2023).
[16] Nuclear binding energy. 2023. url:
https://en.wikipedia.org/wiki/Nuclear_binding_energy. (accessed: 18 July 2023).
[17] Nuclear fusion. 2024. url: https://en.wikipedia.org/wiki/Nuclear_fusion. (accessed: 18
July 2023).
[18] Jef Ongena. “Fusion: a true challenge for an enormous reward”. In: EPJ Web of Conferences
268 (Nov. 2022), p. 00011.
[19] World Health Organization. Ionizing radiation and health effects. 2023. url:
https://www.who.int/news-room/fact-sheets/detail/ionizing-radiation-and-health-
effects. (accessed: 25 January 2024).
17
[20] Xavier Ribeyre et al. “Multiscale study of high energy attosecond pulse interaction with matter
and application to proton–Boron fusion”. In: Scientific Reports 12 (Mar. 2022). doi:
10.1038/s41598-022-08433-4.
[21] Office of Science. DOE Explains...Nuclear Fusion Reactions. 2022. url:
https://www.energy.gov/science/doe-explainsnuclear-fusion-reactions#:~:
text=The%20process%20releases%20energy%20because,explains%20why%20this%
20process%20occurs. (accessed: 25 January 2024).
[22] E. Siegel. It’s The Power Of Quantum Mechanics That Allows The Sun To Shine. 2015. url:
https://www.forbes.com/sites/ethansiegel/2015/06/22/its-the-power-of-quantum-
mechanics-that-allow-the-sun-to-shine/?sh=38fdb20f43f7. (accessed: 29 January 2024).
[23] W. Stacey. Nuclear Reactor Physics. Weinheim, WILEY-VCH, 2007.
[24] US scientists achieve net energy gain for second time in nuclear fusion reaction. 2023. url:
https://www.theguardian.com/environment/2023/aug/06/us-scientists-achieve-net-
energy-gain-second-time-fusion-reaction. (accessed: 26 November 2023).
[25] A.L. Wehmeyer, Ross Radel, and G.L. Kulcinski. “Optimizing Neutron Production Rates from
D-D Fusion in an Inertial Electrostatic Confinement Device”. In: ANS Topical Meeting on
Fusion Energy 47 (Oct. 2004), pp. 14–16. (accessed: 26 November 2023).
18
A Appendix 1 – Safety Assessment
SAFETY REPORT
INERTIAL ELECTROSTATIC
CONFINEMENT FUSION REACTOR
-1-
19
Last Edited: Wednesday, 03 January 2024
Contents
Introduction ........................................................................................................... - 3 -
1 What is an Inertial Electrostatic Confinement Device? ................................................- 3 -
2 What is the purpose of the IECD? ...............................................................................- 3 -
3 Why is the safety report required?..............................................................................- 3 -
Identifying IECD safety risks .................................................................................... - 4 -
4 Radiation .................................................................................................................. - 4 -
4.1 Containment Breach and Neutron Flux ............................................................ - 4 -
4.2 Regular Radiation Emissions during operations ................................................ - 4 -
5 Critical Structural Integrity ........................................................................................ - 4 -
5.1 Reactor Imploding due to Pressure Difference.................................................. - 4 -
5.2 Breach in Gas Supply Lines (GSL) ..................................................................... - 5 -
6 Voltage Exposure...................................................................................................... - 5 -
6.1 Voltage Exposure during operations ................................................................ - 5 -
6.2 Post-Operative Radiation and Voltage ............................................................. - 5 -
Risk Prevention and Safety Measures ....................................................................... - 6 -
8 Common Electrical Ground ....................................................................................... - 6 -
9 Emergency Shutdown System (ESS) ......................................................................... - 6 -
10 Lead and Boron Shielding ...................................................................................... - 6 -
11 Operations Monitoring Computer (OMC) ................................................................- 7 -
12 High Voltage Feedthrough (HVF) ............................................................................- 7 -
13 Sensors, Detectors, and Cameras ............................................................................- 7 -
14 Safety Precautions and Manual for External Use .................................................... - 8 -
Reference ............................................................................................................... - 8 -
-2-
20
Last Edited: Wednesday, 03 January 2024
Introduction
1 What is an Inertial Electrostatic Confinement Device?
1.1 An Inertial Electrostatic Confinement Device (IECD) is a fusion power class that uses electric
fields to accelerate ions, reach fusion conditions, and confine the plasma inside a vacuum. The IECD
pulls ions across a potential well and fuses the particles using their inertia. The device consists of a
central grid, which is made from nickel or tungsten (depending on the application), which is negatively
charged, while the rector’s shell is grounded. A potential difference is therefore induced between the
chamber and the cathode. This allows the fuel used in the reactor to fuse with itself or other elements
added to the mixture after being ionized by the electron flow in the electric field. The hydrogen isotope
deuterium (2H) is commonly used in IECD as the fuel and, therefore, will fuse into an energetic form of
the Helium-4 isotope (4He) which will decay into stable Helium-3 isotope (3He) and one emitted neutron
or into a Tritium atom (3H) and a proton.
-3-
21
Last Edited: Wednesday, 03 January 2024
-4-
22
Last Edited: Wednesday, 03 January 2024
6 Voltage Exposure
6.1 Voltage Exposure during operations
The IECD will run thanks to a ≈30kV variable supply connected to the ground and the HV
Feedthrough. This supply will be located beside the fusor for easy access and control of the voltage. The
current rating considered fatal is between 0.1 and 0.2 Amp, which the electrical supply can easily reach.
Therefore, no exposed metal surface must be charged or in direct contact with it. In addition, very high
voltages, like the ones achieved by the supply, can quickly charge air particles and, therefore, arch,
meaning that even being in the vicinity of the device is extremely dangerous if the problem is not dealt
with correctly. The necessary safety measures must be taken, especially considering the presence of
capacitors in the electrical system of the IECD.
-5-
23
Last Edited: Wednesday, 03 January 2024
-6-
24
Last Edited: Wednesday, 03 January 2024
will be introduced as a boron compound, either in the solid state or in an aqueous state around the
reactor.
-7-
25
Last Edited: Wednesday, 03 January 2024
components will then be fed into the OMC to be processed and compiled onto external computers. This
allows more accessible collection of precise data while ensuring safety and constant monitoring of the
IECD’s status. In addition, a camera will be mounted on a viewport to safely display the inner activity of
the reactor and reduce the risk of high radiation exposure.
Reference
1. IECD = Inertial Electrostatic Confinement Device (Fusor / Fusion Reactor)
2. GSL = Gas Supply Lines (Fuel Dispense Unit or System)
3. ESS = Emergency Shutdown System
4. OMC = Operations Monitoring Computer (Central Processing Unit)
5. HVF = High Voltage Feedthrough
6. PET = Positron Emission Tomography
7. kV = Kilo Volts (1 Volt x 103)
8. Rad = Absorbed Radiation Dose (1 rad = 0.01 Gray = 0.01 J/kg)
9. MeV = Mega Electron-Volt (1 eV x 106)
10. RBE = Relative Biological Effectiveness
11. Pa = Pascal (105 Pa = 1 Bar)
12. Geiger Counter = Electronic instrument used for detecting and measuring ionising radiation.
13. Safety Manual = Document informs the reader of the basics regarding an IECD, potential risks and
dangers, and safety protocols to ensure a safe environment.
14. User Manual = Document informing the reader on basic procedures to run the IECD safely.
15. Observer = whoever occupies the region near the IECD for observation/research purposes.
16. Operator = whoever is in charge of running the IECD and monitoring its status.
-8-
26
B Appendix 2 – Graphical User Interface Manual
INERTIAL ELECTROSTATIC
CONFINEMENT DEVICE GUI MANUAL
VERSION 1.0
25/01/2024
[1]
27
1. Main Systems Configuration Section
• High Voltage Supply Turn on and off the power supply and start camera recording
(.avi file is saved in /GUI/Recordings).
• Rotary Vein Pump Turn on and off the rotary vein (roughing) pump.
• Turbomolecular Pump Turn on and off the turbomolecular pump.
• Viewport Camera Toggle viewport camera feed (based on OpenCV library).
• Cooling System Turn on and off additional cooling system.
• Throttling Valve Control System Turn on and off the throttling valve system.
• Deuterium Gas Supply System Turn on and off PEM cell for deuterium
production and activate gas valve control.
Notes:
-The throttling valve, high voltage supply and pump will not accept values if offline.
-Turning the gas supply system on will initially close all valves.
• Tab panels
o High Voltage Supply Select the panel to set the desired voltage applied to
the central grid (Accepted Values: 0 - 30).
o Turbomolecular Pump Select the panel to set the desired speed
percentage for the turbomolecular pump (Accepted Values: 0 - 100).
o Throttling Valve Select the panel to set the desired opening percentage of
the throttling valve cross-section (Accepted Values: 0 - 100).
Notes:
-If an attempt is made to change the settings of an offline system an error will be
returned, prompting the user to enable the desired system before making any changes.
-If the value requested in not an integer or is outside of bounds an error will be returned
and no changes will be made to the system.
[1]
28
2. Sidebar Panel
• Sava Data File Allows the user to save the collected data in a
csv (Comma-Separated Values) format using the name provided
in the Current File Name textbox.
• Set Valves When the Deuterium Gas Supply System (See Section
1) is enabled, this CTA will also be enabled, and the user will be
allowed to manipulate the gas valves using the sliders (See
Section ….) and by pressing the button when a change is desired.
Notes:
-The Check Connections function consist of sending a status request message to both Arduinos, which
then are expected to reply with a status code (100 OK, 200 Master is not armed, 300 The Master is armed
but there is another issue). The codes will not be shown to the user and are only part of the response from
the Arduinos to aid in debugging. The actual status will be displayed in comprehensible language on the
log panel. Additionally, to ensure the Arduinos are communicating on the correct port, to facilitate
debugging, the Status (Green) LEDs will blink 5 times first for Arduino 1 and then for Arduino 2. In case
this doesn’t happen or occurs the other way around, check the code for errors.
-The Plot Graph function can plot data in real-time if Sequential Indexes (See Section …) Mode is selected,
otherwise, in the case of Other Variable (See Section …) Mode, data recording must be stopped with Stop
Recording Data (above) button.
-When the GUI is plotting data in real-time the user will not be able to interact with the graph. In case that
is desired, the user must stop data recording, use the x icon on the top right of the matplotlib graph
instance and initiate another one through the Plot Graph (above) button.
[2]
29
3. Data Display Panel
[3]
30
4. Data Plotting Options Panel
• Sequential Index This plotting mode • Other Variable This plotting mode
allows the user to select which data allows the user to select two variables,
variable to plot on the matplotlib graph one for the X-axis and one for the Y-axis,
when the Plot Graph (See Section 2) is to plot on the matplotlib graph when the
pressed. Every listing is a checkbox and Plot Graph (See Section 2) is pressed. For
more than one can be selected at a time. each axis choose the desired Variable
If the plotted variable(s) wants to be from the dropdown menu, so it can be
changed, the user must make sure the plotted on a scatter graph. If the plotted
graph instances (if previously opened) is variable(s) wants to be changed, the user
closed using the x icon on the top right must make sure the graph instances (if
corner of the graph and then use the Plot previously opened) is closed using the x
Graph again. This mode supports plotting icon on the top right corner of the graph
when data recording is both on and off. and then use the Plot Graph again. This
mode only works when data recording is
stopped.
[4]
31
5. Logging Panel
• Logging Panel These sliders have a step of 10, a minimum value of 0, and a maximum
value of 100. The input is mapped to several steps on the stepper motor where the full slider
represents five turns (every step on the slider is half a turn on the stepper motor).
• The Arduino updates the progress bar, not the GUI. For the bar to update, some time will be
required, allowing the Arduino to send back a message saying the action of turning the
stepper motor is concluded.
• To rotate a stepper motor, select the desired rotation on the slider and then choose the Set
Valves (Section 2) button to send the serial message. When complete, the full-colour blue
progress bars will be updated.
[5]
32
C Appendix 3 – IECD Maintenance Form
Date (dd/mm/yyyy):
Purpose of maintenance:
Regular Scheduled Maintenance
Other: _________________________________________________
Vacuum System
Electrical System
Software
Other: _________________________________________________
89 Regent Street
Cambridge CB2 1AW
+44 (0) 1223 903080
[email protected]
33
IECD Maintenance Form
Yes
No
No
__________________________________________________________________
Name: __________________________________
89 Regent Street
Cambridge CB2 1AW
+44 (0) 1223 903080
[email protected]
34
D
NUCLEAR
FUSION
REACTOR
35
Cardiff Sixth Form
College Cambridge
89 Regent Street
Cambridge CB2 1AW
+44 (0) 1223 903080
Appendix 4 – Nuclear Fusion Reactor Brochure
“Allowing students to experience the power of the Sun from a classroom” https://www.ccoex.com/
RISKS NUCLEAR FUSION
Hazards and Safety What happens in the Sun?
36
SAFETY MEASURES
reaction releases energy in the form
Safety is the Priority of fast neutrons. Ultimately, Nuclear
Fusion will be the power source of
the future.
In order for the fusor to meet basic
safety regulations the previous
hazards need to be mitigated. This is
done in various ways. Firstly the IECD
is grounded in numerous points to
safely discharge it. Additionally all
bystanders are required to stand at
least 3 meters from the reactor to
ensure safety from electricity,
possible implosion due to structural
failure and radiation. The latter is
relatively low at such distances and
has very low impact your body.
E Appendix 6 – First draft of a budget partitioning
spreadsheet with the estimated cost of the overall project
including singular prices for equipment.
ESTIMATOR £16,771.92
DESCRIPTION Optional AMOUNT Total Qty
DN63CF-HDKIT - Bolting Kit, For DN63CF (4.50" OD) Flange £70.60 £70.60 1
800102V0002 - Mains Cable with CEE 7/7 Plug (Northern Europe) £42.00 £42.00 1
RN-C51Q22-60 Nipple, Adaptor, 60mm OAL, DN63CF Fixed, Thru Holes, KF25 £153.19 £153.19 1
HBS25028138 Bolt & Nut Set for DN35CF-N40CF, 25 per package £11.40 £11.40 1
KJLPS401UK Power Supply for KJL275i and KJL300 series gauge £72.00 £72.00 1
Valves £441.00
37
DESCRIPTION Optional AMOUNT Total Qty
DN35CF-DN40CF (2.75" OD) Pneumatic Bellows Sealed SS Angle Valves Yes £528.00 £0.00 0
390511-2-YG-T TRANSDUCER, 390 MICRO-ION, WIDE RANGE GAUGE Yes £1,903.00 £1,903.00 1
38
F Appendix 7 – Final version of a budget partitioning
spreadsheet with the final cost of the overall project, all
the components required for its completion and their
respective details.
Item
SS Hemisphere
FLANGE,UHV,SS,BORED,FXD,8"OD, 6"C-BORE
FLANGE,UHV,SS,BLANK,FXD,2.75" OD
NIPPLE,HALF,SS,2.46"OAL,2-3/4" OD UHV,1-3/4"OD TUBE
ELECTRICAL FEEDTHROUGH, 30KV 2.75
FLANGE,UHV,SS,BLANK,FXD,4.50" OD
NIPPLE,HALF,SS,4.12"OAL,4-1/2" OD UHV,2-1/2"OD TUBE
HEX BOLT, NUT & WASHER SET, STAINLESS STEEL, (25) 5/16-24 X 2.00" LONG HEX BOLTS, (25) HEX NUTS, AND (50) FLAT WASHERS
HEX BOLT, NUT, & WASHER SET, STAINLESS STEEL, (25) 1/4-28 X 1.38" LONG HEX BOLTS, (25) HEX NUTS, AND (50) FLAT WASHERS
BOLT AND NUT SET 4X20MM FOR 34MM OD FLANGE, 25 DN16CF
Hex Bolt, Nut & Washer Set, Stainless Steel, (25) 5/16-24 x 2.25" Hex Bolts, (25) Hex Nuts, & (50) Flat Washers Big Flanges
BOLTS,FLANGE,QF63 BOLTED TO TAPPED,M8 X30,4/SET ISO63F
FORELINE TRAP
ANTI SUCK-BACK VENT VALVE,QF25 100VAC,50HZ
Needle Valve
GASKET, COPPER, SILVER PLATED, DN35CF-DN40CF (2.75" OD) FLANGE, 1.895" OD, 1.450" ID, (1) PER PACKAGE
GASKET, FKM, FLAT, DN35CF-DN40CF (2.75" OD) FLANGE, 1.915" OD, 1.687" ID, (5) PER PACKAGE
GASKET, COPPER, ANNEALED, DN63CF (4.50" OD) FLANGE, (5) PER PACKAGE
GASKET, COPPER, DN35CF-DN40CF (2.75" OD) FLANGE, 1.895" OD, 1.450" ID, (10) PER PACKAGE
Gasket, Copper, DN160CF (8.00" OD) Flange, 6.743" OD, 6.007" ID, (10) Per Package
GASKET, COPPER, DN63CF (4.50" OD) FLANGE, 3.241" OD, 2.506" ID, (10) PER PACKAGE
CENTERING RING,SS,QF16,FKM O-RING,3/4"
39
CENTERING RING,SS,QF25,FKM
Premium Vacuum Pump Oil, 1 Litre, 1000ml
KF 16 Clamp and Rings
KF 25 Clamps and Rings
KF 16 Hose
KF 16 Elbow
Adapter KF 16 to 25
40
Qty Cost per unit Cost overall Comments Arrived?
2 134 268
2 76.7 153.4
1 151 151 VP
3 30.05 90.15
0 30 0
0 30.05 0 30kV FT with FT Port and Lid
1 204.75 204.75
1 48.25 48.25
1 97.25 97.25 60kV FT with FT Port and Lid
1 18.5 18.5
2 11.4 22.8
1 9.25 9.25
2 21.65 43.3
1 13.15 13.15
2 4.45 8.9
1 34.55 34.55
1 13.8 13.8
1 14.35 14.35
1 65.7 65.7
1 38.45 38.45
6 2.85 17.1
41
4 4.35 17.4
0 15 0
6 6.98 41.88
4 7.98 31.92
1 19.99 19.99
1 14.99 14.99
3 15.99 47.97
2 5.15 10.3
1 2.85 2.85
3 3.05 9.15
1 5.1 5.1
1 25.5 25.5
1 40.4 40.4
1 9.05 9.05
0 150 0 https://engweld.co.uk/product/a110654-multi-stage-hydrogen-regulator-side-entry?gclid=Cj0KCQjw
2 25.8 51.6
0 59.99 0
2 13.8 27.6
2 2.85 5.7
2 3.05 6.1
1 13.8 13.8 61.1
1 4.35 4.35
1 3.55 3.55
42
Total Cost
£4,946.99
Spent Money
£4,617.89
Arrived Money
Ebay 480
43