Sunshine 5 Hours Pulverizer - EmeryStone - 3 HP AC - 25kgs Per HR
Sunshine 5 Hours Pulverizer - EmeryStone - 3 HP AC - 25kgs Per HR
16 sq.mm
Copper Cables Red+Black
(Battery -Battery & Battery - (Tin-coated copper lugs with insulation 18 m
8
Inverter) - (DC Cables- 2C) to be used at each battery terminal).
(Inverter – Pulveriser 5m
9 6 sq.mm
(Emerystone))
1 sq.mm
Copper Cables Red+Black
10 (Tin-coated copper lugs with insulation 8m
(Inverter – LED)
to be used at each battery terminal
1 IN 1 OUT
As per solar panel Sl. No. - 1
MCB Rating - 2 Pole*: 450 Vdc, 32 A - 40
Solar Array Junction Box with 1 No.
11 A
MCB and SPD and String Fuse.
SPD Rating: 200 - 450 Vdc, Type 2, 40 KA
Inline Fuse rating*: (+ve Strings): 15 A -
20 A
Panel to Panel - Grounding Lugs with 4
sq.mm earthing cable should be used.
DC Earthing (Panels + MMS + Panels to Purlin, Purlin to Rafter, Rafter
12 10 m
AJB) to Legs - Grounding Clamps should be
used MMS Leg to AJB - 10 sq.mm
earthing cable 1.5 sq.mm
10 Sq.mm
Earthing Cable (AJB, GIPB & (Tin-coated copper lugs with insulation
13 20 m
Inverter) to be used at the cable-earth electrode
interface).
Earthing Cable 4 Sq.mm
(Tin-coated copper lugs with insulation 5m
14 Pulveriser (Emerystone)
to be used at the cable-earth electrode
Machine)
interface).
Earthing strip for Lightning
15 GI strip of Size 25 x 3 mm 15 m
arrestor
SLD:
Remarks: -
1. Addition of extra loads will not be encountered in the system design and connecting beyond the mentioned
capacity will result in system failure.
2. For placing panels – need 150-200- sq. Ft shadow free area facing south.
3. Minimum area required for placing the entire system 25Sq. Ft.
4. The battery room should be ventilated properly.
5. Addition of extra loads will not be encountered in the system design and connecting beyond the mentioned
capacity will result in system failure.
6. Minimum area required for placing of the entire system as the suggested solar system.
7. Roofing customization of mounting structure must be done, in case of non-uniform surfaces like tin sheets,
asbestos etc. Panel mounting should be south facing with geographic specific tilt angle.
8. Solar Module Mount Structure (MMS) should be anti-rust with galvanized coating.
9. The size of the cables between Module to Module (M-M), Module to Inverter(M-I) & Battery to load
interconnections is so selected as per the solar design.
10. Load wiring must be done as per standard electrical norms.
11. To avoid water spillage; battery should be placed on the tray/rack. And it should be placed with proper
ventilation.
12. Battery should be placed on insulating material like wood or plastics, if batteries are placed on metal rack,
then recommending use of rubber mats under the batteries.
13. Earthing connections should be as per electrical standards. AC earthing, DC earthing and Lightning arrestor
earthing should be separate.
14. It’s recommended to have a standard checklist for installation and maintenance.
15. Customer care contact details must be displayed beside the Solar System.
Service & Warranty terms: (Must follow as per SELCO’s procurement policy)
50% advance with order. 20% after delivery of material at project site. Balance 30%
PAYMENT TERMS
again invoice, installation report and successful handover.
Total System warranty is for 5 years
Component Warranty Period*
Solar Panel 5 Years
WARRANTY
Solar PCU 2 Years
Solar Batteries 5 Years
* Warranty is subject to manufacturing defects only.
1-year Free Service. (2 scheduled services are mandatory) Customer care Number
SERVICE TERMS
must be labelled on the equipment.
ANNUAL
MAINTENANCE Year 2 – year 5 AMC should be included separately in the quote. (2 scheduled
CONTRACT (AMC) services are mandatory every year)
VALIDITY The quotation should be valid for 1 month from the date of offer.
2. MODULE WARRANTY:
Module Warranty: The manufacturer should warrant the Solar Module(s) to be free from the defects and/or
failures specified below for a period not less than Ten (10) years from the date of sale to the original customer
a. Defects and/or failures due to manufacturing.
b. Defects and/or failures due to quality of materials
c. Non-conformity to specifications due to faulty manufacturing and/or inspection processes. If the
solar Module(s) fails to conform to this warranty, the manufacturer will repair or replace the solar
module(s), at the supplier's sole cost
3. PERFORMANCE WARRANTY:
i. The degradation of power generated by the module shall not exceed 20% of the maximum rated
power over the 25-year period and not more than 8% after the first ten years period.
ii. Should have a positive power tolerance
iii. Should be Anti - L.eT.I.D & P.I.D Resistant
iv. Panel degradation should be linear over a period for 25+ years
v. Should have temperature coefficient of power (Pmax) ≤ -0.38% /°C
vi. Should be able to withstand downward force ≥ 5600 pascals
vii. Should be able to withstand uplift force ≥ 2400 pascals
Sunshine 5 hours Pulverizer_EmeryStone_3 hp AC_25kgs per hr
viii. Should have tempered/toughened solar glass of 3.2 mm (about 0.13 in) thickness
ix. Should have anti-reflective surface treatment
x. Should have optically clear glass with high transmittance
xi. Additionally, modules should be certified with:
a. PV module safety standards
b. PID-d.
c. Ammonia corrosion Resistance test
d. Dynamic Mechanical Load
e. Hailstone (35mm)
f. Ignitability test
g. FSI Tested.
h. EL Tested.
i. Enlisted Module Manufacturer of DGS&D.
j. Application class - Class A (Electric hazard test - Operating voltage >50 Vdc & Modules area
can be accessed by public)
k. Module fire performance - Type 1 (Burning test & spread of flame test)
Sunshine 5 hours Pulverizer_EmeryStone_3 hp AC_25kgs per hr
b. The structure shall be designed to allow easy replacement of any module with walking
space around the MMS. The array structure shall be so designed that it will occupy
minimum space without sacrificing the output from the SPV panels. Installation of solar
structures should not damage the roof in any way. If any concrete or foundation is required,
it should be precast type.
c. Bidders must follow above types of roof mounting options and the solution is dependent on
the type of roof at the location. a) Flat roof, b) Tin roof. In all cases, considerations must be
made for the roof’s age, structural integrity, access to equipment, and necessary setbacks
for fire and life safety requirements.
d. The MMS should be mounted to the RCC roof using wedge anchor fasteners and a concrete
block of L x W x H = 1.5 x 1.5 x 0.25 feet respectively at each leg (Base clamps) of the MMS
should be introduced. The sides of the cube and roof interface should be given a simple 1-
inch filet construction. At the top side of the cubes, an upward taper should be formed from
cube sides towards M.M.S leg. M15/M20 grade P.C.C should be used for civil works with at
least 3 days of curing.
e. Also, each MMS triangle should be interconnected with the other at the rear base clamp
(back leg) using rails. These rails should house nine concrete blocks over them. An
additional three blocks should be placed under the rail to prevent the sagging of the rail.
6. BATTERY:
The battery chosen for the project should have the following characteristics:
i. Battery type: Lead acid
ii. Plate technology: Tall tubular plate
iii. Terminal type: L – Type
iv. Electrolyte: Free flow electrolyte
v. Operating temperature: -20oC to +55oC
vi. Application - Cyclic application, Float application above 1 hour discharge rate
vii. Self-discharge @ STC - Low self-discharge < 3.0 % per month
viii. Life cycle @ 80% D.O.D @ 27°C - 1500 cycles
ix. Ah Efficiency: >90 %
x. Wh Efficiency: >80 %
xi. Should have additional characteristics of:
a. Low water loss
b. Low water top up
c. Should exhibit PSOC behavior
d. Should have low fumes generation
e. Should perform easy recovery after idle period.
xii. All the batteries' capacities mentioned are at a C/10 rate of discharge and the same should also be
followed by the bidder. The preferred voltage of each battery is 12 V due to better space
utilization. However, bidders quoting for battery banks with 2V cells or other capacities should
add a justification note as annexure to why the particular voltage was opted for. The technical
committee will consider this and take a decision on the suitability of such an option. The decision
of the technical committee/technical member of the buyer on this matter will be final and
binding on the bidder.
xiii. Battery should conform to the latest B.I.S/ International standards. A copy of the relevant test
certificate for the battery should be furnished.
xiv. The battery should be warranted for a minimum of 5 years.
xv. The battery should be installed inside the premises of the end user on a battery rack. The rack
material size should be able to easily bear the battery load. (Each leg should have a respective
base plate.)
xvi. The rack’s row length should be considered based on the size of the battery as well as the number of
batteries placed per row including the 2-inch inter battery gap
xvii. Support rails of 6-inch height should be provided at the shorter side of the racks to support batteries
from fall due to accidental impacts.
xviii. In case of double row racks, the inter row height should be of a minimum 18-inch separation.
xix. The battery rack should be of fireproof material and corrosion free (GI rack is preferable).
xx. Acid absorbent mats should be provided below the battery (On the top row in case of 2-row rack).
The non-reactive acid proof mat should be provided at the floor space of the battery bank.
xxi. Insulation mats should be provided below the acid absorbent mats.
xxii. Tin-coated copper lugs (Ring type) with insulation to be used at cable ends to connect each battery
terminal.
xxiii. Spring washers to be incorporated in the nut-bolt assembly at each battery terminal
xxiv. Battery terminal caps used, should be big enough to cover the entire terminal area and the nut bolt
assembly.
xxv. At each battery terminal, petroleum-based Vaseline coating should be applied.
xxvi. All cables connecting batteries should be provided “conduit pipe” protection and tied to the outer
sides of the battery body using cable ties.
xxvii. NOTE: Active ventilation in the room should be compulsorily incorporated for the following reasons:
Sunshine 5 hours Pulverizer_EmeryStone_3 hp AC_25kgs per hr
iv. Protections:
a. Over voltage (automatic shutdown)
b. Under voltage (automatic shutdown)
c. Overload - Short circuit (circuit breaker & electronics protection against sustained fault)
d. Over Temperature
e. Battery, PV reverse polarity
v. Indicators
a. Array on
b. MPPT charger on
c. Battery connected, charging
d. Inverter ON
e. Load on solar/ battery
f. Grid charger on
g. Load on Grid
h. Grid on
i. Fault
vi. Display Parameters
a. Charging current ff. Charging voltage
b. Voltage of PV panels
c. Output voltage
d. Grid voltage
e. Inverter loading (kW) & Energy Generation (kWh) kk. Output frequency
f. Fault / fault code
vii. Cooling: cooling mechanism required - Air Cooled
viii. NOTE: Proper ventilation in the room should be maintained to incorporate for the following
reasons:
a. Safety of the system
b. Safety of the end users
c. Efficient performance of the system.
Also, approval from SELCO Foundation should be sought before finalizing the choice of brand for solar
PCU.
9. PROTECTIONS:
The system should be provided with all necessary protections like earthing and lightning protection.
9.1 LIGHTNING PROTECTION:
Code of practice for protective measures against lightning strikes and surges as per IS 2309-1989 and
subsequent amendments should be followed. The main aim in this protection shall be to reduce the
over voltage to a tolerable value before it reaches the PV or other sub system components. The source
of over voltage can be lightning, atmosphere disturbances etc. The entire space occupying the SPV
array shall be suitably protected against lightning by deploying the required number of lightning
arresters.
To increase the coverage area of protection, the lightning arrestor should be given an additional
elevation by using an anodized aluminium/G.I. pole. The height of the lightning arrester tip should be
a minimum of 3 meters above the height of the panels set. Insulation should be provided between
the lightning arrestor and the elevation pole and the building structure. Down conductors should
maintain 0.5 m distance from panels, arrays and other power cables around.
i. Franklin Rods/Passive type lightning arresters should be incorporated.
ii. The entire lightning arrester set up (Air terminal pole, spikes and base plates should be of solid
copper only).
Sunshine 5 hours Pulverizer_EmeryStone_3 hp AC_25kgs per hr
iii. The minimum size of the lightning arrester should be 10 mm by diameter and 4 feet in length.
iv. The base plate should be 90 mm X 90 mm X 5 mm in dimension
v. The lightning protection system incorporated in the installation is only for the protection of the
solar PV systems installed.
vi. The lightning arrestor setup should always be vertical and should be stable against high wind loads.
vii. In the case of RCC flat roofs, the lightning arrestor setup should be provided with anchor fasteners
along with civil work made at its base plate.
viii. In the case of metal sheet roofs, the lightning arrester should be placed at the apex of the roof . T
base clamps should be made use of it to install the lightning arrestor.
ix. Supporting wires should be used for additional stability of the lightning arrestor.
x. A concrete cube (Civil work) of 1.5 ft x 1.5 ft x 1.5 ft (L x B x H) dimensions should be set.
xi. The base of the clamp should be given EPDM strips which are to be used as sealant for
waterproofing.
xii. The lightning arrester should be placed preferably at the back of the array and at the sides, with a
separation distance of 0.5 meters only (From the panel edges).
xiii. Down conductor for lightning arrester should be a Solid copper single strand of size 10 sq.mm.
xiv. Each joint should be connected with the inline lugs/connector, no twisting or brazing.
xv. Down conductor connected to earthing rod with tin coated copper lugs.
xvi. UPVC solid conduit pipe protection should be done for the down conductor along its entire run
(From the lightning arrester till the earthing pit).
NOTE: Locally copper coated/G.I rods are not allowed in the installation.
Approval from SELCO Foundation should be sought before finalizing the choice of brand for lightning arresters.
Sunshine 5 hours Pulverizer_EmeryStone_3 hp AC_25kgs per hr
9.2 EARTHING:
Code of practice for protective earthing and protection against electric shocks as per the IEC 60364 and IS
3043 standards should be followed. Earthing is a way of transmitting any instant electricity discharge
directly to the ground by providing a low resistance path (using electrical cables wires with no joints or
metal strips with lesser joints). This instant electricity discharge is mostly in the form of lightning, surge
voltages entering through grid lines and due to fault current/leakage current in the system. The goal is to
protect the appliances from voltage surges and protect the users from the risk of electrocution due to
leakage/fault current in the system.
i. Earthing type - Chemical Earthing
ii. Electrodes used should be a copper-bonded electrode with 250 microns of copper thickness
iii. The electrode should be minimum of 70 mm by diameter and maximum of 4 feet by length
iv. Earth backfill compound - Graphite based (For normal soil conditions) and Bentonite based (For
rocky soil conditions) should be used.
v. Earth pit should should be filled with back fill compound with mix of soil at 1:1 ratio.
vi. Earth pit should be 9-inch by diameter and 4 ft by depth (As long as the electrode’s length.
vii. Individual earthing should be provided for these components: Lighting arrester, A.J.B, Grid input
protection box, Inverter/PCU and connected loads.
viii. Minimum of 3 m distance between each pit must be maintained and 1.5 m from building
foundations and sumps.
ix. Lightning arrester earthing pit should not be mixed with other earth pits and should be well
spaced away from them.
x. Should not combine AC earthing & DC Earthing.
xi. Earthing pits should have a chamber set above the ground and should be closed with a metallic
lid/F.R.P lid and should have access for maintenance.
xii. Cable lugs of 10 Sq.mm with insulation should be used for cable-type down conductors to
connect with the electrode.
xiii. Proper cable-to-rod & strip-to-rod clamps should be used.
xiv. Clamp materials should be that of copper alloys.
xv. Earth pit resistance should ideally be 0.5 Ohms and should not exceed 5 Ohms.
xvi. All the earth pits should be given an identification/marking to the devices/structures they are
connected to.
xvii. The earthing electrodes used in the project should have CPRI test certification.
NOTE: Locally copper coated/G.I electrodes are not allowed in the installation.
Approval from SELCO Foundation should be sought before finalizing the choice of brand for earth electrodes.
Sunshine 5 hours Pulverizer_EmeryStone_3 hp AC_25kgs per hr
a. Type-1, 100% new load wiring (For PHC, HWC & SC):
Sunshine 5 hours Pulverizer_EmeryStone_3 hp AC_25kgs per hr
i. Upon installation of the solar PV systems, the output power from the P.C.U should be fed to
solar loads only i.e., critical medical loads/efficient loads in the health centers, which is as
described in the load details sheets of Annexure-3. Non-solar loads i.e., loads other than those
which are not mentioned in the Annexure-3, i.e., heavy loads/inefficient loads/non-critical
medical loads, should be separated from the solar lines and these non-critical loads should be
simultaneously powered using grid power (using the existing/old wiring at the health center).
The provision to separate the solar loads & non-solar loads using two separate sets of wiring
should be made at the health centers on a top-priority basis.
ii. The design for the load wiring differs for each type of health center and the same can be
referred to in annexure 3.
iii. The BOQ for load wiring differs for each type of health center and the same can be referred in
annexure 1
iv. Laying of cables should be followed by strictly implementing the below mentioned clauses of
annexure 2:
c. 9.2: Earthing
v. Cable & lug sizes only as specified in the BOQ list (Annexure-1) for the respective designs must
be used
vi. Cable tools such as wire stripper, crimping tools and heat shrink sleeve kits should be used to
manage the cables
vii. Hammer drill tool set, along with core drill-bit should be used to manage cables through the
walls
viii. UPVC solid conduit pipe protection should be provided to protect the connections (new cables
laid) made throughout the center. UPVC Junction boxes should be used at junction points for
ease of installation and maintenance. Long UPVC bends should be used at sharp edges and
bends in the wall.
ix. Quantity and specifications of ACDB, RCCB, MCBs & CO switches should be as per the BOQ list
(Annexure-1)
x. Quantity and specifications of fan regulators, gang boxes and switches should be as per the BOQ
list (Annexure-1)
xi. Separate chemical earthing pit should be set and the ACDB, 3-pin sockets, CO switches should
be provided with earthing protection.
xii. Labeling should be done for the components and connections as mentioned below:
1. The gang box of the 3-pin sockets provided should be provided with a sticker
and the sticker should be 3 Sq. inch by area.
2. The sticker should have a main title "Solar load'' on top and a subtitle on the
bottom. The name of the solar load that is to be connected with the socket
should be mentioned in the subtitle (Say ILR, Deep freezer etc)
Sunshine 5 hours Pulverizer_EmeryStone_3 hp AC_25kgs per hr
3. Stickers should be pasted such that the name of the solar load can be seen
from the front of the socket and the other part of the sticker covers the side of
the gang box. This will also ensure a seal is made to detect any attempts to tap
power from the solar lines.
1. The switches and regulators at each switch board which control solar loads
should be labeled as "Solar loads".
2. A permanent marker of black color should be used to mark the lines and
names.
1. The conduit pipes should be given marking of the cables they carry through
them along the direction they carry the current through them. (Input from
grid, input to inverter, output of inverter, connecting COS-1 with COS-2 etc)
2. A permanent marker of black color should be used to mark the lines and
names.
1. Outside the door of the switch, all three positions of the lever should be
written in BOLD LETTERS namely "Solar - Off - Grid/DG"
2. Inside the switch, all the cables should be given identification tags mentioning
the cables are"incoming - outgoing" and "line - neutral".
3. The incoming solar lines, the grid/DG lines from COS-2 and the outgoing lines
to new DB should be labeled
4. A strip of 3-inch long and 10 mm of width should be used for each cable.
5. A permanent marker of black color should be used to mark the lines and
names.
1. Outside the door of the switch, all three positions of the lever should be
written in BOLD LETTERS namely "Grid - Off - DG"
2. Inside the switch, all the cables should be given identification tags mentioning
the cables are "incoming - outgoing" and "line - neutral".
3. The main incoming grid line, and the outgoing cables connecting the old DB
and the COS-1 should be labeled.
4. A strip of 3-inch long and 10 mm of width should be used for each cable
5. A permanent marker of black color should be used to mark the lines and
names.
Sunshine 5 hours Pulverizer_EmeryStone_3 hp AC_25kgs per hr
b. The size of the sign board should be of A5 size and should be supported by a GI pole of
2.5 feet tall (1.5 feet above the ground), of 2 mm thickness and of 120-micron
galvanizing thickness.
c. The sign board should have the details
i. Earth pit number
ii. Earth pit connected to
iii. Ohmic value of the earth pit
iv. Tested date
vii. BOQ:
a. Bill of material sheet for load wiring should be pasted in the battery-inverter room
b. Bill of material sheet for luminaries, fans and medical equipment should be pasted in the
battery-inverter room
viii. SLD of load wiring:
a. A single line diagram of the load wiring made and the way they are interconnected at
the center should be clearly printed along with their electrical specifications mentioned
for each component (Refer annexure - 3).
b. The size of the SLD board should be as per the BOM specifications as it varies for
different types of health centers
c. The Sunboard material used to draw the SLD should be a minimum of 3-mm thick and
should be glued to the wall firmly along with washer-screw-wall plugs, should be used to
keep the plaques firmly stuck to the wall
d. The SLD board should be placed in the same room as that of the battery-inverter set-up,
and depending upon the room condition the SLD board should be placed such that it
gets maximum visibility
vi. A list containing specification details of panels, batteries, P.C.U., showing type of the model
used, model number, voltage & current capacity
vii. A list of total numbers of items (Solar panels, battery, inverter, earthing pits, lightning
arresters, luminaries, fans and medical equipment) that are provided to the center.
viii. Significance of audio and visual indicators of the solar PV system.
ix. A SLD of the system installed.
x. Clear instructions on regular maintenance and troubleshooting of the solar PV System.
xi. A list of DOs and DON'Ts practices while handling the solar PV system.
xii. Name, address and contact details of the customer care service/service provider for repair
complaints and scheduled & unscheduled maintenance services.