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Sunshine 5 Hours Pulverizer - EmeryStone - 3 HP AC - 25kgs Per HR

The document details a solar system setup for a 3 hp pulverizer with a capacity of 25 kg/hr, including load specifications, solar panel capacity, and a comprehensive bill of materials. It outlines the components required for installation, service and warranty terms, and technical specifications for solar PV modules and mounting structures. Additionally, it emphasizes the importance of adhering to electrical standards and provides guidelines for installation and maintenance.

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Simret Gashaw
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0% found this document useful (0 votes)
12 views23 pages

Sunshine 5 Hours Pulverizer - EmeryStone - 3 HP AC - 25kgs Per HR

The document details a solar system setup for a 3 hp pulverizer with a capacity of 25 kg/hr, including load specifications, solar panel capacity, and a comprehensive bill of materials. It outlines the components required for installation, service and warranty terms, and technical specifications for solar PV modules and mounting structures. Additionally, it emphasizes the importance of adhering to electrical standards and provides guidelines for installation and maintenance.

Uploaded by

Simret Gashaw
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Sunshine 5 hours Pulverizer_EmeryStone_3 hp AC_25kgs per hr

Sunshine 5 hours Pulverizer_EmeryStone_3 hp AC_25kgs per hr


Load details:
Sl.no Load Type Wattage Nos Hours
Pulveriser (Emery stone) with VFD
1 2500 1 3
– 3hp ,440 Vac

2 AC Tube light – 20 W, 230 Vac 20 1 4

Solar System details:


• Total Solar Panel capacity: 4320 wp
• Maximum Load to be connected: 2520 W
• Per day Energy requirement: 7.58 units
• Load efficiency: 80%
• Days of Autonomy: 2 days
• Sun peak Hrs: 5 hours
• System voltage: 120 V

Solar System Bill of Materials:


Sl.no Products Capacity Qty

Solar Photovoltaic Array of Total


Solar Module (72 Cells) - 8S1P Minimum Capacity of 540 Wp x 8 No.s 8 No.s.
1
(Mono perc -Half cut cells)

Flooded Battery of Total Minimum


Capacity 150Ah @ C10, 12 Volt.
(Battery terminal caps used, must be big
Solar Battery – 10S1P enough to cover the entire terminal area 10 No.s
2
and the nut bolt assembly. Also, spring
washers to be used at each battery
terminal).
Solar PV Module support structure.
Module Mounting Lower elevation/Landscape
Structure (Customized to be mounting/orientation - It should 1 Set.
3
done based on each side) withstand the wind speed of 200 – 250
km/hr.
It should be suitable for Sl.no. - 1
Solar Inverter/PCU with MPPT Total Minimum Capacity 8 KW (10 kVA),
4 1 No.
Technology 120 V for 1-phase Supply

Variable Frequency drive- 3 hp,


5 3 hp, 2.2 KW, 440 V, 3 Phase to 3hp, 1 No.
3ph input to 3hp single phase
Single phase
output - AC

Copper Cables Red+Black 6 sq.mm


(Module - Module) - PV1-F (Solar 16 m
6 UV Protected Cable
Cables)
Copper Cables Red+Black (AJB - 20 m (Common
10 sq.mm
7 design for all)
Inverter) - (DC Cables) - AJB
Sunshine 5 hours Pulverizer_EmeryStone_3 hp AC_25kgs per hr

placement can be near to the


PCU or near to the panel.

16 sq.mm
Copper Cables Red+Black
(Battery -Battery & Battery - (Tin-coated copper lugs with insulation 18 m
8
Inverter) - (DC Cables- 2C) to be used at each battery terminal).

Copper Cables Red+Black

(Inverter – Pulveriser 5m
9 6 sq.mm
(Emerystone))

1 sq.mm
Copper Cables Red+Black
10 (Tin-coated copper lugs with insulation 8m
(Inverter – LED)
to be used at each battery terminal

1 IN 1 OUT
As per solar panel Sl. No. - 1
MCB Rating - 2 Pole*: 450 Vdc, 32 A - 40
Solar Array Junction Box with 1 No.
11 A
MCB and SPD and String Fuse.
SPD Rating: 200 - 450 Vdc, Type 2, 40 KA
Inline Fuse rating*: (+ve Strings): 15 A -
20 A
Panel to Panel - Grounding Lugs with 4
sq.mm earthing cable should be used.
DC Earthing (Panels + MMS + Panels to Purlin, Purlin to Rafter, Rafter
12 10 m
AJB) to Legs - Grounding Clamps should be
used MMS Leg to AJB - 10 sq.mm
earthing cable 1.5 sq.mm
10 Sq.mm
Earthing Cable (AJB, GIPB & (Tin-coated copper lugs with insulation
13 20 m
Inverter) to be used at the cable-earth electrode
interface).
Earthing Cable 4 Sq.mm
(Tin-coated copper lugs with insulation 5m
14 Pulveriser (Emerystone)
to be used at the cable-earth electrode
Machine)
interface).
Earthing strip for Lightning
15 GI strip of Size 25 x 3 mm 15 m
arrestor

Bonded copper electrode – 70 mm dia, 4


feet long with 250 microns Galvanizing
thickness, tin-coated copper lugs with
insulation, clamps with nut-bolts
assembly. protective concrete
construction (Chamber) to earthing pit (L 4 No.
16 Earthing Kit
x B x H - 1.5 x 1.5 x 1.5 feet) with
Metallic/FRP lid should be made.
Earthing pit size should be minimum of
9-inch diameter and should be filled with
back fill compound with a mix of soil at
1:1 ratio.
Grid Input Protection Box Box MCB Rating: 32 A, 230Vac (2 Pole)
17 1 No.
with SPD and MCB SPD Rating: 32 A, 230Vac, Type 2 (2 pole)
Sunshine 5 hours Pulverizer_EmeryStone_3 hp AC_25kgs per hr

Lightning arrester kit: Lightning arrester,


base plate and elevation pole
Solid copper Lightning arrestor of 10 mm
diameter and 1.5 m long should be used.
Lightning protection system Ceramic insulation is to be provided at 1 Sets.
18
the lightning arrestor base plate. GI
Elevation pipe to be of 3- meter height.
Supporting wires to be incorporated for
stability to withstand wind speed of 200
– 250 km/hr.
Solid copper single strand of size 10
sq.mm should be used. Each joint should
be connected with the inline
Cable/Down conductor for lugs/connector, no twisting or brazing. 20 m
19
Lightning Arrestor The down conductor connected to the
earthing rod with tin coated copper lugs.
UPVC solid conduit pipe protection
should be done for the down conductor.
Battery rack with the following:1. 150 Ah X 10 Nos (1 Racks of 10 Batteries)
Acid absorbent mat
20 2. Electrical Insulation mat (500 As per Solar Battery Sl. No. - 2 1 No.
Volts) with size of 6 Feet x 4 Feet. (Each leg should be given a base plate)
3. Battery terminal rubber caps.
21 Elevation rack with insulation Mat (or) 3- 1 no.s or 4 no.s
Inverter Elevation Leg
inch Leg Bush
Double pole MCB (Load side)
22 25 A, 230 Vac 1 No.
with Conduit box

1st Switch for PV Input – 63 A, DC


Switches dis connectors to be
23 included for PV, Battery & grid 1 Set
2nd Switch for Grid Input – 40 A, AC
I/Ps to Inverter - Should be kept
in separate enclosure
3rd Switch for Battery Input - 63 A, DC
Switch & Socket combine box (2
24 in 1) –3 pin plug 16 A,230 V 1 No.
L1- Pulveriser (Emerystone) m/c

Switch & Socket combine box (2


25 in 1) –3 pin plug 6 A,230 V 1 No.
L2- Light

Marking for AC earthing with


26 Elevation pole length - 3 Feet. 2 Nos.
Elevated Plaques (GIPB and
Metal plaque dimension - A5
Inverter)
Marking for DC earthing with
27 Elevation pole length - 3 Feet. 1 No.
Elevated Plaques
Metal plaque dimension - A5
(AJB+MMS+Panels)
28 Marking of Lightning Arrester Elevation pole length - 3 Feet. 2 No.
Earthing with Elevated Plaques Metal plaque dimension - A5
29 Single Line Diagram Sun board with 3 mm Thickness - 3 ft x 3 1 No.
(SLD) for the system ft
Do's and Don'ts
30 Practices Poster (Solar Panels, 1 No.
Foam Plaque - A4 Size for each
Battery and
Inverter)
Sunshine 5 hours Pulverizer_EmeryStone_3 hp AC_25kgs per hr

I/P and O/P wiring of Grid As per


31 6 Sq. mm.
Connection- AC cable Requirements

32 Consumables As required 1 set.

Bill of materials for appliances, luminaries & Fans:


Sl.no Products Capacity Qty

1 Pulveriser (Emerystone)with VFD – 3hp ,440 Vac 2500 1

2 AC LED light 20 W, 230 Vac 1 No.

SLD:

Remarks: -
1. Addition of extra loads will not be encountered in the system design and connecting beyond the mentioned
capacity will result in system failure.
2. For placing panels – need 150-200- sq. Ft shadow free area facing south.
3. Minimum area required for placing the entire system 25Sq. Ft.
4. The battery room should be ventilated properly.
5. Addition of extra loads will not be encountered in the system design and connecting beyond the mentioned
capacity will result in system failure.
6. Minimum area required for placing of the entire system as the suggested solar system.
7. Roofing customization of mounting structure must be done, in case of non-uniform surfaces like tin sheets,
asbestos etc. Panel mounting should be south facing with geographic specific tilt angle.
8. Solar Module Mount Structure (MMS) should be anti-rust with galvanized coating.
9. The size of the cables between Module to Module (M-M), Module to Inverter(M-I) & Battery to load
interconnections is so selected as per the solar design.
10. Load wiring must be done as per standard electrical norms.
11. To avoid water spillage; battery should be placed on the tray/rack. And it should be placed with proper
ventilation.
12. Battery should be placed on insulating material like wood or plastics, if batteries are placed on metal rack,
then recommending use of rubber mats under the batteries.
13. Earthing connections should be as per electrical standards. AC earthing, DC earthing and Lightning arrestor
earthing should be separate.
14. It’s recommended to have a standard checklist for installation and maintenance.
15. Customer care contact details must be displayed beside the Solar System.

Service & Warranty terms: (Must follow as per SELCO’s procurement policy)

PRICE As per the delivery location


FREIGHT CHARGE Must Include in the offer.
TAXES & DUTIES GST at Actual.
DELIVERY 4 weeks from the date of receipt of the confirmed order.
Sunshine 5 hours Pulverizer_EmeryStone_3 hp AC_25kgs per hr

50% advance with order. 20% after delivery of material at project site. Balance 30%
PAYMENT TERMS
again invoice, installation report and successful handover.
Total System warranty is for 5 years
Component Warranty Period*
Solar Panel 5 Years
WARRANTY
Solar PCU 2 Years
Solar Batteries 5 Years
* Warranty is subject to manufacturing defects only.
1-year Free Service. (2 scheduled services are mandatory) Customer care Number
SERVICE TERMS
must be labelled on the equipment.
ANNUAL
MAINTENANCE Year 2 – year 5 AMC should be included separately in the quote. (2 scheduled
CONTRACT (AMC) services are mandatory every year)
VALIDITY The quotation should be valid for 1 month from the date of offer.

Detailed Technical Specifications of components refer Annexure-2


ANNEXURE 2- TECHNICAL SPECIFICATIONS OF COMPONENTS
The proposed project shall be commissioned as per the technical specifications given below. Any shortcomings
or deviations may lead to the cancellation of the Letter of Award, and in such a case the Competent Authority’s
decision will be final and binding on the bidder.
1. SOLAR PV MODULE:
a. The PV modules used must qualify to the latest edition of the IEC PV module qualification test.
b. The total solar PV array capacity should not be less than the allocated capacity and should comprise
solar crystalline modules of minimum Wp mentioned in the bill of materials. Module capacity less
than minimum Wp mentioned in the BoM / Purchase Order shall not be accepted.
c. PV modules must be tested and approved by one of the IEC authorized test centers. The module
frame shall be made of corrosion-resistant materials, preferably anodized aluminum of 10 microns
thickness.
NOTE: Approval from SELCO Foundation should be sought before finalizing the choice of brand for SPV
modules.

2. MODULE WARRANTY:
Module Warranty: The manufacturer should warrant the Solar Module(s) to be free from the defects and/or
failures specified below for a period not less than Ten (10) years from the date of sale to the original customer
a. Defects and/or failures due to manufacturing.
b. Defects and/or failures due to quality of materials
c. Non-conformity to specifications due to faulty manufacturing and/or inspection processes. If the
solar Module(s) fails to conform to this warranty, the manufacturer will repair or replace the solar
module(s), at the supplier's sole cost

3. PERFORMANCE WARRANTY:
i. The degradation of power generated by the module shall not exceed 20% of the maximum rated
power over the 25-year period and not more than 8% after the first ten years period.
ii. Should have a positive power tolerance
iii. Should be Anti - L.eT.I.D & P.I.D Resistant
iv. Panel degradation should be linear over a period for 25+ years
v. Should have temperature coefficient of power (Pmax) ≤ -0.38% /°C
vi. Should be able to withstand downward force ≥ 5600 pascals
vii. Should be able to withstand uplift force ≥ 2400 pascals
Sunshine 5 hours Pulverizer_EmeryStone_3 hp AC_25kgs per hr

viii. Should have tempered/toughened solar glass of 3.2 mm (about 0.13 in) thickness
ix. Should have anti-reflective surface treatment
x. Should have optically clear glass with high transmittance
xi. Additionally, modules should be certified with:
a. PV module safety standards
b. PID-d.
c. Ammonia corrosion Resistance test
d. Dynamic Mechanical Load
e. Hailstone (35mm)
f. Ignitability test
g. FSI Tested.
h. EL Tested.
i. Enlisted Module Manufacturer of DGS&D.
j. Application class - Class A (Electric hazard test - Operating voltage >50 Vdc & Modules area
can be accessed by public)
k. Module fire performance - Type 1 (Burning test & spread of flame test)
Sunshine 5 hours Pulverizer_EmeryStone_3 hp AC_25kgs per hr

4. MODULE MOUNTING STRUCTURE (MMS):


i. Anodized Aluminum Structure (General mountings):
(Anodized aluminum with a minimum 70 micron’s thickness.)
a. For very low elevation & flat surface mounting (Coastal region/Very high wind loads - 200 -
250 km/hr): RCC roof ballast structure with wind deflectors
b. For inclined sheet roofs (General purpose mounting):
i. Mini rails to be incorporated
ii. Anodised mini rails of 70 microns thickness.
iii. Rail dimension should be of 300 mm X 100 mm X 2.6 mm
iv. Mini rails can be fastened to the purlins using self-driven screws. (Pop riveting can
be incorporated as and when required.)
v. EPDM strips to be used as sealant for waterproofings.
c. For roofs which are unfit for mounting panels:
i. If roofs are not fit for installation due to less structural stability/very old
roofs/rainwater leakage problem, then a suitable location on the ground may be
preferred for the panel installation.
ii. The installation maybe a low elevation MMS with fencing protection around or
may be a high elevation MMS (Approval and support from SELCO foundation
should be taken prior to installation)
ii. Orientation of the MMS:
a. The orientation of the MMS should be due south in general case/flat mounting surfaces.
b. If the roof orientation of the building is deviated away from the south (by less than 30
degrees), then the existing orientation of the building roof can be used for mounting the
panels. If the deviation is more than 30 degrees, then action to correct the deviation should
be taken only after consultation with SELCO Foundation.
c. NOTE:
i. Approval from SELCO Foundation should be sought before finalizing the MMS
design in case of any customization required as per the existing site situations.
ii. Approval from SELCO Foundation should be sought to mount the panels in an
alternate location if the existing roof is unfit for mounting panels.
iii. General guidelines:
a. Each structure should have an angle of inclination as per the geographical location to
receive maximum irradiation.
b. All panels should be grounded together with grounding lugs and all the MMS structure
should be grounded using grounding clips and should be connected to the respective
earthing pit along with AJB.
c. All nuts & bolts used should be made of G.I (> 120 microns) or of stainless steel.
iv. High altitude-high wind zones (Particularly for flat RCC roof):
a. Additional measures should be taken to install PV panels at such high-risk zones.
Installations at such sites should have a low-elevation panel set-up made, along with
“landscape” orientation of PV panels (This would require a custom-made MMS viz
triangular MMS frame/short legged MMS, preferably made with anodized aluminum). The
PV panels should be mounted over the MMS using the “clamping” method only. Anodized
aluminum clamps of 45*4 mm size should be used here. Wind deflectors should be
incorporated at the back & sides of each panel.
Sunshine 5 hours Pulverizer_EmeryStone_3 hp AC_25kgs per hr

b. The structure shall be designed to allow easy replacement of any module with walking
space around the MMS. The array structure shall be so designed that it will occupy
minimum space without sacrificing the output from the SPV panels. Installation of solar
structures should not damage the roof in any way. If any concrete or foundation is required,
it should be precast type.
c. Bidders must follow above types of roof mounting options and the solution is dependent on
the type of roof at the location. a) Flat roof, b) Tin roof. In all cases, considerations must be
made for the roof’s age, structural integrity, access to equipment, and necessary setbacks
for fire and life safety requirements.
d. The MMS should be mounted to the RCC roof using wedge anchor fasteners and a concrete
block of L x W x H = 1.5 x 1.5 x 0.25 feet respectively at each leg (Base clamps) of the MMS
should be introduced. The sides of the cube and roof interface should be given a simple 1-
inch filet construction. At the top side of the cubes, an upward taper should be formed from
cube sides towards M.M.S leg. M15/M20 grade P.C.C should be used for civil works with at
least 3 days of curing.
e. Also, each MMS triangle should be interconnected with the other at the rear base clamp
(back leg) using rails. These rails should house nine concrete blocks over them. An
additional three blocks should be placed under the rail to prevent the sagging of the rail.

5. ARRAY JUNCTION BOX/COMBINER BOXES:


i. The junction box should have good resistances against mechanical stresses and external impacts.
ii. The junction boxes are to be provided in the PV array for termination of connecting cables.
iii. The Junction Boxes (JBs) shall be made of GRP/FRP/Powder Coated Aluminium /cast aluminium alloy
with full dust, water & vermin proof arrangement.
iv. All wires/cables must be terminated through cable lugs. The boxes shall be such that input & output
termination can be made through suitable cable glands.
v. A.J.B should have segregated inputs for both positive and negative cables emerging from the
respective arrays.
vi. Positive strings should have a self-blown in-line DC fuses
vii. All the glands provided under the junction box should be used and any unused glands should be
sealed for ingress protection.
viii. Suitable markings shall be provided on the busbar for easy identification and the cable ferrules must
be fitted at the cable termination points for identification.
ix. The AJB should be placed in a shaded place, preferably at the inner side of the wall nearest to the
roof.
x. IP rating: IP-67.
xi. Proper cable lugs (Fork, pin type) with insulation should be provided for the cables connected with
the boxes.
xii. Should comply with the R.oH.S. Directive 2002/95/EC
xiii. It should be weatherproof & UV resistant.
Sunshine 5 hours Pulverizer_EmeryStone_3 hp AC_25kgs per hr

6. BATTERY:
The battery chosen for the project should have the following characteristics:
i. Battery type: Lead acid
ii. Plate technology: Tall tubular plate
iii. Terminal type: L – Type
iv. Electrolyte: Free flow electrolyte
v. Operating temperature: -20oC to +55oC
vi. Application - Cyclic application, Float application above 1 hour discharge rate
vii. Self-discharge @ STC - Low self-discharge < 3.0 % per month
viii. Life cycle @ 80% D.O.D @ 27°C - 1500 cycles
ix. Ah Efficiency: >90 %
x. Wh Efficiency: >80 %
xi. Should have additional characteristics of:
a. Low water loss
b. Low water top up
c. Should exhibit PSOC behavior
d. Should have low fumes generation
e. Should perform easy recovery after idle period.
xii. All the batteries' capacities mentioned are at a C/10 rate of discharge and the same should also be
followed by the bidder. The preferred voltage of each battery is 12 V due to better space
utilization. However, bidders quoting for battery banks with 2V cells or other capacities should
add a justification note as annexure to why the particular voltage was opted for. The technical
committee will consider this and take a decision on the suitability of such an option. The decision
of the technical committee/technical member of the buyer on this matter will be final and
binding on the bidder.
xiii. Battery should conform to the latest B.I.S/ International standards. A copy of the relevant test
certificate for the battery should be furnished.
xiv. The battery should be warranted for a minimum of 5 years.
xv. The battery should be installed inside the premises of the end user on a battery rack. The rack
material size should be able to easily bear the battery load. (Each leg should have a respective
base plate.)
xvi. The rack’s row length should be considered based on the size of the battery as well as the number of
batteries placed per row including the 2-inch inter battery gap
xvii. Support rails of 6-inch height should be provided at the shorter side of the racks to support batteries
from fall due to accidental impacts.
xviii. In case of double row racks, the inter row height should be of a minimum 18-inch separation.
xix. The battery rack should be of fireproof material and corrosion free (GI rack is preferable).
xx. Acid absorbent mats should be provided below the battery (On the top row in case of 2-row rack).
The non-reactive acid proof mat should be provided at the floor space of the battery bank.
xxi. Insulation mats should be provided below the acid absorbent mats.
xxii. Tin-coated copper lugs (Ring type) with insulation to be used at cable ends to connect each battery
terminal.
xxiii. Spring washers to be incorporated in the nut-bolt assembly at each battery terminal
xxiv. Battery terminal caps used, should be big enough to cover the entire terminal area and the nut bolt
assembly.
xxv. At each battery terminal, petroleum-based Vaseline coating should be applied.
xxvi. All cables connecting batteries should be provided “conduit pipe” protection and tied to the outer
sides of the battery body using cable ties.
xxvii. NOTE: Active ventilation in the room should be compulsorily incorporated for the following reasons:
Sunshine 5 hours Pulverizer_EmeryStone_3 hp AC_25kgs per hr

a. Safety of the system


b. Safety of the end users
c. Efficient performance of the system.
xxviii. Also, approval from SELCO Foundation should be sought before finalizing the choice of brand for
solar batteries.

7. Grid Input Protection Boxes:


The GIP box should have good resistances against mechanical stresses and external impacts. The
Box shall be made of GRP/FRP/Powder Coated Aluminium /cast aluminium alloy with full dust,
water & vermin proof arrangement.
i. All wires/cables must be terminated through cable lugs.
ii. The boxes shall be such that input & output termination can be made through suitable cable
glands.
iii. All the cables (Incoming & Outgoing) should be kept separated and should be given UPVC
conduit pipe protection
iv. All the glands provided under the box should be used and any unused glands should be sealed
for ingress protection.
v. Preferably, the box should be placed in the PCU room.
vi. IP rating: IP-67.
vii. Proper cable lugs (Pin type) with insulation should be provided for the cables connected with
the boxes.
viii. Should comply with the R.oH.S. Directive 2002/95/EC
ix. Should be weather-proof & UV resistant

8. SINGLE PHASE SOLAR PCU:


i. The power conditioning unit should be provided to convert DC power produced by SPV modules
into AC power. The power conditioning unit/inverter should be a hybrid type operating off-Grid.
ii. Typical technical features of the PCU shall be as follows:
a. Power conditioning unit with inbuilt charge controller of capacity & ratings as specified
in the below for various capacities of Solar Power Plants should convert DC power into
AC power. Preference will be given to power conditioning units conforming to standards
IEC 61683.
b. The PCU should be tested from the MNRE approved test centres / NABL /BIS accredited
testing- calibration laboratories. In the case of imported power conditioning units, these
should be approved by international test houses.
c. In case of inverters with low ground clearance (smaller capacity inverters), a minimum of
3-inch elevation for the same should be incorporated. The elevating means should be a
fireproof material (Leg bushes are preferable).
iii. The PCU will have the following features:
a. MPPT charging.
b. Inverter efficiency should be more than 85%
c. The inverter should be compatible with alternators / Generators.
d. Output voltage 230 V, +/-3% with pure sine wave.
e. Output frequency: 50 Hz, +/- 0.5 Hz
f. Capacity of PCU is specified at minimum 0.8 lagging power factor
g. THD: less than 3%
h. Ambient temperature 50 degree Celsius (max.)
i. Operating humidity 95% maximum
j. Shall be equipped with RS 485/RS 232/MODBUS data port output
Sunshine 5 hours Pulverizer_EmeryStone_3 hp AC_25kgs per hr

iv. Protections:
a. Over voltage (automatic shutdown)
b. Under voltage (automatic shutdown)
c. Overload - Short circuit (circuit breaker & electronics protection against sustained fault)
d. Over Temperature
e. Battery, PV reverse polarity
v. Indicators
a. Array on
b. MPPT charger on
c. Battery connected, charging
d. Inverter ON
e. Load on solar/ battery
f. Grid charger on
g. Load on Grid
h. Grid on
i. Fault
vi. Display Parameters
a. Charging current ff. Charging voltage
b. Voltage of PV panels
c. Output voltage
d. Grid voltage
e. Inverter loading (kW) & Energy Generation (kWh) kk. Output frequency
f. Fault / fault code
vii. Cooling: cooling mechanism required - Air Cooled
viii. NOTE: Proper ventilation in the room should be maintained to incorporate for the following
reasons:
a. Safety of the system
b. Safety of the end users
c. Efficient performance of the system.
Also, approval from SELCO Foundation should be sought before finalizing the choice of brand for solar
PCU.

9. PROTECTIONS:
The system should be provided with all necessary protections like earthing and lightning protection.
9.1 LIGHTNING PROTECTION:
Code of practice for protective measures against lightning strikes and surges as per IS 2309-1989 and
subsequent amendments should be followed. The main aim in this protection shall be to reduce the
over voltage to a tolerable value before it reaches the PV or other sub system components. The source
of over voltage can be lightning, atmosphere disturbances etc. The entire space occupying the SPV
array shall be suitably protected against lightning by deploying the required number of lightning
arresters.
To increase the coverage area of protection, the lightning arrestor should be given an additional
elevation by using an anodized aluminium/G.I. pole. The height of the lightning arrester tip should be
a minimum of 3 meters above the height of the panels set. Insulation should be provided between
the lightning arrestor and the elevation pole and the building structure. Down conductors should
maintain 0.5 m distance from panels, arrays and other power cables around.
i. Franklin Rods/Passive type lightning arresters should be incorporated.
ii. The entire lightning arrester set up (Air terminal pole, spikes and base plates should be of solid
copper only).
Sunshine 5 hours Pulverizer_EmeryStone_3 hp AC_25kgs per hr

iii. The minimum size of the lightning arrester should be 10 mm by diameter and 4 feet in length.
iv. The base plate should be 90 mm X 90 mm X 5 mm in dimension
v. The lightning protection system incorporated in the installation is only for the protection of the
solar PV systems installed.
vi. The lightning arrestor setup should always be vertical and should be stable against high wind loads.
vii. In the case of RCC flat roofs, the lightning arrestor setup should be provided with anchor fasteners
along with civil work made at its base plate.
viii. In the case of metal sheet roofs, the lightning arrester should be placed at the apex of the roof . T
base clamps should be made use of it to install the lightning arrestor.
ix. Supporting wires should be used for additional stability of the lightning arrestor.
x. A concrete cube (Civil work) of 1.5 ft x 1.5 ft x 1.5 ft (L x B x H) dimensions should be set.
xi. The base of the clamp should be given EPDM strips which are to be used as sealant for
waterproofing.
xii. The lightning arrester should be placed preferably at the back of the array and at the sides, with a
separation distance of 0.5 meters only (From the panel edges).
xiii. Down conductor for lightning arrester should be a Solid copper single strand of size 10 sq.mm.
xiv. Each joint should be connected with the inline lugs/connector, no twisting or brazing.
xv. Down conductor connected to earthing rod with tin coated copper lugs.
xvi. UPVC solid conduit pipe protection should be done for the down conductor along its entire run
(From the lightning arrester till the earthing pit).
NOTE: Locally copper coated/G.I rods are not allowed in the installation.
Approval from SELCO Foundation should be sought before finalizing the choice of brand for lightning arresters.
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9.2 EARTHING:
Code of practice for protective earthing and protection against electric shocks as per the IEC 60364 and IS
3043 standards should be followed. Earthing is a way of transmitting any instant electricity discharge
directly to the ground by providing a low resistance path (using electrical cables wires with no joints or
metal strips with lesser joints). This instant electricity discharge is mostly in the form of lightning, surge
voltages entering through grid lines and due to fault current/leakage current in the system. The goal is to
protect the appliances from voltage surges and protect the users from the risk of electrocution due to
leakage/fault current in the system.
i. Earthing type - Chemical Earthing
ii. Electrodes used should be a copper-bonded electrode with 250 microns of copper thickness
iii. The electrode should be minimum of 70 mm by diameter and maximum of 4 feet by length
iv. Earth backfill compound - Graphite based (For normal soil conditions) and Bentonite based (For
rocky soil conditions) should be used.
v. Earth pit should should be filled with back fill compound with mix of soil at 1:1 ratio.
vi. Earth pit should be 9-inch by diameter and 4 ft by depth (As long as the electrode’s length.
vii. Individual earthing should be provided for these components: Lighting arrester, A.J.B, Grid input
protection box, Inverter/PCU and connected loads.
viii. Minimum of 3 m distance between each pit must be maintained and 1.5 m from building
foundations and sumps.
ix. Lightning arrester earthing pit should not be mixed with other earth pits and should be well
spaced away from them.
x. Should not combine AC earthing & DC Earthing.
xi. Earthing pits should have a chamber set above the ground and should be closed with a metallic
lid/F.R.P lid and should have access for maintenance.
xii. Cable lugs of 10 Sq.mm with insulation should be used for cable-type down conductors to
connect with the electrode.
xiii. Proper cable-to-rod & strip-to-rod clamps should be used.
xiv. Clamp materials should be that of copper alloys.
xv. Earth pit resistance should ideally be 0.5 Ohms and should not exceed 5 Ohms.
xvi. All the earth pits should be given an identification/marking to the devices/structures they are
connected to.
xvii. The earthing electrodes used in the project should have CPRI test certification.
NOTE: Locally copper coated/G.I electrodes are not allowed in the installation.
Approval from SELCO Foundation should be sought before finalizing the choice of brand for earth electrodes.
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10. CABLES (Over-ground cables):


i. GENERAL INDOOR/AC CABLES:
(Grid input to G.I.P.B -> Inverter -> Changeover switch 1 -> Load distribution box) (Changeover switch
- 2 (Grid & DG input) -> Changeover switch - 1 (Solar & Grid-DG input)
a. Stranded cable conductors should be made of high purity annealed 99.97% electrolytic
grade copper with unadulterated FR PVC insulation.
b. Cable size as mentioned in the bill of materials to be used in the project.
c. The cables used shall have the following characteristics:
1. High thermal stability and temperature withstanding range: -15oC to +85oC).
2. Should have a temperature index of 300°C.
3. Should have excellent resistance to heat, cold, water, oil, abrasion & UV
radiation.
4. Should have flexibility & higher bending capacity- 8D minimum bending radius
(EFFR wires).
5. Should have anti-rodent & anti-Termite resistant properties.
6. Should have a high oxygen index (LOI) of > 30%.
7. Should have high insulation resistance/Rated for nominal voltage (Uo/U):
600/1100 V.
8. Should have low conductor resistance (Maximum conductor resistance at 20°C
< 7.41 Ω).
9. Should have low smoke density and emissivity (Corrosive halogen acid & toxic
gasses below 18%).
10. Should be 100% bunching & 100% conductive.
11. Should be lead free
d. NOTE: The cables chosen for the project:
1. should have passed the flame-resistant flammability test.
2. Should confirm the sizing standards tests.
3. Should be RoHS & Reach Compliant and should be NABL accredited.
4. Cables of multiple brands should not be used in the installation.
5. Should have the IEC, CE & ISI certification
6. Cables of multiple brands should not be used in the installation
7. Also, approval from SELCO Foundation should be sought before finalizing the
choice of brand for AC cables.
ii. SOLAR CABLES/D.C. CABLES/OUTDOOR CABLES:
a. Solar cables should have these specified constructional features:
b. Type PV1 - F (With double insulation)
1. Conductor: Fine stranded Wire Tinned Copper Conductor according to BS EN
60228:2005 cl. 5
2. Insulation: UV resistant, cross linkable, halogen free, flame-retardant
compound for core insulation
3. Core Identification: Red/Black
4. Sheath: UV resistant, cross linkable, halogen free, flame-retardant compound
for Sheath over insulation
5. Cable Colour: Red/Black
6. Voltage Rating: 0.6 / 1.0 kV
iii. BATTERY CABLES:(Battery -> Battery -> Inverter)
a. Battery cables should have these specified constructional features:
a. Cable type: Flexible cable
b. Insulation type: Double Insulation
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c. Insulation material: Rubber with Flame-retardant, Oil-resistant


d. Conductor: Fine multi stranded wires, Tinned Copper Conductor
e. Cable colour: Black
b. Core Identification: White
a. Crimping: Both ends crimped
b. Voltage Rating: 0.6 / 1.0 kV
c. NOTE:
1. Cables of multiple brands should not be used in the installation.
2. Should have the IEC, CE & ISI certification
iv. The DC cables chosen for the project should have the following tests passed:
1. Flame resistant flammability test.
2. The sizing standards tests
3. RoHS & Reach compliant
Also, approval from SELCO Foundation should be sought before finalizing the choice of brand for DC cables.
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10.A - COLOR CODING & LABELING:


a. Correct color codes should be followed for the laying of the cables.
b. For the DC side - Red color for the positive side and Black color for the negative side should be
incorporated and cables of other colors should not be used.
c. For the AC side/Single phase - Both input and output (DB) of the inverter, Black color to be used for
the neutral and Red color to be used for the line.
d. For the AC side/Three phase - Both input and output (DB) of the inverter, Black color to be used for
the neutral and Red, Blue & yellow color to be used for the lines.
e. For earthing - Green-Yellow color should be used for the earth down conductors.
f. Labelling:
i. Each set of cables should be appropriately labelled by mentioning their origin point and
their terminal point and should be easily identifiable for maintenance purposes.
ii. The components to which the cables are interconnected to, should be clearly labelled
iii. Labels should be made using permanent markers on white label tags
g. The cable should be so selected that it should be compatible up to the life of the solar PV panels i.e.,
twenty-five (25) operational years. Cable ends should be crimped along with cable lugs thoroughly
using appropriate lugs. This cable-lug interface must be Insulated. Tin-coated copper cable lugs with
respect to cable sizes should be used and they should be of required current ratings. Connectors
(MC4) used for the solar cables should be of an IP-67 rating or higher.
h. Conduit pipe protection to be given to cables connecting:
i. Battery to battery,
ii. Battery to inverter,
iii. All cables entering the inverter.
i. DC/Solar cables from PV arrays and earthing cables should be given UPVC pipe protection. The end
points of the conduit pipes should be protected from the rainwater/termites/insect's ingress by
using appropriate sealant (Foam duct sealant). Cable Tie for outdoor application should be UV
resistant. UPVC long “L-bend” pipes to be used wherever the cables pass through sharp edges/roof
edges/angles in the wall.
j. AC cables entering the inverter from the grid input box, and all cables running from inverter up to the
main distribution board should be provided with UPVC conduit pipe protection as well.
k. UPVC conduit pipes of 20 mm by diameter should be used. UPVC long-L-bends of 20 mm diameter
should be used at the corners, edges. UPVC 2-way/3-way junction boxes should be used at regular
spacing for maintenance purposes. The brands used here should be ISI certified.
l. NOTE:
i. Cables should not be left open and should be covered through conduit pipes.
ii. For DC connections use only DC cables and same for AC connections use only AC cables
and do not interchange or mixed.
iii. Ordinary PVC conduit pipes, bends and junction boxes are not allowed in the installation/to
protect the DC & AC cables.

10.B - LOAD WIRING:

a. Type-1, 100% new load wiring (For PHC, HWC & SC):
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i. Upon installation of the solar PV systems, the output power from the P.C.U should be fed to
solar loads only i.e., critical medical loads/efficient loads in the health centers, which is as
described in the load details sheets of Annexure-3. Non-solar loads i.e., loads other than those
which are not mentioned in the Annexure-3, i.e., heavy loads/inefficient loads/non-critical
medical loads, should be separated from the solar lines and these non-critical loads should be
simultaneously powered using grid power (using the existing/old wiring at the health center).
The provision to separate the solar loads & non-solar loads using two separate sets of wiring
should be made at the health centers on a top-priority basis.

ii. The design for the load wiring differs for each type of health center and the same can be
referred to in annexure 3.

iii. The BOQ for load wiring differs for each type of health center and the same can be referred in
annexure 1

iv. Laying of cables should be followed by strictly implementing the below mentioned clauses of
annexure 2:

a. 10: Cables/AC cables

b. 10-A: Colour coding & labelling

c. 9.2: Earthing

d. 11: Change-over switches

v. Cable & lug sizes only as specified in the BOQ list (Annexure-1) for the respective designs must
be used

vi. Cable tools such as wire stripper, crimping tools and heat shrink sleeve kits should be used to
manage the cables

vii. Hammer drill tool set, along with core drill-bit should be used to manage cables through the
walls

viii. UPVC solid conduit pipe protection should be provided to protect the connections (new cables
laid) made throughout the center. UPVC Junction boxes should be used at junction points for
ease of installation and maintenance. Long UPVC bends should be used at sharp edges and
bends in the wall.

ix. Quantity and specifications of ACDB, RCCB, MCBs & CO switches should be as per the BOQ list
(Annexure-1)

x. Quantity and specifications of fan regulators, gang boxes and switches should be as per the BOQ
list (Annexure-1)

xi. Separate chemical earthing pit should be set and the ACDB, 3-pin sockets, CO switches should
be provided with earthing protection.

xii. Labeling should be done for the components and connections as mentioned below:

a. Label the sockets:

1. The gang box of the 3-pin sockets provided should be provided with a sticker
and the sticker should be 3 Sq. inch by area.

2. The sticker should have a main title "Solar load'' on top and a subtitle on the
bottom. The name of the solar load that is to be connected with the socket
should be mentioned in the subtitle (Say ILR, Deep freezer etc)
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3. Stickers should be pasted such that the name of the solar load can be seen
from the front of the socket and the other part of the sticker covers the side of
the gang box. This will also ensure a seal is made to detect any attempts to tap
power from the solar lines.

b. Label the switch boards:

1. The switches and regulators at each switch board which control solar loads
should be labeled as "Solar loads".

2. A permanent marker of black color should be used to mark the lines and
names.

c. Label the conduit pipes:

1. The conduit pipes should be given marking of the cables they carry through
them along the direction they carry the current through them. (Input from
grid, input to inverter, output of inverter, connecting COS-1 with COS-2 etc)

2. A permanent marker of black color should be used to mark the lines and
names.

d. Label the changeover switch 1:

1. Outside the door of the switch, all three positions of the lever should be
written in BOLD LETTERS namely "Solar - Off - Grid/DG"

2. Inside the switch, all the cables should be given identification tags mentioning
the cables are"incoming - outgoing" and "line - neutral".

3. The incoming solar lines, the grid/DG lines from COS-2 and the outgoing lines
to new DB should be labeled

4. A strip of 3-inch long and 10 mm of width should be used for each cable.

5. A permanent marker of black color should be used to mark the lines and
names.

e. Label the changeover switch 2:

1. Outside the door of the switch, all three positions of the lever should be
written in BOLD LETTERS namely "Grid - Off - DG"

2. Inside the switch, all the cables should be given identification tags mentioning
the cables are "incoming - outgoing" and "line - neutral".

3. The main incoming grid line, and the outgoing cables connecting the old DB
and the COS-1 should be labeled.

4. A strip of 3-inch long and 10 mm of width should be used for each cable

5. A permanent marker of black color should be used to mark the lines and
names.
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11. CHANGE-OVER SWITCHES:


i. Knife-type, metal case changeover switches should be used
ii. Plastic case changeover switches should not be used.
iii. Changeover switches as per the B.O.M specifications should be used.
iv. The labeling of the entry & exit points of cables should be clearly marked.
v. The lever position at the changeover switch for “Solar” - “Off” - “Grid” should be clearly marked with
permanent marker/labels.
vi. Metal case should be provided with earthing protection

12. REPLACEMENT OF INEFFICIENT LOADS & MEDICAL EQUIPMENTS, INEFFICIENT EQUIPMENTS


HANDOVER:
i. All the critical but energy-inefficient loads that need to be connected to the solar system should be
replaced with the energy-efficient loads as provided and as mentioned in the BOM list -
Annexure 1 at the health centers & should be handed over to the hospital authority.
ii. The count of this inefficient equipment should be documented and should be acknowledged by the
center’s in-charge doctor & a copy of this acknowledged document should be shared with the
SELCO foundation.
iii. The delivery, assembly and working of medical equipment made at respective centers and pictures
for the same should be provided in the delivery and handover report.
iv. Upon handing over the system to the health center, the respective health staff/representative
should be briefed about the basic operations and basic troubleshooting of the solar system and
also the basic operations of medical equipment provided.
v. Note:
a. Fan regulators: Type - 2 Modular, Electronic regulators should be incorporated.
Regulators used should be of the same make as of the fans purchased (Or) should fit the
gang boxes provided
b. If there is no provision to install ceiling fans to the roof for various reasons, then wall-
fans should be preferred and mounted at a suitable point.
c. The brands of the fans used should be ISI certified.

13. EXTRA MATERIAL:


In case of extra materials used during the installations viz extra cables, earthing strips, sockets,
switches, regulators, fans, bulbs, tube lights etc, then the same has to be documented and submitted
to the procurement team in the following format:
i. Center wise: The names of the centers
ii. System wise: If the center has more than one system
iii. Details of the materials used: Quantity of materials used, specifications of materials used, cost of
the materials.
iv. Justification: Explanation must be provided for the extra materials used at the respective sites
and documented.
v. Pictures: It may also be required to include pictures in the justification documents to support the
claim.
vi. Approval: The regional SELCO teams will verify the extra materials used at sites which will be
taken forward for further processing at the SELCO head office.
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14. PLAQUES, SLD, SIGN BOARDS, BOM & LOAD DETAILS:


i. Foam Plaques:
a. “DOs & DON’Ts” practices for panel, battery and P.C.U handling/routine maintenance
tips should be pasted at the battery-inverter room
b. The size of the plaque should be of A4 size for each component i.e. panel, battery &
P.C.U maintenance. All the three plaques should then be made as one unit for better
geometry of appearance and application over the wall.
c. The plaque should carry the contact details of the vendor in charge of the projects, with
their office address and customer care contact details. It is suggested to also have
alternate contact details included in it for better reach out.
d. The plaque should be of the dimensions specified in the BOM
e. The plaque should be placed at an average height of 5 feet above the ground at the
entrance of the battery-inverter room and should be easily readable.
f. Both local language and English should be incorporated in description of details in the
plaque
g. Strong adhesive (Double sided glue tape) along with washer-screw-wall plugs, should be
used to keep the plaques firmly stuck to the wall
ii. Metal plaques:
a. The plaques should be placed at the entrance of the main building or at the reception
counters making them easily noticeable for the visitors at the hospital
b. The plaque should be placed at a height of 6-feet from the floor and mounted firmly
over the wall using self-tapping screws and plastic reinforcement
c. Plaques of two sizes will be provided. The bigger sized plaques are to be used at the
district hospitals, sub district hospitals & community health centers, while the smaller
ones are to be used at the primary health centers, health and wellness centers, primary
health sub centers/sub centers.
iii. SLD of PV system:
a. A single line diagram of the entire solar PV system components installed and the way
they are interconnected at the center should be clearly printed along with their
electrical specifications mentioned for each component (Refer annexure - 3).
b. The size of the SLD board should be as per the BOM specifications as it varies for
different types of health centers
c. The Sunboard material used to draw the SLD should be a minimum of 3-mm thick and
should be glued to the wall firmly along with washer-screw-wall plugs, should be used to
keep the plaques firmly stuck to the wall
d. The SLD board should be placed in the same room as that of the battery-inverter set-up,
and depending upon the room condition the SLD board should be placed such that it
gets maximum visibility
iv. Load details:
a. A copy of the load details should be pasted in the battery-PCU room, and the health
staff/doctor in-charge should be briefed about the loads that need to be compulsorily
connected to solar, and the loads that should never be connected to solar system.
v. Sign boards:
a. A caution sign board mentioning prohibition of smoking and open flames should be
placed at the entrance of the battery-PCU room.
b. High voltage & Danger symbol to be depicted at the entrance of the room
c. Fire extinguisher operating procedure (PASS sequence) during emergency
vi. Earth pits:
a. Each earth pit should be given a labelling to identify the systems they are connected to.
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b. The size of the sign board should be of A5 size and should be supported by a GI pole of
2.5 feet tall (1.5 feet above the ground), of 2 mm thickness and of 120-micron
galvanizing thickness.
c. The sign board should have the details
i. Earth pit number
ii. Earth pit connected to
iii. Ohmic value of the earth pit
iv. Tested date
vii. BOQ:
a. Bill of material sheet for load wiring should be pasted in the battery-inverter room
b. Bill of material sheet for luminaries, fans and medical equipment should be pasted in the
battery-inverter room
viii. SLD of load wiring:
a. A single line diagram of the load wiring made and the way they are interconnected at
the center should be clearly printed along with their electrical specifications mentioned
for each component (Refer annexure - 3).
b. The size of the SLD board should be as per the BOM specifications as it varies for
different types of health centers
c. The Sunboard material used to draw the SLD should be a minimum of 3-mm thick and
should be glued to the wall firmly along with washer-screw-wall plugs, should be used to
keep the plaques firmly stuck to the wall
d. The SLD board should be placed in the same room as that of the battery-inverter set-up,
and depending upon the room condition the SLD board should be placed such that it
gets maximum visibility

15. FIRE EXTINGUISHERS:


i. The chosen fire extinguishers should be of the ABC Dry powder extinguishing agents or CO2 type
with a minimum of 5 Kgs of charge or more in the cylinder. The fire extinguishers should be
PESO/CCOE approved and CE certified
ii. Fire extinguishers should have the features as follows:
a. Average discharge (%): >95%
b. Average discharge time: >9 sec
c. Average range of throw: >2 meters
d. Operating temperature: -30°C to +60°C
e. Fire rating: >1A:34B
iii. Fire extinguishers should have the characteristics as follows:
a. Nonconductive
b. Maximum visibility during discharge
c. No thermal (or) static shocks
NOTE: The fire extinguisher should be placed at the entrance of the battery room and should be serviced
periodically to ensure there is proper charge and pressure in the cylinder.
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16. SYSTEM COMPLETION-HANDOVER REPORTS:


i. Once the installation is complete, the system functionality should be verified, and the instantaneous
electrical parameters should be recorded and should be mentioned in the report and the same
should be submitted to the SELCO foundation.
ii. The format sequence to record the parameters should be collected from SELCO foundation.
iii. All the components used in the installation process, their specifications, the quantity used, grand total
should be clearly specified.
iv. Close-up pictures of the main components of solar PV set-up with GPS coordinates clicked at respective
sites should be submitted along with the completion report and should be in the order as follows:
a. Solar PV arrays
b. A.J.B
c. Battery bank
d. P.C.U set-up
e. G.I.P.B
f. Combiner box
g. Earth pits
h. Lightning arrester
i. Change-over switches
j. Cable management (outdoor & indoor)
k. Foam plaques
l. Metal plaques
m. SLD
n. Load details pasted
o. Earth pit sign boards

17. TOOLS & TACKLES AND SPARES:


After completion of installation & commissioning of the power plant, necessary tools & tackles shall be
maintained by the successful bidder for maintenance purposes at the local service center.

18. SAFETY MEASURES:


The bidder shall take entire responsibility for electrical safety of the installation(s) and follow all the safety
rules & regulations applicable as per Electricity Act, 2003 and CEA guidelines etc.
The work is to be done in a Health Centre that will be in service. During installation, care shall be taken to
ensure no hindrance is caused to patients and medical professionals in the building while they will be on their
work.

19. OPERATION AND MAINTENANCE MANUAL:


An operation, instruction and maintenance manual in English and/or local language should be
provided along with the solar system. The following minimum details must be provided in the manual:
i. Basic principles of photovoltaics.
ii. A block diagram on Solar PV System - Showing interconnection of its components viz PV
modules, batteries, inverters & Charge controls and loads.
iii. A small write-up on expected performance of the SPV systems.
iv. A list of critical loads (luminaire and medical equipment) connected to the solar PV system.
v. A separate list of heavy loads which are never to be connected to the system.
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vi. A list containing specification details of panels, batteries, P.C.U., showing type of the model
used, model number, voltage & current capacity
vii. A list of total numbers of items (Solar panels, battery, inverter, earthing pits, lightning
arresters, luminaries, fans and medical equipment) that are provided to the center.
viii. Significance of audio and visual indicators of the solar PV system.
ix. A SLD of the system installed.
x. Clear instructions on regular maintenance and troubleshooting of the solar PV System.
xi. A list of DOs and DON'Ts practices while handling the solar PV system.
xii. Name, address and contact details of the customer care service/service provider for repair
complaints and scheduled & unscheduled maintenance services.

20. ANNUAL MAINTENANCE:


i. Two Scheduled visits per year with 6 months of interval gap should be done.
ii. Schedule visits should consist of basic maintenance of the system:
iii. Cleaning of panels and inspecting their condition and performance
iv. Cleaning of batteries & topping up with distilled water, check the specific gravity from each cell of
the battery & inspect the battery performance.
v. Inspecting inverter performance.
vi. Verifying the battery-inverter room has proper ventilation maintained
vii. Verifying the DOs & DON’TS plaques, SLD & load details sheets are present in the battery room
viii. Verifying the connectivity & condition of earth pits, ensure the resistance of the earth pits is below 5
Ohms
ix. Inspecting complete wiring (solar PV system with loads connected) as per bill of material.
x. Verifying that non-solar loads are not connected to solar system
xi. Ensure all the solar loads (luminaries, fans, medical equipment) are functional.
xii. Verifying all the control switches & regulators of solar loads are functional
xiii. Ensuring the lightning arrester set-up is intact
xiv. Checking and verifying system performance with prescribed format provided by SELCO Foundation.

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