Chapter IV part I Fuels for engine
Chapter IV part I Fuels for engine
CHAPTER IV PART I
Introduction
2
Basics of Combustion
Introduction
4
Combustion
Fuel+ Air Flue Gas+ Heat
May be
1. Naturally available or
2. Artificially derived
Solid Fuels
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Problem of handling
Disposing of the solid residue or ash
Feeding are quite cumbersome
Natural gas
Found compressed in porous rock and shale formations sealed in
rock layer underground.
Frequently exists near or above oil deposits.
Natural Gas
Composition
90-95% methane
0-4% nitrogen,
4% ethane and
1-2% propane.
Advantages of Natural Gas
Methane is a greenhouse gas with a global warming potential
approximately 4 times that of carbon dioxide.
Its C/H ratio is lower than that of gasoline so its CO2 emissions
are 22-25% lower (54.9 compared to 71.9 g CO2/MJ fuel).
Has higher calorific values
Comparison of CNG with Gasoline
18
Natural gas can replace diesel fuel in heavy-duty engines with the
addition of a spark ignition system.
Heavy-duty natural gas engines are designed to meet low emission vehicle
(LEV) emission standards without a catalytic converter and will meet ULEV(Ultra-
Low Emission Vehicle) emission standards with a catalytic converter.
However, at light loads, the lean combustion conditions will degrade the
combustion process increasing HC and CO emissions.
Typical Composition of Producer gas
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Suffix “ane”
E.g. Isobutane
E.g. butene
suffix “ene”
Diolefins (Alkadiene)
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Have the same general formula as olefins but with a ring structure
Are often formed as Cyclo-paraffins
Are saturated, and tend to be stable
Aromatics
30
E.g. Benzene
General Characteristics
31
Thus, paraffins have the highest heating value and the aromatics
the least.
Oxygenated Fuels
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Alcohol
There is hydroxyl radical –OH in the molecules
Example: Methanol, Ethanol
Ethers – ignition improvers for diesels
Dimethylether (DME) – proposed as a bio diesel fuel (CH3)2O
Methyl tertiary butyl ether (MTBE)
(CH3)3COCH3 – Octane improvement in gas gasoline engines
Oxygenated Fuels
34
Methanol CH3OH
CH 4 H 2O CH 3OH H 2
Ethanol C2H5OH
Crude oil found in rock formations that were floors of oceans thousands of
thousand years ago
Carbon: 80-89%
Hydrogen: 12-14%
Nitrogen: 0.3-1.0%
Sulfur: 0.3-3.0%
Oxygen: 2.0-3.0%
Plus
Oxygenated compounds like phenols, fatty acids, ketones
Metallic elements like vanadium and nickel.
Typical Petroleum Refinery Products
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1. Distillation
2. Cracking
3. Reforming
4. Polymerization
5. Alkylation
Conversion
Distillation
Process
Blending
6. Isomerization Raw Mat.
Products
7. Hydrogenation
Refinery processes
39
Fractional Distillation
Separating using boiling point temperature.
Liquid petroleum vaporized at 6000C
The vapor admitted to fractionating tower at its bottom
The vapor is forced to pass upward along a labyrinth-like
arrangement
The vapor with higher boiling point condensed out at lower levels
while those with lower boiling point moves up higher levels where
they get condensed at appropriate temperature
The factional distillation can be done
Atmospheric
Vacuum
Fractional Distillation
Fractions with
low boiling
points condense
at the top
Fractions with
high boiling
points condense
at the bottom
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Refinery processes
43
Cracking Process
Braking down large and complex hydrocarbons molecules into simpler
compounds.
Thermal Cracking
Large hydrocarbon molecules at height temperature and pressure are
decomposed in to smaller, lower boiling point molecules
Catalytic Cracking
Using catalysts at relatively lower pressure and temperature thermal
cracking
Naphthenes are cracked to olefins and paraffins
Olefins to isoparaffins needed for gasoline
Hydrogenation/ Hydrocracking
Cracks and adds hydrogen to molecules, producing a more saturated,
stable, gasoline fraction under high pressure and temperature.
Isomerisation
Changing the relative position of the atoms within the molecule of a
hydrocarbon without changing its molecular formula.
Converting straight chain hydrocarbons into branched isomers
Example
Converting n-butane in to iso-butane for alkylation
Conversion of n-pentane and n-hexane in to isoparaffins to improve knock
rating of highly volatile gasoline
Refinery Processes
45
Reforming
converts saturated, low octane (low antiknock quality), hydrocarbons into
higher octane product containing about 60% aromatics.
It doesn’t increase the total gasoline volume
Alkylation
Combines an olefin with an iso-paraffin to produce a branched chain iso-
paraffin in the presence of a catalyst
reacts gaseous olefin streams with iso-butane to produce liquid high octane
iso-alkanes.
Example
butylene + iso butane iso-octane
alkyation
46
Alternative fuels
The Need for Alternative Fuels
47
Energy Security
Peak Oil- the world’s production of oil is close to its peak
Global warming
Concerns and the need to reduce C02 emissions ( calculate
the amount of CO2 in grams emitted per kilometer for every
vehicles)
Air Pollution
HC, CO, SO2, NOx
Alternative Fuels
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Petroleum Displacement Strategies
Replace petroleum with alternative fuels and
low-level blends.
Biodiesel has a flashpoint higher than 150C, compared with about 52°C
for petroleum diesel and biodiesel is safer to handle, store, and transport.
Nontoxic and biodegradable
Reduction of unburned hydrocarbons, carbon monoxide and particulate matter
Greenhouse gas and air quality benefits
Biodiesel Considerations
Cold weather starting and storage issues
8% less energy per gallon than petroleum diesel
Pure biodiesel or biodiesel blended with petroleum diesel can be used to
fuel most diesel vehicles.
Biodiesel Use
Biodiesel Truck
Used to fuel compression-ignition (diesel)
engines.
Alcohols are an attractive alternative fuel because they can be obtained from a
number of sources, both natural and manufactured.
Alcohols have high octane fuel with anti-knock index number of over 100.
Engine using high-octane fuel can run more efficiently by using higher
compression ratio.
Generally lower overall emissions
The two kinds of alcohol that seems most promising and have had the most
development as engine fuel.
FFVs can use 100% unleaded gasoline or any Flexible Fuel Vehicle
ethanol blend.
FFVs have a 25% reduction in ozone-forming
emissions compared with gasoline.
6
5
4
3
2
1
0
1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008*
Pure methanol is labeled M100, and a mix of 85% methanol and 15%
gasoline is labeled M85.
Low energy content of the fuel. This mean that almost twice as
much alcohol as gasoline must be burned to give the same energy
input to the engine.
But the power would be the same, as the lower air-fuel ratio
needed by alcohol.
The energy in 1kg of hydrogen gas is about the same as the energy in
3.785 liter of gasoline.
Steam reforming of methane (natural gas) accounts for about 95% of the
hydrogen produced in the U.S.
Pure hydrogen contains no carbon thus burns to form water with no CO2
or CO emissions.
• The most common type of fuel cell for vehicles is the polymer electrolyte
membrane (PEM) fuel cell. In a PEM fuel cell, an electrolyte membrane is
sandwiched between a positive electrode and a negative electrode.
• Fuel-cell vehicles and the hydrogen infrastructure to fuel them are in an early
stage of development. Advanced technologies are needed to reduce the
required storage space and weight.
Natural Gas Properties
Low engine emissions, Less aldehydes than with methanol, and less CO2.
Fuel is fairly abundant worldwide.
Natural Gas Considerations
NG vehicles cost more because of tank configuration.
A CNG-powered vehicle gets about the same fuel
economy as a gasoline vehicle.
To store more energy in a smaller volume, natural
gas can be liquefied (LNG)
To produce LNG, natural gas is purified and
condensed into liquid by cooling to -162°C.
At atmospheric pressure, LNG occupies only 1/600
the volume of natural gas in vapor form.
Because of such cold temperatures, LNG is stored in
double-wall, vacuum-insulated pressure vessels.
Natural Gas Use
• In general, dedicated NGVs demonstrate better performance and have lower emissions
than bi-fuel vehicles because their engines are optimized to run on natural gas.
• In addition, the vehicle does not have to carry two types of fuel, thereby increasing
cargo capacity and reducing weight
• Compared with vehicles fueled with diesel and gasoline, NGVs can produce significantly
lower amounts of harmful emissions.
• The driving range of NGVs generally is less than comparable gasoline- and diesel-
fueled vehicles because of the lower energy content of natural gas.
• Extra storage tanks can increase their range, but the additional weight of the tank may
displace payload capacity.
• NGV horsepower, acceleration, and cruise speed are comparable with those of an
equivalent conventionally-fueled vehicle.
Natural Gas
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Need for large pressurized fuel storage tank. Most test vehicles have a range
of only 200 km. There is some safety concern with a pressurized fuel tank.
High octane
Propane has an octane number of 112 (RON), so it can raise the compression
ratio.
Propane requires about 5o spark advance at lower engine speeds due to its
relative low flame speed.
Propane Considerations
Nontoxic and no threat to soil, surface
water, or groundwater
High energy density = good driving range
Stored onboard a vehicle in a tank
pressurized to around 300 psi
Range vs. payload reduction issue caused
by larger fuel tanks
A gallon of propane about 25% less
energy than a gallon of gasoline
They are, therefore not the optimum design for the other fuels.