Probing systems for CNC

machine tools
Contents

Introduction 6 High-accuracy probes 61

How and where probes are used 6 RMP24 Micro 62
Why probe? 7 OMP400 64
How a probe works 8 OMP600 66
The Productive Process Pyramid™ 10 RMP400 68
Process foundation 12 RMP600 70
Process setting 13 MP250 72
In-process control 14 FS1/FS2 and FS10/FS20 74
Post-process monitoring 15
Productive Process Patterns™ 16 Scanning probes (SPRINT™ technology) 77
OSP60 78
Probing systems 17 SPRINT styli 80
Probing technology comparison chart 18
Probing technologies explained 19 Tool setting systems 83
Kinematic resistive probe design 20 Tool setting technology comparison chart 84
Strain gauge probe design 21 Benefits of tool setting and broken tool detection 85
Scanning probe design 22 Tool setting and broken tool detection technologies explained 86
Transmission systems explained 23 Kinematic contact tool setter design 87
Radio transmission systems 24 Non-contact laser-based tool setter design 88
Optical transmission systems 25 Single-sided laser-based broken tool detection system 90
Hard-wired transmission systems 26 Tool setting arm design 91
Multiple probe transmission systems 27 Transmission systems explained 92
What probe? (probe selector) 28 Radio transmission systems 93
Optical transmission systems 94
Probing accessories 30 Hard-wired transmission systems 95
ACS-1 30 Multiple probe transmission systems 96
Shanks for machine tool probes 32 What tool setter? (product selector) 97

Standard-accuracy probes 33 Contact tool setters 99

OMP40-2 34 OTS 100
OLP40 36 RTS 102
OMP60 38 TS27R 104
OMP40M and OMP60M optical modular systems 40 TS34 106
RMP40 44 LTS 108
RLP40 46 APC 110
RMP60 48
RMP40M and RMP60M radio modular systems 50 Non-contact tool setters 113
LP2 54 NC4+ Blue 114
MP11 56 NCPCB 118
Job contact probes 58 TRS2 120

2 Probing systems for CNC machine tools www.renishaw.com 3

Contents continued

Arms 123 Position and motion control 181

HPRA 124 Introduction 182
HPPA 126 Technology explained 183
HPMA 128 What encoder? (product selector) 184
HPMA-X 130 FORTiS-S™ standard size enclosed linear encoders 188
HPGA 132 FORTiS-N™ narrow size enclosed linear encoders 186
RP3 134 Advanced Diagnostic Tool ADTa-100and ADT View software 190

Machine tool probing software 137 Receivers, interfaces and data processing units 195
Software comparison chart 138 Which transmission? (compatibility chart) 196
Inspection Plus 139 OMI-2 and OMI-2T 198
Contact tool setting software 142 OSI and OMM-2 200
Non-contact tool setting software 143 OMM-2C 202
SupaScan 144 OSI-S and OMM-S 204
Productivity+™ software 146 DPU-1 206
Productivity+™ Active Editor Pro 146 DPU-2 208
Productivity+™ Scanning Suite 148 Optical performance envelopes 210
Set and Inspect 150 RMI-QE 216
Reporter 152 Radio performance envelopes 218
Smartphone apps 154 MI 8-4 220
GoProbe app 155 HSI 222
NC4 app 155 HSI-C 224
Trigger Logic™ app 155 FS1i and FS2i 226
HP arms app 155 NCi-6 228
GUIs 156 TSI 2 and TSI 2-C 230
GoProbe iHMI for Fanuc 158 TSI 3 and TSI 3-C 232
Non-contact tool setting GUIs 159 TSI 3-X 234
GoProbe GUI (for Mitsubishi M80/M800S) 160
Siemens HMI 161 Styli 237
AxiSet™ Check-Up 162 Importance of styli 238
Renishaw Central 164 Options and accessories 239
Ballbar 20 166
CARTO software suite 167 Custom solutions and accessories 241
Custom solutions - machine tool 242
Machine tool diagnostics hardware 169
Introduction 170
Error types explained 171
Machine tool errors 172
Product selector 173
QC20 ballbar 174
XL-80 laser measurement system 176
XM-60 multi-axis calibrator 178

4 Probing systems for CNC machine tools www.renishaw.com 5

Introduction Why probe?

Renishaw invented the touch-trigger probe in 1973, Renishaw probing systems are available as original Time is money, and unnecessary time spent manually setting workpiece positions and inspecting finished products
revolutionising the capabilities of co-ordinate measuring equipment from every major machine tool manufacturer and will impact on your manufacturing performance and profitability. Renishaw probing systems eliminate costly machine
machines (CMMs) and enabling them to become the are increasingly retrofitted to machines already in use. down-time and the scrapping of components associated with manual setting and inspection.
industry standard for offline 3D component inspection.
All sizes and configurations of machine tool can benefit from
Machine tool users have benefitted from the use of probes probing, including:
since the mid 1970s. Automated probing for set-up and Increase throughput from If you could largely eliminate such
• CNC machining centres – vertical, horizontal and gantry quality costs, how would this help your
in-cycle inspection became possible in the 1980s when
Renishaw introduced the first probes designed specifically
your existing assets responsiveness and profitability?
• CNC lathes and multi-tasking machines If your machines are overloaded then you You could:
for metal cutting applications.
could face a sizeable capital investment to
• CNC grinders • improve conformance and consistency
make up the shortfall, or a large sub-contract
bill. Or worse still, you might find yourself
• PCB drilling and routing machines, and even • lower unit costs
turning away profitable work.
How and where probes manual machines
• have consistently shorter lead times
But what if you could extract more
are used Whatever your machine, application or problem, there throughput from the machinery you
Today, probing is an established best practice
is a Renishaw probing system that will transform your
manufacturing process and increase your profitability.
already have? You could: Enhance your capability
for maximising efficiency, quality, capability and
accuracy on machine tools. Standard routines The widest range, unmatched expertise and support make • defer capital expenditure and take on more work
built into modern CNC controllers simplify the compelling reasons for a productive partnership with Customers are demanding ever more
• reduce your sub-contract and overtime bills complex work whilst regulations are
integration of probing cycles into machining Renishaw– the industry’s premier choice.
operations and offline tools. These routines driving greater traceability throughout the
• pursue additional business
combined with a CAD interface make the manufacturing process. Are your capabilities
simulation of measurement functions easy. keeping pace with the needs of your market?
Increase automation and
Renishaw probes deliver significant cost savings Do you need a cost-effective way to boost
and improvements in quality for all applications reduce human intervention the capability of your machining and
using machine tools throughout these industries: Are you reliant on skilled operators to keep inspection processes? You could:
your machines running, leading to high labour
Aerospace Engineering • offer your customers
costs and a substantial overtime bill? Or
perhaps your engineers are tied up state-of-the-art capabilities
Automotive Leisure
with shop support rather than working on
• take on more complex work
Communications Machine tools new processes?
What impact would lower direct labour • meet customer demands for traceability
Construction Medical
and shop support costs have on your
Defence Mining competitiveness? You could: Reduce your total cost of
Education Research • automate manual setting and ownership
measurement processes Buying and maintaining your manufacturing
Electronics Sport equipment presents an upfront and ongoing
• reduce direct labour costs cost to your business. Are you tied to
Energy Transport inflexible, outdated metrology equipment with
• redeploy staff into proactive
high running costs?
engineering roles
What impact would reduced total cost of
Reduce rework, ownership have on your bottom line?
You could:
concessions
• buy fewer, more productive machines
and scrap
Scrapping parts is always painful – • eliminate expensive, inflexible
it’s a waste of time, effort and materials. custom gauges
Similarly, rework and concessions lead to
late deliveries, fire-fighting and overtime. • reduce calibration and maintenance costs

6 Probing systems for CNC machine tools www.renishaw.com 7

How a probe works
Wireless interface
Machine spindle
mounted probe

Touch-trigger probes CNC controller Machine tool applications

Machine mounted probes are often referred
to as touch-trigger probes because they use Stylus
and Renishaw products
switches that are triggered upon contact Cutting machine tools fall into the following
between the probe’s stylus and the Component broad categories:
component being measured or set.
Switching is highly repeatable. • Manually operated

When triggered, the probe signals the • Programmable – computer numerical

machine tool controller via an interface (almost control (CNC)
simultaneously). The machine tool controller
automatically captures the machine tool Most machine tools used in the production
position via its encoders (feedback system). environment today are CNC machines and
these can be further categorised into:
Encoder
• Machining centres for milling, drilling and
tapping prismatic parts
With a co-ordinate point captured, the probe
moves on to trigger at a different location. • Lathes for turning round parts
When multiple points are found, shapes and
features take form. The minimum number of • Multi-tasking (mill-turn) machines that
points needed to measure each type of feature combine processes
Line (2 point)
(shown right) is based on each feature’s known
degrees of freedom. • Grinding machines for fine finishing
Measurement is taken by substituting a
feature on the component with its theoretical • Drilling and routing machines for PCBs
equivalent, for example, a circle or 3D corner. Circle (3 point)
Point
• Cutting tool production
The comparison between the actual and the
expected dimension, measures deviation and
enables accurate, detailed inspection.
The resultant feedback is at the foundation
of the preventative, predictive, active and
informative controls that are essential to
effective process control. Pocket
(4 point)
3D Diverse application
corner (3
point)
Machine tool variety is significant with options
for vertical spindles, horizontal spindles,
multiple spindles, automatic tool changers
Plane (3 point)
Scanning probes and so on. Machine sizes, speeds, accuracy
and overall performance also vary greatly.
Scanning probes provide high-speed, high-accuracy and high-density measurement data in XYZ on a variety of
machine tools. They can be used for many traditional probing applications such as fast part set-up and in-process Arguably the most diverse, the Renishaw
control. When combined with Renishaw analysis software or third-party tools they offer significant benefits over range of hardware and software products,
touch-trigger probing in terms of cycle time savings, collecting detailed part form information and can open up new can be integrated within virtually all known
in-process opportunities such as adaptive machining. Scanning probes can also be used for touch-trigger operations. machine tool applications and processes.

Tool setting probes

Probes used for tool setting are normally attached to the machine table or frame. Commonly referred to as tool setters,
these devices use either contact or non-contact methods to trigger.
Contact tool setters use a stylus to detect, measure and automatically set cutting tools using the
touch‑trigger principle.
Non-contact tool setters use a laser system to perform the same function. The tool passing through the laser beam
acts as the trigger.

8 Probing systems for CNC machine tools www.renishaw.com 9

The Productive Process Pyramid™

Building on its own experiences developing robust manufacturing processes, Renishaw has developed a simple
framework to explain how metrology solutions can deliver successful processes through the application of
process control.
Renishaw’s solutions improve machining performance and increase manufacturing capability. Placed on a timeline,
Renishaw’s process control solutions can be applied in advance of, just before, during and after metal cutting.

4 Post-process monitoring
After metal cutting, Renishaw’s post-process monitoring solutions log process routes
and verify the process and part.
Informative
After

3 In-process control
During metal cutting, Renishaw’s in-process solutions enable machines
to respond to inherent variation and actual conditions ‘on the day’.
Active
During

2 Process setting
Just before metal cutting, Renishaw’s process setting solutions establish the
location and size of machining system elements.
Predictive
Just before

1 Process foundation
In advance of metal cutting, Renishaw’s process foundation solutions maximise the
stability of the process, environment and machine.
Preventative
In advance

10 Probing systems for CNC machine tools www.renishaw.com 11

Process foundation Process setting

Preventative solutions Predictive solutions

Controls in the base layer of the Pyramid are targeted at Process-setting controls are on-machine activities,
maximising the stability of the environment in which the required just before metal cutting, which predict whether
process is to be performed. These preventative controls the process will be successful.
stop specific causes of variation having an impact on the
Tool setting establishes:
machining process.
• distance from the spindle gauge-line to establish a
Controls in the process foundation layer include:
length offset, and to check that it is within the
• Design for manufacture – approaches to product and specified tolerance
process design based on a thorough understanding
of current capability and a drive towards best practice • diameter when spinning to establish a tool size offset
rather than ‘reinvention of the wheel’.
Part setting establishes:
• Control of process inputs – involves the use of FMEA • component identification to select the correct
and similar techniques to understand and control all NC program
the upstream factors that can affect machining
process outcomes. • position of a datum feature to establish a work
coordinate system (WCS)
• Environmental stability – addresses those external
sources of non-conformance that cannot be • billet/component size to determine stock condition and
eliminated in advance, but which are inherent to the roughing cut sequence
operating environment.
• orientation of a component (relative to machine axes)
• Machine and process design – enhanced machine to establish the co-ordinate rotation
feedback and control is a firm foundation on which
Machine setting establishes:
process feedback can be built. A systematic approach
to sequencing the manufacturing process provides the • alignment of a rotary axis, indexer or fixturing elements
best opportunities to use feedback to promote stability required to position and hold components
and automation at critical process stages.
• position of an indexer’s centre of rotation and/or
• Machine condition optimisation – is an essential reference points on fixture elements
element of the process foundation, as an inaccurate
machine cannot make consistently accurate parts.
A rigorous process of performance assessment,
calibration and (where required) refurbishment can
bring the machine’s performance in line with the
process requirements.

12 Probing systems for CNC machine tools www.renishaw.com 13

In-process control Post-process monitoring

Active solutions Informative solutions

Controls in this Pyramid layer include actions embedded The top layer of the Pyramid involves reporting activities
within the metal cutting process that automatically that provide information about the outcome of completed
respond to material conditions, inherent process processes which can then be used to influence
variations and unplanned events, giving the best chance subsequent activities.
of a successful process.
Process logging records:
In-cycle gauging allows:
• events that happen during the machining process
• metal cutting to adapt to variations in the machining such as manual or automated changes to process
process such as part distortion, tool deflection and parameters, offsets or co-ordinate systems
thermal effects
• interventions to the process which may have influenced
• updating of co-ordinate systems, parameters, offsets the outcome
and logical program flow depending on actual
material conditions On-machine verification enables:
• inspection of critical features in the same
Broken tool detection recognises:
environmental conditions as the metal-cutting process
• presence of a tool
• confidence in the stability of the machining process
• tool position – to ensure pull-out has not occurred
Post-process reporting allows:
• broken and/or chipped tool edges
• documented records of component conformance
Live data streaming monitors:
• historical tracking of critical feature dimensions
• real-time processes and outputting of data for machine condition monitoring and scheduled
maintenance purposes
• pass, fail or warning status of each measurement
• capturing and sharing of on-machine
• trends, thermal effects and to schedule preventative measurement data
maintenance tasks

Renishaw is a member of the

Standards Committee

14 Probing systems for CNC machine tools www.renishaw.com 15

Productive Process Patterns™

Probing systems
Renishaw has published solutions to many common
manufacturing problems. These are explained in a clear
‘problem-solution-example’ format for convenient
reference, and they are part of an expanding collection of
Productive Process Patterns™.
The Patterns provide practical examples of how solutions
from all layers of Renishaw’s process control framework
(the Productive Process Pyramid™) can be applied to
improve manufacturing performance. They make use of
workpiece inspection probes, tool setters,
tool recognition systems, software and machine
diagnostic equipment.
Patterns include details of how to: control critical features
using in-process measurement, generate adaptive
toolpaths, enable machine tools to identify components
and automatically select machining programs, and more.
For further information and to view and download the
complete collection of Productive Process Patterns visit
www.renishaw.com/processpatterns

16 Probing systems for CNC machine tools www.renishaw.com 17

Probing technology comparison chart Probing technologies explained
Product naming conventions It’s all about having the right tools for the job. Our demands on
manufacturing are so varied, process requirements and the tools required to
Renishaw’s comprehensive range of workpiece measurement probes are simply named for identification. The naming carry them out also vary significantly.
conventions are explained here to help with understanding and product selection. From the simple prismatic, through to sub-micron and complex form
Probes belong to distinct technology groups or product families and can be identified using the following classification: metrology, there is an application‑specific Renishaw product designed,
developed and proven for the job. Product differentiation is illustrated below.
Nomenclature
Transmission type Application Product Body diameter Type Kinematic resistive
Machine Kinematic Proven over four decades, this design has been the
R Radio M centre/ generic P Probe 25 25 mm Blank or main choice for the majority of machine builders and
machine scanning end users to ensure accuracy and reliability.
Lathe or Strain The ability of the probe mechanism to reseat after
O Optical L 40 40 mm 0
turning centre gauge triggering to within 1 µm is fundamental for
Scanning repeatability and good metrology.
Blank Hardwired S 60 63 mm M Modular
technology
From simple edge detection through to part
alignment and on‑machine gauging, this
technology is available in all of Renishaw’s
Comparison chart
miniature, ultra-compact and compact designs.
Transmission
Switch-on method
Strain gauge
recommended
type
Repeatability

Battery type
3D lobing *

styli length
Maximum

Page
Hard-wired

(2σ)

Having the same kinematic mechanism but with

M-code
Optical

Shank
switch
Radio

Auto

Spin
strain gauges that “sense”, this patented technology
is only used in Renishaw probes that feature the
RENGAGE™ trademark.
Standard accuracy probes
Unparalleled accuracy and repeatability make this
OMP40-2 • 1.00 µm 150 mm • ∆ ½ AA 34 technology the best touch-trigger choice for complex
OLP40 • 1.00 µm 150 mm • ∆ ½ AA 36 multi-axis work and machine calibration.
OMP60 • 1.00 µm 150 mm • ∆ • • AA 38 Strain gauge probes can draw even greater benefits
from high specification multi-axis machines and it is
RMP40 • 1.00 µm 150 mm • • ½ AA 40
for this reason that their use is now widely adopted.
RLP40 • 1.00 µm 150 mm • • ½ AA 46 Application Kinematic Strain gauge Scanning
RMP60 • 1.00 µm 150 mm • • • AA 48 Scanning technology Process setting • • •
LP2 • 1.00 µm 100 mm
Containing a unique 3D sensor and dual
LP2H • 2.00 µm 150 mm
52
planar spring design, Renishaw scanning
In-process control • • •
N/A N/A probes containing SPRINT™ technology provide
MP11 • 1.00 µm 100 mm 56
exceptionally high-accuracy measurement at
On-machine
verification • • •
48.75 mm
RP3 • 1.00 µm
(1.92 in)
134 unprecedented feedrates.

High-accuracy probes These probes are incredibly responsive to surface

Multi-axis calibration • •
variation, making them ideal for fast and accurate Combined spindle
RMP24 micro • 0.35 µm 30 mm • CR1632 62 measurement of complex free-form and probe / tool setter • • •
OMP400 • 0.25 µm ±1.00 µm 200 mm • ∆ ½ AA 64 prismatic surfaces.
kit option
OMP600 • 0.25 µm ±1.00 µm 200 mm • ∆ AA 66 Also able to operate as a touch-trigger probe, the
3D free form • •
RMP400 • 0.25 µm ±1.00 µm 200 mm • • ½ AA 68 OSP60 probe with SPRINT technology is currently
in use by world leaders in industries such as
measurement
RMP600 • 0.25 µm ±1.00 µm 200 mm • • • AA 70
automotive, aerospace, oil and gas, and machine
MP250 • 0.25 µm ±1.00 µm 100 mm N/A N/A 72 tool manufacturing. Considerations
Scanning probes
Repeatability 1.0 µm 2σ ±0.25 µm 2σ
OSP60 • 150 mm N/A CR123 78
Trigger characteristic Lobing Low-lobing
Other
JCP ◊ 1.00 µm 42.75 mm N/A LR 58 Maximum styli length Typically Typically Typically
∆ Function of receiver/interface
~ 100 mm ~ 200 mm ~ 150 mm
* For more information, see page 2-5
◊ JCP1 – Visual indication of trigger, hard-wired

18 Probing systems for CNC machine tools www.renishaw.com 19

Kinematic resistive probe design Strain gauge probe design

Three equally spaced rods rest on six tungsten carbide balls providing six points of contact in a kinematic location. Innovatively engineered over years and patented by Renishaw, RENGAGE™ technology probe design combines
An electrical circuit is formed through these contacts. The mechanism is spring loaded which allows deflection when proven silicon strain gauge technology and ultra-compact electronics to achieve unparalleled performance and
the probe stylus makes contact with the part and also allows the probe to reseat in the same position within 1 μm capabilities. Suitable for a wide range of machine tool applications and able to address the 3D performance
when in free space (not in contact). limitations of many alternative probe designs, Renishaw’s MP250, OMP400, OMP600, RMP400 and RMP600 include
this technology.
Under load of the spring, contact patches are created through which the current can flow. Reactive forces in the probe
mechanism cause some contact patches to reduce which increases resistance of those elements. Strain gauges are positioned on carefully designed webs, mounted in the probe structure yet separate from the
kinematic mechanism. The strain gauges are arranged to sense all stylus forces.
On making contact with the workpiece (touch), the variable force on the contact patch is measured as a change in
electrical resistance. When a defined threshold is reached, a probe output is triggered. On reaching a threshold in any direction, a trigger signal is generated at forces that are much lower than those
required to trigger a conventional probe. Probes with RENGAGE technology still utilise Renishaw’s kinematic
mechanism to retain the position. This system guarantees the repeatable reseat performance fundamental to
accurate metrology.
Sensing is completely independent of the probe kinematic mechanism. Probes with RENGAGE technology feature
low force, highly repeatable, and consistent trigger characteristics that are not typically achievable with conventional
probe design.

Rod and ball

kinematic locations

Close-up of strain gauge

Close-up of kinematics
Resistance increases
as area reduces

Contact patch Section view

reduces as stylus Current flows through Reactive force
force increases kinematics
Strain gauge
locations

Based on the above kinematic principle, the stages in trigger generation are shown below. Repeatable reseating Strain gauge
of the mechanism is critical to this process and fundamental to reliable metrology.
Mechanism
All kinematics Reactive force pivots about Contacts Kinematics reseat to Machine
in contact these contacts separate repeatable position direction
Contact
force

By using this technology, it is possible to eliminate up to 90% of errors due to lobing, which for 2‑axis applications
can eliminate the need for significant calibration, whilst for 3‑axis applications and complex geometry, performance
Machine Machine Machine
direction direction
is unequalled.
direction
Lobing, a characteristic of all probes, is caused by bending of the stylus and movement of the probe mechanism
Contact before the probe registers contact with a surface.
force
For more information regarding the many advantages of this unique probing technology, visit
www.renishaw.com/rengage

20 Probing systems for CNC machine tools www.renishaw.com 21

Scanning probe design Transmission systems explained

Incorporating a unique 3D sensor design, the OSP60 probe with SPRINT™ technology provides an exceptional, Signal to register stylus
high-speed, high-accuracy scanning and touch probing system for CNC machine tools. contact with workpiece
The OSP60 is based on a dual planar spring design that measures both deflection magnitude and direction.
This allows the probe to be responsive to surface variation, enabling accurate high-speed measurement of complex
free-form and prismatic surfaces.
Two concentric rings are mounted within the probe assembly: one fixed to the probe body; the other fixed to the stylus
mount, which then moves with the stylus. Circuits on these rings are monitored and capacitance measurements Signal to control
between them allow the probe stylus tip deflections to be recorded accurately. function of the probe
Engineered to provide 1,000 true 3D XYZ data points per second, the OSP60 works with SupaScan and
Productivity+™ Scanning Suite software.
Probes and CNC controllers communicate bidirectionally. The passage of these signals is handled by a transmission
The OSP60 can also operate as a touch-trigger probe when used in conjunction with the Inspection Plus for OSP60 system, the choice of which depends on the probe, the machine type and application.
software package.
Renishaw probes use three main types of transmission systems: optical and radio (both of which are wireless), and
hard‑wired (connected directly to the machine tool controller via a cable).

Compatibility chart
Receivers/interfaces
Optical module
Transmission type Optical Radio Hard-wired systems

OMM-2C

RMI-QE
variants

OMM-S
OMM-2
MI 8-4
OMI-2

OSI-S
HSi-C

with

with
OSI
and

HSI
Products Page

Standard accuracy probes

OMP40-2/M 40 • • •
OLP40 36 • • •
OMP60/M 40 • • •
RMP40/M 50 •
RLP40 46 •
RMP60/M 50 •
LP2 and
variants (compatible with HPGA)
54 ∆ ∆ ◊ • • • ∆
MP11 56 Integrated to the machine tool controller via a cable.
High-accuracy probes
RMP24-micro 62 •
OMP400 64 • • •
RMP400 68 •
OMP600 66 • • •
RMP600 70 •
MP250 (compatible with HPGA) 72 • •
Scanning probes (SPRINT™ technology)
OSP60 78 •
Other
Not required, JCP wires directly into a digital readout touch
JCP 58
sensor input.
∆ If used with an OMP40M or OMP60M
◊ If used with an RMP40M or RMP60M

22 Probing systems for CNC machine tools www.renishaw.com 23

Radio transmission systems Optical transmission systems

Receiver/ Receiver/
interface interface

Machine tool Machine tool

probe probe

CNC controller CNC controller

A Renishaw radio transmission system provides communication between the probe and the machine tool controller A Renishaw optical transmission system uses infrared technology for communication between the probe and the
and comprises the following: machine tool controller and comprises the following:

Probe Probe
The probe receives machine tool controller signals and transmits status signals. There are two active modes, “standby” The probe receives machine tool controller signals and transmits status signals. There are two active modes, “standby”
and “operating”. In standby mode, the probe is periodically transmitting and receiving, waiting for a signal to switch to and “operating”. In standby mode, the probe is periodically transmitting and receiving, waiting for a signal to switch to
operating mode. In operating mode, it transmits probe information, including battery status, to the receiver. operating mode. In operating mode, it transmits probe information, including battery status, to the receiver.

Receiver/interface Receiver/interface
The combined interface and antenna convert probe signal information into a form which is compatible with the Renishaw provides a variety of application-specific interface models. The very latest generation uses modulated optical
machine tool controller. This technology is particularly suited to large machines and/or applications where line-of-sight transmission to reject light interference from other sources and ensure reliable communications.
between probe and interface is not possible. Frequency-hopping spread spectrum (FHSS) technology enables the
Systems can be optimised for the needs of smaller machine tools and up to three probes can be used with a
system to hop between channels providing reliable communication resistant to other radio device interference.
single interface.
Renishaw radio interfaces provide visual and/or audible indicators that clearly and simply inform the operator of probe
Renishaw optical interfaces provide visual and/or audible indicators that clearly and simply inform the operator of
status, system power, battery status and error diagnostics.
probe status, system power, battery status and error diagnostics.

24 Probing systems for CNC machine tools www.renishaw.com 25

Hard-wired transmission systems Multiple probe transmission systems

Interface

Machine tool
probe

CNC controller

A hard-wired probe system has the simplest form of transmission system and typically comprises the following elements: The diversity and capability of Renishaw transmission systems enables innovative multiple probe and tool setter
applications and system combinations. The chart below provides some of the typical examples with various
Probe transmission types. Further variations of these are possible.

A signal cable connects the probe to a machine interface unit, carrying power and probe signals.
Multiple probe system Total maximum probes Interface Probe type *
Receiver/interface
Twin optical probes 2 OMI-2T OMP60/M, OMP600, OMP40-2/M, OMP400, OLP40
The interface unit converts inspection probe signals into voltage-free solid-state relay (SSR) outputs for transmission to the
machine tool controller. OSI with OMM-2
Multi optical probes 3 OMP60/M, OMP600, OMP40-2/M, OMP400, OLP40, OTS
or OMM-2C
Hard-wired transmission systems are ideally suited to milling machines where the probe is permanently mounted.
RMP40/M, RMP400, RLP40, RMP60/M,
Multi radio probes 4 RMI-QE
RMP600, RMP24-micro, RTS

* Any combination
Practical examples of multiple Renishaw probing applications might include:
• Two or more probes with different styli for probing unusual features during in-process gauging.

• One high-accuracy probe with RENGAGE™ technology for machine calibration and one standard-accuracy probe
for part set‑up, in-process gauging and part verification.

• Multiple probes and tool setters to combine automated part setting, in-process gauging and tool setting.

26 Probing systems for CNC machine tools www.renishaw.com 27

What probe? What probe? (continued)
This selector will help you identify which probes are most suited to
your application.

Probe selector Probe selector

Machine types Vertical CNC Horizontal CNC Gantry Manual Machine types CNC lathes CNC multi-tasking CNC
machining machining CNC machines machines grinders
centres centres machining
centres
Products Machine size Machine size
Products Machine size Machine size
All
All All S M L S M L
S M L S M L
Page
Page
Standard accuracy probes
Standard accuracy probes

OMP40-2 34 • • • •
OMP40-2 34 •
OMP40M 40 • • • •
OMP40M 40 • • •
OLP40 36
OLP40 36 • • •
OMP60 38 • • • •
OMP60 38 • •
OMP60M 40 • • • •
OMP60M 40 • •
RMP40 44 • • • •
RMP40 44 • •
RMP40M 50 • • • •
RMP40M 50 • • • • •
RLP40 46
RLP40 46 • • • • •
RMP60 48 • • • • •
RMP60 48 • •
RMP60M 50 • • • • •
RMP60M 50 • •
LP2 and variants 54 • • • • • •
LP2 and variants 54 • • • • • • •
MP11 56
MP11 56 •
High-accuracy probes
High-accuracy probes

RMP24-micro 62 • •
RMP24-micro 62 •
OMP400 64 • • • •
OMP400 64 •
OMP600 66 • • • •
OMP600 66 • • •
RMP400 68 • • • •
RMP400 68 •
RMP600 70 • • • • •
RMP600 70 • • •
MP250 72
MP250 72 •
Scanning probes
Scanning probes

OSP60 78 • • • • • • •
OSP60 78 ∆ ∆ ∆ • • • ∆
Other
Other
JCP 58
JCP 58 • Machine types/sizes Small Medium Large
Machine types/sizes Small Medium Large
§ Chuck size Chuck size Chuck size
CNC lathes
Table size Table size Table size 6 in to 8 in or smaller 10 in to 15 in 18 in to 24 in
< 700 mm × 600 mm < 1200 mm × 600 mm > 1200 mm × 600 mm
‡ Working range < 1500 mm Working range < 3500 mm Working range >
CNC multi-tasking machines
3500 mm

∆ Requires XYZ axes for calibration

28 Probing systems for CNC machine tools www.renishaw.com 29

Probing accessories Dimensions

50.6 (1.99) R 100 (3.94) Datum ball Ø25 (0.98)

ACS-1
Spindle probes for CNC machine tools can be highly repeatable, but
their performance relies on accurate calibration. Many users rely on

136.85 (5.39)
131.8 (5.19)
manual calibration processes. Even skilled operators may introduce
variability, which will affect the accuracy of subsequent measurements.
ACS-1 helps you to achieve maximum measurement accuracy on your
machine tools by removing manual calibration steps.

84 (3.31)
The lockable mechanism on ACS-1 overcomes the need for manual use

55 (2.17)
of precision gauge blocks or slips, ensuring consistency and reliability.

Key features and 50 (1.97) 60 (2.36)

benefits: Dimensions given in mm (in)

• Accurate results – Removing

operator interference ensures Specification
highly accurate probe calibration
Principal application The lockable calibration disk provides a datum surface for accurate probe
• Excellent repeatability of length calibration. The datum sphere is used to accurately calibrate the
calibration – No need for probe’s stylus ball diameter.
slip gauges Maximum travel 10 mm (0.39 in)
Movement when locking The datum surface will move by no more than 1 μm (39 μin) typically 3 μm
• Fast calibration – Probe length and (118 μin) maximum) when the locking mechanism is engaged.
ball diameter can be accurately Maximum load on the plunger 15 N, 1529 gf (53.95 ozf).
determined within minutes (when locked)
CAUTION: Do not apply a load of greater than 15 N, 1529 gf (53.95 ozf) to
• Easy to use – The magnetic base the datum surface when it is locked.
makes mounting the ACS onto the Maximum life expectancy 10,000 operations
machine table or chuck effortless Weight 1832 g (64.62 oz) typical
Switch-on/switch-off options Optical on Optical off
• Vertical or horizontal mount –
Optical on Timer off
Suitable for various types of
Mounting Horizontal or vertical surface of the magnetic base.
machine tools
Environment Storage condition Not to be stored inside the machine.
• No batteries required – Fully Storage temperature −25 °C to +70 °C (−13 °F to +158 °F)
mechanical design Operating temperature +5 °C to +55 °C (+41 °F to +131 °F)

• Rugged design – A hard-wearing For further information and the best possible application and performance support, contact Renishaw or visit
mechanical structure www.renishaw.com/acs-1
ensures longevity

• Cost effective – A simple and

affordable solution for removing
human error from the probe
calibration process

30 Probing systems for CNC machine tools www.renishaw.com 31

Shanks for machine tool probes
To be installed into a machine tool, Renishaw
probes must be used in conjunction with
a shank.
Renishaw offers a comprehensive range,
incorporating taper and HSK shanks,
including DIN, BT and ANSI types, plus brand
models such as Sandvik Capto
and Kennemetal.
For full details, refer to the Taper shanks for
Standard accuracy probes
machine tool probes data sheet (Renishaw
part no. H‑2000‑2011). Kennametal
A range of custom shanks are available
on request. For further information and the
best possible application and performance HSK
support, contact Renishaw or visit
www.renishaw.com/custom-solutions

VDI

Sandvik Capto
DIN

32 Probing systems for CNC machine tools www.renishaw.com 33

OMP40-2 Dimensions

50 (1.97) 19 (0.75) Transmission window

Ultra-compact 3D touch-trigger probe with optical signal transmission.
Used for workpiece set-up and inspection on small and medium Battery cassette A range of probe-ready shanks
machining centres and the growing number of high speed machines are available from Renishaw
fitted with small HSK and spindle tapers.
M4 stylus
Compatibility with all Renishaw optical receivers enables users to easily
upgrade existing installations. 12.5°

Ø40 (1.57)
12.5°

XY overtravel
Previously it could take 1.5 hours to set a
Probe status LED
job that took 4.5 hours of machining; that
50 (1.97) Stylus overtravel limits
was totally unacceptable. Now we can do
the same set-up in 10 minutes, immediately Stylus length ±X / ±Y +Z

freeing up 1 hour 20 minutes to cut more 50 (1.97) 12 (0.47) 6 (0.24)

metal, which we make money on. 100 (3.94) 22 (0.87) 6 (0.24)
Dimensions given in mm (in)
Sewtec Automation (UK)

Specification
Optical setting Modulated Legacy
Principal application Workpiece inspection and job set-up on small to medium machining centres
Key features and and small multi-tasking machines.
benefits: Transmission type 360° infrared optical transmission (modulated or legacy)
Compatible interfaces OMI-2, OMI-2T, OMI-2H, OMI-2C or OMI or OMM / MI 12
• Proven kinematic design
OMM-2 / OMM-2C with OSI
• Exceptional resistance to Operating range Up to 5 m (16.4 ft)
light interference with Recommended styli Ceramic, lengths 50 mm (1.97 in) to 150 mm (5.91 in)
modulated transmission Weight without shank (including batteries) 277 g (9.77 oz)
Switch-on/switch-off options Optical on Optical off
• 360° transmission envelope
Optical on Timer off
• Ultra-compact design Battery life Standby life 1500 days maximum, dependent on optical power option
(2 × ½ AA 3.6 V
• Increased environmental protection Lithium-thionyl chloride) Continuous life 1350 hours maximum, dependent on optical power option

• 1.00 µm 2σ repeatability Sense directions ±X, ±Y, +Z

Unidirectional repeatability 1.00 µm (40 µin) 2s (note 1)
Stylus trigger force XY low force 0.50 N, 51 gf (1.80 ozf)
(notes 2 and 3) XY high force 0.90 N, 92 gf (3.24 ozf)
+Z direction 5.85 N, 597 gf (21.04 ozf)
Environment IP rating IPX8 (EN/IEC 60529)
Storage temperature −25 °C to +70 °C (−13 °F to +158 °F)
Operating temperature +5 °C to +55 °C (+41 °F to +131 °F)

Note 1 Performance specification is tested at a standard test velocity of 480 mm/min (18.9 in/min) with a 50 mm stylus. Significantly higher velocity is possible depending
on application requirements.

Note 2 Trigger force, which is critical in some applications, is the force exerted on the component by the stylus when the probe triggers. The maximum force applied will
occur after the trigger point (overtravel). The force value depends on related variables including measuring speed and machine deceleration.

Note 3 These are the factory settings; manual adjustment is not possible.

For further information and the best possible application and performance support, contact Renishaw or visit
www.renishaw.com/omp40-2

34 Probing systems for CNC machine tools www.renishaw.com 35

OLP40 Dimensions

Probe status LED

Ultra-compact 3D touch-trigger probe with optical signal transmission for 50 (1.97) 19 (0.75)
Transmission window
workpiece set-up and inspection. Specifically designed to be additionally
Battery cassette
robust with a toughened glass window for the harsh environment in
lathes and grinding machines. A range of probe-ready shanks
M4 stylus are available from Renishaw
Compatibility with all Renishaw optical receivers enables users to easily
upgrade existing installations. 12.5°

Ø40 (1.57)
12.5°
XY overtravel
On one component we used to spend 35
Probe status LED
minutes on in-process inspection – this
Stylus overtravel limits
had to be improved. We replaced this with a 51 (2.01)
Stylus length ±X / ±Y +Z
probe cycle, reducing the inspection cycle
58.3 (2.30) 50 (1.97) 12 (0.47) 6 (0.24)
to about 6 minutes.
100 (3.94) 22 (0.87) 6 (0.24)
Castle Precision (UK) Dimensions given in mm (in)

Specification
Optical setting Modulated Legacy
Principal application Workpiece inspection and job set-up on small to medium machining centres
Key features and and small multi-tasking machines.
benefits: Transmission type 360° infrared optical transmission (modulated or legacy)
Compatible interfaces OMI-2, OMI-2T, OMI-2H, OMI-2C or OMI or OMM / MI 12
• Proven kinematic design
OMM-2 / OMM-2C with OSI
• Exceptional resistance Operating range Up to 5 m (16.4 ft)
to light interference with Recommended styli Ceramic, lengths 50 mm (1.97 in) to 150 mm (5.91 in)
modulated transmission Weight without shank (including batteries) 277 g (9.77 oz)
Switch-on/switch-off options Optical on Optical off
• 360° transmission envelope
Optical on Timer off
• Ultra-compact design Battery life Standby life 1500 days maximum, dependent on optical power option
(2 × ½ AA 3.6 V
• Increased environmental protection Lithium-thionyl chloride) Continuous life 1350 hours maximum, dependent on optical power option

• 1.00 µm 2σ repeatability Sense directions ±X, ±Y, +Z

Unidirectional repeatability 1.00 µm (40 µin) 2s (note 1)
Stylus trigger force XY low force 0.50 N, 51 gf (1.80 ozf)
(notes 2 and 3) XY high force 0.90 N, 92 gf (3.24 ozf)
+Z direction 5.85 N, 597 gf (21.04 ozf)
Environment IP rating IPX8 (EN/IEC 60529)
Storage temperature −25 °C to +70 °C (−13 °F to +158 °F)
Operating temperature +5 °C to +55 °C (+41 °F to +131 °F)

Note 1 Performance specification is tested at a standard test velocity of 480 mm/min (18.9 in/min) with a 50 mm stylus. Significantly higher velocity is possible depending
on application requirements.

Note 2 Trigger force, which is critical in some applications, is the force exerted on the component by the stylus when the probe triggers. The maximum force applied will
occur after the trigger point (overtravel). The force value depends on related variables including measuring speed and machine deceleration.

Note 3 These are the factory settings; manual adjustment is possible. For more details, refer to the OLP40 installation guide (Renishaw part no. H-5625-8504).

For further information and the best possible application and performance support, contact Renishaw or visit
www.renishaw.com/olp40

36 Probing systems for CNC machine tools www.renishaw.com 37

OMP60 Dimensions

50 (1.97) 19 (0.75)
Compact 3D touch-trigger probe with optical signal transmission. Battery cassette
Shank switch (optional)
Used for workpiece set-up and inspection on a wide range of
A range of probe-ready shanks
medium and large machining centres. are available from Renishaw
M4 stylus
Compatibility with all Renishaw optical receivers enables users
18°
to easily upgrade existing installations.

Ø63 (Ø2.48)
18°

XY overtravel

Probe status LED

We have now used probing systems on 76 (2.99)
this cell for over 6 years and have cut costs Transmission window
Stylus overtravel limits
and times, with a step change in process
Stylus length ±X / ±Y +Z
control and consistency.
50 (1.97) 21 (0.82) 11 (0.43)
Dunlop Aerospace Braking Systems (UK)
100 (3.94) 37 (01.45) 11 (0.43)
Dimensions given in mm (in)

Specification
Optical setting Modulated Legacy
Principal application Workpiece inspection and job set-up on all sizes of machining centres and
Key features and small to medium multi-tasking machines.

benefits: Transmission type 360° infrared optical transmission (modulated or legacy)

Compatible interfaces OMI-2, OMI-2T, OMI-2H, OMI-2C or OMI or OMM / MI 12
• Proven kinematic design OMM-2 / OMM-2C with OSI
Operating range Up to 6 m (19.7 ft)
• Exceptional resistance to light
interference with Recommended styli Ceramic, lengths 50 mm (1.97 in) to 150 mm (5.91 in)
modulated transmission Weight without shank (including batteries) 885 g (31.22 oz)
Switch-on/switch-off options Optical on Optical off
• 360° transmission envelope Optical on Timer off

• Compact design Shank switch on Shank switch off

Battery life Standby life 1767 days maximum, dependent on optical power option
• Various activation options and (2 × AA 3.6 V Continuous life 690 hours maximum, dependent on optical power option
adjustable trigger force Lithium-thionyl chloride)

• 1.00 µm 2σ repeatability Sense directions ±X, ±Y, +Z

Unidirectional repeatability 1.00 µm (40 µin) 2s (note 1)
Stylus trigger force XY low force 0.75 N, 76 gf (2.70 ozf)
(notes 2 and 3) XY high force 1.40 N, 143 gf (5.04 ozf)
+Z direction 5.30 N, 540 gf (19.06 ozf)
Environment IP rating IPX8 (EN/IEC 60529)
Storage temperature −25 °C to +70 °C (−13 °F to +158 °F)
Operating temperature +5 °C to +55 °C (+41 °F to +131 °F)

Note 1 Performance specification is tested at a standard test velocity of 480 mm/min (18.9 in/min) with a 50 mm stylus. Significantly higher velocity is possible depending
on application requirements.

Note 2 Trigger force, which is critical in some applications, is the force exerted on the component by the stylus when the probe triggers. The maximum force applied will
occur after the trigger point (overtravel). The force value depends on related variables including measuring speed and machine deceleration.

Note 3 These are the factory settings; manual adjustment is possible. For more details, refer to the OMP60 installation guide (Renishaw part no. H-4038-8505).

For further information and the best possible application and performance support, contact Renishaw or visit
www.renishaw.com/omp60

38 Probing systems for CNC machine tools www.renishaw.com 39

OMP40M and OMP60M Modular system

optical modular systems

MA4 90° adaptor
Modular versions enable probe inspection of part features which are
normally inaccessible when using the standard versions.
Renishaw has a comprehensive range of adaptors, extensions,
and stylus configurations to overcome the most demanding of
probing applications.
The OMP40M and OMP60M maintain compatibility with M4 stylus
existing Renishaw optical receivers which enables LP2 probe LPE1 extension bar (50 mm)
users to smoothly upgrade existing installations. OMP40M module
When combined with the very latest modulated
transmission interface the system offers
exceptional resistance to light interference.
High resistance to shock and liquid LPE2 extension bar (100 mm)
immersion ensure reliable operation
in the harshest of machine
shop environments.
LPE3 extension bar (150 mm)

Key features and

benefits: Dimensions
• Proven kinematic design

(Ø0.98)
• Exceptional resistance to

Ø25
light interference with
modulated transmission

• 360° transmission envelope

• Comprehensive range of adaptors 40.75 50/100/150

and extensions allowing access to (1.60) (1.97/3.94/5.91) 54 (2.13)
more workpiece features
Dimensions given in mm (in)
• 1.00 to 2.00 µm 2σ repeatability
(dependent on probe)

40 Probing systems for CNC machine tools www.renishaw.com 41

 Modular system OMP40M specification
Optical setting Modulated Legacy
OMP60M probe Principal application Workpiece inspection and job set-up on small to medium machining centres
module and small multi-tasking machines.
Transmission type 360° infrared optical transmission (modulated or legacy)
Compatible probes LP2 and variants
M4 stylus
Compatible interfaces OMI-2, OMI-2T, OMI-2H, OMI-2C or OMI or OMM / MI 12
OMP60M extension L200
OMM-2 / OMM-2C with OSI
MA4 90° adaptor Operating range Up to 5 m (16.4 ft)
Recommended styli Ceramic, lengths 50 mm (1.97 in) to 150 mm (5.91 in)
Weight without shank (including batteries) 270 g (9.52 oz)
OMP60M extension L150 OMP60M
module Switch-on/switch-off options Optical on Optical off
M4 stylus
LP2 probe LPE1 extension bar (50 mm) Optical on Timer off
Battery life Standby life 1500 days maximum, dependent on optical power option
(2 × AA 3.6 V Continuous life 1350 hours maximum, dependent on optical power option
LPE2 extension bar (100 mm) OMP60M extension L100
Lithium-thionyl chloride)

OMP60M/LP2 adaptor Sense directions ±X, ±Y, +Z

LPE3 extension bar (150 mm)
Environment IP rating IPX8 (EN/IEC 60529)
Storage temperature −25 °C to +70 °C (−13 °F to +158 °F)
Operating temperature +5 °C to +55 °C (+41 °F to +131 °F)

Dimensions OMP60M specification

Optical setting Modulated Legacy
(Ø4.48)
Ø63

Principal application Workpiece inspection and job set-up on all sizes of machining centres and
small to medium multi-tasking machines.
Transmission type 360° infrared optical transmission (modulated or legacy)
Compatible probes LP2 and variants, and the OMP60M probe module
Compatible interfaces OMI-2, OMI-2T, OMI-2H, OMI-2C or OMI or OMM / MI 12
OSI / OMM-2, OMM-2C (2 positions)
Operating range Up to 6 m (19.7 ft)

50.50 100/150/200 Recommended styli Ceramic, lengths 50 mm (1.97 in) to 150 mm (5.91 in)
(1.99) (3.94/5.91/7.88) 67.25 (2.65) Weight without shank (including batteries) 892 g (31.46 oz)
Switch-on/switch-off options Optical on Optical off
(Ø0.98)

Optical on Timer off

Ø25

Shank switch on Shank switch off

Battery life Standby life 1767 days maximum, dependent on optical power option
(2 × AA 3.6 V Continuous life 690 hours maximum, dependent on optical power option
Lithium-thionyl chloride)
Sense directions ±X, ±Y, +Z
12.50 (0.49)
Environment IP rating IPX8 (EN/IEC 60529)
40.75 50/100/150
(1.60) (1.97/3.94/5.91) 67.25 (2.65) Storage temperature −25 °C to +70 °C (−13 °F to +158 °F)
Operating temperature +5 °C to +55 °C (+41 °F to +131 °F)
Dimensions given in mm (in)

For further information and the best possible application and performance support, contact Renishaw or visit
www.renishaw.com/omp60 or www.renishaw.com/omp40-2

42 Probing systems for CNC machine tools www.renishaw.com 43

RMP40 (QE) Dimensions

Probe status LED

The RMP40 is a ultra-compact 50 (1.97) 19 (0.75) Transmission window
frequency-hopping radio spindle probe.
Operating within the globally recognised Battery cassette A range of probe-ready shanks
2.4 GHz ISM band, the RMP40 is suited for are available from Renishaw
operation on all sizes of machine.
M4 stylus
The robust transmission protocol and small
12.5°

Ø40 (1.57)
body makes the RMP40 the ideal choice for
multi-tasking applications where the line-of-
sight between probe and interface cannot
12.5°
always be maintained.
XY overtravel

Stylus overtravel limits

50 (1.97)
Stylus length ±X / ±Y +Z

50 (1.97) 12 (0.47) 6 (0.24)

100 (3.94) 22 (0.87) 6 (0.24)

Dimensions given in mm (in)

Specification
Principal application Workpiece inspection and job set-up on machining centres and
multi-tasking machines.
Key features and Transmission type Frequency-hopping spread spectrum (FHSS) radio
benefits: Radio frequency 2400 MHz to 2483.5 MHz
Radio approval regions UK, EU, EFTA, Japan and USA (China exempt).
• Proven kinematic design
For details about other regions, contact Renishaw
• Secure frequency-hopping spread Compatible interfaces RMI-QE combined interface and receiver unit
spectrum (FHSS) Operating range Up to 15 m (49.2 ft)
Recommended styli Ceramic, lengths 50 mm (1.97 in) to 150 mm (5.91 in)
• Globally recognised 2.4 GHz
Weight without shank (including batteries) 250 g (8.82 oz)
waveband - compliant with radio
Switch-on/switch-off options Radio on Radio off or timer off
regulations in all major markets
Spin on Spin off or timer off
• Ultra-compact design Battery life Standby life 82 months maximum, dependent on switch-on / switch-off option.
(2 × ½ AA 3.6 V Continuous life 2560 hours maximum, dependent on switch-on / switch-off option.
• 1.00 µm 2σ repeatability Lithium-thionyl chloride)

Sense directions ±X, ±Y, +Z

Unidirectional repeatability 1.00 µm (40 µin) 2s (note 1)
Stylus trigger force XY low force 0.50 N, 51 gf (1.80 ozf)
(notes 2 and 3) XY high force 0.90 N, 92 gf (3.24 ozf)
+Z direction 5.85 N, 597 gf (21.04 ozf)
Environment IP rating IPX8, BS EN 60529:1992+A2:2013
(IEC 60529:1989+A1:1999+A2:2013)
IK rating (RMP40) IK01 (EN/IEC 62262: 2002) [for glass window]
IK rating (RMP40M) IK02 (EN/IEC 62262: 2002) [for glass window]
Storage temperature −25 °C to +70 °C (−13 °F to +158 °F)
Operating temperature +5 °C to +55 °C (+41 °F to +131 °F)

Note 1 Performance specification is tested at a standard test velocity of 480 mm/min (18.9 in/min) with a 50 mm stylus. Significantly higher velocity is possible
depending on application requirements.

Note 2 Trigger force, which is critical in some applications, is the force exerted on the component by the stylus when the probe triggers. The maximum force applied
will occur after the trigger point (overtravel). The force value depends on related variables including measuring speed and machine deceleration.

Note 3 These are the factory settings; manual adjustment is not possible.

For further information and the best possible application and performance support, contact Renishaw or visit
www.renishaw.com/rmp40

44 Probing systems for CNC machine tools www.renishaw.com 45

RLP40 (QE) Dimensions

Probe status LED

The small-bodied RLP40 is a radio frequency probe designed to be 50 (1.97) 19 (0.75)
Transmission window
turret mounted for part setting and inspection on turning centres.
Battery cassette
Ultra-compact and specifically designed to be additionally robust with
a toughened glass window for the harsh environment in lathes and A range of probe-ready shanks
grinding machines. Secure frequency-hopping spread spectrum (FHSS) M4 stylus are available from Renishaw
communications make the RLP40 well suited to these demanding 12.5°

Ø40 (1.57)
environments. Available with a variety of activation methods, adjustable
trigger force and trigger options.
12.5°
XY overtravel
It gives us consistency and takes out the
chance of human error. Scrap reduction is 51 (2.01) Stylus overtravel limits
not even an issue we have to consider. Stylus length ±X / ±Y +Z
58.3 (2.30)
Mekall (UK) 50 (1.97) 12 (0.47) 6 (0.24)

100 (3.94) 22 (0.87) 6 (0.24)

Dimensions given in mm (in)

Specification
Principal application Workpiece inspection and job set-up on multi-tasking machines and lathes.
Transmission type Frequency-hopping spread spectrum (FHSS) radio
Key features and Radio frequency 2400 MHz to 2483.5 MHz
benefits: Radio approval regions UK, EU, EFTA, Japan and USA (China exempt).
For details about other regions, contact Renishaw
• Proven kinematic design
Compatible interfaces RMI-QE
• Secure frequency-hopping spread Operating range Up to 15 m (49.2 ft)
spectrum (FHSS) Recommended styli Ceramic, lengths 50 mm (1.97 in) to 150 mm (5.91 in)
Weight without shank (including batteries) 260 g (9.17 oz)
• Globally recognised 2.4 GHz
Switch-on/switch-off options Radio on Radio off or timer off
waveband – compliant with radio
Spin on Spin off or timer off
regulations in all major markets
Battery life Standby life 82 months maximum, dependent on switch-on / switch-off option
• Ultra-compact design (2 × ½ AA 3.6 V
Lithium-thionyl Continuous use 2560 hours maximum, dependent on switch-on / switch-off option.
• Increased environmental protection chloride)
Sense directions ±X, ±Y, +Z
• 1.00 µm 2σ repeatability
Unidirectional repeatability 1.00 µm (40 µin) 2s (note 1)
Stylus trigger force (notes 2 and 3)
XY low force 0.60 N, 61 gf (2.15 ozf)
XY high force 0.97 N, 99 gf (3.49 ozf)
+Z direction 6.23 N, 635 gf (22.41 ozf)
Sealing IPX8 (EN/IEC 60529)
Operating temperature +5 °C to +55 °C (+41 °F to +131 °F)

Note 1 Performance specification is tested at a standard test velocity of 480 mm/min (18.9 in/min) with a 50 mm stylus. Significantly higher velocity is possible
depending on application requirements.

Note 2 Trigger force, which is critical in some applications, is the force exerted on the component by the stylus when the probe triggers. The maximum force applied
will occur after the trigger point (overtravel). The force value depends on related variables including measuring speed and machine deceleration.

Note 3 These are the factory settings; manual adjustment is possible. For more details, refer to the RLP40 installation guide (Renishaw part no. H-5627-8504).

For further information and the best possible application and performance support, contact Renishaw or visit
www.renishaw.com/rlp40

46 Probing systems for CNC machine tools www.renishaw.com 47

RMP60 (QE) Dimensions

The RMP60 is a compact spindle probe with radio signal transmission and offers
50 (1.97) 19 (0.75)
automated part set-up and in-cycle gauging on machining centres including Battery cassette
Shank switch (optional)
5-axis machines.
A range of probe-ready shanks
The RMP60 combines Renishaw’s traditional kinematic resistive probe M4 stylus are available from Renishaw
mechanism with a secure and unique frequency-hopping transmission

Ø63 (Ø2.48)
protocol; ideal for the modern machine shop and harsh environments 18°
where line-of-sight between probe and interface is not
always possible. 18°

XY overtravel
During the planning stage of the project it
occurred to us that the new machine would be Probe status LED
located close to the welding area and that there 76 (2.99) Stylus overtravel limits
Transmission window
was a very real possibility of signal interference,
Stylus length ±X / ±Y +Z
so we needed a system that could cope with
50 (1.97) 21 (0.82) 11 (0.43)
the conditions. The Renishaw RMP60 is the first
inspection probe to use frequency-hopping spread 100 (3.94) 37 (1.45) 11 (0.43)
Dimensions given in mm (in)
spectrum (FHSS) data transmission.
Asquith-Butler (UK) Specification
Principal application Workpiece inspection and job set-up on multi-tasking machines, machining
centres and gantry machining centres.
Key features and Transmission type Frequency-hopping spread spectrum (FHSS) radio
Radio frequency 2400 MHz to 2483.5 MHz
benefits: Radio approval regions UK, EU, EFTA, Japan and USA (China exempt).
• Proven kinematic design For details about other regions, contact Renishaw.
Compatible interfaces RMI-Q and RMI-QE
• Secure frequency-hopping spread
Operating range Up to 15 m (49.2 ft)
spectrum (FHSS)
Recommended styli Ceramic, lengths 50 mm (1.97 in) to 150 mm (5.91 in)
• Globally recognised 2.4 GHz Weight without shank (including batteries) 876 g (30.90 oz)
waveband – compliant with radio Switch-on/switch-off options Radio on Radio off or timer off
regulations in all major markets Spin on Spin off or timer off
Shank switch on Shank switch off
• Compact design
Battery life Standby life 101 months maximum, dependent on switch-on / switch-off option.
• Various activation options and (2 × AA 3.6 V
adjustable trigger force Lithium-thionyl Continuous use 4870 hours maximum, dependent on switch-on / switch-off option.
chloride)
• 1.00 µm 2σ repeatability
Sense directions ±X, ±Y, +Z
Unidirectional repeatability 1.00 µm (40 µin) 2s (note 1)
Stylus trigger force (notes 2 and 3)
XY low force 0.75 N, 76 gf (2.70 ozf)
XY high force 1.40 N, 143 gf (5.04 ozf)
+Z direction 5.30 N, 540 gf (19.06 ozf)
Sealing IPX8 (EN/IEC 60529)
Operating temperature +5 °C to +55 °C (+41 °F to +131 °F)

Note 1 Performance specification is tested at a standard test velocity of 480 mm/min (18.9 in/min) with a 50 mm stylus. Significantly higher velocity is possible depending
on application requirements.

Note 2 Trigger force, which is critical in some applications, is the force exerted on the component by the stylus when the probe triggers. The maximum force applied will
occur after the trigger point (overtravel). The force value depends on related variables including measuring speed and machine deceleration.

For further information and the best possible

application and performance support, contact Note 3 These are the factory settings; manual adjustment is possible. For more details, refer to the OMP60 installation guide (Renishaw part no. H-4038-8505).

Renishaw or visit www.renishaw.com/rmp60

48 Probing systems for CNC machine tools www.renishaw.com 49

RMP40M and RMP60M radio Modular system

modular systems (QE) MA4 90° adaptor

Modular versions enable the probe to access features for inspection or

part setting otherwise inaccessible by the standard probe.
Both RMP40M and RMP60M combine radio frequency-hopping
spread spectrum (FHSS) communications with a robust design
and superior battery life to deliver a flexible solution.
Renishaw has a comprehensive range of adaptors, M4 stylus
LP2 probe LPE1 extension bar (50 mm)
extensions, and stylus configurations to overcome the RMP40M module
most demanding of probing applications.
Approved radio regions: China, UK, Europe
(all countries within the European Union),
Japan and USA. For details about other LPE2 extension bar (100 mm)
regions, contact Renishaw.

LPE3 extension bar (150 mm)

Key features and

benefits: Dimensions
• Proven kinematic design

(Ø0.98)
Ø25
• Secure frequency-hopping spread
spectrum (FHSS)

• Globally recognised 2.4 GHz

waveband – compliant with radio
regulations in all major markets
40.75 50/100/150
• Comprehensive range of adaptors (1.60) (1.97/3.94/5.91) 54 (2.13)
and extensions allowing access to
more workpiece features Dimensions given in mm (in)

• 1.00 to 2.00 µm 2σ repeatability

(dependent on probe)

50 Probing systems for CNC machine tools www.renishaw.com 51

 Modular system RMP40M specification
Principal application Workpiece inspection and job set-up on machining centres and
RMP60M probe multi-tasking machines.
module Transmission type Frequency-hopping spread spectrum (FHSS) radio
Radio frequency 2400 MHz to 2483.5 MHz
Radio approval regions UK, EU, EFTA, Japan and USA (China exempt).
M4 stylus For details about other regions, contact Renishaw.
RMP60M extension L200 Compatible probes LP2 and variants
MA4 90° adaptor Compatible interfaces RMI-QE
Operating range Up to 15 m (49.2 ft)
Recommended styli Ceramic, lengths 50 mm (1.97 in) to 150 mm (5.91 in)
RMP60M extension L150 RMP60M Weight without shank (including batteries) 258 g (9.10 oz)
M4 stylus LP2 probe module Switch-on/switch-off options Radio on Radio off or timer off
LPE1 extension bar (50 mm)
Spin on Spin off or timer off
Battery life Standby life 290 days maximum, dependent on switch-on/switch-off option.
LPE2 extension bar (100 mm) RMP60M extension L100 (2 × ½ AA 3.6 V
Lithium-thionyl Continuous use 450 hours maximum, dependent on switch-on/switch-off option.
RMP60M/LP2 adaptor chloride)
LPE3 extension bar (150 mm)
Sense directions ±X, ±Y, +Z
Sealing IPX8 (EN/IEC 60529)
Operating temperature +5 °C to +55 °C (+41 °F to +131 °F)

Dimensions RMP60M specification

Principal application Workpiece inspection and job set-up on multi-tasking machines, machining
(Ø2.48)
Ø63

centres and gantry machining centres.

Transmission type Frequency-hopping spread spectrum (FHSS) radio
Radio frequency 2400 MHz to 2483.5 MHz
Radio approval regions UK, EU, EFTA, Japan and USA (China exempt).
For details about other regions, contact Renishaw.
Compatible probes LP2 and variants, and the OMP60M probe module
Compatible interfaces RMI-QE
50.50 100/150/200 Operating range Up to 15 m (49.2 ft)
(1.99) (3.94/5.91/7.87) 67.25 (2.65) Recommended styli Ceramic, lengths 50 mm (1.97 in) to 150 mm (5.91 in)
Weight without shank (including batteries) 888 g (31.32 oz)
(Ø0.98)

Switch-on/switch-off options Radio on Radio off or timer off

Ø25

Spin on Spin off or timer off

Shank switch on Shank switch off
Battery life Standby life 890 days maximum, dependent on switch-on/switch-off option.
(2 × AA 3.6 V
Lithium-thionyl Continuous use 1710 hours maximum, dependent on switch-on/switch-off option.
12.50 (0.49)
chloride)
40.75 50/100/150
(1.60) (1.97/3.94/5.91) Sense directions ±X, ±Y, +Z
67.25 (2.65)
Sealing IPX8 (EN/IEC 60529)
Dimensions given in mm (in) Operating temperature +5 °C to +55 °C (+41 °F to +131 °F)

For further information and the best possible application and performance support, contact Renishaw or visit
www.renishaw.com/rmp40 or www.renishaw.com/rmp60

52 Probing systems for CNC machine tools www.renishaw.com 53

LP2 Dimensions

20 (0.79)

Ø7 (0.27)
High-performance, compact probes suitable for inspection and tool 7.5 (0.30)
setting applications.
LP2 is the standard offering while LP2H has a higher spring force,
allowing the use of longer styli. It has greater resistance to machine 12.5°
vibration. DD variants of both probes are available with double diaphragm

Ø25 (0.98)
M16 × 1
sealing for use in harsh environments with particle laden coolant.
All variants are suitable for use with the OMP40M and OMP60M, the
radio transmission system RMP40M and RMP60M, as well as inductive
transmission modules and mounted to an HPGA to move the probe out of 12.5°
the machine working envelope when not in use.. They can also be hard- M4 stylus
6.5 (0.26)
wired for grinder inspection applications.
40.8 (1.61)
Old machines have been given a new lease of life because
Stylus overtravel limits
they now have intelligence via the probe and can therefore
Stylus length ±X / ±Y Z
react to issues as they arise. New machines won’t get
through the door now without probes. So far, as value for Dimensions given in mm (in)
50 (1.97) See table See table
money goes, they are easily the best bit of kit we’ve got on
the camshaft line.
Specification
Nissan (UK)
Variants LP2 / LP2DD LP2H / LP2HDD
Principal application Workpiece inspection and job set-up on all sizes of lathes, machining centres and
CNC grinders.
Key features and Transmission type Hard-wired or in conjunction with optical, or radio transceiver modules
benefits: Compatible Hard-wired HSI, MI 8-4, FS1i or FS2i
interfaces
• Proven kinematic design Optical OMI-2 or OSI / OMM-2 (only when mounted to OMP60/40M)
Radio RMI-Q or RMI-QE (only when mounted to RMP60/40M)
• Interference resistant
Recommended styli 50 mm (1.97 in) to 100 mm (3.94 in) 50 mm (1.97 in) to 150 mm (5.91 in)
hard-wired communication
Stylus material depends on application. Stylus material depends on application.
• Miniature design Weight 65 g (2.29 oz)
• Increased environmental protection Sense directions ±X, ±Y, +Z
Unidirectional repeatability 1.00 µm (40 µin) 2s (note 1) 2.00 µm (80 µin) 2s (note 1)
• 1.00 to 2.00 µm 2σ repeatability Stylus trigger force
(dependent on probe version) (notes 2 and 3)
XY low force 0.50 N, 51 gf (1.80 ozf) 2.00 N, 204 gf (7.19 ozf)
XY high force 0.90 N, 92 gf (3.24 ozf) 4.00 N, 408 gf (14.39 ozf)
+Z direction 5.85 N, 597 gf (21.04 ozf) 30.00 N, 3059 gf (107.91 ozf)
Stylus overtravel limits LP2 LP2DD LP2H LP2HDD
±X / ±Y 14.87 mm (0.55 in) 19.06 mm (0.73 in) 14.87 mm (0.55 in) 19.06 mm (0.73 in)
±12.5° ±15° ±12.5° ±15°
Z 6.5 mm (0.26 in) 5.0 mm (0.20 in)
4.5 mm (0.18 in) when fitted with 4.5 mm (0.18 in) when fitted with
swarf deflector swarf deflector
Mounting M16 thread, for LPE extension bars and adaptors.
For further information and the Sealing IPX8 (EN/IEC 60529)
best possible application and Operating temperature +5 °C to +55 °C (+41 °F to +131 °F)
performance support, contact
Renishaw or visit Note 1 Performance specification is tested at a standard test velocity of 480 mm/min (18.9 in/min) with a 50 mm stylus. Significantly higher velocity is possible depending
on application requirements.
www.renishaw.com/lp2
Note 2 Trigger force, which is critical in some applications, is the force exerted on the component by the stylus when the probe triggers. The maximum force applied will
occur after the trigger point (overtravel). The force value depends on related variables including measuring speed and machine deceleration.

Note 3 These are the factory settings; manual adjustment of the LP2/LP2DD is possible, but the LP2H/LP2HDD is NOT adjustable. For more details, refer to the LP2
installation and user’s guide (Renishaw part no. H-2000-5021).

54 Probing systems for CNC machine tools www.renishaw.com 55

MP11 Dimensions

Designed for use in CNC milling machines

50 (1.97) 21.5 (0.85) Cable socket
with manual tool change, providing simple
Shank switch (optional)
and quick insertion of the probe and cable
connection. The integrated interface and A range of probe-ready shanks
are available from Renishaw
curly cable hard-wired connection provide M4 stylus
a straightforward installation and reliable
17.5°

Ø60 (Ø2.36)
communication method resistant
to interference.
17.5°

Probe status LED

75.7 (2.98) Stylus overtravel limits

Stylus length ±X / ±Y +Z

50 (1.97) 21.5 (0.85) 8 (0.31)

100 (3.94) 36.5 (1.44) 8 (0.31)

Dimensions given in mm (in)

Specification
Principal application Workpiece inspection and job set-up on CNC milling machines with manual tool
change.
Key features and Transmission type Hard-wired transmission
benefits: Compatible interfaces N/A (integrated interface)
Recommended styli Ceramic, lengths 50 mm (1.97 in) to 100 mm (3.94 in)
• Proven kinematic design
Weight 540 g (19.05 oz)
• Interference resistant Sense directions ±X, ±Y, +Z
hard-wired communication Unidirectional repeatability 1.00 µm (40 µin) 2s (note 1)
• Cost-effective Stylus trigger force
(note 2 and 3)
workpiece inspection
XY low force 0.50 N, 51 gf (1.80 ozf)
XY high force 1.50 N, 153 gf (5.40 ozf)
• 1.00 µm 2σ repeatability
+Z direction 1.80 N to 7.00 N, 184 gf to 714 gf (6.47 ozf to 25.18 ozf)
Sealing IP66 (EN/IEC 60529)
Operating temperature +5 °C to +55 °C (+41 °F to +131 °F)

Note 1 Performance specification is tested at a standard test velocity of 480 mm/min (18.9 in/min) with a 50 mm stylus. Significantly higher velocity is possible depending
on application requirements.

Note 2 Trigger force, which is critical in some applications, is the force exerted on the component by the stylus when the probe triggers. The maximum force applied will
occur after the trigger point (overtravel). The force value depends on related variables including measuring speed and machine deceleration.

Note 3 These are the factory settings; manual adjustment is possible. For more details, refer to the MP11 installation and user’s guide (Renishaw part no. H-2000-5007).

For further information and the best possible application and performance support, contact Renishaw or visit
www.renishaw.com/mp11

56 Probing systems for CNC machine tools www.renishaw.com 57

JCP Dimensions

An inspection probe designed specifically for use with 42.75 (1.68)

manual machine tools that is ideal for workpiece
set-up and simple inspection. Two versions are
available, both using Renishaw’s proven kinematic Fixed length stylus
mechanism to ensure robust and repeatable
reseating. The JCP1, available with metric and 19°

Ø28 (Ø1.10)
imperial shanks, uses electrical conductivity to sense
contact with a metallic workpiece. When the stylus 19°
touches the surface an LED is illuminated.
Probe status LED

160 (6.30)

Stylus overtravel limits

Stylus length ±X / ±Y Z

42.75 (1.68) 15 (0.59) 5 (0.20)

Dimensions given in mm (in)

Specification
Key features and
benefits: Variants JCP1-M JCP1-I
Principal application Workpiece inspection and job set-up on manual machine tools.
• Proven kinematic design
Transmission type Visual indication of trigger or hard-wired transmission

• Cable-free for unrestricted Compatible interfaces N/A

machine movement and ease Recommended Length 42.75 mm (1.68 in)
of installation styli
(Integrated) Diameter 6.00 mm (0.20 in)
• Cost-effective
workpiece inspection Weight 240 g (8.47 oz)
Battery life 30 hours
• 1.00 µm 2σ repeatability
(2 × LR 1.5 V)
Sense directions ±X, ±Y, +Z
Unidirectional repeatability 1.00 µm (40 µin) 2s (note 1)
Sealing IP66 (EN/IEC 60529)
Shanks Ø20 mm (0.79 in) Ø19.05 mm (0.75 in)
Operating temperature +5 °C to +55 °C (+41 °F to +131 °F)

Note 1 Performance specification is tested at a standard test velocity of 480 mm/min (18.9 in/min) with a 50 mm stylus. Significantly higher velocity is possible depending
on application requirements

For further information and the best possible application and performance support, contact Renishaw or visit
www.renishaw.com/jcp

58 Probing systems for CNC machine tools www.renishaw.com 59

 High-accuracy probes

60 Probing systems for CNC machine tools www.renishaw.com 61

RMP24-micro Dimensions

10.0 (0.39) 8.5 (0.33)

Probe status LED

M2 stylus
Renishaw’s miniature radio probe, measuring just 24 mm in diameter and 31 mm in length,
provides fast, accurate and reliable part set-up and verification in a package that fits in the 4.6 (0.18)
palm of your hand.
RMP24-micro is our latest QE series probing system and communicates with the 14°

Ø24.0 (0.94)
Ø16.2 (0.24)

Ø15.0 (0.59)
machine controller via the ultra-compact RMI-QE radio interface. It uses an
updated version of our industry-proven frequency-hopping spread spectrum
(FHSS) transmission technology and operates within the globally recognised 14°
2.4 GHz frequency band. This agile protocol provides robust and reliable XY overtravel

M8 × 0.75
communication in busy radio environments and is compliant with radio
Stylus overtravel limits
regulations in all major markets.
Transmission window Stylus length ±X / ±Y +Z
20.3 (0.80)
10 (0.39) 4.5 (0.18) 4 (0.16)
31.4 (1.24) 30 (1.18) 9.3 (0.37) 4 (0.16)
Dimensions given in mm (in)

Specification
Principal application Workpiece inspection and job set-up on small machining centres and
multi‑tasking machines
Transmission type Frequency-hopping spread spectrum (FHSS) radio
OMP40-2 specification
Radio approval regions UK, EU, EFTA, Japan and USA (China exempt).
For details about other regions, contact Renishaw.
Compatible interfaces RMI-QE combined antenna, interface and receiver unit
Operating range Up to 5 m (16.4 ft)
Key features and Recommended styli Steel, lengths 10 mm (0.39 in) to 30 mm (1.18 in)
benefits: Weight without shank (including batteries) 36.5 g (1.28 oz)
Switch-on/switch-off options Radio on Radio off
• Miniature design - ideally suited to
Battery life Standby life 5.0 months
compact machines manufacturing
2 × CR1632 lithium
high-value, high-precision parts Continuous use 228 hours
manganese dioxide
found in medical, watchmaking and
(Li/MnO2)
micro-mechanics industries
Sense directions Omni-directional ±X, ±Y, +Z
• Highly repeatable - high-precision Unidirectional repeatability 0.35 μm (14 μin) 2σ (note 1)
components with tight tolerances Stylus trigger force (notes 2 and 3)
can be measured with XY low force 0.08 N, 8.2 gf (0.29 ozf)
exceptional repeatability XY high force 0.14 N, 14.3 gf (0.50 ozf)
Z
0.75 N, 76.5 gf (2.70 ozf)
• Ultra-low trigger force - helps
eliminate surface and form Stylus overtravel force (note 4)
damage when inspecting soft XY plane (typical minimum) ±14°
metal components +Z direction (typical minimum) 4 mm (0.16in)
Spindle speed (maximum) 1000 r/min
Environment Sealing IPX8, BS EN 60529:1992+A2:2013 (IEC 60529:1989+A1:1999+A2:2013)
(note 5) Storage temperature -25 °C to +70 °C (-13 °F to +158 °F)
Operating temperature +5 °C to +55 °C (+41 °F to +131 °F)

Performance specification is tested at a standard test velocity of 480 mm/min (18.89 in/min) with a 10 mm stylus. For best performance probing feedrates of up to
Note 1 100 mm/min (3.94 in/min) and back-off feed of greater than 1000 mm/min (39.34 in/min) are recommended.

Trigger force, which is critical in some applications, is the force exerted on the component by the stylus when the probe triggers. The maximum force applied will
Note 2 occur after the trigger point (overtravel). The force value depends on related variables including measuring speed, machine deceleration and system latency.

Note 3 These are the factory settings; manual adjustment is not possible.

Note 4 Stylus overtravel is designed to protect the probe and stylus from a collision. We do not recommend utilising the extent of travel in normal probing mode.

Note 5 With the battery cap removed the sealing rating is not applicable.

For further information and the best possible application and performance support, contact Renishaw or visit
www.renishaw.com/rmp24micro

62 Probing systems for CNC machine tools www.renishaw.com 63

OMP400 Dimensions
Transmission window
50 (1.97) 19 (0.75)
Battery cassette
Suitable for small to medium machining centres, the OMP400 ultra compact probe features
patented RENGAGE™ strain gauge technology. It delivers unrivalled sub-micron performance
when applied to complex 3D shapes and contours. Advanced capabilities include machine
11°

Ø40 (1.57)
tool performance monitoring and on-machine verification. A range of probe-ready
shanks are available
Compatibility with all Renishaw optical receivers enables users to upgrade existing from Renishaw
installations. When combined with the very latest modulated transmission 11°
interface the system offers exceptional resistance to light interference.
High-resistance to shock and liquid immersion ensures reliable operation in Stylus overtravel limits
the machine shop environments. Probe status LED
Stylus length ±X / ±Y +Z
50 (1.97)
50 (1.97) 12 (0.47) 6 (0.24)
Meeting current and future performance requirements Dimensions given in mm (in) 100 (3.94) 22 (0.87) 6 (0.24)
for our products demands manufacture of ever smaller
and more intricate parts that are consistently accurate
Specification
to within 1 μm. Reliable set-up and measurements
are therefore critical to this process and form the Optical setting Modulated Legacy
basis of our decision to use RENGAGE technology. Principal application Workpiece inspection and job set-up on small to medium machining centres
The Renishaw OMP400 is the only product capable of and small multi-tasking machines.
reliably meeting our needs. Transmission type 360° infrared optical transmission (modulated or legacy)

Flann Microwave (USA)

OMP40-2 specification
Compatible interfaces OMI-2, OMI-2T, OMI-2H, OMI-2C or OMI or OMM / MI 12
OMM-2 / OMM-2C with OSI
Operating range Up to 5 m (16.4 ft)
Recommended styli High modulus carbon fibre, lengths 50 mm (1.97 in) to 200 mm (7.88 in)
Key features and Weight without shank (including batteries) 256 g (9.03 oz)
Switch-on/switch-off options
benefits: Optical on Optical off
Optical on Timer off
• Rengage technology – Battery life Standby life One year maximum, dependent on switch-on/switch-off option.
proven and patented (2 × ½ AA 3.6 V
Lithium-thionyl Continuous use 105 hours maximum, dependent on 110 hours maximum, dependent on
• Exceptional resistance to light switch-on/switch-off option. switch-on/switch-off option.
chloride)
interference with
Sense directions ±X, ±Y, +Z
modulated transmission
Unidirectional repeatability 0.25 µm (10 µin) 2s – 50 mm (1.97 in) stylus length (note 1)
• 360° transmission envelope 0.35 µm (14 µin) 2s – 100 mm (3.94 in) stylus length
2D lobing in X, Y ±0.25 µm (10 µin) – 50 mm (1.97 in) stylus length (note 1)
• Ultra-compact design ±0.25 µm (10 µin) – 100 mm (3.94 in) stylus length
3D lobing in X, Y, Z ±1.00 µm (40 µin) – 50 mm (1.97 in) stylus length (note 1)
• 3D performance ideal for ±1.75 µm (70 µin) – 100 mm (3.94 in) stylus length
5-axis machines
Stylus trigger force (notes 2 and 5)
• 0.25 µm 2σ repeatability XY plane (typical minimum) 0.06 N, 6 gf (0.22 ozf)
+Z direction (typical minimum) 2.55 N, 260 gf (9.17 ozf)
Stylus overtravel force
XY plane (typical minimum) 1.04 N, 106 gf (3.74 ozf) (note 3)
+Z direction (typical minimum) 5.50 N, 561 gf (19.78 ozf) (note 4)
Minimum probing speed 3 mm/min (0.12 in/min)
Sealing IPX8 (EN/IEC 60529)
Operating temperature +5 °C to +55 °C (+41 °F to +131 °F)

Note 1 Performance specification is tested at a standard test velocity of 240 mm/min (9.45 in/min). Significantly higher velocity is possible depending on application
requirements.

Note 2 Trigger force, which is critical in some applications, is the force exerted on the component by the stylus when the probe triggers. The maximum force applied will occur
after the trigger point (overtravel). The force value depends on related variables including measuring speed and machine deceleration. RENGAGE equipped probes
offer ultra-low trigger forces.
Note 3 Stylus overtravel force in the XY plane occurs 70 μm after the trigger point and rises by 0.1 N/mm, 10 gf/mm (9.1 oz/in) until the machine tool stops (in the high force
direction and using a carbon fibre stylus).

For further information and the best possible application Note 4 Stylus overtravel force in the +Z direction occurs 10 μm to 11 μm after the trigger point and rises by 1.2 N/mm, 122 gf/mm (109.6 oz/in) until the machine tool stops.

and performance support, contact Renishaw or visit Note 5 These are the factory settings; manual adjustment is not possible.
www.renishaw.com/omp400

64 Probing systems for CNC machine tools www.renishaw.com 65

OMP600 Dimensions
50 (1.97) 19 (0.75) Battery cassette

The OMP600 is a compact, high-accuracy touch M4 stylus Shank switch (optional)

probe that offers all the benefits of automated job

Ø63 (Ø2.48)
15°
set-up as well as the ability to measure complex 3D A range of probe-ready shanks is
part geometries on CNC machining centres, including available from Renishaw
multi-tasking machines. 15°

With patented RENGAGE™ strain gauge technology

and interference-resistant optical transmission, the
Probe status LED
OMP600 provides the same superior performance Stylus overtravel limits
found in all Renishaw high-accuracy probes. Receive diode Stylus length ±X / ±Y +Z
Window
Transmit diode 50 (1.97) 18 (0.70) 11 (0.43)
76 (2.99) 100 (3.94) 32 (1.26) 11 (0.43)
Dimensions given in mm (in)

Specification
Optical setting Modulated Legacy
Principal application Workpiece inspection and job set-up on all sizes of machining centres and
small to medium multi-tasking machines.
Transmission type 360° infrared optical transmission (modulated or legacy)
Compatible interfaces OMI-2, OMI-2T, OMI-2H, OMI-2C or OMI, OMM with MI 12
OMM-2 / OMM-2C with OSI
Operating range Up to 6 m (19.7 ft)
Recommended styli High modulus carbon fibre, lengths 50 mm (1.97 in) to 200 mm (7.88 in)
Weight without shank (including batteries) 1029 g (36.30 oz)
Key features and Switch-on/switch-off options Optical on Optical off or timer off
benefits: Spin on Spin off or timer off
Shank switch on Shank switch off
• Unbeatable 3D accuracy and
Battery life Standby life 800 days maximum, dependent on switch-on/switch-off option.
repeatability enables reliable
(2 × AA 3.6 V Lithium- Continuous use 380 hours maximum, dependent on 410 hours maximum, dependent on
on-machine gauging/measurement
thionyl chloride) low power switch-on / switch-off option. switch-on / switch-off option.
• Improved accuracy with long Sense directions ±X, ±Y, +Z
styli means difficult parts can be Unidirectional repeatability 0.25 μm (10 μin) 2s – 50 mm (1.97 in) stylus length (note 1)
probed more easily 0.35 μm (14 μin) 2s – 100 mm (3.94 in) stylus length
X, Y (2D) form measurement deviation ±0.25 μm (10 μin) – 50 mm (1.97 in) stylus length (note 1)
• Ultra-low trigger force for delicate
±0.25 μm (10 μin) – 100 mm (3.94 in) stylus length
work helps eliminate possible
X, Y, Z (3D) form measurement deviation ±1.00 μm (40 μin) – 50 mm (1.97 in) stylus length (note 1)
surface and form damage
±1.75 μm (70 μin) – 100 mm (3.94 in) stylus length
• Compact design enables better Stylus trigger force (notes 2 and 5)
access in restricted spaces and XY plane (typical minimum) 0.15 N, 15 gf (0.54 ozf)
+Z direction (typical minimum) 1.75 N, 178 gf (6.03 ozf)
small machines
Stylus overtravel force
• Robust, even in the harshest XY plane (typical minimum) 3.05 N, 311 gf (10.98 ozf) (note 3)
environments, means reliable +Z direction (typical minimum) 10.69 N, 1090 gf (38.51 ozf) (note 4)
measurement and long service life Minimum probing speed 3 mm/min (0.12 in/min)
Sealing IPX8 (EN/IEC 60529)
Operating temperature +5 °C to +55 °C (+41 °F to +131 °F)

Note 1 Performance specification is tested at a standard test velocity of 240 mm/min (9.45 in/min). Significantly higher velocity is possible depending on
application requirements.

Note 2 Trigger force, which is critical in some applications, is the force exerted on the component by the stylus when the probe triggers. The maximum force applied
will occur after the trigger point (overtravel). The force value depends on related variables including measuring speed and machine deceleration. RENGAGE
equipped probes offer ultra-low trigger forces.

Note 3 Stylus overtravel force in the XY plane typically occurs 126 μm after the trigger point and rises by 0.32 N/mm, 33 gf/mm (29.3 ozf/in) until the machine tool stops
(in the high force direction and using a carbon fibre stylus).

For further information and the best possible application Note 4 Stylus overtravel force in the +Z direction typically occurs 50 μm after the trigger point and rises by 2.95 N/mm, 301 gf/mm (270 ozf/in) until the machine tool stops.
and performance support, contact Renishaw or visit
www.renishaw.com/omp600 Note 5 These are the factory settings; manual adjustment is not possible.

66 Probing systems for CNC machine tools www.renishaw.com 67

RMP400 (QE) Dimensions
Transmission window
50 (1.97) 19 (0.75)
Battery cassette
The RMP400 offers an unrivalled combination of size,
accuracy, reliability and robustness, and allows
high-accuracy probing on small to medium machining 11°

Ø40 (1.57)
centres or other machines where line-of-sight problems A range of probe-ready
affect optical signal transmission. shanks are available
from Renishaw
Successfully combining patented RENGAGE™ strain 11°
Stylus overtravel limits
gauge technology with the patented frequency-hopping
radio transmission system of the RMP40, the RMP400 Stylus length ±X / ±Y +Z
provides existing probe users with a simple upgrade to Probe status LED 50 (1.97) 12 (0.47) 6 (0.24)
solid-state strain gauge technology. 50 (1.97) 100 (3.94) 22 (0.87) 6 (0.24)
Dimensions given in mm (in)

Specification
Principal application Workpiece inspection and job set-up on multi-tasking machines, machining
centres and gantry machining centres.
Transmission type Frequency-hopping spread spectrum (FHSS) radio
Radio frequency 2400 MHz to 2483.5 MHz.
Radio approval regions UK, EU, EFTA, Japan and USA (China exempt).
For details about other regions, contact Renishaw.
Compatible interfaces RMI-QE
Operating range Up to 15 m (49.2 ft)
Recommended styli High modulus carbon fibre, lengths 50 mm (1.97 in) to 200 mm (7.88 in)
Weight without shank (including batteries) 262 g (9.24 oz)
Key features and Switch-on/switch-off options Radio on Radio off or timer off
benefits: Spin on Spin off or timer off
Battery life Standby life 37 months maximum, dependent on switch-on /
• RENGAGE technology – proven
(2 × ½ AA 3.6 V switch-off option.
and patented
Lithium-thionyl Continuous use 230 hours maximum, dependent on switch-on /
• Exceptional resistance to chloride) switch-off option.
light interference with Sense directions ±X, ±Y, +Z
modulated transmission Unidirectional repeatability 0.25 µm (10 µin) 2s – 50 mm (1.97 in) stylus length (note 1)
0.35 µm (14 µin) 2s – 100 mm (3.94 in) stylus length
• 360° transmission envelope 2D lobing in X, Y ±0.25 µm (10 µin) – 50 mm (1.97 in) stylus length (note 1)
±0.25 µm (10 µin) – 100 mm (3.94 in) stylus length
• Ultra-compact design
3D lobing in X, Y, Z ±1.00 µm (40 µin) – 50 mm (1.97 in) stylus length (note 1)
• 3D performance ideal for ±1.75 µm (70 µin) – 100 mm (3.94 in) stylus length
5-axis machines Stylus trigger force (notes 2 and 5)
XY plane (typical minimum) 0.07 N, 7 gf (0.25 ozf). Trigger filter (Level 2)
• 0.25 µm 2σ repeatability +Z direction (typical minimum) 1.02 N, 104 gf (3.67 ozf). Trigger filter (Level 3)
Stylus overtravel force
XY plane (typical minimum) 2.8 N, 285 gf (10.07 ozf) typical minimum (note 3)
+Z direction (typical minimum) 9.8 N, 999 gf (35.25 ozf) typical minimum (note 4)
Minimum probing speed 3 mm/min (0.12 in/min)
Sealing IPX8, BS EN 60529:1992+A2:2013 (IEC 60529:1989+A1:1999+A2:2013)
Storage temperature -25 °C to +70 °C (-13 °F to +158 °F)
Operating temperature +5 °C to +55 °C (+41 °F to +131 °F)

Note 1 Performance specification is tested at a standard test velocity of 240 mm/min (9.45 in/min). Significantly higher velocity is possible depending on
application requirements.

Note 2 Trigger force, which is critical in some applications, is the force exerted on the component by the stylus when the probe triggers. The maximum force applied will
occur after the trigger point (overtravel). The force value depends on related variables including measuring speed and machine deceleration. RENGAGE equipped
probes offer ultra-low trigger forces.
For further information and the best possible
application and performance support, contact Note 3 Stylus overtravel force in the XY plane occurs 80 μm after the trigger point and rises by 0.35 N/mm, 36 gf/mm (32 ozf/in) until the machine tool stops (in the high
force direction and using a carbon fibre stylus).
Renishaw or visit
www.renishaw.com/rmp400 Note 4 Stylus overtravel force in the +Z direction occurs 7 μm to 8 μm after the trigger point and rises by 1.5 N/mm, 153 gf/mm (137 ozf/in) until the machine tool stops.

Note 5 These are the factory settings; manual adjustment is not possible.

68 Probing systems for CNC machine tools www.renishaw.com 69

RMP600 (QE) Dimensions
50 (1.97) 19 (0.75) Battery cassette

The RMP600 is a compact, high-accuracy touch probe with radio signal M4 stylus Shank switch (optional)
transmission, offering all the benefits of automated job set-up, plus the ability
15°

Ø63 (Ø2.48)
to measure complex 3D part geometries on all sizes of machining centres
A range of probe-ready shanks
including multi-tasking machines. are available from Renishaw
15°
The RMP600 successfully combines patented RENGAGE™ strain
gauge technology with the unique frequency-hopping radio
transmission system of the RMP60. Stylus overtravel limits

76 (2.99) Probe status LED Stylus length ±X / ±Y +Z

Transmission window
50 (1.97) 18 (0.71) 11 (0.43)
We are very happy with the
Dimensions given in mm (in) 100 (3.94) 31 (1.22) 11 (0.43)
accuracy of RMP600 and, in
particular, the consequent
reduction in scrap parts further Specification
down the production line.
Principal application Workpiece inspection and job set-up on multi-tasking machines, machining
These are large, expensive
centres and gantry machining centres.
components and we can use the
Transmission type Frequency-hopping spread spectrum (FHSS) radio
probe to identify and
Radio frequency 2400 MHz to 2483.5 MHz.
avoid errors.
Radio approval regions UK, EU, EFTA, Japan and USA (China exempt).
Tods Composite Solutions Ltd (UK) For details about other regions, contact Renishaw.
Compatible interfaces RMI-QE
Operating range Up to 15 m (49.2 ft)
Recommended styli High modulus carbon fibre, lengths 50 mm (1.97 in) to 200 mm (7.88 in)

Key features and Weight without shank (including batteries) 1010 g (35.63 oz)
Switch-on/switch-off options Radio on Radio off or timer off
benefits: Spin on Spin off or timer off
• RENGAGE technology – proven Shank switch on Shank switch off
and patented Battery life Standby life 116 months maximum, dependent on switch-on / switch-off option.
(2 × AA 3.6 V
• Secure frequency-hopping spread Continuous use 540 hours maximum, dependent on switch-on / switch-off option.
Lithium-thionyl chloride)
spectrum (FHSS) Sense directions ±X, ±Y, +Z

• Globally recognised 2.4 GHz Unidirectional repeatability 0.25 µm (10 µin) 2s – 50 mm (1.97 in) stylus length (note 1)
0.35 µm (14 µin) 2s – 100 mm (3.94 in) stylus length
waveband – compliant with radio
2D lobing in X, Y ±0.25 µm (10 µin) – 50 mm (1.97 in) stylus length (note 1)
regulations in all major markets
±0.25 µm (10 µin) – 100 mm (3.94 in) stylus length
• Compact design 3D lobing in X, Y, Z ±1.00 µm (40 µin) – 50 mm (1.97 in) stylus length (note 1)
±1.75 µm (70 µin) – 100 mm (3.94 in) stylus length
• 3D performance ideal for Stylus trigger force (notes 2 and 5)
5-axis machines XY plane (typical minimum) 0.10 N, 10 gf (0.36 ozf). Trigger filter (Level 2)
+Z direction (typical minimum) 1.22 N, 124 gf (4.39 ozf). Trigger filter (Level 3)
• 0.25 µm 2σ repeatability
Stylus overtravel force
XY plane (typical minimum) 2.8 N, 285 gf (10.07 ozf) typical minimum (note 3)
+Z direction (typical minimum) 9.8 N, 999 gf (35.25 ozf) typical minimum (note 4)
Minimum probing speed 3 mm/min (0.12 in/min)
Sealing IPX8 (EN/IEC 60529)
Operating temperature +5 °C to +55 °C (+41 °F to +131 °F)

Note 1 Performance specification is tested at a standard test velocity of 240 mm/min (9.45 in/min). Significantly higher velocity is possible depending on
application requirements.

Note 2 Trigger force, which is critical in some applications, is the force exerted on the component by the stylus when the probe triggers. The maximum force applied will
occur after the trigger point (overtravel). The force value depends on related variables including measuring speed and machine deceleration. RENGAGE equipped
probes offer ultra-low trigger forces.

Note 3 Stylus overtravel force in the XY plane occurs 80 μm after the trigger point and rises by 0.35 N/mm, 36 gf/mm (32 ozf/in) until the machine tool stops (in the high
For further information and the best possible application force direction and using a carbon fibre stylus).

and performance support, contact Renishaw or visit Note 4 Stylus overtravel force in the +Z direction occurs 7 μm to 8 μm after the trigger point and rises by 1.5 N/mm, 153 gf/mm (137 ozf/in) until the machine tool stops.
www.renishaw.com/rmp600
Note 5 These are the factory settings; manual adjustment is not possible.

70 Probing systems for CNC machine tools www.renishaw.com 71

MP250 Dimensions

18 (0.71)

The miniature MP250 is the world’s first strain gauge 4.7 (0.19)
inspection probe for grinding machines, using Renishaw’s
patented RENGAGE™ technology. Suitable for use
in harsh environments with double diaphragm sealing 13°
as standard. It sets new standards for the precision

Ø25 (0.98)
M16×1
measurement of 3D part geometries, whilst offering all
the standard probing benefits of reduced set-up times,
reduced scrap and improved process control.
13°
MP250 can also be hard-wired for grinder M4 stylus
inspection applications. 6.7 (0.26)

36 (1.42)
Stylus overtravel limits

Stylus length ±X / ±Y +Z

50 (1.97) 15 (0.59) 6.5 (0.26)

100 (3.94) 26 (1.02) 6.5 (0.26)

Dimensions given in mm (in)

Specification
Principal application Workpiece inspection and job set-up on CNC grinders.
Transmission type Hard-wired transmission
Compatible interfaces HSI and HSI-C
Key features and Recommended styli High modulus carbon fibre, lengths 50 mm (1.97 in) to 100 mm (3.94 in)
benefits: Weight 64 g (2.26 oz)
Sense directions ±X, ±Y, +Z
• RENGAGE technology – proven
Unidirectional repeatability 0.25 µm (10 µin) 2s (note 1)
and patented
2D lobing in X, Y ±0.25 µm (10 µin) (note 1)
• Interference resistant 3D lobing in X, Y, Z ±1.00 µm (40 µin) (note 1)
hard-wired communication Stylus trigger force
(notes 2 and 5)
• Miniature design
XY plane (typical minimum) 0.08 N, 8 gf (0.29 ozf)
• 3D performance ideal for +Z direction (typical minimum) 2.60 N, 265 gf (9.35 ozf)
5-axis machines Stylus overtravel force
XY plane (typical minimum) 0.70 N, 71 gf (2.52 ozf) (note 3)
• 0.25 µm 2σ repeatability +Z direction (typical minimum) 5.00 N, 510 gf (17.98 ozf) (note 4)
Minimum probing speed 3 mm/min (0.12 in/min)
Sealing IPX8 (EN/IEC 60529)
Operating temperature +5 °C to +55 °C (+41 °F to +131 °F)

Note 1 Performance specification is tested at a standard test velocity of 480 mm/min (18.9 in/min) with a 35 mm stylus.

Note 2 Trigger force, which is critical in some applications, is the force exerted on the component by the stylus when the probe triggers. The maximum force applied
will occur after the trigger point (overtravel). The force value depends on related variables including measuring speed and machine deceleration.
RENGAGE equipped probes offer ultra-low trigger forces.

Note 3 Stylus overtravel force in the XY plane occurs 50 μm after the trigger point and rises by 0.12 N/mm, 12 gf/mm (11 ozf/in) until the machine tool stops (in the
high force direction).

Note 4 Stylus overtravel force in the +Z direction occurs 11 μm after the trigger point and rises by 1.2 N/mm, 122 gf/mm (109 ozf/in) until the machine tool stops.

Note 5 These are the factory settings; manual adjustment is not possible.

For further information and the best possible application and performance support, contact Renishaw or visit
www.renishaw.com/mp250

72 Probing systems for CNC machine tools www.renishaw.com 73

FS1/FS2 and FS10/FS20 Dimensions

22.5 (0.88)
FS sockets are used to mount the LP2 or MP250 to
CNC lathes and machining centres. FS1 and FS2 are 4.5 (0.18)
compatible with the LP2 only. FS10 and FS20 are
compatible with both the LP2 and MP250. Screened cable
for FS10 only

Ø 24.75 (0.97)
FS1/FS10 can be radially adjusted by ±4° for aligning 7.5 (0.29)
the square stylus tip on the probe to the machine axes,
whereas the FS2/FS20 are used in fixed applications that
do not require adjustment.

Ø 26 (1.02)
LPE extension bars can be used with these sockets to FS1/FS10
allow access to restricted features and are available in a
range of lengths.
22.5 (0.88)
FS1
Cover 4.5 (0.18)

Screened cable
for FS20 only

Ø 24.75 (0.97)
FS2 FS2/FS20

Key features and Dimensions given in mm (in)

benefits:
• Simple installation Specification
Variant FS1/FS2 FS10/FS20
• Use in conjunction with LPE
Principal application Probe holder for lathes, grinding machines and machine tool applications.
extension bars to provide access
to restricted features Transmission type Hard-wired transmission
Compatible probes LP2, LP2H, LP2DD and LP2HDD LP2, LP2H, LP2DD, LP2HDD and MP250
• Can be customised to meet the Compatible interface HSI, HSI-C and MI 8-4
customer’s individual requirements Cable Specification Ø0.4 mm (0.02 in), single core 1 × 0.4 mm Ø4.0 mm (0.16 in), 2-core screened cable,
each core 19 × 0.15 mm
Length 0.5 m (1.6 ft) 10 m (32.8 ft)

Operating temperature +5 °C to +55 °C (+41 °F to +131 °F)

For further information and the best possible application and performance support, contact Renishaw or visit
www.renishaw.com/lp2 or www.renishaw.com/mp250

74 Probing systems for CNC machine tools www.renishaw.com 75

 Scanning probes
(SPRINT™ technology)

76 Probing systems for CNC machine tools www.renishaw.com 77

OSP60 Dimensions

100 (3.94) 13.6 (0.54)

Battery cassette
A range of probe-ready shanks
The OSP60 probe with SPRINT™ technology is a are available from Renishaw
compact spindle probe with optical signal transmission M4 stylus
for performing both scanning and touch point
measurement on CNC machine tools. 4.8°

Ø62 (2.44)
Containing an analogue sensor with 0.1 µm resolution 4.8°
in three dimensions, the probe provides exceptional
accuracy and gives the greatest possible understanding
of workpiece form.
Probe status LED
Constructed from the highest grade material, the probe
100.6 (3.96)
is robust and reliable in even the harshest machine tool
Stylus overtravel limits
environment, withstanding shock, vibration, temperature Window
Stylus length ±X / ±Y +Z -Z
extremes and liquid immersion
75 (1.97) 7 (0.28) 6 (0.24) 2.2 (0.09)
100 (3.94) 9 (0.35) 6 (0.24) 2.2 (0.09)

Dimensions given in mm (in) 150 (5.91) 13.5 (0.53) 6 (0.24) 2.2 (0.09)

Specification
Principal application High-speed scanning system for on-machine process control.
OSP60 Analogue scanning probe for machine tools, capable of both 3D scanning and
3D discrete point measurements.
Transmission type Infrared optical transmission: up to 1000 3D points per second
Compatible interfaces OSI-S (interface), OMM-S (receiver)
Key features and Operating range 360°. Up to 4.5 m (14.7 ft) with one receiver,
benefits: or up to 9 m (29.5 ft) with two receivers.
Probe turn on time Less than 0.5 seconds
• Unique sensor mechanism for
Recommended styli Straight styli only. OSP60-specific styli recommended. For further information, see
high-speed, high-resolution the information leaflet Styli recommendations for OSP60 scanning probes
scanning (Renishaw part no. H-5465-8102).
Stylus length range 75 mm to 150 mm (2.95 in to 5.91 in) recommended.
• Continuous measurement of 1,000
Stylus ball diameter range 2 mm to 8 mm (0.078 in to 0.31 in) typical.
true 3D data points per second
Weight without shank (including batteries) 1080 g (38.1 oz)
• Excellent resistance to shock, Battery type Standby life 121 days 121 days
vibration, impact, extreme (3 x CR123 3 V Lithium- 5% usage Full power 320 hours (note 1) Low power 620 hours (note 1)
temperatures and coolant flooding manganese dioxide) Continuous use 16 hours 31 hours
Scanning measurement range (note 2) ±X, ±Y, ±Z 0.50 mm (0.020 in)
• Compatible with a range of
Sensor type Full 3D (simultaneous XYZ data output)
premium quality styli for optimal
Sense directions Omnidirectional ±X, ±Y, ±Z.
metrology performance
Sensor resolution (µm/digit) (note 3) XY 0.025 µm (0.9843 µin)
• 1 µm 2σ repeatability 3D lobing in X, Y, Z (notes 3 and 5) ±1.00 µm (40 µin)
Repeatability (notes 3 and 4) ±0.25 µm (10 µin) 2 σ
Maximum scanning speed (note 6) Up to rapid (G0) feedrate dependent on machine tool performance and application.
Stylus overtravel force Spring rate (note 3) Measuring force (notes 3 and 7)
XY plane (typical minimum) 0.8 N/mm (4.57 lb/in) 0.1 N 10 gf (0.4 ozf)
+Z direction (typical minimum) 1.5 N/mm (8.57 lb/in) 0.2 N 20 gf (0.7 ozf)
Sealing IPX8 (EN/IEC 60529)
Operating temperature +5 °C to +55 °C (+41 °F to +131 °F)

Note 1 Calculated value.

Maximum allowed distance between the nominal scan line and the actual scan line. Full 3D performance on a vertical machining centre with a 75 mm stylus.
For further information and the Note 2 In some applications, this range can be extended. Contact your local Renishaw representative for more information.
best possible application and Note 3 Typical for a 100 mm stylus.
performance support, contact Note 4 Productivity+ discrete point measurement on a DMG Mori DMU40.
Renishaw or visit Note 5 Productivity+ 100 point 3D sphere discrete point measurement on a DMG Mori DMU40.

www.renishaw.com/sprint Note 6 Maximum feedrate for over deflection protection is F40000 in Z and F60000 in XY.
Note 7 Force at which the status signal changes for touch trigger. Assumes a trigger threshold of 0.125 mm (0.0049 in)

78 Probing systems for CNC machine tools www.renishaw.com 79

OSP60 styli Dimensions

Ball material

B Silicon Silicon
Ruby Ruby
nitride nitride
To further enhance the operational
benefits provided by the OSP60 Standard
A-5004-
4472
A-5004-
6470
A-5004-
4474
A-5004-
6471
Part
probe, a range of premium styli Number A-5465- A-5465- A-5465- A-5465-
are available offering enhanced Calibrated 8576 5008 8577 5009

metrology performance. A 6.0 (0.24) 6.0 (0.24)

A C
OSP60 styli use grade 5 stylus B 100.0 (3.94) 150.0 (5.91)

balls that are UKAS certified, and C 3.8 (0.15) 3.8 (0.15)
come in standard or individually
Ball material
calibrated versions. They are
available in a range of lengths Ruby
Silicon
Ruby
Silicon
Ruby
Silicon
B nitride nitride nitride
from 80 mm to 150 mm, with
A-5004- A-5004- A-5004- A-5004- A-5004- A-5004-
either ruby or silicon nitride ball Part
Standard 6463 6467 6464 6468 6465 6469
material. The OSP60 can also be Number A-5465- A-5465- A-5465- A-5465- A-5465- A-5465-
Calibrated
used with standard Renishaw styli. 5001 5005 5002 5006 5003 5007

A 2 (0.08) 3 (0.12) 4 (0.16)

A C D B 80 (3.15) 100 (3.94) 100 (3.94)

C 1.50 (0.06) 2 (0.08) 2 (0.08)

D 3.80 (0.15) 3.80 (0.15) 3.80 (0.15)

Dimensions given in mm (in)

*EWSL is the effective working scanning length during scanning and is dependent on nominal deflection.
For more information, refer to Styli recommendations for OSP60 scanning probes (Renishaw part no. H-5465-8102).

Key features and

benefits:
• Tightened tolerances for improved
metrology performance

• For calibrated styli the exact

ball diameter is engraved on the
stylus holder

• All configurations include a

break stem

• Choice of ball material to best suit

component composition

80 Probing systems for CNC machine tools www.renishaw.com 81

 Tool setting systems

82 Probing systems for CNC machine tools www.renishaw.com 83

Tool setting technology Benefits of tool setting and
comparison chart broken tool detection
Comparison chart
Transmission Tool setting is the process of determining geometric information – length,
Function

Stylus trigger force

type radius and/or diameter – of a cutting tool using a tool setting device.

Minimum tool

Repeatability

classification

Battery type
Some tool setting technologies are also capable of determining information

detection

Laser
such as radial and linear profile and cutting edge condition. Broken tool

(2σ)
Broken tool
Hard‑wired

detection
Optical

setting
Radio

Tool detection can be performed by tool setting systems and dedicated broken
tool detection devices. Both tool setting and broken tool detection enable
unmanned operation of machine tools.
Page
Contact
1.30 N to 2.40 N /
1/2 AA The benefits of tool setting
OTS 100 • • • Ø1.0 mm 1.00 µm 133 gf to 245 gf
or AA Determining geometric information and the current
(4.68 ozf to 8.63 ozf) ‡
1.30 N to 2.40 N / condition of a cutting tool can help to improve the
AA
RTS 102 • • • Ø1.0 mm 1.00 µm 133 gf to 245 gf
or AA
manufacturing process, including checking that the
correct tool for the scheduled machining program has
(4.68 ozf to 8.63 ozf) ‡
1.30 N to 2.40 N / been loaded, correcting for tool wear, and automation
TS27R 104 • • • Ø1.0 mm 1.00 µm 133 gf to 245 gf N/A of tool offset updating.
(4.68 ozf to 8.63 ozf) ‡ N/A The benefits of tool setting are clear. Ensuring a tool
0.65 N to 5.50 N / is capable of performing the required task:
TS34 106 • • • Ø1.0 mm 1.00 µm 66 gf to 561 gf N/A
(2.34 ozf to 19.78 ozf) ‡ • improves accuracy
3 N / 306 gf
LTS 108 • • • Ø0.1 mm 0.75 µm
(10.79 ozf) Z direction
N/A
• reduces scrap
0.50 N to 5.85 N /
APC 110 • • • Ø1.0 mm 1.50 µm 51 gf to 597 gf N/A • reduces the level of operator intervention
(1.80 ozf to 21.04 ozf)
• reduces cost
Non-contact
Ø0.03 mm
(tool setting) Class
The benefits of broken
NC4 systems 114 • • • Ø0.03 mm
±1 µm *
2 tool detection
(breakage)
Ø0.10 mm (tool
N/A N/A It is worth performing frequent broken tool detection Recommended technology
cycles since tools, especially small diameter ones,
setting)
NCPCB ¥ 118 • • • Ø0.08 mm
0.50 µm N/A can easily become broken during a machining cycle. Application Contact Non-contact
Detection of a broken tool is a good indicator that
(breakage)
previously machined components will have been Tool setting • •
Ø0.2 mm Class
TRS2 120 • • (breakage) §
N/A N/A
2
N/A incorrect. Machining cycles can be programmed
to sound an alarm, call an operator or change to a
Tool setting small
•
tools < Ø0.1 mm
*§ Dependent on system, separation and mounting
‡
¥
Dependent on sense direction sister tool when a broken tool is detected.
Depending on the range, tool surface finish, machine environment and installation Typically used on PCB drilling and routing machines
Tool breakage detection:
Broken tool detection • •
Transmission type Function Operation Repeatability for the Probe • saves cycle time
complete system Profile checking •
Broken tool
Tool setting
Hard‑wired

including probe (2σ) • reduces rework

Workpiece
detection

inspection
Optical

Radio

Missing insert
Page
• reduces scrap
detection •
Tool setting arms • reduces cost
HPRA 124 • • Manual - Removable Wireless operation •
5.00 μm
HPPA 126 • • Manual - Pull-down (6 in – 15 in arms)
RP3
HPMA 128 • • • Automated - Motorised 8.00 μm
(18 in arms +)*
HPMA-X 130 • • • Automated - Motorised
HPGA 132 • • • • Automated - Motorised 3.00 μm RP3, LP2 or MP250
* For more information, please refer to HPMA-X and TSI 3-X motorised arm and interface datasheet (Part no.: H-6671-8200-01)

84 Probing systems for CNC machine tools www.renishaw.com 85

Tool setting and broken tool detection Kinematic contact tool setter design
technologies explained

Tool setting products are referred to as ‘contact’ or ‘non-contact’, depending Three equally spaced rods rest on six tungsten carbide
on the technology they employ. The two technologies – kinematic touch balls providing six points of contact in a kinematic
probe or optical (laser) based – both use an interface to communicate location. An electrical circuit is formed through these
with the machine tool controller. Renishaw products cover a multitude of contacts. The mechanism is spring loaded which
applications, from simple, quick, tool setting to the complex digitising of allows deflection when the probe stylus makes contact
ground tools. with the tool and also allows the probe to reseat in the
same position within 1.00 μm when in free space (not
in contact).
Kinematic tool setters Broken tool detection Thermal growth Under load of the spring, contact patches are created
through which the current can flow. Reactive forces in
Renishaw contact tool setters use the same kinematic the probe mechanism cause some contact patches to
technology as workpiece inspection probes. reduce which increases resistance of those elements.
Proven over four decades, this design has been the main On making contact with the tool, the variable force on
choice for the majority of machine builders and end users the contact patch is measured as a change in electrical
to ensure accuracy and reliability. resistance. When a defined threshold is reached, a
The ability of the probe mechanism to reseat after probe output is triggered.
Close-up of kinematics
triggering to within 1.00 µm is fundamental for
repeatability and good metrology.
From simple length and radius checking to broken tool
Tool wear
detection, this technology is available in all Renishaw’s
Rod and ball
contact tool setters. kinematic locations
Tool breakage Thermal effect
High-accuracy laser tool
setting systems
Renishaw’s range of NC4 non-contact tool setters
provides high-precision, high-speed tool measurement
Current flows
and broken tool detection, allowing process control on all through kinematics
sizes and types of machine tools.
Measurements are fast and accurate, allowing users to Resistance increases
as area reduces
increase their productivity and machine utilisation
while simultaneously reducing scrap and rework. Tool wear Profile Contact patch
measurements reduces as stylus
Single-sided laser-based broken force increases

tool detection
The ground-breaking TRS2 technology employs a
single-sided laser-based design to allow swift and Based on the above kinematic principle, the stages in trigger generation are shown below. Repeatable reseating
reliable detection of broken tools. Broken tool detection of the mechanism is critical to this process and fundamental to reliable metrology.

The patented ToolWise™ electronics analyse the

reflected laser light and allow detection at a range of Tool Tool Tool
spindle speeds. direction direction direction
Laser-based broken tool detection can provide great
benefits in reducing scrap and costs with a minimal
addition to cycle time.
Kinematics
All Mechanism reseat to
kinematics Reactive pivots about repeatable
in contact force these contacts position

Contact
force Contacts
separate

86 Probing systems for CNC machine tools www.renishaw.com 87

Non-contact laser-based MicroHoleTM and
tool setter design PassiveSealTM technologies

Non-contact laser tool setting systems use a beam of laser light, passing between a transmitter and a receiver, positioned Superior environmental protection for
within the machine tool so the cutting tools can be passed through the beam.
The passage of a tool into the beam causes a reduction in the amount of laser light being acquired by the receiver, and
robust low maintenance operation
a trigger signal is generated. This records the machine position at that instant, providing the information to determine a Coolant and swarf contamination can negatively affect
tool’s dimension. With approaches from several directions, tool geometry can also be accurately determined. performance on all types of non-contact systems. Renishaw’s
These systems can also be used to detect broken tools by rapidly moving the tool into a position where it should intersect non-contact systems are protected by innovative technology and
the laser beam. If light reaches the receiver, the tool tip must be missing. contain precision optics to achieve superb levels of performance,
even in the harshest of machine tool environments.

MicroHole™
Transmitter Receiver All Renishaw non-contact systems for machine tools use
MicroHole™ technology as their primary protection against
Blue coolant and swarf. The innovative design uses a constant, high
Optimised blue laser beam velocity stream of air to protect the optics while minimising air
laser
diode consumption. Unlike shutter designs, Renishaw’s protection
systems do not require complicated control systems or M-codes,
MicroHole™ providing much simpler system installation. In addition, where
shutter systems provide no protection during measurement moves,
PassiveSeal™
Renishaw optics remain protected at all times.
Open

PassiveSeal™
Renishaw’s NC4 non-contact tool setting system combines
MicroHole technology with an additional fail-safe sealing device,
PassiveSeal™ system. This device provides an additional layer of Airflow
protection, preventing contamination of the optics if the air supply
fails. The combination of MicroHole and PassiveSeal gives NC4
IPX6 protection at all times.
The PassiveSeal system, designed for the NC4 transmitter and
receiver heads, is activated by air pressure. When the air supply
is switched onto the NC4 head, the PassiveSeal lowers allowing
the laser beam to exit through the MicroHole. In the event of air PassiveSeal open
supply failure, or if the supply is switched off, the PassiveSeal
automatically rises to cover the MicroHole, excluding coolant and
preventing contamination.
Features and advantages:
• Fail-safe environmental protection

• Robust and reliable operation

Tool approaches laser beam Tool breaks beam, trigger Tool withdraws
signal issued • Provides IPX6 protection of system optics at all times

• Reduces system maintenance and downtime

Blue laser technology
While conventional laser tool setting systems feature a red laser beam, NC4+ Blue is the industry’s first blue laser • No control system or M-codes required
tool setter. Blue lasers have a shorter wavelength, optimising laser geometry. As a result, NC4+ Blue delivers a step
change in tool measurement accuracy: • Compact design minimises space required within the
PassiveSeal closed
machine tool
Visible light
• Simple system requires only one air supply pipe

Conventional lasers NC4+ Blue

(standard accuracy) (higher accuracy)

88 Probing systems for CNC machine tools www.renishaw.com 89

Single-sided laser-based Tool setting arm design
broken tool detection system

Non-contact broken tool detection uses a similar technology to non-contact tool setting but it is distinguished by the Commonly used on lathes and grinding machines, the tool setting arms are used to present a probe in front of the
differences in use and configuration. turret in a repeatable position. When not in use, the arms can either be removed from the machine or retracted away
from the working environment. They consist of a mounting attached to the bulkhead of the machine, the arm, which
Renishaw’s TRS2 is an innovative single-sided system dedicated to broken tool detection.
can be manually operated or motorised, and a probe mounted on the end of the arm.
TRS2 utilises a laser transmitter and receiver incorporated in the same unit and detects the presence of a tool via the
The robust rotational kinematic design used in HPPA, HPMA, HPGA and HPMA-X ensures repeatability. When the
reflection of the laser beam off the tool. In operating mode, a laser beam is emitted from the unit and reflected off a
arm is actuated into the arm ready position and the three kinematic stops in the hub and base ensure the arm is
rotating tool – typically 3 mm above the tool tip – back to the receiver. The reflected levels of light vary due to the tool’s
locked in this repeatable position. A set of spring plates fixed to the hub provide both axial load, providing a torque to
rotation, resulting in a repeating pattern. This pattern is analysed by the unique ToolWise™ tool recognition electronics
hold the hub in position.
within the TRS2, resulting in rapid indication of a good tool and allowing the machining cycle to continue. If no tool is
detected during the user-defined time period, a ‘broken tool’ alarm is issued, allowing a sister tool to be called. The kinematic locations for HPRA follow the same ‘six points of contact’ principle as our probes, resulting in consistent
fitment of the arm.

Whether manual or automatic, all Renishaw tool setting

arms provide highly repeatable positioning of the probe.
Optical receiver Reflected (Please refer to the comparison chart page 85)
light
Manual arms
• HPRA High-precision removable arm for use on
multiple different machines for great flexibility

• HPPA High-precision pull-down arm for use on

Tool demand for quick and accurate tool setting
checking
point
Motorised arms
Laser diode transmitter Laser beam
• HPMA High-precision motorised arm for automating
tool setting and breakage detection, enabling high-
volume and productive machining

• HPMA-X High-precision motorised arm for extra-large

machines, supporting multiple probes for multi-tool
setting and breakage detection operations

• HPGA High-precision generic arm for ultra-high

repeatability in extremely harsh environments, with
part inspection capability

Arm direction

Tool direction
Arm direction

Tool enters laser beam Reflected lights is analysed by Tool OK signal issued and tool To Arm Ready position Tool setting To Machine Ready position
ToolWise™ electronics withdraws

90 Probing systems for CNC machine tools www.renishaw.com 91

Transmission systems explained Radio transmission systems

Signal to control function of the tool setter Receiver/

interface

Signal to register contact of tool with tool setter

The passage of these signals is handled by a transmission system. The choice of transmission system
depends on the type of probe and the type of machine tool to which it is fitted.
Renishaw probes use three main types of transmission systems: optical and radio (both of which are wireless),
and hard‑wired (connected directly to the machine tool controller via a cable).

Tool setter
Compatibility chart CNC controller

Interfaces

Optical
Optical Radio Hard-wired module
system
and variants

with OMM-2
OMM-2C

RMI-QE

TSI 2-C

TSI 3-C

TSI 3-X
MI 8-4
OMI-2

HSI-C

Page
NCi-6

TSI 2

TSI 3

OSI
HSI

and

and

Contact tool setters

OTS 100 • • •
A Renishaw radio transmission system provides communication between the tool setter and the machine controller
RTS 102 • and comprises the following:
TS27R 104 • • •
TS34 106 • • • Tool setter
LTS 108 Integrated interface The tool setter receives machine controller signals and transmits status signals. There are two active modes, “standby”
and “operating”. In standby mode, the tool setter is periodically transmitting and receiving, waiting for a signal to switch
APC 110 • • to operating mode. In operating mode it transmits probe information, including battery status, to the receiver.
Non-contact tool setters
Receiver/interface
NC4 systems 114 • The combined interface and antenna convert tool setter signal information into a form which is compatible with the
NCPCB 118 Designed to work with SIEB and MEYER 44.20.020, 44.20.020A, and 44.20.0120 laser cards machine tool controller. This technology is particularly suited to large machines and/or applications where line-of-sight
TRS2 120 Integrated interface between tool setter and interface is not possible. Frequency-hopping spread spectrum (FHSS) technology enables the
system to hop between channels providing reliable communication resistant to other radio device interference.
Arms
Renishaw radio interfaces provide visual and/or audible indicators that clearly and simply inform the operator of tool
HPRA 124 • setter status, system power, battery status and error diagnostics.

HPPA 126 •
HPMA 128 •
HPMA-X 130 •
HPGA 132 • • •
92 Probing systems for CNC machine tools www.renishaw.com 93
Optical transmission systems Hard-wired transmission systems

Receiver/ Receiver/
interface interface

Tool setter

Tool setter

CNC controller
CNC controller

A Renishaw optical transmission system uses infrared technology for communication between the tool setter and the A hard-wired probe system has the simplest form of transmission system and, typically, comprises the
CNC controller and comprises the following: following elements:

Tool setter Tool setter

The tool setter receives machine control signals and transmits status signals. There are two active modes; “standby” A signal cable connects the tool setter to a machine interface unit, carrying power and tool setter signals.
and “operating”. In standby mode, the tool setter is periodically transmitting and receiving, waiting for a signal to switch
to operating mode. In operating mode it transmits tool setter information including battery status to the receiver. Receiver/interface
The interface unit converts inspection tool setter signals into voltage-free solid-state relay (SSR) outputs for
Receiver/interface transmission to the machine tool control.
Renishaw provides a variety of application-specific interface models. The very latest generation uses modulated
Hard-wired transmission systems are ideally suited to tool setting on machining centres and lathes where the probe
optical transmission to reject light interference from other light sources, and ensures reliable communications.
remains in a fixed location.
Systems can be optimised for the needs of smaller machine tools and multiple tool setters can be used with a
single interface.
Renishaw optical interfaces provide visual and/or audible indicators that clearly and simply inform the operator about
tool setter status, system power, battery status and error diagnostics.

94 Probing systems for CNC machine tools www.renishaw.com 95

Multiple probe transmission systems What tool setter?
This selector will help you identify which tool setters are most suited to your application.

Tool setter selector

Vertical CNC Horizontal CNC Gantry CNC
Machine types
machining centres machining centres machining centres
Machine size Machine size
Products All
Page S* M* L* S* M* L*
Contact tool setters
OTS 100 • • • •
RTS 102 • • • • •
TS27R 104 • • • • • • •
TS34 106 • • • • • •
LTS 108 • • • • • •
APC 110
Non-contact tool setters
NC4 systems 114 • • • • • • •
NCPCB 118
TRS2 120 • • • • • •
Arms
HPRA 124
HPPA 126
HPMA 128
HPMA-X 130
HPGA 132
Small Medium Large
Machine types/sizes
Combination examples showing Table size < 700 mm × 600 mm Table size < 1200 mm × 600 mm Table size > 1200 mm × 600 mm
application flexibility with
Renishaw radio probes. CNC multi-tasking CNC
PCB drilling
Machine types CNC lathes § and routing
machines ‡
grinders machines
Machine size Machine size
Products All All
Page S* M* L* S* M* L*

The diversity and capability of Renishaw transmission systems enables innovative multiple probe and tool setter Contact tool setters
applications and system combinations. The chart below provides some of the typical examples with various OTS 100
transmission types. Further variations of these are possible. RTS 102
TS27R 104
TS34 106
Multiple probe system Total maximum probes Interface Probe type * LTS 108
Twin optical probes 2 OMI-2T OMP60/M, OMP600, OMP40-2/M, OMP400, OLP40 APC 110 • • • • • •
Non-contact tool setters
OSI with OMM-2
Multi optical probes 3
or OMM-2C
OMP60/M, OMP600, OMP40-2/M, OMP400, OLP40, OTS NC4 systems 114 • • • •
NCPCB 118 •
Multi radio probes 4 RMI-QE
RMP40/M, RMP400, RLP40, RMP24-micro, RMP60/M,
RMP600, RTS
TRS2 120 • • •
Arms
* Any combination HPRA 124 • • • • • •
HPPA 126 • • • • • •
Practical examples of multiple Renishaw tool setter applications might include: HPMA 128 • • • • • •
• Two tool setters installed on a rotary table.
HPMA-X* 130 • • • • • •
HPGA 132 • • • • • • •
Small Medium Large *Extra large
• Three tool setters installed on pallets for a pallet load machine or cell. Machine types/sizes
Table size < 700 mm × 600 mm Table size < 1200 mm × 600 mm Table size > 1200 mm × 600 mm
Chuck size Chuck size Chuck size Chuck size
• Multiple tool setters and probes to combine automated tool setting and in-process gauging. §
CNC lathes
6 in to 8 in or smaller 10 in to 15 in 18 in to 24 in 24 in plus
‡
CNC multi-tasking machines Working range < 1500 mm Working range < 3500 mm Working range > 3500 mm

96 Probing systems for CNC machine tools www.renishaw.com 97

 Contact tool setters

98 Probing systems for CNC machine tools www.renishaw.com 99

OTS Dimensions

43.1 (1.70) A 51 (2.01)

Compact 3D touch-trigger tool setter with optical

signal transmission used for broken tool detection
and rapid measurement of tool length and

33 (1.30)
diameter on a wide range of tools.
Compatible with Renishaw optical
modulated receivers.

93 (3.66)
68.75 (2.71)

59.25 (2.33)
Ø62.5 (2.46)
½ AA OTS
Stylus overtravel limits Battery type A
±X / ±Y +Z ½ AA 67.8 (2.67)
±3.5 (0.14) 6 (0.24) AA 92.5 (3.64)
Dimensions given in mm (in)
Key features and
Specification
benefits:
Variant ½ AA OTS AA OTS
• Proven kinematic design
Principal application Tool measuring and broken tool detection on small to medium
• Exceptional resistance to light machining centres.
interference with For further information and the best possible application Transmission type Infrared optical transmission (modulated)
modulated transmission and performance support, contact Renishaw or visit Compatible interfaces OMI-2, OMI-2T, OMI-2H, OMI-2C or OMM-2 / OMM-2C with OSI
www.renishaw.com/ots Operating range Up to 5 m (16.4 ft)
• Direction adjustable infrared
Recommended styli Disc stylus (tungsten carbide, 75 Rockwell C) or
optical module Square tip stylus (ceramic tip, 75 Rockwell C)

• Cable-free for unrestricted Weight with disc stylus (including batteries) 870 g (30.69 oz) 950 g (33.51 oz)
machine movement and ease Switch-on/switch-off options Optical on Optical off
of installation Optical on Timer off
Battery life Standby life 310 days 730 days
• 1.00 µm 2σ repeatability (2 × ½ AA or AA
3.6 V Lithium-thionyl Continuous use 400 hours 800 hours
chloride)
Sense directions ±X, ±Y, +Z
Unidirectional repeatability 1.00 µm (40 µin) 2σ (note 1)
Stylus trigger force (notes 2 and 3) 1.30 N to 2.40 N, 133 gf to 245 gf (4.68 ozf to 8.63 ozf) depending on sense
direction
Sealing IPX8 (EN/IEC 60529)
Mounting M12 (1/2 in) T bolt (not supplied)

Optional SPIROL® pins to allow accurate remounting (supplied)

Operating temperature +5 °C to +55 °C (+41 °F to +131 °F)

Note 1 Performance specification is tested at a standard test velocity of 480 mm/min (18.9 in/min) with a 35 mm stylus. Significantly higher velocity is possible
depending on application requirements.

Note 2 Trigger force, which is critical in some applications, is the force exerted on the component by the stylus when the probe triggers. The maximum force applied will
occur after the trigger point (overtravel). The force value depends on related variables including measuring speed and machine deceleration.

Note 3 These are the factory settings; manual adjustment is not possible.

100 Probing systems for CNC machine tools www.renishaw.com 101

RTS Dimensions

44 (1.73) 66.05 (2.60) 60 (2.36)

Tool setter with radio transmission suitable for
use on machining centres of all sizes, or in
applications where line-of-sight between the tool

33 (1.30)
setter and receiver is difficult to achieve.
The RTS offers users broken tool detection and
rapid measurement of tool length and diameter
on a wide range of tools.

93.25 (3.67)
The RTS forms part of Renishaw’s family of
radio transmission probes. The cable-free design

74.5 (2.93)
enables the RTS to be used as a standalone or

57 (2.24)
as part of a multi-probe system allowing use in a
wide range of applications.

Ø62.5 (2.46)
Stylus overtravel limits
±X / ±Y +Z
±3.5 (0.14) 6 (0.24)
Dimensions given in mm (in)

Key features and Specification

benefits: Principal application Tool measuring and broken tool detection on vertical and horizontal
• Proven kinematic design For further information and the best machining centres and gantry machining centres.
possible application and performance Transmission type Frequency-hopping spread spectrum (FHSS) radio
• Secure frequency-hopping spread support, contact Renishaw or visit Radio frequency 2400 MHz to 2483.5 MHz
spectrum (FHSS) www.renishaw.com/rts Radio approval regions UK, EU, EFTA, Japan and USA (China exempt).
For details about other regions, contact Renishaw.
• Globally recognised 2.4 GHz
Compatible interfaces RMI-QE
waveband – compliant with radio
regulations in all major markets Operating range Up to 15 m (49.2 ft)
Recommended styli Disc stylus (tungsten carbide, 75 Rockwell C) or
• Cable-free for unrestricted Square tip stylus (ceramic tip, 75 Rockwell C)
machine movement and ease Weight with disc stylus (including batteries) 870 g (30.69 oz)
of installation Switch-on/switch-off options Radio on Radio off
Battery life Standby life 99 months maximum
• 1.00 µm 2σ repeatability
(2 × AA 3.6 V
Lithium-thionyl Continuous use 4860 hours maximum
chloride)
Sense directions ±X, ±Y, +Z
Unidirectional repeatability 1.00 µm (40 µin) 2σ (note 1)
Stylus trigger force (notes 2 and 3) 1.30 N to 2.40 N, 133 gf to 245 gf (4.68 ozf to 8.63 ozf) depending
on sense direction
Sealing IPX8 (EN/IEC 60529)
Mounting M12 (1/2 in) T bolt (not supplied)
Optional SPIROL® pins to allow accurate remounting
Operating temperature +5 °C to +55 °C (+41 °F to +131 °F)

Note 1 Performance specification is tested at a standard test velocity of 480 mm/min (18.9 in/min) with a 35 mm stylus. Significantly higher velocity is possible
depending on application requirements.

Note 2 Trigger force, which is critical in some applications, is the force exerted on the component by the stylus when the probe triggers. The maximum force applied will
occur after the trigger point (overtravel). The force value depends on related variables including measuring speed and machine deceleration.

Note 3 These are the factory settings; manual adjustment is not possible.

102 Probing systems for CNC machine tools www.renishaw.com 103

TS27R Dimensions

47 (1.85) 56 (2.20) 43.5 (1.71)

Compact 3D touch-trigger tool setter
with hard-wired signal transmission
used for broken tool detection and rapid

33 (1.30)
measurement of tool length and diameter
on a wide range of tools.

60.75 (2.39)
Ø62.5 (2.46)
Stylus overtravel limits
±X / ±Y +Z
±3.5 (0.14) 6 (0.24)
Dimensions given in mm (in)

Key features and Specification

benefits: Principal application Tool measuring and broken tool detection on all sizes of vertical and horizontal
• Proven kinematic design machining centres and all gantry machining centres.
Transmission type Hard-wired transmission
• Interference resistant Compatible interfaces MI 8-4, HSI or HSI-C
hard-wired communication Recommended styli Disc stylus (tungsten carbide, 75 Rockwell C) or
Square tip stylus (ceramic tip, 75 Rockwell C)
• Cost effective tool setting for all
Weight with disc stylus 1055 g (37.21 oz)
types of machining centres
Cable Specification Ø4.35 mm (0.17 in), 4-core screened cable, each core 7 x 0.2 mm
• 1.00 µm 2σ repeatability (to interface) Length 10 m (32.8 ft)
Electrical Cable on the end of unit
connection
Sense directions ±X, ±Y, +Z
Unidirectional repeatability 1.00 μm (40 μin) 2σ (note 1)
Stylus trigger force 1.30 N to 2.40 N, 133 gf to 245 gf (4.68 ozf to 8.63 ozf) depending on sense direction
(notes 2 and 3)
Sealing IPX8 (EN/IEC 60529)
Mounting M12 (1/2 in) T bolt (not supplied)
Optional Spirol pins to allow accurate remounting
Operating temperature +5 °C to +55 °C (+41 °F to +131 °F)

Note 1 Performance specification is tested at a standard test velocity of 480 mm/min (18.9 in/min) with a 35 mm stylus. Significantly higher velocity is possible
depending on application requirements.

Note 2 Trigger force, which is critical in some applications, is the force exerted on the component by the stylus when the probe triggers. The maximum force applied
will occur after the trigger point (overtravel). The force value depends on related variables including measuring speed and machine deceleration.

Note 3 These are the factory settings; manual adjustment is not possible.

For further information and the best possible application and performance support, contact Renishaw or visit
www.renishaw.com/ts27r

104 Probing systems for CNC machine tools www.renishaw.com 105

TS34 Dimensions

6 (0.24)
Compact 3D touch-trigger tool setter
with hard-wired signal transmission
used for broken tool detection and rapid

6 (0.24)
measurement of tool length and diameter
on a wide range of tools. Available as a
rear or side exit version.

Ø45 (1.77)

133 (5.24)
98 (3.86)
Stylus overtravel limits
Ø60 (2.36)
Key features and ±X / ±Y
±3.5 (0.14)
+Z
6 (0.24)
benefits: Dimensions given in mm (in)

• Proven kinematic design Specification

• Interference resistant Principal application Tool measuring and broken tool detection on all sizes of vertical and horizontal
hard-wired communication machining centres.
Transmission type Hard-wired transmission
• Compact footprint takes up Compatible interfaces MI 8-4, HSI or HSI-C
minimal space on the table Recommended styli Square tip stylus (tungsten carbide, 75 Rockwell C)
Weight with disc stylus 660 g (23.28 oz)
• 1.00 µm 2σ repeatability
Cable Specification Ø5.2 mm (0.2 in), 2-core screened cable, each core 72 × 0.08 mm
(to interface) Length 5 m (16.4 ft)
Electrical Cable on the side of unit
connection
Sense directions ±X, ±Y, +Z
Unidirectional repeatability 1.00 μm (40 μin) 2σ (note 1)
Stylus trigger force
(notes 2 and 3)
XY low force 0.65 N, 66 gf (2.34 ozf)
XY high force 1.42 N, 145 gf (5.11 ozf)
Z direction 5.50 N, 561 gf (19.78 ozf)
Sealing IPX8 (EN/IEC 60529)
Mounting M4 bolts (x 3)
Operating temperature +5 °C to +55 °C (+41 °F to +131 °F)

Note 1 Performance specification is tested at a standard test velocity of 480 mm/min (18.9 in/min) with a 35 mm stylus. Significantly higher velocity is possible
depending on application requirements.
Note 2 Trigger force, which is critical in some applications, is the force exerted on the component by the stylus when the probe triggers. The maximum force applied
will occur after the trigger point (overtravel). The force value depends on related variables including measuring speed and machine deceleration.

Note 3 These are the factory settings; manual adjustment is not possible.

For further information and the best possible application and performance support, contact Renishaw or visit
www.renishaw.com/ts34

106 Probing systems for CNC machine tools www.renishaw.com 107

LTS Dimensions

Trigger point
0.8 (0.03)
The LTS is a single-axis tool setter Ø26 (1.02) +Z Ø40 (1.57)
which is triggered when a tool touches
the contact pad. A trigger signal is sent
to the machine tool controller via the
hard-wired cable and the tool length is
automatically calculated.
The LTS is designed to operate within -Z
the machining environment, so it is
resistant to swarf or coolant ingress
and prevents false triggers due to

100 (3.94)

102 (4.01)
shocks or vibration.

23 (0.91)

18 (0.71)
Rp ⅛

Key features and

60 (2.36) 50 (1.97)
benefits:
Dimensions given in mm (in)
• Reduce the time taken to set
tools by up to 90% compared with
manual methods

• Automatically update tool offsets

• Remove manual errors and Specification

variation in setting tools Principal application Tool length setting, broken tool detection and thermal compensation on all sizes
of CNC machines.
• Reduce scrap and rework
Transmission type Hard-wired transmission
of materials
Compatible interfaces Integrated interface 12 to 30 Vdc capable of supplying 50 mA minimum.
• Identify broken tools so that Weight with raised air blast 835 g (29.45 oz)
corrective action can be taken Cable Specification Ø5 mm (0.2 in), 7-core screened cable, each core 7 × 0.1 mm
Length 8 m (26.24 ft)
• Track thermal changes in the
Electrical Cable on the end of unit
machine and tools
connection
Sense directions +Z axis
Repeatability 0.75 µm (30 µin) 2σ
Contact pad trigger force 3 N / 306 gf (10.79 ozf) Z direction
Sealing IPX6, IPX8 (EN/IEC 60529)
Mounting M5 × 25 mm cap head screws (× 4) – not supplied
Operating temperature +5 °C to +55 °C (+41 °F to +131 °F)

For further information and the best possible application and performance support, contact Renishaw or visit
www.renishaw.com/lts

108 Probing systems for CNC machine tools www.renishaw.com 109

APC Dimensions

Ø14
(Ø0.55)
189.4 (7.46) extended
The APC range is available as the APCA-45 and 188.5 (7.42) end of stylus

(1.329)

(1.171)
33.75

(0.89) (1.014)
the APCS-45.

29.75
(0.89) (0.915)
22.5 25.75

22.5 23.25
143.5 (5.65) retracted
±1° angular adjustment

(1.48)
37.5
The APCA-45 features dual air actuation for 41 (1.61)
9 (0.35) 12 (0.47)
extend and retract control and the APCS-45
features air actuation to extend with automatic
37.5 (1.48)
spring return for retract.
45 (1.77)
3.5°
Both are compact and robust tool setting A  3.5°
probes, specifically engineered for the harshest
environments found in lathes and multi-tasking 1.1 (0.04) 6 (0.24)
machines. A range of innovative design features Stylus overtravel limits mounting face
0.9 (0.04)
ensures accurate and reliable tool measurement, ±X/±Y +Z 1.5 (0.06)
sealing gasket compression
delivering reduced scrap, improved quality and 5 (0.20) 5 (0.20)
0.9 (0.04)
increased throughput.
Dimensions given in mm (in)

Specification
Variant APCA-45 Air extension and air retraction
APCS-45 Air extension and sprung retraction
Principal application Tool setting probe with automatic protection cover for lathes and multi-tasking
machines. Contamination management available with air bleed.
Transmission type Hard-wired transmission
Compatible interfaces HSI or HSI-C
Key features and Weight 1200 g (42.33 oz) with 0.5 m (1.64 ft) cable and connector.
benefits: Cable 0.5 m (1.6 ft) minimum, M12 connector IEC 61076-2-101.
A-standard female (note 1).
• Rapid measurement of turning,
Sense directions ±X, ±Y, +Z
parting, grooving, threading and
boring tools Unidirectional repeatability 1.50 μm (59 μin) 2σ (note 2)
Stylus trigger force XY plane (low force) 0.49 N, 50.25 gf (1.77 ozf)
• Pneumatic, dual air cover (note 3) XY plane (high force) 0.90 N, 92.21 gf (3.25 ozf)
ensures the stylus is fully protected +Z direction 6.79 N, 692.88 gf (24.44 ozf)
when not in use Supply voltage 12 Vdc to 30 Vdc
Supply current HSI 40 mA @ 12 Vdc, 23 mA @ 24 Vdc
• Reduced human error and scrap
HSI-C 110 mA @ 12 Vdc, 80 mA @ 24 Vdc
through increased measurement
Pneumatic supply Supply must conform to BS ISO 8573-1: Class 4.6.3. Maximum operating pressure
automation
6.5 bar (94.27 psi), minimum operating pressure 4.5 bar (65.27 psi).
• Increased throughput and reduced Input pneumatic connections Three push fit fittings for Ø4 mm (0.16 in) tubing (ISO/TS 11619:2014). Extend,
downtime through rapid in-process Retract and Air blast stalk (note 4).
control (measurement can take Output connection Blanked DIN EN ISO 228–G 1/8 outlet for customer configurable “air blast stalk”.
place with the part still in the Mounting M4 × 50 mm (1.97 in) long (ISO 4762 grade 12.9) or equivalent × 4
chuck). 1.50 µm 2σ repeatability Retract confirm sensor Operating voltage 12 Vdc to 30 Vdc, no load current 3 mA, rated operating current
(dependent on probe version) 150 mA, output resistance open collector, switching output PNP normally open
(NO). When the cover is extended, the output is LOW. When the cover is retracted
• Improved product quality through it is HIGH. (12 Vdc to 30 Vdc).
the compensation of tool wear and Sealing IPX6 and IPX8, BS EN 60529:1992+A2:2013
thermal effects (IEC 60529:1989+A1:1999+A2:2013) Connector sealed to IP67 when mated
Storage temperature –25 °C to +70 °C (–13 °F to +158 °F)
Operating temperature +5 °C to +55 °C (+41 °F to +131 °F)
For further information and the best
possible application and performance Note 1 When wiring the APC to the machine tool controller the installer should ensure the screen is connected.

support, contact Renishaw or visit Note 2 Performance specification is tested at a standard test velocity of 480 mm/min (18.9 in/min). Significantly higher velocity is possible depending
on application requirements
www.renishaw.com/apc
Note 3 Using a 60 mm stylus.

Note 4 Can be configured by customer to provide air blast functionality.

110 Probing systems for CNC machine tools www.renishaw.com 111

 Non-contact tool setters

112 Probing systems for CNC machine tools www.renishaw.com 113

NC4 systems System with connector (blue and red laser) dimensions

30.0
The NC4 is an advanced laser tool setter that sets (1.18)
cutting tools and checks for tool breakage inside a
CNC machine. Using a laser means that not only
can you set tool length and diameter, but you can Ø30.0 Ø30.0
also check tool edges for chips, or even monitor (Ø1.18) (Ø1.18)
tool run-out, all without the risk of damaging the tool A
during measurement.
All NC4 laser tool setters deliver exceptional H
G
metrology performance. With variants in many

Beam height
D
shapes, sizes and configurations, the NC4 is suitable F
E
for a variety of machine types and applications.
Using industry-first blue laser technology, NC4+ Blue
systems deliver the best metrology performance in
13.5 (0.53)
the range. With the short wavelength laser, tools and
features as small as 30 microns can be measured C 8.0
with unrivalled tool-to-tool accuracy. Due to its (0.31)
optimised air caps, an impressive tool measurement B
repeatability of ±0.5 µm 2σ can be achieved using
the NC4+ Blue. Blue Red Dimensions
Model
laser laser A B C D E F G H
F115C 55.0 155.0 97.3 31.0 61.0 77.0 18.1 13.8
• • (2.17) (6.10) (3.83) (1.22) (2.40) (3.03) (0.71) (0.54)
If it wasn’t for the Renishaw system, the machine could, for example, operate with a broken cutting
F115C 55.0 155.0 97.3 50.0 80.0 96.0 35.1 12.3
tip, with disastrous results. Furthermore, since tools are checked for breakage automatically, one
(raised) • • (2.17) (6.10) (3.83) (1.97) (3.15) (3.78) (1.38) (0.48)
operator can easily manage both machines: all he needs to do is load the pieces and ensure that
F145C 85.0 185.0 112.3 31.0 61.0 77.0 21.3 25.3
everything is running smoothly.
• • (3.35) (7.28) (4.42) (1.22) (2.40) (3.03) (0.84) (1.00)
Ducati (Italy)
F145C 85.0 185.0 112.3 50.0 80.0 96.0 37.1 24.7
(raised) • • (3.35) (7.28) (4.42) (1.97) (3.15) (3.78) (1.46) (0.97)
F230C 170.0 270.0 155.0 31.0 61.0 77.0 21.3 25.3
Key features and • • (6.69) (10.63) (6.10) (1.22) (2.40) (3.03) (0.84) (1.00)
benefits: F230C 170.0 270.0 155.0 50.0 80.0 96.0 40.3 44.3
• Precise tool length and tool (raised) • • (6.69) (10.63) (6.10) (1.97) (3.15) (3.78) (1.59) (1.74)
diameter measurement F300C 240.0 340.0 190.0 31.0 61.0 77.0 21.3 25.3
• • (9.45) (13.39) (7.48) (1.22) (2.40) (3.03) (0.84) (1.00)
• High-speed broken tool F300C 240.0 340.0 190.0 50.0 80.0 96.0 40.3 44.3
detection mode (raised) • • (9.45) (13.39) (7.48) (1.97) (3.15) (3.78) (1.59) (1.74)

• Measures and detects tools of

Dimensions given in mm (in)
Ø0.03 mm or larger (dependent on
separation and mounting)

• Compact design is ideal for

machines where large
non-contact systems
are unsuitable

• Reliable in harsh environments

114 Probing systems for CNC machine tools www.renishaw.com 115

Hard-wired system dimensions Specification
Variant NC4 NC4+ Blue
30.0 Principal application High-precision, high-speed non-contact tool setting and tool breakagedetection on all sizes of
(1.18) vertical and horizontal machining centres, multi‑tasking machines and gantry machining centres.
Transmission type Hard-wired transmission
Ø30.0 Compatible interface NCi-6
Ø30.0
(Ø1.18) (Ø1.18) Repeatability F115 and F145 ±1.0 μm (39.37 μin) 2σ ±0.5 μm (19.69 μin) 2σ
A
F230 and F300 ±1.0 μm (39.37 μin) 2σ ±0.75 μm (29.53 μin) 2σ

H Tool setting F115 systems Ø0.03 mm (0.0012 in)

G
D and tool

Beam height
F breakage F145 systems Ø0.05 mm (0.0020 in)
E detection
(minimum F230 systems Ø0.1 mm (0.0039 in)
tool or
feature size) F300 systems Ø0.2 mm (0.0079 in)

Output signal Two voltage-free, solid-state relays (SSR). Each can be either normally open or normally closed
8.0 (0.31) C
(from interface unit) (selectable via a switch). Current (max.) 50 mA, voltage (max.) ±50 V.
B The interface contains an auxiliary relay which can be used for switching the output between
the NC4/NC4+ Blue and a spindle probe. This relay can also be used to control an air blast
Blue Red Dimensions solenoid (optional).
Model Supply voltage (to interface) 11 Vdc to 30 Vdc
laser laser A B C D E F G H
Supply current (to interface) 120 mA @ 12 Vdc, 70 mA @ 24 Vdc
F115 55.0 115.0 57.5 31.0 61.0 77.0 18.0 13.7
• (2.17) (4.53) (2.26) (1.22) (2.40) (3.03) (0.71) (0.54)
Supply protection Resettable fuses in interface. Reset by removing power and cause of fault.
Electrical connection Systems with connector: connector socket
F115 55.0 115.0 57.5 50.0 80.0 96.0 35.6 12.6
(raised) • (2.17) (4.53) (2.26) (1.97) (3.15) (3.78) (1.40) (0.50)
arrangement Hard-wired systems: Cable on the end of the unit.
Other configurations are available on request.
F145 85.0 145.0 72.5 31.0 61.0 77.0 20.4 24.5 Cable Specification Ø6.0 mm (0.24 in), two twisted pairs, two individual cores plus screen, each core 18 × 0.1 mm
• • (3.35) (5.71) (2.85) (1.22) (2.40) (3.03) (0.80) (0.96) (to interface) insulated
F145 85.0 145.0 72.5 50.0 80.0 96.0 37.5 25.0 Length 12.5 m (41.01 ft)
(raised) • • (3.35) (5.71) (2.85) (1.97) (3.15) (3.78) (1.48) (0.98) Electrical Systems with connector: cable with bayonet-type cable plug, connector socket on the end of
F230 170.0 230.0 115.0 31.0 61.0 77.0 21.3 25.3 connection the unit.
• • (6.69) (9.06) (4.53) (1.22) (2.40) (3.03) (0.84) (1.00) Hard-wired systems: cable on the end of the unit.
Other configurations are available on request.
F230 170.0 230.0 115.0 50.0 80.0 96.0 40.3 44.3
(raised) • • (6.69) (9.06) (4.53) (1.97) (3.15) (3.78) (1.59) (1.74) NC4 barrier air Air supply to the NC4 must conform to BS ISO 8573-1: 2010 Class 1.4.2.
pneumatic supply 6.0 bar (87.02 psi) maximum.
F300 240.0 300.0 150.0 31.0 61.0 77.0 21.4 25.4
• (9.45) (11.81) (5.91) (1.22) (2.40) (3.03) (0.84) (1.00)
Systems with connector: Ø4.0 mm (0.16 in) × 5.0 m (16.40 ft).
Hard-wired systems: Ø3.0 mm (0.12 in) × 5.0 m (16.40 ft).
F300 240.0 300.0 150.0 50.0 80.0 96.0 40.4 44.4 Air blast Air supply to the air blast must conform to BS ISO 8573-1: 2010 Class 2.9.4.
(raised) • (9.45) (11.81) (5.91) (1.97) (3.15) (3.78) (1.59) (1.75) pneumatic supply Ø6.0 mm (0.24 in) air pipe × 5.0 m (16.40 ft), 6.0 bar (87.02 psi) maximum.
Laser type Class 2 laser product:
Dimensions given in mm (in)
1 mW maximum output emitted wavelength 1 mW maximum output emitted wavelength
670 nm 405 nm.
NC4 separate system (red laser only) dimensions WARNING: Laser radiation. Do not stare into beam.
Laser beam alignment The unit is supplied with an adjustable mounting plate on the underside.
Ø30 Probe A = Mounting holes (× 2), Weight (including 12.5 m 1080 g (2.38 lb) to 2000 g (4.4 lb) depending on configuration.
(1.18) status LED A 7.5 (0.3) M3 × 0.5 P x 8 mm (0.32 in) deep (41.01 ft) of cable).
B
E B = Dowel holes (× 2), Mounting M4 (× 3), M10 (3/8 in) or M12 (1/2 in) bolts for mounting via adjuster plate (not supplied)
B Ø2 mm × 8 mm (0.32 in) deep Other fixing arrangements are available on request.
Environment IP rating IPX6 and IPX8, BS EN 60529:1992+A2:2013
35 (1.38)

C = Pneumatic push-fit connector,

(IEC 60529:1989+A1:1999+A2:2013)
Ø3 mm (Ø0.12 in) plastic pipe
Storage –25 °C to +70 °C (–13 °F to +158 °F)
1 (0.039)
4 (0.16)
3 (0.12)

1 (0.039)

temperature
7.5 (0.3)

D = Supply cable,
4 (0.16)
19 (0.75)

6 mm (Ø0.24 in) Operating +5 °C to +55 °C (+41 °F to +131 °F)

5.4 (0.21)

temperature
E = PassiveSeal vent.
A
24 Ø26 F Do not cover For accessories, please refer to NC4 non-contact tool setting system accessories (Renishaw part no. H-2000-2223)
(0.95) (1.02) 9.5 (0.37) 9.5 (0.37)
F = Blacking screw. For further information and the best possible application and performance support, contact Renishaw or visit
Dimensions given in mm (in) Do not disturb www.renishaw.com/nc4

116 Probing systems for CNC machine tools www.renishaw.com 117

NCPCB Dimensions

80 (3.15)

75 (2.95)
Non-contact tool setter for PCB drilling
machines used for run‑out checking, tool 30.4 (1.20)

20.2 (0.80)
setting and tool breakage detection in one

25 (0.98)
4.2 (0.17)
simple compact unit.

4.8 (0.19)
18 (0.71)
25.9 (1.02) 9 (0.35)
15.5 (0.61)

5.75 (0.23)
Beam

26 (1.02)

1 (0.04)

19 (0.75)
24.8 (0.98) 11 (0.43)

6 (0.24)
M3 mounting screws (× 2)

Dimensions given in mm (in)

Key features and Specification

benefits: Principal application High-precision tool measuring and broken tool detection on PCB drilling and routing
machines.
• Compact; it measures just 80 mm
(long) × 25 mm (wide) × Transmission type Hard-wired transmission
27 mm (tall) Compatible interface Sieb & Meyer 44-52
Repeatability 0.50 μm (20 μin) 2s
• Integral in-built air blast capability Tool setting Ø0.10 mm (0.004 in)
for optics/tool cleaning Tool breakage detection Ø0.08 mm (0.003 in)

• Allows diameter measurement of Detection range N/A

tools as small as 0.1 mm Supply voltage 5 Vdc ±0.1 V
Supply current 60 mA @ 5 Vdc
• Use on multiple spindle machines Output signal (from interface unit) Signal (output).
capable of 250,000 r/min HCMOS 5 V, 12 mA output. Beam broken: 0 V, not broken: 5 V

• 0.50 µm 2σ repeatability Input/output protection N/A

Electrical connection arrangement Cable on the end of the unit.
Cable Specification Ø4.85 mm (0.19 in), 5-core screened cable, each core 18 × 0.1 mm
(to machine
control) Length 0.8 m (2.62 ft)
Electrical Cable on the end of the unit.
connection
Pneumatic supply Via a Ø4 mm push-fit connector, 0.5 bar (7.3 psi) min., 3 bar (43.5 psi) max. The air
supply to the NCPCB must conform to ISO8573-1: Class 1.7.2.
Laser type N/A
Laser beam alignment N/A
Weight 130 g (4.59 oz)
Sealing IP50 (EN/IEC 60529)
Mounting M3 bolts (× 2)
Operating temperature +5 °C to +55 °C (+41 °F to +131 °F)
For further information and the best possible application and performance support, contact Renishaw or visit
www.renishaw.com/ncpcb

118 Probing systems for CNC machine tools www.renishaw.com 119

TRS2 Dimensions

38 (1.50) 73 (2.87)
3 (0.12)
Tool recognition system used for non-contact broken
tool detection of solid centred cutting tools on a
variety of machine tools. The unique ToolWise™ tool
recognition electronics determine whether a tool
is present by analysing the reflective light pattern

83 (3.27)
from the rotating tool. Random light patterns created
by coolant and swarf are ignored, eliminating the
chance of failing to detect a broken tool due to coolant

32 (1.26)
obscuring the beam. The single unit can be mounted
outside the working environment, saving valuable
space on the table.

Each component needs at least 34 tool checks, so with the

TRS2 check taking less than 7 seconds, the cycle time for every
part has been reduced by an average of 7.5 minutes – some
23.5 (0.93)
6% of cycle time. After a detailed analysis, based on the cost to Dimensions given in mm (in)
run machines, we know this equates to a saving of more than
€150K in the first year. Specification
SAME DEUTZ-FAHR (Italy) Principal application High-speed non-contact tool breakage detection of solid tools on all sizes of vertical
and horizontal machining centres, all gantry machining centres and
multi-tasking machines.
Transmission type Hard-wired transmission
Key features and Compatible interface N/A (integrated interface)
benefits: Repeatability N/A

• Cost-effective, fast and reliable Tool setting N/A

Tool breakage detection Ø0.2 mm (0.008 in) (notes 1 and 2)
• The latest ToolWise tool Detection range TRS2 adjustable between 300 mm (11.8 in) and 2 m (78.7 in). Factory set to
recognition technology 350mm (13.8 in). TRS2-S fixed at 350 mm (13.8 in).
For further information and the best possible application Supply voltage 11 Vdc to 30 Vdc
• Ultra-quick detection: typically the
and performance support, contact Renishaw or visit Supply current 65 mA @ 12 Vdc, 42 mA @ 24 Vdc
tool spends approximately www.renishaw.com/trs2 Output signal (from interface unit) Status Output.
1 second in the laser beam
Voltage-free solid-state relay (SSR) output, configurable normally open or
• Simple installation and set-up normally closed.
Input/output protection Supply/output protected by resettable fuses
Electrical connection arrangement Cable on the underside of the unit
Cable Specification Ø0.5 mm (0.20 in), 5-core screened cable, each core 18/0.1 mm insulated.
(to machine
Length 5 m (16.4 ft),10 m (32.8 ft)
control)
Electrical Cable on the underside of the unit.
Connection
Pneumatic supply Ø4 mm (0.16 in) air pipe
The air supply to the TRS2 must conform to ISO 8573-1: Class 1.7.2.
Laser type Class 2 laser product
WARNING: Laser radiation. Do not stare into beam.
Laser beam alignment The unit is supplied with an adjustable mounting bracket.
Weight 750 g (1.65 lb), including 10 m (32.8 ft) of cable
Sealing IPX8 (EN/IEC 60529) with air on
Mounting Mounting bracket provided, with M6 (× 2) clearance slots.
Alternative fixing arrangements are available.
Operating temperature +5 °C to +55 °C (+41 °F to +131 °F)

Note 1 Each TRS2 unit is tested with a Ø0.5 mm (0.02 in), blue finish, HSS jobber drill (Farnell part no. 203778) at a range of 350 mm (13.8 in). Test conditions: dry
tool, spinning at 5000 r/min, which must be detected by the TRS2 within 1 second.

Note 2 Depending on range, tool surface finish, machine environment and installation.

120 Probing systems for CNC machine tools www.renishaw.com 121

 Arms

122 Probing systems for CNC machine tools www.renishaw.com 123

HPRA Dimensions

Front view 60 (2.36) B

A high-precision removable arm which is manually located inside the machine for tool setting, and then
removed once the process is complete.

83 (3.27)
The arm is locked into a repeatable kinematic location on a mounting base during operation. When not
in use, the HPRA is stored on a stand located on or near the machine.

S
We were generating too much scrap using optical presetters to measure our KM units.
Also, following this form of measurement, a bank of data of some 150 characters
had to be typed into the CNC control by the operator. One human error could result
in crashing a £200k machine tool. We could have opted for direct feedback from the
presetters, but the Renishaw option was more cost-effective. Today, the repeatability is
guaranteed, operator error is minimised, and scrap rates eliminated.” Side view
Geo. W. King Ltd (UK)

Ø85 (3.35)

Ø38.1
(1.50)
28.4
69.1 (2.72)
(1.12) A
*A range of standard sizes Arm dimensions
Key features and are available, with either a
rear or side exit connection. Dimension A* B* S Tool size
benefits: Maximum 580 (22.83) 450 (17.72) 71 (2.80) 50 (1.97)

• The arm is removed from the Dimensions given in mm (in)

Minimum 250 (9.84) 211 (8.31) 35.7 (1.40) 16 (0.63)
machine for storage and uses For further information and the
minimal space best possible application and
performance support, contact Specification
• Bi-colour LED for continuous Renishaw or visit Variant Standard rear exit Standard side exit
feedback on system status www.renishaw.com/hpra
Principal application Tool measuring and broken tool detection on 2-axis and 3-axis CNC lathes
Transmission type Hard-wired transmission
• Tool setting times up to 90%
Probe RP3 (note 1)
faster compared to traditional
manual methods Compatible interfaces TSI 2 or TSI 2-C
Weight 3 kg
• Retrofittable Cable Specification Ø4.0 mm (0.16 in), 2-core screened cable, each core 0.34 mm2
(to interface) Length 3 m (9.8 ft), 5.5 m (18.0 ft), 3 m (9.8 ft)
• Stylus ‘break stem’ protects the
10 m (32.8 ft), 12 m (39.4 ft)
probe if stylus overtravel limits
Typical positional repeatability 5.00 μm (197 μin) 2σ X/Z (arms for machines with 6 in to 15 in chucks)
are exceeded (note 2)
8.00 μm (315 μin) 2σ X/Z (arms for machines with 18 in to 24 in chucks)
• Stylus configurations to suit Stylus trigger XY low force 1.5 N, 153 gf (5.40 ozf)
16 mm, 20 mm, 25 mm, 32 mm, force
XY high force 3.5 N, 357 gf (12.59 ozf)
40 mm and 50 mm tooling (probe axis)
+Z direction 12 N, 1224 gf (43.16 ozf)
• A single arm can be shared Arm sweep Motion N/A
between multiple machines Angle N/A
Environment IP rating IPX6 and IPX8, BS EN 60529:1992+A2:2013
Storage temperature −25 °C to +70 °C (−13 °F to +158 °F)
Operating temperature +5 °C to +55 °C (+41 °F to +131 °F)
Mounting M8 bolts for Arm mounting × 3

Note 1 For more details, refer to the RP3 product page Note 2 Test conditions: Stylus length: 22 mm (0.87 in)
Stylus velocity: 36 mm/min (1.42 in/min)
Stylus force: factory settings

124 Probing systems for CNC machine tools www.renishaw.com 125

HPPA Dimensions

Arm dimensions
Front view
Dimension A* B* S Tool size
A simple, manually-operated ‘pull‑down, push‑up’ system, which is permanently located within the 73 (2.87)
Maximum 555 (21.85) 458.2 (18.04) 71 (2.80) 50 (1.97)
turning centre and readily available for high‑precision tool setting operations.
Minimum 250 (9.84) 219.2 (8.63) 35.7 (1.41) 16 (0.63)
An innovative patented rotary device automatically locks the arm into a repeatable kinematic location.
*A range of standard sizes are available, with either a rear or
No additional adjustment or locking device is required.
side exit connection.
In addition to high levels of performance offered by the HPPA, the compact system design minimises
space required within the machine tool.

S
42 47.2
(1.65) (1.86) B

13 (0.51)
Side view M8 × 25 (× 3)
Side exit option
Ø105 (4.13)

Rear

(0.91)
exit
option

135 (5.31)

23
67.5 (2.66)
Key features and
benefits:

Ø38.1
(1.5)
59 (2.32)
• Long-life rotary device durability A
For further information and the Dimensions given in mm (in)
• Low thermal growth steel arm best possible application and
performance support, contact Specification
• Uses minimal machine space Renishaw or visit
when stored www.renishaw.com/hppa Variant Standard rear exit Standard side exit
Principal application Tool measuring on 2-axis CNC lathes
• Bi-colour LED for continuous Transmission type Hard-wired transmission
feedback on system status
Probe RP3 (note 1)
• Tool setting times up to 90% faster Compatible interfaces TSI 3 or TSI 3-C
than traditional manual methods Weight 5 kg
Cable Specification Ø7.3 mm (0.29 in), 5-core screened cable, Ø4.35 mm (0.17 in), 4-core screened
• Stylus ‘break stem’ protects the (to interface) each core is 0.75 mm2 cable, each core is 0.22 mm2
probe if stylus overtravel Length 2 m (6.5 ft), 5 m (16.4 ft), 10 m (32.8 ft) 7 m (22.9 ft)
limits are exceeded Sense directions ±X, ±Y, +Z

• Stylus configurations to suit Typical positional repeatability 5.00 μm (197 μin) 2σ X/Z (arms for machines with 6 in to 15 in chucks)
(note 2)
16 mm, 20 mm, 25 mm, 32 mm, 8.00 μm (315 μin) 2σ X/Z (arms for machines with 18 in to 24 in chucks)
40 mm and 50 mm tooling Stylus trigger XY low force 1.5 N, 153 gf (5.40 ozf)
force
XY high force 3.5 N, 357 gf (12.59 ozf)
(probe axis)
+Z direction 12 N, 1224 gf (43.16 ozf)
Arm sweep Motion Manual
Angle 90° (if not using Renishaw probe pocket, maximum arm sweep angle is 91°)
Environment IP rating IPX6 and IPX8, BS EN 60529:1992+A2:2013
Storage temperature −25 °C to +70 °C (−13 °F to +158 °F)
Operating temperature +5 °C to +55 °C (+41 °F to +131 °F)
Mounting M8 bolts for Arm mounting × 3, M6 bolts for Probe pocket mounting × 2
Note 1 For more details, refer to the RP3 product page Note 2 Test conditions: Stylus length: 22 mm (0.87 in)
Stylus velocity: 36 mm/min (1.42 in/min)
Stylus force: factory settings

126 Probing systems for CNC machine tools www.renishaw.com 127

HPMA Dimensions

Arm dimensions
Front view
Dimension A* B* S Tool size
An electrically actuated arm allowing high‑precision automated tool setting on CNC lathes and 73 (2.87)
Maximum 555 (21.85) 458.2 (18.04) 71 (2.80) 50 (1.97)
turning centres.
Minimum 250 (9.84) 219.2 (8.63) 35.7 (1.41) 16 (0.63)
Rapid actuation allows in-process tool setting and broken tool detection without the need for operator
*A range of standard sizes are available, with either a rear or
intervention: machine commands activate the arm and lock it into position within 2 seconds.
side exit connection.
After the tools have been set, a further command returns the arm to a safe position away from the
machining operations.

S
An innovative patented rotary
device automatically locks the arm
into a repeatable kinematic location.
No additional adjustment or locking
device is required.
42 47.2
In addition to the high levels of (1.65) (1.86) B
performance offered by the HPMA,
the system’s compact design 13 (0.51)
Side view M8 × 25 (× 3)
minimises the amount of space
required within the machine tool. Side exit option
Ø105 (4.13)

Rear

(0.91)
exit
option

135 (5.31)

23
67.5 (2.66)
Key features and
benefits:

Ø38.1
(1.5)
59 (2.32)
• Rapid actuation A
Dimensions given in mm (in)
• Full program control of tool setting
and broken tool detection Specification
• Bi-colour LED for continuous Variant Standard rear exit Standard side exit
feedback on system status Principal application Tool measuring on 2-axis CNC lathes
Transmission type Hard-wired transmission
• Tool setting times up to 90% faster
Probe RP3 (note 1)
than traditional manual methods
Compatible interfaces TSI 3 or TSI 3-C
• Stylus ‘break stem’ protects the Weight 5 kg
probe if stylus overtravel limits Cable Specification Ø7.3 mm (0.29 in), 5-core screened cable, Ø4.35 mm (0.17 in), 4-core screened
are exceeded (to interface) each core is 0.75 mm2 cable, each core is 0.22 mm2
Length 2 m (6.5 ft), 5 m (16.4 ft), 10 m (32.8 ft) 7 m (22.9 ft)
• Stylus configurations to suit
Sense directions ±X, ±Y, +Z
16 mm, 20 mm, 25 mm, 32 mm,
Typical positional repeatability 5.00 μm (197 μin) 2σ X/Z (arms for machines with 6 in to 15 in chucks)
40 mm and 50 mm tooling (note 2)
8.00 μm (315 μin) 2σ X/Z (arms for machines with 18 in to 24 in chucks)
Stylus trigger XY low force 1.5 N, 153 gf (5.40 ozf)
force
XY high force 3.5 N, 357 gf (12.59 ozf)
(probe axis)
+Z direction 12 N, 1224 gf (43.16 ozf)
Arm sweep Motion Motorised
Angle 90° (if not using Renishaw probe pocket, maximum arm sweep angle is 91°)
For further information and the Environment IP rating IPX6 and IPX8, BS EN 60529:1992+A2:2013
best possible application and Storage temperature −25 °C to +70 °C (−13 °F to +158 °F)
performance support, contact
Operating temperature +5 °C to +55 °C (+41 °F to +131 °F)
Renishaw or visit
www.renishaw.com/hpma Mounting M8 bolts for Arm mounting × 3, M6 bolts for Probe pocket mounting × 2
Note 1 For more details, refer to the RP3 product page 129. Note 2 Test conditions: Stylus length: 22 mm (0.87 in)
Stylus velocity: 36 mm/min (1.42 in/min)
Stylus force: factory settings

128 Probing systems for CNC machine tools www.renishaw.com 129

HPMA-X Dimensions

Arm dimensions

Dimension A* B* S Tool size

An electrically actuated arm with a high-performance motor and gearbox, allowing high‑precision
Maximum 700 (27.56) 700 (27.56) 71 (2.80) 50 (1.97)
automated tool setting on large CNC lathes and turning centres.
Minimum 250 (9.84) 219.2 (8.63) 35.7 (1.41) 16 (0.63)
Rapid actuation allows in-process tool setting and broken tool detection on complex, multiple probe
installations, without the need for operator intervention: machine commands activate the arm and 26.1 (1.03)
lock it into position within 3 seconds.
Chuck
18.8 (0.74)
After the tools have been set, a further command returns the arm to a safe position away from the M8 × 25
machining operations. 44.5 (× 3)
(1.75)
An innovative rotary device
automatically locks the arm into a
repeatable kinematic location.
The high-efficiency brushless motor,

118.8 (4.68)

36 (1.42)
three-stage planetary gearbox and
built-in sensors provide the required
torque, control the smooth motion,
and detect any collisions.

Hole for rear exit option

8.5 (0.33)
33 (1.30)
Ø
30 (1.18)
7.8 (0.31)

25.8 (1.01)
Side exit 42 47.2
option (1.65) (1.86)
Key features and B1

benefits:
• High torque capability for lifting
large and complex arms
Dimensions given in mm (in)
• High performance motor
and gearbox

• Rapid actuation with controlled

Specification
acceleration and deceleration
Variant Standard rear exit Standard side exit
• Automated tool setting and broken
Principal application Tool measuring on 2-axis CNC lathes
tool detection
Transmission type Hard-wired transmission
• Four status LEDs on the interface Probes RP3
Compatible interfaces TSI 3-X
• Built-in sensors that monitor and Weight 5 kg
confirm the arm position
Cable Specification Ø6.9 mm (0.27 in), 12-core screened cable, 0.22 mm2 per core
(to interface) Length 30 m (98.43 ft) maximum
Sense directions ±X, ±Y, +Z
Typical positional repeatability 8 μm (315 μin) 2σ X/Y max at 1000mm length or 700x700 mm AxB dimensions
Stylus trigger XY low force 1.5 N, 153 gf (5.40 ozf)
force
XY high force 3.5 N, 357 gf (12.59 ozf)
(probe axis)
+Z direction 12 N, 1224 gf (43.16 ozf)
Arm sweep Motion Motorised
For further information and the Angle 90° (if not using Renishaw probe pocket, maximum arm sweep angle is 91°)
best possible application and Environment IP rating IPX6 and IPX8, BS EN 60529:1992+A2:2013
performance support, contact Storage temperature −25 °C to +70 °C (−13 °F to +158 °F)
Renishaw or visit
Operating temperature +5 °C to +55 °C (+41 °F to +131 °F)
www.renishaw.com/hpma-x
Mounting M8 bolts for Arm mounting × 3, M6 bolts for Probe pocket mounting × 2

130 Probing systems for CNC machine tools www.renishaw.com 131

HPGA Dimensions

73 (2.87) Model LPE1 LPE2 LPE3 LP2 MP250

A high-precision motorised tool Front view 50 100 150

Dimension A N/A N/A
setting arm for use on both CNC (1.97) (3.94) (5.91)
lathes and grinding machines. 40.8 40.7
Dimension B N/A N/A N/A
(1.61) (1.60)
The patented rotary kinematic
design ensures highly repeatable For a full range of styli contact
Dimension C
Renishaw
stylus positioning each time
the arm is rotated into its ‘Arm
For custom arm sizes contact Renishaw or visit
Ready’ position.
www.renishaw.com/hpga
The HPGA provides excellent
13 (0.51) Side exit option
repeatability in all three major M8 × 25
machine axes, especially when (× 3) Side view
used with the MP250 – a high- 42 (1.65) 47.2 (1.86)
Ø105 (4.13)
accuracy strain gauge probe with
RENGAGE™ technology.

23 (0.91)
With the innovative new Rear
SwarfStop™ seal design, it exit
option

135 (5.31)
can withstand the harshest of
environments.

67.5 (2.66)

Ø25 (0.98)
Key features and 59 (2.32)
143.9 (5.67) A B C
benefits: Dimensions given in mm (in)

• Suitable for tool setting,

Specification
broken tool detection and
workpiece inspection Variant Standard rear exit Standard side exit
Principal application CNC lathes and grinding machines
• Compatible with Renishaw’s
Transmission type Hard-wired transmission
LP2 probe as well as the MP250
Probe LP2, MP250 and RP3
strain gauge probe for improved
Compatible interfaces TSI 3 / C for LP2 Only
repeatability and multi-axis
TSI 3 / C and HSI for LP2 or MP250
directional performance
Weight 4 kg
• Tool setting times up to 90% faster Cable Specification Ø5.9, 8-core screened cable, each core Ø7.6 8-core screened cable, each core
than traditional manual methods (to interface) is 0.25mm2 is 0.25mm2
Length 2 m (6.5 ft), 5 m (16.4 ft), 3 m (9.8 ft), 5 m (16.4 ft),
• Reliable in the harshest 10 m (32.8 ft) 10 m (32.8 ft)
machine environments
Sense directions ±X, ±Y, +Z
• Interchangeable arms and cable Typical positional repeatability
3 μm 2σ XYZ
(note 1)
• 3.00 µm 2σ repeatability in all Stylus trigger XY low force 0.50 N, 51 gf (1.80 ozf) / 0.70 N, 71 gf (2.52 ozf) / 1.50 N, 153 gf (5.40 ozf)
three machine axes force
XY high force 0.90 N, 92 gf (3.24 ozf) / N/A / 3.50 N, 357 gf (12.59 ozf)
LP2/MP250/RP3
(probe axis) +Z direction 5.85 N, 597 gf (21.04 ozf) / 2.60 N, 265 gf (9.35 ozf) / 12.00 N, 1224 gf (43.16 ozf)
Arm sweep Motion Motorised
Angle 90° (if not using Renishaw probe pocket, maximum arm sweep angle is 91°)
Environment IP rating IPX6 and IPX8, BS EN 60529:1992+A2:2013
For further information and the
Storage temperature −25 °C to +70 °C (−13 °F to +158 °F)
best possible application and
performance support, contact Operating temperature +5 °C to +55 °C (+41 °F to +131 °F)
Renishaw or visit Mounting M8 bolts for Arm mounting × 3, M6 bolts for Probe pocket mounting × 2
www.renishaw.com/hpga
Note 1 Maximum 2 sigma value in any direction. Performance specification is for 10 points at 48 mm/min trigger speed using an LP2 probe with a 20 mm long stylus
and a 15 mm square tip.

132 Probing systems for CNC machine tools www.renishaw.com 133

RP3 Dimensions

Tool setting kinematic probe for lathes and 31 (1.22)

turning centres that can also be used for
workpiece set-up.
Suitable for OEM installation into purpose-
built holders. It utilises a universal M4 stylus Stylus
mounting, allowing the full range of Renishaw
9°

Ø 29.5 (1.16)
styli to be used.
Connection from the probe terminals to the
interface cable is made easy with the availability
of an OEM kit. 9°
The short body provides significant advantages
in tool setting applications and the high
performance of traditional Renishaw
touch-trigger probes.
5 (0.20) 35.3 (1.39)

Dimensions given in mm (in)

Specification
Principal application Manual and automatic tool setting arms on 2-axis and 3-axis lathes.
Key features and Transmission type Hard-wired transmission

benefits: Compatible interfaces MI 8-4, TSI 2, TSI2-C, TSI 3, TSI 3-C

Recommended styli 48.75 mm (1.92 in)
• Compatible with the full range of Probe outputs OEM kit including connection PCB
Renishaw M4 styli Weight 80 g (2.82 oz)

• Standard fit HP series tool setting Sense directions 5-axis ±X, ±Y, +Z (note 1)
arm (HPRA, HPPA, HPMA Unidirectional repeatability 1.00 µm (40 µin) 2s (note 2)
and HPMA-X) Stylus trigger force
(notes 3 and 4)
• Flexibility – kit available for XY low force 1.50 N, 153 gf (5.40 ozf)
OEM installations XY high force 3.50 N, 357 gf (12.59 ozf)
+Z direction 12.00 N, 1224 gf (43.16 ozf)
• Large 9° of overtravel – increases
Sealing IPX8 (EN/IEC60529)
the durability of the probe
Operating temperature +5 °C to +55 °C (+41 °F to +131 °F)
• 1.00 µm 2σ repeatability
Note 1 Where the RP3 is to be used in the probe’s Z-axis (the lathe Y-axis), then a five-faced stylus is available to order from Styli and Fixturing Products.

Note 2 Performance specification is tested at a standard test velocity of 480 mm/min (18.9 in/min) with a 35 mm stylus. Significantly higher velocity is possible
depending on application requirements.

Note 3 Trigger force, which is critical in some applications, is the force exerted on the component by the stylus when the probe triggers. The maximum force applied
will occur after the trigger point (overtravel). The force value depends on related variables including measuring speed and machine deceleration.

Note 4 These are the factory settings; manual adjustment is not possible.

For further information and the best possible application and performance support, contact Renishaw or visit
www.renishaw.com/hparms

134 Probing systems for CNC machine tools www.renishaw.com 135

 Powerful and intuitive
machine tool probing software

136 Probing systems for CNC machine tools www.renishaw.com 137

Machine tool software functionality Inspection Plus
Renishaw provides a range of macro, PC, and Inspection Plus is the industry
standard macro package for
smartphone software solutions designed to complement machine tools, offering solutions for
part setting, inspection and
its range of measurement and process control hardware. in-process measurement.
Compatible with all major machine
tool controller platforms, this
Comparison chart machine-resident package is simple
to program.

Non-contact tool setting

Experienced users can create and
Contact tool setting

Active Editor Pro

execute cycles using traditional

Productivity+™

Productivity+™
Inspection Plus

CNC plug-in
SupaScan1
G-code techniques. New or less

Check-Up
Reporter1

AxiSet™
Software
experienced users can use one of
packages
the available programming tools; for
example, the GoProbe smartphone
app, or a graphical user interface
(GUI) such as Set and Inspect or
GoProbe iHMI.
Functionality Page 139 142 143 144 146 148 152 162

Spindle probing

Part mis-load •
Key features and
Part set-up (WCS) • • • • benefits:
Part and feature measurement • • • • • Comprehensive range of standard
measurement cycles, enhanced vector
Support for scanning probes • • • cycles and a range of calibration cycles

Machine tool calibration and • A range of user-friendly programming

qualification • • options including GoProbe, Set and
Programming from Inspect and other GUIs
CAD models •
• SupaTouch optimisation that reduces
Tool setting cycle time, improves metrology and
automatically selects a one-touch or
Tool set-up and monitoring • • two-touch measurement strategy
General
• Statistical process control (SPC)
On-machine
programming • • • • • • feedback based on trend analysis and
average results
Office-based
programming • • Offers a simple migration path from
manual part setting cycles through to
In-process control • • • • • • automated inspection cycles and then
on to more complex inspection cycles
Text based reporting of
measurement results • • • •
• Advanced cycles add-on package to
Graphical reporting of
measurement results • extend functionality further

Add-on packages available for

advanced functionality • • •
1 Requires macro software.

For more information including machine tool controller compatibility, refer to the Probe software for machine tools -
programs and features data sheet (Renishaw part no. H-2000-2298) or visit www.renishaw.com/machinetoolsoftware

138 Probing systems for CNC machine tools www.renishaw.com 139

 Inspection Plus - continued

GoProbe cycles are included as standard in most Inspection Inspection Plus uses SupaTouch technology to optimise the
Plus packages. Requiring only simple single-line commands, performance of each machine tool. SupaTouch intelligently
GoProbe eliminates the need for extensive knowledge of minimises cycle times, increases productivity and delivers
G-codes. The GoProbe smartphone app allows users to create significant improvements in metrology. Inspection Plus is the
this single-line command with just a few quick taps ready for foundation for many other Renishaw applications and is often
input to the machine tool controller. Where required, further a prerequisite for that application; for example Set and Inspect,
assistance is available in the form of animations, help images Reporter and AxiSet™ Check-Up.
and associated text.

Completed probing cycle

Inspection Plus with SupaTouch

Completed probing cycle

Standard probing cycles (touch-trigger)

Measurement cycle time

Standard probing cycles

Inspection Plus with SupaTouch

Measurement variation

Boss cycle Angled web cycle 3D vector cycle

For more information including machine tool controller compatibility, refer to the Probe software for machine tools - programs
and features data sheet (Renishaw part no. H-2000-2298) or visit www.renishaw.com/inspectionplus

140 Probing systems for CNC machine tools www.renishaw.com 141

Contact tool setting software Non-contact tool setting software
Contact tool setting macro software allows Renishaw non-contact tool setting macro
users to accurately set the length and software is capable of radial and linear profile
diameter of cutting tools on CNC machining checking as well as length and diameter,
centres prior to machining and to check for cutting edge condition monitoring, fast cycle
broken tools and thermal drift during the times and advanced functionality. Additional
machining process. cycles are available for advanced users.
Experienced users can create and execute Experienced users can create and execute
cycles using traditional G-code techniques. cycles using traditional G-code techniques.
New or less experienced users can use Renishaw’s range of user-friendly GUIs
Renishaw’s range of user-friendly GUIs (including Set and Inspect) and the GoProbe
(including Set and Inspect) or the GoProbe smartphone app support new and less
smartphone app. experienced users.
For more information including machine tool For more information including machine tool
controller compatibility, refer to the Probe controller compatibility, refer to the Probe
software for machine tools - programs and software for machine tools - programs and
features data sheet (Renishaw part no. features data sheet (Renishaw part no.
H-2000-2298)1 or visit H-2000-2298) or visit
www.renishaw.com/toolsettingsoftware www.renishaw.com/toolsettingsoftware

Key features and Key features and

benefits: benefits:
• Significant time savings with reduced • Significant time savings with reduced
machine downtime machine downtime

• Accurate tool length and • Elimination of manual setting errors

diameter measurement
• Accurate tool length and
• Automatic tool offset calculation diameter measurement
and correction
• Radial and linear profile checking
• Elimination of manual setting errors
• Cutting edge condition monitoring
• In-cycle tool breakage detection
• Thermal compensation tracking
• Reduced scrap
• In-cycle tool breakage detection
• Compatible with the GoProbe
smartphone app, Set and Inspect and • Automatic tool offset calculation
the range of GUIs and correction

142 Probing systems for CNC machine tools www.renishaw.com 143

SupaScan
SupaScan is an easy-to-use, on-machine probing system designed for exceptionally fast workpiece OSI-S interface DPU-1 data processing unit
set-up using either scanning or point measurement techniques.
An optical interface providing input/output Processes and stores scanned measurement
Utilising the OSP60 probe incorporating SPRINT™ technology, SupaScan can also be used to communication with the machine tool. data. Saves results into machine variables (via
determine form information and to monitor surface condition. Defects including excessive waviness, the CNC API) for use in downstream processes.
surface peaks and steps can be detected, allowing corrections to be made whilst the component is
still mounted in the machine tool, greatly enhancing your on-machine inspection capability.
The DPU-1 data processing unit, supplied as part of the SupaScan system, generates all the
required programming and configuration macros, meaning that no separate programming interface
is required. OMM-S receiver
SupaScan is also compatible with the Renishaw Inspection Plus macro An optical receiver specific
suite. Inspection Plus for OSP60 can be used to program touch-trigger to the OSP60 probe. SupaScan macros
probe routines, and also allows existing Renishaw probe users to switch
G-code macro specific to
to SupaScan and achieve cycle time savings using their current,
the OSP60 probe. Provides
proven inspection programs. This compatibility also means that new
compatibility with the Renishaw
or inexperienced programmers can take advantage of the simplified
Inspection Plus macro suite and
programming techniques provided by Set and Inspect or the GoProbe
existing touch-probe routines.
smartphone app.
Scan data is analysed by the DPU-1. Results are saved to blocks of
machine tool variables, and optionally to a .csv file on the DPU-1.

Key features and

benefits:
• Fastest available on-machine
probing solution for workpiece set-
up and prismatic
feature measurement

• Surface condition monitoring and OSP60 probe Inspection Plus Surface Reporter app
form indication
An analogue scanning probe for for OSP60 An app displaying surface
• Stand-alone, macro-based solution machine tools, condition trace, part pass/fail and
G-code macros specific to the Wt value. Resides on a device
– no separate programming capable of scanning and
OSP60 probe. running Microsoft® Windows™
touch measurements.
interface required
connected to the machine tool.
• DPU-1 data processing
unit provides all necessary
programming and
configuration macros
For more information including machine tool controller compatibility, refer to the Probe software for machine tools -
• Optional Surface Reporter app programs and features data sheet (Renishaw part no. H-2000-2298) or visit www.renishaw.com/supascan
to view surface condition data
in real time

144 Probing systems for CNC machine tools www.renishaw.com 145

Productivity+™ software
Productivity+™ is the collective name for a family of
closely integrated software packages for use with
Renishaw touch-trigger probes and the OSP60
scanning probe.

Productivity+™ Active Editor Pro

Productivity+ Active Editor Pro provides users with a
simple-to-use environment for incorporating in-cycle
measurement and inspection probe routines into
machining cycles, with no requirement for G-code
programming experience.
Simply import a component solid model and select the
required feature geometry to generate a probe path.
Manual programming options are available where no
solid model exists.
Measurements, logic and updates may be added
to existing CNC machining code and then post
processed to provide a single comprehensive NC program
containing metal cutting and component inspection operations.

For more information including machine tool

controller compatibility, refer to the
Key features and Probe software for machine tools - programs
benefits: and features data sheet (Renishaw part no.
H-2000-2298) or visit
• Automatic adaptation of cutting www.renishaw.com/productivityplus
programs in real time based on
inspection results

• Programming using component solid

models (or manually where no
model exists)

• Creation of constructed elements from

previously inspected
component geometry

• Probe cycle visualisation, including

crash detection

• Multi-axis support for a wide range of

machine tool controller platforms

We looked at the whole

production cycle time and
in some cases were able
to reduce it by up to 50%.
Productivity+ software and
Renishaw part setting probes
have made this possible.
Productivity+ makes it much
easier to prove out the process
before going on the machine.
Alp Aviation (Turkey)

146 Probing systems for CNC machine tools www.renishaw.com 147

Productivity+™ Scanning Suite
The Productivity+™ Scanning Suite is a collection of software packages that use the OSI-S interface DPU-2 data processing unit
OSP60 probe with SPRINT™ technology to record absolute XYZ surface position data
with exceptional accuracy. An optical interface providing input/output The DPU-2 data processing unit optionally
communication with the machine tool. hosts the Productivity+™ CNC plug-in
A core element of the Scanning Suite is the Productivity+™ CNC plug-in. This on-machine software and any associated application
software controls the OSP60 probe and the machine tool providing significantly enhanced toolkits.
data processing and analysis capability in comparison with traditional methods.
The software provides exceptional ease-of-use for machine operators and programmers,
with its online editor allowing the measurement program to be updated on the machine.
Close integration of the controller and the CNC plug-in is designed for automatic OMM-S receiver
closed-loop process control to reduce operator intervention. An optical receiver specific Productivity+™ CNC plug-in
Optionally, programs can be created off-line using Productivity+™ Active Editor to the OSP60 probe.
Pro. This PC-based application allows programs to be generated directly from the The Productivity+™ CNC plug-in controls
component solid model within an intuitive, icon driven, ‘point-and-click’ the OSP60 scanning probe, the machine
programming environment. tool, and the PC-based data tools,
enabling more advanced data processing
The Scanning Suite also comprises a variety of than traditional methods. Real-time data
optional application-specific toolkits and stand-alone processing during measuring or cutting
cycles, each focused on an individual task or minimises cycle time and results
industry sector. in a high-speed, accurate, and
capable process.

Key features and

benefits:
Productivity+ Scanning Suite

• Real time machine data processing

during measurement and cutting

• Significantly enhanced data handling

capacity and analytical capacity OSP60 probe Productivity+™
An analogue scanning probe for Active Editor Pro
• Closed-loop process control for machine tools, capable of scanning
reduced operator intervention Productivity+™ Active Editor Pro
and touch measurements.
provides a simple-to-use environment
• On-machine program generation for incorporating measurement
and editing and inspection probe routines and
in-process decision making into
• Includes toolkits and cycles machining cycles.
focused on individual tasks and
industry sectors
For more information including machine tool controller compatibility, refer to the Probe software for machine tools -
Productivity+ Toolkits programs and features data sheet (Renishaw part no. H-2000-2298) or visit www.renishaw.com/mtpsoftware

• Developed in conjunction with

market leaders

• Bespoke software solutions engineered

for specific applications

• On-machine data analysis tools

providing feedback directly to the CNC
machining process

148 Probing systems for CNC machine tools www.renishaw.com 149

Set and Inspect
Set and Inspect is a simple, on-machine probing app For more information including machine tool
for use on a Microsoft® Windows®-based controller controller compatibility, refer to the Probe software
– or on a Windows®-based tablet connected to the for machine tools - programs and features data
controller via Ethernet. sheet (Renishaw part no. H-2000-2298) or visit
www.renishaw.com/setandinspect
An intuitive interface guides the user through the
process of creating a probing cycle, automatically
generates the required machine code for the probing
cycle and loads it to the controller, eliminating data
entry errors while reducing programming times.

‘Single cycle’ allows users to manually position the

probe and quickly program and run individual cycles.
‘Program builder’ allows users to program multiple
probing cycles in a single program that can be
automatically run as part of the manufacturing process.

Key features and

benefits:
• User-friendly interface for use
with Inspection Plus and tool setting
macro software

• No probing experience or machine

code knowledge required

• Embedded help text and images

• Immediately view results data for

single measurements

• Compatible with a wide range of

machine tools and controllers

• Supplied with Reporter

(installed automatically)

150 Probing systems for CNC machine tools www.renishaw.com 151

Reporter
Reporter is an easy-to-use, real-time process monitoring For more information including machine tool controller compatibility, refer
app for customers who wish to view component and tool to the Probe software for machine tools - programs and features data
measurement data. Measurement data can be viewed on the sheet (Renishaw part no. H-2000-2298) or visit
machine tool or exported externally for analysis by using the www.renishaw.com/reporter
Data export option. The app is installed onto a Windows®-
based controller or a Windows® tablet connected to the
controller via Ethernet.

Data export option (licensed)

Measurement data can be exported from Reporter by
purchasing and activating the Data export option. This option
provides users with the following functionality:

• Export measurement data to a .csv file

• Generate a measurement data report as a .pdf file
• Automatically stream measurement data via MTConnect
(requires MTConnect connection from the machine
tool builder)
Exported data can be stored as part records for traceability,
or imported into the user’s in-house quality analysis software,
providing manufacturers with valuable insights into their
machining processes.

Key features and

benefits:
• Quickly view pass and fail
measurement data at the machine

• Displays measurement trends for every

probed part

• Results can be viewed live, as parts

and tools are measured

• Collect and share on-machine

measurement data using the Data
export option

• Compatibility with Inspection Plus,

contact and non-contact tool setting
macro software means that this single
app can be used across a wide range
of machine tools and controllers

152 Probing systems for CNC machine tools www.renishaw.com 153

Smartphone apps
Smartphone apps are available to almost every user GoProbe app
with a smartphone and provide information in a simple,
convenient format. Available globally in a wide range of The GoProbe app creates a probing
languages, Renishaw’s free-of-charge apps are ideal for routine with just a few quick taps. Simply
both new and experienced users. select the required cycle and populate the
data entry fields. The result is a single-line
Renishaw smartphone apps are available command that is entered into the
on the App Store™ and on Google Play. CNC controller.

Also available in China via Tencent and Huawei.

NC4 app
The NC4 app makes configuring and
supporting the range of NC4 non-contact
tool setters simple. Engineers have a
single point of reference for configuration,
maintenance and troubleshooting tasks at
their fingertips.

Key features and

benefits:
• Provides information at a user’s Probe Setup app
fingertips in a simple,
The Probe Setup app provides users with
convenient format
a simplified method of customising their
Renishaw probe settings that is faster
• Available globally in a wide range
and easier than following traditional
of languages
printed instructions.
• Help text, images and animations New Opti-Logic™ technology uses pulses
provide further assistance of light to send and receive probe settings
from a smartphone to a machine tool probe,
• Free of charge simplifying the configuration process.

• Perfect for new and less

experienced users
HP arms app
HP arms app The HP arms app provides
engineers with an interactive support
app for the range of Renishaw high-
precision tool setting arms.
The app makes system configuration,
maintenance and troubleshooting tasks
simple with easy-to-follow animations
and step-by-step instructions.

Renishaw HPMA, HPMA-X , HPPA and

HPRA tool setting arms are supported
by the app.

For more information including machine tool controller compatibility, refer to the Probe software for machine tools-programs and
features data sheet (Renishaw part no. H-2000-2298) or visit www.renishaw.com/smartphoneapps

154 Probing systems for CNC machine tools www.renishaw.com 155

GUIs
In addition to Set and Inspect,
Renishaw supports the widest
range of CNCs with dedicated
user-friendly GUIs to guide users
through the process of part
setting, inspection and
tool setting.

Each GUI is adapted to be

familiar to users of that machine
tool controller. It provides an
intuitive, user-friendly environment
designed to assist users in
generating a probing cycle which
eliminates the difficulty associated
with traditional machine tool
programming. This allows cycles
to be produced and selected with
minimal user input.

Key features and

benefits:
• User-friendly interface

• Supports probe calibration, part

setting, inspection, contact and
non-contact tool setting

• Adapted to be familiar to frequent

users of each CNC type

• Intuitive environment minimises

training needs

156 Probing systems for CNC machine tools www.renishaw.com 157

GoProbe iHMI for Fanuc Non-contact tool
GoProbe iHMI utilises the embedded Windows setting GUIs
O/S, Fanuc Picture Technology and touch-screen
Non-contact tool setting GUIs provide a
interface of the Fanuc iHMI to deliver a simple-to-
user-friendly interface to a wide range of
use probing solution that is perfect for users with
non-contact tool setting cycles, making
no or limited probing experience.
the on-machine tool measurement
GoProbe iHMI can either be factory fitted by the process quick and easy.
machine tool builder or retrofitted.
Key supported controllers:
Key supported controllers:
• Fanuc
• Fanuc PLUS CNCs
• Siemens
• Fanuc Robodrill machines
• Heidenhain

158 Probing systems for CNC machine tools www.renishaw.com 159

GoProbe GUI (for Siemens HMI
Mitsubishi M80/M800S) The Siemens HMI provides a user-friendly
on-machine programming interface
GoProbe GUI (for Mitsubishi M80/M800S) is simple
that simplifies the process of creating
to use – users are guided with easy-to-follow
inspection and non-contact tool setting
menus and instructions. The GUI is available on
routines for multi-tasking machines.
Mitsubishi M80/M800S controllers that are not
supported by Set and Inspect. This kit is for OEM, Key supported controllers:
dealer and Mitsubishi installation only.
• Siemens
Key supported controllers:

• Mitsubishi M80 / M800S

For more information including machine tool

controller compatibility, refer to the Probe soft-
ware for machine tools - programs and features
data sheet (Renishaw part no. H-2000-2298) or
visit www.renishaw.com/guis

160 Probing systems for CNC machine tools www.renishaw.com 161

AxiSet™ Check-Up
A cost-effective solution for checking the
alignment and positioning performance of
Macros
rotary axes. In just a few minutes, users of Written for a range of CNC controllers, these
multi-axis machining centres and multi-tasking probing macros are machine-specific and available
mill‑turn machines can identify poor machine for a range of machines with rotary axes including
alignments and geometry that can cause 5-axis machining centres and multi-tasking
extended process setting times and machines. These macros drive the machine to
non-conforming parts. collect and update measurement data which can
be accessed through the dedicated AxiSet™
By providing machine users with a fast
Check-Up app.
and accurate health check of rotary axis
pivot points, AxiSet™ Check-Up assists in
maximising the stability of the environment and
machine. When used alongside Renishaw’s
QC20 ballbar and laser interferometers, AxiSet Hardware
Check-Up gives an unparalleled machine
diagnosis solution. A single calibration sphere, conveniently mounted
on a magnetic base, is used as a reference feature
for measurements.

This simple-to-use artefact ensures that set-up

time is kept to a minimum and, in most cases, does
not require fixtures or parts to be removed.

Recommended for use with AxiSet Check-Up:

Key features and • Strain gauge probe – for ultimate accuracy,
benefits: Renishaw recommends the use of strain gauge
probes with RENGAGE™ technology.
• Report pivot point and lathe centre-line
• Calibrated test bar – ensures that AxiSet
errors along linear axes (as commonly
Check-Up measurements are traceable and
defined in CNCs)
comparable to the settings made by machine
• Measure and report or automatically tool builders.
update critical errors quickly

• AxiSet Check-Up app for PC provides

For more information including machine tool controller compatibility, refer to the Probe software for machine tools - programs and features
a graphical interface to view the results
data sheet (Renishaw part no. H-2000-2298) or visit www.renishaw.com/axiset
data and to reliably store and print
machine performance trends

• Increase confidence before critical

features are machined

• Compatible with a wide range of

multi-axis machines

162 Probing systems for CNC machine tools www.renishaw.com 163

Renishaw Central
The Renishaw Central manufacturing data platform
provides a consistent method of connecting your
Renishaw measurement and manufacturing devices, to
make it easy for a variety of systems and processes to
access Renishaw device data.​

The right information, in the right place, at

the right time.

• Metrology data
• Utilisation data
• Alert data
For more information visit www.renishaw.com/central

Key features and

benefits:
• Store and visualise your data

• Consume data into your

digital systems

• Use standards-based connections

164 Probing systems for CNC machine tools www.renishaw.com 165

Ballbar 20 software CARTO software suite
Testing with the QC20 ballbar provides a simple, rapid The CARTO software suite provides data capture, analysis and
check of a CNC machine tool’s positioning performance compensation applications, simplifying the process for monitoring
to recognised international standards and improving a machine tool’s positioning performance.
(e.g. ISO, ANSI/ASME).
Compatibility with all Renishaw laser calibration products and
Ballbar 20 software allows users to benchmark and accessories means that your test methods and results are stored
track the performance of their machines, and to quickly together within the CARTO database. Multiple reporting and error
diagnose problems that may require maintenance. It also correction preferences can be configured easily in the software.
identifies the error sources that produce them.
For more information visit www.renishaw.com/carto
For more information visit www.renishaw.com/qc20

166 Probing systems for CNC machine tools www.renishaw.com 167

 Machine tool
diagnostics hardware

168 Probing systems for CNC machine tools www.renishaw.com 169

Introduction Error types explained

Geometric machine errors 6DOF Errors typically occur when the actual position differs from the Key
indicated position on the machine’s controller. Often caused by (but
A typical 3-axis machine tool is subject not limited to) geometric errors, simplified versions are shown in the Indicated target/
to 21 degrees of freedom. These are following diagrams. position
deviations from the ideal and include linear Actual position
positioning, pitch, yaw, straightness, roll
Error
and squareness relative to the other axes.
All of these can have a detrimental effect XZ YZ
on the machine’s overall positioning
accuracy and therefore the accuracy of
machined parts. Linear
Renishaw’s laser interferometer and 6DOF 6DOF • Caused by leadscrew pitch.
ballbar measurement systems assess,
monitor and improve the static and • Results in backlash and scaling errors.
dynamic performance of machine
tools, co-ordinate measuring • Variance may be shorter or longer as
machines (CMMs) and other shown here.
position-critical motion systems.

XY Angular
• The axis rotates as it moves through its travel.
This includes roll, pitch and yaw and can result
in both linear and lateral positioning errors.

• The effect of positioning errors varies relative

to distance from the axis of movement.

Straightness
• Sideways linear movement as axis moves
(6DoF × 3 axes) + (X-Y, X-Z, through its travel.
and Y-Z squareness) = 21DoF
Model shown illustrates 3-axis • Caused by bent guideways or misalignment,
orientation for a vertical often due to wear, damage or machine
Pitch
machining centre foundation problems.

Yaw • Results in poor machining accuracy.

Vertical straightness

Roll
Squareness
Horizontal straightness • Two orthogonal axes are not at 90° to each other.

Degrees of freedom relative to one linear axis • Often caused by bending, misalignment or wear.

• Machined faces on components will not be square.

170 Probing systems for CNC machine tools www.renishaw.com 171

Machine tool errors Product selector

Rotary errors Comparison chart

• Actual rotational position is different to indicated AxiSet™
position on the machine’s controller. Products QC20 XL-80 XM-60
Check-Up
Page 162 174 176 178
• Indicates positioning system problems and causes
incorrect positions of machined features. Machine error source
Linear axis position error
• •
When two further rotary axes are added to the
Linear axis repeatability
• •
standard three linear axes (‘metrology frame’), it
becomes necessary to identify the location of the
Angular pitch and yaw
• •
centres of rotation (pivot points) of these rotary axes. Straightness of an axis
• • •
The machine’s controller system must know these
precisely in order to position the cutting tool’s tip
Squareness between axes
• •
relative to the workpiece. Flatness of a surface
•
AxiSet™ Check-Up is designed to identify errors
in rotary axis position and performance, including
Roll measurement
•
making recommendations for pivot point corrections. Rotary axis angular error
• •
Backlash
• • •
Reversal spikes
•
Generic 5-axis Lateral play
•
machining centre
Cyclic error
•
Scale error
•
Multiple errors Servo mismatch between axes
•
• In reality any axis will be subject to angular,
straightness and linear errors at the same time.
Rotary axis position error
•
Rotary axis alignment error
•
Rotary axis mechanical error
•
Thermal distortion
•
The potential for error increases significantly with
the additional dynamic effects created as the
machine axes interpolate. For optimum analysis of rotary axis performance using AxiSet™ Check-Up, it is important that the machine’s linear
Using Renishaw’s telescopic ballbar and laser axes and axis orthogonality are also performing within specification. This can be determined using the QC20 ballbar
calibration systems, machine users can verify and, if necessary, an XL-80 or XM-60 laser can be used to provide detailed correction data.
and optimise machine performance to establish a Crucially, the XL-80 and XM-60 laser systems and the QC20 ballbar are independent measuring devices, which
known and repeatable level of process capability. means they make use of their own feedback system and are independent of the machine’s encoders.
The XL-80 and XM-60 lasers are usually used for initial comprehensive machine calibration and correction with the
QC20 ballbar providing periodic verification back to the initial performance.
Together with AxiSet™ Check-Up, these powerful performance testing products combine to ensure that the highest
quality parts can be consistently produced by 5-axis machining centres and multi-tasking machines.

Generic 3-axis horizontal

machine

172 Probing systems for CNC machine tools www.renishaw.com 173

QC20 ballbar Specification
Measurement
Accuracy ± (0.7 + 0.3% L) μm
The QC20 ballbar can carry out tests Range ±1.0 mm
covering all three orthogonal planes Maximum sample rate 1000 Hz
without moving the centre pivot, carrying Data transmission range 10 m typical
out a restricted arc (220°) in two of the
planes, and a full 360° in the third. L = length over which error is measured
Rapid diagnosis of the machine’s
performance is supplied from the unique
and comprehensive diagnostic report The ballbar system knocks hours off our servicing times, gives trends for quality analysis and
generated with the Ballbar 20 software. maintenance and almost straight away a test can show what improvement we have made. In short,
Each error is ranked according to its
using the ballbar gives us confidence at every level.
significance to the overall machine
performance alongside the error value. Sandvik Medical Solutions (Switzerland)

For further information and the best possible application and performance support, contact Renishaw or visit
www.renishaw.com/qc20

Key features and

benefits:
• Wireless technology for
flexible operation

• Indicates overall machine accuracy

with contributing errors
clearly displayed

• Software allows repeat testing and

tracking of performance trends
over time

• Increases the knowledge of

your machine/manufacturing
capabilities, potentially reducing
scrap and rework

174 Probing systems for CNC machine tools www.renishaw.com 175

XL-80 laser measurement system Specification
Measurement Accuracy Resolution Range
Linear ±0.5 ppm 0.001 μm 0 m to 80 m
Renishaw’s laser interferometer systems
Angular ±0.002A ±0.5 ±0.1M μrad 0.1 μm/m 0 m to 15 m
are used for comprehensive accuracy
±0.0002A ±0.5 ±0.1M μrad (calibrated)
assessment of machine tools, co-ordinate
measuring machines (CMMs) and other Straightness
critical motion systems. The XL-80 laser (short range) ±0.005A ±0.5 ±0.15 M2 μm 0.01 μm 0.1 m to 4.0 m*
(long range) ±0.025A ±5 ±0.015 M2 μm 0.1 μm 1 m to 30 m
produces an extremely stable laser beam
with a wavelength that is traceable back to Rotary up to ±1 arcsec (at 20 °C) 0.1 arcsecs up to 25 revolutions
national and international standards. Flatness ±0.002A ±0.02 M2 μm 0.01 μm 0 m to 15 m
Laser interferometers are widely regarded
Squareness
as the ultimate in measurement systems.
(short range) ±0.005A ±2.5 ±0.8 M μrad
(long range) ±0.025A ±2.5 ±0.08 M μrad 0.01 μm/m ±3/M mm/m

A = displayed error reading

M = measurement distance in metres
* Longer ranges are achievable with data stitch

High-precision calibration of these machines with a Renishaw laser or ballbar is key to quality
and reliable performance.
Godrej (India)

Key features and

benefits:
• 0.5 ppm accuracy traceable to For further information and the best possible application and performance support, contact Renishaw or visit
national standards www.renishaw.com/xl80

• Measures linear, angular and

straightness errors on linear axes

• Combined with the XR20 rotary

axis calibrator, it can determine
angular errors on rotary axes

• Provides data for error

compensation and
machine correction

• Provides the ultimate verification

of machine performance for
machine tool builders and end
users worldwide

176 Probing systems for CNC machine tools www.renishaw.com 177

XM-60 multi-axis calibrator Specification
Measurement Axial range Measurement range Accuracy Resolution
Linear 0 m to 8 m 0 m to 8 m ±0.5 ppm (with environmental compensation) 1 nm
The XM-60 multi-axis calibrator provides users with
Angular (pitch/yaw) 0 m to 8 m ±500 μrad ±0.004A ± (0.5 μrad +0.11M μrad) 0.03 μrad
powerful machine diagnostic capability through the
measurement of all degrees of freedom from a ‘single Straightness* 0 m to 6 m ±50 µm ±0.01A ±1 µm 0.25 μm
shot’. By capturing six degrees of freedom, users ±250 µm ±0.01A ±1.5 µm
can discover the source of their errors, rather than Roll* 0 m to 4 m ±500 μrad 0 m to 4 m: ±0.01A ±6.3 μrad 0.12 μrad
the effect which is often seen when performing linear 4 m to 6 m 4 m to 6 m: ±0.01A ±10.0 μrad
measurement alone.
Reducing measurement uncertainties is important for Note Accuracy values are reported to a statistical confidence of 95% (k=2). They do not include the errors associated with
any user. The XM-60 has been designed to measure the normalisation of the readings to a material temperature of 20 °C
machine errors directly, by aligning the laser beams
with a machine axis. This reduces the inaccuracies
A = displayed error reading
which can result from complex mathematics used in
M = measurement distance in metres
alternative measurement techniques.
* The data stitch functionality in CARTO supports accurate readings for all six degrees of freedom beyond 6 metres.
Direct measurement makes comparison before and
after machine adjustments a quick and simple task.
For further information and the best possible application and performance support, contact Renishaw or visit
www.renishaw.com/xm60

To evaluate the machining capability of a machine tool, it is necessary to measure all machine
axis errors. An object’s position in space is defined by six degrees of freedom, similar to the
relationship between a cutting tool and a workpiece in a machine tool. In order to directly
and simultaneously measure all errors, the Volumetric Accuracy Research Institute Company
introduced the XM-60 multi-axis calibrator. As a result, we succeeded in reducing labour costs
and accurately evaluating machine performance.

Volumetric Accuracy Research Institute Co., Ltd. (Japan)

Key features and

benefits:
• Simultaneous measurement of
linear, pitch, yaw, roll, horizontal
and vertical straightness

• Automatic sign detection and

graphical alignment minimise
human error

• Roll measurement capability in

any orientation

• Measure all errors directly to see

results as the test is in progress

178 Probing systems for CNC machine tools www.renishaw.com 179

 Position and motion control

180 Probing systems for CNC machine tools www.renishaw.com 181

Introduction Technology explained

Enclosed optical absolute FORTiS™ encoder systems apply Renishaw’s proven absolute position
measurement technology. A miniature ultra-high speed digital camera, housed in
linear encoders a sealed readhead, reads a single track, fine pitch (30 μm) optical steel scale to
Component position deliver superior performance in position feedback, motion control and metrology.
CNC machine tools require positional ∆- ∆+
feedback to enable them to function accurately The scale has an exceptional breakage threshold and a high resistance to
and repeatably. contamination even when exposed. The scale’s coefficient of thermal expansion
(CTE) of 10.1 ±0.2 μm/m/°C is similar to the base material used in the
Typically, feedback systems may be either a
majority of machines, reducing errors due to thermal effects whilst increasing
semi-closed loop type where a rotary encoder
CNC controller measurement certainty.
measures rotation of a ball screw, or the closed
loop type where a linear encoder directly Low noise (jitter below 10 nm RMS) and SDE Sub-Divisional Error, the error
measures the actual movement of a linear axis. within a scale period) of just ±40 nm enables encoder feedback of superior
Component fidelity, to ensure smoother velocity control and rock-solid positional stability.
The semi-closed loop system is sufficient for
many machine tool specifications. It is, however, Having no internal moving parts such as bearings, springs or wheeled carriages
accepted that closed loop systems mitigate for Ball eliminates wear, minimises risk of breakage and improves reliability, to deliver
positioning errors caused by backlash, wear, and screw longer system lifespan.
thermal variation in ballscrews. nut
Both readhead models are sealed against ingress of liquid and solid
Where machine tool applications require the Position contaminants, which ensures that they remain undamaged and working even
highest levels of accuracy and repeatability, - + ∆ input after full immersion.
L
optical linear encoders are widely adopted.
Application of tuned mass damping technology enables class-leading vibration
Renishaw’s enclosed optical linear encoders resistance. Tested beyond 30 g, both FORTiS-N (narrow size) and FORTiS-S
have an exceptionally robust design for use Feedback
Ball screw (standard size) models achieve the same specification and can endure the same
in harsh industrial environments where high Rotary encoder
harsh conditions
performance position measurement is required.
Finely graduated stainless steel scale combined Servo motor The non-contact design reduces hysteresis and backlash errors, improving
with a sealed optoelectronic readhead converts workpiece surface finish and form.
motion relative to the scale into position data. Semi-closed loop system example: a rotary encoder measures
rotation of a ball screw and feeds it back to a controller.
Linear position along an axis is calculated;
1 revolution = ball screw pitch (L).
Absolute scale (stainless steel)
Any variation (∆) of the pitch is transferred to the
axis/component position.
Component Readhead window
position

ü CNC controller
Beam-splitting
prism

Component

Detector
lens
Collimating
lens

Position Closed loop system example: a linear encoder

Scale position directly measures a position along a linear axis
input
and feeds it back to a controller.

Feedback High-intensity High-speed custom

light source detector array
Linear encoder

182 Probing systems for CNC machine tools www.renishaw.com 183

What encoder? Product naming conventions
This selector will help you identify which encoders are most suited Renishaw’s comprehensive range of encoders are informatively named for identification. The naming conventions are
explained here to help with understanding and product selection.
to your application. Encoders and can be identified using the following classification:

Product selector Nomenclature

Products FORTIS-S FORTIS-S FS FORTIS-N FORTIS-N FS Product F FORTiS
Features S Standard (37 mm)
Series
Measuring standard Renishaw stainless steel scale with single track absolute encoding N Narrow (18 mm)
Coefficient of thermal expansion
10.1 ±0.2 μm/m/°C Encoder type 1 Absolute
(at 20 °C)
Thermal datum At centre position (encoder position of 0.5 × measuring length) Scale type 0 30 µm B code RTLA
High grade: ±3 µm
Accuracy grades 0 Standard
Standard grade: ±5 µm End caps
Maximum speed 4 m/s 1 Small end caps (N type only)
Acceleration (readhead relative
< 200 m/s² in measuring direction A DuraSeal™ x 1
to scale) Lip seal configuration
Sub-Divisional Error (typical) ±40 nm B DuraSeal™ x 2 (S type only)
Jitter (RMS) 10 nm 304 FORTiS-S 014 = 140 mm to 304 = 3040 mm
Measuring length
Standard size body - 37 mm • • 204 FORTiS-N 007 = 70 mm to 204 = 2040 mm
Narrow size body - 18 mm • • S Standard accuracy
140, 240, 340, 440, 540, 640, 740, 840, 70, 120, 170, 220, 270, 320, 370, 420, 470, System accuracy
940, 1040, 1140, 1240, 1340, 1440, 1540, 520, 570, 620, 670, 720, 770, 820, 920, H High-accuracy
Measuring lengths available (mm)
1640, 1740, 1840, 2040, 2240, 2440, 2640, 1020, 1140, 1240, 1340, 1440, 1540, 1640, Thermal datum
2840, 3040 1740, 1840, 2040 protection
C Centrally located
0.5, 1, 1.25, 10, 12.5, 0.5, 1, 1.25, 10,
Resolution (nm) 1, 10, 50 1, 10, 50 36B BiSS 36 bit
25, 50 12.5, 25, 50
Multiple readheads • • • • 37F 37 bit FANUC a and ai
Short end caps • • 40N 40 bit Mitsubishi 4 wire
Mounting spar (recommended for
> 620 mm length) • • Serial interface 48P 48 bit Panasonic
Functional safety • • 28D Siemens DRIVE-CLiQ 28 bit (50 nm only)
BiSS C, FANUC BiSS C, FANUC
(α/αi), Mitsubishi, BiSS Safety, (α/αi), Mitsubishi, BiSS Safety, 30D Siemens DRIVE-CLiQ 30 bit (10 nm only)
Panasonic, Siemens Siemens DRIVE- Panasonic, Siemens Siemens DRIVE- 34D Siemens DRIVE-CLiQ 34 bit (1 nm only)
Absolute position serial interface
DRIVE-CLiQ (with CLiQ (with external DRIVE-CLiQ (with CLiQ (with external
external interface), interface) external interface), interface) X Standard
Yaskawa Yaskawa Functional Safety Functional safety (BiSS Safety and
IP53 when installed correctly, IP64 with air purge S
Siemens DRIVE-CLiQ only)
Protection class III Protection class III
Environment protection 001 1 nm (all protocols except FANUC)
Pollution degree II Pollution degree II
Altitude 2000 m Altitude 2000 m 010 10 nm (all protocols except FANUC)
IEC 61800-5-2:2016 Electromagnetic immunity requirement for safety related
EMC immunity 050 50 nm (all protocols except FANUC)
systems - Annex E, second environment
Single Resolution T12 1/0.5 nm (FANUC only)
BiSS C, Mitsubishi, BiSS C, Safety BiSS C, Mitsubishi, BiSS C, Safety 108 10/1.25 nm (FANUC only)
Serial interface Panasonic, Siemens Siemens Panasonic, Siemens Siemens
DRIVE-CLiQ DRIVE-CLiQ DRIVE-CLiQ DRIVE-CLiQ 502 50/25 nm (FANUC only)
3 µm
Resolution nm 1 1 1 1 504 50/12.5 nm (FANUC only)
Dual
Accuracy grade

X Standard, no option
Serial interface Fanuc N/A Fanuc N/A Additional field
Resolution nm 1/0.5 10/1.25 N/A 1/0.5 10/1.25 N/A D Standard with additional readhead
Single
BiSS C, Mitsubishi, BiSS C, Safety BiSS C, Mitsubishi, BiSS C, Safety
Serial interface Panasonic, Siemens Siemens Panasonic, Siemens Siemens
DRIVE-CLiQ DRIVE-CLiQ DRIVE-CLiQ DRIVE-CLiQ
5 µm
Resolution nm 10 50 10 50 10 50 10 50
Dual
Serial interface Fanuc N/A Fanuc N/A
50/12.5 50/25 N/A 50/12.5 50/25 N/A

184 Probing systems for CNC machine tools www.renishaw.com 185

186
and set-up
benefits:
conventional systems.

greater longevity
mechanical wear and

dynamic performance

fluids and solid debris

Featuring Renishaw’s proven

feedback and improved

• Non-contact design – no
offering significant benefits over
high performance measurement
in the harshest of environments,

• Uniquely sealed – greater

Key features and
an exceptionally robust enclosed
design, FORTiS encoders deliver

simple and quick installation

absolute encoder technology within

– superior vibration resistance

resistance to contamination by
• Reduced hysteresis – smoother

• Patented set-up LEDs – integral

LED signal strength indicator for

Probing systems for CNC machine tools

• Breakthrough in readhead design
linear encoders
FORTiS-S™ standard size enclosed

FS100B044SX-40NX001X
FORTiS S ML440mm / 1mm / 13RT73
2018 MADE IN UK GL12 8JR www.renishaw.com

FS100B044SX-40NX001X
FORTiS S ML440mm / 1mm / 13RT73
2018 MADE IN UK GL12 8JR www.renishaw.com

ML + 123
ML + 96
// 0.1 CZ X
H
36 ‘A’ alignment H H H1 H2 H3 H
8 pin (optional) 100 typ Ø6.8 hole thru typ

Dimensions given in mm
H 15.71
B
Dimensions: standard

13
6
D 59.8
D
62 44.09
85
17

FORTiS-S™ FORTiS-S™
73QR91 73QR91

9
2 ±0.1
D Cable connection (either end)
2 × Ø6.6 hole thru typ
10.5 // 0.1 CZ X
C
25 40 D FORTiS-S™ FORTiS-S™
23.2 73QR91 73QR91
(Either end)
18.5 90
107
S ML

2 ±0.2 D // 0.1 X
35
L
4 × M5 × 0.8  5 0.05
(Either end)
// 0.1 B

37 25

7
// 0.1 CZ B
76

KEY
A = Recommended extrusion alignment pin locations (if required) H = Flexure mounting holes ML = Measuring length

Adjacent to first and last flexure holes plus every 300–500 mm H1 = Fixed mounting hole (preferred) S = Start of measuring length
www.renishaw.com

C = Compressed air inlet fitting H2 and H3 = Alternative mounting holes (non-preferred) X = Machine guideway/axis datum

D = Required mounting dimensions L = LED set-up illumination

187
188
benefits:

mounting spar
greater longevity
in more confined spaces.

vibration resistance
mechanical wear and

delivers class leading

• Suitable for smaller and

lighter machine designs
• Non-contact design – no
Key features and

• Can be fastened directly to a

machined surface or optional
FORTiS-S models, FORTiS-N linear

• Tuned mass damper technology

Probing systems for CNC machine tools

• Patented set-up LED for fast and
and delivering the same benefits as the

intuitive right-first-time installation

making them ideally suited to applications
encoders have been designed with a more
Incorporating identical encoder technology

compact readhead in a narrower extrusion,

linear encoders
FORTiS-N™ narrow size enclosed

(ML + 138) ±0.4

B

Dimensions given in mm
11.5 (ML + 115) ±0.4 D B
P1 P2
P1 P1 P2 1 P2
80 ±5 ML ≥ 120 80 ±5 ML ≥ 120
// 0.1 X
28.7 ±0.5 D 40 ±5 ML < 120
13.5 40 ±5 ML < 120

C
32.2
Dimensions: standard end caps

C
D
13 1 ±0.1 D 1 ±0.1
L Both sides

4
18 // 0.1 B
12 56 D
2 × Ø4.5
0.25 ±0.2 D
// 0.1 B
// 0.1 CZ X

0 ±0.2 D 17.5 ±2 96

1 113
The parallelism between the machine
guideway and the mounting surface ML
from P1 to P2 should be under 0.1 mm. 18.25 ±0.05
S
Dowel pins should ideally be located Ø9.6
on P1 and P2. Other positions are
permissible (not on endcaps).
Ø15
4.5 18.2 ± 0.2
KEY 6 // 0.1 X
C = Compressed air inlet fitting 0.05
D = Required mounting dimensions
L = LED set-up illumination
ML = Measuring length
P = Gauging points for alignment
S = Start of measuring length
X = Machine guideway/axis datum
www.renishaw.com

ML 70 120 170 220 270 320 370 420 470 520 570 620 670 720 770 820 920 1020 1140 1240 1340 1440 1540 1640 1740 1840 2040
189
190
(ML + 105) ±0.4

Dimensions given in mm
(ML + 94) ±0.4 D

64 ±5 ML ≥ 120 64 ±5 ML ≥ 120
B
24 ±5 ML < 120 24 ±5 ML < 120 B
5.5
4.5 4.5
P1 P1 P2 P2
Dimensions: short end caps

26.5 ±1 D 15.7 // 0.1 X

Probing systems for CNC machine tools

C
32.2
7.5
C

13 1 ±0.1 D 1 ±0.1 D
L Both sides
4 9
// 0.1 B
18

// 0.1 B 1 ±0.5 0.25 ±0.2 D

0 ±0.2 D ML
18.25 ±0.05
S

4.5 18.2 ± 0.2

KEY // 0.1 X

C = Compressed air inlet fitting 0.05

D = Required mounting dimensions

L = LED set-up illumination
ML = Measuring length
P = Gauging points for alignment
S = Start of measuring length
X = Machine guideway/axis datum

ML 70 120 170 220 270 320 370 420 470 520 570 620 670 720 770 820 920 1020 1140 1240 1340 1440 1540 1640 1740 1840 2040

(ML + 105) ±0.4

(ML/2 + 62.5) ±10

70 ±5 ML ≥ 170 70 ±5 ML ≥ 170
ML ≤ 820 P1 P2
30 ±5 ML < 170 30 ±5 ML < 170

Dimensions given in mm
7.5 (n × 200) ±0.5 D ML > 820 P1 . . . P3
// 0.1 X 3 × M5
13 P1 P3 P2
Dimensions: mounting spar

36.1

B 18 ±0.2 D
(n × 200) ±0.5 55 55 Ø6.6 Ø12.9
Detail A
// 0.1 X
0.05 L
SW3 B
28.25 (3 mm hex key)
37.5 (ML/2 +15) ±0.5 D
1.15 ±0.05
B
7.7

12

48.1 10.3
26 D
SW2
B
(2 mm hex key)
KEY Section B–B through the spar
10 ±0.2 D 10 ±0.2 D Detail A
D = Required mounting dimensions Showing clamp installed
// 0.1 B ML = Measuring length

View showing system P = Gauging points for alignment

// 0.1 B
mounted in reverse X = Machine guideway/axis datum

ML 70 120 170 220 270 320 370 420 470 520 570 620 670 720 770 820 920 1020 1140 1240 1340 1440 1540 1640 1740 1840 2040
www.renishaw.com

L 37.5 55 75 100 115 140 175 200 225 250 275 300 325 350 375 400 450 500 550 640 655 710 760 810 855 910 1010

n - - - - - - - - - - - 1 1 1 1 1 1 2 2 2 2 3 3 3 3 4 4
191
Advanced Diagnostic Tool ADTa-100 Dimensions

and ADT View software

The FORTiS encoder system is compatible

with the Advanced Diagnostic Tool ADTa-
Encoder status
100 and ADT View software.
LED (× 7)
They provide comprehensive real-time
encoder data feedback to aid more
challenging installations and diagnostics. ADTa-100 status LED
ADTa-100 user button

Mini-B USB socket

Dimensions given in mm

Key features and

benefits:
• Power the encoder and check
alignment, even before the
controller has been fitted to
the machine

• Check signal strength vs axis

position along the full axis stroke,
then save that data to confirm the
installation has been carried
out correctly

192 Probing systems for CNC machine tools www.renishaw.com 193

 Receivers, interfaces and data
processing units

194 Probing systems for CNC machine tools www.renishaw.com 195

Which transmission?

Compatibility chart

Transmission type

Receivers/ interfaces
Optical
Optical modular

Radio
Hard-wired systems

OSI with OMM-2/C

TSI 2 and TSI 2-C

TSI 3 and TSI 3-C

OMI-2 anddOMI-2T

OSI-S with OMM-S

Products
OMM-2C

TSI 3-X
RMI-QE

NCi-6
MI 8-4

HSI-C
HSI
Page 198 202 216 220 222 224 228 230 232 234 200 204
Probes
OMP40-2 34 • • •
OMP40M 40 • • •
OLP40 36 • • •
OMP60 38 • • •
OMP60M 40 • • •
RMP40 40 •
RMP40M 50 •
RLP40 46 •
RMP60 48 •
RMP60M 50 •
52
LP2 ∆ ∆ ◊ • • • ∆
MP11 56 Integrated to CNC machine’s control via cable.

JCP 58 Not required.

OMP400 64 • •
OMP600 66 • •
RMP400 68 •
RMP600 70 •
MP250 72 • •
OSP60 78 •
Tool setters
OTS 100 • • •
RTS 102 •
TS27R 104 • • •
TS34 106 • • •
NC4+ Blue 114 •
NCPCB 118 Designed to work with SIEB and MEYER 44.20.020, 44.20.020A, and 44.20.0120 laser cards

TRS2 120 Interface not required

HPRA 124 •
HPPA 126 •
HPMA 128 •
HPMA-X 130 •
HPGA 132 • •
If used with an OMP40M or OMP60M
If used with an RMP40M or RMP60M
* Both interfaces required for operation

196 Probing systems for CNC machine tools www.renishaw.com 197

OMI-2 and OMI-2T Dimensions
84 (3.30) 46.7 (1.84)

40 (1.57) 40 (1.57)
Combined optical interface and
receiver, designed for mounting on

40 (1.57)
a wide range of machine tools within
the machine’s working envelope.
The interface provides users with a
visual indication of probe status, start
signal status, battery condition and

45 (1.77)
69.3 (2.73)
error condition.
The OMI-2T also provides visual
indication of the selected probe.

16 (0.63)
Dimensions given in mm (in)

Specification
Variant OMI-2 OMI-2T
Principal application The OMI-2 processes signals from The OMI-2T processes signals from
RENGAGE™ or standard probes and RENGAGE™ or standard probes and
OMI-2T interface converts them into machine outputs, converts them into machine outputs, which
OMI-2 interface which are then transmitted to the machine are then transmitted to the machine tool
Key features and tool controller. controller. The system allows two probes to
be used with one interface.
benefits: Transmission type Infrared optical transmission (modulated)
• Modulated transmission for Probes per system One Up to two
improved rejection of Compatible probes OMP40-2, OMP40M, OLP40, OMP60, OMP60M, OMP400, OMP600 and OTS
optical interference Operating range For optical performance envelopes, see pages 6-16, 6-18 and 6-22.
Weight OMI-2 including 8 m (26.2 ft) of cable = OMI-2T including 8 m (26.2 ft) of cable =
• Suitable for single (OMI-2) or twin 957 g (33.76 oz) 920 g (32.45 oz)
(OMI-2T) probe or tool OMI-2 including 15 m (49.2 ft) of cable =
setter applications 1488 g (52.49 oz)
Supply voltage 12 Vdc to 30 Vdc
• Transmission and receiving Supply current 200 mA @ 24 V peak, 40 mA typical
range selection Configurable M-code input Pulsed or level Level

• User-configurable inputs Output signal Probe Status 1, Low Battery, Error Probe Status 1, Probe Status 2, Low
Voltage-free solid-state relay (SSR) Battery, Error
and outputs outputs, configurable normally open or Voltage-free solid-state relay (SSR)
normally closed. outputs, configurable normally open or
• Compatible with all Renishaw’s Probe Status 2a normally closed.
optical modulated 5 V isolated driven output, invertible.
transmission probes Probe Status 2b
Power supply voltage driven output, invertible.

Input/output protection Supply protected by resettable fuse.

Outputs protected by over current protection circuit.
Cable Specification Ø7.35 mm (0.29 in), 13-core screened cable, each core 18 × 0.1 mm
(to machine Length 8 m (26.2 ft), 15 m (49.2 ft)
control)
Diagnostic LEDs Start, low battery, probe status, error and Start, low battery, probe status, error, active
signal condition. system and signal condition.
Mounting Flush mounting or directional mounting with optional mounting bracket (available separately).
Sealing IPX8 (EN/IEC 60529)
Operating temperature 5 °C to +55 °C (+41 °F to +131 °F)
For further information and the best possible application
and performance support, contact Renishaw or visit
www.renishaw.com/omi-2 or www.renishaw.com/omi-2t

198 Probing systems for CNC machine tools www.renishaw.com 199

OSI and OMM-2 Dimensions

84 (3.30) 46.7 (1.84)

40 (1.57) 40 (1.57)
A modular receiver and interface
system, designed for a wide range of
machine tools utilising either one or

40 (1.57)
two OMM-2 receivers mounted within
the machine’s working envelope.
The OSI interface is mounted inside
the machine cabinet.

98 (3.86)
45 (1.77)
The system operates using

69.3 (2.73)
‘modulated’ optical transmission
mode and is compatible with
Renishaw machine probes operating
in ‘modulated’ mode.
The receiver provides users with 134 (5.28)
a visual indication of probe status,
active probe, start signal status,
battery condition and error condition.

35 (1.38)
16 (0.63)

Dimensions given in mm (in)

Specification
Key features and Product OSI OMM-2
benefits: Principal application The OSI processes signals from RENGAGE™ or standard probes via single or tandem
OMM-2s and converts them into machine outputs, which are then transmitted to the
• Modulated transmission for
machine tool controller. The system allows three probes to be used with one interface.
improved rejection of
Transmission type Infrared optical transmission (modulated)
optical interference
Probes per system Up to three
• Suitable for multi-probe or tool Compatible probes OMP40-2, OMP40M, OLP40, OMP60, OMP60M, OMP400, OMP600 and OTS
setter applications using one, two Operating range For optical performance envelopes, see pages 6-16, 6-18 and 6-22.
or three probes Weight N/A Including 8 m (26 ft) of cable = 727 g
(25.64 oz)
• Allows tandem OMM-2s to be
Including 15 m (49 ft) of cable = 1037 g
connected for use with large or
(36.58 oz)
twin compartment machines
Including 25 m (82 ft) of cable = 1458 g
• User configurable machine (51.43 oz)
inputs/outputs Supply voltage 12 Vdc to 30 Vdc
Supply current 200 mA max @ 24 V with tandem OMM-2
• Adjustable TX and RX Configurable M-code input Pulsed or level
range selection Output signal Probe Status 1, Probe Status 2, Low Battery, Error
Voltage-free solid-state relay (SSR) outputs, configurable normally open or
• Compatible with all Renishaw
normally closed.
modulated transmission probes
Input/output protection Supply protected by resettable fuse.
Outputs protected by over current protection circuit.
Diagnostic LEDs Start, low battery, probe status, error, active system and signal condition via OMM-2.
Cable Specification Ø5.8 mm (0.23 in), 6-core screened cable, each core 18 × 0.1 mm
(to interface) Length 8 m (26.2 ft), 15 m (49.2 ft), 25 m (82.0 ft)
Mounting DIN rail. Alternative mounting using screws. Flush mounting or directional mounting with
optional mounting bracket
(available separately).
For further information and the best possible application
Sealing IPX8 (EN/IEC 60529)
and performance support, contact Renishaw or visit
www.renishaw.com/osi or www.renishaw.com/omm-2 Operating temperature 0 °C to +60 °C (+32 °F to +140 °F)

200 Probing systems for CNC machine tools www.renishaw.com 201

OMM-2C Dimensions

66.0 (2.60)
22.0

Ø17.7 (0.69)
(0.87)
The spindle-mounted receiver provides a

11.0 (0.43)
compact and convenient solution allowing
4.8 (0.19)
installation of up to three Renishaw machine
tool touch probes with optical signal
transmission communicating via a

30.0 (1.18)
single interface. M4 × 11.0 (0.43) MIN
System design ensures robust operation

14.0 (0.55)
whatever the operating environment. 10.0 (0.39) Binder connector
Utilisation of Renishaw’s ‘modulated’ optical 30.0 (1.18) (series 702)
transmission technology offers unparalleled 09‑0427-90-08
resistance to light interference, whilst an
Ra 1.6 (64)
optional, integrated air blast ensures the
Bore diameter
receiver window remains clean and
30° Ø18.02 (0.709) × 6.0 (0.24) MIN DEPTH
debris-free for uninterrupted Ø18.00 (0.708)
15°
system communications.
Installation
Requires OSI interface to operate.
detail

Ø20.0 (0.79)
Ø18.7 (0.74)
2.8 (0.11) MAX

Dimensions given in mm (in)

Key features and

benefits: Specification
• Side and front-facing LEDs provide Principal application The OMM-2C transmits control signals to the probe and receives probe data signals for onward
users with a constant, clear and transmission to the OSI and machine tool controller.
simple indication of system status, Transmission type Infrared optical transmission (modulated)
visible from all around the Probes per system Up to three
machine tool
Compatible probes OMP40-2, OMP40M, OLP40, OMP60, OMP60M, OMP400, OMP600 and OTS
• The system is compatible with Operating range Up to 3 m (9.8 ft)
any combination of Renishaw Weight (excluding cable) With airblast 80 g (2.82 oz)
workpiece and tool setting probes Without airblast 80 g (2.82 oz)
with optical signal transmission Cable (not supplied) Specification Ø4.75 mm (0.19 in), 12 core screened cable each core 7 × 0.1 mm
that operate in ‘modulated’ mode Length 8 m (26.2 ft), 15 m (49.2 ft)
Mounting Specifically designed for mounting in the machine spindle.
• Ability to operate in tandem mode
Diagnostic LEDs Start, error, active system and signal condition.
– either with another OMM-2C or
Pneumatic supply Ø3 mm (0.12 in) pneumatic fitting, 9 bar (130.5 psi) max. the air supply to the OMM‑2C must conform
with an OMM-2 – to maximise
to ISO 8573-1: Class 1.7.2.
line-of-sight coverage
Environment IP rating IPX6 (EN/IEC 60529) [for product] IPX8 (EN/IEC 60529) [for glass window]
• Compatible with all Renishaw IK rating IK04 (EN/IEC 62262) [for glass window]
modulated transmission probes Operating temperature +5 °C to +55 °C (+41 °F to +131 °F)

For further information and the best possible application and performance support, contact Renishaw or visit
www.renishaw.com/omm-2c

202 Probing systems for CNC machine tools www.renishaw.com 203

OSI-S and OMM-S Dimensions

84 (3.30) 46.7 (1.84)

40 (1.57) 40 (1.57)
Interface and receiver designed for
use on machine tools in conjunction
with the OSP60 probe.

40 (1.57)
Incorporating a unique high-speed
transmission system with a robust,
bidirectional optical link which is
particularly resistant to noise in

138 (5.43)
45 (1.77)
the infrared spectrum, reliable data
transmission is assured even over

63 (2.48)
long distances.
Two OMM-S receivers can be used in
tandem to extend transmission range;
particularly useful in large and
multi-axis machine tools.
151.4 (5.96)

16 (0.63)
Dimensions given in mm (in)

43 (1.69)
Dimensions given in mm (in)

Key features and Specification

benefits: Product OSI-S OMM-S
• OSI-S acts as the interface Principal application High-speed scanning system for on-machine process control.
between the OSP60 and Transmission type Infrared optical transmission: up to 1000 3D points per second.
system software Probes per system One
Compatible probes OSP60
• Synchronises scanning system
Operating range For optical performance envelopes, see page 6-18
hardware with the machine tool
Weight N/A Including 15 m (49 ft) of cable = 1037 g
• OMM-S provides a high-speed (36.58 oz)
optical link to the OSP60 probe Including 25 m (82 ft) of cable = 1458 g
(51.43 oz)
• Utilises a unique communication Supply voltage 18 Vdc to 30 Vdc. Supply must conform to
protocol for reliable, robust BS EN 60950-1:2006+A2:2013 (IEC 60950-1:2005+A2:2013).
data transmission Supply current 500 mA @ 24 V nominal 4 A peak.
Output signal Voltage-free solid-state relay (SSR) output, configurable normally open or normally
• Tandem OMM-S receivers can closed.
be connected for use with large ‘On’ resistance = 50 Ω max. Load voltage = 50 V max. Load current = 60 mA max.
machine tools Input/output protection Power input is protected by a 1.85 A resettable fuse.
Turning on the power supply will reset the OSI-S.
Cable Specification Cable specification: Ø6.1 mm, 8-core, twisted pair, screened cable,
(to interface) each core 7 × 0.146 mm.
Length The OMM-S is supplied with a 15 m (49 ft) cable. Maximum cable length 30 m (98 ft).
Mounting DIN rail. Alternative mounting using screws. A mounting bracket is available allowing
directional setting.
Sealing IP20 IPX8
Operating temperature +5 °C to +55 °C (+41 °F to +131 °F)

204 Probing systems for CNC machine tools www.renishaw.com 205

DPU-1 Dimensions

Data processing unit forming part of

the SupaScan system, mounted in
the machine tool control cabinet.
Using the Configuration Tool supplied
on the DPU-1, users can quickly

136 (5.35)
tailor the SupaScan system for
their individual machine tool and
generate all the necessary G-code
programming macros.
SupaScan result data is saved to
machine variable blocks and in .csv
format on the DPU-1.

196 (7.72)

44 (1.73)
Dimensions given in mm (in)

Key features and

Specification
benefits:
Principal application Data processing unit forming part of the SupaScan system
• Analyses result data and populates
machine variables Transmission type Hard-wired
Probes per system One
• Stores result data in .csv format Compatible probes OSP60
Size 196 mm × 136 mm × 44 mm (7.72 in × 5.35 in × 1.73 in)
• Generates all necessary G-code
(without DIN rail mounting and brackets)
programming macros
Weight 1185 g (41.8 oz)
USB 3 × USB 2.0: 1 × USB 3.0
Connectivity Ethernet 2 × GbE LAN ports
Display 1 × HDMI: 1 × VGA
Supply voltage 24 V ±10%
Supply current 40 mA @ 12 V, 23 mA @ 24 V
Power consumption 12 W typical (during normal operation)
Input/output protection Reverse voltage, over current, over voltage protection
Connector 2-pin Phoenix connector
Power on Auto-on
Certification CE, FCC
System storage 128 GB solid-state drive
Mounting DIN rail mounting. Alternative mounting using screws.
IP rating IPX3
BS EN 60529:1992+A2:2013 (IEC 60529:1989+A1:1999+A2:2013)
Humidity Maximum 90% RH at +40 °C
Cooling Fanless
Operating temperature +5 °C to +55 °C (+41 °F to +131 °F)

For further information and the best possible application and performance support, contact Renishaw or visit
www.renishaw.com/supascan

206 Probing systems for CNC machine tools www.renishaw.com 207

DPU-2 Dimensions

Optional (controller-dependent)
data processing unit used with the
Productivity+™ Scanning Suite,
mounted in the machine tool
controller cabinet.

148.4 (5.84)
Hosts programming and data
analysis software such as the
Productivity+™ CNC plug-in,
associated toolkits and
stand-alone cycles.

200 (7.87)
54.7 (2.15)
Dimensions given in mm (in)

Key features and

Specification
benefits:
Principal application Data processing unit for Productivity+™ CNC plug-in and associated application toolkits
• Hosts Productivity+™ Scanning
Suite software Transmission type Hard-wired
Probes per system One
• Powerful processing and data Compatible probes OSP60
analysis capability Size 200 mm × 148.4 mm × 54.7 mm (7.87 in × 5.845 in × 2.15 in)
(without DIN rail mounting and brackets)
• Removes processing load from the
machine tool controller Weight 1800 g (63.49 oz)
USB 3 × USB 2.0: 1 × USB 3.0
Connectivity Ethernet 2 × GbE LAN ports
Display 1 × HDMI: 1 × VGA
Supply voltage 24 V ±10%
Supply current 40 mA @ 12 V, 23 mA @ 24 V
Power consumption 17 W typical (during normal operation)

Input/output protection Reverse voltage, over current, over voltage protection

Connector 2-pin Phoenix connector
Power on Auto-on
Certification CE, FCC
System storage 128 GB solid-state drive
Mounting DIN rail mounting. Alternative mounting using screws.
IP rating IP3X
BS EN 60529:1992+A2:2013 (IEC 60529:1989+A1:1999+A2:2013)
Humidity Maximum 93% RH at +40 °C
Cooling Fanless
Operating temperature +5 °C to +55 °C (+41 °F to +131 °F)

For further information and the best possible application and performance support, contact Renishaw or visit
www.renishaw.com/scanningsuite

208 Probing systems for CNC machine tools www.renishaw.com 209

Optical probe, receiver and interface
performance envelopes
Optical probe, receiver and interface 0°
combinations are available for virtually
any application. Renishaw recommends 360°
‘line-of-sight’ installation within a tested
range. A range of up to 9 meters is possible
depending on the system selected.
ü Combined plots from
probes (transmitters) and
receivers shown in each
Transmit and other’s field of view.
Renishaw works closely with machine tool receive envelope
builders to ensure installations are optimised
for all factory fitted systems, providing the Probe
end user with reliable systems that work to
known standards.
For retrofit installations, experienced
Renishaw engineers ensure that the
ü
system operation is optimised according to
application requirements.
ü
ü Two alternative
û positioning examples
with overlapping
fields of view.
Plan view showing 360° vision envelope and
example of positioning options for receivers

Probe range Receiver range

Operating – standard power

Receiver Switch-on / switch-off

Optical systems are Operating – low power

configured so that the
probe and interface
envelopes overlap.

Probe Note
When operating under standard
power mode full measuring distance
can be achieved, whereas when
operating under switch-on / switch-
off and low power modes the
probe and interface need to be in
close proximity.
Renishaw optical probes have 360°
transmission envelopes that resemble The plots on pages 212 to 214
irregular torus shapes. illustrate the performance data for
Renishaw optical
receivers have every combination of Renishaw
receiver envelopes optical probe, receiver and interface.
that resemble irregular
balloon shapes.

210 Probing systems for CNC machine tools www.renishaw.com 211

Optical receiver and interface Ø60 optical performance envelopes
performance envelopes 75°
60° 60°
75°

OMP60
45°
OMP60M 45°
OMP600 OMI-2
Renishaw optical probes have a 360° transmission envelope over the ranges shown below. 30° 30°
(Modulated transmission) OMI-2T
The probe and optical receivers may deviate from the optical centre line, provided opposing light cones always 15°
OMM-2
15°
overlap, with transmitters and receivers in each other’s field of view (line-of-sight).
Reflective surfaces within the machine may affect the transmission range. 0° Optical centre line 0°

Build-up of debris around the probe or receiver may have a detrimental effect on transmission performance. 1 (3.3) 1 (3.3)
We recommend that debris is removed as often as necessary to maintain optimum transmission performance. 2 (6.5)
15° 15°
2 (6.5)

3 (9.8) 3 (9.8)
30° 30°
4 (13.1) 4 (13.1)
45° Switch-on / switch-off 45°
Ø40 optical performance envelopes 5 (16.4)
60° Operating – standard power mode 60°
5 (16.4)

6 (19.9) 6 (19.9)
75° 75°
Operating – low power mode

75° 75°
75°
OMP40-2 60° 60°
60° OMM-2C
OMP400

1 (3.3)
45° OMP60

2 (6.5)
OLP40 45° 45°
(Modulated transmission)

3 (9.8)

4 (13.1)
OMP40M OMI-2 OMP60M

5 (16.4)
30° OMP600
30° OMI-2T 30°
(Modulated transmission) OMM-2 75° 75°
15° 15°
15°
60° 60°
0° Optical centre line 0°
0° 45° 45°
1 (3.3) 1 (3.3)
15° 15° 1 (3.3)
30° 30°
2 (6.5)
2 (6.5) 2 (6.5) 15° 15°
3 (9.8) 15°
30° 30° 0°
3 (9.8) 3 (9.8) 4 (13.1)
45° 45° 5 (16.4) 30°
4 (13.1) 4 (13.1) Optical centre line
75° 75° 6 (19.9)
60° 60°
5 (16.4) 5 (16.4) 7 (23.0) 45°
Switch-on / switch-off 8 (26.2)
60°
Operating – standard power mode 9 (29.5)
75°
Operating – low power mode
Operating – ultra low power mode 75° 75°

75° 60° 60°

60°
OMM-2C
45° 45°

45°
0.5

30° 30°
1

1.5

OMP40 30°
2

2.5

75° 75°
OSP60 15° 15°
15° OMM-S
60° 60°
0° Optical centre line 0°
0°
45° 45°
1 (3.3) 1 (3.3)
0.5
15° 30° 30° 15° 15°
15° 15° 2 (6.5) 2 (6.5)
1
0° 30°
3 (9.8) 30° 3 (9.8)
1.5 30°

4 (13.1)
Full power 4 (13.1)
45° Optical centre line 45° 45°
2
½ power
60° 5 (16.4) 60° 60° 5 (16.4)
2.5 ¼ power
75° 75° 75°

1/8 power

Typical plot at +20 °C (+68 °F) Typical plot at +20 °C (+68 °F)
360° transmission around probe axis in m (ft) 360° transmission around probe axis in m (ft)

212 Probing systems for CNC machine tools www.renishaw.com 213

OTS performance envelope

75°
60°

45°
(Modulated transmission) OMI-2
30° OMI-2T
OMM-2
15°

Optical centre line 0°

30° 15°
45° 0°
60° 1 (3.3)
15°
75° 15° 2 (6.5)
5
(16.4) 30°
3 (9.8)
4 30°
(13.1) 45°
3 4 (13.1)
(9.8) 45° 60°
2 5 (16.4)
(6.5) 75°
1
(3.3) 60°

75°

OTS

Switch-on / switch-off
Operating – standard power mode
Operating – low power mode

OMM-2C

(Modulated transmission)
0.5

1.5

2.5
75° 75°

60° 60°

45° 45°

30° 30°
15° 15°
45° 30° 15° 0°
0°
60°

75° 15° Optical centre line

2.5

1.5 30°

2
45°
1
0.5
60°

75°
OTS

Typical plot at +20 °C (+68 °F)

Transmission around probe axis in m (ft)

214 Probing systems for CNC machine tools www.renishaw.com 215

RMI-QE Dimensions

71.2 (2.80) 40.5 (1.59) 8)

63 (2.4

A combined transmitter, receiver and .24)

31.5 (1
interface unit that enables individual
radio turn on and operation of up
to four separate Renishaw radio

30 (1.18)
probes. This permits numerous

Ø54.5 (2.15)
combinations of radio probes and/
or radio tool setters to be used
on the same machine tool. It is
designed to be mounted anywhere

29.2 (1.15)
within the machine’s working
envelope, resulting in a quick and
simple installation. Unlike the optical
transmission systems, line-of-sight
between the probe and receiver is
not necessary.
Ø6.4 (0.25)
Use of the RMI-QE with multiple
Ø5.8 (0.23)
Renishaw radio probes is ideal for
retrofitting to existing machines.

Dimensions given in mm (in)

Specification
Principal application All machining centres, 5-axis machines, twin spindle machines and vertical turret lathes.

Key features and Transmission type Frequency-hopping spread spectrum (FHSS) radio
Radio frequency 2400 MHz to 2483.5 MHz
benefits: Radio approval regions UK, EU, EFTA, Japan and USA (China exempt).
• Up to four probes combined with For details about other regions, contact Renishaw.
one interface and receiver unit Probes per system Radio M-code on = up to four
Spin/shank switch on = up to four
• Globally available 2.4 GHz Compatible probes Component setting/inspection: RMP24-micro, RMP40, RMP40M, RMP400, RMP60, RMP60M
frequency band – compliant with and RMP600
radio regulations in all Lathe inspection: RLP40 and RLP40H
major markets Tool setting: RTS
Operating range Up to 15 m (49.2 ft)
• Frequency-hopping spread
Weight RMI-QE including 8 m (26.2 ft) of cable = 627 g (22.12 oz)
spectrum (FHSS) transmission
RMI-QE including 15 m (49.2 ft) of cable = 1047 g (36.93 oz)
• Negligible interference from other Supply voltage 12 Vdc to 30 Vdc
radio sources means consistent Supply current 500 mA peak, < 200 mA typical from 12 V to 30 V
and reliable performance Configurable M-code input Pulsed or level
Output signal Probe Status 1, Low Battery, Error
• Multiple Renishaw radio probes
Voltage-free solid-state relay (SSR) outputs, configurable normally open or normally closed.
will co-exist within the widest
Probe Status 2a
machining environment
5 V isolated driven output, invertible.
• Robust, long range Probe Status 2b
communications make RMI-QE Power supply voltage driven output, invertible.
ideal for larger machines Input/output protection Electronically protected inputs. Outputs protected by over current protection circuit.
Diagnostic LEDs Start, low battery, probe status, error, signal condition and P1, P2, P3, P4 system status.
Cable Specification Ø6.1 mm (0.24 in), 16-core screened cable, each core 28 AWG.
(to machine Length 8 m (26.2 ft) and 15 m (49.2 ft) standard lengths.
control)
Optional 30 m (98.4 ft) and 50 m (164.0 ft) cable assemblies are also available.
Mounting Flush mounting. Sub mounting or directional mounting are also possible with optional mounting
brackets (available separately).
For further information and the best possible
Sealing IPX8, BS EN 60529:1992+A2:2013 (IEC 60529:1989+A1:1999+A2:2013)
application and performance support, contact
Renishaw or visit www.renishaw.com/rmi-qe Operating temperature +5 °C to +55 °C (+41 °F to +131 °F)

216 Probing systems for CNC machine tools www.renishaw.com 217

Radio receiver and interface Ø40 and Ø60 radio performance envelope

performance envelopes RMP40

RMP400 60°
75°

RMI-QE
Recommended for applications where line-of-sight between probe and receiver are not possible, various RMP40M
45°
combinations of radio probes and receivers/interfaces are possible to suit virtually any application and are RLP40
75° 75°
RMP60 60°
15 (49)
60°
particularly suited to large machines. Tested and specified to a range of 15 metres, greater ranges may be RMP60M 30°
achieved depending on mounting within the machine working environment and reflective surfaces within it. RMP600
45°
10 (33)
45°

30° 30°
Renishaw works closely with machine tool builders to ensure installations are optimised for all factory fitted 15°

systems, providing the end user with warranted and reliable systems that work to known standards. 15°
5 (16)
15°
0° 5 (16)
Similarly for retrofit installations, experienced Renishaw engineers ensure that the system operation is optimised
0° 0°
according to application requirements. 15°
10 (33)
All Renishaw radio systems use FHSS transmission technology to ensure protection from external interference 15° 15°
30°
from other devices operating in the same environment.
30° 30° 45° 15 (49)
60° 75°
45° 45°

60° 60°
75° 90° 75°

Operating and switch-on / switch-off

Typical plot at +20 °C (+68 °F)
Transmission range in m (ft)

RTS radio performance envelope

90°
105° 75° 75°
120° 60°
60°
135° 45° RMI-QE
Renishaw radio 45°
receivers have 150° 30°
receiver envelopes 30°
that resemble
cylindrical shapes 165° 15°
15 (49) 15°
10 (33)
5 (16) 0°
0° 5 (16)

165° 15° 15°

10 (33)
30°
150° 30°
45°
15 (49)
60° 75°
135° 45°

120° 60°
Renishaw workpiece probes have 105° 75°
90°
transmission envelopes that resemble
spherical shapes RTS TOP VIEW

45° 30° 15° 0°

60°

75° 15°
15 (49)

30°
10 (33)

Radio probes and receivers are installed so that their envelopes overlap during operation. 45°
5 (16)
Renishaw radio probes have a 360° transmission envelope over the ranges shown. The plots on page 219
60°
illustrate the performance data for every combination of Renishaw radio probe, receiver and interface.

75°
RTS SIDE VIEW
Typical plot at +20 °C (+68 °F)
Operating and switch-on / switch-off Transmission range in m (ft)

218 Probing systems for CNC machine tools www.renishaw.com 219

MI 8-4 Dimensions

93 (3.66)
Interface for processing the probe
signal from a hard-wired kinematic
probe and converting it to the 80 (3.15)
correct format for connection to a
controller’s probe input.
The MI 8-4 can also be connected
to the 4-wire Fanuc automatic
measurement input (XAE, ZAE).

80 (3.15)
Four signals are required from the

43 (1.69)
control to determine which of the
four outputs should generate the
probe’s signal.

Dimensions given in mm (in)

Specification

Key features and Principal application Transmission interface for hard-wired workpiece inspection and tool setting probes which
conveys and processes signals between a probe and the CNC machine controller.
benefits: Transmission type Hard-wired
• M-code controlled switch between Probes per system Two
inspection probe and tool setting Compatible probes LP2 and variants, TS27R and TS34
probe output Supply voltage 15 Vdc to 30 Vdc

• Diagnostic LEDs indicate Supply current 80 mA maximum (each XAE/ZAE output connection will add to the supply current)

axis movement Output signal Probe Status

Opto-coupled ‘totem-pole’ transistor output, configurable normally high or normally low.
• Proven and reliable design Configurable as TTL compatible.
Four Selectable Axis Outputs
• Simple, quick installation ‘Totem-pole’ transistor outputs.

• Compatible with standard Input/output protection Supply protected by fuse.

kinematic probes Diagnostic LEDs Probe status, axis movement (Z+, Z-, X-, X+)
Mounting DIN rail mounting or dual lock pads.
Operating temperature 0 °C to +50 °C (+32 °F to +122 °F)

For further information and the best possible application and performance support, contact Renishaw or visit
www.renishaw.com/mi8-4

220 Probing systems for CNC machine tools www.renishaw.com 221

HSI Dimensions

A hard-wired transmission interface,

which conveys and processes
signals between a probe and the
machine tool controller. The HSI is 134 (5.28)
compatible with Renishaw’s
hard-wired range of inspection and
tool setting probes. Units are DIN
rail mounted and feature an ‘easy

34.7 (1.37)
98 (3.86)
fit’ location mechanism. The HSI
features an ‘inhibit’ mode allowing
the probe to be powered off when
not in use.

Dimensions given in mm (in)

Specification
Principal application The HSI processes signals from the MP250 with RENGAGE™ technology or standard
Key features and hard-wired probes and converts them into machine outputs, which are then transmitted to
the machine tool controller.
benefits: Transmission type Hard-wired
• Simple, quick installation Probes per system One
Compatible probes MP250, LP2, TS27R and APC
• Compatible with the MP250 high-
Supply voltage 12 Vdc to 30 Vdc
accuracy strain gauge probe with
Supply current 40 mA @ 12 V, 23 mA @ 24 V
RENGAGE™ technology and
standard kinematic Output signal Probe Status
Voltage-free solid-state relay (SSR) output, configurable normally open or
hard-wired probes
normally closed.
• Proven and reliable design Input/output protection Supply protected by resettable fuse.
Outputs protected by over current protection circuit.
Diagnostic LEDs Error, status and probe type.
Connection provided for remote device (LED or buzzer).
Mounting DIN rail mounting. Alternative mounting using screws.
Operating temperature +5 °C to +55 °C (+41 °F to +131 °F)

For further information and the best possible application and performance support, contact Renishaw or visit
www.renishaw.com/hsi

222 Probing systems for CNC machine tools www.renishaw.com 223

HSI-C Dimensions

A hard-wired transmission interface 107.0 (4.21) 22.6 (0.89)

that conveys and processes signals
between the inspection probe and
the CNC machine controller.
Different probe operating
configurations can be selected by a
switch on the interface.
The HSI-C interface unit is
compatible with the MP250
high-accuracy strain gauge probe

99.0 (3.90)
with RENGAGE™ technology and

34.7 (1.37)
standard kinematic
hard-wired probes.
Units are DIN rail mounted and
feature an ‘easy fit’ location
mechanism. The HSI-C features an
‘inhibit’ mode allowing the probe to be
powered off when not in use.

113.6 (4.47)

Key features and Dimensions given in mm (in)

benefits:
• Simple, quick installation Specification

• Compatible with the MP250 Principal application The HSI-C processes signals from the MP250 with RENGAGE™ technology or standard
hard-wired probes and converts them into voltage-free solid-state relay (SSR) outputs,
high-accuracy strain gauge probe
which are then transmitted to the machine tool controller.
with RENGAGE™ technology and
Transmission type Hard-wired
standard kinematic
Probes per system One
hard-wired probes
Compatible probes MP250, LP2, APC, TS27R and HPGA
• Enables the user to select a Supply voltage 12 Vdc to 30 Vdc
suitable level of immunity to false Supply current 110 mA @ 12 Vdc, 80 mA @ 24 Vdc
triggering for the connected probe, Output signal Voltage-free SSR output, normally open or normally closed.
caused by machine Input/output protection SSR output is protected by an electric circuit which limits the current to 60 mA.
vibrations or accelerations Power input is protected by a 140 mA resettable fuse.

• Responds to a config override Diagnostic LEDs ERROR, STATUS, PROBE TYPE and PROBE CONFIG.
Connection provided for remote device (LED or buzzer)
input that switches the probe to the
highest level of immunity to false Mounting DIN rail
triggering when either Operating temperature +5 °C to +55 °C (+41 °F to +131 °F)
manoeuvring to a measure
position at high speed, or when For further information and the best possible application and performance support, contact Renishaw or visit
measuring with ‘heavy’ styli at www.renishaw.com/hsi-c
high speed

224 Probing systems for CNC machine tools www.renishaw.com 225

FS1i and FS2i Dimensions

45.5 (1.79)

The FS1i and FS2i are female sockets, used

for holding LP2 probes. 7.5 (0.29) 4.5 (0.18)

The FS1i can be radially adjusted by ±4° for

aligning the square stylus tip on the probe to

Ø 24.75 (0.97)
the machine axes, whereas the FS2i is used in

Ø 26 (1.02)
fixed applications that do not
require adjustment.
Powered from a 12 V to 30 V supply, they
contain an integrated interface which converts
the probe’s signal into a voltage-free solid- Cover FS1i
state relay (SSR) output for transmission to the
machine tool controller.
45.5 (1.79)
With the built-in interface and compact
size, these sockets eliminate the need for a
separate interface within the control cabinet, 4.5 (0.18)
simplifying installation.
LPE extension bars can be used with these sockets

Ø 24.75 (0.97)
to allow access to restricted features and are
available in a range of lengths.

Dimensions given in mm (in) FS2i

Key features and
benefits:
• Simple installation Specification
Principal application Socket with integral interface used to hold LP2 range of probes.
• Can be used in conjunction with
LPE extension bars to provide Transmission type Hard-wired transmission
access to restricted features Compatible probes LP2, LP2H, LP2DD and LP2HDD
Compatible interface N/A (integrated interface)
• Can be customised to meet the Cable Specification Ø4.35 mm (0.01 in), 4-core screened cable, each core 7 × 0.2 mm
customer’s individual requirements Length 10 m (32.8 ft)

• Eliminate requirement for IP Rating IPX8

separate interface Supply voltage 12 Vdc to 30 Vdc
Supply current 18 mA nominal, 25 mA maximum
Output signal Voltage-free solid-state relay (SSR) output.
Input/output protection SSR output is protected by a circuit which limits the current to 60 mA.
Power input is protected by a 140 mA resettable fuse.
Supply protection Short circuit protected output. The interface must be powered from a suitably
fused supply.
Operating temperature +10 °C to +40 °C (+50 °F to +104 °F)

For further information and the best possible application and performance support, contact Renishaw or visit
www.renishaw.com/lp2

226 Probing systems for CNC machine tools www.renishaw.com 227

NCi-6 Dimensions

An interface used with NC4 non-contact tool

setting systems, which processes their signals and
converts them into voltage-free solid-state relay
(SSR) outputs for transmission to the machine
134 (5.28)
tool controller. The NCi-6 features various flexible
modes of operation, including a dual measurement
mode, designed to optimise measurement cycle
time and eliminate false triggers.

35 (1.38)
98 (3.86)
• Tool Set Mode 1 (TSM1) – The tool is measured
as it enters the beam (light to dark).

• Tool Set Mode 2 (TSM2) – The tool is measured

as it enters and exits the beam (dark to light).
This method reduces cycle time and provides
improved repeatability in wet or very wet conditions.

• Where both modes are supported, the decision to use

TSM1 or TSM2 is typically based on M-code availability
and measurement conditions (for example, in wet conditions,
Dimensions given in mm (in)
TSM2 is recommended).

Specification

Key features and Principal application The NCi-6 processes signals from the NC4 or NC4+ Blue and converts them
into a voltage-free solid-state relay (SSR) output, which is transmitted to the
benefits: machine tool controller.
• DIN rail mounted within the Supply voltage 11 Vdc to 30 Vdc.
machine tool controller cabinet Supply current NC4 or NC4+ Blue connected: 120 mA @ 12 V, 70 mA @ 24 V
Output signal Two voltage-free solid-state relay (SSR) outputs configurable normally open
• Alternative two screw or normally closed, one of which can be configured level, oscillating or pulsed
mounting arrangement (pulse width can be 20 ms or 100 ms).
Auxiliary relay Auxiliary relay for skip sharing with a spindle probe system or controlling the
• SSR output for easy
transmitter separately from the receiver. May alternatively be used to operate
user configuration
an air blast solenoid or auxiliary item.
• Diagnostic LEDs indicate Supply protection 0.5 A resettable fuse. Reset by removing power and cause of fault,
system status then re-powering.
Input/output protection SSR outputs protected by 50 mA resettable fuses.
• Drip rejection mode eliminates Auxiliary relay output protected by a 200 mA resettable fuse.
false triggers Reset by removing power and cause of fault, then re-powering.
Response time The system electronics will detect when the laser beam is blocked within 9 μs.
Diagnostic LEDs Beam status, latch mode, high-speed tool breakage detection mode, auxiliary
relay, Tool Set Mode 1, Tool Set Mode 2, pulse width.
Modes of operation High-speed tool breakage detection mode.
Measurement modes – Tool Set Mode 1.
– Tool Set Mode 2.
Latch mode – for profile checking and cutting edge checking.
Drip rejection mode – rejects random drops of coolant falling through
the beam.
Mounting DIN rail. Alternative mounting using screws.
Temperature limit Operating 5 °C to 55 °C (41 °F to 131 °F).
Storage −25 °C to 70 °C (−13 °F to 158 °F).
Life Tested to > 1 million on/off cycles.
Dimensions Compact size 134 mm × 107.6 mm × 34.6 mm (5.28 in × 4.24 in × 1.36 in).
For further information and the best possible
application and performance support, contact
Renishaw or visit www.renishaw.com/nc4

228 Probing systems for CNC machine tools www.renishaw.com 229

TSI 2 and TSI 2-C Dimensions

The TSI 2 and TSI 2-C interfaces

process signals between the HPRA
and HPPA tool setting arms and the
machine tool controller. 134 (5.28)
The TSI 2 interface is designed to
be used with all standard +24 Vdc
operated controllers, for example
Fanuc and Siemens.

35 (1.38)
98 (3.86)
For controllers that do not operate
from standard +24 Vdc power
supplies (for example Okuma and
HAAS) the TSI 2-C should be used
instead. This features configurable
solid-state relay (SSR) outputs that
are easily integrated into all
non +24 V controllers

Dimensions given in mm (in)

Specification
Variant TSI 2 TSI 2-C
Key features and Principal application The TSI 2 and TSI 2-C interfaces process signals between the HPRA and HPPA tool setting
benefits: arms and the machine tool controller.
Weight ≈ 0.2 kg (7 oz)
• DIN rail mounted within the
Mounting DIN rail preferred; alternatively M4 screw (× 2)
machine tool controller cabinet
I/O connector type 25-way D-sub
• ‘Easy fit’ location mechanism Inputs Opto isolated probe inhibit command, 15 Vdc to 30 Vdc
Output OCT active high for ARO, Voltage-free SSRs for probe status, arm
• SSR output for easy user
MRO and X+, X−, Z+, Z− ready and arm stowed
configuration (TSI 2-C only)
Four-wire I/O probe option
• Probe vibration filter (for example, Fanuc automatic Four internally pulled down active high inputs,
N/A
reduces false triggers length measurement input four OCT active high outputs
caused by machine vibration XAE, ZAE)
Power supply Voltage 24 Vdc
requirement Current 500 mA
Environment IP rating IP20, BS EN 60529:1992+A2:2013
Storage
−25 °C to +70 °C (−13 °F to +158 °F)
temperature
Operating
+5 °C to +55 °C (+41 °F to +131 °F)
temperature

For further information and the best possible application and performance support, contact Renishaw or visit
www.renishaw.com/hparms

230 Probing systems for CNC machine tools www.renishaw.com 231

TSI 3 and TSI 3-C Dimensions

The TSI 3 and TSI 3-C

interfaces process signals
between the motorised HPMA
and HPGA tool setting arms 134 (5.28)
and the machine tool controller.
The TSI 3 interface is designed
to be used with all standard
+24 Vdc operated controllers, for

35 (1.38)
98 (3.86)
example Fanuc and Siemens.
For controllers that do not
operate from standard +24 Vdc
power supplies (for example
Okuma and HAAS) the TSI 3-C
should be used instead.
This features configurable solid-
state relay (SSR) outputs that
are easily integrated into all
Dimensions given in mm (in)
non +24 V controllers.

Specification
Variant TSI 3 TSI 3-C
Principal application Input and output interfacing between the HPMA and HPGA arms and the host CNC controller
Key features and Weight ≈ 0.2 kg (7 oz)

benefits: Mounting DIN rail preferred; alternatively M4 screw (× 2)

I/O connector type 25-way D-sub, 4-40 UNC (x 2)
• DIN rail mounted within the Inputs Opto isolated drive commands and probe inhibit command, 15 Vdc to 30 Vdc
machine tool controller cabinet Output OCT active high for ARO, Voltage-free SSRs for probe status, arm
• ‘Easy fit’ location mechanism MRO and X+, X−, Z+, Z− ready and arm stowed
Four-wire I/O probe option
• SSR output for easy user (for example, Fanuc automatic Four internally pulled down active high inputs,
configuration (TSI 3-C only) N/A
length measurement input XAE, four OCT active high outputs
ZAE)
• Probe vibration filter reduces
Power supply Voltage 24 Vdc
false triggers caused by requirement Current 3A
machine vibration
Environment IP rating IP20, BS EN 60529:1992+A2:2013
Storage
−25 °C to +70 °C (−13 °F to +158 °F)
temperature
Operating
+5 °C to +55 °C (+41 °F to +131 °F)
temperature

For further information and the best

possible application and performance
support, contact Renishaw or visit
www.renishaw.com/hparms

232 Probing systems for CNC machine tools www.renishaw.com 233

TSI 3-X Dimensions

The TSI 3-X interface processes

signals between the HPMA-X
tool setting arm and the
machine tool controller. The TSI 134 (5.28)
3-X interface has the combined
output functionality of TSI 3 and
TSI 3-C and is designed to be
used with all controllers.

35 (1.38)
98 (3.86)
A new motor drive provides a
smooth controlled motion for
large arms. Four diagnostic
LEDs on the TSI 3-X display the
status of the arm, the probe and
the drive commands, along with
any operational issues.

Dimensions given in mm (in)

Specification
Principal application Input and output interfacing between the HPMA-X arm and the host CNC controller
Weight ≈ 0.2 kg (7 oz)
Key features and Mounting DIN rail preferred; alternatively M4 screw (× 2)

benefits: Status reporting Four LEDs to identify command status, arm position, probe status and arm status
I/O connector type 25-way D-sub
• Four diagnostic LEDs indicate
Inputs Opto isolated drive commands and probe inhibit command,15 Vdc to 30 Vdc
system status
Output
Voltage free SSRs for probe status, arm ready and arm stowed
• Closed-loop circuit control which
enables tuned motion control and Four-wire I/O probe option
rapid collision detection (for example, Fanuc automatic
Four internally pulled down active high inputs, four OCT active high outputs
length measurement input XAE,
• Four-wire compatibility for
ZAE)
independent stylus deflections
Power supply Voltage 24 Vdc
along probe X/Y
requirement Current 3 A maximum
Environment IP rating IP20, BS EN 60529:1992+A2:2013 (IEC 60529:1989+A1:1999+A2:2013)
Storage
−25 °C to +70 °C (−13 °F to +158 °F)
temperature
Operating
+5 °C to +55 °C (+41 °F to +131 °F)
temperature

For further information and the best

possible application and performance
support, contact Renishaw or visit
www.renishaw.com/hparms

234 Probing systems for CNC machine tools www.renishaw.com 235

 Styli

236 Probing systems for CNC machine tools www.renishaw.com 237

Importance of styli Options and accessories
Successful measuring performance is highly dependent on the ability of the Renishaw offers the widest range of stylus types and accessories to suit virtually all of your applications.
probe’s stylus to access a feature and then maintain accuracy at the point of All components, including styli balls, are available in a range of materials. Grade 5 balls are used as standard, with
contact. At Renishaw we have used our expertise in probe and stylus design to grade 3 balls available on request. For information on ball grades, refer to the Precision styli brochure
develop a comprehensive range of machine tool styli to offer you the greatest (Renishaw part no. H-1000-3304).
possible precision.
Remember – the stylus is the first link with the workpiece, so it is vital that it
delivers the greatest possible accuracy at the point of contact. Straight styli
The simplest and most frequently used type of stylus.
Straight shouldered and tapered stems are available.
Styli with tapered stems offer better rigidity when the
workpiece is easily accessible. Stylus balls are made
from ruby, silicon nitride, zirconia, ceramic or tungsten
carbide. Holders and stems are available in a range
Guide to best practice of materials – titanium, tungsten carbide, stainless
Metrology performance can easily be compromised • Avoid too many or different thread connections. steel, ceramic and carbon fibre.
if you use a stylus with poor ball roundness, poor ball Main application:
location, bad thread fit or a compromised design that • Use the lowest possible number of
allows excessive bending during measurement. separate components. For simple features with which direct contact can
be made.
Choosing the correct stylus: • Do you have scanning applications?
Take advantage of the benefits offered by silicon
• Always use styli that are as short and stable
nitride balls when scanning aluminium.
as possible. Star styli
• Use the largest possible balls. Multi-tip stylus configurations with rigidly mounted
• With long styli components, ensure that they have
styli. Balls are made from ruby, silicon nitride or
the required stability. • Large ball styli act as mechanical filters on the
zirconia. You can also configure your own star styli
surface of the workpiece. The fine structures on the using stylus centres to mount up to five
• Check that the styli you use have no defects,
surface of the workpiece are scarcely recorded with styli components.
particularly on the thread and the seating area.
large balls, which prevents random
This will ensure that the mount is very secure. Main application:
measurement variations.
• Check that the probe component is firmly attached. For surfaces and holes with which direct contact can
• Styli should always be aligned at right-angles, or be made. This configuration offers flexibility, enabling
• Replace worn styli. as close to a right angle as possible, to the planes the tip to make contact with different features without
being measured. For angled measuring planes changing the stylus.
• Are your components thermally stable? Bear in and angled bores, angled cubes and knuckles are
mind the ambient conditions. available to ensure that styli are accurately aligned.

• When putting together stylus configurations, • Ensure that the measuring force and dynamics suit Disc styli
refer to the permitted masses as specified by the the stylus components. With small ball styli with a
These styli are ‘sections’ of highly spherical balls and
sensor manufacturer. slim stem, you should reduce these values are available in various diameters and thicknesses.
when necessary. Mounted on a threaded spigot, the discs are made
from steel, ceramic or ruby. Full rotational adjustment
and the ability to add a centre stylus are features of
the range, making them particularly flexible and easy
to use.
Main application:
Used to probe undercuts and grooves within bores,
which may be inaccessible to star styli. Probing with
the ‘spherical edge’ of a simple disc is effectively the
same as probing on or about the equator of a large
stylus ball. However, only a small area of this ball
surface is available for contact, therefore the thinner
discs require angular alignment in order to ensure
correct contact with the feature being probed.

238 Probing systems for CNC machine tools www.renishaw.com 239

Swivel styli
This is a clamping mechanism that can be used to adjust styli to
the required angle.
Main application:
For angled surfaces and angled holes, this configuration gives
flexibility, enabling you to make contact with different features
without changing the stylus.
Custom solutions
Cylinder styli
Cylinder styli are made from tungsten carbide, ruby or ceramic.
Main application:
For measuring sheet metal, pressed components and thin
workpieces when proper contact cannot be guaranteed with ball
styli. In addition, various threaded features can be probed and the
centres of tapped holes located. Ball-ended cylinder styli allow
full datuming and probing in X, Y and Z directions, thus allowing
surface inspection to be performed.

Ceramic hemispherical styli

The large effective ball diameter and minimal weight of
hemispherical styli offer operational advantages over conventional
styli configurations.
Main application:
For measuring deep features and bores. Suitable also for contact
with rough surfaces, as the roughness is mechanically filtered out
by the large diameter surface.

Accessories
Useful for adapting probe components more precisely to specific
measuring tasks. Renishaw offers an extremely wide range of
accessories, which are fully covered in our catalogue. For details,
refer to the Styli and accessories technical specification (Renishaw
part no. H-1000-3200).

Bodies and cubes

Use in combination to create specific styli configurations.

Knuckles
The angular alignment of the probe component for making vertical
contact with angled workpiece surfaces or angled holes.

240 Probing systems for CNC machine tools www.renishaw.com 241

Custom solutions - machine tool
The Custom Products team has been established at our UK
headquarters for over 35 years and offers engineering and
applications advice along with a tailored design services for
bespoke machine Tool products, enabling you to achieve
the best possible control over your
manufacturing processes.
Our highly experienced team can support you with
machine surveys, product recommendations, concept
designs, all the way through to one-off or low-volume
production with short lead times.
Renishaw’s expedited
delivery made our
customer happy enough
to request a quote for
two additional arms.
I have lost track of
how many times the
product has materialised
seemingly out of thin air
to meet our needs. It is
and always will be my
pleasure to work
with Renishaw.
Our services include:
CNC Engineering Inc
• Design and manufacturing
(USA)
solutions based on Renishaw’s
knowledge and experience in
product applications worldwide.

• Machine surveys to help design

the best solution for your
individual requirements.

• Easy integration of Renishaw’s

Machine Tool Products onto
your machine.

• Best application of standard

and custom products on
customers’ machines.

• Cost and delivery times

minimised as standard parts are
used where possible.

Every Renishaw custom product is

hand-built to the same high levels
of quality as our standard product
range and is backed by our unrivalled
global sales and support network.

For further information and the best

possible application and performance
support, contact Renishaw or visit
www.renishaw.com/custom-solutions

242 Probing systems for CNC machine tools www.renishaw.com 243

www.renishaw.com/contact #renishaw

+44 (0) 1453 524524 [email protected]

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