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MDR Grounding & Lps r0b

The document outlines the Inspection and Test Plan for the Grounding and Lightning Protection System for the Tobelo Package GEPP project. It includes data sheets detailing specifications for grounding materials, equipment, and inspection activities, along with compliance certifications from suppliers. The project is contracted to PT PLN (Persero) and involves various components such as grounding rods, clamps, and cables, with specific requirements for testing and documentation.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
14 views48 pages

MDR Grounding & Lps r0b

The document outlines the Inspection and Test Plan for the Grounding and Lightning Protection System for the Tobelo Package GEPP project. It includes data sheets detailing specifications for grounding materials, equipment, and inspection activities, along with compliance certifications from suppliers. The project is contracted to PT PLN (Persero) and involves various components such as grounding rods, clamps, and cables, with specific requirements for testing and documentation.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Inspection and Test Plan of Grounding & LPS......................... ..14
Material Certificate of Grounding & LPS................................ . ...... 9
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1. DATA SHEET FOR OUTDOOR AND SUBSTRUCTURE GROUNDING ......................................................... 4


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1 Length of the conductor used (m) To be mentioned


2 Area of grounding system To be mentioned
3 Calculated touch voltage:
3.1 Initial conditions:
3.1.1 For 0,4 kV faults To be mentioned
3.1.2 For 11 kV faults To be mentioned
3.1.3 For 20 kV faults To be mentioned
3.1.4 For 150 kV faults To be mentioned
3.2 Ultimate conditions:
3.2.1 For 0,4 kV faults To be mentioned
3.2.2 For 11 kV faults To be mentioned
3.23 For 20 kV faults To be mentioned
3.2.4 For 150 kV faults To be mentioned
Calculated step voltage at edge of
4
grounding system
4.1 Initial conditions: To be mentioned
4.1.1 For 0,4 kV faults To be mentioned
4.1.2 For 11 kV faults To be mentioned
4.1.3 For 20 kV faults To be mentioned
4.1.4 For 150 kV faults To be mentioned
4.2 Ultimate conditions:
4.2.1 For 0,4 kV faults To be mentioned
4.2.2 For 11 kV faults To be mentioned
4.2.3 For 20 kV faults To be mentioned
4.2.4 For 150 kV faults To be mentioned
5 Calculated resistance
5.1 Ultimate conditions (Ohm) 0,5
6 Ground cable:
6.1 Size (mm2) 240
Be soft drawn with
6.2 Material
copper class 2
7 Ground rods:
7.1 Diameter (mm) 20
7,2 Long (m) 6 3 Mtr
7.3 Material Copper rods Copper
8 Connection Exothermic weldin Exothermic weldin
TOBELO PACKAGE GEPP
(TOBELO 10 MW & TOBELO-2 20 MW)

DOCUMENT NUMBER DATASHEET FOR


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PTO-409-ELE-DST- 0
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OWNER : PT PLN (Persero)


CONTRACTOR : CONSORTIUM ADHI-KEPCO E&C
PROJECT : TOBELO PACKAGE GEPP (TOBELO 10 MW &

CONTRACT NUMBER : 1486.PJ/DAN.01.03/F01000000/2023


LOCATION : TOBELO SUB-DISTRICT, NORTH HALMAHERA
REGENCY, NORTH MALUKU PROVINCE

0 2024 DO AG BAS
0 Nov 2024 DO AG BAS
0 15 Nov 2024 DO AG BAS
REV DESCRIPTION DATE PREPARED CHECKED APPROVED
©2023 Consortium ADHI KEPCO E&C. This document contains information confidential and/or proprietary to
Consortium ADHI KEPCO E&C and/or PLN that is not to be used, disclosed or reproduced in any form, by any
person or entity other than Consortium ADHI KEPCO E&C or PLN without Consortium ADHI KEPCO E&C or PLN
a prior written permission. All rights reserved.
TOBELO PACKAGE GEPP
(TOBELO 10 MW & TOBELO-2 20 MW)

DOCUMENT NUMBER REV. :


DATASHEET FOR LIGHTNING
PAGE NUMBER
PROTECTION SYSTEM
2 of

REVISION SHEET

Rev. No. Date Description

© Consortium ADHI KEPCO E&C Confidential 2023


TOBELO PACKAGE GEPP
(TOBELO 10 MW & TOBELO-2 20 MW)

DOCUMENT NUMBER REV. : 0


DATASHEET FOR LIGHTNING
PAGE NUMBER
PROTECTION SYSTEM
3 of

TABLE OF CONTENT

1. DATA SHEET FOR BUILDING EQUIPMENT GROUNDING AND LIGHTNING PROTECTION ......................

© Consortium ADHI KEPCO E&C Confidential 2023


TOBELO PACKAGE GEPP
(TOBELO 10 MW & TOBELO-2 20 MW)

DOCUMENT NUMBER REV. : 0


DATASHEET FOR LIGHTNING
PAGE NUMBER
PROTECTION SYSTEM
of

2. DATA SHEET FOR BUILDING EQUIPMENT GROUNDING AND LIGHTNING


PROTECTION
CONTRACTOR
NO. DESCRIPTION PLN REQUIRED
PROPOSED
1 Copper conductor
1.1 Manufacturer To be mentioned
1.2 Conductor size (mm2) Refer to 4.7.14
One (1) second fault current capacity
1.3 50
(kA)
Soft drawn copper with
1.4 Material class 2 stranding and
defined by IEC 60228
2 Metal Joint Galvanic:
2.1 Thickkness (micron) To be mentioned
3 Air Terminal:
3.1 Manufacturer To be mentioned Local
3.2 Dimension To be mentioned
3.2.1 Length (mm) 600 00
3.2.2 Diameter (mm) To be mentioned
3.3 Quantity To be mentioned 136pcs
3.4 Material Stainless steel
4 Down Conductor:
4.1 Manufacturer To be mentioned
4.2 Conductor size (mm2) 120

Note :
1) Will be updated as we have data from the manufacturer.

3. ATTACHMENT
Attachment-1: Schedule 7.3.20 Outdoor and Substructure Grounding
Attachment-2: Schedule 7.3.21 Building Equipment Grounding & lightning
Attachment-3: Vendor Document

© Consortium ADHI KEPCO E&C Confidential 2023


................................ ....................................
Inspection and Test Plan

Project Proyek Tobelo Package GEPP (Tobelo GEPP 10 MW &Tobelo-2 GEPP 20 MW) Inspection Item SECTION A-C
P.O. No. PTO-409-ELE-REQ-0001-PO Sub-Vendor Name -

P.O. Description MATERIAL GROUNDING & LIGHTNING PROTECTION SYSTEM Doc No. PTO-413-QAC-IT -0001

Vendor Name PT. TANEX MAKMUR PRIMAJAYA Revision No. 0A

Party
Reference Verification (5)
Step No. Inspection Activity
Procedure Document Remark
(1) (2)
(3) (4) TANEX ADHI-KEPCO PLN

1 Purchase Order MTO PO P R R


2 Final Document PO MDR P R R
3 Document Review Catalog Catalog P W
4 Certificate Review
1. Certificate Of Origin KOM/PO COO P W
2. Certificate Of Conformity KOM/PO COC P W

5 Inspection
1.Visual Quality Check Catalog Catalog P W
2.Overall Dimension Catalog Catalog/Drawing P W

Legend
P : Perform W : Witness S : Surveillance H : Hold R : Review
.........................................................................
Kompl. Gading Bukit Indah Blok RB No. 23
Jl. Bukit Gading Raya-Kelapa Gading
Jakarta Utara
Telp./Fax 021 458 589 60 / 458 781 64

Jakarta, 03 December 2024 No. PMA/162/LOC/DOC/24/TNX

TO.
PT Tanex Makmur Primajaya

LETTER OF COMPLIANCE
PO NO. 074R1-024

This is to confirm that the following items supplied against the above Purchase Order
Number PO NO. 074R1-024 for Grounding LPS Tobelo Project supplied by us and spesifications are
as per your requirement:

Item
DESCRIPTION QTY UNIT
of PO

Grounding Electrode Clamp for 2 conductor 240 mm2 - 240mm2


Offer: U-Bolt Grounding Rod Clamp to Conductor 2 Way 240-240sqmm
1 73 Ea
Copper Brass. LOCAL

Grounding Electrode Clamp for 3 conductor 240 mm2 - 70 mm2 - 240


mm2
Offer: U-Bolt Grounding Rod Clamp to Conductor 3 Way 240-70-240,
2 6 Ea
Copper Brass. LOCAL

Grounding Bar 8 hole 300 mm (L) X 50 mm (W) X 6 mm (T) c/w


Accecories
Offer: Grounding Bar 320x50x6mm, 8 Hole c/w
- Insulator M8 (2 set)
3 20 Ea
- Bolt Nut Washer M8x30 SS304 (8 set)
- Support for Insulator (2 Set). LOCAL

Lightning Protection Support Bare Conductor 50sqmm Type L c/w


insulator, bolt and nut
4 Offer: Clamp Conductor Type L. CL-HG-15050. PROMITECH ea

PMA-F-EKP 02 Rev 00 Page 1


Kompl. Gading Bukit Indah Blok RB No. 23
Jl. Bukit Gading Raya-Kelapa Gading
Jakarta Utara
Telp./Fax 021 458 589 60 / 458 781 64

6 Driving Stud for earth rod Ea

Offer: Driving Stud for rod 19mm (Baja Hitam). LOCAL

Inspection Pit

7 Offer : Lightweight Inspection Pit with Grey Polymer Lid PT205, Furse Ea

I Hereby certify that the above product supplied by PT Promindo Makmur Abadi.

Airin Julia
Direktur

PMA-F-EKP 02 Rev 00 Page 2


Certificate of Origin
Company: PT PROMINDO MAKMUR ABADI

Customer Ref: PMA/052/PO/Q000/23/STK

Item Model #

1 PT205 UK

I hereby certify that the products have been designed and manufactured in accordance with the
relevant international standards and were produced in the country indicated alongside each product.

All products are manufactured under the strict quality controls imposed by ABB Furse irrespective
of where they are produced and are subjected to further inspections at the Nottingham facility prior
to shipping
UK items are manufactured in-house at Nottingham facilities

Andrew Bromhead
UK Quality Manager
ABB Furse, Nottingham
Date: 17/07/23

Registered Office: Reg No: 03118288 Please reply to: Phone: +44 (0)115 964 3700
England VAT No: 232 8192 Fax: +44 (0)115 986 0538
W J Furse & Co Ltd 70 W J Furse & Co Limited Email: [email protected]
A Member of the ABB Group Email: [email protected] A Member of the ABB Group
27-28 Eastcastle Street Wilford www.abb.com/uk
London Road
W1W 8DH Nottingham
United Kingdom NG2 1EB
United Kingdom
CERTIFICATE OF CONFORMITY

CERTIFICATE NUMBER: 20582

CUSTOMER:

PT PROMINDO MAKMUR ABADI

CUSTOMER PO:
PART NUMBER DRAWING NUMBER
PMA/052/PO/Q000/23/STK
PT205

Quantity CONCESSION NUMBER

250 Not applicable

STATEMENT OF QUALITY
We hereby certify that the Earthing and Lightning Protection equipment supplied against your order number has, where necessary,
been inspected and tested to ensure that those goods conform to your purchase order requirements. Also, our products have been
designed and manufactured in accordance with BS7430-1998 & IEC62305 Code of Practice for Earthing.

COMMENTS / FURTHER DETAILS

Signed by on behalf of the Company:

A Bromhead

Position held within the Company: Quality Manager

Date: 17/07/23
............................ ....................................
PROJECT TOBELO PACKAGE GEPP
(TOBELO 10 MW & TOBELO-2 20 MW)

Dokumentasi kegiatan FAT

Cek Quantity Grounding Rod Cek Dimensional Grounding Cek Visual dan Quantity
233 btg Rod Coupling 108pcs

Cek Visual dan Quantity Clamp Cek Visual dan Quantity Cek Visual dan Quantity
1 Conductor 54pcs Clamp 2 Conductor 73pcs Clamp 3 Conductor 6pcs

Cek Visual dan Quantity Drive Cek Visual dan Quantity Pit Cek Visual dan Quantity
Stud 20 ea Polimer 53 ea Ground Bar 20 ea
PROJECT TOBELO PACKAGE GEPP
(TOBELO 10 MW & TOBELO-2 20 MW)

Cek Visual dan Quantity Scun Cek Visual dan Quantity Scun Cek Visual dan Quantity Scun
70-10 79ea 35-10 158ea 16-10 61ea

Cek Quantity Pipa PVC 252 mtr Cek Visual dan Quantity Cek Visual dan Quantity Flint
Mould Handle 2ea Ignitor 2ea

Cek Visual dan Quantity Cek Visual dan Quantity Cek Visual dan Quantity
Moulding Brush Hand Glove Powder 200gr
PROJECT TOBELO PACKAGE GEPP
(TOBELO 10 MW & TOBELO-2 20 MW)

Cek Visual Mould Cross 240- Cek Visual Mould Tee 240- Cek Visual Mould Tee 240-16
240 240

Cek Visual Mould Tee 240-35 Cek Visual Mould Tee 240-70 Cek Quantity ALL Moulding

Cek Quantity ALL Powder Cek Visual dan Dimensional Cek Visual dan Quantity Air
Air Terminal Terminal 136pcs
PROJECT TOBELO PACKAGE GEPP
(TOBELO 10 MW & TOBELO-2 20 MW)

Cek Visual dan Quantity Support Cek Visual dan Quantity Cek Visual dan Quantity
Conductor Conduit Hub & Locknut 38set Clamp PVC 178ea

Cek Visual dan Quantity Test


Box
PROJECT TOBELO PACKAGE GEPP
(TOBELO 10 MW & TOBELO-2 20 MW)

Kegiatan pada saat pengecekan material

Kegiatan pada saat pengecekan material


PT. TANEX MAKMUR PRIMAJAYA
JL. Boulevard Timur - Greencourt Viko A11
Cengkareng Timur - Kapuk Jakarta Barat 11730
P :+62-21-22052998 F : +62-21-22529705
E : [email protected]

Customer PT.ADHI KARYA


P.O NO PTO-409-ELE-REQ-0001-PO Date 6 Jan 2025

Deliver Address Warehouse PT. Adhi Karya Proyek Tobelo Job No TMP/JOB-024

Attention Pak Rizky Santoso/Pak M. Rizky Mahensyah Delivery Terms Complete


Contact No 0821-4306-9674/0815-1586-3488 PIC Aditya (089666962678)

PRELIMINARY PACKING LIST


QTY PER MEASUREMENT
ITEM.NO DESCRIPTION PO QTY UOM PACK NO PACKING TYPE
PACK GROSS DIMENSION

A Material To Be Supply PETI A


a) Grounding System DIMENSI : 315x50x50cm
1 Grounding Electrode 19mm Dia, 3000 mm L, copper material 136 Ea PETI A 136 PALET GW : 1800kg
2 Grounding Electrode coupling 19mmDia 70 Ea 70
3 Grounding Electrode Clamp for 1 conductor 70 mm 2 11 Ea 11 PETI B
4 Grounding Electrode Clamp for 2 conductor 240 mm 2 - 240mm 2 66 Ea PALET A 66 DIMENSI : 85x40x40cm
5 2 2
Grounding Electrode Clamp for 3 conductor 240 mm - 70 mm - 240 mm 2 5 Ea 5 GW : 224kg
6 Driving Stud for earth rod 20 Ea 20
BOX ON PALET PALET A
8 Grounding Bar 8 hole 300 mm (L) X 50 mm (W) X 6 mm (T) c/w Accecories 20 Ea PALET A 20
9 Compression cable lug, crimp type tinned copper dia. Hole 10mm for : DIMENSI : 120x100x80cm
Ea
GW : 350kg
- 70 mm 2 79 79
- 35 mm 2 158 Ea PALET A 158
PALET B
- 16 mm 2 61 Ea 61
DIMENSI : 120x115x140cm
10 PVC Conduit 3/4 inch c/w conduit clamp 70 M BUNDLE A 70 PALET
GW : 434kg
11 Exotermic Welding accessories
- Mould Handle Clamp 2 Ea 2
PALET C
- Flint gun ignitor 2 Ea 2
DIMENSI : 115x115x140cm
- Mould cleaning brush 2 Ea 2
GW : 360kg
- Tape cleaning brush 2 Ea PALET A 2
- Cable cleaning brush 2 Ea 2
BUNDLE A
- Mould cleaning scraper 2 Ea 2
DIMENSI : 300x50x50cm
- hard gloves 2 Ea 2
BOX ON PALET GW : 35kg
12 Welding material powder, 200 gram c/w retaining disc 270 Ea 270
PALET C
13 Weld Graphite Mould horizontal Cross, w/ size : 240mm 2 - 240mm 2 - 240mm 2 - 240mm 2 70 Ea 70
14 Weld Graphite Mould horizontal Tee, w/ size :
- 240mm 2 - 240mm 2 - 240 mm 2 120 Ea PALET B 120
- 240mm 2 - 16mm 2 - 240 mm 2 15 Ea 15
PALET C
- 240mm 2 - 35mm 2 - 240 mm 2 60 Ea 60
- 240mm 2 - 70mm 2-240 mm 2 45 Ea PALET B 45
B. Lightning Protection System
1 Air terminal size : 600mm (L) x 19mm (D), c/w Air rod flat base for 50 sqmm conductor for three
136 Ea PETI B 136 PALET
way conductor (all material Cooper)
2 Lightning Protection Support Bare Conductor 50sqmm Type L c/w insulator, bolt and nut 1064 Ea PALET A 1064 BOX ON PALET
3 PVC conduit pipe 182 M BUNDLE A 182 PALET
4 38 Ea 38
5 38 Ea PALET A 38 BOX ON PALET
6 178 Ea 178
7 Grounding electrode 19mmDia, 3000 mmL, copper material 75 Ea PETI A 75 PALET
8 Grounding electrode coupling, 19mmDia 38 Ea 38
PALET A
9 Grounding electrode clamp for 1 conductor 50 sqmm c/w bolt & Nut 38 Ea 38 BOX ON PALET
11 Lighting protection PVC test box c/w accessoris 200 mm X 200 mm 19 Ea PALET A 19

C Work Item Shall Be Provide


1 Mandatory Spare Part
Consist of : Ground Rod, Ground Clamp, Ground Pit, Welding Accs, Test Box, Air Terminal (+- 10%)
Ground Rod 22 length PETI A 22 PALET
Coupling 11 ea 11
Grounding Electrode Clamp for 1 conductor 50 mm 2
2 4 set 4
Grounding Electrode Clamp for 1 conductor 70 mm 2 1 ea PALET A 1
2
Grounding Electrode Clamp for 2 conductor 240 mm - 240mm 2 7 ea 7
Grounding Electrode Clamp for 3 conductor 240 mm 2 - 70 mm 2 - 240 mm 2 1 ea 1
Exothermic Welding Accs
BOX ON PALET
Cross 240 mm2 7 set PALET C 7
- 240mm 2 - 240mm 2 - 240 mm 2 12 set PALET B 12
- 240mm 2 - 16mm 2 - 240 mm 2 1 set 1
PALET C
- 240mm 2 - 35mm 2 - 240 mm 2 6 set 6
2 2
- 240mm - 70mm -240 mm 2 4 set PALET B 4
Welding material powder, 200 gram c/w retaining disc 27 tube PALET C 27

Note :
PVC PIPE CONDUIT 70mtr + 182mtr = 252mtr : 2.9mtr = 87btg / 2.9mtr

Total Package : 2PETI + 3PALET + 1BUNDLE, Total GW : 3383 Kg, Total CBM : 6.418 CBM
Received By PT TANEX MAKMUR PRIMAJAYA

Notes : Barang yang sudah diterima tidak dapat diretur dengan alasan apapun

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