transformer notes
transformer notes
of windings 11010
from the vos
220/240
tank.oTa
In all
volts t
types ofore Principle of transformer
transformers,io snn laminations
the coreis constructed of transformer sheet steel minimunofu
to provide a continuous magnetic path with a sometinme
s
included. The steel used is of high silicon content,
hysteresis
Fig. 32.2 treated to produce a high permeability and alow
olen Transformer 1117
operating flux densities. The eddy current loss is minimised by Normal Operation
usual
laminating the core,the laminations being insulated from each other by a Low High
voltage voltage
lightcoat of core-plate varnish or by an oxide layer on the surface. The |oil Tron Core
thicknessoflaminations varies from 0.35 mm for afrequency of 50 Hzto
for afrequency of 25 Hz. The core laminations (in the form of
0.5 mm
strips) are joined as shown in Fig. 32.2. It is seen that the joints in the
alternate layers are staggered in order to avoid the presence of narrow
gapsright through the cross-section of the core. Such staggered joints
'imbricated'
are saidto be TMagnetic Flu
V, S
V
p
Butt Joint
Fig. 32.6
cut in the form of long
Fig. 32.5
transformers, the individuallaminations arecorei
In assembly of the complete for the twotypes of
Strips ofbothL's. core and shell-type
E's and T'sas shown in Fig. 32.5. The
Butt Joint
Fig. 32.7
laminations and
Becauseof)
insulation, the net or effective core area is reduced, due allowance for
(Ex. 32.6). It is found that, in general, the reduction in core sectional area due to the
tobe made
has
which surface
eofpaper,
presence
oxide etc.is of the order of 10% approximately.
pointedi out.above, rectangular cores with rectangular cylindrical coils can
be used for small-size
As transformerssas shown in Fig. 32.9 (a) but for large-sized transformers, it becomes wasteful to
core-type
rectangularrcylindrical coils and Iso circular cylindrical coils are preferred. For such purposes, Square
USe
may beIsed as shown
in Fig. 32.9 (b) where circles represent the tubular former carrying the coils.
cores
Obviously.aconsiderable amount of usefulspace is still wasted. Acommon improvement on square core
employ cruciform core as in Fig. 32.9 (c) which demands, at least, two sizes of core strips. For very
isto transformers, further core-stepping is done as in Fig. 32.9 (d) where at least three sizes of core plates
large reduced length of the mean
eSsary. Core-stepping not only gives high space factor but also results in although more steps
ondthe consequent /R loss. Three stepped core is the one most commonly used
Fig. 32.9, it can be shown
he 1sed for very large transtormers as in Fig. 32.9 (e). From the geometry of
d where d is the
htmaximum gross core section for Fig. 32.9 (b) is 0.5 d and for Fig. 32,9 (c) it is 0.616
diameterofthe cylindrical coil.
0.16d 0.16d 0.1d,0.14d 0.14d 0.074d,r-0.09d
10.36dh
-0.12d
k-0.53d -0.42d
tz
0.93d
0.71d 0.85d 0.9d
-0.71d R-0.93d
oihei isss1-0.85d 0.9d
(c) (d) (e)
(a) (b)
Fig. 32.9
LIV
HV
HV
L
(a) (6)
Fig. 32,10
Avery commonly-used shell-type transformer is the one known as Berry Transtormer-so called
after the name of its designer and is cylindrical in form. The transfornmer core consists of laminations
arranged in groups which radiate out from the centre as shownin section in Fig. 32.12.
1120 Electrical Technology
It may be pointed out that cores and coils of transformers must be
bracing in order to prevent movement and possible insulation damage. Goodd provided with igd
the objectionable noise -ahumming sound-during operation. bracing reduces medtu,
The spiral-core transformer employs the newest development in core
coonstruction. cow'i
sembled of acontinuous strip or ribbon of transformer steel wound inthe formnof a The
cylinder. Such construction allows the core flux to follow the grain of theiron. circular
Cold-rwiolthed stesel
silicon content enables the designer to use considerably higher operating flux densities of
kg. The use of higher flux density reduces the weight per kVA. Hence, the
are() arelatively more rigid core (i) lesser weight andsize per kVA ratingadvant ages ironof SuchlowcosertItorsvc
(ii)|lower
operating flux densities and (iv) lower cost of manufacture. los es
a hia
Cylindrical
Winding MaCoreghtó
(a)
(b)
Fig. 32.11 Fig. 32.12
Transformers are generally housed in tightly-fitted sheet-metal ; tanks filled with special insulating a
This oil has been highly developed and its function is two-fold. By circulation, it not only keeps the cad
reasonably cool, but also provides the transformer with additional insulation not obtainable whent
transformer is left in the air.
In cases where a smooth tank surface does not provide sufficient cooling area, the sides of the
tnik
corrugated or provided with radiators mounted on the sides. Good transformer oil should be absolutely
from alkalies, sulphur and particularly from moisture. The presence of even
extremely small percentage of moisture in the oil is highly detrimental from the insulation viewp
because it lowers the dielectricstrength of the oil considerably. The importance of avoiding
in the transformer oil is clear from the fact that even an
addition of as8 parts
the insulating quality of the oil to a value generally recognized belowofstandard.
water in 1,000,000k
Hence, thetanks
are sealed air-tight in smaller units. In the case of large-sized transformers where completeairigth
construction is impossible, chambers known as breathers are provided to permit the oilinsidethetu
to expand and contract as its temperature increases or decreases. The atmospheric moisture
entrapped in these breathers and is not allowed to pass on to the oil. Another thing toavoidinthea
is sledging which is simply the decomposition of oil with long and continued use. SledginggiscaIs
principally by exposure to oxygen during heating and results in the formation of large depositsoflid
and heavy matter that
eventually clogs the cooling ducts in the
No other feature in the transformer.
insulating materials, because construction
the life on theof unit
a
transformer
almost solely depends
is given moreonattention
the quality, care
anddurabiliy
handling of these materials. All the insulating materials are selected on the bbasis oftheirihighqualo
and ability to preserve high
quality even after manyyears of
normal use.
Instead of natural mineral oil, now-a-days synthetic insulating fluids known ass ASKARELS((tradenane)
used. They are non-inflammable and, under the influence of an electric arc, do not decomposeto)prou
inflammable gases. Onestability
such fluidas a dielectric and even asafter long service shows extensively
dbecnus
it possesses remarkable
sledging, oxidation, acid or
commercially known PYROCLOR 0s being no deterioration usedthrougt
moisture formation. Unlike
mineral oil, it shows no rapid burning.
weolon Transformer 1121
Allthe transformer leads are broughtout of theircases through suitable bushings. There are many
designs of these, their size and construction depending on the voltage of the leads. For moderate voltages,
porcelainbushings are used to insulate the leads as they come outthrough the tank. In general, theylook
nst likethe insulators used on the transmission lines. n high voltage installations, oil-filled or capacitor
type bushings are employed.
The choice of core or shell-type construction is usually determined by cost, because similar character
iics can be obtained with both types. For very high-voltage transformers or for multiwinding design, shell
ne constructionis preferred by many manufacturers. In this type, usually the mean length of coil turn is
onger than in acomparable core-type design. Both core and shell forms are used and the selection is
accided by many factors such as voltage rating, kVA rating, weight, insulation stress, heat distribution etc.
Another means of classifying the transformers is according to the type of cooling employed. The
following types are in common use :
(a) oil-filled self-cooled (6) oil-filled water-cooled (c) air-blast type
Small and medium size distribution transformers-so called because of their use on distribution
systems as distinguished from line transmission-are of type (a). The assembled windings and cores
of such transformers are mounted in a welded,oil-tight steel tank provided with steel cover. After
puting the core at its proper place, the tank is filled with purified, high quality insulating oil. The oil
serves to convey the heat from the core and the windings to the case from where it is radiated out to
the surroundings. For small size, the tanks are usually smooth-surfaced, but for larger sizes, the cases
are frequently corrugated or fluted to get greater heat radiation area without increasing the cubical
capacity of the tank. Stilllarger sizes are provided with radiators or pipes.
Construction of very large self-cooled transformers is expensive, a more economical form of
construction for such large transformers is provided in the oil-immersed, water-cooled type. As
before, the windings and the core are immersed in the oil, but there is mounted near the surface of oil,
acooling coil through which cold water is kept circulating. The heat is carried away by this water. The
largest transformers such as those used with high-voltage transmission lines, are constructed in this
manner.
Oil-filled transformers are built for outdoor duty and as these require no housing other than their
own, a great saving is thereby effected. These transformers require only periodic inspection.
air-blast. The
For voltages below 25,000 V, transformers can be built for cooling by means of an
transformer is not immersed in oil, but is housed in a thin sheet-metal box open at both ends through
which air is blown from the bottom to the top by means of a fan or blower.
90°
E E, 0
90°
E
Primary Secondary
(b)
(a)
Fig. 32.13
1122 Electrical Technology
Consider an ideal transformer |Fig. 32. 13 (a)] whose secondary is
nected to sinusoidal alternating voltage V,. This potential difference open and whose
the primary. Sincethe primary coil is purely inductive and there is causes an
alternating
(secondary bperiimngary is
no output o
primary draws the magnetising current 1, only. The
merely to magnetise the core, it is small in magnitüde and lags V, byfunction
90° of
produces an alternating flux Í which is, at all This this cureopnen
times, proportional to the current (assuming
permeability of themagnetic circuit tobe Primary coil
Step-up transformer alternating
constant) and, hence, is in phase with it. This Secondary coil
changing flux is linked both with the primary
and the secondary windings. Therefore, it If the
produces self-induced e.m.f. in the primary. has 3pr\oiops
maryandcoe
This self-induced e.m.f. E, is, atevery in
stant, equal to and in opposition to V,. Itis
secondar
30, the voly tacgaoil hes
also known as counter e.m.f. or back e.m.f. stepped up 10
times.
of the primary.
Similarly, there is produced in the sec Step-down transformer
ondary an induced e.m.f. E, which is Primary coil Secondary coil
known as mutually induced e.m.f. This If the
e.m.f. is antiphase with V, and its magni has 30priloops
mary col
and
tude is proportional to the rate of change the secondary col
of flux and the nunmber of secondary turns. has 3, the voltag
is stepped down t0
The instantaneous values of applied times.
voltage, induced e.m.fs, flux and
magnetising current are shown by sinu Step-up transformer
soidal waves in Fig. 32.13 (b). Fig. 32.13
(c) shows the vectorial representation of the effective values of the above quantities.
32.6. E.M.F. Equation of a Transformer Cycle
Let N, = No. of turns in primary
N, = No. of turns in secondary m
E N,
This constant K is known as voltage transformation
ratio.
V E, E,
IfN,> N, i.e. K> 1, then transformer is calledstep-up
transformer.
(i) If N, <N, i.e. K< 1, then transformer is known as
step-down transformer.
Again, for an ideal transformer, input VA =output VA. Fig. 32.15
1
V, I, = V, 1, or 41 V K
Hence, currents are in the inverse ratio of the (voltage) transformation ratio.otansa
Example 32.1. The maximum flux density in the core of a 250/3000-volts, 50-Hz single-phase
Iransformer is 1.2 Wb/m. If thee.m.f per turn is 8 volt, determine
() primary and secondary turns (iü) area of the core.
(Electrical Engg.-I, Nagpur Univ. 1991)
Solution. (i) E = Nxe.m.f. induced/turn
N, = 250/8 = 32; N,= 3000/8 = 375
(ü) We may use E, = -4.44 fN, B, A 0.03m.
3000 = 4.44 x 50 x 375 × 1.2 xA; A =
transformer has a
Example 32.2. The core of a100-kVA, I1000/550 V, 50-Hz, l-ph, core type and (ü) the e.m.f.
oaS-section of 20cm x 20 cm. Find (i) the number of H. V. and L.V. turns per phase
Assume astacking factor of 0.9.
am y the maximum core density is not toexceed 1.3 Tesla.
by 10% on no-load ?
What will happen f its primary voltage is increased(Elect. Machines, A.M.I.E. Sec. B, 1991)
m
A=(0.2x0.2) x 0.9 =0.036
Solution. (i) l i aB = 1.3 T,
11,000 = 4.44 x 50× N, X 1.3x 0.036, N,
= 1 060
53
550 = 4.44 x 50 x N, x 1.3 x 0.036;N, =
53ed
N, =KN, = (550/11,000) x 1060 =
550/53 = 10,4 V
e.m.f/turn = 11,000/1060 = 10,4 V or
is increased by 10%, magnetising current will
Koeping supply
than 10%.constant,
Irequency
crease by much more However,if primary voltage flux density willincrease only marginally and
due to saturation,
owil the eddy current andIhysteresis losses.
400 primary and 1000 secondary turns, The
Example 32.3. area
et cross-Ssectional 60 cm. Ifthehasprimary
of thecore istransformer
Asingle-phase winding be connected to aS0-H supply
at 520 V. calculate ()the peak value of flux density in the core (ii) the voltage induced in the
(Bharathiar University
Transformer 1125