HAZARD IDENTIFICATION &

1|Page
 Document No:
MASTER HAZARD IDENTIFICATION & RISK ASSESMENT (HIRA)
Rev. 0
Date:

1. EXCAVATION

Remarks (Acceptable: A/ Not-

Base Risk Residual Risk

Legal Concern(Y/N)

Acceptable: NA)
1 to 25

1 to 25
1 to 5

1 to 5

1 to 5

1 to 5
Routine (R)/

Routine

Sr.
Non

(NR)

Sub-Activity Potential Hazard Consequence Present Control Proposed Control

No.

Probability

Probability
Severity

Severity
Risk

Risk
1.1 Removal / R 1. Work near to 1. Fatality / 1. Barricading the work area. Y 2 4 8 1. Engage competent / experienced 1 4 4 A
cleaning of the moving severe injury due to 2. Engaging the competent operators. personnel for handling /operating
Surface Vehicles / hit by the moving 3. Taking approval from relevant authorities hand tools / power tools during
encumbrances equipment. vehicles / equipment. and ensure PTW. tree cutting.
i.e. Electrical 2. Manual cutting & 2. Fall from height 4. Imparting the HIRA talks before start of work.
lines, trees, heap material handling and may result into 5. Avoiding the manual material handling as much
of soil, existing 3. Fall from height multiple injuries / as possible and introducing mechanical material
buildings, 4. Electrocution fatality. handling for the removal of surface
existing roads while using power 3. Cut injuries while encumbrances.
and other tools doing manual material
existing 5. Presence of handling.i.e. Shifting /
structures underground / pulling / pushing.
overhead services 4. Electrical
/ utilities; burn/fatality
6. Use of sharp
hand tools.
1.2 Surface levelling R 1. Work near to 1. Fatal / severe injury 1. Barricading the vehicle movement area N 2 4 8 1. Administrative control measures 1 4 4 A
(general cutting / the moving due to hit by the and define pedestrian movement area are to be developed for vehicle
filling) Vehicles / moving vehicles / separately. fitness and engagement of
equipment. equipment. 2. Ensuring that vehicle movement area is competent operators.
2. Topple of vehicle levelled and well compacted.
due to uneven 3. Prior information to the concern departments
ground surface. of utility services and ensure de-energize /
3. Presence of isolation of source.
overhead /
underground
utilities.

Page 2 of 33
 Document No:
MASTER HAZARD IDENTIFICATION & RISK ASSESMENT (HIRA)
Rev. 0
Date:

Remarks (Acceptable: A/ Not-

Base Risk Residual Risk

Legal Concern(Y/N)

Acceptable: NA)
1 to 25

1 to 25
1 to 5

1 to 5

1 to 5

1 to 5
Routine (R)/

Routine
Sr. (NR)
Non

Sub-Activity Potential Hazard Consequence Present Control Proposed Control

No.

Probability

Probability
Severity

Severity
Risk

Risk
1.3 Blasting NR 1. Fly rock 1. Injury due to 1. Imparting HIRA talks on blasting operation Y 2 4 8 Follow OCP-30: "Hard Rock Blasting" 1 4 4 A
operation for 2. Vibration flying rock, before start of work. for ensuring its close compliance /
hard rock cutting 2. Neel finger 2. Sufficient number of rubber mats / sand bags execution.
3. Hand-Arm Vibration are placing on the charging holes for minimizing
Syndrome (HAVS) the flying rock.
3. Delays are providing in-between every two
holes
4.WARNING SIGNAL - a one-minute series of
long audible signals 5 minutes prior to blast
signal; BLAST SIGNAL- a series of short audible
signals 1 minute prior to the shot.
ALL CLEAR SIGNAL- a prolonged audible signal
following the inspection of blast area.
Warning signs and flags shall be posted at all
access points.
5. Vibration effect is planning by a competent
person with full consideration for all forces
and conditions involved
6. Appropriate owners/ occupants and the public
is notified of the nature of blasting operations
7. Using appropriate ear muffs.
8. Creating awareness / informing the villagers
/ public about blasting operation.
9. Providing warning signs / barricades as per
the requirement. Alerting the public with
flaggers.
1.4 Surveying R Presence of Loss of consciousness 1. Ensuring proper supervisor & using safety N 2 4 8 1. Use of pesticide / 1 4 4 A
poisonous / heart attack / fatal stick (wooden) bleaching powder / carbolic
reptiles/inspects 2. Ensuring use of appropriate PPE's (highankle acid
safety shoes) & avoiding loose clothing 2. Ensure availability of
3. Ensure proper housekeeping/ use ofprotective emergency vehicle and contact
tools details/ tie up with local hospitals
4. Create awareness among the workforce
and staff/ monitoring.

Page 3 of 33
 Document No:
MASTER HAZARD IDENTIFICATION & RISK ASSESMENT (HIRA)
Rev. 0
Date:

Remarks (Acceptable: A/ Not-

Base Risk Residual Risk

Legal Concern(Y/N)

Acceptable: NA)
1 to 25

1 to 25
1 to 5

1 to 5

1 to 5

1 to 5
Routine (R)/

Routine
Sr. (NR)
Non

Sub-Activity Potential Hazard Consequence Present Control Proposed Control

No.

Probability

Probability
Severity

Severity
Risk

Risk
1.5 Surveying R Improper Access / Slip / trip/ fall may 1. Ensuring general levelling of surface forvehicle N 2 3 6 A
working on uneven result injury to the movement
ground surface; personnel. 2.Deployment of flagman
3.Ensuring barricades to the work location at valley
/ steep access / ramps are existing.

1.6 Surveying R Working near to Hit by the vehicles. 1. Ensuring competent driver. N 2 4 8 1. Provide rigid barricades for 1 4 4 A
the moving 2. Displaying sign boards / caution boards. defining the vehicle movement
vehicles / 3. Providing training / awareness & & pedestrian walkways
construction close monitoring separately.
vehicles 4.Using high visibility clothing.

1.7 Surveying R Presence of live Cardiac arrest / 1. Using Insulated tools and keeping N 2 4 8 1. Use wooden / fibre levelling staffs 1 4 4 A
electrical cables burns due to electric minimum distance of 3 meters. wherever electrical lines are
near survey work. shock. 2. Using rubber gloves. existing.
3. Tie-up with local hospitals. 2. Ensure emergency vehicle
4. Providing HIRA talks to the workforce availability till the completion of
before start of work. job.
1.8 Surveying R Working in extreme 1. Sun stroke due 1. Ensure availability of drinking water N 2 3 6 A
climatic conditions to de-hydration. 2. Provide temporary rest sheds
2. Injuries / fell in 3. Avoiding the work during extremeclimatic
sick due to adverse conditions e.g. Excessive cold/hot.
weather.

1.9 Surveying R Manual handling of Hit by the survey 1. Ensuring supervision for safe execution of work. N 2 3 6 A
survey instruments instruments while 2. Creating awareness on manual material
while shifting shifting manually and handling by imparting training before start
manually. may receive injury. of work.
3. Using appropriate PPE in the form of
safety shoes & hand gloves.

Page 4 of 33
 Document No:
MASTER HAZARD IDENTIFICATION & RISK ASSESMENT (HIRA)
Rev. 0
Date:

Remarks (Acceptable: A/ Not-

Base Risk Residual Risk

Legal Concern(Y/N)

Acceptable: NA)
1 to 25

1 to 25
1 to 5

1 to 5

1 to 5

1 to 5
Routine (R)/

Routine
Sr. (NR)
Non

Sub-Activity Potential Hazard Consequence Present Control Proposed Control

No.

Probability

Probability
Severity

Severity
Risk

Risk
1.10 Cutting / digging R 1. Earth Collapse 1. Toppling of 1. Screening of workforce before Y 3 5 15 Maintain the slope as per the types of 1 5 5 A
the soil 2. Presence of equipment due to induction training soil.
mechanically ( buried electric earth collapse and 2. Medical examination as per Legal Requirement Follow OCP-03 "Excavation".
Pit Excavation up cables personnel may 3. Safety Induction; Issue of ID Card Avoid collapse of soil provide
to 3.0 M) 3. Presence of receive severe 4. Imparting daily HIRA talk shoring/shuttering/sheet piling.
overhead electrical injury / fatal. 5. Use of PPE (Both Mandatory and work related)
cables 6. Behavioural Safety Training
4. Movement / 7. If any unsafe act found then - council them &
working of if done knowingly.
equipment in steep 8. Motivate them by suitably rewarding them.
access / egress / 9. Do not allow any unauthorized to person
valley conditions. to enter the pit
10. Awareness towards safety by displaying
safety postures & slogan.
11. Relocating/ removing the overhead
electrical lines.
12. Deploying competent operators forequipment
use / operation.

1.11 Pit Excavation R *Same as above Injury / fatal due to: 1. Preventing ingress of water by providing N 2 4 8 Follow OCP-03 "Excavation". 1 4 4 A
beyond 3.0m plus* 1. Drowning temporary bunds / diverting the catchment
( *During 1. Flooding due to 2. Building / Structure water.
excavation / excessive rain / collapse due to cave- 2. Obtaining prior approval of excavation
cutting* ) underground water in or slides. method from local authorities; if required /
2. Digging in the 3. Electrocution needed.
vicinity of existing 3. Relocating / removing the surcharge loads
Building / Structure such as buildings / structures from the edge of
3. Movement of excavation before mechanical digging / cutting
vehicles / operation.
equipment's close 4. Impart training on Excavation to all operators.
to the edge of cut. 5. Separate entry & exit path for man
and machinery must be maintained

Page 5 of 33
 Document No:
MASTER HAZARD IDENTIFICATION & RISK ASSESMENT (HIRA)
Rev. 0
Date:

Remarks (Acceptable: A/ Not-

Base Risk Residual Risk

Legal Concern(Y/N)

Acceptable: NA)
1 to 25

1 to 25
1 to 5

1 to 5

1 to 5

1 to 5
Routine (R)/

Routine
Sr. (NR)
Non

Sub-Activity Potential Hazard Consequence Present Control Proposed Control

No.

Probability

Probability
Severity

Severity
Risk

Risk
1.12 Working inside R 1. Formation of Injury / fatal due to: 1. Performing regular inspections as per checklist Y 3 4 12 Follow OCP-03 "Excavation" & assign Y 1 4 A
deep excavation tension cracks on 1. Soil collapse for tension cracks/cave-ins/dewatering / rain- duties, responsibilities & authorities
(*After the edge of 2. slip/ cut. to the concern execution team.
cutting/excavati excavation trip while 2. Continuous de-watering system in case
on*) 2. Formation of Manual material of seepage of water
cave-in on the handling 3. Provide safe access/ egress by providing
sides of 3. Fall of person gentle ramps / standard ladders / modular
excavation 4. Fall of material stairways.
3. Water seepage 5. Fall of equipment 4. Providing Sloping / benching / shoring / sheet
4. Rain-cut piling to restrict the soil collapse as per the type
5. Presence of of soil.
steep access / 5. Avoiding vehicle movement near to
egress/ ramp the excavation.
6. Manual shifting of 6. Providing rigid barricades, signage’s &
materials / portable illumination to avoid fall of person inside
equipment excavation.
7. Presence of 7. Regular HIRA talks are being imparted
unprotected vertical to workforce on daily basis.
trench/ excavation 8. Checking the oxygen levels & other toxicgases
walls with gas detector.
8. Vehicle
movement near
to the excavation
9. Presence
of toxic gases
10. Presence of
surcharge loads
such as stacking
of excavated soil
on the edge of
excavation

Page 6 of 33
 Document No:
MASTER HAZARD IDENTIFICATION & RISK ASSESMENT (HIRA)
Rev. 0
Date:

Remarks (Acceptable: A/ Not-

Base Risk Residual Risk

Legal Concern(Y/N)

Acceptable: NA)
1 to 25

1 to 25
1 to 5

1 to 5

1 to 5

1 to 5
Routine (R)/

Routine
Sr. (NR)
Non

Sub-Activity Potential Hazard Consequence Present Control Proposed Control

No.

Probability

Probability
Severity

Severity
Risk

Risk
1.13 Heavy Vehicle R Speed, Hit, slip, trip Collision Following DOs & DON'Ts as listed below: Y 3 4 12 1. Ensure site layout plan 1 4 4 A
movement & fall. Overturn 1. Don't leave the keys in the cabin. is implemented
Topple 2. Don't allow any other person / cleaner to 2. Ensure daily checklist compliance
Fire drive the vehicle.
3. Don't use Mobile phone while driving
the vehicle.
4. Parking of vehicles near the excavated area is
strictly prohibited and also not in the access
path
5. Minimum of 3 meters’ distance to be
maintained from the excavation with parking
light and display signage.
6. Avoid unnecessary parking.
7. Bank man or helper to deploy.
8. First aid box and fire extinguisher must bekept
inside the cabin.
9. Maintenance to be carried out by an
experience mechanic.
10. Other than construction vehicles should
not take into the work locations.
1.14 Removal of Soil R Entanglement, & Hit by bucket 1. The radius where the Bucket is operated Y 3 3 9 1. Ensure dynamic HIRA 2 3 6 A
slip or trip should be barricaded. precautionary measures are in
2. Signal man should be made available to place
guide the operator 2. Ensure daily checklist compliance
3. Ensuring restriction of unauthorizedpersonnel
to enter in the excavation area.
4. Ensuring all the personnel must wear
reflective jacket.
5. Ensuring by that JCB / excavator operator
must aware of the surrounding area.
6. Operator should not use mobile phone or
hear music by inserting the head phone in the
ear.
7. While swinging / reversing - indication

Page 7 of 33
 Document No:
MASTER HAZARD IDENTIFICATION & RISK ASSESMENT (HIRA)
Rev. 0
Date:

horn should be ON.

Page 8 of 33
 Document No:
MASTER HAZARD IDENTIFICATION & RISK ASSESMENT (HIRA)
Rev. 0
Date:

Remarks (Acceptable: A/ Not-

Base Risk Residual Risk

Legal Concern(Y/N)

Acceptable: NA)
1 to 25

1 to 25
1 to 5

1 to 5

1 to 5

1 to 5
Routine (R)/

Routine
Sr. (NR)
Non

Sub-Activity Potential Hazard Consequence Present Control Proposed Control

No.

Probability

Probability
Severity

Severity
Risk

Risk
1.15 Loading / R Workmen close to Physical injury/fatal 1. Engaging trained personnel Y 3 3 9 1. Ensure dynamic HIRA 2 3 6 A
Unloading of soil the moving due to hit by 2. Engaging a signal person wherever loading precautionary measures are in
equipment / machinery. / unloading in progress. place
machinery. 3. No personnel should come in the approach / 2. Ensure daily checklist compliance
radius of the JCB bucket while loading sand in
the truck.
4. Ensure that no personnel should stand in
the vicinity of loading activity.
5. Signal man should communicate once the
loading has been completed in the truck & he
should simultaneously inform the truck driver &
JCB operator.
6. Ensure that there must be a clearunderstanding
/ communication between operator & signalmen.
7. Not overload the trucks since there ispossibility
of skidding while travelling on the ramp.
8. Ensuring no personnel movement on ramps
whereas trucks are plying on the ramp.
9. Providing signal men, caution boards
& barricading.
1.16 Backfilling, R Including plying of Injury to personnel / 1. Vehicle movement area must be demarcated. Y 3 4 12 Follow : OCP-03 Excavation 1 4 4 A
Grading & vehicles on the fatal due to toppling 2. Soil strengthening of vehicle movement area
Dumping uneven ground of vehicle / / road being done.
surface/ loose soil. equipment 3. Impart HIRA Talk.
/ stuck in loose soil.

Page 9 of 33
 Document No:
MASTER HAZARD IDENTIFICATION & RISK ASSESMENT (HIRA)
Rev. 0
Date:

Page 10 of 33
 Document No:
MASTER HAZARD IDENTIFICATION & RISK ASSESMENT (HIRA)
Rev. 0
Date:

BAR BENDING & CUTTING

Remarks (Acceptable: A/ Not-

Base Risk Residual Risk

Legal Concern(Y/N)

Acceptable: NA)
1 to 25

1 to 25
1 to 5

1 to 5

1 to 5

1 to 5
(R)/ Non
Routine

Routine

Sr.
(NR)
Sub-Activity Potential Hazard Consequence Present Control Proposed Control
No.

Probability

Probability
Severity

Severity
Risk

Risk
3.1 Stacking of R 1. Over stacking of Injury / fatal due to: 1. Stack the reinforcement rod on the base ofthe Y 3 3 12 To follow OCP-04:Handling of 2 3 6 A
material material/ unstable 1. Collapse of material concrete sleeper / concrete blocks & not on the Reinforcement work
manner on to workmen ground directly.
2. Poor material 2. Shift / 2. Material should not be stacked more than
handling without collapse of 3 layers of bundle.
assessment stacked material. 3. All the bars should be tied - minimum at 3
3.Mechanical 3. Hit by the loading/ places & especially at the end so that they are
material handling unloading equipment. not open.
4. Reinforcement should be laid in such a
manner that it does not block the passage.
5. Soft barricading should be provided around
the area
6. Gap should be provided for easy lifting
/ inspection of the material.
7. All the personnel should wear appropriate PPE.

3.2 Loading of R 1. Mechancal / Injury due to: 1. Only trained rigger / operators are to be Y 3 3 12 1. To follow OCP-04: Handling 2 3 6 A
material Manual handling 1. Hit by the performed the loading / unloading operation. of Reinforcement work
without assessment swinging part of 2. Carefully select the type of equipment to 2. Ensure dynamic HIRA
crane carry out loading / unloading activity. precautionary measures are in
2. Hit by the 3. Note the weight of the reinforcement place
swinging material bundle before lifting.
4. Use of Chain sling / wire sling to lift the load.
5. The sling should be calibrated &
inspected before use.
6. While placing the sling carefully lift first at the
end & then tie the sling then lift at the other
end.
7. If for some reason the load is to be lifted
through centre then repeat above steps &
then insert the sling in the middle.

Page 11 of 33
 Document No:
MASTER HAZARD IDENTIFICATION & RISK ASSESMENT (HIRA)
Rev. 0
Date:

Remarks (Acceptable: A/ Not-

Base Risk Residual Risk

Legal Concern(Y/N)

Acceptable: NA)
1 to 25

1 to 25
1 to 5

1 to 5

1 to 5

1 to 5
(R)/ Non
Routine

Routine
Sr. (NR)
Sub-Activity Potential Hazard Consequence Present Control Proposed Control
No.

Probability

Probability
Severity

Severity
Risk

Risk
8. Never place the sling directly on the
packaged tie up of reinforcement rod.
9. Check the stability & firmness of the
ground where the crane / TRX is to be
placed.
10. Operator should first inspect the place of
lifting, material to be lifted & path from wherethe
material to be shifted to be placed on the trailer.
11. First lift the load less than 4 to 6 inchesfrom
the ground level & check the CG & its stability,
wait for few minutes.
12. Then again lift the load @ 1 Feet above ground
13. Tie a Tag Line on both the end, the tag line
should be minimum 3 meters & the personnel
holding the tag line should

Page 12 of 33
 Document No:
MASTER HAZARD IDENTIFICATION & RISK ASSESMENT (HIRA)
Rev. 0
Date:

2. SCAFFOLDING

Remarks (Acceptable: A/ Not-

Base Risk Residual Risk

Legal Concern(Y/N)

Acceptable: NA)
1 to 25

1 to 25
1 to 5

1 to 5

1 to 5

1 to 5
(R)/ Non
Routine

Routine

Sr.
(NR)

Sub-Activity Potential Hazard Consequence Present Control Proposed Control

No.

Probability

Probability
Severity

Severity
Risk

Risk
4.1 Mobilization, R 1. Fall of material 1. Injury due to hit by 1. Do not lift the materials with bundle ties andto Y 3 2 6 1. Mobilization of scaffold 2 2 4 A
Handling due to handling the swinging be unloaded with suitable lifting equipment's. material inside shall be done only
(loading / while unloading material 2. Quality of scaffolding material shall be checked after clearance from SHE
unloading) & from truck. 2. Injury by the competent person as per the department.
stacking of 2. Improper due to collapse requirement. 2. Follow OCP-2:scaffolds (Erection
scaffold material. Stacking / shift of 3. Scaffolding materials should be stacked in / dismantling)
stacked material. stable manner and less than shoulder height. It
must be barricaded.
4. Tag line must be used while loading &
unloading of scaffold materials.
5. Experienced rigger must be engaged at the
time of loading & unloading.
6. Sleepers must be placed underneath
the scaffold materials.
7. Side support must be provided at stacking
of materials.
4.2 Erection of R 1. Fall from height Personnel injury due 1. Scaffolding should be erected as per Y 3 3 9 To follow OCP-2:scaffolds (Erection / 2 3 6 A
scaffolding 2. Collapse of to: the drawing/scheme. dismantling)
scaffold 1. Fall from height 2. Before installation of scaffolding soil
3. Fall of material 2. Collapse of scaffold condition must be checked and verified.
3. Fall of material 3. Ground soil must be compacted.
4. Scaffolding shall be installed and modified
under the competent supervision with competent
scaffolders only as per scaffolding procedure.
5. After installation scaffolding tag system isbeing
followed.
6. Scaffolding shall not be used without
authorization of scaffolding
inspector/supervisor.

Page 13 of 33
 Document No:
MASTER HAZARD IDENTIFICATION & RISK ASSESMENT (HIRA)
Rev. 0
Date:

Remarks (Acceptable: A/ Not-

Base Risk Residual Risk

Legal Concern(Y/N)

Acceptable: NA)
1 to 25

1 to 25
1 to 5

1 to 5

1 to 5

1 to 5
(R)/ Non
Routine

Routine
Sr. (NR)
Sub-Activity Potential Hazard Consequence Present Control Proposed Control
No.

Probability

Probability
Severity

Severity
Risk

Risk
4.3 Working on R *above hazards Injury / fatal due to: 1. Scaffolders must undergo for medical testand Y 3 3 9 1. To follow OCP-2: scaffolds (Erection 2 3 6 A
scaffolding at plus*: 1. Fall of person vertigo test. / dismantling)
height from height 2. PTW system must be followed. 2. Ensure dynamic HIRA
1. Missing of scaffold 2. Collapse of scaffold 3. Activity shall be carried out by precautionary measures are in
members such as 3. Fall of material competent scaffolders. place
railings / bracings / 4. Shall be used full body harness with scaffolding
ledgers / base plate hook and double lanyard harness and other basic
/ sole plate. PPEs.
2. Insufficient width 5. All tools shall be carried in a tool bag or with
of scaffold work adequate arrangement means hand tools must
platforms be tied with tag line.
3. Unsupported / 6. Surrounding must be barricaded.
unsecured scaffold 7. Weather condition and speed of wind shall be
with permanent taken in consideration before working at height
structure. on scaffold.
8. HIRA Talk is compulsory before start of activity.
9. Maintain tag system for scaffold whileworking
on the scaffold.
4.4 Working on R 1. Working at height 1. Injury due to fall 1. Adequate access ladders shall be fixed, Y 3 3 9 1. To follow OCP-2: scaffolds (Erection 2 3 6 A
mobile scaffold 2. Pulling / from height suitable work platform shall be provided with / dismantling)
pushing of mobile 2. Injury due to toe boards. 2. Ensure dynamic HIRA
scaffold collapse of scaffold 2. Caster wheels shall be armed with breaks. precautionary measures are in
3. Failure of caster while passing / pulling 3. Scaffolding tags inspection shall be followed. place
wheels & unlocked 4. Mobile scaffold shall not be moved
wheels. while workers on it.
4. Failure of out 5. Sufficient out riggers supports shall be provided.
rigger supports. 6. Loose materials shall not be kept at the
5. Missing of mobile edges left on the scaffolding platform.
scaffold parts.

Page 14 of 33
 Document No:
MASTER HAZARD IDENTIFICATION & RISK ASSESMENT (HIRA)
Rev. 0
Date:

Remarks (Acceptable: A/ Not-

Base Risk Residual Risk

Legal Concern(Y/N)

Acceptable: NA)
1 to 25

1 to 25
1 to 5

1 to 5

1 to 5

1 to 5
(R)/ Non
Routine

Routine
Sr. (NR)
Sub-Activity Potential Hazard Consequence Present Control Proposed Control
No.

Probability

Probability
Severity

Severity
Risk

Risk
4.5 Scaffold R Erection scaffolding Injury due to collapse 1. Scaffolding dismantling shall be carried Y 3 3 9 1. To follow OCP-2: scaffolds (Erection 2 3 6 A
dismantling hazard including: of scaffold / fall of out under supervision of competent / dismantling)
1. Unstable scaffold person / fall of scaffolder. 2. Ensure dynamic HIRA
2. Handling / material on workmen 2. Scaffold tag system shall be strictly followed. precautionary measures are in
dismantling by nearby scaffold. 3. Dismantling activity must be done place
incompetent sequentially (From top to bottom).
personnel 4. Dismantling scaffold material shall not
3. Presence of be thrown from height.
workmen nearby 5. If possible, life line must be provided at the
the dismantling time of dismantling.
work 6. PTW system must be followed up.
4. Unavailability 7. Materials must be stacked properly.
of anchoring 8. Dismantling of scaffold shall be done only
arrangement for after arrangement of barricades & signage.
personnel working
at height on
scaffold.

Page 15 of 33
 Document No:
MASTER HAZARD IDENTIFICATION & RISK ASSESMENT (HIRA)
Rev. 0
Date:

3. FORMWORK

Remarks (Acceptable: A/ Not-

Base Risk Residual Risk

Legal Concern(Y/N)

Acceptable: NA)
1 to 25

1 to 25
1 to 5

1 to 5

1 to 5

1 to 5
(R)/ Non
Routine

Routine

Sr.
(NR)

Sub-Activity Potential Hazard Consequence Present Control Proposed Control

No.

Probability

Probability
Severity

Severity
Risk

Risk
5.1 Manual material R 1. Handling of Back Pain; 1. Formwork shall be supervised by a Y 3 3 9 1. All worker should go through 2 3 6 A
handling of material without Cut / struck injuries competent person manual material handling
formwork assessment due to fall of material; 2. Workers should follow proper manual training.
components 2. Repeated handling methods. 2. Ensure dynamic HIRA
movements for 3. Assess the load by considering the parameters precautionary measures are in
lifting of heavy like load, environment, and physical condition of place
component workmen.
5.2 Manual material R Fall of materials Physical Injury 1. Small loose items shall be lifted and handled in N 2 3 6 A
handling of while working at the suitable containers and cages to prevent
formwork height. falling objects.
components 2. Proper stacking methods and
housekeeping shall be followed at work
platform.
3. Fall prevention requirements like toe
boards and catch nets shall be fixed.
5.3 Mechanical R Handling with crane Physical Injury 1. Lifting plan shall be followed Y 3 3 9 Follow OCP-10: Mechanical Material 2 3 6 A
material for lifting / shifting 2. Certified riggers shall be deployed for the Handling
handling i.e. with and fixing purpose. lifting by the crane.
crane 3. Certified and experienced crane operators
are deployed for lifting operation by crane.
4. Suitable and Certified lifting tools and
tackles shall be used during the work.
5.4 Mechanical R Toppling of crane Physical Injury 1. Slings and lifting gears shall be inspected bythe Y 3 3 9 Follow OCP-10: Mechanical Material 2 3 6 A
material due to uneven riggers regularly before use and damaged items Handling
handling i.e. with ground surface / are removed from the service.
crane handling with more 2. All lifting tools and tackles shall be certified by
than it's rated third party and also periodically inspected atstore.
capacity/ 3. Ensure the stability of the ground for
Breakage of sling positioning the crane.

Page 16 of 33
 Document No:
MASTER HAZARD IDENTIFICATION & RISK ASSESMENT (HIRA)
Rev. 0
Date:

Remarks (Acceptable: A/ Not-

Base Risk Residual Risk

Legal Concern(Y/N)

Acceptable: NA)
1 to 25

1 to 25
1 to 5

1 to 5

1 to 5

1 to 5
(R)/ Non
Routine

Routine
Sr. (NR)
Sub-Activity Potential Hazard Consequence Present Control Proposed Control
No.

Probability

Probability
Severity

Severity
Risk

Risk
5.5 Mechanical R Swing of load Physical Injury/fatality 1. Lifting shall not be carried out by cranes Y 3 3 9 Follow OCP-10: Mechanical Material 2 3 6 A
material during high wind speed. Handling
handling i.e. with 2. Guy rope shall be fixed to control the loadand
crane controlled by the riggers.
3. Adequate supervision

5.6 Formwork fixing R Slip, trip and fall Physical Injury 1. Adequate ties to be given and Y 3 3 9 Ensure dynamic HIRA precautionary 2 3 6 A
sufficient supports to be provided as per measures are in place
design.
2. Catch nets shall be provided to control
the falling objects.

5.7 Formwork R Collapse of Physical Injury/fatal 1. De shuttering of formwork shall be carried Y 3 3 9 Refer OCP-26: Demolition of Building 2 3 6 A
removal Formwork out under the supervision of competent / Structure
supervisor.
2. Concrete slurry, plumb stones, tie rods, tiepins,
shall be removed before lifting the form work.
3. Catch nets shall be provided to control
the falling objects.
4. Life line to be provided while working at height.

5.8 Work at height R Fall of person, fall of Physical Injury 1. Proper work platform shall be provided. Y 3 4 12 To follow OCP-7: Work at Heights 1 4 4 A
materials. 2. Ladders shall be provided for access and egress.
3. Proper inspection shall be carried out
by scaffolding inspector.
4. Full body harness is a must.

Page 17 of 33
 Document No:
MASTER HAZARD IDENTIFICATION & RISK ASSESMENT (HIRA)
Rev. 0
Date:

4. SHUTTERING

Remarks (Acceptable: A/ Not-

Base Risk Residual Risk

Legal Concern(Y/N)

Acceptable: NA)
1 to 25

1 to 25
1 to 5

1 to 5

1 to 5

1 to 5
(R)/ Non
Routine

Routine

Sr.
(NR)

Sub-Activity Potential Hazard Consequence Present Control Proposed Control

No.

Probability

Probability
Severity

Severity
Risk

Risk
6.1 Shifting of R Slip / Trip & Fall Physical Injury 1. Keep the surrounding area clean Y 2 4 8 Ensure dynamic HIRA precautionary 1 4 4 A
shuttering plate 2. Access path should be clear & free from debris measures are in place
or ply boards to 3. Place the shuttering material layer by layer
work site & not scattered
manually 4. Carefully load them manually
5. Do not overload - so that they slip from the top
6. While lowering take help of another person
for removing.
7. Do not wear loose cloth
6.2 Shifting of R Fall of material, Physical Injury 1. Only trained rigger / operator to perform Y 2 4 8 Follow OCP-10:Mechanical Material 1 4 4 A
shuttering plate Hit by object the loading / unloading operation. Handling
or ply boards to 2. Carefully select the type of equipment to
work site carry out loading / unloading activity.
mechanically 3. Note the weight of the reinforcement
bundle before lifting.
4. Use of chain sling / wire sling to lift the load.
5. The sling should be calibrated &
inspected before use.
6. If for some reason the load is to be lifted
through centre then repeat above steps &
then insert the sling in the middle.
7. Check the stability & firmness of the
ground where the crane / TRX is to be
placed.
8. Operator should first inspect the place of
lifting, material to be lifted & path from where
the material to be shifted to be placed on the
trailer.

Page 18 of 33
 Document No:
MASTER HAZARD IDENTIFICATION & RISK ASSESMENT (HIRA)
Rev. 0
Date:

Remarks (Acceptable: A/ Not-

Base Risk Residual Risk

Legal Concern(Y/N)

Acceptable: NA)
1 to 25

1 to 25
1 to 5

1 to 5

1 to 5

1 to 5
(R)/ Non
Routine

Routine
Sr. (NR)
Sub-Activity Potential Hazard Consequence Present Control Proposed Control
No.

Probability

Probability
Severity

Severity
Risk

Risk
9. First lift the load less than 4 to 6 inches from the
ground level & check the CG & its stability, waitfor
few minutes.
10. Then again lift the load @ 1 Feet above ground
11. Tie a Tag Line on both the end, the tag
line should be minimum 3 meters & the
personnel holding the tag line should be
away from its swinging radius.
12. The tag line holder should not walk behind /
in font the hydra wheel.
6.3 Stacking of R Trips, Fall & Hit Injury 1. Stack shuttering materials according to its size. Y 2 3 6 A
shuttering during/ Improper 2. Provide packing and stop poles for
materials stacking of preventing for uncertain slip/fall down of
fabricated rebar. stacked materials.
3. Do not stack the material where there iswater
logging, slope or flammable material.
4. Stacked board should be placed in such
a manner that it is easy for removing.
6.4 Placement of R Man/Material may Injury, 1. Ensure skilled & Trained manpower Y 2 3 6 A
shuttering fall during fixing of Personnel getting are deployed at site
boards shuttering boards crushed beneath the 2. Check their competency level.
shuttering structure 3. Check the tools used for erecting
4. Ensure with the Engineer Method Statement
is available & the procedure is explained to the
workforce
5. Ensure that protruded nails do not getintact
with the fingers or body or clothes.
6. While working at height ensure proper platform
/ scaffolding are used
7. Use PPE Like Hard hat, safety shoes, gloves
& Safety harness.

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 Document No:
MASTER HAZARD IDENTIFICATION & RISK ASSESMENT (HIRA)
Rev. 0
Date:

Remarks (Acceptable: A/ Not-

Base Risk Residual Risk

Legal Concern(Y/N)

Acceptable: NA)
1 to 25

1 to 25
1 to 5

1 to 5

1 to 5

1 to 5
(R)/ Non
Routine

Routine
Sr. (NR)
Sub-Activity Potential Hazard Consequence Present Control Proposed Control
No.

Probability

Probability
Severity

Severity
Risk

Risk
6.5 Placement of R Lack of experience Injury due to poor 1. Deploy experienced and competent workmen Y 2 3 6 Evaluate personnel capability & 1 3 3 A
shuttering manual handling / fall Impart training on regular basis Follow TPL 3 day mandatory
boards from height. induction procedure

6.6 Erection & R Fall of personnel Injury due to fall from 1. Proper scaffolding is to be used as per Y 3 4 12 To follow OCP-7: Work at Heights 1 4 4 A
Dismantling of from height height TSL standards.
scaffolding / Collapse of 2. Only trained personnel & authorize personnel
working platform Scaffolding to do the scaffolding
for shuttering 3. Scaffolding shall be properly fixed and braced.
work 4. Implementation of scaffolding tag system
6.7 Provision of R Slip / Trip & Fall Physical Injury 1. Use of Safety belt and with suitable Y 3 3 9 To follow OCP-7: Work at Heights 2 3 6 A
access path lifeline arrangement for anchoring safety
belt.
2. Provide elevated working platform for
all activities at heights more than 2.0 m.
3. Platform to be of sufficient area for
Optimum movements of the workers
4. Fully covered working platform with
guardrails and safe access to be provide.
5. Beneath area should be barricaded to
avoid unauthorized entry.
6. Use ladder / stairs as per TSL standard
7. Provide ladder on firm footing at
appropriate inclination and fasten on top
8. Fall arresting arrangement to be used
for vertical moment
9. Full body harness to be used by all
workmen who all are working at 2mt & above
Only height training passes workmen to be
allowed for height job

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MASTER HAZARD IDENTIFICATION & RISK ASSESMENT (HIRA)
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 Document No:
MASTER HAZARD IDENTIFICATION & RISK ASSESMENT (HIRA)
Rev. 0
Date:

5. CONCRETING

Remarks (Acceptable: A/ Not-

Base Risk Residual Risk

Legal Concern(Y/N)

Acceptable: NA)
1 to 25

1 to 25
1 to 5

1 to 5

1 to 5

1 to 5
(R)/ Non
Routine

Routine

Sr.
(NR)

Sub-Activity Potential Hazard Consequence Present Control Proposed Control

No.

Probability

Probability
Severity

Severity
Risk

Risk
8.1 Concreting R Air Pollution by May affect Respiratory Wear respirators or cover mouth and nose with Y 3 3 9 1. To follow OCP-05: Handling 2 2 4 A
cement System wet cloth. of Cement & Concrete
2. To ensure fulfil of pre
task checklist.

8.2 Concreting R Handling of Hands injury Use gloves and appropriate PPE. N 2 4 8 1. To follow OCP-05: Handling 1 3 3 A
ingredients of Cement & Concrete
2. To ensure fulfil of pre
task checklist.

8.3 Concreting R Protruding Feet may get injured Use Safety shoes; Provide platform above N 2 4 4 1. To follow OCP-05: Handling 1 3 3 A
reinforcement rods. reinforcement for movement of workers. of Cement & Concrete
2. To ensure fulfil of pre
task checklist.

8.4 Concreting R Earthing of electrical Can cause Ensure earthing of equipment's and proper N 3 2 9 1. To follow OCP-05: Handling 2 2 4 A
mixers, vibrators, electrocution / functioning of electrical circuit before of Cement & Concrete
etc. not done. asphyxiation commencement of work. 2. To ensure fulfil of pre
task checklist.

8.5 Concreting R Falling of materials Persons may get Use hard hats; N 3 4 12 1. To follow OCP-05: Handling 2 3 6 A
from height. injured Remove surplus material immediately from work of Cement & Concrete
place. 2. To ensure fulfil of pre
task checklist.

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 Document No:
MASTER HAZARD IDENTIFICATION & RISK ASSESMENT (HIRA)
Rev. 0
Date:

Remarks (Acceptable: A/ Not-

Base Risk Residual Risk

Legal Concern(Y/N)

Acceptable: NA)
1 to 25

1 to 25
1 to 5

1 to 5

1 to 5

1 to 5
(R)/ Non
Routine

Routine
Sr. (NR)
Sub-Activity Potential Hazard Consequence Present Control Proposed Control
No.

Probability

Probability
Severity

Severity
Risk

Risk
8.6 Concreting R Continuous pouring Cause tiredness of Insist on shift pattern; N 2 3 6 1. To follow OCP-05: Handling 1 3 3 A
by same gang workers and may lead Ensure lighting arrangements during night hours. of Cement & Concrete
to accident. 2. To ensure fulfil of pre
task checklist.

8.7 Concreting R Revolving of Parts of body Allow only mixers with hoper. N 2 4 8 1. To follow OCP-05: Handling 2 2 4 A
concrete mixer / of clothes may Provide safety cages around moving motors; of Cement & Concrete
vibrators get entrapped Ensure proper mechanical locking of vibrator. 2. To ensure fulfil of pre
task checklist.

Page 23 of 33
 Document No:
MASTER HAZARD IDENTIFICATION & RISK ASSESMENT (HIRA)
Rev. 0
Date:

6. MOVEMENT OF EQUIPMENT & MACHINERIES

Remarks (Acceptable: A/ Not-

Base Risk Residual Risk

Legal Concern(Y/N)

Acceptable: NA)
1 to 25

1 to 25
1 to 5

1 to 5

1 to 5

1 to 5
(R)/ Non
Routine

Routine

Sr.
(NR)

Sub-Activity Potential Hazard Consequence Present Control Proposed Control

No.

Probability

Probability
Severity

Severity
Risk

Risk
9.1 Unauthorized NR Incompetent Injury or Multiple 1. Authorized operator with valid driving N 2 4 8 1. To follow OCP-10: Mechanical 2 2 4 A
operator Operator sever injury license only allowed to operate the plant equipment's handling
operating Plant equipment's/ Heavy vehicles allowed after the 2. Vehicle should be less than
Equipment's medical induction. 10 years old.
Heavy Vehicles 2. To ensure screening of operator.
the plant 3. Operator should have minimum 05 Yrs.
4. Experience with Construction
Equipment Operating driving License.
5. To organize periodical training.
6. Operator should maintain daily checklist
of equipment.
7. To check Alcoholic by tester of operator
and health condition.
9.2 Unloading of Soil NR Toppling of heavy Injury or Multiple After ensuring the Pin and proper opening of back Y 3 3 6 1. To follow OCP-10: Mechanical 3 2 6 A
vehicle during sever injury door the bucket should be lifted for unloading the equipment's handling
unloading of Soil. materials. 2. To implement safety
checklist before commencing
of work.

9.3 Tipper NR Hit with overhead Injury or Multiple 1. Trained operator only allowed to move Y 2 4 8 1. To follow OCP-10: Mechanical 2 3 6 A
movement cables/structures / sever injury the vehicle inside the plant. equipment's handling
without may lead to toppling 2. Install goal post where ever OHE crossing 2. To implement safety
repositioning of of vehicle during are there. checklist before commencing
back bucket Tipper movement of work.
without
repositioning of
back bucket.

Page 24 of 33
 Document No:
MASTER HAZARD IDENTIFICATION & RISK ASSESMENT (HIRA)
Rev. 0
Date:

Remarks (Acceptable: A/ Not-

Base Risk Residual Risk

Legal Concern(Y/N)

Acceptable: NA)
1 to 25

1 to 25
1 to 5

1 to 5

1 to 5

1 to 5
(R)/ Non
Routine

Routine
Sr. (NR)
Sub-Activity Potential Hazard Consequence Present Control Proposed Control
No.

Probability

Probability
Severity

Severity
Risk

Risk
9.4 Material NR Material slip and fall Injury or Multiple All hook will be provided with hook latch. N 2 4 8 To follow OCP-10: Mechanical 3 2 6 A
handling sever injury equipment's handling

9.5 Failing to pull the NR Hit of person due to Injury or Multiple Ensure parking break prior to getting down from N 2 4 8 To follow OCP-10: Mechanical 2 3 6 A
parking brake. failing the parking sever injury vehicle. equipment's handling
brake.

9.6 Shifting of bar NR Failure of lifting Severe injury Use proper rigging method for lifting the materials, N 2 4 8 To follow OCP-10: Mechanical 2 2 4 A
bending and appliance by poor Use experienced riggers for lifting. equipment's handling
cutting machine rigging methods.
with hydra crane

9.7 Use of mobile NR Chances of personal Severe injury Provide wheel guard for mobile crane avoid N 3 3 9 To follow OCP-10: Mechanical 2 3 6 A
crane for fall under wheel, personal fall under the mobile crane wheel, over equipment's handling
material lifting chances of toppling. dimension or over load materials should not be
and marching lifted.

Page 25 of 33
 Document No:
MASTER HAZARD IDENTIFICATION & RISK ASSESMENT (HIRA)
Rev. 0
Date:

7. PORTABLE ELECTRIC POWER TOOLS AND ELECTRICAL EQUIPMENT

Remarks (Acceptable: A/ Not-

Base Risk Residual Risk

Legal Concern(Y/N)

Acceptable: NA)
1 to 25

1 to 25
1 to 5

1 to 5

1 to 5

1 to 5
(R)/ Non
Routine

Routine

Sr.
(NR)

Sub-Activity Potential Hazard Consequence Present Control Proposed Control

No.

Probability

Probability
Severity

Severity
Risk

Risk
10.1 Use portable R Short circuit due to Electric shock & burn 1. All tools shall be fitted with adequate N 3 4 12 To follow OCP-09: Electrical Work 2 3 6 A
electric power electricity injury fuse protect
tools and 2. Close supervision is required.
electrical 3. To ensure the PTW system compliance.
equipment 4. To implement safety checklist
before commencing of work.
5. Monthly tagging system to be followed.
10.2 Use portable R Use of incorrect Electric shock & burn 1. All tools shall be class 2 double insulated Y 3 4 12 To follow OCP-09: Electrical 2 3 6 A
electric power power tools injury Or have reinforced insulation throughout Work Ensure the use of standard
tools and 2. Connection of electrical tools to be make tools
electrical routed through ELCB
equipment

10.3 Use portable R Inexperienced Electric shock & burn 1. Only trained and experienced person are Y 3 4 12 To follow OCP-09: Electrical Work 2 3 6 A
electric power personnel using injury allowed
tools and tools
electrical
equipment

10.4 Use portable R Laceration & Electric shock & burn 1. Tools shall be inspected on monthly basis. Y 3 3 9 To follow OCP-09: Electrical Work 2 2 4 A
electric power Abrasion due to use injury 2. Disc/wheel/tool kit are changed
tools and of faulty tools after disconnected
electrical 3. Face shield/goggle shall be worn while working
equipment 4. All equipment will be routed through 30
mA ELCB

Page 26 of 33
 Document No:
MASTER HAZARD IDENTIFICATION & RISK ASSESMENT (HIRA)
Rev. 0
Date:

8. LIFTING OF MATERIAL

Remarks (Acceptable: A/ Not-

Base Risk Residual Risk

Legal Concern(Y/N)

Acceptable: NA)
1 to 25

1 to 25
1 to 5

1 to 5

1 to 5

1 to 5
(R)/ Non
Routine

Routine

Sr.
(NR)

Sub-Activity Potential Hazard Consequence Present Control Proposed Control

No.

Probability

Probability
Severity

Severity
Risk

Risk
11.1 Material R Slip, trip and Falling Injury due to unsafe 1. Trained Riggers crew shall be engaged and N 3 4 12 To follow OCP-11: Lifting appliances & 2 3 6 A
Handling of material load handling. the workforce shall be trained for safe lifting gears
handling.
2. Tag line shall be used to control the
swinging load.
OCP 10 control measures shall also been followed.
11.2 Material R Failure of lifting Fall of material from 1. Periodic testing & inspection. N 2 4 8 To follow OCP-11: Lifting appliances & 1 4 4 A
Handling gear, improper height, Damages to 2. Pre use testing of lifting equipment's, lifting gears
rigging. material, man power lifting tools like Shackles, ropes, slings,
etc. pulley, etc.
3. Periodic maintenance of lifting equipment's
& tools. Special training to the Riggers.
4. Do not allow overloading of the
lifting equipment's.
5. Barricading the area with signage to avoid
unwanted visitors to the area. Follow the OCP-10.
11.3 Placement of R Due to uneven Injury 1. A trained work crew shall be deployed, Y 2 4 8 To follow OCP-11: Lifting appliances & 1 4 4 A
Cranes ground imbalance 2. Crane working area shall be cordoned lifting gears
or toppling of with indicative tapes,
mobile cranes 3. Third party certified crane shall be used,
4. Outriggers shall be fully extended and prior
to use of crane
5. A general inspection shall be carried out by
TPL Team with checklist.
6. Lifting shall be avoided where
overhead electrical lines are crossing.
7. Compaction of the ground to be ensured.

Page 27 of 33
 Document No:
MASTER HAZARD IDENTIFICATION & RISK ASSESMENT (HIRA)
Rev. 0
Date:

Remarks (Acceptable: A/ Not-

Base Risk Residual Risk

Legal Concern(Y/N)

Acceptable: NA)
1 to 25

1 to 25
1 to 5

1 to 5

1 to 5

1 to 5
(R)/ Non
Routine

Routine
Sr. (NR)
Sub-Activity Potential Hazard Consequence Present Control Proposed Control
No.

Probability

Probability
Severity

Severity
Risk

Risk
11.4 Placement and R Hit by object due Injuries with head & 1. A trained gang shall be deployed, N 3 2 6 A
Removal of with rapid speed of hand/shoulder 2. Adequate height of platform or ladder shall be
Slings & D- lowering used for placement and removal of slings and D-
Shackles hoist/hook. shackles,
3. Third party certified tools shall be used,
4. Prior to use physical inspections shall be carried
out by mechanical department.

Page 28 of 33
 Document No:
MASTER HAZARD IDENTIFICATION & RISK ASSESMENT (HIRA)
Rev. 0
Date:

9. WORKING AT HEIGHT

Remarks (Acceptable: A/ Not-

Base Risk Residual Risk

Legal Concern(Y/N)

Acceptable: NA)
1 to 25

1 to 25
1 to 5

1 to 5

1 to 5

1 to 5
(R)/ Non
Routine

Routine

Sr.
(NR)

Sub-Activity Potential Hazard Consequence Present Control Proposed Control

No.

Probability

Probability
Severity

Severity
Risk

Risk
12.1 Height work R Following of unsafe Injury or Fatal 1. PTW should take prior to erection work. N 3 5 15 2 3 6 A
work methods. 2. Ensure close supervision 1. To follow OCP-07: Work at Heights
3. Dynamic HIRA/ pre-task HIRA prepare 2. To ensure fulfil of pre
before commencing of work by a CFT team. task checklist.
4. To ensure fulfil of pre task checklist.

12.2 Height work R Fall from height Injury or Fatal 1. Height pass shall be implemented, N 3 5 15 1. To follow OCP-07: Work at Heights 2 3 6 A
2. Work shall be carried out under 2. To ensure fulfil of pre
direct supervision of TPL task checklist.

12.3 Height work R Hitting the object. Injury or Fatal 1. No obstruction should be made in the passage N 2 5 10 1. To follow OCP-07: Work at Heights 1 3 3 A
at height, 2. To ensure fulfil of pre
task checklist.

12.4 Height work R Falling objects from Injury or Fatal 1. No person shall work under the suspension load, N 3 5 15 1. To follow OCP-07: Work at Heights 2 3 6 A
height 2. All height works shall be carried out in 2. To ensure fulfil of pre
presence of supervisor and Safety Nets shall be task checklist.
fastened where ever it is required.
3. No loose materials shall be placed at edge.
4. Proper housekeeping to be ensured.
5. Multi-layer protection system to be in place.

Page 29 of 33
 Document No:
MASTER HAZARD IDENTIFICATION & RISK ASSESMENT (HIRA)
Rev. 0
Date:

10. WELDING, GAS CUTTING & GRINDING

Remarks (Acceptable: A/ Not-

Base Risk Residual Risk

Legal Concern(Y/N)

Acceptable: NA)
1 to 25

1 to 25
1 to 5

1 to 5

1 to 5

1 to 5
(R)/ Non
Routine

Routine

Sr.
(NR)

Sub-Activity Potential Hazard Consequence Present Control Proposed Control

No.

Probability

Probability
Severity

Severity
Risk

Risk
13.1 Welding R Working on hot Burns / arc flash 1. Adopting administrative control measureslike N 3 3 9 1. To follow OCP-13: Welding (Electric 2 3 6 A
surfaces/ flames/ work permits, method statements, work Arc)
molten metals. procedures, imparting training, deployment of
qualified welders.
2. Taking fire protection measures such as
placing adequate fire extinguishers, water
buckets, sand buckets and fire blankets.
3. Barricading the area with signage,
appointing well trained fire watch & keeping
the area wet before starting the work if
required.
4. Housekeeping and removal ofcombustible
materials before starting the work.
5. Execution of welding at fabrication yards
as much as possible.
6. Avoiding fabrication at workplaces.
7. Using PPEs like leather gloves, safety shoesand
aprons.
8. Ensure PTW system.
13.2 Welding R Use of electricity. Cardiac arrest due to 1. Provision of double earth conductors & RCCBs N 2 4 8 1. To follow OCP-09:Electrical Work 1 4 4 A
electric shock to avoid electric shock.
2. Pre-inspection of machines, cables by a
qualified electrician.

13.3 Welding R Emission of fumes & Respiratory / lung 1. Providing appropriate PPE. N 2 3 6 A
gases illness / acute & 2. Giving proper training using the proper
chronic effects on eye protection methods like welding shield,
human body 3. Barricading the area as much as possible.
4. Providing UV filter safety glass for all workers.
5. Providing proper signage.

Page 30 of 33
 Document No:
MASTER HAZARD IDENTIFICATION & RISK ASSESMENT (HIRA)
Rev. 0
Date:

Remarks (Acceptable: A/ Not-

Base Risk Residual Risk

Legal Concern(Y/N)

Acceptable: NA)
1 to 25

1 to 25
1 to 5

1 to 5

1 to 5

1 to 5
(R)/ Non
Routine

Routine
Sr. (NR)
Sub-Activity Potential Hazard Consequence Present Control Proposed Control
No.

Probability

Probability
Severity

Severity
Risk

Risk
13.4 Gas Cutting R Handling & storage Explosion of gas 1. Using gas cylinder trolleys. N 2 4 8 1. To follow OCP-12:Gas cutting 2 3 6 A
of gas cylinders cylinders may lead to 2. Shifting gas cylinders with mechanical aidsas
fatal / severe injuries. per OCP-12.
Fall of cylinders on 3. Storage of DA/Oxygen cylinders separately
workmen may lead to in upright position.
injuries. 4. Using appropriate PPE while handling the
gas cylinders.
5. Ensuring demarcation and signage as per
the standard.
6. Securing the gas cylinders to avoid fall
of cylinders.
13.5 Gas Cutting R Flash back / fire Explosion of gas 1. Using standard NRVs on the cylinder side. N 2 4 8 1. To follow OCP-12:Gas cutting 1 3 3 A
cylinders may lead to 2. Flash back arresters are providing on the
fatal / severe injuries. cutting torch.
3. Ensuring the deployment of skilled personnel
for gas cutting.
4. Adequate fire extinguishers are ensuring
before start of work.
5. Providing barricades and maintain
good housekeeping.
6. Soap test to be done on both end connection
of the hose.
13.6 Grinding R Use of electrical Cardiac arrest due to 1. Provision of double earth conductors & N 2 4 8 1. To follow OCP-09-Electrical safety 1 4 4 A
driven machines. electric shock RCCBs to avoid electric shock.
2. Pre-inspection of machines, cables by a
qualified electrician.

13.7 Grinding R Operation of tool / Cut injuries due to 1. Deploying competent /skill personnel on job. N 2 4 8 Screening of skilled personnel during 1 4 4 A
machine by an Incorrect run / 3 day mandatory induction training
incompetent operation program.
personnel

Page 31 of 33
 Document No:
MASTER HAZARD IDENTIFICATION & RISK ASSESMENT (HIRA)
Rev. 0
Date:

Remarks (Acceptable: A/ Not-

Base Risk Residual Risk

Legal Concern(Y/N)

Acceptable: NA)
1 to 25

1 to 25
1 to 5

1 to 5

1 to 5

1 to 5
(R)/ Non
Routine

Routine
Sr. (NR)
Sub-Activity Potential Hazard Consequence Present Control Proposed Control
No.

Probability

Probability
Severity

Severity
Risk

Risk
13.8 Grinding R Rotating equipment Injury due to flying 1. Selection, usage and maintenance of N 2 4 8 1. To follow OCP-14: Grinding 1 4 4 A
with breakable particles & cut off flying wheels as per the OCP-Grinding
flying wheels, wheels. 2. Checking the quality, RPM capacity ofgrinding
Flying of Melton Fire hazard due to the wheel before issuing from store.
metals, hot metal particles 3. Performing ring tests for the grinding
wheels and ensuring its standard.

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Date:

Page 33 of 33