DAIMLER

Damler India Com merc1al Vehiclos Pvt Lid.

HDT Rigid BHARATBENZ

Pre-Delivery Inspection Sheet (PDI)

MODEL 5525THT VIN
DEALER NAME ENGINE NUMBER 926956D0 17I714
KMS
S.No
Remarks (after attending
Description Criteria
mention location)
CABIN EXTERIOR
1.1 Check windshield glass OK/ Crack/ Scratches GAla Jald SL2
1.2 OK/Rusting
1.3 Body panel -fit & finish OK/Flaws
1.4 (To be marked on vehicle sketch in all OK/Gaps
1.5 directions) OK / Dent
1.6 OK/Damage
1.7 Check for proper opening and closing of OK/ To be adjusted
driver &co-driver doors from outside
Check driver &co-driver door for locking OK/To be rectified
1.8 and unlocking with key
1.9 Check for tilting &locking OK/To be rectified

Qty filled in Lts

FLUID LEVELS (Top up if required)
2.1 Clutch oil 1 Max/ To be topped up
2.2 Coolant level Max/ To be topped up
2.3 Engine oil Max/ To be topped up
2.4 Windscreen washer Max / To be topped up
2.5
Power steering oil (In engine running Max/ To be topped up
condition)
Cabin tilt mechanism oil (in cabin lowered Tillfiller cap level / To
2.6 be topped up
condition)
Tillfiller cap level /To
2.7 Transmission oil bé topped up
2.8 Electrolyte level Max/ To be topped up
2.9 Fuel level Lts

Differential oil
Tillfiller cap level / To
2.10 be topped up

FLUID LEAKS (Visual check) Location to be specified

3.1 Engine oil -OK/ Leakage
3.2 Coolant OK/Leakage
3.3 Clutch fluid H oK/ Leakage
3.4 Shock absorber OK/Leakage
3 3.5 Fuel tank and pipe connections OK/Leakage
Cabin tilt mechanism oil (in cabin OK/Leakage
3.6 lowered condition)
3.7 Power steering oil OK/Leakage
3.8 Transmission oil OK/ Leakage
3.9 Differential oil OK/Leakage

BATTERY CONDITION
4.1 Specific gravity 1.230 to 1.300
4.2 Voltage 24.6volt to 26.00volt

4,3 Terminal condition

OK/Corroded /
Damaged

CHECK TIGHTNESS
5.1.1 Cabin front mounting bolt / nuts If necessary OK/ To be Tightened
Cabin lock &suspension mounting bolt / nuts
5.1.2 Cabin If necessary
OK/To be Tightened
5
5.1.3 Check air duct mounting bolt / nuts hoK/To be Tightened
5.2.1 Radiator & Intercooler mountings bolt / nuts OK/ To be Tightened
5.2.2 Shroud mounting bolts OK/ Tobe Tightened
Engine
Turbocharger & Inter cooler hose connections
5.2.3
&clips
OK/ Tobe Tightened
5.3.1 Clutch Clutch housing mounting bolts - If necessary OK/ To be Tightened
 Brake chambers, different valve mountings, air
5.4.1 cylinders mounting &air line clamps mounting OK/ To be Tightened
bolts
Brake
5.4.2 Air tank mounting OK/To be Tightened
5.4.3 Air drier mounting OK To be Tightened
5.5.1 Shock absorber mounting - If necessary OK/ To be Tightened )
Suspension Anti roll bar bracket mounting bolts OK/To be Tightened
5.5.2 If necessary
5.5.3 U
Bolt of front &rear springs -If necessary OK/ To be Tightened
5.6.1 Air cleaner pipe mountings OK/ Tobe Tightened 1 t
5.6.2 Check battery mountings OK/To be Tightened
5.6.3 Chassis Fuel tank mountingbrackets OK/To be Tightened
Cross member to frame side members
5.6.4
mounting bolts. OK/To be Tightened
5.6.5 Body &chassis mounting bolts OK/To be Tightened
5.7.1 Wheel nuts - if necessary
5.7.2
Tyre
Spare wheel bracket mounting bolts
LOCK OPERATION OF REAR GATE AND SIDE GATE
6.1 Check side &rear gate hook locks
((f applicable) OK/ To be rectified

ENGINE
7.1 Check fan and fan belt visually |OK/Cut / To be replaced
7.2 Check water trap in water separator OK/Drained
7.3 Engine START \ STOP switch function OK/ To be rectified
7.4 |Engine rpm at idle & max OK/To be rectified
BRAKESYSTEM
8.1. GENERAL

8.1.1 Check compressed air is building up to cut off

pressure at 8.1 bar OK/ To be rectified
8.1.2 Check the brake pipe lines for leakages and
correct if necessary OK/ To be rectified
8.1.3 Drain condensate from air tank OK/ Drained
Check free movement of yoke pin, split pin in
8.1.4
automoatic slack adjuster and replace if OK/To be rectified
required
8.2. DUAL BRAKE VALVE
8.2.1 Check for free movement of pin in pedal. r OK/To be rectified
8.2.2 Check boot for deterioration and change if
required toK/ To be rectified
8.2.3 Check condition of rubber
boots/exhaust flaps
and replace/rectify if required OK/ To be rectified
8.3. FRONT BRAKE CHAMBER

8.3.1 Check for mounting and free movement of push

rod during applying and releasing brakes OK/To be rectified
8.3.2 Check Gaiter for condition and proper seating
8.4. REAR BRAKE CHAMBER OK/ To be rectified

8.4.1 Check for mounting and tree

push rod during applying and movement or
releasing brakes toK/To be rectified
8.4.2 Check the condition of breather tube and en
sure clips are secured properly at both ends OK/To be rectified
8.4.3 Check Gaiter for condition and proper seating
8.5. GRADUATED HAND OK/To be rectified
CONTROL VALVE
8.5.1 Check rubber gaiter is in good condition
and replace if required OK/To be rectified
8.6.QUADRUPLE SYSTEM
8.6.1
PROTECTION VALVE
Check for proper positioning of dust cover OK/ To be rectified
ELECTRICAL CONNECTIONS AND ROUTING
9.1 Check for proper routing &clamping of
harness wiring OK/ To be rectified
 TYRE (including spare tyre)
OK/Air to be Filled air
Check tyre inflation in cold condition - Front &
10.1 to STD
Rear -75 PSI (Unladen)
Tyre condition (Visual check) OK/ Cut
10.2

EXHAUST BRAKE/ DIFF LOCK/ CLUTCHBOOSTER

OK/ To be rectified
11.1 Check pneumatic cylinder and hose condition
Check for leakage of exhaust gas through
11 OK/ To be rectified
11.2 flange joints of exhaust brake assembly and
tighten the screws

CABIN INTERIOR
Check interior trims, roof upholstery and OK/To be rectified
12.1.1 seats are installed properly
Check for seat adjustments - height, to &fro OK/ To be rectified
12.1.2 movement and Back rest operation

12.1.3
Check seat belt for locking and unlocking y OK/ To be rectified
Driver & co-driver
Check steering tilting &locking mechanism OK/ To be rectified
12.1.4
OK/ To be adjusted
12.1.5 Clutch pedal free play OK/ To be adjusted
12.1.6 Brake pedal free play
Check the wiper nozzle for proper spray of OK/ To be aligned
12.1.7 wiper washer
Check for proper opening of doors from inside OK/To be rectified
12.1.8
Check window regulator winding mechanism OK/To be rectified
12.1.9 for door glass raising and lowering
Check the vehicle with diagnostic tool for error OK/To be cleared
12.1.10 codes and clear the codes

OPERATION OFLAMPS AND SWITCHES

Head lamp - Parking, High beam, Low beam, OK/ To be rectified
12.2.1 Passing & Head lamp leveler
Horn pad &switch OK/ To be rectified
12.2.2
Exhaust brake switch
OK/To be rectified
12 12.2.3 OK/ To be rectified
12.2.4 Turn Signal LH &RH
1OK/To be rectified
12.2.5 Hazard warning
OK/To be rectified
12.2.6 Cabin Light
OK/ To be rectified
12.2.7 Brake & Reverse lamps
Check operation of wiper in all ranges. OK/ To be rectified
12.2.8
HVAC - Blower operation in all Ranges OK/ To be rectified
12.2.9 (if applicable)
Inspect all gauges, digital display &warning OK/ To be rectified
12.2.10 lamps for proper functioning

ACCESSORIES

12.3.1
Keys - lgnition -3 No's, Cabin crew storage
compartment- 3 No's. AdBlue Keys 2 No's Available/ Not Available 2 + 2 1 0
Tools (as per models applicable) Available / Not Available
12.3.2 Available/ Not Available
12.3.3 First Aid kit
Available/ Not Available
12.3.4 Wheel chokes - 2 No's
Safety warning triangle Available/ Not Available
12.3.5 Available / Not Available
12.3.6 Operator's Manual
Battery warranty card -2 No's Available / Not Available
12.3.7
Spare bulbs (as per models applicable) Available / Not Available
12.3.8 Available / Not Available
Spare Fuses (as per models applicable)
12.3.9
Available/ Not Available22 |212
12.3.10 Spare wheel tyre

ROAD TEST
After engine warming, check for exhaust Odorless /Black /Blue
13.1 smoke condition
13
Check clutch for smoolh engagenment/ OK/To be rectified
13.2
disengagement at all gear ranges
 Check for smooth gear shifting & range OK/To be rectified
13.3 selection Adiust linkages if necessary
OK/To bc rcctificd
Check application of service brake & its
13.-4 effectiveness
operation, OK/To be rectfied
Check the steering wheel for ease of
13.5 stab1lity and return ability
Check for any abnormal noise (Engine,
Transmission. Ciutch, Brake, OK/To be rectified
13.6 Steering. Propeller shaft. Differential.
Cabin and others)
Turn the ignition to "OFF" and check for OK/ To be rectified
13.7 stopping of engine smoothly 1
Apply parking brake &check for proper OK/ To be rectified
13.8 functioning

ADBLUE

14.1
Check for AdBlue level in tank. Top up before Top up Done/ Not done 244
delivery

Check for AdBlue system error "yellow bar"

indication in INS. No yellow bar to be glowing Ok/Rectified
14.2 with MR error. If present with yellow bar and
MR error to be corrected /rectified.

Check for tightness of bracket bolts /mounting

boltsof AdBlue tank bracket, catalytic
14.3 convertor, Pump module, SCR frame module, Done / Not done
NOx efficiency coversion control unit, metering1,
unit
Check for AdBlue leakages from tank, pipe
14.4 lines on the chassis. Rectify if leakage Ok/ Rectified
observed

Check for AdBlue caution sticker, if not Available / Sticked

14.5 available stick it

14.6 Check for AdBlue level indication in NS Ok/ Rectified

Check for AdBlue related Tell tales in INS,

14.7 if present to be corrected / rectified before Ok/ Rectified
delivery

Check for AdBlue tank cap availability, open &

14.8 close, check for tightness. If cap not availble Available / Fitted
fit new cap

FINAL CHECKS
15.1 Wash the vehicle Done / Not done
15.2 Clean cabin interiors with vacuum cleaner Done/ Not done
15
Lubricate King pin, propeller shaft universal
15.3 joint, sliding yoke, balancer & brake Done/ Not done
SCamshaft with grease gun

RemarkS

Inspected By:
Name &Signature Date: 1611212 4