Manual BS10-20, 20-20, 30-20,40-20 EN Ver 5
Manual BS10-20, 20-20, 30-20,40-20 EN Ver 5
Liability provisions
Each user must handle and use the system in a responsible manner.
It is therefore of great importance that this instruction manual is available to the sanitation employee concerned at all
times.
Warranty conditions
For a period of 24 months from the date of delivery, your dealer will honour a warranty on parts that do not function
properly due to material defects or manufacturing faults. The warranty does not cover wearing parts (described in the
section on spare parts). The warranty will cover replacement or repair of the defective part. Costs with regard to
dismantling, forwarding and reassembly are defrayed by the purchaser. Any return shipments from System Cleaners
A/S following completed repairs are defrayed by System Cleaners A/S. The defective parts remain the property of
System Cleaners A/S. Claims that may be made for legal reasons, ordinary wear and tear, as well as damage to parts
that can be attributed to negligent or improper handling are not covered by the warranty. The warranty will be void if
the system has been exposed to frost. The warranty will also be void if modifications or repairs have been carried out
by unauthorised personnel. Warranty claims will only be accepted if they are reported to System Cleaners A/S
immediately after damage has been discovered. The warranty is terminated if there is a change of ownership of the
machine. System Cleaners A/S and its dealers cannot be held liable for personal injury, damage to equipment, loss of
earnings, including production losses, losses to stock or similar that may have arisen as a result of defects or delayed
delivery of the sold product, irrespective of the cause, including manufacturing faults or material defects. In addition,
please refer to our general terms and conditions of sales and delivery.
General information
Manufacturing tolerances on nozzles, pressure gauges and pumps can in certain cases lead to minor deviations from
specified values. This has, however, no impact on the cleaning efficiency.
Storage
You are requested to keep this instruction manual at a location where it will be available at all times, and it should be
submitted to the person who is responsible for this product. In the event that the instruction manual is lost, you are
welcome to order a new one from your dealer.
Future-proofing
Should you desire functions on your system that have not been included from the start, this can be done by
purchasing and installing one of our kits.
Safety
Safety during operation of the equipment.
The equipment may only be used by personnel who have received detailed instruction in the correct use of the
equipment and safety risks during operation.
When the equipment is used, suitable personal protective equipment such as protective goggles, gloves, safety
footwear and protective overalls designed to protect the user against chemicals and hot water under high pressure
should always be worn.
• It is recommended that suitable working clothes be worn, e.g. as protection against 70°C hot water.
Always use protective goggles, respiratory protective equipment and rubber gloves.
• The system should not be started up before the operators that are to use the system have been instructed in the
correct use, adjustment and maintenance hereof.
• Never direct the water jet at other persons.
• Only use original System Cleaners hoses and couplings.
• Check that couplings “lock” when hoses and nozzles are fitted. If possible, practise this procedure before operation.
• Always relieve the pressure in the rinsing hose by opening the low-pressure valve/gun (AFTER the water supply has
been shut off) before dismantling the couplings and removing the hose.
• During operation of the system, ensure that the low-pressure gun/valve is closed before releasing the handle.
• When the low-pressure gun/valve is opened, the water jet will result in a certain amount of counter-pressure.
Therefore make sure that you hold the handle firmly and have a firm foothold.
• It is recommended that non-slip footwear be worn since the floor can sometimes be slippery due to the presence of
water and foam.
• When using detergents, it should be remembered that certain types of detergent can produce toxic gases when
mixed. Further information can be obtained from the chemical supplier.
• The noise level of the machine itself is less than 70 dB(A). However, when rinsing, the operator will be exposed to
the noise of the jet of water hitting the floor, walls, and equipment.
When rinsing stainless steel surfaces with a 25/40 System rinsing nozzle (25 bar), a noise level of 88 dB(A) can be
registered.
• The actual noise level depends on factors such as the size and layout of the room, the machines to be cleaned, etc.,
as well as the type of nozzle used. In general, the noise increases with greater quantities of water and smaller spray
angles. In any event, hearing protection should be worn when rinsing.
Safety precautions
The design of the system complies with generally accepted technical regulations and provisions concerning the working
environment and accident prevention. Despite this, risks can occur during use that can lead to physical inconvenience
for the user or a third party or have an impact on the machine or other equipment.
The system must therefore be in prime technical condition before use and may only be used in accordance with its
purpose and with strict observance of the safety requirements and operating instructions. In particular, malfunctions
and irregularities that can affect safety must be remedied immediately.
Proper use
System Cleaners’ Booster system is exclusively designed to transport and pressure-increase of water to satellite
stations. All other forms of application or use not within the scope of the above are considered to be improper and
inconsistent with the requirements and regulations, and may lead to hazardous situations. System Cleaners A/S
cannot be held liable for consequential damage resulting from improper use of the equipment.
Proper use includes the following:
• The instructions, regulations and recommendations concerning the system stated in the instruction manual.
• Observance of the specified inspection and maintenance intervals.
• Correct maintenance of good operating condition of the system.
• Observance of the specified environmental and operating conditions.
Proper use also includes observance of all information that is stated in this instruction manual. This applies in
particular to the specified safety instructions.
Disposal
Please be aware of the following applicable provisions: the equipment must be disposed of according to its nature and
applicable requirements, e.g. electrical scrap, synthetic material, stainless steel, brass, etc.
Labelling
The system is equipped with a type plate containing technical data.
The type plate is located on a fixed part of the system.
Location
Place the equipment in a frost-free room, well protected from the sun and place it on a hard surface.
Piping
The piping should be made from materials suitable for the media in the pipes, the maximum pressure and
temperature.
It is the fitter’s responsibility to ensure that the pipe routing conforms to the authority’s requirements and is
performed in accordance with local regulations.
The installation must be performed such that forces from pipes etc. are not transferred to the equipment during and
after fitting, as this may result in leaks or damage the equipment.
Note that certain types of pistols are equipped with valves that quickly shut off the water. This can cause pressure
strokes in the pipe conduits. Pipes, fixtures and fittings must be dimensioned for this. Alternatively, membrane holders
can be fitted in the pipeline to reduce the pressure strokes.
RECOMMENDATION: Select a pipe size so that the flow velocity in the pipe is about 3 m/s (10 ft/sec). This gives a
normally accepted pressure loss and low noise from the flow.
Fixtures
Always use fixtures designed for the medium and the maximum working pressure and temperature.
IMPORTANT! : Always mount shut-off fixtures in the inlets for water. These shut-off fixtures must be closed when
the device is not in use.
Local conditions may necessitate fitting backflow protection etc. to prevent the pressure intensified water from
penetrating into the water supply.
IMPORTANT: If a shut-off valve is fitted in the outlet of the system, the valve must remain open during operation in
order to ensure that the system stops automatically.
COMMISSIONING
Before commencing operation on the unit or following repair work, the unit must be flushed thoroughly to remove any
impurities or foreign bodies. The preliminary filter in the inlet for water must be cleaned following flushing.
Prior to starting the system for the first time and following any interruption to the water supply, the pump and
pipelines must be bled thoroughly.
TIP!: Note that local specifications may require disinfection of the wetted parts before use.
OPERATION
Start
The system starts automatically by flow.
Stop
The system stops automatically shortly after water is no longer being used.
Leaks
If there are leaks in the system’s non-return valve, pipelines and satellites, the pump will start although there is no
water being used.
Maintenance intervals
Regular maintenance of the pump station is the best safeguard against breakdowns. We recommend following the plan
below:
BS20-20
BS40-20
03-900045
03-900050
03-900055
03-900060
240-500082
Please note:
We reserve the right to make alterations to the technical specifications without notice.