Numerical Modeling and Parametric Analysis of Grouted Connections Under
Numerical Modeling and Parametric Analysis of Grouted Connections Under
Thin-Walled Structures
journal homepage: http://www.elsevier.com/locate/tws
A R T I C L E I N F O A B S T R A C T
Keywords: With the rapid development of the offshore wind power industry, large-diameter grouted connections (GCs) with
GCs high-strength grout have become a developing trend. Previous studies on ordinary-strength and small-scale GCs
Axial mechanical properties may not meet current engineering needs. A numerical study was carried out to investigate how the axial me
Radial stiffness
chanical properties of a large-diameter GC that has high-strength grout are influenced by geometric parameters,
Height to space ratio
Length to diameter ratio
such as radial stiffness, the height to space ratio (h/s) of shear keys, and the length to diameter ratio (Lg/Dp). The
finite element model was verified against the results of the experimental test. The mechanical properties of
ultimate bearing capacity, interface transfer strength, ductility, nominal average stress and grout contact pres
sure distribution are discussed in detail. The results suggest that the increase in radial stiffness can strengthen the
axial ultimate bearing capacity and ductility of the GC. Besides, the h/s of the shear keys can affect the ultimate
bearing capacity and ductility of GC by influencing the number of diagonal compression struts. Although the Lg/
Dp can significantly improve the axial ultimate bearing capacity of GCs, conversely, the interface transfer
strength is continuously reduced. The research results can provide technical reference for the design of GCs in the
offshore wind turbine industry.
1. Introduction are much smaller than the diameters, which can be regard as thin-walled
structures. The load on the supporting structures of the offshore wind
As an important renewable source, wind energy has received turbine is predominantly transmitted to the foundation through the GC.
extensive attention from all over the world [1]. Due to the environ Therefore, the mechanical properties of the GC are extremely important
mental constraints on onshore wind power and the enormous reserves of for the safety of the entire structure.
offshore wind energy, offshore wind power has more development po To fully understand the mechanical performance of GCs, experi
tential than onshore wind power [2,3]. For offshore wind turbines, the mental studies on the axial ultimate bearing capacity of GCs have been
foundation is critical to ensuring the integrity of wind turbines, which widely carried out in the past 40 years. Billington et al. [8]demonstrated
determines the success or failure of the offshore wind power industry. that the presence of shear keys could significantly improve the axial
Many foundation styles have been developed in recent years, such as the bearing capacity of GCs by testing 400 specimens. Subsequently, Karsan
gravity base, monopile, tripod, and jacket, to satisfy the needs of et al. [9]investigated how the length of GCs can be greatly shortened by
offshore wind power development [4]. Statistics show that monopiles using the shear key. Yamasak [10] and Lamport [11] compared the
and jackets have dominated the market [5], where the jacket accounted load-displacement curves of GCs with and without shear keys under
for 24.5% of all installed offshore wind turbines next to monopiles in axial load. They found that the failure mode of GCs without shear keys is
2018 [6]. The connection between the pile and substructure (Fig. 1) is a brittle failure, whereas the failure mode of GCs with shear keys is a
called a GC, which is the overlap of pile and sleeve tube, and the gap ductile failure. The above studies prove that the presence of shear keys
between them is filled with high-performance grout [7,8]. The tubes has a positive effect on the mechanical properties of GCs. Furthermore,
were rolled from steel plates. And the thicknesses of the pile and sleeve many scholars have carried out more detailed research to fully
* Corresponding author. Key Laboratory of Performance Evolution and Control for Engineering Structures of Ministry of Education, Tongji University, Shanghai,
200092, China.
E-mail address: [email protected] (T. Chen).
https://doi.org/10.1016/j.tws.2020.106880
Received 30 November 2019; Received in revised form 26 February 2020; Accepted 30 May 2020
Available online 13 June 2020
0263-8231/© 2020 Elsevier Ltd. All rights reserved.
T. Chen et al. Thin-Walled Structures 154 (2020) 106880
provide basic guidelines for the finite element analysis of GCs. However,
these two studies on finite element modeling did not consider the use of
shear keys. Subsequently, Schaumann et al. [24] analyzed the axial fa
tigue of GCs with shear keys by the finite element method. Lo €hning et al.
[25] investigated the cause of slippage between the steel tube and grout
with the finite element method, and proved that the arrangement of
shear keys could reduce slip and improve axial bearing capacity. Lin and
Huang [26] discussed the location of the maximum stress distribution
and the most dangerous location of the GC under static force. Prakhya
[27] and Marion [28] considered the finite element model of the
large-sized GC. They found that the stress state of the large-size GC is
different from the previous model, and further research is needed on the
large-sized GC. Chen [29] carried out parameter studies on the GC
section under combined loads, and suggested that the thicknesses of pile
and sleeve tube have an inverse relationship with the maximum stress
and the maximum Tresca stress is insensitive to any geometry parame
ters except for the grout thickness. Although there have been many
numerical studies on GCs, parameter analyses of GCs under axial loading
Fig. 1. GC details. are limited.
In recent years, the offshore wind power industry has developed
understand the failure mechanism under the axial force of GCs with rapidly. There is a tendency to locate wind farms further offshore with
shear keys. Aritenang [12] found that the failure of GCs is related to the larger wind turbines to obtain more power [30,31]. To meet the
circumferential buckling of the pile by studying the failure mechanism development demands of offshore wind power industry, the GC has
of GCs under axial load. At the same time, Aritenang derived his design shown new trends, which are the application of higher performance
formula by theoretical derivation [13]. Boswell et al. [14] proved that grout and larger diameter steel tubes [32] as well as the changes of shear
the strain of the steel tube at the shear keys is greater than that between keys arrangement. These trends may cause changes in the mechanical
the shear keys. Krahl et al. [15] proposed the theory of diagonal properties of GCs [33]. However, researches on the GCs currently used
compression struts based on experimental observations. They believe are limited which has led to insufficient understanding of the mechan
that axial bearing capacity is mainly provided by two parts, one is the ical properties of the GCs currently used. Therefore, it is necessary to
friction and adhesion between the grout and the steel tube, and the other carry out further research on GCs. This study aims to investigate the
part is the axial force provided by diagonal compression struts. Sala et al. effect of different parameters on the mechanical properties of the GC
[16] also reached similar conclusions in 1989. However, earlier studies with a large diameter and high-strength grout under axial loading. This
above are based primarily on small diameter GCs using conventional paper first verifies the reliability of the analytical method by comparing
grouts. Nowadays, the diameter of the GC of jacket support structure and with the Jeong-Hwa’s tests [34]. The comparison mainly focus on three
monopile support structure used in offshore wind farm is generally aspects, including final failure modes, load-displacement curves and
2.0–2.5 m, 4.0–7.0 m, respectively. Larger diameter GCs will be devel ultimate bearing capacity, and the longitudinal strain at the shear key’s
oped in the future. The strength of grouting materials currently used in positions. Then, three important parameters affecting the mechanical
offshore wind power projects is above 100 Mpa [17]. To satisfy current properties of the GC are discussed, including radial stiffness, the h/s of
engineering demands, some scholars have carried out many experi the shear keys, and the Lg/Dp. The results can be an important reference
mental studies on the axial bearing capacity of large-diameter GCs using for the design of GCs.
high-performance grouts. Schaumann et al. [18] compared the axial
force behavior of GCs filled with high-performance grout and ordinary 2. Establishment of GCs models
Portland cement. The experimental results show that the ultimate
bearing capacity of GCs filled with ordinary Portland cement is signifi Pile, sleeve and grout are separately modeled and assembled as GCs
cantly lower than that of the high-performance grout. Meanwhile, [29]. The modeling parameters are carefully selected to ensure that the
Anders et al. [19] proved that the use of high-performance grout could model of GC is as consistent as possible with the actual situation, the
significantly increase the ultimate bearing capacity of GCs. However, it parameters include the shape of the shear key, the division of the
is very difficult to directly conduct large-scale experimental studies on element, the material properties, the boundary conditions, and the
large-diameter GCs. In order to simplify the test of the large-diameter interaction. The selection of modeling parameters will be described in
GCs, special box specimens with the same radial stiffness as the detail in the following sections.
large-diameter GCs were applied [17,20,21]. In general, full under
standing of the stress distribution of GCs is needed in practical engi 2.1. Model geometry and meshing
neering design. However, it is hard to obtain the exact states of stress
and strain in GCs by experimental tests. Half of the model was used to improve computational efficiency, to
As an extensively used numerical method in the engineering field, take into account the symmetry of the shape and load conditions of GCs.
the finite element method can visually observe the condition of stress In engineering practice, the shear key is round bars welded to steel tube,
and strain inside the GC. At the same time, as long as the numerical which will cause mesh distortion and result in an inaccurate calculation.
research method is proven to be reliable, it can be used to study multiple The investigation carried out by Bosswell et al. shows that the cross-
parameters simultaneously. Besides, finite element analysis can save section of shear keys has little effect on the bond strength of GC [35].
time and resources compared to laboratory tests. Therefore, finite The curved edge shear key to the finite element model can be replaced
element analysis is promising as compensation for laboratory tests. A by the rectangular one of the same area [36]. So, in this paper, the
large number of studies on the numerical analysis of GCs have been irregularly shaped shear key is replaced by a straight-sided trapezoidal
reported. Based on large-scale physical tests, Andersen et al. [22] one to guarantee the quality of meshing.
initially attempted to employ a numerical simulation method to study The choice of element type is very important for finite element
the mechanical properties of GCs under a bending moment in 2004. analysis because it directly affects the accuracy and stability of the
Later, Nielsen et al. [23] discussed different modeling methods to calculation results. There are many element types available in the
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T. Chen et al. Thin-Walled Structures 154 (2020) 106880
the thickness direction are divided into 3 layers, and the grout is divided Note: Eg is young’s modulus of grout; υg is Poisson’s ratio of grout; fcm is the
into 6 layers. Shear keys are arranged at the central region of the GCs mean compressive strength of grout; fctm is the mean tensile strength of grout
and occupy half of the length of the GC [39]. The meshing at the position and GF is the fracture energy of grout, respectively. ψ is the dilation angle; ε is
of the shear key is property refined and divided into two layers in length the flow potential eccentricity; fb0/fc0 is the ratio of the biaxial/uniaxial
and width directions to ensure the accuracy of calculation results. The compressive strength ratio; Kc is the shape factor and υ is the viscosity param
eter, respectively.
total number of elements of different models is between forty and eighty
thousand. The GC’s geometry modeling and meshing are shown in
Fig. 2. 2.3. Boundary conditions and interaction
2.2. Definition of material properties As mentioned above, symmetry was used in the modeling process, so
symmetric constraints in the z-direction on the symmetry plane were
For an accurate simulation of the mechanical properties of GCs, it is needed. The translational freedom of all nodes in the bottom section of
necessary to define the suitable material properties of grout and steel. At the pile was constrained, and a fixed constraint was imposed on the
present, grout material in the practical engineering field is a kind of bottom of the model. A reference point was introduced on the top sur
cement-based mixture material, whose composition is similar to con face of the model, which was used to constrain the degrees of freedom of
crete. From the perspective of material properties, grout can be regarded all nodes on the top surface and to apply the load controlled by the
as high-performance or ultrahigh-performance concrete. Therefore, the displacement.
concrete damage plasticity model (CDP) in ABAQUS can be used to The surface-to-surface contact was set to describe the interaction
simulate the constitutive model of grout materials [25]. The CDP model between the grout and pile (sleeve) tube during analysis. The definition
was first proposed by Lubliner [40], and can demonstrate the plastic of contact between the grout and pile (sleeve) tube is divided into the
damage of concrete materials, including the development of cracks, the normal direction and tangential direction. In the normal direction, hard
closure of cracks, and the recovery of stiffness [41]. Therefore, the contact was used to simulate extrusion behavior between the pile
model can accurately simulate the mechanical properties of concrete (sleeve) tube and grout. The Coulomb friction model recommended by
members under tension or compression. In this paper, the value of CDP DNVGL-RP-0419 [46] was defined to simulate contact in the tangential
parameters refers to the research results of Nie et al. [42]. The uniaxial direction, and the friction coefficient of μ ¼ 0.7 is based on Lotsberg’s
compressive stress-strain curve of the grout is based on Guo’s research recommendation [20].
results [43]. The uniaxial tensile stress-strain curve of the grout is
assumed to be linear before the peak strain,as proposed by Ren and Li 3. Evaluating indices of GCs
[44]. When the strain exceeds the peak strain, the stress-strain curve of
the tensile softening stage of the grout material is described by the 3.1. Interface transfer strength
fracture energy [45]. Grouted properties and CDP parameters are shown
in Table 1. The “interface transfer strength” is proposed to simplify the calcu
The constitutive model of the steel is assumed to be a bilinear elastic- lation of the ultimate bearing capacity of the GCs. The interface transfer
plastic model. The plastic behavior of the steel is simulated by the ki strength can be considered as the average of the bonding strength be
nematic hardening rule and von Mises yield criterion. The Young’s tween the grout and the sleeve tube. This concept was first applied to
modulus of steel is 2.06 � 105 MPa, the yield strength is 360 MPa and offshore oil platforms to evaluate the ultimate bearing capacity of GCs
the Poisson’s ratio is 0.3. [47] and was adopted by API code [48]. The axial bearing capacity of
the GC can be calculated by the production of interface transfer strength
and the contact area of grout and sleeve tube. The interface transfer
strength can be calculated by equation (1).
pu
fcu ¼ (1)
π⋅Dp ⋅Lg
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T. Chen et al. Thin-Walled Structures 154 (2020) 106880
When considering the effect of the radius-thickness ratio, Rt can be 3.4. Nominal contact pressure
expressed as
The contact pressure at the end of GCs is an important indicator for
the design of GCs. In engineering practice, the end grout is prevented
from cracking under repeated loading by controlling the contact stress at
Fig. 3. The definition of yield point and ultimate point. Fig. 5. Definition of nominal average stress and effective failure length.
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T. Chen et al. Thin-Walled Structures 154 (2020) 106880
the end. In this study, the contact pressure at the end of GCs under the simulate the change of the stiffness of the specimen due to cracking and
axial load is extracted from the finite element calculation results to gain crushing of the grout. Other factors affecting the finite element calcu
a deeper understanding of the interaction between the pile (sleeve) tube lation results include that the grout in the experiment is inhomogeneous,
and grout. the initial defects of the pile (sleeve) tube, and manufacturing errors,
among others.
4. Model verification
4.3. Comparison of longitudinal strain in steel tubes
The finite element method proposed by this paper is validated by
comparing it with Jeong-Hwa’s tests [34]. Jeong-Hwa et al. focused on Fig. 9 compares the longitudinal strain of the steel tube at the shear
the interfacial shear behavior of GCs with different shear key spacing keys. From Fig. 9, it is shown that finite element results have similar
under concentric and eccentric loading. The test overview is shown in strain distribution trends as the experimental results. It can be seen that
Fig. 6. The verification was performed on two specimens, CL-S65 and the maximum strain of the longitudinal strain is achieved at the fourth
CL-S85, which have the same geometry dimensions and loading pat shear key position. However, the differences are within the permissible
terns, and different shear key spacing. All material parameters were range and are considered acceptable. Therefore, we believe that the
taken from the original test results. The dimensions of the test specimens finite element model can provide a close prediction of the longitudinal
selected are shown in Table 2. The comparison between experimental strain distribution of a steel tube.
results and numerical simulation results mainly focuses on three aspects: In summary, the finite element analysis results are in good agree
final failure modes, load-displacement curves and ultimate bearing ca ment with the experimental results. The finite element method proposed
pacity, and the longitudinal strain at the shear key’s positions. The in this paper can correctly reflect the mechanical behavior of the GC
following sections will describe the comparison of the results in detail. under axial loading, which can be used for the further study of the
mechanical behavior of GCs.
4.1. Comparison of failure modes
5. Parameters analysis
The failure mode comparison of GCs is shown in Fig. 7. From the
stress contour plot of the GCs, it can be seen that the grout between the To further study the influence of geometric parameters on the axial
shear keys positioned on each side of steel tube is subjected to greater force behavior of GCs, a parameter study is carried out. Three parame
stress than the surrounding (as shown by the area surrounded by the red ters are considered, including radial stiffness, h/s, and Lg/Dp. The radial
line). This corresponds to the diagonal compression struts exposed by stiffness refers to the expression of the DNV specification [39], which
cutting the GC after the test (such as diagonal compression struts sur takes into account the effects of the geometry of the pile, grout, and
rounded by the red line in the test specimens). The ultimate failure mode sleeve on the radial stiffness. The equation for radial stiffness is defined
in the finite element calculation results is the buckling of the sleeve tube, as
which has a good agreement with the experimental results. At the same 1 1
Es Dg Dp DTp
time, it can be seen that the stress level at the position of shear keys is K ¼ð ⋅ Þ þð þ Þ (7)
Eg tg tp tTp
higher than other positions from stress contour plot, which corresponds
to the crushing of the grout at the position of the shear keys in the test
where Eg is young’s modulus of grout; Es is young’s modulus of pile and
specimens.
sleeve tube; Dp is outer diameter of grout layer; Dp is outer diameter of
pile tube; DTp is outer diameter of sleeve tube; tg is the thickness of grout
4.2. Comparison of load-displacement curves layer; tp is the thickness of pile tube; tTp is the thickness of sleeve tube;
The h/s is the ratio of the height of shear keys to the space of shear
Fig. 8 shows the comparison of the axial load-displacement curves. keys, which was introduced by DNV standard [39] to consider influence
As can be seen, the finite element calculation results show reasonable of the arrangement of shear keys on axial bearing capacity. Different
agreement with experimental results. The stiffness of finite element arrangement of shear keys will affect the failure states of grout layer.
calculation results is slightly lower than the experimental results, but The Lg/Dp is the length of the GC to the diameter of the GC, which is
still within a reasonable error range. The ultimate bearing capacity of another important parameter considered in DNV standard [39]. The
the finite element calculations for the CL-S65 and CL-S85 are 5645.6 kN Lg/Dp has a directly effect on the contact areas between steel tube and
and 5390.2 kN, corresponding experimental results are 5395.5 kN and grout, which will change the ultimate bearing capacity of GC. The di
5829.9 kN, respectively. The main cause of the error is that the con mensions of GCs are shown in Fig. 10, and numerical simulation pa
tinuum model is adopted in the finite element model, which cannot rameters are designed and shown in Table 3.
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T. Chen et al. Thin-Walled Structures 154 (2020) 106880
Table 2
Dimensions of Jeong-Hwa’s test specimens.
Specimens No Pile Sleeve Shear key tg (mm) Lg (mm)
Note: h and S respectively represent the height and spacing of the shear key, as shown in Fig. 6.
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T. Chen et al. Thin-Walled Structures 154 (2020) 106880
Table 3
Parameters design of the GCs.
Specimen No Pile Sleeve tg (mm) Lg (m) S (mm) Radial stiffness k Length to diameter ratio Lg/Dp Height to space ratio h/s
Table 5
Energy dissipation coefficient.
Specimen Elastic energy Plastic energy Total energy energy
No dissipation dissipation dissipation dissipation
zone zone Etot (kN⋅mm) coefficient
Eel (kN⋅mm) Epl (kN⋅mm) ηE
GC-K-1 21,857 23,050 44,907 1.05
GC-K-2 21,941 26,043 47,784 1.20
GC-K-3 23,183 28,980 52,163 1.25
GC-K-4 24,174 31,634 55,808 1.31
data in the tables, the ductility coefficient and the energy dissipation
coefficient of the GCs increase with the increase in the radial stiffness.
The ductility coefficient and energy dissipation coefficient is enhanced
by 26% and 25%, respectively, as the radial stiffness varies from 0.01 to
0.018. It shows that the increase in radial stiffness is beneficial to
improving ductility and energy dissipation capacity of GCs.
Table 4
Ductility coefficient.
Specimen Yield Peak Ultimate Ductility coefficient
No μ
Py (kN) Δy (mm) Pmax (kN) Δmax (mm) 0.85Pmax (kN) Δu (mm)
Note: Δy,Δmax and Δu represent the displacements of the yield point, peak point and 0.85Pmax after peak load, respectively, as shown in Fig. 4.
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T. Chen et al. Thin-Walled Structures 154 (2020) 106880
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Table 6
Influence of h/s on ductility coefficient.
Specimen Yield Peak Ultimate Ductility coefficient
No μ
Py (kN) Δy (mm) Pmax (kN) Δmax (mm) 0.85Pmax (kN) Δu (mm)
Table 7
Influence of h/s on energy dissipation coefficient.
Specimen Elastic energy Plastic energy Total energy Energy
No dissipation dissipation dissipation dissipation
zone zone Etot (kN⋅mm) coefficient
Eel (kN⋅mm) Epl (kN⋅mm) ηE
GC-H-1 25,015 28,193 53,207 1.13
GC-H-2 23,596 28,258 51,854 1.20
GC-H-3 21,393 26,158 47,551 1.22
GC-H-4 20,972 25,446 46,418 1.21
growth of Lg/Dp, which increases the contact area between the grout and
pile (sleeve) tube. On the other hand, the increase in Lg/Dp increases the
number of shear keys, which leads to an increase in the number of di
agonal compression struts. The ultimate bearing capacities of the test
pieces GC-L-1 to GC-L-4 are 16,566 kN, 17,869 kN, 18,907 kN and
19,673 kN, respectively. The axial ultimate bearing capacity of the GC is
enhanced by about 19% when Lg/Dp is changed from 1.0 to 2.0.
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Table 9
The influence of the Lg/Dp on the energy dissipation coefficient.
Specimen Elastic energy Plastic energy Total energy Energy
No dissipation dissipation dissipation dissipation
zone zone Etot (kN⋅mm) coefficient
Eel (kN⋅mm) Epl (kN⋅mm) ηE
GC-L-1 15,072 25,309 40,381 1.68
GC-L-2 19,067 28,622 47,689 1.51
GC-L-3 23,070 30,763 53,833 1.33
GC-L-4 25,892 33,070 58,963 1.28
Table 8
The influence of the Lg/Dp on the ductility coefficient.
Specimen Yield Peak Ultimate Ductility coefficient
No μ
Py (kN) Δy (mm) Pmax (kN) Δmax (mm) 0.85Pmax (kN) Δu (mm)
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T. Chen et al. Thin-Walled Structures 154 (2020) 106880
loading. The finite element model was validated by comparison with the Acknowledgement
results of published literature. It was proved that the finite element
model could accurately capture the failure mode, load-displacement Special Fund for Promoting Economic Development in Guangdong
curve, and stress distribution of the GC under axial loading. Subse Province: Research on real-time assessment of strength and fatigue of
quently, a parametric analysis was carried out to study the effects of offshore wind support structures based on big data (Contract of
radial stiffness, h/s of shear keys, and Lg/Dp on the axial force behavior Guangdong Natural Resources Department [2019]019)
of the GC. Based on the research results, the following conclusions can
be drawn: References
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T. Chen et al. Thin-Walled Structures 154 (2020) 106880
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