DETAIL OF ANNEXURES

S. No. Annexure Page No.

1. Environmental Statement for the year 2012-13, 2013-14 and 2014-15 1 – 18
2. Constitution of Environment Management Cell 19
3. Insurance Policy under Public Liability Insurance Act, 1991 20 – 22
4. Physical and financial progress of CSR activities 23 – 25
5. Reg. uploading of six monthly reports 26 – 27
 FORM – V

Environmental Statement for the financial year ending the 31st March, 2015

PART – A

(i) Name and address of the owner/occupier of the industry operation or process.

Mr. Rajinder Mittal, Managing Director

M/s BCL Industries and Infrastructures Ltd. (Distillery Unit)
HaziRatan Link Road, Bathinda, Punjab.

(ii) Industry category Primary ----(STC code) Secondary.-----(SIC Code)

Distillery Unit (Grain Based)

(iii) Production capacity-Units

S. Product Unit Installed Capacity Actual Production

No. (2014-2015)
KL/Annum

1. ENA/RS KL/Year 100 KL/day 31135KL/Annum

2. By-products
a. CO 2 MT/Year 80 MT/day 9725 MT/Annum
c. DDGS MT/Year 50 MT/day 8684 MT/Annum

(iv) Year of establishment

2012

(v) Date of the last environmental statement submitted - Nil

1
 PART – B

Water and Raw Material Consumption

(1) Water consumption - m3/day

Process - 100
Cooling - 475
Domestic - 10
Others - 240

Name of the Product Process water consumption per unit of product output.
During the previous financial During the Current financial
Year 2013 – 14 year 2014 – 15
ENA/RS (Extra Neutral 7.8 Litre/litre of ENA 8.25 Litre/litre of ENA
Alcohol/Rectified Spirit)

(2) Raw Material Consumption

Name of the Raw Name of the Consumption of raw material per unit of the
Material Products output (MT/MT)
During the previous During the Current
financial Year financial year
(2013 – 14) (2014 – 15)

Grains ENA/RS 2.487 MT/KL of ENA 2.65 MT/KL of ENA

Enzymes ENA/RS 1.5 Kg/KL of ENA 1.6 Kg/KL of ENA
Sodium Hydroxide ENA/RS 0.75 Kg/KL of ENA 0.79 Kg/KL of ENA
Yeast ENA/RS 0.17 Kg/KL of ENA 0.18 Kg/KL of ENA
Biomass consisting of Power and Steam 2 MT/KL of ENA 2 MT/KL of ENA
rice husk, cotton stalk
etc.

2
 PART - C

Pollution discharged to environment/unit of output

(Parameter as specified in the consent issued)

Pollutants Quantity of Concentrations Percentage of

pollutants of pollutants in variation from
discharged discharges prescribed
standards with
reasons
(Kg/day) (Mg/lit.)
Water
pH - 7.5 0%
TSS 23.2 58 Less by 71%
TDS 116 290 -
BOD 16 40 Less by 60 %
COD 48 120 -
Air
SPM at 12 % 124.8 80 mg/m3 Less by 46.6 %
CO 2

PART – D

Hazardous Wastes
(as specified under Hazardous Waste Management and Handling Rules, 2008)

Hazardous Waste Total Quantity (Kg.)

During the previous During the previous Financial

Financial Year (2013 – 14) Year (2014– 15)

Used oil/Spent Oil - -

3
 PART – E

Solid Wastes

Solid Waste Total Quantity (MT/Annum)

During the previous During the previous
Financial Year (2013 – 14) Financial Year (2014– 15)

Fly ash from the Boiler 3520 MT 4230 MT

Disposed The fly ash is given to farmers The fly ash is given to farmers
for its utilization in the fields for for its utilization in the fields for
increasing the porosity and soil increasing the porosity and soil
fertility. fertility.

PART – F

Please specify the characterizations (in terms of composition of quantum) of hazardous as

well as solid wastes and indicate disposal practice adopted for both these categories of
wastes.

Waste Composition Disposal Practice adopted

Hazardous Waste
Used oil/Spent oil Used oil is generated from the The used oil is taken by the
generator during its servicing. authorized service center
The oil contains hydrocarbons during their visit for servicing of
and ash impurities due to D G set.
regular use.
Solid waste
Fly ash from the boiler Flyash contains mainly silica The fly ash is given to farmers
upto 90 % and the remaining for its utilization in the fields for
part includes fixed carbon, increasing the porosity and soil
oxides of Ca, Mg etc. fertility.

4
 PART – G

Impact of the pollution abatement measures taken on conservation of natural resources and
on the cost of production

 Industry is reusing most of the condensates in the process thereby reducing the load on
the ETP and less requirements of fresh water consumption.
 Industry is using biomass as source of energy for the boiler furnace. Being a renewable
source, the industry is trying to conserve the fossil fuel.
 Industry has adopted the CHP for the process. It is giving optimum thermal efficiency and
reducing the thermal load on the atmosphere.
 Integrated MEE operation has eliminated the impact of spent wash on the environment
and simultaneously produces high protein cattle feed.
 Biomass based flyash utilization in the fields is improving the soil fertility of the farmers.

PART – H

Additional measures/investment proposal for environmental protection including abatement

of pollution, prevention of pollution

NIL

5
 PART – I

Any other particulars for improving the quality of the environment

a. Regular monitoring of process stack emissions once in three months and regular monitoring
of ambient air quality around the complex by an accredited MoEF recognized laboratory is
being carried out. The results of stacks as well as ambient air quality monitoring are well
within the standards prescribed by CPCB/SPCB.

b. Work zone environment monitoring for VOC’s and noise at various locations inside the factory
premises and the ambient noise level at different locations around factory premises is carried
out. The results of monitoring conform to the limits prescribed.

c. All the wastewater generated within the factory premises is given primary/secondary
treatment and then recycled for process use or to cooling towers as part make up water. The
domestic effluent is treated in Septic Tank and the treated domestic effluent used in the
factory premises for plantation purposes.

d. Every effort is made to reduce the generation of effluent/emission/wastes at the source itself
and to explore the possibility of reusing/recycling of the wastes that are generated.

e. The ash generated in our factory as a part of the solid waste is stored as per norms and is
distributed to the farmers around in the area for their indigenous use in farms.

f. Maintenance of green area in around 80000 m2 around the distillery unit is done. The waste
water after treatment and achieving the requisite standards is being used for the maintenance
purpose of the green area.

g. Rain water harvesting is being implemented with full throttle in the unit. All the infrastructural
need are complied with and the water is hence being conserved by the industry.

h. A full-fledged laboratory with necessary facilities is dedicated to the process emission analysis
and abetment of the pollution thus. Samples from the ETP are regularly examined the
efficiency of the ETP is thus monitored.

i. Besides all of this, managerial staff is dedicated with the overall charge of environment
management functions and implementation of the environment management plan. The senior
upper management of the industry indigenously scrutinizes the management plan
implementation and is sincerely committed towards conservation of environment.

6
 FORM – V

Environmental Statement for the financial year ending the 31st March, 2014

PART – A

(i) Name and address of the owner/occupier of the industry operation or process.

Mr. Rajinder Mittal, Managing Director

M/s BCL Industries and Infrastructures Ltd. (Distillery Unit)
HaziRatan Link Road, Bathinda, Punjab.

(ii) Industry category Primary ----(STC code) Secondary.-----(SIC Code)

Distillery Unit (Grain Based)

(iii) Production capacity-Units

S. Product Unit Installed Capacity Actual Production

No. (2013-2014)
KL/Annum

1. ENA/RS KL/Year 100 KL/day 25870 KL/Annum

2. By-products
a. CO 2 MT/Year 80 MT/day 8482 MT/Annum
c. DDGS MT/Year 50 MT/day 12004 MT/Annum

(iv) Year of establishment

2012

(v) Date of the last environmental statement submitted - Nil

7
 PART – B

Water and Raw Material Consumption

(1) Water consumption - m3/day

Process - 100
Cooling - 450
Domestic - 10
Others - 225

Name of the Product Process water consumption per unit of product output.
During the previous financial During the Current financial
Year 2012 – 13 year 2013 – 14
ENA/RS (Extra Neutral 8.7 Litre/litre of ENA 7.85 Litre/litre of ENA
Alcohol/Rectified Spirit)

(2) Raw Material Consumption

Name of the Raw Name of the Consumption of raw material per unit of the
Material Products output (MT/MT)
During the previous During the Current
financial Year financial year
(2012 – 13) (2013 – 14)

Grains ENA/RS 2.487 MT/KL of ENA 2.487 MT/KL of ENA

Enzymes ENA/RS 1.5 Kg/KL of ENA 1.5 Kg/KL of ENA
Sodium Hydroxide ENA/RS 0.75 Kg/KL of ENA 0.75 Kg/KL of ENA
Yeast ENA/RS 0.17 Kg/KL of ENA 0.17 Kg/KL of ENA
Biomass consisting of Power and Steam 2 MT/KL of ENA 2 MT/KL of ENA
rice husk, cotton stalk
etc.

8
 PART - C

Pollution discharged to environment/unit of output

(Parameter as specified in the consent issued)

Pollutants Quantity of Concentrations Percentage of

pollutants of pollutants in variation from
discharged discharges prescribed
standards with
reasons
(Kg/day) (Mg/lit.)
Water
pH - 7.2 0%
TSS 30 75 Less by 62.5%
TDS 140 300 -
BOD 40 80 Less by 20 %
COD 80 180 -
Air
SPM at 12 % 150 100 mg/m3 Less by 33.33%
CO 2

PART – D

Hazardous Wastes
(as specified under Hazardous Waste Management and Handling Rules, 2008)

Hazardous Waste Total Quantity (Kg.)

During the previous During the previous Financial

Financial Year (2012 – 13) Year (2013– 14)

Used oil/Spent Oil - -

9
 PART – E

Solid Wastes

Solid Waste Total Quantity (MT/Annum)

During the previous During the previous
Financial Year (2012 – 13) Financial Year (2013– 14)

Fly ash from the Boiler 1170 MT 3520 MT

Disposed The fly ash is given to farmers The fly ash is given to farmers
for its utilization in the fields for for its utilization in the fields for
increasing the porosity and soil increasing the porosity and soil
fertility. fertility.

PART – F

Please specify the characterizations (in terms of composition of quantum) of hazardous as

well as solid wastes and indicate disposal practice adopted for both these categories of
wastes.

Waste Composition Disposal Practice adopted

Hazardous Waste
Used oil/Spent oil Used oil is generated from the The used oil is taken by the
generator during its servicing. authorized service center
The oil contains hydrocarbons during their visit for servicing of
and ash impurities due to D G set.
regular use.
Solid waste
Fly ash from the boiler Flyash contains mainly silica The fly ash is given to farmers
upto 90 % and the remaining for its utilization in the fields for
part includes fixed carbon, increasing the porosity and soil
oxides of Ca, Mg etc. fertility.

10
 PART – G

Impact of the pollution abatement measures taken on conservation of natural resources and
on the cost of production

 Industry is reusing most of the condensates in the process thereby reducing the load on
the ETP and less requirements of fresh water consumption.
 Industry is using biomass as source of energy for the boiler furnace. Being a renewable
source, the industry is trying to conserve the fossil fuel.
 Industry has adopted the CHP for the process. It is giving optimum thermal efficiency and
reducing the thermal load on the atmosphere.
 Integrated MEE operation has eliminated the impact of spent wash on the environment
and simultaneously produces high protein cattle feed.
 Biomass based flyash utilization in the fields is improving the soil fertility of the farmers.

PART – H

Additional measures/investment proposal for environmental protection including abatement

of pollution, prevention of pollution

NIL

11
 PART – I

Any other particulars for improving the quality of the environment

a. Regular monitoring of process stack emissions once in three months and regular monitoring
of ambient air quality around the complex by an accredited MoEF recognized laboratory is
being carried out. The results of stacks as well as ambient air quality monitoring are well
within the standards prescribed by CPCB/SPCB.

b. Work zone environment monitoring for VOC’s and noise at various locations inside the factory
premises and the ambient noise level at different locations around factory premises is carried
out. The results of monitoring conform to the limits prescribed.

c. All the wastewater generated within the factory premises is given primary/secondary
treatment and then recycled for process use or to cooling towers as part make up water. The
domestic effluent is treated in Septic Tank and the treated domestic effluent used in the
factory premises for plantation purposes.

d. Every effort is made to reduce the generation of effluent/emission/wastes at the source itself
and to explore the possibility of reusing/recycling of the wastes that are generated.

e. The ash generated in our factory as a part of the solid waste is stored as per norms and is
distributed to the farmers around in the area for their indigenous use in farms.

f. Maintenance of green area in around 80000 m2 around the distillery unit is done. The waste
water after treatment and achieving the requisite standards is being used for the maintenance
purpose of the green area.

g. Rain water harvesting is being implemented with full throttle in the unit. All the infrastructural
need are complied with and the water is hence being conserved by the industry.

h. A full-fledged laboratory with necessary facilities is dedicated to the process emission analysis
and abetment of the pollution thus. Samples from the ETP are regularly examined the
efficiency of the ETP is thus monitored.

i. Besides all of this, managerial staff is dedicated with the overall charge of environment
management functions and implementation of the environment management plan. The senior
upper management of the industry indigenously scrutinizes the management plan
implementation and is sincerely committed towards conservation of environment.

12
 FORM – V

Environmental Statement for the financial year ending the 31st March, 2013

PART – A

(i) Name and address of the owner/occupier of the industry operation or process.

Mr. Rajinder Mittal, Managing Director

M/s BCL Industries and Infrastructures Ltd. (Distillery Unit)
HaziRatan Link Road, Bathinda, Punjab.

(ii) Industry category Primary ----(STC code) Secondary.-----(SIC Code)

Distillery Unit (Grain Based)

(iii) Production capacity-Units

S. Product Unit Installed Capacity Actual Production

No. (2012-2013)
KL/Annum

1. ENA/RS KL/Year 100 KL/day 8650KL/Annum

2. By-products
a. CO 2 MT/Year 80 MT/day 846.51 MT/Annum
c. DDGS MT/Year 50 MT/day 4997.8 MT/Annum

(iv) Year of establishment

2012

(v) Date of the last environmental statement submitted - Nil

13
 PART – B

Water and Raw Material Consumption

(1) Water consumption - m3/day

Process - 100
Cooling - 500
Domestic - 10
Others - 260

Name of the Product Process water consumption per unit of product output.
During the previous financial During the Current financial
Year 2011 – 12 year 2012 – 13
ENA/RS (Extra Neutral N.A. 8.7Litre/litre of ENA
Alcohol/Rectified Spirit)

(2) Raw Material Consumption

Name of the Raw Name of the Consumption of raw material per unit of the
Material Products output (MT/MT)
During the previous During the Current
financial Year financial year
(2011 – 12) (2012 – 13)

Grains ENA/RS N.A. 2.487 MT/KL of ENA

Enzymes ENA/RS N.A. 1.5 Kg/KL of ENA
Sodium Hydroxide ENA/RS N.A. 0.75 Kg/KL of ENA
Yeast ENA/RS N.A. 0.17 Kg/KL of ENA
Biomass consisting of Power and Steam N.A. 2 MT/KL of ENA
rice husk, cotton stalk
etc.

14
 PART - C

Pollution discharged to environment/unit of output

(Parameter as specified in the consent issued)

Pollutants Quantity of Concentrations Percentage of

pollutants of pollutants in variation from
discharged discharges prescribed
standards with
reasons
(Kg/day) (Mg/lit.)
Water
pH - 7.25 0%
TSS 32 80 Less by 60 %
TDS 140 350 -
BOD 40 100 Less by 0 %
COD 80 200 -
Air
SPM at 12 % 156 100 mg/m3 Less by 33.3 %
CO 2

PART – D

Hazardous Wastes
(as specified under Hazardous Waste Management and Handling Rules, 2008)

Hazardous Waste Total Quantity (Kg.)

During the previous During the previous Financial

Financial Year (2011 – 12) Year (2012– 13)

Used oil/Spent Oil N.A. -

15