2F. Inventory Management for Performance
2F. Inventory Management for Performance
D53/CTY/PT/32979/2015
NOVEMBER, 2022
i
DECLARATION
This research project is my original work and has not been presented for the award of
a degree in this or any other university
Declaration by Supervisor
I confirm that this project was done by the candidate under my supervision
School of Business,
Kenyatta University
ii
DEDICATION
I dedicate this proposal to my mother, Rodah Orechi, for being the main pillar during
my academic journey. I have much gratitude to my siblings, Duke, James, and Elvine.
They have always been there for me and believed in my dreams.
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ACKNOWLEDGEMENT
I am indebted to God for making it possible for me to reach this far. Much
appreciation goes to my supervisor Dr. Alfayos Ondara for always guiding me and
responding on time whenever I need help with the proposal. My gratitude also goes to
Kenyatta University lecturers who have contributed positively to my studies. My
classmates have played a significant role in motivating and supporting me; I
appreciate them so much.
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TABLE OF CONTENTS
DECLARATION..........................................................................................................ii
DEDICATION............................................................................................................ iii
ACKNOWLEDGEMENT .......................................................................................... iv
INTRODUCTION........................................................................................................ 1
v
CHAPTER TWO……………………………………………………………………8
vi
3.8.2 Reliability.................................................................................................... 30
CHAPTER FOUR...................................................................................................... 31
vii
5.3 Conclusion of the study .........................................................................................49
REFERENCES........................................................................................................... 51
APPENDICES ............................................................................................................ 57
viii
LIST OF TABLES
ix
LIST OF FIGURES
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OPERATIONAL DEFINITION OF TERMS
Holding Costs: They are costs that result from capital costs,
handling of inventory, its storage, obsolescence,
shrinkage and also deterioration
Inventory Management Controls: These are controls put in place to ensure that
there is neither excess nor shortage of inventories.
These controls include; control of materials,
warehouse security, stock taking, inventory
budgets, inspection, accounting controls and
purchase procedures.
Inventory Management practices: It is the supervision of those assets that are not
capitalized and it includes stock assets.
Inventory Management systems: These are systems that ensure that there is
valuable use of inventory. They include Pareto
systems, vendor-managed inventories, just-in-time
and economic order.
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Obsolescence: It refers to the risk of an item losing its value
specification changes, shrinkage or decrease over
time.
xii
ABBREVIATION AND ACRONYMS
xiii
ABSTRACT
Proper inventory management has a significant effect on project performance.
Construction companies play a major role in setting up and completing projects that
contribute to the overall growth of an economy. Over the past years, the construction
companies in Nairobi have been experiencing performance-related challenges in their
projects. At times, inventory costs run beyond the estimates, which eventually results
in losses for the firms. Some of the large construction companies have many projects
with fixed prices based on the contracts, and they sometimes bear the risk of cost
overruns. The companies sometimes experience interrupted operations because the
inventory runs out of stock. However, most of them have insufficient inventory
management approaches. It leads to a delay in finishing projects, and they incur more
costs than their estimates during budgeting. The study's primary goal was to analyse
Nairobi's performance and inventory management in selected construction firms. The
study had three objectives, and they include; to determine the relationship between the
inventory management controls and the performance of selected construction
companies in Nairobi, Kenya, to establish the effect of inventory management costs
incurred on the project performance of selected construction companies in Nairobi,
Kenya and to analyse the effect of inventory management systems on project
performance of selected construction companies in Nairobi, Kenya. It is hinged on
four theories and they include Lean theory, transaction cost economic theory, and
theory of constraints and the theory of organizational performance. The study utilized
a descriptive research design. The target population included three construction
companies in Nairobi; Seyani Bros Ltd, Intex Ltd and Epco Builders Ltd. 686
employees were drawn from Seyani Bros Ltd, Intex Ltd and Epco Builders Ltd
specifically working in procurement, finance and warehouse departments. A sample
size of 206 was obtained through stratified random sampling technique. Using self-
administered questionnaires, primary data was obtained and used to establish the
sample size. Tables' graphs and also charts were used in the analysis based on the data
collected. From the findings, the objectives had a positive and significant effect on the
project performance of selected construction companies. The increase is significant
given that the p-value is .046. This implies that inventory management controls have a
significant and positive effect on the project performance of construction companies.
On inventory management cost it had 0.00 p value which means a unit increase in
inventory cost management results in an improvement in performance holding other
factors constant. The increase is significant given that the p value is .026. This means
that inventory management systems have significant and positive effect on project
performance. The recommendations are based on the research outcomes and that
construction companies should direct their efforts and this will help the companies in
Improving their profit margins.
xiv
CHAPTER ONE
INTRODUCTION
Construction companies across the world suffer from poor performance in the projects
that they undertake (Mowery, 2016). According to CMS International Construction
Survey (2017), the performance of construction projects in UK as at 2016 show a
decline in profitability from 7 percent in 2014 to 5 percent in 2016. Further the
projects that were completed in time and according to the budget were 45 percent. In
the USA, it was reported that most construction companies had a failure and
bankruptcy rate of 75 percent meaning that few of them succeed. A study by
Kashiwagi (2013) identified the management of inventory as the biggest source of
projects failure. Further the previous research show that 38 percent of the players
within the construction sector see the issue of poor records on materials used as the
main problem. A global construction survey (2015) indicated that globally, only 50
percent of the construction companies use a project management system with 32
percent of those using it having failed to integrate it with other systems starting from
procurement systems, inventory management system and accounting systems.
In Malaysia, construction companies have existed for over 10 years, and all have the
objective of profit maximization (Gitau, 2016). The companies do not focus on the
amount of every item that the firms should hold in their stocks (Seboru, Mulwa,
Kyalo, & Rambo, 2016).It has greatly affected the production, sales, and reduction of
the project performance(Mowery, 2016). The companies are mandated to have a
1
highly organized inventory management system due to the rapid change in the
environment of projects. A rapid increase in competition affects the performance of
projects (Robert, Lyria&Mbogo, 2019).
In Africa, the construction sector has not been without challenges just like in other
countries of the world (Bamgbade, Mohammed & Nawi, 2016). The problems facing
the construction companies are significant and more complex. In South Africa, the
construction sector has been struggling with challenges and problems such as poor
performance of projects (Sibiya, Aigbavboa &Thwala, 2014). Scarce resources and
lack of transparency in systems of procurement and labor are some of the challenges
(Construction Industry and Development Board, 2015). The construction sector in
Nigeria comprises 22 percent foreign companies and 78 percent local companies, and
while construction companies like Costain West Africa plc and Reynolds construction
company, most of them are not able to operate on a large scale as they face the
challenge of poor management of inventory and other resources (Osuzugbo, 2019).
This often leads to poor performance.
2
resources (Robert, Lyria & Mbogo, 2016). At times the inventory ordered becomes
inadequate and the management is forced to budget for more materials so as to finish
up the project (Soni, Pitroda, &Bhavshar, 2016). Use of just in time approach to
procure the inventory required has in most cases proved to be impractical because the
companies work with fixed budgets and they are forced to do all the planning at the
beginning of the project (Seboru, Mulwa, Kyalo, & Rambo, 2016).
The companies do not have adequate inventory management approaches (Mowery,
2016). Efficient control of inventory leads to profit maximization and efficiency is
something that the companies are yet to achieve (Bamgbade, Mohammed &Nawi,
2016). The companies have not established efficient annual stocking policies. The
policies enable the management to be aware of both the maximum and also minimum
stock levels that should be kept by the companies across their networks. The
optimization of the reorder levers, safety stock levels, and average inventory levels is
insufficient to ensure that costs are successfully contained (Ondari & Gekara, 2013).
According to Kairu (2015), companies have not been able to maintain a perpetual
inventory system, which will enable them to keep a constant track of both the value
and quantity as well of every other item that is stocked. Soni, Pitroda, &Bhavshar,
(2016) asserts that Inventory turnover is not watched closely for every other item that
is in the warehouse. The companies are yet to establish effective purchasing
procedures so as to ensure that the inventory is under control that is totally adequate
(Mowery, 2016). The managements are yet to adopt some purchasing procedures that
align with the actual sales, demand pattern data and history. In some cases, they end
up having obsolete stocks. The approaches that are applied by the construction
companies have a very huge impact on their performance (Gitau, 2016).
They involve control and overseeing of the ordering, storage and also the use of items
that are linked to production function of an organisation either in a direct or indirect
way (Lakshmi &Ranganath, 2016). It is also inclusive of the direction of all the
activities that have the main purpose of getting inventory in the right quantity and
time (Ondari&Gekara, 2013). The inventory management system a company uses has
a direct or indirect effect on the profits (Mowery, 2016). Good inventory management
3
is broad and covers the areas of finance, procurement along with selling hence for it to
be effective the three areas must be harmonized (Balcik, Bozkir & Kundakciglu,
2016).
Inventories are all the goods that a company holds so as to enhance its process of
production. (Pandey, 2017). If an organisation does not manage its inventory
properly, then it will not achieve its targeted profits and the customers will not be
satisfied (Muller, 2019). Inventory management has major goals of providing
inventories that are required to sustain various operations at a minimum cost (Gallino,
Moreno & Stamatopoulos, 2017).
In the recent past, the construction industry has faced numerous challenges as the
stakeholders strive to manage inventory and it has greatly affected the performance of
most of the construction companies (Ondari&Gekara, 2013). There have been
incidences of overstocking materials that have expired or even outdated, stock taking
theft, under stocking, and even experiencing delays in delivery (Kimani, 2016).
Companies usually incur some significant costs in the maintaining and also procuring
inventories, and they become the largest proportion of the production expenditures
(Jagongo & Makori, 2015). Inventory costs are inclusive of the carrying costs and
they are: insurance and storage; ordering costs that include transportation and the
placement of stores; and the stock out costs that include loss of sales and redundancy
as well (Kotabo, 2012).
The study’s focal point was on construction firms based in Nairobi namely; Intex
construction, Epco Builders and Seyani bros Ltd. Intex construction is a Kenyan
construction company that was established in June 1982. It is based in Westland
4
Nairobi and it opened its offices in Kampala Uganda in 1995. It has engaged in
several projects in real estate, road construction and civil engineering. According to
the information available from its website, it has constructed over 1,000 kilometres of
roads. It was also involved in constructing the High rise flats in Kibera, Nairobi.
EpcoBulders Ltd is a Kenyan construction company was founded in 1978 with its
headquarters being in Industrial Area in Nairobi. It currently has a turnover of Kshs. 5
billion with a capacity to handle projects worth 12 billion (Epco Builders, 2021).
Epco Builders has contributed to major housing projects like KiberaHighrise, Langata
housing scheme, Kenya Railways, KCB housing scheme in Embakasi and Flametree
apartments in Thika.
Seyani Bros Ltd is also one of the largest construction companies found in Parklands
area Nairobi, Kenya. It was founded in 1978 by two brothers. It has undertaken many
constructions including the construction of schools, construction of apartments and
construction of office fits. In addition, the company has opened the steel fabrication
workshop, carpentry workshop and stone cutting section in a bid to improve its
operations. Projects are mainly characterized by items that are of a totally different
nature, they overlap degree of changes and construction as well. Kotabo (2012)
exposed some of the shortcomings of the traditional clerical oriented and also the
focus on price as an approach in management of materials. Inadequate availability of
the items that are needed on the site is the most common cause of project delays
(Ghalayini et al., 2011). Chen et al. (2015) claims that firms that have peculiarlyhigh
inventories have poor stock returns, and those ones that are abnormally low have
stock returns that are just ordinary.
5
relationship that exists between practices in inventory management and project
performance.
Gitau (2016) asserts that the major aim of the construction companies is to maximize
profits. The financial performance of the companies is very crucial in determining
whether it is able to meet its goals. The construction companies seem to focus more
on acquiring more projects, since the industry is becoming more competitive, and they
concentrate less on coming up with proper inventory management procedures
(Bamgbade, Mohammed & Nawi, 2016). It is because of inadequate systems in place
that there is a lot of inventory theft and this affects the overall performance of
companies. Kimani, (2016) claims that the management is forced to procure more
items for completion of a project.
There are a lot of shortcomings in the inventory control management that are
employed by the construction companies (Jagongo&Makori, 2015). Ondari and
Gekara (2013), claim that the companies are yet to lay the procedures to ensure that
they maximize the profits of the organisation. The management needs to ensure that
the approach they decide to employ suits the organisations, failure to do it, the profit
margins will definitely decrease continually.
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1.3. Objectives of the study
1.3.1 General objective
The main objective of the study was to determine how inventory management
procedures and project performance of particular construction companies in Nairobi
County relate to one another.
The study would also help the policy makers within the construction sector in
developing adequate management approaches on inventory. They will be able to
develop annual stocking polices that will bring efficient management of inventory.
This will guide them on the adequate optimization of the reorder levels, the safety
stock levels, and average levels of inventory so as to ensure that there is effective
containing of costs
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The study would be useful to the already available literature as it will increase
knowledge on inventory management and improve the performance of the
construction companies. Better decisions will be made by the companies and they will
employ the best available methods so that they can enhance the performance of the
projects.
LITERATURE REVIEW
2.1 Introduction
This section presents the theoretical review, empirical review, research gaps and the
conceptual framework. The theoretical review involves theories that the study was
anchored on and include; Theory of constraints, transactions economic theory, lean
theory and theory of organisational performance. The empirical review presents an
evaluation of the preceding studies. The conceptual framework is a diagram that
shows the connection between project performance and inventory management
procedures.
Goldrat was the brains behind its development in 1991. It is a concept that views the
systems in an organization as being Ltd in attaining its goals due to some constraints
(Cyplik, Hadas & Domansk, 2009). The theory of constraint (TOC) employs a
focusing process in identifying the constraint and restructuring the organization
around it. The idea here is that an organization is vulnerable because a single
constraint can permanently affect the rest of the processes and ultimately affect the
project's performance.
The theory of constraints can help firms in inventory management. The scarcity of
resources always constrains organizations. These resources can be resources that are
used in the production processes. Among the resources is inventory; how much
inventory is available and whether it can sustain the existing demand. For this reason,
in terms of inventory management, organizations must come up with inventory
controls and procedures, for instance, the safety of stocks, inventory budgeting, and
inspection, among other things.
The theory of constraint will be useful to this study in ascertaining the link between
inventory managing practises and project performance within the construction sector
in Nairobi City County. Inventory controls help address some constraints that can
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occur in terms of availability of materials, purchase procedures and proper use of
materials and inventory.
2.2.2 Transaction Cost Economic Theory
Ronald Coase developed the concept in 1937. The ultimate aim of this theory was to
ensure that the costs incurred in the supply chain are minimal (Halldorsson, 2007).
The theory has been widely used in organizational studies and economics. It is
defined as a theory that explains how the costs incurred in engaging in a specific
action affect an organization's performance. The costs are inclusive of those that are
incurred in the management of personnel, procurement of resources, and management
of inventory. Opportunism and bounded rationality are the basic assumptions that the
theory is usually founded on (Potts, 2016).
According to the theory organisations can strive to reduce the costs of transactions
through vertical integration while increasing trust levels. In the area of inventory
management, this integration can help in the reducing inventory costs and thus service
to clients is increased. TCE theory informs the study since management of inventory
is highly dependent on the firm’s exposure to transaction, economic and also
accounting (Potts 2016). To enhance the performance of an organisation, appropriate
transaction cost measures have to be put in place (Hecker, 2017). Therefore,
strategies that mitigate unnecessary costs especially in carrying out costs are very
important. Successful management of inventory ensures that the project performs well
in the market.The theory was useful to inform the link between inventory practices
and project performance of the selected construction companies. It will help among
other things in bringing a comprehension on how the specific aspects of the theory
like keeping cost at minimum can be applied in the area of inventory costs
management so that a business entity can be able to maximize on its performance in
terms of the profits.
It was advanced in 1988 by John Krafcik and further explained by James Womack
and Jones Daniel in 1996 through the concept of lean thinking. It first originated from
the Toyota production system in Japan and initially applied to the manufacturing
sector. Across the years however, the lean concept has been embraced in other sectors
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including the construction industry. The goal of the lean theory and concept is to
ensure the processes in an organisation are both effective and efficient with an
ultimate aim of improving the project performance.
The theory was of great significance to the current study in comprehending the
connection between practises in inventory managing and the project performance of
selected Construction companies in Nairobi. Some of the inventory managing systems
that the current study examine will include; JIT, MRP and the EOQ. By examining
how the application of these systems can help in improving the project performance,
lean theory will provide a greater understanding on how these systems can be
employed effectively to improve on the project performance.
It was developed by Rober Carton (1996) and seeks to provide a detailed explanation
of project performance from other perspectives. The performance of an organization
is traced to personal and individual performance. It is also largely dependent on
organizational behavior theory, which explains the culture and the environment under
which a company operates. For instance, as an executive advances his performance
level, he can organize people and resources in an effective way to achieve good
results for the organisation (Elger, 2014).
The theory examines the performance of an organisation from seven key areas:
quality improvement, decrease in costs, increase in capability, increased capacity,
increase in knowledge, increase in skills and motivation and identity. In increase in
quality implies that the products are effective in meeting the demands and
expectations of clients. Cost reduction means that the amount of financial resources to
produce an output goes down while capability entails the ability to deal with more
challenging projects. When the capacity increases, it implies that an entity can
generate more products. Increased skills entail setting goals and maintaining a good
organisational outlook. More inspiration and identity indicates that individuals within
an organisation are aware of the importance of their contributions and roles within an
organisation.The theory has a lot of relevance the current study as it links the
inventory management practices with performance within the construction industry.
In examining the aspects of performance like profitability, customer satisfaction and
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warehouse security, the theory of performance will provide an understanding of the
best practises in inventory management.
Inventory management controls in the current study will be examined on the basis of
control of materials, warehouse security, stock taking, inventory budgets, and
inspection of materials, purchase procedures and accounting controls. Shortage of
inventory results in less productivity and hence the demands of the clients will not be
met, on the other hand excess inventory could increase holding costs and even
insurance costs which affect the overall performance of an entity (Barrow
&Kuerentzes, 2016). A company can only achieve some outstanding performance
only if it has efficient and also proper control of the materials (Lakshmi &Ranganath,
2016). Laugero (2018) found out that material management is involved in purchasing,
storing, and using materials systematically to ensure that the flows are maintained in
an even manner.
The management of inventory is usually concerned with the material property and
also physical property (Van 2017). Nyanga (2019) asserts that Control of materials is
one of the policies that is used in inventory management they include; period,
continuous, spot control. All these controls ensure that materials are managed in a
manner that is effective. Kotabo (2019) suggested that Increasing security of the
warehouses and limiting access to them minimizes theft of inventory.
Jagongo and Makori (2015) asserts that inventory control can be achieved if
companies introduce measures that will curb losses that are unnecessary in various
12
departments. Stock taking can be done at the end of every other month so as to keep
up to date records of the stocks that are available. Obollah, Waiganjo and Wachiuri
(2015) made an assessment on practises in inventory managing and project
performance of health institutions focusing on Kenyatta National Hospital. The
approaches management of inventory that were examined were inclusive of; inventory
shrinkage, inventory turnover, accuracy of inventory records as well as the inventory
investments. A descriptive study was utilized and regression as a tool for analysing.
The outcome revealed that ensuring the accuracy of inventory records and inventory
investment had an affirmative influence whereas inventory shrinkage had a contrary
link with performance. The study will examine planning, inventory budgeting,
inspection of materials upon receipt and proper purchase procedures.
Bawa, Asamoh and Kisi (2018) while analysing how inventory management
techniques affect the outcomes of programs focused on Ghana's manufacturing
companies, secondary data was utilized and focused on 14 listed firms through the
period 2007 to 2016. Operating cash flows and profitability were utilized as the main
measures of performance of the firms. Inventory management practices examined
included; inventory budgets, inventory period, management efficiency and inventory
conversion period. Findings depicted an inverse connection between inventory
managing practises and project performance of the manufacturing companies in
Ghana. The results however were contrary to that of most studies done hence the
current study established the nexus between inventory practices and project
performance. Additionally, the inventory management procedures that was examined
was broader as it entails planning, inspections and security of the inventory.
Robert, Lyria, and Mbogo, (2019) assert that to avoid loss of materials through theft
can be avoided by ensuring there is supervision at the sites. It may involve hiring or
outsourcing security to ensure the materials are well protected. It also involves
periodic inspection and stock taking to ensure that the stock is in god condition. In
another study, Gitaau (2016) assessed the impact of inventory management practices
and the warehouse firms' project performance within Mombasa Kenya. The findings
showed that there was a major correlation between the inventory management
practices and project performance. This study covered on the inventory management
practices such as materials inspection, supplier partnerships and Information
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Technology which the study examined; it does correlate them with project
performance. The current study examined performance based on customer satisfaction
and profitability. Additionally, the study focused on warehousing firms whose
institutional and background differs from construction companies.
Maalim (2017) assessed the relationship between effectual inventory practices and the
performance of business outlets in Mandera, Kenya. Inventory practices identified
were; online delivery, proper staff skills and effective documentation systems. A
descriptive research design was employed and descriptive statistics were used to
evaluate the link between effective inventory management and performance. On the
documentation issue, 77 percent of the participants agreed that effective
documentation was an effective practice of inventory management. Further, 93
percent of the participants affirmed that improvement on the management of
inventory leads to customer satisfaction. The study, however, identified online
delivery and adequate documentation as the only inventory management practice;
hence, the current study will look at other inventory management procedures like;
inspection, security, and documentation.
Kumarr and Bahll (2014) determined the influence of inventory managing practises
on the project performance of Amtek Auto Ltd, India. In examining this relationship,
the study focused on the cost management techniques such as variance analysis and
ABC (Activity Based Costing). The outcome found that there is a connection between
the cost management and project performance of the company. They were able to
observe that efficient management of inventory is imperative as it helps in the
avoidance of the costs of sub-contracting, purchasing costs, costs arising from
overtime, costs arising from the change in the production rates along with back order
penalties that can occur during the period of peak demand. While this study will be
helpful to the current study, some of the cost elements that needs effective
management were not examined for instance; warehousing costs, handling and
transport costs which the current study will examine.
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companies in Nairobi Kenya. Specifically, the study examined how managing various
inventory costs helps improve performance, which was assessed based on profitability
and reliability. The results showed that inventory cost management positively
influences the manufacturing firms' project performance. However, the study had a
major limitation as it examined costs from a general perspective. The current study
identified specific costs like the purchase, damage, warehouse, handling, and transport
costs and how the management thereof can influence the performance within the
construction industry.
Stock out cost is a cost that mostly occurs in a condition where the firm is not able to
meet both the internal and external demands for inventory (Ziukov, 2015). This is
where a firm is does not have adequate stock or inventory. This is a significant cost in
that a firm is likely to lose it’s on its revenue as it loses its customers to the
competitors who are able to meet their stock demands. Akankwatsa (2019) examined
the nexus between inventory management and the performance of construction
companies in Uganda. The study was done on Roko Construction Ltd. Some of the
inventory control systems examined included; inspection of goods upon receipt,
fixing the stock levels to avoid inadequate stocks and cost controls. The results from
descriptive statistics analysis the analysis revealed inadequate stock control
mechanisms for instance lack of inspection of goods upon receipt and lack of the
stock levels. This resulted in poor performance. Further, the results of the correlation
study revealed a strong association between project success and inventory control
strategies. The study focused on the construction industry hence will be valuable to
the current study. Nevertheless, most aspects of inventory cost controls were not
covered for instance; handling costs, warehousing costs, transport costs, purchase
costs and wear and tear cost which the current study will seek to examine.
15
Nevertheless, the study did not establish the link between inventory cost management
and the performance that the current study will seek to establish.
Inventory management systems will encompass ABC model, JIT, MRP, EOQ and
VMI. Mwachiru and Owuor (2015) investigated on the effect that inventory
management practice has on the project performance with a specific focus on the
Grain Bulk Handlers Ltd. The inventory control, cost and accountability were the
predictor variables examined. The outcome showed that the system of inventory
practices was significantly and positively related to the project performance. The
major limitation from this study however, is that it did not examine the specific
inventory management systems that are widely used in most organisations like the
JIT, MRP and EOQ. The current study will thus assess the specific inventory
management systems and with the perspective of the construction sector.
Atnafu and Assefu (2018) in another study analyzed the influence of practises of
inventory management on the competitiveness of firms and project performance. The
study centred on the 188micro and small business enterprises in Ethiopia. The
outcome showed that as the levels of inventory management systems increases, the
competitive advantage and project performance is enhanced. JIT was found to have a
great effect on the competitiveness of a firm in the market. The main focus of the
study on the MSEs while the centre of the current study was on the construction
industry.
Ngugi, Kimutai, and Kibet (2019) assessed the nexus between the inventory
management systems (IMS) and the performance of the manufacturing companies
16
based in Eldoret, Kenya. Materials requirement planning (MRP), distribution resource
planning (DRP), vendor-managed inventory systems (VMI), and just-in-time (JIT)
were among the predictive variables evaluated (JIT). At the same time, performance
was the dependent variable. The study outcome revealed that materials resource
planning (MRP) significantly and positively affected the performance of the
manufacturing companies in Eldoret. However, even if the study will provide some
valuable insights into the current study, there are contextual differences in that the
study was focused on manufacturing companies. In contrast, the current study will
focus on the construction sector, whose mode of IMS differs from that of
manufacturing. Additionally, the current study examined other IMS, like the models
of management as well as stock control systems.
Onikoyi, Babafemi, Ojo and Aje (2017) studied the connection between
LarfageWapco Plc, Nigeria's IMS and project performance. The study period was
from 2005 to 2013. The analysis's findings revealed a strong correlation between the
IMS and the project performance of LarfageWapco Plc, a Nigerian company. The
current study will focus on the construction sector as opposed to the manufacturing
sector which the study examined. The inventory management systems between the
manufacturing and the construction in that whereas the manufacturing aims at
converting raw materials to finished goods for sale, construction simply aims at
coming up with buildings and structures.
Alsaadi, Almaktoom and Krishnan (2016) found out that Companies have come up
with ways to manage inventory and they are; computerised systems and manual ones.
Almaktoom, (2017) asserts that Computerized inventory management programs are
made to keep track of and record stock levels. Some of the old practices have been
considered time consuming, and erroneous. The computerized inventory systems can
be easily synchronized with scanners, tablets, and smartphones among some other
hand held devices. The systems use barcodes or quick response codes (Latosiíiski &
Bartoszewicz, 2017).
17
international level. It stipulates some of the approaches that have been used in
management of inventory. In the foregoing literature review, inventory control and
financial performance is reviewed in detail, the control approaches and cost is looked
into in a detailed manner.
Table 2.1 presents a summary of the literature reviewed and the gaps in the preceding
studies.
18
costs
19
warehousing practices and contextual gap customer
firms project for the current satisfaction
performance study is in and
construction profitability
industry. were be
examined
20
inspection
of materials
and security
of inventory
21
resulted in poor and how
performance they can be
managed to
bring good
performance
Ng’ugi, Nexus between MRP, VMI and The study was Examined
Kimtai&Kibet the inventory JIT significantly carried out in the
(2019) systems and and positively Eldoret and construction
performance of affected the this brings sector.
the performance contextual gap
manufacturing for the current
companies study is in
based in Nairobi.
Eldoret, Kenya
22
Independent Variable Dependent Variable
23
CHAPTER THREE
RESEARCH METHODOLOGY
3.1 Introduction
The chapter entails the research methodology utilized in achieving objectives of the
study. The data collection procedures, measurement and also analysis of data were
explained fully.
24
whether variables determine a dependent variable. Since this study has three
dependent variables the model assumed the following equation;
25
Table 3:1: Operationalisation and Measurement of Variables
26
3.4 TargetPopulation
It is the entire group that a researcher has an interest in carrying out a research and a
doing an analysis (Musyoka, 2012). The studies that are based on a particular
population have an equivalent chance of inclusion in the final sample because in most
cases they are more representatives (Mugenda & Mugenda, 2013).
The target population was obtained from the three construction companies in Nairobi;
Seyani Bros, Intex Company Ltd and Epco Builders Ltd. From the companies, 686
staff from the procurement department, finance department and staff working at the
warehouse of three construction companies based in Nairobi which were examined in
the study. The three construction companies include Intex, Epco Builders and Seyani
Bros. Seyani Bros construction company has 285 staff working in the procurement,
finance and warehouse departments, Intex company Ltd has 178 while Epco Builders
Ltd has 223. Table 3.1 shows a summary of the population.
27
Stratified random sampling is the most suitable for this study as it is unbiased and
ensures the population is represented well. The technique enables the researcher to get
results desired from the subgroups that represent the entire population. According to
Kothari 2014, the method has been able to give satisfactory results as it divides the
population into relevant strata, thus there are more representatives to participate in the
study. It was appropriate for this study because it is having a high probability of
ensuring everyone in the sample possesses an opportunity of being among the
participants of the study.
A sample size of 206 was suitable, and represents 30 percent of the target population.
As stated by Mugenda and Mugenda (2013) where the population is relatively small,
the sample size can range between 30-50 percent of the target population. Table 3.2.
Presents the sample size
28
3.7. Data Collection Procedure
Two hundred six questionnaires were distributed to 86 staff within Seyani Bros Ltd, 53 to
staff in Intex Builders Ltd, and 67 to staff in Epco Builders Ltd. The staff is drawn
explicitly from procurement, finance, and warehouse departments since they mainly deal
with an inventory. The researcher took up the task of dropping the questionnaires at the
company and collecting them later after one week. This was to let the participants enough
time to go through the questionnaires and give the desired responses.
The researcher used some assistants who helped drop the questionnaire and pick them up.
The collected data sets were checked, questionnaires not fully completed and errors were
eliminated before the compilation of the data to facilitate analysis.
In pretesting of the questionnaire, the contents of the question, sequence, wording and
instructions will be closely monitored. It is crucial as it enabled the researcher to correct
some errors on the questionnaire based on the responses. According to Sekaran and
Bougie (2017) the pre-tests are supposed to be done through one on one interview so as to
have a clear picture of the attitudes and also reactions of the participants. Before data
analysis is done, a test was done on the research instrument to determine whether it is
valid and reliable.
3.8.1 Validity
Validity refers to the both the meaningfulness and also accuracy of inferences according
to the results gathered from a research Golafshani (2011). Through a pilot study, the
researcher is able to know whether the questionnaire is valid enough to produce the
29
desired results. Freudenheim (2018) asserts that content is said to be valid only when the
sample population is represented well. Thus the content of a questionnaire should cover
all the aspects of information that is required so as to produce the desired results.
3.8.2 Reliability
A research instrument is deemed reliable if it can give results that are similar on
occasions that are totally different but the conditions are the same. It also simply
means the level consistency in the results that are produced (Horning, 2019). The
results of the study should be in a way that they can be repeated easily. The pre-test
results was assessed for internal consistency and the study interest cronbach’s alpha
was used in the cases to measure the reliable.
30
CHAPTER FOUR
4.1 Introduction
This chapter is broken down into subsections based on the study’s objectives, presents the
study’s findings. These sections included; response rate, information about the
respondents, descriptive analysis findings, and inferential statistics findings.
From the results in Figure 4.1, out of a total of 206 questionnaires, 141 were duly
filled and returned. It represents 68% of the targeted respondents. The non-response
was 32%. According to the threshold established by Mugenda and Mugenda (2013), a
60% or more response rate is sufficient for conducting an analysis. Therefore, from
the results in Figure 4.1, the response rate was sufficient for analysis.
31
4.2.1 Respondents’ Background Information
The distribution in terms of male and female respondents is shown in Figure 4.2.
From the findings in Figure 4.2, the male respondents were the majority with 59% of
the total number of respondents while the female respondents were 41%. Based on the
findings, it is clear that there was proper representation of both genders.
32
Figure 4.3. Respondent’s Education
Source: Research Data (2021)
The findings in Figure 4.3 depicts that most participants drawn from the finance,
procurement, and warehouse departments had university degrees. Most of these
respondents hold management and supervisory positions in these departments. The
second largest category of respondents had a Diploma (33), followed by secondary
(27), certificate (25), primary (12), and master's (6). Most participants with primary,
secondary, and certificates are primarily in charge of handling warehouse materials,
as observed by the researcher. It was apparent that the participants had some level of
education and an understanding of the duties they handle and hence could give
adequate responses.
33
Figure 4.4. Years of service
From the findings in Figure 4.4, the participants who had served in their particular
construction companies for below five years were 23, 5-10 years were 41, while 10-
15 years were 44, and above 15 years were 33. From the findings, it is apparent that
most participants had served in their respective departments for more than five years
and hence had adequate experience and understanding of their duties.
34
Table 4.1. Descriptive Statistics on Inventory Management Controls
Std.
Deviation
Statement Mean (SD)
There is adequate control of materials in the company
4.2179 .47393
There are adequate warehouse security measures put in
place 4.1154 .42582
The company minimizes the double handling of
materials in the warehouse 4.0256 .42562
Stock taking is undertaken periodically to check the
quantity of inventory and materials to be used 4.0128 .37774
There is a continuous comparisons between the actual
cost of inventory and the budgeted cost of inventory to
avoid wastages 3.9359 .40579
Materials are inspected by an inspection officer upon
receipt at the warehouse 3.8590 .50257
There are clear controls on the way purchase of raw
materials are done including ensuring the requisition
forms are filled as well as the local purchase orders 3.7179 .64259
There are adequate accounting controls that ensure that
the inventory expenses incurred are expensed in
accordance with the accounting standards 3.9615 .52080
Average Scores 3.9808 .4719
Source: Research Data (2021)
The findings in Table 4.1 shows that Most participants agreed that there were
adequate inventory management controls in their respective companies, as shown by
the mean of 4.2179 and SD of .47393. Most participants also agreed that adequate
warehouse security measures were put in place based on the mean of 4.1154 and SD
of .42582. Further, the participants stated that their respective construction companies
minimize the double handling of materials in the warehouse, as shown by the mean of
4.0256 and SD of .42562. As part of the inventory management controls, Most
participants stated that stock-taking is undertaken periodically to check the quantity of
35
inventory and materials used. This is indicated by the mean of 4.0128 and SD of
.37774.
The participants also indicated that as part of inventory management controls, there is
a continuous comparison between the actual cost of inventory and the budgeted cost
of inventory to avoid wastages. This is clearly indicated by the mean of 3.9359 and
SD of .40579. It was also indicated by the participants that the materials are inspected
by an inspection officer upon receipt at the warehouse as shown by the mean of
3.8590 and SD of .50257. moreover, most participants stated that their respective
construction companies had clear controls on the way purchase of raw materials are
done including ensuring that the requisition forms are filled as well as the local
purchase orders. This is shown by the mean of 3.7170 and SD of .64259. Finally, the
participants stated that there were adequate accountings controls that ensure that the
inventory expenses incurred are expensed in accordance with the accounting
standards. This is shown by the mean of 3.9615 with SD of .5208.
On the issue of stock taking, Jagongo and Makori (2015) observed that inventory
control can be done through the introduction of measures that will prevent companies
from incurring losses that are unnecessary in various departments hence Stock taking
can be done at the end of every other month so as to keep up to date records of the
stocks that are available. Bawa, Asamoah and Kissi (2018) while examining the
36
impact of inventory management on the performance of the firms centred on the listed
manufacturing firms in Ghana established that inventory budgets help in inventory
management and helps in enhancing performance. Orga and Mbah (2017) sought to
determine how inventory management practices affect the organisational performance
of departmental stores in South East of Nigeria. The findings established that
materials inspection is a significant and effective inventory management practice and
has a bearing on the organisational performance in the long run by way of eliminating
wastages.
The descriptive statistics on inventory management costs are discussed in Table 4.2.
37
Effective inventory management of costs results in
improved organisational performance. 4.0128 .37774
Average Scores 3.9674 .3828
Source: Research Data (2021)
The findings in Table 4.2 shows that Most participants agreed that the purchasing
process was centralised to the procurement department to ensure that the cost of
inventory is minimised as shown by the mean of 3.9615 and SD of .33968. From the
mean of 3.9744 and SD of .39393, Most participants agreed that as part of inventory
cost management, their distinct construction firms combine minor orders from various
projects to receive rebates on the cost of the purchases. With regard to the holding
costs, the participants stated that holding costs are minimised by ensuring that there is
no excess inventory held at a given time. This is indicated by the mean obtained of
3.9359 and SD of .40579.
The participants also agreed that stock out costs are minimised within their respective
construction companies by ensuring that there is a good reorder level. This is shown
by the mean of 3.9615 and SD of .37598. Furthermore, in a bid to minimize the
deterioration costs, the companies ensure that upon receipt, damaged materials are
returned to the manufacturer and replaced with materials in good condition. This is
indicated by the mean of 3.9513 and SD of .39238. The majority of the participants
also agreed as shown by the mean of 3.9744 and SD of .39393 that the cost of
transporting materials to the site is usually minimised through strategic partnerships
with the supplier to ensure that they deliver the materials themselves to the site of
construction.
Finally, as shown by the mean of 4.0128 and SD of .37774, the participants agreed
that effective inventory management costs results in improved organisational
performance. The average mean score of 3.9674 implies that Most participants agreed
that inventory cost management practices were being enforced within their
organisations. The SD is below 1 therefore the responses were not so much varied. A
scrutiny of the past studies reveals that inventory cost management has a significant
effect on performance. Kumar and Bahl (2014) intended to ascertain how inventory
management affected Amtek Auto Ltd. of India's organizational performance.
38
According to the study's findings, there is a strong link between the company's
organizational success and cost management. The study further observes that efficient
management of inventory is imperative as it helps in the avoidance of the costs of
sub-contracting, purchasing costs, costs arising from overtime, costs arising from the
change in the production rates along with back order penalties that can occur during
the period of peak demand.
39
The findings in Table 4.3, reveal that majority of the participants agreed that their
respective construction companies applied the Activity Based Costing system to
ensure that only the inventory whose value is high are held. This is shown by the
mean of 3.9872 and SD of .3298. From the results it is also apparent that construction
companies use just in time (JIT) techniques to ensure that inventory is available at the
right time, right place and at the right quantity as indicated by the mean of 4.0245 and
SD of .35959. Most participants also stated that the material requirement planning
system had been put in place in their companies to ensure proper tracking of materials
and adequate materials. This is indicated by the mean of 3.8729 and SD of .82204.
Furthermore, the participants agreed that there is a set level through which inventory
can be reordered to ensure uninterrupted flow of the construction processes as
indicated by the mean of 3.8345 and SD of .8230. The construction companies also
apply the vendor managed inventory systems (VMI) as shown by the mean of 3.9987
and SD of .72343. Lastly Most participants agreed that there had been a significant
drop in the level of wastages due to the application of the inventory management
systems as indicated by the mean of 3.8986 and SD of .82564.
The average mean score of 3.9361 indicates that the participants agreed that their
respective construction companies had implemented various inventory management
systems, including ABC, JIT, VMI, and MRPs. The SD of .6472 indicates that there
were fewer variations in responses given. A review of past studies indicates that
inventory management systems are essential in enhancing performance. Mwachiru
and Owuor (2015) investigated how an inventory management system affects
organizational performance with a specific focus on Grain Bulk Handlers Ltd. The
findings revealed that inventory management systems significantly and positively
affected performance. Ouma and Mwangangi (2018) assessed inventory management
systems and how they influence the performance of the soft drinks manufacturing
firms in Kenya. Specifically, the study assessed the influence of ABC models, JIT,
and vendor-managed inventory on the firm’s performance. The results from the
regression analysis revealed that ABC, JIT, and VMI as inventory management
systems had a positive effect on the performance of the firms.
40
4.3.4. Project Performance
The outcome in Table 4.4 show that an effective application of inventory management
system results in improved organisational performance. This is indicated by the mean
of 3.9467 and SD of .3991. The findings are consistent with the findings by Laugero,
(2018) which established that inventory management practices have a significant and
positive relationship with organisational performance. The findings are however not
consistent with the findings by Bawa, Asamoah and Kissi (2018) who while
examining the impact of inventory management on the performance of the firms
centred on the listed manufacturing firms in Ghana established that there was an
41
inverse relationship between inventory management and performance of the
manufacturing firms in Ghana.
42
determination shows a strong correlation. From the findings in Table 4.7, none of the
variables were highly correlated.
The findings in Table 4.6 show that the correlation coefficient (R) is .748. Before
adjustment the coefficient of determination (R2) is .559 which becomes .540 after
adjustment. Based on the findings it can be inferred that 54% of the changes in project
performance are explained by inventory management practices used i.e; inventory
management controls, inventory cost management and inventory management
systems.
43
Table 4.7. Analysis of Variance
ANOVA analyzes the differences in statistics of the mean in various groups that make
up a population. The results in Table 4.7 illustrate that the p value is .000 an indicator
that the inventory management practices; inventory management controls, inventory
cost management and inventory management systems had a significant effect on the
project performance of construction companies in Nairobi.
44
Table 4.8. Regression Output
95.0%
Unstandardized Standardized Confidence
Coefficients Coefficients Interval for B
Std. Lower Upper
Model B Error Beta T Sig. Bound Bound
(Constant) 1.058 .349 3.032 .003 .362 1.754
Inventory
management
controls .126 .062 .171 2.034 .046 .003 .250
Inventory
management
costs .426 .058 .607 7.386 .000 .311 .541
Inventory
management
1 systems .174 .076 .194 2.280 .026 .022 .326
a. Dependent Variable: Project Performance
Source: Research Data (2021)
45
The first objective was to determine the effect of inventory management controls on
the project performance of selected construction companies in Nairobi. From the
findings in Table 4.11, a unit increase in inventory management controls improves the
project's performance by .126 times, holding other factors constant. The increase is
significant given that the p-value is .046. This implies that inventory management
controls have a significant and positive effect on the project performance of
construction companies. The findings are consistent with the findings reviewed in past
studies. A study by Lakshmi and Ranganath (2016) established that inventory
management controls significantly affect performance. Nyanga (2019) asserts that
control of materials is one of the policy procedures that is used in managing materials,
and they include; period, continuous, spot, and any other control reinforced by the
management to carry out all those activities that are aimed at ensuring that there is an
effective way of managing materials. Kotabo (2019) suggested that Increasing the
security of the warehouses and limiting access to them minimizes inventory theft.
The second objective was aimed at evaluating the effect of inventory management
costs on project performance on the selected construction companies in Nairobi
County. Based on the findings in Table 4.11, a unit increase in inventory cost
management results in an improvement in performance by .426 times holding other
factors constant. This therefore means that inventory cost management practices have
a positive and significant effect on project performance. A review of the past studies
reveals that inventory cost management has a significant effect on performance.
Kumar and Bahl (2014) sought to determine the effect of inventory management on
the organisational performance of Amtek Auto Ltd in India. The outcome from the
study found a significant correlation between the cost management and organisational
performance of the company. The study further observes that efficient management of
inventory is imperative as it helps in the avoidance of the costs of sub-contracting,
purchasing costs, costs arising from overtime, costs arising from the change in the
production rates along with back order penalties that can occur during the period of
peak demand.
The third objective was aimed at examining the effect of inventory management
systems on project performance of selected construction companies in Nairobi. From
the results in Table 4.11, a unit increase in the application of the inventory
46
management systems results in improved project performance by .174 times holding
other variables constant. The increase is significant given that the p value is .026. This
means that inventory management systems has significant and positive effect on
project performance. A review of past studies indicates that inventory management
systems are essential in enhancing performance. Mwachiru and Owuor (2015)
investigated on the effect that inventory management system has on the organisational
performance with a specific focus on the Grain Bulk Handlers Ltd. The findings
exposed that inventory management systems had a significant and positive effect on
performance. Ouma and Mwangangi (2018) did an assessment on inventory
management systems and how they influence on the performance of the soft drinks
manufacturing firms in Kenya. Specifically, the study assessed the influence of ABC
models, JIT and vendor managed inventory on the firm’s performance. The results
from the regression analysis revealed that ABC, JIT and VMI as inventory
management systems had a positive effect on the performance of the firms.
47
CHAPTER FIVE
5.1 Introduction
The foregoing chapter entails the summary, conclusion and policy recommendations from
the study as guided by the results from study.
The first objective was aimed at determining the effect of inventory management
controls on project performance of selected construction companies in Nairobi. From
the findings a unit increase in the use of inventory management controls improves the
performance of project by holding other factors constant. This implies that inventory
managing controls has a significant and positive effect on the project performance of
the construction companies.
The second objective was aimed at evaluating the effect of inventory management
costs on project performance on the selected construction companies in Nairobi
County. Based on the findings, a unit increase in inventory cost management results
in an improvement in performance holding other factors constant. This therefore
means that inventory cost management have a positive and significant effect on
project performance.
The third objective was aimed at examining the effect of inventory management
systems on project performance of selected construction companies in Nairobi. From
the results a unit increase in the application of the inventory systems results in
improved project performance holding other variables constant. This indicates that
inventory management systems have a considerable and advantageous impact on the
success of projects with a positive significant on p value.
48
5.3 Conclusion of the study
The main research objective was to determine the effect of inventory management
practices on the project performance of selected construction companies in Nairobi.
5.3.1 Inventory Management Controls and Organisational Performance.
The first objective was to determine the effect of inventory managing controls on the
project performance of selected construction companies in Nairobi. It was concluded
that inventory management controls significantly and positively impact the project
performance of the selected construction companies in Nairobi County.
The second objective was to evaluate the effect of inventory cost management on the
project performance of the selected construction companies in Nairobi County. The
study concludes that inventory cost management practices have a positive and
significant effect on the project performance of selected construction companies.
The third research objective was to examine the effect of inventory management
systems on the project performance of selected construction companies in Nairobi.
From the results, it is established that inventory management systems significantly
and positively affect the project performance of the selected construction companies
in Nairobi.
Secondly, the researcher recommends that construction companies should direct their
efforts in inventory cost management practices like centralising the procurement
processes, minimising holding costs by ensuring that no excess inventory is
49
maintained, consolidating small orders from different projects to get discounts, and
outsourcing of transportation of materials to minimise transport costs. This will help
the companies in improving their profit margins.
Finally, the researcher recommends that construction companies should invest more
emphasis on inventory management systems like the JIT, ABC, VMI and MRP as it
will enhance tracking of materials, eliminate wastages and help in saving costs hence
improving project performance.
50
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APPENDICES
Kenyatta University
P. O box
NA1ROBI.
Dear Respondent,
You have been selected to fill out the questionnaire to help get information on the
stated area of research. As a result of this, you are requested to provide objective and
honest responses. Your participation is greatly appreciated.
Thank you.
Yours faithfully,
57
Appendix II: Research Questionnaire
This questionnaire has been specifically designed to gather data that will be helpful in
evaluating project performance. The study will look at Inventory
Management Practices and the project performance of selected construction
companies in Nairobi city county, Kenya. The information collected will be very
confidential. Kindly tick appropriately.
3) 3) How long have you been employed by the construction firm? (Tick as
applicable)
a) Below 5 years ()
b) 5 – 10 years ( )
c) 10 – 15 years ( )
d) Over 15 years ( )
SECTION B: INVENTORY MANAGEMENT CONTROLS
This section aims at assessing the effect of Inventory management controls and
project Performance in Construction Companies
58
Statement 1 2 3 4 5
59
SECTION B: INVENTORY MANAGEMENT COSTS
This section aims at assessing the relationship between the inventory management
costs and the project performance of Construction Companies in Nairobi
Statement 1 2 3 4 5
60
SECTION C: INVENTORY MANAGEMENT SYSTEMS
This section aims at assessing the effect of Inventory management systems and
project performance of Construction Companies in Nairobi
Statement 1 2 3 4 5
61
SECTION D: PROJECT PERFORMANCE
This section aims at assessing the level of project performance
Statement 1 2 3 4 5
THANK YOU.
62
Appendix III: Research Permit
63
Appendix IV: Letter of Approval from University
64