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Broschyr-Komatsu-PC8000-11 A4 06 2019

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0% found this document useful (0 votes)
18 views9 pages

Broschyr-Komatsu-PC8000-11 A4 06 2019

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Engine Power

2 x 1500 kW / 2010 HP @ 1800 rpm


operating weight
752 – 773 ton / 1,658,200 – 1,704,500 Ib
shovel capacity
42 m3 55 yd3 SAE 2:1 heaped
backhoe capacity
42 m3 55 yd3 SAE 1:1 heaped

PC8000-11 Loading Shovel


PC8000-11 Backhoe PC
8000

Hydraulic Excavator
PC8000-11 H y d r a u l i c E x c avat o r

Walk-Around

Quality in Manufacturing
Commitment to „Quality and Reliability“

· Quality management ISO 9001

· Environmental management ISO 14001

· Occupational health and safety management system BS OHSAS 18001:2007

· Energy DIN EN ISO 50001

· High consistent quality through continuous investments in personnel, design and manufacturing systems
and processes

Powerful Diesel Engine


Version 1:
2 x Komatsu SDA16V160E-2 Tier 2 engines

· Low engine emission level Tier 2 certified


Version 2:
2 x Komatsu SDA16V160E-3 Tier 4 engine

· Low engine emission level Tier 4 certified

· SCR system (selective catalytic reduction)

· Rated power: 2 x 1500 kW (2 x 2010 HP) at 1800 rpm

· Electronic engine management

· Time saving Engine Oil Management System; Reserve Oil Supply and Eliminator Oil Filter System

· Higher fuel efficiency

· Extended service intervals

2
H y d r a u l i c E x c avat o r PC8000
MATCHES
240 to 400 U.S. ton TRUCKS
OPERATING WEIGHT
Undercarriage Shovel 752 - 765 ton

· Large diameter rollers, idlers and sprockets


1,658,200-1,686,800 lb

· Large surface area and extensive precision


hardening of all engaging components reduce
Backhoe 760 - 773 ton
1,675,800 -1,704,500 lb

track wear BUCKET CAPACITY

·
Shovel 42 m3 55 yd3
Hardened track link pin bores Backhoe 42 m3 55 yd3

Reliability and Durability


Long life and low operating cost by design
· Robust structural design developed from field experience and
finite element analysis

Access and Egress


· 45° stairway design
· 3 emergency egresses
- Cab and machinery house
(two pieces flip down solid anti slip steel ladder)
- Machinery house escape
· Illuminated accesses and egresses

Productivity
Productivity
Designed for more tons per hour
· Powerful for
Designed digging
moreforces
tons per hour

·● Ease
Powerful digging forces
of bucket filling
·● Proven
Ease ofattachment
bucket filling
design
·● All
Proven
cylinders mounteddesign
attachment in the shadow of the attachment for protection
·● Various
All cylinders mounted
buckets and wear in the shadow
packages to of
suitthe
all material densities and properties
· attachment for protection
IPCC Systems up to 8,000t/h
● Various buckets and wear packages to suit all material
densities and properties

3
Advanced Hydraulics
PC8000-11 H y d r a u l i c E x c avat o r

Walk-Around
Advanced Hydraulics
Extended reliability and precise control
· Comprehensive monitored filtration
· Simple open circuit hydraulic system with high efficiency swing out oil coolers
· Parallel kinematic & float action

Large Comfortable Cab


Comfortable for the whole day
· Komatsu low noise cab on multiple viscous mounts for reduced noise and vibration
· Large volume cab with full height front window
· Comprehensive climate control with pressurised filtered air ventilation
and air conditioning
· High specification multi-adjustable air suspension seat plus trainer seat
· Well elevated operator position giving good all round view
· Large wash wiper covers windshield area for excellent visibility
· KomVision system provides 360° bird‘s-eye view of the machine and the surrounding

Komtrax Plus
· Remote monitoring system with access to specific machine data
· Preventive maintenance scheduling
· Reporting information
· Data transfer via Satellite (Orbcom or Iridium)

Easy and Safe Maintenance


Simple, common-sense design provides easy access to all major components
· Generous access to all major service points from machinery house floor level
· Enclosed, walk-in machinery house with partition wall separating engine
from pump area
· Automatic central lubrication, refillable via service arm
· Ground-level access to hydraulically powered swing down service arm
with Wiggins connections
· Acknowledges EMESRT design philosophies
· Spacious pump compartment with head height clearance

4
PC8000-11 H y d r a u l i c E x c avat o r

Specifications
Diesel Drive Swing System
Version 1: Tier 2 engine Hydraulic motors and drives………………………………………… 3
Model…………………………………… 2 x Komatsu SDA16V160E-2 Swing brake, service………………………………… Hydraulic brake
Type…………………………… 4-cycle, water-cooled, direct injection Swing brake, parking…………………………………… Multiple-disc
Aspiration……………………………… Turbocharged and aftercooled Swing ring teeth…………………………………………… External
Number of cylinders……………………………………………… 16 Swing speed (maximum)…………………………………… 2.7 rpm
Rated power……………………… 2 x 1500 kW 2010 HP @ 1800 rpm
(SAE J1995)
Governor………………………………………… All-speed, electronic Hydraulic System
Version 2: Tier 4 engine The power train consists of two main drives. Each of the two gearboxes
Model…………………………………… 2 x Komatsu SDA16V160E-3 drives four identical main pumps which draw hydraulic oil from an
Type…………………………… 4-cycle, water-cooled, direct injection unpressurised hydraulic tank. Open circuit hydraulics provide maximum
Aspiration……………………………… Turbocharged and aftercooled cooling and filtering efficiency.
Number of cylinders……………………………………………… 16 Rated flow (total output)……………………… 8,280 ltr/min / 2,190 gpm
Rated power……………………… 2 x 1500 kW 2010 HP @ 1800 rpm Relief valve setting………………………………… 310 bar / 4,495 psi
(SAE J1995) Swing flow rate……………………………… 2,070 ltr/min / 547 gpm
Governor………………………………………… All-speed, electronic High pressure in line filters………………………………… 200 microns
The Engine meets EPA T4 final low emissions level by using Selective one per pump located at the valve blocks
Catalytic Reduction and High Pressure Common Rail Injection System. Full flow return line filters (7 elements)…………………… 10 microns
at head of hydraulic tank
The integrated engine oil and filter system combining the oil stabilising Case drain/by-pass return line filters……………………… 3 microns
systems, Reserve and Centinel, with Eliminator oil filter extends the oil The four-circuit system features a load-limiting governor with oil delivery
change interval up to 4,000 hours based on oil analysis. The high capacity summation to the working circuits and incorporates pressure cut-off
Mesabi engine radiators are cooled by a hydraulically driven fan for control. Hydropilot prioritises hydraulic flow giving smooth hydraulic
superior cooling efficiency. response, simple hydraulic system layout, and a reduced number of
components. The hydraulic system includes large swing-out vertical air-
to-oil hydraulic coolers with temperature-regulated hydraulically driven
Electric System (Diesel Version) fans.

System…………………………………………………………… 24 V Automatic Centralised


Batteries (series/parallel)…………………………………… 8 x 12 V Lubrication
Alternator (Tier 2)…………………………………………… 2 x 140 A
Alternator (Tier 4)…………………………………………… 2 x 260 A Three hydraulically powered Lincoln single line automatic lubrication
Standard working lights………………………………… 14 LED lights systems are provided as standard, complete with time and volume
Standard service lights……………………… Throughout the platform variable controls. The two central lubrication circuits and open gear
incl. emergency egresses and stairways grease circuit are supplied by identical pump assemblies from refillable
containers which have a capacity of 1 x 600 and 1 x 300 litres (total 238
gal). Replenishment of the containers is through the Wiggins connections
Undercarriage on the service arm.

Undercarriage consists of one centre carbody and two track frames, each
side attached by high torque bolts Service Capacities
Centre frame…………………………………………………… H-type
Track frame………………………………………… Steel box-section Hydraulic oil tank………………………… 7,750 ltr / 2,050 U.S. gal
Hydraulic system………………………… 11,500 ltr / 3,040 U.S. gal
Fuel……………………………………… 13,925 ltr / 3,680 U.S. gal
Crawler Assembly Engine coolant……………………………2 x 430 ltr / 2 x 114 U.S. gal
Engine oil…………………………………2 x 290 ltr / 2 x 77 U.S. gal
Track adjustment…………………………… Automatic hydraulic type Reserve engine oil make up tank……… 2 x 1,056 ltr / 2 x 279 U.S. gal
Number of track shoes……………………………………49 each side Lubrication system (total)…………………… 900 ltr / 238 U.S. gal
Number of top rollers……………………………………… 3 each side DEF (diesel exhaust fluid) tank……………2 x 587 ltr / 2 x 155 U.S. gal
Number of bottom rollers………………………………… 8 each side (only Tier 4 engine)

Travel and Brake Systems


Environment
Gradeability……………………………………………… Up to 50 %
Travel speed (maximum)………………………… 2.4 km/h 1.5 mph Vibration levels
Service brake……………………………………… Hydraulic brake Hand-lever (ISO 5349-1)………………………… lower than 2.5 m/s2
Parking brake………………………………………… Multiple-disc Whole body vibration and shock (ISO 2631-1)…………… below 0.5 m/s2
Contains fluorinated greenhouse gas HFC-134a (GWP 1430)
PC8000-11D…Quantity of gas 5.8-10.6 kg, CO2 equivalent 8,294-15,158t

5
H y d r a u l i c E x c avat o r PC8000
Operator Cab
The large and comfortable cab is mounted on 18 viscous damping Major cab engineering standards are:
pads and sound insulated. The cab has automatic climate control and • ISO 3449 Falling Objects Protection Structure (FOPS)
is pressurised. The operator’s seat is air suspended, electrically heated • ISO 6394 Noise in operator’s cab is max. 75 dB(A)
and has a lap seat belt and offers multiple adjustments. The trainer seat • ISO 10263-4 Heating and air conditioning
is also equipped with a seat belt. Low-effort joystick controls are electro- second heater or air conditioner as option
hydraulic with foot controls for front shovel clam, crawler and swing
brake. Full instrumentation, KOMTRAX Plus and an AM/FM radio with Komtrax Plus Health
MP3 ready CD player with AUX in is fitted. The windshield wash wiper has Monitoring System
two speeds and intermittent operation. Amenities include a refrigerator
and storage cabinets. Powered and heated mirrors are adjusted from KOMTRAX Plus is designed for Komatsu mining equipment to provide real
inside the cab. External metal sun blinds on the cab side window and time information about the operating status of the machine via a coloured
internal roller blinds on all windows are standard. The right hand window display. The integrated digital storage provides a full event history and
is an emergency exit. All windows are tinted parsol green. The cab is trend data, which can be downloaded by laptop. Optionally available are
equipped with a special penetration proof front window (acc. DIN EN Wi-Fi or Orbcomm satellite transmission (check for availability in your
1063, resistance classification BR2-S) to increase the safety level of the territory).
operator. A walkway is mounted around the cabin.

operating weights (APpROXIMATE)

PC8000 Backhoe: PC8000 Front Shovel:


Operating weight including 11,500 mm 37’9’’ boom, 5,500 mm 18’0’’ Operating weight including 8,150 mm 26’9’’ boom, 5,750 mm 18’9’’
stick, 42 m3 (55 yd3) backhoe bucket, operator, lubricant, coolant, 1/3 stick, 42 m3 (55 yd3) shovel bucket, operator, lubricant, coolant, 1/3 fuel
fuel and standard equipment. and standard equipment.

Shoe Width Operating Weight Ground Pressure Shoe Width Operating Weight Ground Pressure

1,500 mm 760 t 27.5 N/cm2 1,500 mm 752 t 27.3 N/cm2


59’’ 1,675,800 lb 39.9 psi 59’’ 1,658,200 lb 39.6 psi

1,900 mm 773 t 22.1 N/cm2 1,900 mm 765 t 21.9 N/cm2


75’’ 1,704,500 lb 32.0 psi 75’’ 1,686,800 lb 31.7 psi

10
5
4
3
8

9 2 2 7

11
8 8

6
1 12

10

Diesel Drive
1 Cab 7 Valve Blocks
2 Diesel Engines 8 Swing Motors
3 Hydraulic Pumps 9 Counterweight
4 Hydraulic Tank 10 Emergency swing ladder egress
5 Hydraulic Coolers 11 Emergency access out of machinery house Lower-Level
Walkways
6 Fuel Tank 12 See-through Cat Walk Upper-Level

6
PC8000-11 H y d r a u l i c E x c avat o r

Productivity-Features
Backhoe Attachment

Boom length 11,500 mm 36‘1“ Max. digging height 16,580 mm 54‘5“


Stick length 5,500 mm 16‘9“ Max. dumping height 10,650 mm 34‘11“
Break-out force (ISO) 2,077 kN 466,850 lb Max. digging depth 8,640 mm 28‘4“
Tear-out force (ISO) 1,813 kN 407,510 lb Max. digging reach 21,190 mm 69‘6“
Max. digging reach at ground level 20,110 mm 65‘12“

Bucket Capacity Width Teeth Wear Package GET System Max. Material Density
(Heaped 1:1) SAE acc. (Loose)
cum cuyd mm foot/inch qty abrasiveness t/cum lb/cuyd
42.0 55.0 4,556 14‘11‘‘ 5 standard Hensley 804TS1222 * 1.8 3,000

Alternative buckets on request *other systems on request

7
H y d r a u l i c E x c avat o r PC8000

Front Shovel Attachment

Boom length 8,150 mm 26‘9“ Max. cutting height 21,090 mm 69‘2“


Stick length 5,750 mm 18‘9“ Max. dumping height 13,690 mm 44‘11“
Break-out force (ISO) 2,331 kN 523,940 lb Max. digging depth 3,160 mm 10‘4“
Crowd force (ISO) 2,353 kN 528,890 lb Max. digging reach 18,030 mm 59‘2“
Level crowd at ground level 5,800 mm 19‘0“
Bucket opening width 3,230 mm 10‘7“

Bucket Capacity Width Teeth Wear Package GET System Max. Material Density
(Heaped 1:2) SAE acc. (Loose)
cum cuyd mm foot/inch qty abrasiveness t/cum lb/cuyd
28.0 37.0 4,575 15‘ 6 heavy Hensley 804TS1222 * 2.8 4,700
36.0 47.0 5,375 17‘8‘‘ 6 heavy Hensley 804TS1222 * 2.1 3,400
40.0 52.0 5,375 17‘8‘‘ 6 heavy Hensley 804TS1222 * 1.8 3,500
42.0 55.0 5,375 17‘8‘‘ 6 standard Hensley 804TS1222 * 1.8 3,000

Alternative buckets on request *other systems on request

8
Standard and optional Equipment

FRONT SHOVEL ATTACHMENT OPERATOR CAB Safety Features


8.15 m 26’9” boom, 5.75 m 18’9” stick Enclosed steel cab mounted on viscous pads Access and egress system
42 m3 (55 yd3) (SAE 2:1) shovel bucket FOPS according ISO 10262 45° stairway design
incl. standard wear package with Air-conditioning unit Sütrak Hydraulically operated (two switches)
Hammerless GET system Full suspension operator seat with belt Equipped with hand rails up to cab
Alternative buckets Trainer seat with belt All steps with antislip edge
Boom cylinder sliding guard Controls ergonomic Illuminated system
Stick cylinder sliding guard KOMTRAX Plus (Monitoring System) Emergency egress system
Joysticks are electro-hydraulic Two pieces flip down solid antislip
BACKHOE ATTACHMENT 1 large parallel windshield wash wiper steel ladder
11.5 m 37’9” boom, 5.5 m 18’0”” stick AM-FM radio with MP3 ready CD player Easy release with foot lever
42 m3 (55 yd3) (SAE 1:1) shovel bucket and AUX in One system on cab site (illuminated)
incl. standard wear package with Internal and external sun blinds One system on opposite site (illuminated)
Hammerless GET system Impact resistant front window (19mm) One machinery house escape system
Alternative buckets All windows tinted parsol green (ladder + hatch)
Bucket cylinder sliding guard Walkway around the cab
KomVision (360° birds-eye-view) (Tier 4) Acoustic travel alarm
CRAWLER UNDERCARRIAGE Additional cab A/C Electric air horn
Heavy-duty shovel type undercarriage Additional cab heater Engine turbo and exhaust pipe covers
Centre carbody Engine emergency stop at ground level
2 heavy box-type track frames COLD WEATHER Camera system acc. ISO5006
8 bottom rollers and 3 top rollers each side Cold weather package down to -40° C Sidewalks and stairs are provided with
1,500 mm 59” cast steel track shoes (diesel and electro drive) skid-resistant plates
1,900 mm 75” cast steel track shoes Arctic weather package down to -50° C Hand rails and steps on boom;
Hydraulic track adjustment and parking brake (diesel and electric drive) tie off points on boom
Drive gear box protection Hotstart temperature treatment for
ambient temperature down to -50° C Other Equipment
(diesel and electric drive), external Fire supression system, Ansul
SUPERSTRUCTURE power source not included (Agent LVS+Powder), diesel drive
Main frame mounted over an externally Special painting
toothed swing circle carries the drive module Service and LUBRICATION Biodegradable hydraulic oil
Diesel Engine: LINCOLN central lubrication for basic
Version 1: 2 x Komatsu SDA16V160E-2 Tier 2 machine and attachment
Version 2: 2 x Komatsu SDA16V160E-3 Tier 4 LINCOLN central lubrication for bucket
and bucket stick assembly Further equipment on request
LIGHTING LINCOLN automatic pinion lubrication
14 LED high performance working lights system for swing circle teeth
Service lights throughout the platform WIGGINS service arm carrying fluid Standard Equiptment
incl. emergency egresses and stairways receiving connectors for filling of fuel, Optional Equipment
Rotaflare warning lights engine oil and coolant, hydraulic oil,
grease, and the evacuation of coolant,
hydraulic and engine oils
Service transfer oil pump
Engine oil management package
(Centinel, Reserve & Eliminator systems)
Service Monitor (incl. all relevant manuals)
PC 8000 – Basic Dimensions
Dimensions
PR
Basic Machine with Counterweight MA
O
N P A 1500 mm 4
MB
A 1,500 mm 4‘11“ I 3,640 mm 11‘4“ B 1900 mm
B 1,900 mm 6‘3“ J 3,560 mm 11‘8“ CA 8330 mm 2
CB 8730 mm 2
CA 8,330 mm 27‘4“ K 8,956 mm 29‘5“ D 2995 mm 9
CB 8,730 mm 28‘8“ L 9,653 mm 31‘8“ E 1065 mm
D 2,995 mm 9‘10“ MA 5,370 mm 17‘7“ J F 4050 mm 1
K L G 8100 mm 2
E 1,065 mm 3‘6“ MB 4,550 mm 14‘11“ H 10685 mm 3
F 4,050 mm 13‘3“ N 3,750 mm 12‘4“
I
D
G 8,100 mm 26‘7“ O 10,025mm 32‘11“ E
H 10,685 mm 35‘1“ P 8,290 mm 27‘2“ A F
PR 8,556mm 28‘1“ CA
B G

CB H
QESS0087 04

Komatsu Germany GmbH SKZ8006_135/136


Forststrasse 29
40597 Duesseldorf, Germany
Phone: +49 (0) 211 71 09- 0
Fax: +49 (0) 211 71 58- 22
[email protected]
www. komatsu-mining.de
© 2018 Komatsu Printed in Germany
Materials and specifications are subject to change without notice. Komatsu and KOMTRAX are registered trademarks of Komatsu Ltd., Japan
Photos may include optional equipment.

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