The document outlines the Manufacturing Processes II course (EMEC303L), focusing on both technological and economic aspects of manufacturing, machining, and machine tools. It includes a detailed evaluation scheme and references essential textbooks and materials. The course aims to enhance understanding of production engineering, covering various manufacturing processes and their applications.
The document outlines the Manufacturing Processes II course (EMEC303L), focusing on both technological and economic aspects of manufacturing, machining, and machine tools. It includes a detailed evaluation scheme and references essential textbooks and materials. The course aims to enhance understanding of production engineering, covering various manufacturing processes and their applications.
Course outline ➢Introduction to manufacturing – technological and economic aspects ➢Introduction to machining and machine tools ➢Measurement of cutting forces in orthogonal machining ➢Mechanism of chip formation, thermal aspects in machining ➢Tool life and machinability, tool wear and economics of machining ➢Basics of grinding process ➢NC/CNC processes and adaptive control ➢Introduction to non-Conventional machining processes ➢Different machining centres and trends, basics of machine tools Important Books.. 1. Manufacturing Science A. Ghosh and A.K. Mallik East West Press Text Book: 2. Manufacturing, Engineering & Technology - Kalpakjian, S. and Steven R. Schmid Pearson
1. Materials and Processes of Manufacture- Degarmo, E.P., Black, J.T.,
Kosher, John Wiley & Sons, 2004 2. Modern Manufacturing Processes - Groover Reference Books 3. Fundamentals of Metal Machining and Machine Tools – G. Boothroyd EVALUATION SCHEME Components of Course Evaluation Percentage Distribution
Mid Semester Examination 20%
End Semester Examination 40% Lab Continuous Evaluation (Lab record + job completion in Lab + Seminar + 20% Viva) Assignments 10%
Quizzes 10%
Total 100% Lecture -01
▪ Introduction to Machining and Machine Tools
▪ Introduction to Manufacturing- Economic & Technological
Aspects
▪ Brief introduction to modern methods of manufacturing
What is Manufacturing ?? The word manufacture is derived from two Latin words: Manus (hand) and factus (make), thus implying made by hand. Manufacturing is the application of physical and chemical processes to alter the shape, geometry, appearance or properties of a given raw material to a finished part or product.
Value addition by Manufacturing
PRODUCTION ENGINEERING
It covers two domains;
1) Production /Manufacturing Processes
2) Production Management Manufacturing – Technical and Economic Aspect
Technical Aspect Economic Aspect
Application of Manufacturing Processes This includes ; ➢Application of any existing manufacturing process and system ➢Proper selection of input materials, tools, machines and environments ➢ Improvement of the existing materials and processes ➢ Development of new materials, systems, processes and techniques
All the manufacturing processes and systems must be;
➢Technologically feasible and acceptable ➢Economically feasible and acceptable Production Management
Several routes of manufacturing
Objectives to be met; ▪ Reduction of manufacturing cost ▪ Reduction of manufacturing time ▪ Increase in productivity ▪ Increase in profit ▪ Ease of manufacturing
(Manufacturing Engineering and Materials Processing, 40.) Leo Alting - English Version Edited by Geoffrey Boothroyd. - Manufacturing Engineering Processes-Marcel Dekker (1994.)