t7170
t7170
T7.170 / T7.185
T7.200 / T7.210
Tractor
INTRODUCTION
HYDRAULIC, PNEUMATIC, ELECTRICAL, ELECTRONIC SYSTEMS A
PRIMARY HYDRAULIC POWER SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.10.A
PRIMARY HYDRAULIC POWER SYSTEM Closed center mechanical remote valve . . . A.10.B
PRIMARY HYDRAULIC POWER SYSTEM Electro-hydraulic remote valve . . . . . . . . . . . . . A.10.C
SHIELD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E.20.A
USER CONTROLS AND SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E.32.A
USER PLATFORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E.34.A
ENVIRONMENT CONTROL Heating, ventilation and air-conditioning. . . . . . . . . . . . . . . . . . . E.40.D
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Contents
INTRODUCTION
Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Foreword Ecology and the Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Basic instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Conversion factors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Consumables Lubrications and Coolants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
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INTRODUCTION
Foreword
IMPORTANT INFORMATION
All repair and maintenance works listed in this manual must be carried out only by staff belonging to the NEW HOL-
LAND Service network, strictly complying with the instructions given and using, whenever required, the special tools.
Anyone who carries out the above operations without complying with the prescriptions shall be responsible for the
subsequent damages.
The manufacturer and all the organizations of its distribution chain, including - without limitation - national, regional or
local dealers, reject any responsibility for damages due to the anomalous behavior of parts and/or components not
approved by the manufacturer himself, including those used for the servicing or repair of the product manufactured
or marketed by the Manufacturer. In any case, no warranty is given or attributed on the product manufactured or
marketed by the Manufacturer in case of damages due to an anomalous behavior of parts and/or components not
approved by the Manufacturer.
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INTRODUCTION
Foreword
Technical Information
This manual has been produced by a new technical information system. This new system is designed to deliver
technical information electronically through Web delivery, DVD and in paper manuals. A coding system called ICE
has been developed to link the technical information to other Product Support functions e.g. Warranty.
Technical information is written to support the maintenance and service of the functions or systems on a customers
machine. When a customer has a concern on his machine it is usually because a function or system on his machine
is not working at all, is not working efficiently, or is not responding correctly to his commands. When you refer to the
technical information in this manual to resolve that customers concern, you will find all the information classified using
the new ICE coding, according to the functions or systems on that machine. Once you have located the technical
information for that function or system then you will find all the mechanical, electrical or hydraulic devices, compo-
nents, assemblies and sub assemblies for that function or system. You will also find all the types of information that
have been written for that function or system, the technical data (specifications), the functional data (how it works),
the diagnostic data (fault codes and troubleshooting) and the service data (remove, install adjust, etc.).
By integrating this new ICE coding into technical information , you will be able to search and retrieve just the right
piece of technical information you need to resolve that customers concern on his machine. This is made possible by
attaching 3 categories to each piece of technical information during the authoring process.
The first category is the Location, the second category is the Information Type and the third category is the Product:
• LOCATION - is the component or function on the machine, that the piece of technical information is going to
describe e.g. Fuel tank.
• INFORMATION TYPE - is the piece of technical information that has been written for a particular component or
function on the machine e.g. Capacity would be a type of Technical Data that would describe the amount of fuel
held by the Fuel tank.
• PRODUCT - is the model that the piece of technical information is written for.
Every piece of technical information will have those 3 categories attached to it. You will be able to use any combination
of those categories to find the right piece of technical information you need to resolve that customers concern on his
machine.
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INTRODUCTION
Sections
Sections are grouped according to the main functions or a systems on the machine. Each Section is identified by
a letter A, B, C etc. The amount of Sections included in the manual will depend on the type and function of the
machine that the manual is written for. Each Section has a Contents page listed in alphabetic/numeric order. This
table illustrates which Sections could be included in a manual for a particular product.
SECTION
A - Hydraulic – Pneumatic – Electrical – Electronic Systems
B - Engine and PTO In
C - Transmission, Drive and PTO Out
D - Axles, Brakes and Steering
E - Frame and Cab
F - Frame Positioning
G - Tool Positioning
H - Hitch and Working Tool
J - Excavating and Landscaping
K - Crop Processing
L - Field Processing
PRODUCT
Tractors X X X X X X X X
Vehicles with working arms: backhoes, X X X X X X X X X
excavators, skid steers, .....
Combines, forage harvesters, balers, .... X X X X X X X X X X
Seeding, planting, floating, spraying X X X X X X X X X
equipment, ....
Mounted equipment and tools, ..... X X X X
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INTRODUCTION
Section Contents
SECTION LETTER DESCRIPTION
HYDRAULIC – A This Section covers the main systems that interact with most of
PNEUMATIC – the functions of the product. It includes the central parts of the
ELECTRICAL – hydraulic, electrical, electronic, pneumatic, lighting and grease
ELECTRONIC lubrication systems. The components that are dedicated to a
SYSTEMS specific function are listed in the Chapter where all the technical
information for that function is included.
ENGINE AND PTO IN B This Section covers all the functions related to the production
of power to move the machine and to drive various devices.
In the case of a pulled-type machine, this Section covers the
power take-off function where power is provided from the towing
machine.
TRANSMISSION, C This Section covers all the functions related to the transmission
DRIVE AND PTO OUT of power from the engine to the axles and to internal or external
devices. This Section also covers the power take-off function
where power is provided to the pull-type machine and additional
Process Drive functions.
AXLES, BRAKES AND D This Section covers all the functions related to moving the
STEERING machine, including tracks, wheels, steering and braking. It covers
all the axles; both driven axles and non-driven axles, including
any axle suspension.
FRAME AND CAB E This Section covers all the main functions and systems related to
the structure and the body of the machine, including the frame,
the shields, the operators cab and the platform. The functions
related to the positioning of the machine frame are included in
Section F, Frame Positioning.
FRAME POSITIONING F This Section covers all the main functions and systems related to
positioning of the machine frame or to positioning the attachment
on the supporting machine frame.
TOOL POSITIONING G This Section covers all the functions related to the final and/or
automatic positioning of the tool once the tool is positioned using
the Working Arm or the machine frame.
HITCH AND H This Section covers all the functions related to the articulated
WORKING TOOL or single arms mounted on the front or rear of the machine. A
working arm can have various tools and quick couplers mounted
on to it. The tools and quick couplers are included in Section J,
Excavating and Landscaping.
EXCAVATING AND J This Section covers all the functions related to the specific tools
LANSCAPING that mount on the front, rear or beside the machine. The tools
described here can be mounted with the positioning systems
(lifting, side shift, swing) listed in Section G Tool Positioning. This
Section covers all the quick coupling systems, located between
the tool and the positioning system. The tools used for field
preparation, soil preparation and treatment, planting and seeding
are included.
CROP PROCESSING K This Section covers all the functions related to crop processing.
Examples of crop processing include threshing, baling,
windrowing, cutting and conditioning.
FIELD PROCESSING L This Section covers all the field processing functions of the
machine. Examples of field process include seeding, fertilizer
application, seedbed preparation and chemical application.
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INTRODUCTION
Chapters
Each Chapter is identified by a letter and number combination e.g. Engine B.10.A The first letter is identical to the
Section letter i.e. Chapter B.10 is inside Section B, Engine and PTO In.
CONTENTS
The Chapter Contents lists all the technical data (specifications), functional data (how it works), service data (remove,
install adjust, etc..) and diagnostic data (fault codes and troubleshooting) that have been written in that Chapter for
that function or system on the machine.
Contents
ENGINE AND PTO IN
ENGINE _ 10.A
TECHNICAL DATA
ENGINE - General specification (B.10.A)
FUNCTIONAL DATA
SERVICE
ENGINE - Remove (B.10.A)
DIAGNOSTIC
ENGINE - Troubleshooting (B.10.A)
INDEX
The Chapter Index lists in alphabetical order all the types of information (called Information Units) that have been
written in that Chapter for that function or system on the machine.
Index
ENGINE AND PTO IN - B
ENGINE
ENGINE - Dynamic description (B.10.A)
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INTRODUCTION
CRIL03J033E01A 1
Navigate to the correct information unit you are searching for by identifying the function and information type
from the ICE code.
• (1) Function and (2) Information type.
• (A) corresponds to the sections of the repair manual.
(B) corresponds to the chapters of the repair manual.
(C) corresponds to the type of information listed in the chapter contents, Technical Data, Functional Data, Diag-
nostic or Service.
(A) and (B) are also shown in the page numbering on the page footer.
THE REST OF THE CODING IS NOT LISTED IN ALPHANUMERIC ORDER IN THIS MANUAL.
• You will find a table of contents at the beginning and end of each section and chapter.
You will find an alphabetical index at the end of each chapter.
• By referring to (A), (B) and (C) of the coding, you can follow the contents or index (page numbers) and quickly
find the information you are looking for.
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INTRODUCTION
• Become acquainted with and ensure that you understand the relative legislation applicable to your country.
• Where no legislation exists, obtain information from suppliers of oils, filters, batteries, fuels, antifreeze, cleaning
agents, etc., with regard to their effect on man and nature and how to safely store, use and dispose of these
substances.
• Agricultural consultants will, in many cases, be able to help you as well.
HELPFUL HINTS
• Avoid filling tanks using cans or inappropriate pressurized fuel delivery systems which may cause considerable
spillage.
• In general, avoid skin contact with all fuels, oils, acids, solvents, etc. Most of them contain substances which
may be harmful to your health.
• Modern oils contain additives. Do not burn contaminated fuels and or waste oils in ordinary heating systems.
• Avoid spillage when draining off used engine coolant mixtures, engine, gearbox and hydraulic oils, brake fluids,
etc. Do not mix drained brake fluids or fuels with lubricants. Store them safely until they can be disposed of in
a proper way to comply with local legislation and available resources.
• Modern coolant mixtures, i.e. antifreeze and other additives, should be replaced every two years. They should
not be allowed to get into the soil but should be collected and disposed of properly.
• Do not open the air-conditioning system yourself. It contains gases which should not be released into the at-
mosphere. Your NEW HOLLAND AGRICULTURE dealer or air conditioning specialist has a special extractor
for this purpose and will have to recharge the system properly.
• Repair any leaks or defects in the engine cooling or hydraulic system immediately.
• Do not increase the pressure in a pressurized circuit as this may lead to a component failure.
• Protect hoses during welding as penetrating weld splatter may burn a hole or weaken them, allowing the loss of
oils, coolant, etc.
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INTRODUCTION
Safety rules
PRECAUTIONARY STATEMENTS
Personal Safety
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible injury or death.
Throughout this manual and on machine decals, you will find the signal words DANGER, WARNING, and CAUTION
followed by special instructions. These precautions are intended for the personal safety of you and those working
with you.
Read and understand all the safety messages in this manual before you operate or service the machine.
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury. The
color associated with DANGER is RED.
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
The color associated with WARNING is ORANGE.
CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result
in minor or moderate injury. The color associated with CAUTION is YELLOW.
MACHINE SAFETY
NOTICE: Notice indicates a situation which, if not avoided, could result in machine or property damage. The color
associated with Notice is BLUE.
Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or
property damage. The word Notice is used to address practices not related to personal safety.
INFORMATION
NOTE: Note indicates additional information which clarifies steps, procedures, or other information in this manual.
Throughout this manual you will find the word Note followed by additional information about a step, procedure, or
other information in the manual. The word Note is not intended to address personal safety or property damage.
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INTRODUCTION
ACCIDENT PREVENTION
WARNING
Avoid injury! Always do the following before lubricating, maintaining, or servicing the machine.
1. Disengage all drives.
2. Engage parking brake.
3. Lower all attachments to the ground, or raise and engage all safety locks.
4. Shut off engine.
5. Remove key from key switch.
6. Switch off battery key, if installed.
7. Wait for all machine movement to stop.
Failure to comply could result in death or serious injury.
W0047A
Most accidents or injuries that occur in workshops are the result of non compliance to simple and fundamental safety
principles. For this reason, IN MOST CASES THESE ACCIDENTS CAN BE AVOIDED by applying the fundamental
safety principles, acting with the necessary caution and care.
Accidents may occur with all types of machine, regardless of how well the machine in question was designed and
built.
SAFETY RULES
General guidelines
• Carefully follow specified repair and maintenance procedures.
• When appropriate, use P.P.E (Personal Protective Equipment)
• Do not wear rings, wristwatches, jewellery, unbuttoned or loose articles of clothing such as: ties, torn clothing,
scarves, open jackets or shirts with open zips that may remain entangled in moving parts. It is advised to wear
approved safety clothing, e.g.: non-slip footwear, gloves, safety goggles, helmets, etc.
• Do not carry out repair operations with someone sitting in the driver's seat, unless the person is a trained tech-
nician who is assisting with the operation in question.
• Do not operate the machine or use any of the implements from different positions, other than the driver's seat.
• Do not carry out operations on the machine with the engine running, unless specifically indicated.
• Bring all hydraulic cylinders to the home positions (down, retracted, etc.) before engine shut down.
• Stop the engine and check that the hydraulic circuits are pressure-free before removing caps, covers, valves,
etc.
• All repair and maintenance operations must be carried out using extreme care and attention.
• Service steps and platforms used in the workshop or elsewhere should be built according to the applicable
standards and legislation.
• Disconnect the power take off (p.t.o). and label the controls to indicate that the machine is being serviced. Any
parts that are to be raises must be locked in position.
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INTRODUCTION
• Brakes are inoperative when manually released for repair or maintenance purposes. Use blocks or similar de-
vices to secure the machine in these conditions.
• Only use specified towing points for towing the machine. Connect parts carefully. Make sure that all pins and/or
locks are secured in position before applying traction. Never remain near the towing bars, cables or chains that
are operating under load.
• When loading or unloading the machine from the trailer (or other means of transport), select a flat area capable
of sustaining the trailer or truck wheels. Firmly secure the machine to the truck or trailer and lock the wheels in
the position used by the carrier.
• Electric heaters, battery-chargers and similar equipment must only be powered by auxiliary power supplies with
efficient ground insulation to avoid electrical shock hazards.
• Always use suitable hoisting or lifting devices when raising or moving heavy parts.
• Keep bystanders away.
• Never use gasoline, diesel oil or other inflammable liquids as cleaning agents. Use non-inflammable, non toxic
commercially available solvents.
• Wear safety goggles with side guards when cleaning parts with compressed air.
• Do not run the engine in enclosed spaces without suitable ventilation or exhaust extraction.
• Never use open flames for lighting when working on the machine or checking for leaks.
• All movements must be carried out carefully when working under, on or near the machine. Wear personal pro-
tective equipment (P.P.E.): helmets, goggles and special footwear.
• When carrying out checks with the engine running, request the assistance of an operator in the driver's seat.
The operator must maintain visual contact with the service technician at all times.
• If operating outside the workshop, position the machine on a flat surface and lock in position. If working on a
slope, lock the machine in position. Move to a flat area as soon as is safely possible.
• Damaged or bent chains or cables are unreliable. Do not use them for lifting or towing. Always use suitable
protective gloves when handling chains or cables.
• Chains should always be safely secured. Make sure that the hitch-up point is capable of sustaining the load in
question. Keep the area near the hitch-up point, chains or cables free of all bystanders.
• Maintenance and repair operations must be carried out in a CLEAN and DRY area. Clean up any water or oil
spillage immediately.
• Do not create piles of oil or grease-soaked rags as they represent a serious fire hazard. Always store rags in a
closed metal container.
• Before engaging the machine, make sure that there are no persons within the machine or implement range of
action.
• Empty your pockets of all objects that may fall accidentally unobserved into the machine inner compartments.
• When metal parts are sticking out, use protective goggles or goggles with side guards, helmets, special footwear
and gloves.
• When welding, use protective safety devices: tinted safety goggles, helmets, special overalls, gloves and
footwear. All persons present in the area where welding is taking place must wear tinted goggles. NEVER
LOOK DIRECTLY AT THE WELDING ARC WITHOUT SUITABLE EYE PROTECTION.
• Always disconnect battery ground terminal when welding.
• Metal cables tend to fray with repeated use. Always use suitable protective devices (gloves, goggles, etc.) when
handling cables.
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INTRODUCTION
Machine start-up.
• Never run the engine in confined spaces that are not equipped with adequate ventilation for exhaust gas ex-
traction.
• Never place the head, body, limbs, feet, hands or fingers near rotating and moving parts.
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INTRODUCTION
Torque
Minimum hardware tightening torques (in N m or lb in /lb ft) for normal assembly applica-
tions unless otherwise stated
NOTICE: Shown below is the suggested initial torque tightening sequences for general applications, tighten in se-
quence from item 1 through to the last item of the hardware.
The minimum hardware tightening torque on drawings, in specifications etc. have priority.
The applicable CNH Standard is ENS7001.
df5019-1 1
Metric hardware
Class 8.8 in N m (lb in or lb ft) Class 10.9 in N m (lb in or lb ft)
Nominal Plated nut Lock nut Hardened nut Plated nut Lock nut Hardened nut
Size
M3 1.3 N·m 0.7 N·m 1.2 N·m 1.8 N·m 0.9 N·m 1.6 N·m
(11.5 lb in) (6.2 lb in) (10.6 lb in) (15.9 lb in) (8.0 lb in) (14.2 lb in)
M4 2.9 N·m 1.6 N·m 2.6 N·m 4.2 N·m 2.3 N·m 3.7 N·m
(25.7 lb in) (14.2 lb in) (23.0 lb in) (37.2 lb in) (20.4 lb in) (32.7 lb in)
M5 5.9 N·m 3.2 N·m 5.3 N·m 8.5 N·m 4.6 N·m 7.6 N·m
(52.2 lb in) (28.3 lb in) (46.9 lb in) (75.2 lb in) (40.7 lb in) (67.3 lb in)
M6 10.1 N·m 5.5 N·m 9.1 N·m 14.5 N·m 7.9 N·m 13 N·m
(89.4 lb in) (48.7 lb in) (80.5 lb in) (10.7 lb ft) (69.9 lb in) (9.6 lb ft)
M8 24.5 N·m 13.5 N·m 22 N·m 35.1 N·m 19.3 N·m 31.5 N·m
(18.1 lb ft) (10.0 lb ft) (16.2 lb ft) (25.9 lb ft) (14.2 lb ft) (23.2 lb ft)
M10 48.7 N·m 26.8 N·m 43.8 N·m 69.5 N·m 38.2 N·m 62.5 N·m
(35.9 lb ft) (19.8 lb ft) (32.3 lb ft) (51.3 lb ft) (28.2 lb ft) (46.1 lb ft)
M12 85 N·m 46.7 N·m 76.5 N·m 121 N·m 66.5 N·m 108.9 N·m
(62.7 lb ft) (34.4 lb ft) (56.4 lb ft) (89.2 lb ft) (49.0 lb ft) (80.3 lb ft)
M14 135 N·m 74.2 N·m 121.5 N·m 193 N·m 106.1 N·m 173.7 N·m
(99.6 lb ft) (54.7 lb ft) (89.6 lb ft) (142.3 lb ft) (78.3 lb ft) (128.1 lb ft)
M16 210 N·m 115.5 N·m 189 N·m 301 N·m 165.5 N·m 270.9 N·m
(154.9 lb ft) (85.2 lb ft) (139.4 lb ft) (222 lb ft) (122.1 lb ft) (199.8 lb ft)
M18 299 N·m 164.4 N·m 269.1 N·m 414 N·m 227.7 N·m 372.6 N·m
(220.5 lb ft) (121.3 lb ft) (198.5 lb ft) (305.4 lb ft) (167.9 lb ft) (274.8 lb ft)
M20 425 N·m 233.72 N·m 382.5 N·m 587 N·m 322.8 N·m 528.3 N·m
(313.5 lb ft) (172.4 lb ft) (282.1 lb ft) (432.9 lb ft) (238.1 lb ft) (389.7 lb ft)
M22 579 N·m 318.4 N·m 521.1 N·m 801 N·m 440.5 N·m 720.9 N·m
(427 lb ft) (234.8 lb ft) (384.3 lb ft) (590.8 lb ft) (324.9 lb ft) (531.7 lb ft)
M24 735 N·m 404.2 N·m 661.5 N·m 1016 N·m 558.8 N·m 914.4 N·m
(542.1 lb ft) (298.1 lb ft) (487.9 lb ft) (749.4 lb ft) (412.1 lb ft) (674.4 lb ft)
M27 1073 N·m 590.1 N·m 967.5 N·m 1486 N·m 817.3 N·m 1337 N·m
(791.4 lb ft) (435.2 lb ft) (713.6 lb ft) (1096 lb ft) (602.8 lb ft) (986.1 lb ft)
M30 1461 N·m 803.5 N·m 1315 N·m 2020 N·m 1111 N·m 1818 N·m
(1077.6 lb ft) (592.6 lb ft) (969.9 lb ft) (1489.9 lb ft) (819.4 lb ft) (1340.9 lb ft)
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INTRODUCTION
ZEIL06CS0136F0A 2
ZEIL06CS0135F0A 3
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INTRODUCTION
Basic instructions
SHIMMING
For each adjustment operation, select adjusting shims and measure individually using a micrometer, then add up
the recorded values. Do not rely on measuring the entire shimming set, which may be incorrect, or the rated value
indicated on each shim.
O-RING SEALS
Lubricate the O-RING seals before inserting them in the seats, this will prevent them from overturning and twisting,
which would jeopardize sealing efficiency.
SEALING COMPOUNDS
Only use the sealants which are recommended in this manual! Before applying the sealing compound, prepare
the surfaces as follows:
• remove any incrustations using a metal brush;
• thoroughly de-grease the surfaces using one of the following cleaning agents: trichlorethylene, petrol or a water
and soda solution.
COTTER PINS
When fitting split cotter pins, ensure that the pin notch is positioned in the direction of the force required to stress the
pin. Spiral cotter pins do not require special positioning.
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INTRODUCTION
SPARE PARTS
Only use "CNH Original Parts" or " NEW HOLLAND AGRICULTURE Parts".
Only genuine spare parts guarantee the same quality, duration and safety as original parts, as they are the
same parts that are assembled during standard production. Only "CNH Original Parts" or " NEW HOLLAND
AGRICULTURE Parts" can offer this guarantee. When ordering spare parts, always provide the following information:
• Machine model (commercial name) and serial number
• part number of the ordered part, which can be found in the "Spare Parts Catalogue", used for order processing
TOOLS
The tools that NEW HOLLAND AGRICULTURE suggests and illustrate in this manual have been:
• specifically researched and designed for use with NEW HOLLAND AGRICULTURE machines
• essential for reliable repair operations
• accurately built and rigorously tested so as to offer efficient and long-lasting operation
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INTRODUCTION
Conversion factors
Length
1 mm = 0.0393 in 1 in = 25.4 mm
1 km = 0.621 miles 1 miles = 1.609 km
1m = 3.281 ft 1 ft = 0.3048 m
Area
1 ha = 2.471 ac 1 ac = 0.404 US fl oz
1 m² = 10.76 ft² 1 ft² = 0.0923 m²
Volume
1 litre = 0.26 US gal 1 US gal = 3.78 litre
1 litre = 0.0.28 Bu 1 Bu 35.23 litre
1 litre = 1.057 US quart 1 US quart = 0.9464 litre
1 cm³ (cc) = 0.061 in³ 1 in³ = 16.38 cm³ (cc)
1 m³ = 35.31 ft³ 1 ft³ = 0.028 m³
1 ml = 0.033 US fl oz 1 US fl oz = 29.57 ml
Mass
1 kg = 2.204 lb 1 lb = 0.4536 kg
Torque
1 N·m = 0.7376 lb ft 1 lb ft = 1.3558 N·m
Power
1 kW = 1.358 Hp 1 Hp = 0.746 kW
Pressure
1 bar = 100 kPa
1 bar = 14.505 psi 1 psi = 0.06894 bar
Temperature
1 °C = ((1.8 x ° C) + 32) °F 1 °F = (0.56 x (° F - 32)) °C
Flow
1 l/min = 0.2642 US gpm 1 US gpm = 3.7853 l/min
Speed
1 km/h = 0.62 mph 1 mph = 1.6 km/h
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INTRODUCTION
SS09J076 1
NOTE: In areas where prolonged periods of extreme temperatures are encountered, local lubricant practices are
acceptable; such as the use of SAE 5W-30 in extreme low temperatures or SAE 50 in extreme high temperatures.
The NEW HOLLAND AMBRA MULTI BIO oil is available from your authorised dealer.
A biodegradable oil has been approved for use in the transmission, 4WD front axle and hubs, and the hydraulic system
of your tractor. Although the oil is 90 % biodegradable, it is important to follow safe handling and disposal practices.
Biodegradable oil should not be used in conjunction with other oils. Use the following procedure to replace standard
oil with biodegradable lubricant.
1. Operate the tractor until the oil that is being changed reaches a temperature greater than 60 °C (140 °F).
2. Stop the engine and immediately drain the oil.
3. Replace all transmission and hydraulic filters.
4. Add the biodegradable oil to the correct level and run the tractor to circulate the oil.
5. Check for oil leaks and recheck the oil level.
Sulphur in Fuel
The engine oil and filter change period are shown in the Lubrication and Maintenance in the operators manual. How-
ever, locally available fuel may have a high sulphur content, in which case the engine oil and filter change period
should be adjusted as follows:
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INTRODUCTION
NOTE: The use of fuel with a sulphur content above 1.3 % is not recommended.
Coolants
WARNING
Hazardous chemicals!
Chemical agent may be harmful.
-Avoid contact with eyes, and prolonged/repeated skin contact.
-Wear protective goggles when handling.
-Eye contact: Flush with water for 15 minutes. Seek immediate medical assistance.
-Wash skin with soap and water after handling.
-Keep out of reach of children.
Failure to comply could result in death or serious injury.
W0370A
To reduce the amount of deposits and corrosion, the water used in the cooling system must comply with the following
values.
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INTRODUCTION
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INTRODUCTION
Capacities
UNIT T7.170 RC/PC T7.185 RC/PC T7.200 RC/PC T7.210 RC/PC
FUEL TANK 270 l (71.3 US gal)
AUXILIARY FUEL TANK 70 l (18.5 US gal)
DEF/ AdBlue TANK 51 l (13.5 US gal)
COOLING SYSTEM 26 l (6.9 US gal)
ENGINE (including filter) 15 l (3.96 US gal)
TRANSMISSION / REAR AXLE / HYDRAULICS
Range Command 75 l (19.8 US gal) 78 l (20.6 US gal)
Power Command 75 l (19.8 US gal) 78 l (20.6 US gal)
4WD FRONT AXLE - DIFFERENTIAL 9 l (2.38 US gal)
4WD FRONT HUBS
1.25 l (0.33 US gal)
(Class 3 Axle - less brakes)
4WD FRONT HUBS
3.0 l (0.79 US gal)
(Class 3 Axle - with brakes)
4WD FRONT HUBS
3.6 l (0.95 US gal)
(Class 4 Axle - less brakes)
4WD FRONT HUBS
4.0 l (1.06 US gal)
(Class 4 Axle - with brakes)
FRONT P.T.O. 0.5 l (0.13 US gal)
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SERVICE MANUAL
HYDRAULIC, PNEUMATIC, ELECTRICAL, ELECTRONIC SYSTEMS
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Contents
PRIMARY HYDRAULIC POWER SYSTEM Closed center mechanical remote valve . . . . . A.10.B
T7.170 AutoCommand , T7.170 Power Command , T7.170 Range Command , T7.185 AutoCommand , T7.185 Power Command
, T7.185 Range Command , T7.200 AutoCommand , T7.200 Power Command , T7.200 Range Command , T7.210 AutoCommand ,
T7.210 Power Command , T7.210 Range Command
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ELECTRONIC SYSTEMS - A
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Contents
TECHNICAL DATA
Power beyond
Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Hydraulic pump
Variable displacement pump - General specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Charge pump
General specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
FUNCTIONAL DATA
Static description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
T7.170 AutoCommand, T7.185 AutoCommand, T7.200 AutoCommand, T7.210 AutoCommand
Hydraulic schema . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
T7.170 AutoCommand, T7.185 AutoCommand, T7.200 AutoCommand, T7.210 AutoCommand
Power beyond
Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Hydraulic pump
Variable displacement pump - Dynamic description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Compensator
Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
SERVICE
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BAIL10CVT060FAB 1
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Charge Pump
Type Internal rotor gear pump
Charge Pump displacement 74 cm³/rev Standard flow
82 cm³/rev High flow
Output @ engine speed 2200 RPM Standard flow 200 l/min (52.8 US gpm)
Output @ engine speed 2200 RPM Hi flow 225 l/min (59.4 US gpm)
Charge pressure filter dump valve :
Crack open 10 bar (145.0 psi)
Fully open 15 bar (217.5 psi)
Charge pressure 2 - 4 bar (29.0 - 58.0 psi)
Charge pressure switch closes 1 bar (14.5 psi)
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Steering Circuit
Steering Motor and Cylinders
Differential Lock
Lubrication Circuit
PTO Clutch Plates
Options/Configurations
Hydraulic Pump/ HPL/ Remote Valve Options
Less Hydraulic Trailer Brakes With Hydraulic Trailer Brakes Hydraulic Trailer Brake Italy
Variable Displacement Pump.
EDC
Mechanical Remote 2 Non Configurable
Valves 2 Configurable
1 Non Configurable + 2 Configurable
2 Non Configurable + 2 Configurable
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Options/Configurations
Electro-Hydraulic 2, 3, or 4 Electro hydraulically operated valves
Remote Valves
Transmission 18 X 6 40KM/H SEMIPOWERSHIFT
18 X 6 35KM/H SEMIPOWERSHIFT
19 X 6 40KM/H SEMIPOWERSHIFT
19 X 6 50KM/H SEMIPOWERSHIFT
17 X 6 30KM/H SEMIPOWERSHIFT
18 X 6 40KM/H FULLPOWERSHIFT
18 X 6 35KM/H FULLPOWERSHIFT
19 X 6 40KM/H FULLPOWERSHIFT
19 X 6 50KM/H FULLPOWERSHIFT
Table 1
The high pressure circuit is of the `Closed Centre Load Sensing' design on all tractor model options fed by a Variable
Displacement Pump.
BAIL07APH323ASA 1
Closed centre remote valves .
There are two types of remote valves available for the closed centre system. Standard fitting are the mechanical
remote valves operated via a cable from within the cab and optional are electro hydraulically operated valves, (1)
Figure 2, which are operated by electrical switches and have their own in built processor to control oil flow via a
solenoid valve.
BAIL10CVT038AAB 2
The hydraulic lift Electronic Draft Control valve (EDC valve) is a stack type proportional solenoid operated valve (1)
mounted with the remote control valves at the rear of the tractor. (Refer to HITCH Electronic draft control - Static
description (H.10.D))
Tractors installed with the electronic draft control hydraulic lift assembly use a unique operator control panel.
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BAIL10CCM010AAB 3
BSE2884A 4
(1). Draft sensitivity control knob (2). Drop rate control knob
(3). Height limit control knob (4). Slip limit control knob
BRL6436B 5
(1). Wheel slip control knob (2). EHR Function control knob
(3).Front hitch height limit control knob (4). Drop rate control knob
(5). Draft sensitivity control knob (6). Rear hitch height limit control knob
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BAIL07APH331ASA 6
BRK5798B 7
The raise and lowering functions of the electronic draft control lift system can also be operated from the rear fender
switches (1) and (2)
BSE3774A 8
Mechanical remote control valves (1) are also available with electronic draft control. (2). Mechanical remotes are also
available with a combination configurable and non configurable valve slices . See Table 1
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BSF3967A_430 9
Located below the Electronic Draft Control valve (Where fitted), is the Hydraulic Power Tapping port (Power Beyond)
block.This includes a priority valve and also a low pressure regulating valve (1). This block also has a flange plate
which allows the addition of a trailer brake valve.
BSE3845A 10
NOTE: Semi Powershift transmission tractors have two shift buttons plus an extra range button on the reverse side
of the handle.
A fixed displacement pump (Charge Pump) serves as an initial displacement pump for the variable displacement pump
. The variable displacement pump first of all supplies oil to the trailer brake valve (where fitted), the remote valves
and electronic draft control valve and a pilot oil supply with lower priority. The highest load pressure is indicated to
the flow and compensating valve on the pump via the load sensing line. The flow and compensator valve controls
the pump pressure in such a way that it always exceeds the highest load pressure by a pre-set difference. A priority
valve for low pressure circuit demand is located in the bottom subplate of the remote valve stack. Tractors fitted with
Electro-hydraulic remote valves also have high pressure oil supplied from the variable displacement pump to the top
plate of the remote valve stack. The oil passes through the top plate via a small filter and a pressure limiting valve (
20 - 22 Bar). The oil is then directed to the pilot oil supply of the electro-hydraulic control valve.
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BAIL07APH330GSA 11
The main filter (1) and the charge filter (2) Figure 12 are installed on tractors with variable displacement pump (CCLS
system).
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BAIS06CCM055AVA 12
Two valves are located within the filter assembly cap. These are (1) the 0.8 bar (11.600 psi) supplementary lube
valve and the 3 bar (43.500 psi) charge pressure bypass valve (2).
BRJ5174B 13
High Pressure Hydraulic System, Variable Displacement Pump (CCLS) - Electrical Switches
1. Low Charge Pressure Warning Switch
2. Intake Filter restriction (vacuum) Switch
3. Low Oil Temperature Switch
BAIL07APH325ASA 14
Optional additional remote valves are mounted under the cab. Connected into the high pressure oil line supplied from
the hydraulic pump after the trailer brake valve and operated via a joystick control in the cab. (Refer to Mid-mount
remote control valve - Static description (A.10.C))
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BAIL06CCM088ASA 15
BAIL10CVT051AAB 16
BSE3769A 17
Steering Motor
There are two types of steering motors fitted depending on whether the tractor is with or less Supersteer. The with
Supersteer models are of a Dynamic load sensing type with a variable displacement, depending on the speed the
steering wheel is rotated. The less Supersteer models use a fixed displacement motor. Also fitted as an option on
some models is a Fast Steer valve (1) which is coupled to the steering motor (2) .
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BAIL07APH352ASA 18
Steering Cylinders.
BSE2868B 19
Load Sensing Shuttle Valve.
Located in each remote valve slice, the Electronic Draft Control valve and between the trailer brake valve, front sus-
pension valve and mid-mounted valves, where fitted, is the load sensing shuttle valve (2) Figure 20. This allows the
function with the highest pressure demand to send sensing pressure to the load sensing valve, Figure 21, on the
variable displacement pump.
BSB0388A_436 20
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BAIL07APH326ASA 21
When the trailer brakes, remote control valves, hydraulic lift or front axle suspension (where fitted) are operating, the
load sensing valve on variable flow piston pump, compares the pressure in the component load sense line with the
output pressure of the hydraulic pump.
If pump output pressure is less than the combined pressure of the load sense line and spring force of the flow con-
trol valve, then pump output continues to increase. When circuit demand is satisfied pump pressure overcomes the
combined pressure of the load sense line and flow compensating valve spring. This moves the spool in the flow com-
pensating valve to the right, allowing control pressure oil to be directed to the variable flow swash plate servo piston,
which de-strokes the pump to adjust output to circuit demand.
High Pressure oil is fed to a subplate at the bottom of the remote valve stack where it is directed to the Trailer Brake
valve which has priority for safety reasons. The oil is then redirected to the Electronic Draft Control Valve and the
Electro-Hydraulic Remote Valves. Within the subplate is a pressure compensating valve which diverts the oil to the
low pressure system at a pressure of 18 bar (261.00 psi).
High Pressure oil is also fed to the top of the Remote Valve stack through an end plate which incorporates a pressure
limiting valve and this supplies oil at 20 - 22 bar to the pilot line galleries in the Electro-Hydraulic Remote Valves.
Surplus oil from the charge pump to the variable displacement pump is fed past the 0.8 bar valve and boosts the
pressure in the lubrication circuit.
The trailer brake valve is located on the sub plate of the remote valve stack. The valve diverts oil pressure to the
trailer brakes whenever the brake pedals are depressed.
The trailer brake has absolute priority over other services in the circuit.
BAIL07APH327ASA 22
The remote valves are available as two, three or four valves per tractor.
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BSE3664A_442 23
BAIL07APH328ASA 24
When the oil is cold and pressure differential across the oil cooler is higher than 6 bar ( 87 lbf/in2) the cooler by-pass
valve (1) located in the transmission top cover will operate to ensure that adequate flow to the lubrication circuit is
maintained. This feature of diverting oil from the cooler assists in aiding a rapid warm up of oil in cold weather con-
ditions.
The steering pump / steering return oil is directed through the oil cooler at the front of the tractor and is limited to a
maximum pressure of 5.59 bar (81.06 psi)) by the lubrication relief valve located in the transmission top cover.
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Steering Circuit
Steering Motor and Cylinders
Differential Lock
Hydrostatic Unit
Lubrication Circuit
PTO Clutch Plates
Options/Configurations
Hydraulic Pump/ HPL/ Remote Valve Options
Less Hydraulic Trailer Brakes With Hydraulic Trailer Brakes Hydraulic Trailer Brake Italy
Variable Displacement Pump.
Electronic Draft Control valve (EDC valve)
Mechanical Remote 1 Non Configurable + 2 Configurable
Valves 2 Non Configurable + 2 Configurable
Electro-Hydraulic 3, 4 or 5 Electro hydraulically operated valves
Remote Valves
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Options/Configurations
Transmission Hydraulic CVT
Table 1
BAIL10CVT067GAB 1
Main hydraulic components
The high pressure circuit is of the `Closed Centre Load Sensing' design on all tractor model options fed by a Variable
Displacement Pump.
Figure 2 shows the variable displacement pump (1) and suction filter assembly (2).
When the oil is cold and pressure differential across the oil cooler is higher than 5 °C (41.0 °F) the cooler by-pass
valve located in the charge pump will operate to ensure that adequate flow to the lubrication circuit is maintained. This
feature of diverting oil from the cooler assists in aiding a rapid warm up of oil in cold weather conditions.
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BAIL10CVT037AAB 2
The gear pump (1) Figure 3 supplies low pressure and lubrication oil.
BAIL10CVT066AAB 3
Located on the right hand side of the rear axle housing is a resounding filter assembly.
BAIL10CVT039AAB 4
The priority valve (1) located on the top of the main pump diverts high pressure oil to the steering, the trailer brake
valve (where fitted) (2) and high pressure circuit. (Refer to Priority valve - Dynamic description (A.14.A))
BAIL10CVT041AAB 5
Closed centre remote valves .
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There are two types of remote valves available for the closed centre system. Mechanical remote valves operated
via a cable from within the cab or electro hydraulically operated valves, (1) Figure 6, which are operated by electrical
switches and have their own in built processor to control oil flow via a solenoid valve.
BAIL10CVT038AAB 6
Mechanical remote control valves (1) are also available with electronic draft control. (2). Mechanical remotes are also
available with a combination configurable and non configurable valve slices . See Table 1
BRE1744B 7
The hydraulic lift Electronic Draft Control valve (EDC valve) is a stack type proportional solenoid operated valve (1)
mounted with the remote control valves at the rear of the tractor. (Refer to HITCH Electronic draft control - Static
description (H.10.D)
BAIL10CCM010AAB 8
Tractors installed with the electronic draft control hydraulic lift assembly use a unique operator control panel.
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BRL6436B 9
(1). Wheel slip control knob (2). EHR Function control knob
(3).Front hitch height limit control knob (4). Drop rate control knob
(5). Draft sensitivity control knob (6). Rear hitch height limit control knob
BAIL07APH331ASA 10
BRE1481B 11
The raise and lowering functions of the electronic draft control lift system can also be operated from the rear fender
switch (1)
The raise and lowering functions of the electronic draft control lift system can also be operated from the rear fender
switch (1)
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BRK5798B 12
The raise and lowering functions of the electronic draft control lift system can also be operated from the rear fender
switches (1) and (2)
BSF3967A_430 13
Located below the Electronic Draft Control valve (Where fitted), is the Hydraulic Power Tapping port (Power Beyond)
block. This includes a priority valve and also a low pressure regulating valve (1).
BSE3845A 14
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BAIL10CVT065AAB 15
Power beyond slice with ISO standard couplers
BAIL10CVT061AAB 16
Power beyond hydraulic return port (1)
The Power beyond hydraulic return port is used to reduce back pressure in the remote hydraulic return line and create
more efficient motor operation. The motor return circuit is also used where a return circuit with low back pressure is
desired for improved implement operation
BAIL10CVT051AAB 17
Suspension valve (1) Refer to SUSPENSION Hydraulic - Static description (D.40.C)
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BAIL10CVT063FAB 18
Front hydraulic power lift
A fixed displacement pump (Charge Pump) serves as an initial displacement pump for the variable displacement pump
. The variable displacement pump first of all supplies oil to the trailer brake valve (where fitted), the remote valves
and electronic draft control valve and a pilot oil supply with lower priority. The highest load pressure is indicated to
the flow and compensating valve on the pump via the load sensing line. The flow and compensator valve controls
the pump pressure in such a way that it always exceeds the highest load pressure by a pre-set difference. A priority
valve for low pressure circuit demand is located in the bottom subplate of the remote valve stack. Tractors fitted with
Electro-hydraulic remote valves also have high pressure oil supplied from the variable displacement pump to the top
plate of the remote valve stack. The oil passes through the top plate via a small filter and a pressure limiting valve (
20 - 22 Bar). The oil is then directed to the pilot oil supply of the electro-hydraulic control valve.
The main filter (1) and the charge filter (2) Figure 19 are installed on tractors with variable displacement pump (CCLS
system).
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BAIL10CVT050AAB 19
Two valves are located within the filter assembly cap. These are (1) the 0.8 bar (11.600 psi) supplementary lube
valve and the 3 bar (43.500 psi) charge pressure bypass valve (2).
BRJ5174B 20
High Pressure Hydraulic System, Variable Displacement Pump (CCLS) - Electrical Switches
1. Low Charge Pressure Warning Switch
2. Intake Filter restriction (vacuum) Switch
3. Low Oil Temperature Switch
BAIL10CVT058AAB 21
Optional additional remote valves are mounted under the cab. Connected into the high pressure oil line supplied from
the hydraulic pump after the trailer brake valve and operated via a joystick control in the cab. (Refer to Mid-mount
remote control valve - Static description (A.10.C))
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BAIL06CCM088ASA 22
BAIL10CVT051AAB 23
BSE3769A 24
Steering Motor
There are two types of steering motors fitted depending on whether the tractor is with or less Supersteer. The with
Supersteer models are of a Dynamic load sensing type with a variable displacement, depending on the speed the
steering wheel is rotated. The less Supersteer models use a fixed displacement motor. Also fitted as an option on
some models is a Fast Steer valve (1) which is coupled to the steering motor (2) .
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BAIL07APH352ASA 25
Steering Cylinders.
BSE2868B 26
Load Sensing Shuttle Valve.
Located in each remote valve slice, the Electronic Draft Control valve and between the trailer brake valve, front sus-
pension valve and mid-mounted valves, where fitted, is the load sensing shuttle valve (2) Figure 27. This allows the
function with the highest pressure demand to send sensing pressure to the load sensing valve, Figure 28, on the
variable displacement pump.
BSB0388A_436 27
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BAIL10CVT056AAB 28
When the trailer brakes, remote control valves, hydraulic lift or front axle suspension (where fitted) are operating, the
load sensing valve on variable flow piston pump, compares the pressure in the component load sense line with the
output pressure of the hydraulic pump.
If pump output pressure is less than the combined pressure of the load sense line and spring force of the flow con-
trol valve, then pump output continues to increase. When circuit demand is satisfied pump pressure overcomes the
combined pressure of the load sense line and flow compensating valve spring. This moves the spool in the flow com-
pensating valve to the right, allowing control pressure oil to be directed to the variable flow swash plate servo piston,
which de-strokes the pump to adjust output to circuit demand.
High Pressure oil is fed to a subplate at the bottom of the remote valve stack where it is directed to the Trailer Brake
valve which has priority for safety reasons. The oil is then redirected to the Electronic Draft Control Valve and the
Electro-Hydraulic Remote Valves. Within the subplate is a pressure compensating valve which diverts the oil to the
low pressure system at a pressure of 18 bar (261.00 psi).
High Pressure oil is also fed to the top of the Remote Valve stack through an end plate which incorporates a pressure
limiting valve and this supplies oil at 20 - 22 bar to the pilot line galleries in the Electro-Hydraulic Remote Valves.
Surplus oil from the charge pump to the variable displacement pump is fed past the 0.8 bar valve and boosts the
pressure in the lubrication circuit.
The trailer brake valve (1) is under the cab and is mounted on the priority valve at the top of the main pump unit. The
trailer brake valve allows pressure oil to flow to the trailer brake system, when both of the tractor's brake pedals are
depressed.
The trailer brake has absolute priority over other services in the circuit.
BAIL10CVT062AAB 29
The remote valves are available as two, three or four valves per tractor.
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BSE3664A_442 30
Lubrication oil is supplied by the gear pump and is distributed via the distribution manifold (1) Figure 31 .
BAIL10CVT040AAB 31
The hydrostatic unit is located in the flywheel housing of the transmission.To maintain the temperature in the hydro-
static unit at a constant level, a certain amount of oil from the closed circuit is steadily replaced with oil from the feed
line. The flushing valve flushes out a fixed amount of oil from the low pressure side of the circuit and channels it
directly to tank.
SS10E132 32
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BAIL10CVT161ASC 1
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BAIL10CVT059FAB 1
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bsd2188A 1
The major components of the variable flow piston pump with closed centre load sensing are :-
• A nine element pumping head.
• A plate mechanism (swash plate) to adjust piston stroke and corresponding pump output.
• A load sensing valve which monitors the requirements of the hydraulic circuits and signals the pump to increase
or decrease hydraulic oil flow accordingly.
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BSD2023A 2
The nine element pumping head is cylindrical in shape and has nine barrels, into each of which, is installed a
piston (7). On the end of each piston is pressed a slipper (6) which always remains in contact with the face of
the swash plate (5) located at the front of the pumping head.
The drive shaft (4), which is driven by the pump drive gear, rotates the pumping head. As the pumping head
rotates, the pistons move in and out of their barrels, following the contour of the swash plate. For every revolution
of the drive shaft each piston completes one pumping cycle.
The swash plate, which does not rotate but pivots about the front of the pumping head, is the control mechanism
that limits the stroke of each piston and works in conjunction with the pressure and flow compensating valves
in the load sensing line.
As the pumping head rotates each barrel passes over the inlet (8) and then the outlet ports (10) of the pump.
During the inlet cycle for each piston and barrel, oil is pumped into the barrel pushing the piston forward so that
it always remains in contact with the swash plate. The stroke of each piston and volume of oil charged into its
barrel is therefore dependent on the angle of the swash plate.
After a piston and barrel has completed the inlet stroke, further rotation of the head aligns the barrel with the
outlet port. (10) Oil within the barrel is then forcibly ejected by the piston through the exhaust port to the hydraulic
circuits.
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BSE3586A_454 1
Flow and Pressure Compensating Valves
1 Plug 2 Seal
3 Disc 4 Spring
5 Spring 6 Seat
7 Housing 8 Screw
9 Spool 10 Snap-ring
11 Plug 12 Plug
13 Seal 14 Seal
15 Damper Screw 16 Nozzle
17 Seat 18 Spring
19 Spring 20 Disc
21 Seal 22 Plug
23 Nut 24 Screw
25 Locknut
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DANGER
Crushing hazard!
Before servicing or repairing machines
equipped with front suspension, always do
the following: Place the keyswitch in the OFF
position. Place the suspension ON/OFF switch
in the OFF position. Fully lower the axle to the
bottom mechanical stop.
Failure to comply will result in death or serious
injury.
D0038A
BAIL07APH389AVA 1
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BTB0445 2
BAIL10CVT613AVA 3
BAIL10CVT614AVA 4
BAIL10CVT607AVA 5
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BAIL10CVT608AVB 6
BAIL10CVT611AVA 7
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BAIL11CVT640FVA 8
BAIL11CVT641AVA 9
BAIL07APH389AVA 10
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BTB0445 11
20. Install a test port into the 3 bar lubrication line and
connect a DATARScope pressure transducer to the
DATARScope interface channel (C).
BAIL10CVT614AVA 12
BAIL10CVT615AVA 13
22. Install a test port into the gear pump filter pressure
line and connect to a DATARScope pressure trans-
ducer.
Connect to the DATARScope interface channel (B).
BAIL10CVT610AVA 14
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BAIL11CVT639FVA 16
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BAIL08CVT075ASA 1
BSD2023A 2
BAIL08101ASA 3
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BAIL08CVT102ASA 4
1b0o2004061061 5
70-421-485 6
BSD2025A 7
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70-421-491 8
TIA35167 9
TIA35168 10
BAIL07APH347ASA 11
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70-421-461 12
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Prior operation:
Battery - Disconnect (A.30.A)
1. WARNING
Heavy objects!
Lift and handle all heavy components us-
ing lifting equipment with adequate ca-
pacity. Always support units or parts with
suitable slings or hooks. Make sure the
work area is clear of all bystanders.
Failure to comply could result in death or
serious injury.
W0398A
WARNING
Crushing hazard!
The wheels on this vehicle are very heavy. BTB0281A 1
Always use a wheel remover or chain
hoists to remove and install the wheels.
Use an assistant as required.
Failure to comply could result in death or
serious injury.
W0149A
BAIL10CVT507AVA 2
NOTE: To replace the main hydraulic oil filter, the hydrostat filter must be removed first to gain access to the main
hydraulic oil filter guard retaining bolts.
3. Using a suitable filter removal tool, remove the hy-
drostat oil filter.
BAIL10CVT626AVA 3
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BAIL10CVT627AVA 4
5. Release the air bleed valve (1) and wait a few mo-
ments for the oil to drain back to the reservoir.
Remove the main hydraulic oil filter housing drain
plug (2) and drain the oil into a suitable container.
BAIL10CVT628AVA 5
BAIL08CVT263AVA 6
BAIL10CVT630AVA 7
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