Installation Instructions 29/1531-LZA 701 6011/1 Uen AZ

Install Power
Power 6210

Contents
Introduction
How to Use This Document
Target Group
Prerequisites
Documentation
Tools
Conditions
Work Process
Unpack and Check Materials
Install a Battery Rack
Mount a Power Rack
Mount the Power Rack on a Battery Rack
Mount the Power Rack on a Wall
Ground the Power Rack
Connect Incoming AC Power Cables
Install Rectifiers
Install Circuit Breakers
Install Battery Circuit Breakers
Install DC Load Circuit Breakers
Connect Lead-Acid Batteries to the Power Rack
Install Battery Blocks
Connect Battery Power Cables to the Power Rack
Connect Battery Strings
Bluetooth Monitoring Functionality
Connect Lithium-Ion Batteries to the Power Rack
Install Battery Units
Connect Battery Power Cables to the Power Rack
Connect DC Load Cables
Connect the Power Rack to Battery Backup Units (Optional)
Connect Temperature Sensors
Install ESC, SCU or Controller 6610 (Optional)
Install SCU 09 01 or ESC 03 02
Install ESC 02 01
Install Controller 6610
Configure ESC or SCU
Configure Controller 6610
Install SAU (Optional)
Install SHU 02 01
Install SHU 02 01
Install the MPPT Power Shelf
Install 19-Inch Unit in Battery Rack
Connect Power Cables to the Power Rack
Connect Power Cables to the Unit
Connect Communication Cables to the Unit
Install Solar Modules
Set Power Controller Operating Mode
Install PSU 48 13 (Optional)
PSU 48 13 Overview
Install a Mounting Bracket for Parallel Installation (Optional)
Install 19-Inch Unit in Battery Rack
Install Fuse on the Unit
Install Fuse on the Units in Parallel Installation (Optional)
Install a 2-Pole Circuit Breaker in the Power Rack
Connect Power Cables to the Unit
Connect Current Sharing Cables to Units in Parallel Installation 3x2 kW (Optional)
Connect Current Sharing Cables to Units in Parallel Installation 1x6 kW (Optional)
Connect Alarm Cables to the Unit
Connect Alarm Cables Between Multiple Units (Optional)
Switch on Power on the Unit
Install PDU 02 03 (Optional)
Install 19-Inch Unit in Battery Rack
Install a 2-Pole Circuit Breaker in the Power Rack
Connect Power Cables to the Unit
Connect Alarm Cables to the Unit
Switch on Power on the Unit
Install Voltage Booster 6640 (Optional)
Voltage Booster 6640 Overview
Install 19-Inch Unit in Battery Rack
Install a Circuit Breaker
Install a DC/DC Converter
Connect Input Power Cables to the Unit
Connect Input Power Cables to the Power Rack
 Connect Output Power Cables to the Unit
Set DIP Switches and Connect Communication Cables to Controller 6610 (Option 1)
Set DIP Switches and Connect Communication Cables to SHU 02 01 (Option 2)
Connect Alarm Cables to the Unit (Option 3)
Connect Alarm Cables to the Alarm Terminals
Switch on Power of Enclosure and Site
Switch on Power on the Unit
Check Status of Optical Indicators
Install Compact 1U DCDU
Install Single AC Input Kit (Optional)
Verify Power System Installation on Site
Power On the Power System
Configure the Power System
Perform Concluding Routines
Environment
References
1 Introduction
This document describes how to install Power 6210 on site.

1.1 How to Use This Document

Read this document completely before starting any of the procedures. This ensures that the precautions and
preparations have been fulfilled.

1.2 Target Group

The target group for this information is installation and engineering personnel.
2 Prerequisites
This section contains information on the documents, tools, and conditions that apply to the procedures.

2.1 Documentation
Make sure that the following documents are read and understood:
– Personal Health and Safety Information

– System Safety Information

– Transportation and Storage

For documents referred to in this document, see References.

2.2 Tools
Before starting the work, make sure that the tools in Table 1 are available.

Table 1 Required Tools

Tool Product Name

Wire stripper 0.2–30.0 mm

Side cutter

Slotted head screwdriver, D3, D6, and D8

Torque screwdriver
– 0.5–6.0 Nm
Bits
– Phillips head PH1

– Phillips head PH2

– Phillips head PH3

Torque wrench

Sockets
– 10 mm

– 13 mm

– 16 mm

Combination wrench with:

– Spanner head 3 mm
 Tool Product Name

Hammer drill with depth restrictor, minimum depth 300 mm

Ear protectors

Eye protectors

2.3 Conditions
The conditions in this section must be fulfilled before the work is started.

2.3.1 Before Going to Site

Before going to the site, make sure of the following:

– Site access permission has been received.

– Documentation stated in Documentation is available.

– All tools stated in Tools are available.

2.3.2 Before Starting Installation

Before starting the installation, ensure the following:

– The site is prepared according to the Customer Site Documentation.

– The ordered hardware is available.

– The site grounding system is installed and tested.

– A disconnect device, such as a mains switch or an external circuit breaker, must be installed and tested.

Note: The local electrical installation code must also be considered.

– The site material is installed and checked as specified in the relevant site material installation instruction.
3 Work Process
This section provides an overview of the installation process of Power 6210.

Figure 1 shows the work process for installing Power 6210.

Figure 1 Installation Work Process

4 Unpack and Check Materials
This section provides information for unpacking and checking the materials.

Steps

To unpack and check the materials:

1. Examine the packaging for damage. If it is damaged,

immediately register a complaint with the transport
company. Take a photo of the damage to improve the
claims process.

2. Unpack the box and verify that the items delivered

correspond to the packing list.

A
Examine the items for damage. For more information, refer
to Handling Faulty Equipment.

er
k Ord
Wor
A
B
C
D

Ge7263C
5 Install a Battery Rack
To install a battery rack, follow the instructions in Install Battery Rack.
6 Mount a Power Rack
A power rack can be mounted either on top of a battery rack or on a wall. Different mounting kits are required for the
two installation alternatives.

6.1 Mount the Power Rack on a Battery Rack

This section describes how to mount a power rack on top of a battery rack with a power rack mounting kit.

Steps

To mount the power rack on top of a battery rack:

1. Install the right bracket to the bottom frame with three M6

screws.

2. Install the left bracket to the bottom frame with three M6

screws.

3. Locate the installation holes for the mounting kit on the

top of the battery rack.

4. Fix the mounting kit on top of the battery rack using four
M8 screws.

5.
 Position the power rack into the mounting kit and fasten
the power rack using M6 screws on the front.

6. Fix the power rack to the mounting kit using two M4

screws on each side.

6.2 Mount the Power Rack on a Wall

This section describes how to mount the power rack on a wall with a wall mounting kit.

Steps

To mount the power rack on a wall:

1. Mark the positions of four holes on the wall according to

the drilling pattern.

2. Drill the holes to a depth of 65 mm and a diameter of 12

mm. Remove the dust and debris.

G110822A

3.
 Insert the anchor bolts with sleeves into each hole.

G109542A

4. Position the left mounting bracket over the anchor bolts

and install the washers and nuts. Tighten the nuts.

5. Repeat the step above to install the right mounting

bracket.

6. Install the attachable base bar using two M5 screws.

7. Place the power rack into the mounting brackets. Install

two M3 screws in the holes on each side to fix the power
rack.

8.
Install three M4 screws in the remaining holes on each side
to fix the power rack.
7 Ground the Power Rack

Do!
Products not connected to ground risk damage from overvoltage or overcurrent. Always ground products according
to instructions.

Note: Always connect the grounding cable before connecting any other cable.

Steps

To connect the grounding cable:

1. Remove the top cover by loosening the screws.

2. Insert the grounding cable into the grounding connector

and tighten the screw.

3. Connect the other end of the grounding cable to the site grounding terminal.
8 Connect Incoming AC Power Cables
This section describes how the AC main power is installed. Power Rack 8 kW ST and Power Rack 20 kW MT have
single-route AC Input, while Power Rack 20 kW ST and Power Rack 31.5 kW have dual-route AC Input. Table 2, Table
3, Table 4, and Table 5 show the connection between the rectifiers and AC input interfaces.

Table 2 Power Rack 8 kW ST AC Input

Interface Marking
Rectifier(1)
1 L
1 2 L/N
3 PE
4 L
2 5 L/N
6 PE
7 L
3 8 L/N
9 PE
10 L
4 11 L/N
12 PE
(1) The rectifiers are numbered from left to right.

Table 3 Power Rack 20 kW ST and Power Rack 31.5 kW AC Input (Right)

Interfaces Marking
Rectifier(2)
1 L
1 2 L/N
3 PE
4 L
2 5 L/N
6 PE
7 L
3 8 L/N
9 PE
10 L
4 11 L/N
12 PE
(2) The right AC Input supplies power to the upper four rectifiers and the rectifiers are number from left to right.

Table 4 Power Rack 20 kW ST and Power Rack 31.5 kW AC Input (Left)

Interface Marking
Rectifier(3)
1 L
5 2 L/N
3 PE
4 L
6 5 L/N
6 PE
7 7 L
 Interface Marking
Rectifier(3)
8 L/N
9 PE
10 L
8 11 L/N
12 PE
13 L
9 14 L/N
15 PE
(3) The left AC Input supplies power to the lower five rectifiers and the rectifiers are numbered from left to right.

Table 5 Power Rack 20 kW MT AC Input

Interface Marking
Rectifier(4)
1 L
1 2 L/N
3 PE
4 L
2 5 L/N
6 PE
7 L
3 8 L/N
9 PE
10 L
4 11 L/N
12 PE
13 L
5 14 L/N
15 PE
16 L
6 17 L/N
18 PE
19 L
7 20 L/N
21 PE
22 L
8 23 L/N
24 PE
25 L
9 26 L/N
27 PE
(4) The rectifiers are numbered from left to right.

Stop!
Improper installation or modification of AC or DC powered equipment might seriously damage the equipment. Only
a qualified and authorized electrician is permitted to install or modify electrical installations.

Steps

To connect incoming AC power cables:

Note: The following steps take one group of AC power cables as example.

1. Make sure that the AC power is switched off at the source.

2. Remove the top cover above the AC inputs by loosening the screws.
For Power Rack 8 kW S and Power Rack 20 kW MT, loosen the four M4 screws.

For Power Rack 20 kW ST and Power Rack 31.5 kW, loosen the two M4 screws.

3. Install the L cable into the interface and tighten the screw.
4. Install the N cable into the interface and tighten the screw.

5. Install the grounding cable into the interface and tighten

the screw.

6. Use a cable tie to secure the power cables to the frame

above the AC input interfaces.

7. Put the top cover back and tighten the screws.

Note: Do not switch on the circuit breakers before the

installation is completed and the power rack is
ready to be powered on.
9 Install Rectifiers
Power Rack 8 kW ST supports up to four rectifiers. Power Rack 20 kW ST, Power Rack 20 kW MT and Power Rack 31.5
kW support up to nine rectifiers.

Steps

To install a rectifier:

Note: Illustrations below show positions in Power Rack 20 kW ST.

1. Loosen the fixing screw to extract the locking handle.

Ge615012

2. Insert a rectifier in the first empty slot from left. Push it in

until it stops.

Ge615013

3. Push the handle into the socket and tighten by hand.

Ge615014

4. Install dummies in positions that do not hold rectifiers.

Ge615014B
10 Install Circuit Breakers
Power 6210 supports circuit breakers from 6 A to 125 A. Battery circuit breakers are installed on the left, while DC load
circuit breakers are installed on the right, as shown in the illustrations below. The gray-marked circuit breakers are pre-
installed in the power racks. Table 6 describes the circuit breaker ratings for each position.

Figure 2 DC Output Distribution for Power Rack 8 kW ST

Figure 3 DC Output Distribution for Power Rack 20 kW ST
Figure 4 DC Output Distribution for Power Rack 20 kW MT

Figure 5 DC Output Distribution for Power Rack 31.5 kW

Table 6 DC Output Distribution

 Description Power Rack 8 KW ST Power Rack 20 KW ST Power Rack 20 KW MT Power Rack 31.5 kW
Battery circuit breaker 2 × circuit breaker rated 200 4 × circuit breaker rated 200 4 × circuit breaker rated 200 4 × circuit breaker rated 200
ratings(1) A A A A
User 1 BLVD:
PL: 63 A , ML: 125 A PL 1−10: rated 4 A to 125 A
User 2 LLVD1:
PL(2)1–7, ML(3)1–8(4): PL1–7, ML1–24(5): rated 6 PL: 63 A , ML: 125 A ML 1−7: rated 4 A to 125 A,
DC load Circuit breaker
rated 6 A to 125 A A to 125 A User 3 ML 8−9: rated 4 A to 125 A
ratings
ML9: rated 6 A to 125 A ML25: rated 6 A to 125 A PL: 63 A, ML: 125 A LLVD2:
User 4 ML 1−11: rated 4 A to 125 A,
PL 1: 6 A, PL 2: 63 A, ML: ML 12−13: rated 4 A to 125
125 A A
(1) The battery circuit breaker consists of two 125 A circuit breakers mechanically fixed together and electrically connected in parallel. The electrical
rating for this combined CB will be 200 A. This CB will be described as “125A 2-poles” in CPI.
(2) Priority Load
(3) Main Load
(4) ML1 to ML8 can be installed with a 2 × 125 A circuit breaker for PSU 48 13 or PDU 02 03. The 2-pole circuit breaker consists of two 125 A circuit
breakers mechanically fixed together and electrically connected in parallel. It occupies two ML positions.
(5) ML5 to ML24 can be installed with a maximum of two 2 × 125 A circuit breakers for PSU 48 13 or PDU 02 03. The 2-pole circuit breaker consists
of two 125 A circuit breakers mechanically fixed together and electrically connected in parallel. Each 2-pole circuit breaker occupies two ML positions.

10.1 Install Battery Circuit Breakers

Steps

To install a battery circuit breaker:

1. Make sure all screws are completely open on the circuit breaker.

2. Loosen the top two fixing screws to open the front cover
plate of the power rack.

3. Remove the stopper.

4. Slide the circuit breaker in place, making sure the

connector "peg" at the bottom are correctly inserted in the
slots.

Ge160927B

5.
 Tighten the two screws at the bottom of the circuit breaker.

10.2 Install DC Load Circuit Breakers

Steps

To install a DC load circuit breaker:

1. Make sure all screws are completely open on the circuit breaker.

2. Loosen the top two fixing screws to open the front cover
plate of the power rack.

3. Slide the circuit breaker in place, making sure the

connector "peg" at the bottom are correctly inserted in the
slots.

Ge160927B

4. Tighten the screw at the bottom of the circuit breaker.

PH2

2.8 Nm

Ge613003G
11 Connect Lead-Acid Batteries to the Power Rack
This section describes how to connect lead-acid batteries to a power rack.

11.1 Install Battery Blocks

To install battery blocks, follow the instructions in Install Battery Rack.

11.2 Connect Battery Power Cables to the Power Rack

This section describes how to connect battery cables to the power racks.

Steps

To connect a pair of battery cables:

1. Install a circuit breaker according to steps in Install Battery Circuit Breakers.

2. Strip 20 mm of the conductor insulation of the battery

cables.

3. Loosen the screws to remove the top cover plates above

the battery connectors.

4.
 Connect the 0 V cable to the 0 V connector at the back
0V
8 mm from above. Tighten the screw.

4.0 Nm

Ge18668A

5. Connect the −48 V cable to the battery circuit breaker from

−48 V 8 mm above. Insert the alarm cable and tighten the screw.
0V
1

0V
Alarm Cable 4.0 Nm
1
PH2
2

2.8 Nm

Ge18660A

6. Re-install the top cover plates above the battery

connectors.

11.3 Connect Battery Strings

To connect battery cables to battery strings, follow instructions in Install Battery Rack.

11.4 Bluetooth Monitoring Functionality

The batteries in the NorthStar ACE HT series include an embedded Bluetooth sensor that is used for monitoring each
individual battery, for example, battery voltage and battery temperature.
With the NorthStar ACE Site app for smart-phones and tablets, users can monitor the battery and generate installation
and maintenance reports. The app is available on Apple App store or Google Play.
12 Connect Lithium-Ion Batteries to the Power Rack
This section describes how to connect Lithium-Ion battery units to a power rack.

12.1 Install Battery Units

To install lithium-ion battery units, follow the instructions in Install Battery Rack.

12.2 Connect Battery Power Cables to the Power Rack

This section describes how to connect battery cables to the power racks.

Steps

To connect a pair of battery cables:

1. Install a circuit breaker according to steps in Install Battery Circuit Breakers.

2. Strip 20 mm of the conductor insulation of the battery

cables.

3. Loosen the screws to remove the top cover plates above

the battery connectors.

4.
 Connect the 0 V cable to the 0 V connector at the back
0V
8 mm from above. Tighten the screw.

4.0 Nm

Ge18668A

5. Connect the −48 V cable to the battery circuit breaker from

−48 V 8 mm above. Insert the alarm cable and tighten the screw.
0V
1

0V
Alarm Cable 4.0 Nm
1
PH2
2

2.8 Nm

Ge18660A

6. Re-install the top cover plates above the battery

connectors.
13 Connect DC Load Cables
Power 6210 can supply −48 V DC power to various DC-operated indoor site equipment. This section describes how to
install these power feeds.

Steps

To connect a pair of DC load cables:

1. Install a DC load circuit breaker according to steps in Install DC Load Circuit Breakers.

2. Strip 20 mm of the insulation of the conductor of the power

cables.

3. Loosen the screws to remove the top cover above the DC

load connectors.

4. Connect the 0 V cable to the 0 V connector at the back

from above. Tighten the screw.

5.
 Connect the −48 V cable to the circuit breaker from above.
Insert the alarm cable and tighten the screw.

6. Re-install the top cover plates above the DC load

connectors.
14 Connect the Power Rack to Battery Backup Units
(Optional)
The Power 6210 system can be connected to battery backup units. When expanding a Power 6210 system with
additional battery racks, the power rack is connected to the PCU DC 09 on top of each additional battery rack.
This section describes how to connect a power rack to a PCU DC 09. For more information about power rack and PCU
DC 09 connections, refer to Power Connections.

Steps

To connect a power rack to a PCU DC 09:

1. Connect battery cables to the power rack following the steps in Connect Battery Power Cables to the Power Rack.

2. Strip 15 mm of the conductor insulation of the battery

cables.

3. Connect the −48 V power cable to the screw in the

negative (−) connection field and tighten the screw.

4. Connect the 0 V power cable to the screw in the positive

(+) connection field and tighten the screw.
15 Connect Temperature Sensors
This section describes how to connect the temperature sensors to the battery temperature sensors.

Steps

To connect the temperature sensors:

1. Cut cable ties to release the cables and route the cables
through the outlet on top of the power rack.

2. Connect battery temperature sensors to the temperature

sensor interfaces.

Note: Two temperature sensors are configured by

default. If the third temperature sensor is installed,
set "Temp 3" parameter in controller.
16 Install ESC, SCU or Controller 6610 (Optional)
This section describes how to install an Ericsson Site Controller (ESC), Support Control Unit (SCU) or Controller 6610 for
Power 6210.

16.1 Install SCU 09 01 or ESC 03 02

SCU 09 01 can be used for Power Rack 8 kW ST, Power Rack 20 kW ST and Power Rack 31.5 kW. ESC 03 02 can be
used for Power Rack 20 kW MT. The SCU and ESC are installed in a similar way. This section uses the installation of the
SCU on Power Rack 8 kW ST as an example.
Note: The illustrations in this section show the SCU or ESC installed on the front left side of the power rack. If an SAU
is used, install the SCU or ESC on the front right side of the power rack.

Steps

To install the SCU or ESC:

1. Install a SCU or ESC holder using two M6 screws.

2. Snap the SCU or ESC into the holder.

3. Route the communication cable out of the power rack

through the outlet on the top. Connect the cable to the
serial port on the SCU or ESC.
 4. Install a 6 A circuit breaker in the power rack for the SCU or
ESC following the instructions in Install DC Load Circuit
Breakers.

For Power Rack 20 kW MT, the 6 A circuit breaker is pre-

installed in the PL 1 of User 4.

Ge160927B

5. Insert the power cable to −48 V DC port on the ESC or SCU.

Connect the other end of the power cable to the 6 A circuit
breaker in the power rack.

16.2 Install ESC 02 01

This section describes how to install the ESC 02 01.
ESC 02 01 is optional equipment for Power Rack 20 kW MT. It can be installed in the top layer of the battery rack with a
23''/19'' rail kit or in another 19-inch rack or cabinet. When installing the ESC in another 19-inch rack, consider the
length of the communication cable. The cable length limits the distance between the ESC and the power rack.

Steps

To install the ESC:

1. Install a 23''/19'' rail kit on the front of the top layer of the
battery rack following the instructions in Install Battery
Rack.

2.
 Select a 0.5 U space that the ESC is to occupy. Insert the
captive nuts in the 23''/19'' rail kit.

3. Insert and position the ESC in the rack. Insert screws in the
top holes of the brackets first.

4. Insert screws in the bottom holes. Tighten the screws.

5. Connect the DC power cable to either of the two power

ports on the ESC.

6. Connect the DC power cable to the DC distribution unit of

Power Rack 20 kW MT as shown in Connect DC Load
Cables.

7.
 Route the communication cable out of the power rack and
connect it to serial port SER-1 or SER-2.

16.3 Install Controller 6610

Controller 6610 can be used for Power Rack 8 kW ST, Power Rack 20 kW ST, Power Rack 31.5 kW and Power Rack 20
kW MT. This section uses the installation of Controller 6610 on Power Rack 8 kW ST as an example.
Note: The illustrations in this section show Controller 6610 installed on the front left side of the power rack. If an SAU
is used, install Controller 6610 on the front right side of the power rack.

Steps

1. Install a holder with two M6 screws.

2. Snap Controller 6610 into the holder.

Ge24894A

3.
 Route the communication cable out of the power rack
through the outlet on the top. Connect the cable to the
SERIAL 1 port on Controller 6610.

Ge24895B

4. To enable access to the power system controller administration web GUI, connect the cable (RPM 777 143/L) from
the Controller 6610 port TN B to the power system controller. See Port Forwarding for more information about the
functionality.

5. Install a 6 A circuit breaker in the power rack for Controller

6610 as shown in Install DC Load Circuit Breakers.

For Power Rack 20 kW MT, the 6 A circuit breaker is pre-

installed in the PL 1 of User 4.

Ge160927B

6. Insert the power cable to the −48 V DC port on Controller

6610. Connect the other end of the power cable to the 6 A
circuit breaker in the power rack.

Black = –48 V

White = 0 V

G2244884499AA
G

16.4 Configure ESC or SCU

SCU 09 01 is used for remote configuration, performance measurement and alarm transmission of the enclosure.

To enable the functionality offered by SCU 09 01, the initial configuration of LAN interface is needed.

For further information, see SCU 09 01 User Manual.

16.5 Configure Controller 6610

Controller 6610 is used for remote configuration, performance measurement, and alarm transmission for the enclosure.

To enable the functionality offered by Controller 6610, the initial configuration of LAN interface is needed.

For more information, see Integrate Controller 6610 Node.

17 Install SAU (Optional)
This section describes how to install an SAU 02 01 for Power 6210.

Steps

To install an SAU:

1. Install an SAU holder using two M6 screws.

2. Snap the SAU into the holder.

3. Connect an alarm cable to the SAU port on the SAU. Route

the cable rightwards and connect it to the SAU port on the
SCU, ESC or Controller 6610.
18 Install SHU 02 01

SHU
Controller 6610

Ge28308A

The SHU 02 01 is installed on a DIN-rail on the battery rack.

18.1 Install SHU 02 01

To install SHU 02 01:

Steps

1. Unpack the SHU and verify that it is undamaged and that the identity corresponds to the work order.

2. T30
Install the DIN rail and tighten the screws.
4.5 Nm

Ge23194A

3. Position the bracket on the DIN rail. Insert a flat-bladed

screwdriver into the slot on the bracket, and lever it until
the bracket snaps in place on the rail.

Ge23195A

4.
 Position the SHU in the holder and snap the SHU in place.

Ge28312A

18.1.1 Connect Communication Cables to Controller 6610

This section describes how to connect communication cables to Controller 6610.

Steps

1. Connect one end of the communication cable to the port

01
marked A1 on SHU 02 01.
SHU 02

B If the communication cable is not long enough, the cable

A 5 6 7 8
can also be connected to another port.
3 4
1 2

Ge28314A

2. Connect the other end of the communication cable to the

EC port on Controller 6610.

r 6610
USB Controlle TN
SAU B
A
2
SERIAL
EC
1
SERIAL
EX T ALARM

-48V

Ge28294A

18.1.2 Connect Communication Cables to Voltage Booster (Optional)

This section is applicable when Voltage Booster 6640 is connected to SHU 02 01.

Steps

1.
 If multiple voltage boosters are installed, interconnect the
communication cables.

Ge28401A

2. Connect one end of the communication cable to the port

marked A8 on SHU 02 01.
01
SHU 02

B
7 8
5 6
A 4
2 3
1

Ge28315A

3. Connect the other end of communication cable to the

voltage booster.

Ge28402A
19 Install the MPPT Power Shelf
This section describes how to install the optional Maximum Power Point Tracking (MPPT) power shelf in the equipment
compartment.

The 8 kW (R-state≥R2A) and 31.5 kW (R-state≥R2A) power rack can be equipped with a maximum of one and two
Maximum Power Point Tracking (MPPT) power shelves respectively.

The MPPT is a technique commonly used in the photovoltaic solar systems for high efficiency power extraction under all
conditions (variation of sunlight).

The photovoltaic panels must be connected in series and parallel as to not exceed the maximum input voltage and
maximum input current of the solar module.

Make sure the MPPT power shelf is equipped with an SPD according to the site installation requirements and MPPT
power shelf specifications. For more information, see Power System Units Description.

Warning!

High energy levels are present in this unit. Improper handling of the unit might lead to short circuits that might result
in serious injury.

Exercise care when working with this unit.

Note: The input voltage of the MPPT power shelf is up to 420 V DC.

Figure 6 MPPT Power Shelf

Table 7 MPPT Power Shelf

Item Parts Description

A maximum of two solar modules can
A 2 kW solar module
be installed.
The circuit breaker is equipped with an
B 2-pole 100 A output circuit breaker auxiliary dry contact (NO) wired to the
signal terminal block.
 Item Parts Description
Includes Solar power input terminals,
C Input and output terminals −48 V DC power output terminals, and
grounding terminal.
D Signal terminals
Bracket for 19-inch rack installation.
The bracket can be installed in two
E Bracket
positions based on the depth of the
cabinet.
F CAN communication cable Included in the MPPT power shelf.
It is connected to the MPPT power
G Power cables
shelf and included in the package.
It is connected to the power rack of
H Power cables Power 6210 and included in the
package.

19.1 Install 19-Inch Unit in Battery Rack

Steps

Make sure that four screws and cage nuts are available to secure the unit on the rack.

1. Install the 23''/19'' rail kit to the top shelf of the battery
rack. Tighten the four M6 screws on each side.

2. Install cage nuts (on the front surface) for installing the
19-inch units.

To see where to install the nuts, hold the equipment

against the rack and note the positions.

x4

Ge6439A
 3. T10
Install the mounting brackets to the front hole positions.
1.7 Nm

Note: Do not use torque greater than 1.7 Nm.

Ge23333A

4. Insert and position the 19-inch unit directly on the shelf in

the rack.

If installing two units, the second unit can be directly

stacked on the first one.

5. Tighten the screws on the rack. A cable ladder can be

PH2
5.0 Nm
installed for cable routing.

Ge23484A

19.2 Connect Power Cables to the Power Rack

Steps

1. Remove the top cover above the AC inputs. The first

PH2 illustration is for the 8 kW power rack and the second is for
the 31.5 kW power rack.

Ge23477A
 PH2

Ge23478A

2. Connect the –48 V power cable to the terminals in the

PH3
11 Nm
power rack. The first illustration is for the 8 kW power rack
and the second is for the 31.5 kW power rack.

Ge23479A

PH3
11 Nm

Ge23490A

3. Connect the 0 V power cable to the terminals in the power

PH2 -48 V
3.5 Nm
rack. The first illustration is for the 8 kW power rack and
the second is for the 31.5 kW power rack.

0V

Ge23480A
 PH2
3.5 Nm
-48 V

0V

Ge23491A

4. Strap the power cables with cable ties. The first illustration
-48 V is for the 8 kW power rack and the second is for the 31.5
kW power rack.

0V

Ge23481A

-48 V

0V

Ge23492B

5. Re-install the top cover above the AC inputs and route the
PH2
3.0 Nm cables out of the power rack. The first illustration is for the
8 kW power rack and the second is for the 31.5 kW power
rack.

Ge23482A
 PH2
3.0 Nm

Ge23493A

19.3 Connect Power Cables to the Unit

Steps

1. Loosen the screws and remove the plastic cover above the terminals. The screws have different position depending
on the R-state of the MPPT Power Shelf.
a. MPPT Power Shelf, R-state R1A
T10

Ge23470B

b. MPPT Power Shelf, R-state ≥ R2A

5.5 mm

Ge27208B

2. Connect the power cables to the output terminals by

5 mm
tightening the screws.
1.7 Nm

V -4 8V
V -48
+0V -0
- PE
- S 2+ S2
S1
S1 +

Ge23471A

3.
 Route the other end of power cables to the left side of the
rack and connect them to the connectors coming from the
From power rack power rack.

Note: Make sure that the 2-pole 100 A circuit breaker is

in "OFF" position.
From MPPT power shelf

Ge23485A

4. 5 mm
Connect the solar power cables to the output terminals by
1.7 Nm tightening the screws.

V -48V
V -48
S2- PE
+0V -0 Note: It is recommended to use cables with a wire size of
+
1- S2
S1+ S
6–10 mm2. Make sure the solar power is switched
off at the source.

Ge25299A

5. Reinstall the plastic cover above the terminals and tighten the screws.
a. T10
MPPT Power Shelf, R-state R1A
1.7 Nm

Ge23500B

b. 5.5 mm
MPPT Power Shelf, R-state ≥ R2A
0.9 Nm

Ge27209B

19.4 Connect Communication Cables to the Unit

Steps

1.
 Route the pre-installed communication cable out of the
power rack through the top hole for the 8 kW power rack.
See the first illustration. For the 31.5 kW power rack, route
the cable out either through the top hole or the left hole.
See the second illustration.

Ge23483A

Ge23494A

2. Remove the end resistor from the CAN cable connector

From power rack coming from the power rack.

End
resistor

Ge23486A

3. Insert the end resistor to the X5 terminal on the MPPT

power shelf.

X5
End
resistor

Ge23487A

4.
 Connect one end of the communication cable to the X4
terminal on the MPPT power shelf, and the other end to the
CAN cable connector from the power rack.

Note: See labels on the cables on how to connect the

From X4
cables.
power rack

Ge23488A

5. When installing a second MPPT power shelf, move the end

resistor to the X5 terminal on the second MPPT power
shelf. Connect one end of the communication cable to the
From
power rack
X5 terminal on the first MPPT power shelf, and the other
end to the X4 terminal on the second MPPT power shelf.

X4 X5
Note: See labels on the cables on how to connect the
X5
cables. Only the 31.5 kW power rack supports the
End
installation of the second MPPT power shelf.
resistor
X4
Ge23489A

19.5 Install Solar Modules

Steps

1. Loosen the fixing screw to extract the locking handle.

Ge615012

2. Insert a solar module in the empty slot and push it in until

it stops.

Ge23334A

3.
 Push the handle into the socket and tighten by hand.

Ge23335A

4. Install a dummy in the slot that does not hold a solar module.

19.6 Set Power Controller Operating Mode

Steps

This section shows how to change the operating mode of the power controller M530B from AC + Rect to AC + Solar.

Note: The following procedure must be performed to enable the supervision and control of the solar modules.

1. Check if the firmware version is 1.07. If it is lower than 1.07, upgrade the firmware version, see Power System
Controller User Guide for more information.

Note: The power controller cannot function normally when switching to AC + Solar mode if the firmware is not
upgraded.

2. Go to System Settings and enter the password 640275.

3. Press UP or DN keys to change from AC + Rect to AC + Solar mode.

4. Select the Solar Convt when it shows on the interface after the power controller restarts.
20 Install PSU 48 13 (Optional)
The 8 kW ST power rack supports one PSU 48 13. The 20 kW ST and 31.5 kW power rack support up to three PSU 48
13. The PSU is installed in the top shelf of the battery rack. A 23''/19'' rail kit must be installed before inserting the 19-
inch units.

20.1 PSU 48 13 Overview

1–
1+

2–
2+

3–
3+

A B C D E F
G
H
Ge16943C

Figure 7 PSU 48 13 Overview

Table 8 PSU 48 13 Overview

Position Name of Unit Description
A Bracket Bracket for 19-inch rack installation. The bracket can be reversed.
B DC power input connectors Interface for connecting power cables from the power distribution. Protected by a cover.
C Optical indicators The optical indicators indicate the status of the unit.
D Alarm ports Interface for connecting alarm cables to the alarm interface of the enclosure.
E Power buttons Buttons for switching on the power of the corresponding DC output.
F Current sharing ports Interface for connecting current sharing cables between multiple units.
G Fuse connectors For installation of fuses for corresponding DC output. Protected by a cover.
Interface for connecting power cables to power consuming units outside the enclosure.
H DC power output connectors
Protected by a cover.
I Ground Connector Optional ground connector

20.1.1 Parallel Kit Overview

The parallel kit is available for PSU 48 13 with R-states R4A or higher.
 A B
D
F

A
C
E
G
Ge21352A

Figure 8 Overview of PSU 48 13 Parallel Kit

Table 9 Overview of PSU 48 13 Parallel Kit

Position Name of Unit Description
A Bracket Bracket for 19-inch rack parallel unit installation. The bracket can be reversed.
Bridge connecting the inputs in parallel installation. Interface for connecting power cables
B DC input copper bridges
from the power distribution. Protected by a cover.
C DC input cover Cover for DC input connectors.
D Fuse connectors For installation of fuses for corresponding DC output. Protected by a cover.
E Fuse cover Cover for fuses.
Bridge connecting the outputs in parallel installation. Interface for connecting power cables to
F DC output copper bridges
power consuming units outside the enclosure. Protected by a cover.
G DC output cover Cover for DC output connectors.

20.2 Install a Mounting Bracket for Parallel Installation (Optional)

Using the installation kit for parallel installation, two units are fastened and connected to each other.

Steps

1. PH2
Remove the pre-installed brackets and install the larger
1.6 Nm brackets. The two units are placed on top of each other.

8×

8×

Ge21345A

20.3 Install 19-Inch Unit in Battery Rack

Steps

Make sure that four screws and cage nuts are available to secure the unit on the rack.

1.
 Install the 23''/19'' rail kit to the top shelf of the battery
rack. Tighten the four M6 screws on each side.

2. Install cage nuts (on the front surface) for installing the
19-inch units.

To see where to install the nuts, hold the equipment

against the rack and note the positions.

x4

Ge6439A

3. Insert and position the 19-inch unit directly on the shelf in

the rack.

If installing two units, the second unit can be directly

stacked on the first one.

4.
 Tighten the screws on the rack.
PH 2

5.0 Nm

Ge17378A

20.4 Install Fuse on the Unit

Steps

1. Remove the cover.

PH 1

0.5 Nm

Ge17382A

2. Install a fuse for each DC output to be used.

PH 1

Fuses of either 30 A, 40 A, or 50 A rating are available.

1
0.8 Nm

Ge17383A

20.5 Install Fuse on the Units in Parallel Installation (Optional)

Consider the max output power before choosing and installing the correct fuse.

Steps

1.
 Remove the cover and installed fuses on each unit.
PH2

Ge21286A

2. PH2
Install the plate with pre-installed fuses to both units.
1.6 Nm

Ge21354A

3. PH2
Install the large cover covering the fuse plate.
1.6 Nm

Ge21349A

20.6 Install a 2-Pole Circuit Breaker in the Power Rack

The 2-pole circuit breaker consists of two 125 A circuit breakers mechanically fixed together and electrically connected
in parallel. It occupies two ML positions in the power rack. For more information about the 2-pole circuit breaker
positions, see Install Circuit Breakers.

Steps

To install a 2-pole circuit breaker:

1. Switch off the AC power at the source.

2. Switch off all battery circuit breakers in the power rack.

3. Make sure that the 2 -pole circuit breaker is in the off position.

4.
 Remove the top cover plates above the DC load
connectors.

5. Slide the circuit breaker in place, making sure the

connector "pegs" at the bottom are correctly inserted in the
slots.

Ge160927B

6. Tighten the screws at the bottom of the circuit breaker.

2.8 Nm

Ge19357B

20.7 Connect Power Cables to the Unit

Steps

1. Remove the cover.

2. Connect the 0 V and −48 V incoming power cables to the

bolts on the left-hand side of the unit.

3.
 Route the power cables into the power rack from above.

4. Connect the 0 V cable to the ground connector block at the

back. Tighten the screw.

Ge19358B

5. Install the fork on the circuit breaker and insert the alarm
PH2
2.8 Nm cable. Tighten the screws.

Note: Make sure that the alarm cables left unused are
insulated.

Ge19359B

6. Connect the −48 V cable to the circuit breaker and tighten

the screw.

Ge18715B

7.
 Reinstall the top cover plates on the power rack.

8. Connect the 0 V and −58 V external power distribution

10 mm
cables to the bolts on the right-hand side of the unit. The
other ends of the cables are connected to a power
–58 V DC 0 V DC
consuming unit.

5.0 Nm

3×
3×

Ge17333C

9. PH2
Install the cover.
1.6 Nm

Make sure to use the correct cover. Different types of

covers are available to match the cable lug of the input
power cable.

The preinstalled cover is suitable for the straight cable lug,

see the first illustration. The cover in the accessory kit is
suitable for the angled cable lug, see the second
illustration.
Ge28387A

PH2
1.6 Nm

Ge28388A

20.8 Connect Current Sharing Cables to Units in Parallel Installation 3x2 kW

(Optional)
Use the installation kit for parallel installation to connect the two units.

Steps

1.
 Connect the current sharing cables to the ports according
to the table. The illustration shows an example.
1–
1+
Plus (+) Port Connections Minus (-) Port Connections
2–
1+ connects to 2+ 1- connects to 2-
2+
3+ connects to 1+ 3- connects to 1-
3–
3+ 2+ connects to 3+ 2- connects to 3-

1–
1+

2–
2+

3–
3+
Ge21615A

20.9 Connect Current Sharing Cables to Units in Parallel Installation 1x6 kW

(Optional)
Use the installation kit for parallel installation to connect the two units.

Steps

1. Connect the current sharing cables to the ports according

1– to the table. The illustration shows an example.
1+

2– Plus (+) Port Connections Minus (-) Port Connections

2+ 1+ connects to 2+ connects 1- connects to 2- connects
3– to 3+ connects to 1+ to 3- connects to 1-
3+ connects to 2+ connects to connects to 2- connects to
3+ 3-

1–
1+

2–
2+

3–
3+

Ge21632A

20.10 Connect Alarm Cables to the Unit

Steps

1.
 Connect the internal alarm cables to the unit. See the
labels on the cables for how to connect the cables.

DC

SPD

Ge17380A

2. Route the alarm cables into the power rack through the
cable outlet on the top.

3. Connect the alarm cables to DI ports on the dry contact

and tighten the screws.

When installing two PSUs, connect the alarm cables

between them in series, and then route the cables to DI
ports on the dry contact.

To configure the DI alarm settings, see Power System

Controller User Guide.

20.11 Connect Alarm Cables Between Multiple Units (Optional)

If using more than one unit is installed, the alarm ports of the units can be interconnected.

Steps

1.
 Connect the alarm cables.

DC

SPD

DC

SPD

Ge19170A

20.12 Switch on Power on the Unit

Steps

1. Switch on the AC power at the source.

2. Switch on all battery circuit breakers in the power rack.

3. Switch on the 2-pole circuit breaker in the power rack.

Ge18755B

4. Push down the button to power up each connected unit.

3
-58V
Ge17381A

5. Perform concluding routines as described in Perform Concluding Routines.

21 Install PDU 02 03 (Optional)
The 8 kW ST power rack supports one PDU 02 03. The 20 kW ST and 31.5 kW power rack support up to two PDU 02 03.
The PDU is installed in the top shelf of the battery rack. A 23''/19'' rail kit must be installed before inserting the unit.

21.1 Install 19-Inch Unit in Battery Rack

Steps

Make sure that four screws and cage nuts are available to secure the unit on the rack.

1. Install the 23''/19'' rail kit to the top shelf of the battery
rack. Tighten the four M6 screws on each side.

2. Install cage nuts (on the front surface) for installing the
19-inch units.

To see where to install the nuts, hold the equipment

against the rack and note the positions.

x4

Ge6439A

3.
 Insert and position the 19-inch unit directly on the shelf in
the rack.

If installing two units, the second unit can be directly

stacked on the first one.

4. Tighten the screws on the rack.

PH 2

5.0 Nm

Ge17378A

21.2 Install a 2-Pole Circuit Breaker in the Power Rack

The 2-pole circuit breaker consists of two 125 A circuit breakers mechanically fixed together and electrically connected
in parallel. It occupies two ML positions in the power rack. For more information about the 2-pole circuit breaker
positions, see Install Circuit Breakers.

Steps

To install a 2-pole circuit breaker:

1. Switch off the AC power at the source.

2. Switch off all battery circuit breakers in the power rack.

3. Make sure that the 2 -pole circuit breaker is in the off position.

4. Remove the top cover plates above the DC load

connectors.

5.
 Slide the circuit breaker in place, making sure the
connector "pegs" at the bottom are correctly inserted in the
slots.

Ge160927B

6. Tighten the screws at the bottom of the circuit breaker.

2.8 Nm

Ge19357B

21.3 Connect Power Cables to the Unit

Steps

1. Remove the cover.

2. For incoming power cables: Connect the 0 V and the −48 V

10 mm
cables to the bolts on the left-hand side of the unit.

5 Nm

0V

–48 V

Ge18310A

3. Route the power cables into the power rack from above.

4.
 Connect the 0 V cable to the ground connector block at the
back. Tighten the screw.

Ge19358B

5. Install the fork on the circuit breaker and insert the alarm
PH2
2.8 Nm cable. Tighten the screws.

Make sure that the alarm cables left unused are insulated.

Ge19359B

6. Connect the −48 V cable to the circuit breaker and tighten

the screw.

Ge18715B

7. Reinstall the top cover plates on the power rack.

8. For −48 V power distribution: Connect the 0 V and the −48 V cables to the fuse terminal. The other ends of the cables
are connected to a power consuming unit.
a.
 Remove the fuse from the fuse terminal by pushing
down the switch and pulling it out.

Ge18311A

b. Push in the blue button using a screwdriver while

inserting the −48 V cable, and then release the button.

Ge18312A

c. Push in the red button using a screwdriver while

inserting the 0 V cable, and then release the button.

Ge18313A

d. Install the fuse.

Ge18314A

9. For −58 V external power distribution: Connect the 0 V and −58 V cables to the terminal on the right-hand side of
the unit. The other ends of the cables are connected to a power consuming unit.
a.
 Push in the black button while inserting the 0 V cable,
and then release the button.

Ge18315A

b. Push in the blue button while inserting the −58 V cable,

and then release the button.

Ge18316A

10. Reinstall the cover on the unit.

21.4 Connect Alarm Cables to the Unit

Steps

1. Connect the internal alarm cables to the unit. See the

labels on the cables for how to connect the cables.

DC

SPD

Ge17380A

2.
 Route the alarm cables into the power rack through the
cable outlet on the top.

3. Connect the alarm cables to DI ports on the dry contact

and tighten the screws.

When installing two PDUs, connect the alarm cables

between them in series, and then route the cables to DI
ports on the dry contact.

To configure the DI alarm settings, see Power System

Controller User Guide.

21.5 Switch on Power on the Unit

Steps

1. Switch on the AC power at the source.

2. Switch on all battery circuit breakers in the power rack.

3. Switch on the 2-pole circuit breaker in the power rack.

Ge18755B

4.
 Push down the button to power up each connected unit.

3
-58V
Ge17381A

5. Perform concluding routines as described in Perform Concluding Routines.

22 Install Voltage Booster 6640 (Optional)
The 8 kW ST, 20 kW ST and 31.5 kW power rack support up to two Voltage Booster 6640. The Voltage Booster 6640 is
installed in the top shelf of the battery rack. A 23''/19'' rail kit must be installed before inserting the 19-inch units.

22.1 Voltage Booster 6640 Overview

This section shows an overview of Voltage Booster 6640. The following parts are delivered together with the product:

– Alarm cable set, including one short and two long alarm cables.

– One RJ45 communication cable for cascading connection

– A tool used for circuit breaker removal

– Screw set for installing Voltage Booster 6640 and the cover plate of circuit breakers

OUT1
OUT2
OUT3
OUT1

B C A

D H I
E G
Ge23902A

Figure 9 Voltage Booster 6640 Overview (R-state≤R1B)

F
OUT1

B C A

D H I
E G
Ge25718A

Figure 10 Voltage Booster 6640 Overview (R-state>R1B)

 Ge25219A

Figure 11 One Short Alarm Cable

Ge25220A

Figure 12 Two Long Alarm Cables

Ge25711A

Figure 13 RJ45 Communication Cable

Ge25710A

Figure 14 Tool and Screw Set

Table 10 Voltage Booster 6640 Overview

Position Name of Unit Description
A Bracket Bracket for 19-inch rack installation. The brackets are pre-installed.
B DC power input connectors Interface for connecting power cables. Protected by a cover.
C DC/DC converter A maximum of three optional converters are supported.
A maximum of three optional circuit breakers are supported. The rating of each circuit breaker
D Circuit breaker
can be 16 A, 30 A, 35 A, 40 A, 50 A, or 60 A.
E DC power output connectors Interface for connecting power cables to power consuming units. Protected by a cover.
F Ground Connector Optional ground connector
Four DIP switches. DIP switch 1–3 is for address setting. DIP switch 4 is for terminal resistance
G DIP switch
setting.
 Position Name of Unit Description
H Binary alarm connectors One pair of PSU alarm ports and one pair of SPD alarm ports.
I Communication ports RJ45 connectors using the Modbus communication protocol.

22.2 Install 19-Inch Unit in Battery Rack

Steps

Make sure that four screws and cage nuts are available to secure the unit on the rack.

1. Install the 23''/19'' rail kit to the top shelf of the battery
rack. Tighten the four M6 screws on each side.

2. Install cage nuts (on the front surface) for installing the
19-inch units.

To see where to install the nuts, hold the equipment

against the rack and note the positions.

x4

Ge6439A

3. Insert and position the 19-inch unit directly on the shelf in

the rack.

If installing two units, the second unit can be directly

stacked on the first one.
 4. Tighten the screws on the rack.
PH 2

5.0 Nm

Ge17378A

22.3 Install a Circuit Breaker

Steps

1. Remove the cover plate by loosening the screws. The

PH2 illustrations show different versions of the cover plate.

OUT1
OUT2
OUT3

Ge23907A

PH2

Ge25713A

2. Insert a circuit breaker from the left and push it in until it

stops.

Note: Make sure the circuit breaker is installed correctly

to avoid triggering an alarm.
A delivered tool is used to remove the circuit
breaker. See the second illustration for details.

Ge23908A
 Ge25461A

3. Reinstall the cover plate by tightening the screws. The

PH2
0.6 Nm
illustrations show different versions of the cover plate.

OUT1
OUT2
OUT3

Ge23909A

PH2
0.6 Nm

Ge25714A

22.4 Install a DC/DC Converter

The unit supports up to three DC/DC converters.

Steps

1. Insert a DC/DC converter in the first empty slot from left.

Push it in until it stops.

Ge23910A

2.
 Install a dummy if there is no DC/DC converter to keep the
slot clean from dirt and other foreign objects.

Ge23911A

22.5 Connect Input Power Cables to the Unit

Steps

1. Remove the cover.

PH2

Ge23912A

2. Connect the 0 V and the –48 V cables to the bolts on the

PH3
2.7 Nm
left-hand side of the unit.

The other end of the cables is connected to the DC

distribution of the enclosure or to the site power. A 3-pole
0V circuit breaker is recommended, see Power Description for
–48 V more information.

Note: Separate cable lugs must be ordered and

assembled on site when the unit is in standalone
Ge23913A
mode.
The unit supports dual hole T-lug:

– cabinet installation: 70 mm2

– standalone mode: 70 mm2, 95 mm2 (3/0 AWG),

or 120 mm2 (4/0 AWG)
Make sure the cable length is less than 10 m when
the unit is in standalone mode or non-Ericsson
equipment.

3. Reinstall the cover.

22.6 Connect Input Power Cables to the Power Rack

Steps
 1. Install a 3-pole circuit breaker to the DC distribution unit.

For the 8 kW and 20 kW power rack, the 3-pole circuit

breaker is mechanically fixed together and electrically
connected in parallel, and occupies three PL or ML
positions. For the 31.5 kW power rack, the 3-pole circuit
breaker is mechanically fixed together and electrically
connected in parallel, and occupies three LLVD1, LLVD2 or
BLVD positions.

Ge25440A

2. Route the power cables into the power rack from above.

3.
PH2
1 0V -48V Connect the 0 V and −48 V cables to the ground connector
3.0 Nm
block and circuit breaker.
6 mm Alarm cable
2
4.0 Nm

Ge25443A

4. Reinstall the top cover plates on the power rack.

22.7 Connect Output Power Cables to the Unit

Steps

1.
 Remove the cover.
PH1

OUT1
OUT2

0V
OUT3

Ge23914A

2. Connect the 0 V and the –58 V external power distribution

PH2 –58 V DC 0 V DC
2 Nm
cables to the bolts on the right-hand side of the unit. The
other end of the cable is connected to a power consuming
OUT1

unit.
OUT2

0V
OUT3

3×

3×

Ge23915B

3. Reinstall the cover.

22.8 Set DIP Switches and Connect Communication Cables to Controller 6610
(Option 1)
There are three available options when connecting communication and alarm cables. This section is applicable when
Voltage Booster 6640 is connected to Controller 6610.

Table 11 DIP Switch Configurations

PIN Number Signal Name Description

1 ADDR0 Shelf ID address 0
2 ADDR1 Shelf ID address 1
3 ADDR2 Shelf ID address 2
4 RT RS485 terminal resistor

Steps

1.
 Set the DIP switches on each voltage booster. Ericsson
OFF ON
recommends to set the address of each unit corresponding

4
1 2 3
Voltage Booster 7 to its position. The maximum number of units is limited by
the rack or enclosure.

4
2 3
Voltage Booster 6

1
The illustration shows an example of multiple power

4
3
Voltage Booster 5
configuration. The maximum supported number of units is

2
1
seven, but the actual number may be less in a specific rack

4
3
Voltage Booster 4 or enclosure.

1 2
3 4
Voltage Booster 3
1 2
3 4

Voltage Booster 2
2
1
2 3 4

Voltage Booster 1
1

Ge24328A

2. Connect one end of the communication cable to the port

marked EC on Controller 6610.
EC

Ge25423A

3. Connect the other end of communication cable to the

voltage booster.

Ge24321A

4. Interconnect the communication cables if multiple voltage

boosters are installed.

Ge24331A
22.9 Set DIP Switches and Connect Communication Cables to SHU 02 01
(Option 2)
There are three available options when connecting communication and alarm cables. This section is applicable when
Voltage Booster 6640 is connected to SHU 02 01.

Table 12 DIP Switch Configurations

PIN Number Signal Name Description

1 ADDR0 Shelf ID address 0
2 ADDR1 Shelf ID address 1
3 ADDR2 Shelf ID address 2
4 RT RS485 terminal resistor

Steps

1. Set the DIP switches on each voltage booster. Ericsson

OFF ON
recommends to set the address of each unit corresponding
4
1 2 3

Voltage Booster 7 to its position. The maximum number of units is limited by

the rack or enclosure.
4
2 3

Voltage Booster 6
1

The illustration shows an example of multiple power

4
3

Voltage Booster 5
configuration. The maximum supported number of units is
2
1

seven, but the actual number may be less in a specific rack

4
3

Voltage Booster 4 or enclosure.

1 2
3 4

Voltage Booster 3
1 2
3 4

Voltage Booster 2
2
1
2 3 4

Voltage Booster 1
1

Ge24328A

2. If multiple voltage boosters are installed, interconnect the

communication cables.

Ge28401A

3.
 Connect one end of the communication cable to the port
marked A8 on SHU 02 01.
01
SHU 02

B
7 8
5 6
A 4
2 3
1

Ge28315A

4. Connect the other end of communication cable to the

voltage booster.

Ge28402A

22.10 Connect Alarm Cables to the Unit (Option 3)

There are three available options when connecting communication and alarm cables. This section is applicable when
Voltage Booster 6640 is connected as external alarms to the power controller interface.
The connection of alarm cables between the voltage boosters and the DI alarm terminals is shown in Figure 15.

Figure 15 Alarm Cable Connection

Steps

1.
 Insert one end of the short alarm cable to the unit.

The alarm connection is closed at no alarm and open when

sending an alarm.

Ge24320A

2. For single voltage booster installation:

a. Connect one end of the long alarm cables to the short
alarm cable, connect the other end of long alarm cables
To DI alarm to DI alarm terminals, respectively. See label on the
termianls
cable on how to connect the cables to DI alarm
terminals.

To DI alarm
termianls

Ge25221A

3. For multiple voltage boosters installation:

a. Interconnect the short alarm cables.

Ge25222A

b.
 Connect one end of the long alarm cables to the short
alarm cable, connect the other end of long alarm cables
To DI alarm
termianls
to DI alarm terminals, respectively. See label on the
cable on how to connect the cables to DI alarm
terminals.

To DI alarm
termianls

Ge25223A

22.11 Connect Alarm Cables to the Alarm Terminals

Steps

1. Route the alarm cables into the power rack through the
cable outlet on the top.

Ge25451A

2. Connect the alarm cables to DI 2 and DI 3 ports on the dry

contact and tighten the screws.

To configure the DI alarm settings, see Power System

Controller User Guide.
22.12 Switch on Power of Enclosure and Site
Steps

1. Switch on the power of the enclosure and site.

22.13 Switch on Power on the Unit

Steps

1. Switch on all the circuit breakers to power up each

connected unit.

OUT1
OUT2
OUT3

Ge24322A

22.14 Check Status of Optical Indicators

Steps

1. Check the optical indicators on the unit. Make sure that the operational indicator is lit green, the fault indicator is off,
and that no alarms are issued.
23 Install Compact 1U DCDU
This section describes how to install compact 1U DCDU in the battery rack with 31.5 kW power rack. The capacity of
compact 1U DCDU is rated 200 A. The connection of alarm cables between the power rack and the compact 1U DCDU
is shown in Figure 16.

DI2

DI3

Compact DC Distribution

Compact DC Distribution

Compact DC Distribution

Ge23879B

Figure 16 Alarm Cable Connection after Compact 1U DCDU Installation

Table 13 lists the recommended power cables for the compact DCDU.
Table 13 Recommended Power Cables

Item Product Number Maximum Cable Size (mm2)

−48 V: RPM 150 07/01700 or RPM
150 07/02500
Compact 1U DCDU 35 × 2
0 V: RPM 150 08/01700 or RPM 150
08/02500

Steps

1. Open the plastic cover on the back of compact 1U DCDU.

2. Install the −48 V and 0 V cables to the terminals.

10 mm
5.0 Nm

0V –48 V

Ge23880A

3.
 Connect one end of alarm cables to the ports on the back
Alarm of the compact 1U DCDU.

NC C NC C

CB SPD

Ge23881A

4. Install the 23''/19'' rail kit to the top shelf of the battery
rack. Tighten the four M6 screws on each side.

5. Install the compact 1U DCDU to the rack.

PH3
2.5 Nm

Ge28381A

6. Route the power cables into the power rack from above.

Ge23886A

7.
 Loosen the top two fixing screws to open the front cover
plate of the power rack.

8. Install a 2-pole 125 A circuit breaker in LLVD1, LLVD2, or BLVD. For details, see Install DC Load Circuit Breakers.

9. Connect the 0 V and −48 V cables to the ground connector

8 mm
0V -48V block and circuit breaker.
3.5 Nm

Alarm cable

Note: Make sure the DCDU circuit breaker is in "OFF"

position.

Ge28382A

10. Route the alarm cables into the power rack through the
cable outlet on the top.

Ge23887A

11. Connect the alarm cables to DI ports on the dry contact

and tighten the screws.

When installing multiple compact DC distribution units,

connect the alarm cables between them in series, and then
route the cables to DI ports on the dry contact.

To configure the DI alarm settings, see Power System

Controller User Guide.
 To DI2 To DI3
DI1
Alarm
CB DI2

SPD DI3

DI4/DG_IN
NC C NC C

CB SPD

Alarm

NC C NC C

CB SPD

Ge23892A

12. Re-install the front cover plate of the power rack.

24 Install Single AC Input Kit (Optional)
Steps

The 31.5 kW power rack can be equipped with an optional single AC input kit, which distributes the AC input power
from one group of AC input cables to nine rectifiers.

A B
AC INPUT

3W+N+PE L1 L2 L3 N1/L N2 PE

2W+N+PE L1 L2 L3 N1/L N2 PE

1W+N+PE L1 L2 L3 N1/L N2 PE

L1 L2 L3 N1/L N2 PE

Ge23316A

Figure 17 Single AC Input Kit

(3W+N+PE)AC INPUT
AC INPUT

(2W+N+PE)AC INPUT (1W+N+PE)AC INPUT

Ge23502A

Figure 18 AC Input Circuit Diagram

Table 14 Single AC Input Kit

Item Parts
A Single AC input kit
B Connection bars(1)
C L cables
D N cables
E Grounding cables
(1) The two-pin connection bar is pre-installed in the N1/L and N2 terminals.

1. Make sure that the AC power is switched off at the source.

2. Remove the top cover plate on the AC input unit.

3. Install the L cables in Figure 17 into the interfaces and

tighten the screws. See label on the cable on how to
connect the cables.

4. Install the N cables in Figure 17 into the interfaces and

tighten the screws. See label on the cable on how to
connect the cables.

5. Install the grounding cables in Figure 17 into the interfaces

and tighten the screws. See label on the cable on how to
connect the cables.

6.
 Install the single AC input kit to the power rack.

PH2
1.2 Nm
Ge23318A

7. Remove the top cover of the single AC input kit.

PH2

Ge23317A

8. 1 1 1 1
Connect the other end of the cables in Figure 17 to the
5 mm
3.5 Nm
1
2
terminals of the single AC input kit.
6 mm
2
9.0 Nm

L1 L2 L3 PE
N

Ge23320A

9. Connect the AC input power cables to the AC input kit. The

AC input kit supports three AC input modes.
AC INPUT

3W+N+PE L1 L2 L3 N1/L N2 PE

2W+N+PE L1 L2 L3 N1/L N2 PE

1W+N+PE L1 L2 L3 N1/L N2 PE

Ge23319A

Option 1: Three-phase AC Input (Default)

a.
 L1 L2 L3 N PE Install the AC input cables in the terminals and tighten
1
2 the screws.
1 1 1

Note: The two-pin connection bar is pre-installed in

the N1/L and N2 terminals.

5 mm L1 L2 L3
1 PE
3.5 Nm
N
6 mm
2
9.0 Nm
Ge23475A

Option 2: Two-phase AC Input

a. Install the three-pin connection bar and tighten the
5 mm
screws.
5.0 Nm

Ge23324A

b. Remove the N1/L and N2 terminals.

Ge23321A

c. Remove the two-pin connection bar from the terminals.

5 mm

Ge23322A

d.
 Re-install the N1/L and N2 terminals.

click
Ge23323A

e. L1 L2 N PE Install the AC input cables in the terminals and tighten

5 mm
3.5 Nm
1 2 2 the screws.
1 1

6 mm
2
9.0 Nm

L1 L2 L3 PE
N

Ge23325A

Option 3: One-phase AC Input

a. Install the three-pin connection bar and tighten the
5 mm
screws.
5.0 Nm

Ge23324A

b. Install the AC input cables in the terminals and tighten

the screws.

10.
 Strap the cables with cable ties.

Ge23327A

11. Install the top cover of the AC input kit.

PH2
1.2 Nm

Ge23328A
25 Verify Power System Installation on Site
This section describes the verification that must be performed to check the installation of the Power 6210 system.

Use the checklist in Table 15 to check the installation of the power system.

Table 15 Power System Checklist

Item Description Yes N/A (1)

Battery racks
Inspect the equipment and accessories for compliance with the offer, delivery note
1
and installation instructions.
2 Check the anchoring of the battery racks.
3 Check the bar interconnection of battery racks, if applicable.
4 Check the connections between the power supply system and the system ground.
Check that the grounding of the battery racks conform to the installation
5
instructions and local regulations.
Main power
Check the electrical connections on the mains power side for compliance with the
6
installation instructions, drawings and local regulations.
Check that AC power protective measures conform to the installation instructions
7
and local regulations.
Cabling
Check that the battery circuit breakers and cables are correctly dimensioned (cable
8
area in relation to circuit breaker size).
Check the cable connections to the battery connection (tightening, short-circuit
9
protection, marking).
Check that the distribution circuit breakers and cables are correctly dimensioned
10
(cable area in relation to circuit breaker size).
Check the cable connections to the distribution units (tightening, short-circuit
11
protection, marking).
12 Check that communication and alarm cables are connected.
13 Check the fixing of all cables connected to the system.
Check that all cables are marked according to Customer Site Documentation
14
instructions.
Batteries
15 Check the number of battery blocks installed.
Check that the battery blocks face the right way by measuring their polarity with a
16
voltmeter.
17 Check that the battery strings are correctly connected.
18 Check that all circuit breakers are in "off" position.
Check that all tools and installation material have been removed from inside the
19
enclosure.
Notes:

(1) N/A means not applicable.

26 Power On the Power System
This section provides guidelines and checklist for powering up and verification of the Power 6210 system.

Do!
Products not connected to ground risk damage from overvoltage or overcurrent. Always ground products according
to instructions.

Table 16 Start-up preparation and Installation Test

Item Action Result Comment

Check that ALL circuit breakers are in the
1 N/A
"OFF" position.
Switch on the incoming AC power supply
2 N/A
for the power system.
Use a digital multimeter to make sure that
the AC power supply has been switched
on properly. Measure the voltage between
N and L in the AC input terminal. The
voltage reading in the multimeter must be
200–240 V AC.
The green optical indicator on the
3 Check incoming AC main voltage.
controller will light. The rectifier fan starts.
If the LVD contactors were off, they will
now close.
If anything goes wrong, alarms will be
issued and this will be displayed by a red
optical indicator on the controller as well
as "Alarm" in the LCD window.
For instructions on how to configure the
Configure the power system by the local power system, see Configure the Power
4
Controller display. System and Power System Controller User
Guide.
Switch on the circuit breakers for
5 N/A
batteries.
Voltage must be within range −42 V to
−58.5 V.
Check the DC voltage in the Controller
6 If temperature compensated charging is
display.
activated the value may differ ± 2 V from
set value.
The loads get power.
7 Switch on the distribution circuit breakers.
The CB alarm ceases in the controller.
Only green or yellow optical indicators
10 Check all optical indicators of the system.
must emit a light.
27 Configure the Power System
This section describes power system configuration on power controller display.

Third temperature sensor (optional)

Two temperature sensors are configured by default. If the third temperature sensor is installed, set "Temp 3" parameter
in controller. For more instructions, see Power System Controller User Guide.

Battery test time

If batteries are installed, set the "End Test Time" parameter in the power controller according to estimated backup time
in minutes. For more instructions, see Power System Controller User Guide.

Temperature Compensation Slope

Set the temperature compensation slope according to the installed battery type. The default slope is 96 mV/°C.

For more information on how to set the temperature compensation slope, see Power System Controller User Guide.

Battery Capacity

If batteries are installed, set the battery capacity parameter according to the battery configuration.

For more information on how to set the battery capacity, see Power System Controller User Guide.
28 Perform Concluding Routines
Steps

Before leaving the site:

1. Close the cover plate of the power rack by tightening the

two screws.

2. Clean the site and remove objects such as wrapping paper and cable clippings.

3. Dispose of waste according to local regulations.

Hazardou
s
Plastic
Metal
Paper

Ge8582C

4. Fill in the verification checklist in the Customer Site Documentation.

5. Report any faults according to local requirements.

6. Hand over the Customer Site Documentation to the person responsible for the site.

7. Lock all doors and gates to the site.

28.1 Environment
Ericsson strongly recommends that installers pay particular attention to the environment when cleaning the site
after installation.

Recycle all waste that can be recycled and sort the rest so that they can be disposed of according to local regulations.
Use the checklist in Table 17 for recycling and sorting.

Table 17 Recycling and Sorting Waste

Recycle or Sort Item YES N/A (1)

Pieces of cable with low metallic content
Cable insulation from crimping, brazing, or welding
Sorted with plastics Polyethylene
Bubble plastic
Cable tie clippings
Recycle or Sort Item YES N/A (1)
Paper recycling Paper
Recycled or sorted as
Wood
wood
Waste metal from cable ladders
Recycled or sorted as
Pieces of cable with high metallic content
metals
Nuts, bolts, washers, and screws
Notes:

(1) Not Applicable

29 References
Safety

– Personal Health and Safety Information, 124 46-2885

– System Safety Information, 124 46-2886

– Transportation and Storage, 114/1551-LZA 701 6001/1

Site

– Customer Site Documentation

– Grounding Guidelines for RBS Sites, 23/1551-LZA 701 6009/1

– Install Battery Rack, 28/1531-LZA 701 6011/1

Generic

– Battery Rack Description, 39/1551-LZA 701 6009/1

– SCU 09 01 User Manual, 40/1553-LZA 701 6016/1

– Integrate Controller 6610 Node, 305/1543-LZA 701 6019/1

– Power Connections, 42/1551-LZA 701 6011/1

– Power Description, Power 6210, 41/1551-LZA 701 6011/1

– Power System Controller User Guide, 14/1553-LZA 701 6011/1

Legal | © Ericsson AB 2018–2024

Copyright © Ericsson AB 2018–2024. All rights reserved. No part of this document may be reproduced in any form
without the written permission of the copyright owner.

Disclaimer The contents of this document are subject to revision without notice due to continued progress in
methodology, design and manufacturing. Ericsson shall have no liability for any error or damage of any kind
resulting from the use of this document.

Trademarks All trademarks mentioned herein are the property of their respective owners. These are shown in the
document Trademark Information.