Activity: ERECTION FOR ALL ACTIVITIES

SITE:
REV No: 1
Existing Controls Risk Evaluation Risk Evaluation Risk Reduction Actions
S.No: Activity Hazard Identification Potential Consequences Additional Controls Required Special Instructions
Likelihood Severity Risk Rating Likelihood Severity Risk Rating Action Required Target Date

MECHANICAL

1)Deploy experienced workmen on job.

1)Work permit will be obtained before start of the work

Moderate
2) Conduct Screening, Vertigo test, Medical checkup and safety
2) Toolbox talk should be conducted before start of work activity

High
1 Mobilization of Manpower physical & ergonomic hazards Personal Injury, Induction. 3 4 3 2
3) Provide adequate PPE's to Workmen like safety shooes, Reflective Jacket,
3) Issue ID cards and PPE's.
Safety Helmet, Eye Goggles, Anti cut Hand gloves, Nose mask,Ear Plug,Full Body
Harness etc.
4) Conduct job specific training before start of job.

1)Ensure to provide hard barricading along with caution boards at cut out areas.

Moderate
2)Safety Net has to provide

High
Fall hazards hitting to objects,Serious injury, Slip & Ensure that covering of all openings at work place 3 4 3 3
3). Proper Housekeeping.
Trip Hazard
4. Proper illumination.
5. clearance of 1mts to be maintained for all stacked or debris or any material
from the floor gaps.

2 Man movement at work place

Moderate
1)All the cables has to be isolated at working area.
Ensure that all service power lines,cables must be laid through

High
Electrical shock/ Electricution joint cables and no safety devices,Burns/ 4 3 2)Clearance has to be taken from site/zone incharge regarding electrical. 3 2
over head and to be connected with ELCBs & ensure the cut joints
Fatal accident 3. Securing the areas of extension boards and cords to be done from both
are made insulation properly with tape
evironmental and human intervention.

Moderate
1)Allocation of certified Vehicle and trained operators and ensure vehicle shall
1. vehicle movement restriction hours to be followed,ensure for

High
3 Vehicle Movement at work place vehicle hit hazards Serious injury/ Fatal accident 4 4 keep away from workers movement area. 3 3
flag to control.
2)Display of caution signs near at work place & ensure with
2. Prior inspection of the vechile usage.
flag man control & ensure the speed limits

1) TB Talk/Training to be Conducted.

2) Proper area where Material to be shifted should be identified

beofre starting of Activity.
1) Job Specific training should be Conducted before starting the work activity.
3) Proper PPE's shelf to be Provided to workmen (cut resistant

Moderate
2) Ensure proper area to be barricaded.
Hand gloves)
3) Deploy required Manpower as per weight ans size of material.

High
4 Shifting of Material from Ground Sharp Edges, Lifting / shifting excessive Weight, 1) Personal Injury 4 3 3 2
4) Shifting area to be barricaed.
Floor to Every Floor of Building Improper Body Positions. 2) Property Damage 4) Walk ways should be clear from obstacles before shifting the
5) Ensure for a stand by person at shifitng area.
Material to specified Location.
6. Relaxation time to be provided for the shifting personnel.
6. Job change to be practised.
5) material will be shifted manually from storeage yard to Job
7. Caution board to be provided as material movement.
Location.
6) Deploy required Manpower as per weight and size of Material.

7)Material Stacking Should be Below 5 Ft Height.

1)Daily Checking the Pulley.

1)Physically checking for Pulley.
2)Pulley 1st Inspection After Every 6th Months Onec doing for Third Party

High

Low
Fall of Pulley with Material minor & major personal injuries, 4 3 Inspection. 2 2
2)Apply Lubircant if any struck in pulley
property damage. 3. Safe working load to be displayed.
4. Tensile strength or load capacity of the chain block mount to be ensured.
3) Third Party Inspection.
Structure/Material/ Equipment 5. Lifting of the material should be carried out below the safe working load.
5 Lifting & Shifting By Using chain
Pulley 1)Physically checking for PP Rope

Moderate
2)NO contact heat,Oil and Paint 1)Two Person Good Communication Is Required.
Chances of erection support to be
1)Fall of material 2)Hit 2)Material Shifting Area Found as Housekeeping.

High
collapesed, physical injuries, major 4 4 2 3
Injury 3)Fall of 3) Railling edges using for cotton pad 3)Material Shifting Area Illumination(lighting) Required.
property damage, sometimes it leads
Person 4. Guide ropes to be provided while shifting.
fatality
4) Wearing Full Body Harness & Proper Anchoring for Lanyard 5. Supporting slings, chains to be inspected in priror to usage.
Hook.
5) Working area should be barication

1)Ensure the selection of slings, shackles and all the required 1)Barricade or restrict Swing area of Crane during rigging.

Moderate
supportive taclkes are attached properly, 2)Perform the Rigging as approved in Method statement and Rigging Plan
Fall of structures,Toppling of 2)Position the Crane with Fully Extended Outrigger on Even & approved therein.
High

6 Erection of Structure by crane/ collapse of structure/ Serious 4 3 3 3

Crane/farana,Striking with nearby Person / Rigid surface, 3)Proper PPE`s has to wear while performing the work.
farana/pulley injury/Fatal ,collapse of crane.
Facility 3) Confirm with Sprite Level meter. Provide Outrigger pads. 4. Lifting of material to be done as per the load chart.
4. Piror inspection of crance/ farana/pully and there accessories 5. Guide ropes to be provided and held handed from a safe distance.
usage. 6. Ensure the clearance of all overhead line and electrical cables/ trays.

Moderate
1)Ensure for area barricading, appropriate Ppe`s has to use, only competent
persons has to perform the job, continious supervision has to be done
High

7 Erection of heavy equipment by crane/farana collapse,sling failure,person caught personal injury,/fatal,material damage, Ensure for Method statement & jsa, Permit Work System,TPI 5 2 3 3
4. Lifting of material to be done as per the load chart.
crane/farana in between,fall of materials, electricution crane/ farana collapse,electricution certificates ,traings,tool box talk,
5. Guide ropes to be provided and held handed from a safe distance.
6. Ensure the clearance of all overhead line and electrical cables/ trays.
 Existing Controls Risk Evaluation Risk Evaluation Risk Reduction Actions
S.No: Activity Hazard Identification Potential Consequences Additional Controls Required Special Instructions
Likelihood Severity Risk Rating Likelihood Severity Risk Rating Action Required Target Date

Moderate Moderate
1)Only allowed authorized persons to perform the job.
1)Use DRL and Third Party approved Lifting Equipment, 2)Ensure for compitence of the crane operator

High
Failure of Lifting Eqt., Tools & Tackles Faulty equipment selection and errors in 4 3 3 3
Tools, Tackles and Operator with valid Inspaction status. 3. Barication of the area
way of working
2) Lifting techniques shall be skilled. 4. Guide rope to be provided on the both equal side.
5. fall protection ropes to be provided for lines.
8 Pipe Rack and Pipeline Erection

1)Material erection shall be done as per DRL standard

High
Mechanical Injuries Faliure of equipments/ unsafe operating procedure. 4 4 Ensure to avoid defective tools & tackles, certified tools has to use.PTW has to 3 3
practice 2)Competent rigging team shall be engaged. Tested & follow
certified equipments to be engaged.

1)Work to be supervised by experienced & responsible personnel.

2) Barridng the work area by barricading tape and appropriate signboards.
3)Experienced working crew.Ensure lifting equipments/device are in safe
Roll of pipes Fall of materials from slings.

Moderate
condition and follow safe working load.
Breakage of lifting accessories like rope 1)Ensure proper use of slings and ropes after balancing before
4) In case of using two equipemnts for lifting materilas section proper balancing

High
9 Loading/ Unloading of materials & Mechanical injuries, failure of tools & tackles and slings Electric shock due to touch of lifting the materials. 4 4 3 3
and proper signal by authorized person is essential or centre of gravity extension
equipments boom to overhead electrical cables 2)Use of PPE,s ,safety shoe, safety helmet.
hook to be used.
3)Restrict the personnel movement under the lifted load
5. Guide ropes to be used.
6. Clearance of overhead lines and cables.
7. Lifting blocks mount load capacity to be ensured.
8. Safe working laod to be evaluated.

1) Minimum person to be kept near work place. Inspection of hose connection,

flash back arrestor of gas cutting set.
2)Ensure electric cables, extension boards; machines are free from electric shock
hazard.
3) Flammable materials shall not be nearby welding & cutting operations.
4)Suitable fire extinguishers shall be kept ready.
5)Special care shall be taken during overhead grinding.
6)Trained and qualified personnel shall be deployed in such kind of operation.
7) Ensure guard on grinding machine. Ensure for all the opened pipelines to be
dummy.

Moderate
Flying of foreign particles.Welding flash. 8) Ensure that fire blanket has to be covered on equipments if there no chances
Burn injury due to gas cutting/ welding.. 1)Use of PPE’s like hand gloves, helmet, safety shoe, goggles by of movable.

High
10 Hot Works( Cutting, Welding, Fire hazards, injuries,Noise & health hazard , 4 3 9. Ensure the grinding wheel thickness/ Condition in prior to usage. 3 2
Entry of flying particles in eye & helper and near persons.
grinding, drilling) electrical shocks 10. Clearance of electrical cables/ trays in case of underneth condition.
ear .Electric shock. Breaking of grinding 2)Earthing shall be checked before starting the activity.
wheel/ brush 11. ELCB condition to be ensured in prior to usage.

Moderate
1)All personnel shall wear safety harness if fixed access cannot be 1)Suitable barriers shall be erected below the work area and signs displayed to
unstable or poorly maintained access, provided. advise personnel of the potential hazards.

High
11 Working at Height with Fall of men & material, minor & major 4 4 3 3
sloping roofs at working area, 2) Personnel shall ensure that all materials/tools and /or 2)Scaffolders shall ensure that access platforms are constructed in line with all
ladder/scaffolding/boom lift injuries.Dizziness-Vertigo
unprotected edges equipment kept secure at all times. relevant codes.
3)Ensure that damaged ladder shall not be used 3)Report any sign of dizziness-vertigo, immediately to the supervisor

Bursting of discharge hose/tube.

Moderate

Moderate
Bursting of pipe to be tested. 1)Work to be supervised by experienced & responsible personnel.
1)Minimum required persons to be kept at site. 2) Cordoning the work area by cordoning tape and appropriate signboards.
12 Pneumatic/ hydraulic testing slip & fall, minor & major injuries. Heavy leakage from valve body/ valve 2) Avoid testing at heavy movement area, Skilled workers to be 4 2 3)Periodic inspection / testing of discharge hose / tube to be carried out. 3 2
passing. allowed to do job.Use of PPE’s 4)Use standard fitting and calibrated pressure gauges.
5) Ensure that no loose fitting placed
Slipping of spanners.

Moderate
1)Ensure the cables routed underground and overhead shall
not be obstructive to the task. 1)Ensure that only competent persons has to perform the task.

High
Electrical shock/ Electricution 4 3 2)Ensure all the existing power lines are isolated at working area. 3 2
Serious injury /Fatal 2)Use Double insulated, Damage Free, Joint Free Cables 3)Continious supervision has to be done. Ensure for periodical inspection for all
protected above 7 feet Height. electrical cables & extension boards, ELCB has to be checked
3)Use ELCB of Less than 30 mA in the Circuit.
13 Chequer Plate Fixing

Moderate
Proper operational technique, Periodic inspection and
High

Mechanical Injuries ,Striking with nearby collapse of equipment/ Serious 4 4 Ensure for working area barrication, Deploy only trained workers for the work 3 3
meintainance. Sheets shall be securly erected. Area to be job.
Person / Facility injury/Fatal
barricade.

HVAC & AHU`s ERECTION/DISMANTLING

1)Proper training has to be given for the workers who are involved in AHU

Moderate
1)Ensure for clearance of working area with zone owner
dismantling, proper position of ladder along with stand by person while
permission.
High

14 AHU & Duct dismantling at height Fall of men & material, slip, trip chances of major & minor injuries, fall of 4 3 removing duct. 3 2
2)Check whether power isloation given for selected AHU`s, all the
materials ahu`s & duct on the workers, 2)Supervisor present in working area location. Barrication to be done.
cables has been isolated, inspected approved ladders or
3. Guide rope to be provided.
scaffolding has to be used for dismantling of duct
 Existing Controls Risk Evaluation Risk Evaluation Risk Reduction Actions
S.No: Activity Hazard Identification Potential Consequences Additional Controls Required Special Instructions
Likelihood Severity Risk Rating Likelihood Severity Risk Rating Action Required Target Date

Moderate
1)Ensure the cables routed overhead & shall not be
obstructive to any other agency. 1)Ensure that only competent persons has to perform the task.

High
Electric Shock 4 3 2)Ensure all the existing power lines are isolated at working area. 3 2
Serious burn injury/ Fatal 2)Use Double insulated, Damage Free, Joint Free Cables 3)Continious supervision has to be done. Ensure for periodical inspection for all
routed above 7 feet Height. electrical cables & extension boards, ELCB has to be checked
3)Use ELCB of Less than 30 mA in the Circuit.

Moderate
15 AHU & manifold Installation 1)Ensure for path way clear.

Low
Pinch Point 1)Material handling arrangement shall be available. 3 2 2)Aviod sharp edges. 2 2
Serious hand injury/ Unwanted FACs 3)Stacking of material should not be above shoulder level.
2)Use faranaulic trolley and appropriate provisions available.
4)Area barricading should be done.

Moderate
1)Perform hot work as per approved Method Statement and
recommeded preacutions stated in Hot Work Permit. 1)Ensure to remove all the combustable materials from hot work area.

High
Arc Eye, Burn Injuries Serious burn injury 4 3 2) Fire extinguisher to provide at hot work area. 3 3
2)Perform Hot work in Barricadded & Designated area with 3)Only competent persion has to perform the task.
Spark, Flame, Slag Containment. 4)Appropriate PPE`s has to wear.
3)Quench Spark or Slag if safe.

Moderate
I1)dentify, protect and avoid pinch point during installation.
2)Work area below Tie Rod insertion shall be barricaded.Use 1)Ensure for a certified ladders or scaffolding. Area barricading,

High
Mechanical hazard/ Pinch Point/ Fall of man & Serious injury/ FAC 4 3 3 2
& Double anchor IS approved Full Body Harness at Safe 2)Only competent person has to perform the job.
material
Anchroing Point along with Mandatory PPE's. 3)PTW system has to follow.
3)Use Standard Tools for their Intended Purpose.

Moderate
1)Use Double insulated, Damage Free, Joint Free Cables 1)Only certified power tools has to used.

High
Electric Shock/ Short circuit protected above 7 feet Height. 3 4 2)ELCB sholud be in working condition. 2 3
Serious burn injury/ fatal 3)Industrial plug tops has to use.
2)Use ELCB of Less than 30 mA in the Circuit.
3)Inspected OK tools to be used. 4) Authorised electrician has to perform power connection activities.

Duct Erection (Tie rod fixing,Duct

Fabrication,Angle Frame 1)Job specific PPEs shall be worn.
1)Appropriate PPEs has to use.

Low

Low
16 Fabrication,Angle Frame Sealant Exposure Skin allergy/ Chemicals with eye contact 2)Work area shall be fully ventilated. 2 2 2 2
2)Proper illumination has to provide while working in dark area.
Riveting,Droper Module Riser 3)Work shall be executed taking precaution in accordance with
3)Used materilas has to remove & kept at store.
Erection & Insulation ) at height MSDS.
using ladder/ false ceiling

Moderate
1)All personnel shall wear safety harness if fixed access cannot be 1)Suitable & approved ladder/ scaffolding has to be used at work area and signs
1)Fall of material unstable or poorly maintained access, provided. displayed to advise personnel of the potential hazards.

High
2)Hit Injury sloping roofs at working area, 2) Personnel shall ensure that all materials/tools and /or 4 3 2)Scaffolders shall ensure that access platforms are constructed in line with all 3 2
3)Fall of Person unprotected edges equipment kept secure at all times. relevant codes.
3)Ensure that damaged ladder shall not be used 3) Report any sign of dizziness-vertigo, immediately to the supervisor

Moderate
1)False ceiling procedure has to folow, not more that 2 workers are allowed on
Follow " Working of False Ceiling" Procedure while working on

High
Collapse of False Ceiling Serious injury/ Property damage/ FAC 4 3 one panel. 3 2
False Ceiling and preacution stated in relevent Work Permit
2)Ensure for life line & barricading the working area.
System. Sufficient fall protection shall be taken.
3)Continious monitoring has to be done.

Moderate
1)Good condition equipment to be ensured.
1)Job sepecific training has to give for the workers.

High
17 Erection of AHU Defective tools Serious injuries, property damage 2)Ensure for approved tools & tackles. 4 4 3 3
2)Correct tools use for right job.
3)Ensure for sharp edges
3)Trained and Experience person to be monitoring the erection work

1)Ensure that only competenet operator has to operate the scissor lift.
1)Check whether the scissor lift movement should on firm ground
2) Check for scissor lift documents that should be valid one.
chances of major & minor injuries, fall of level.
Removing /erections panel or 3)Only limited person has to work on the scissor lift.

High

Low
18 fall hazards, toppling of scissor lift/scaffolding, materials ahu`s & duct on the workers, 2)No obstructions while movement of scissor lift. 4 5 3 3
AHU units with scissor lift or 4)Load barring should be as per SWL of the scissor lift.
hitting to adjacent equipments which 3) Ensure for approved safetyharness to be used.
scaffolding/ladder 5)Continious supervision to be done.
result damage or fall, 4)Loose materials has to be removed from scissor lift.
6)Scissor lift movement area to be barricade.
7)Ensure for no damage cable should be used while given battery charging.

Moderate
1)Ensure to provide life line while working at height, while 1)Area to be carricade.
High
19 Cable tray fixing & cable laying, Fall of men & material, slip & trip.hand injury working hand tools, power tools may fall working on ladder 3way contact point to be done. 4 3 2)Ensure for no sharp edges while doing height work. 3 2
dressing at height on co worekrs, physical injuries 2)No other alternative or multiple works should not be carried 3) Cut resistant hand gloves has to be used.
while doing height work 4) Ensure for 25mm thickness life line to used to anchor safety harness
Moderate

1)Ensure for provide MSDS at working area.

Low
20 Painting works paints spillage, chemical vapor emissions,slip & ill health, lungs may damage, use of bresh paint instead of spray gun, ensure for 3 3 2)Any hot work should be avoid /restricted at painting area. 2 2
Fall personal injury appropriate ppe`s to be used. 3)Enusre for any paint spillages immediately, fire extinguisher has to provide at
working location.

CLEAN PANEL ROOM WORKS ( DISMANTLING & INSTALLATION)

Moderate
1)Ladder/mobile scaffolding is used as support from below during 1)Ensure for proper access for workers, tie rods has to fixed & ensure for load
High

Mechanical hazard/ Pinch Point/ Fall of man & Serious injury/ FAC ceiling panel removing/fixing. 4 3 capacity. 3 3
material 2)FBH anchorage with the overhead structure. 2)Continious supervision has to be done.
3) Support strips and clamps is used with vertical panels. 3)Only well trained technicians has to perform the panel work activity

21 Clean room panel work

dismantling/ erection
 Existing Controls Risk Evaluation Risk Evaluation Risk Reduction Actions
S.No: Activity Hazard Identification Potential Consequences Additional Controls Required Special Instructions
Likelihood Severity Risk Rating Likelihood Severity Risk Rating Action Required Target Date

Moderate
1)Availability of specific PPEs.
1)Ensure that sealant work has to perform in ventilated area.

Low
21 Clean room panel work Sealant Exposure Skin allergy/ Chemicals with eye contact 2)Work area fully ventilated. 3 3 2 2
2)Appropriate PPE`s has to wear while doing sealant works.
dismantling/ erection 3)Work is being executed taking precaution in accordance with
3)Empty bottles has to remove from working area.
MSDS.

Moderate
1)Ensure to follow the false ceiling procedure.
Following " Working of False Ceiling" Procedure while working on

High
Collapse of False Ceiling panel Serious injury/ Property damage/ FAC 4 4 2)Only tow persons has to perform work on one panel. 3 3
False Ceiling and precaution stated in relevent Work Permit
3)Ensure for barricading at edges.
System. Sufficient fall protection facilitated.
4) No other movement of workers near to false ceiling activity.

1)Ensure that only cut resistant gloves has to be used. Only well
experienced technician has to perform the cutting work.

Moderate
1)Ensure that only competent persons has to perform the task.
2)Ensure the cables routed overhead & shall not be obstructive to
chances of hand, fingers cut injuries 2)Ensure all the existing power lines are isolated at working area.

High
22 Cooving cutting & panel cutting Hand injuries, slip, trip hazards, electric shocks while doing panel & cooving , fire &
any other agency. 4 3 3)Continious supervision has to be done. Ensure for periodical inspection for all 3 3
work(hot work) 3)Use Double insulated, Damage Free, Joint Free Cables routed
explosion chances, electrical cables & extension boards,
above 7 feet Height.
4) ELCB has to be checked, good housekeeping has to be done.
4)Use ELCB of Less than 30 mA in the Circuit.appropriate ppes has
to be worn

Moderate
1) Ensure for appropriate ppes to be used while removing / fixing 1) Only technicians has to perform the task.

High
23 Window Glass fixing & removing hand injuries, eye injuries,cut injuries, chances of major & minor FAC`s while glass. 4 3 2) All the damaged hand gloves has to remove from working location. 3 2
doing glass works 2) rubber gripper has to be used while removing /fixing of glass. 3)Ensure for good gripping rubber gripper has to used.
3). Loose materials has to be removed from working area 4housekeeping has to be done

1)Check whether the scissor lift movement should on firm ground 1)Ensure that only competenet operator has to operate the scissor lift.

Moderate
level. 2) Check for scissor lift documents that should be valid one.
chances of major & minor injuries, fall of
2)No obstructions while movement of scissor lift. 3)Only limited person has to work on the scissor lift.

High
24 Removing /erections panel with fall hazards, toppling of scissor lift/scaffolding, materials ahu`s & duct on the workers, 4 4 3 3
3) Ensure for approved safetyharness to be used. 4)Load barring should be as per SWL of the scissor lift.
scissor lift or scaffolding/ladder hitting to adjacent equipments which
4)Loose materials has to be removed from scissor lift 5)Continious supervision to be done.
result damage or fall,
5)Ensure for DRL standard scaffolding with all approval tags. 6)Scissor lift movement area to be barricade.
7)Ensure for no damage cable should be used while given battery charging.

###

EXISTING ELECTRICAL CABLE REMOVING, CABLE TRY REMOVING & INSTALLATION OF NEW CABLE TRAY, CABLE LAYING, DRESSING, ELECTRICAL PANEL INSTALLATION

Moderate
1)Ensure for inspected ladders is to be used while doing any height work.
1)Check whether the ladder is inspected before start of the work.
Exisitng electrical cable,tray 2) Ensure the task performing is by the competent worker or not.

High
25 fall of men & materials, slip, trip, imbalance physical injuries , damage for near by 2) Appropriate ppes has to be used while doing any hand works, 4 3 3 2
removing at ground & height 3) Ensure that only authorised electrical technician has to perform the work.
equipments, chances of fatality 3) Approved hand tools has to be used.
work 4) Ensure for all the removed cables has to removed from the working location
by eod.

Moderate
1) Ensure for barricading the area. 1) Check the hand tols before start of the work.
2) Ensure for the rope which are using should not have any joints 2) Ensure that all the hand tools to be tied with 10mm rope to safety harness

High
26 Lowering of cable tray from height fall of cable tray on workers, minor & major physical injuries, property damage,
or cuts. 4 3 from being slip from hands. 3 2
injuries chances of FACs
3) Ensure for no tresspassers while removing the cable trays. 3)All the sharp edges cable trays has to be properly stacked & barricade to be
4)All the removed trays has to be stacked in proper way. done.

1) Ensure for barricading the area.

2) Ensure for the rope which are using for lifting should not have

Moderate
any joints or cuts. 1)Ensure no loose materials left at height.

High
27 New installation of cable tray with fall of cable tray on workers, minor & major physical injuries, property damage, 3) Ensure for no tresspassers while removing the cable trays. 4 4 2) Avoid multiple activites near cable installation area. 3 3
clamps & bolt fixing at height injuries chances of FACs 4)Only limited number of cables trays has to be installed & with 3) No materials or hand tools to be thrown from height.
bolt fixing. 4) Check whether the scaffolding, ladder or boom lift on firm gorund level.
5) Ensure for inspected scaffolding/ boom lift has to use for height
works.

1) Life line with 25mm thickness has to be used for height works.

Moderate
2) Ensure for supervision to be done. 1) Stand by person has to be kept for monitoring the work activity.
High

28 Cable laying on the tray at height slip,trip & fall hazards physical injuries, property damage, 3) Regular intervals has to be given for the workers who are 4 4 2) Cable drum should be placed in proper gorund level with barricading.3)Ensure 3 3
works chances of FACs involved in cable pulling. that the cable pulling work to be carried in day light only.
4) Ensure that no other utility lines are been affected while pulling 5) Ensure for life line to be done & all the workers anchoring to be done.
the cables.

1)only authorized/licensed electrician should work on electrical

1)Earthing shall be given for all DBs,Panel boards.
installations.
2)ABC type of fire extinguisher shall be available near all DB panels.

Moderate
2.) All flexible cables shall be joined by means of a proper
3)Emergency contact details shall be displayed on Db panels..
connection or by appropriate industrial plugs and sockets
High

29 Electrical Panel Installation Electrocution Burn injury or fatal or lost time injury 4 3 4)All switchboards & DB panels shall be free from obstructions and to be 3 2
3.)DB’s shall be provided with 30mA rating ELCB’s.
barricated.
4)All switchboards and DB’s shall be provided with adequate
5)In front of all switch boards/DB psnels electrical shock proof matte shall be
protection from rainwater
provided.
5.)Work permit should be obtained for any electrical
6).Electrical safety training shall be provided.
maintanance/shut down activity

PAINTING ACTIVITIES WORK

 Existing Controls Risk Evaluation Risk Evaluation Risk Reduction Actions
S.No: Activity Hazard Identification Potential Consequences Additional Controls Required Special Instructions
Likelihood Severity Risk Rating Likelihood Severity Risk Rating Action Required Target Date

1.Ensure that large/heavy loads broken down to small/light and more

1. Ensure proper material unloading techniques training shall be
1. Strains & sprains to muscles manageable size.
given prior to the work carried out.
2. Slip/Trip/Fall 2.Ensure suitable personal protective equipment should be worn.
2. Avoid stoop lifting
3. Cut, fracture and abrasion physical injuries, property damage, 3.Where possible the load should be hugged as close as to the body. This may be

High

Low
30 Material unloading at store 3. Ensure lifting and lowering area clear of tripping and slipping 3 3 2 2
4. Back Injuries chances of FACs better than gripping it tightly with hands only.
hazards.
5. Disc trouble & Hernia 4.MSDS has to be display at storage area along with safety measures.
4.Ensure the route in which the load shall be carried is clear, safe
6. Awkward movement 5. Material stacking not above shoulder level.
and proper access available
6. Fire extinguiser has to provide.

1. Ensure to have appropriate PPE`s while mixing of paint. 1. Only authorised person has to perform the work.
Mixing of paint manual tools

High

Low
31 Spillage, defective tools harmul, physical injuries 2. Ensure the use protective clothing to avoid skin contact. 4 3 2. All the damage hand tools/power tools has to be removed from working area. 2 2
/power tools
3. Check the hand tools/ power tools before using. 3.Ensure only inspected power tools to be used.

Moderate
1)All personnel shall wear safety harness if fixed access cannot be 1)Suitable barriers shall be maintained below the work area and signs displayed
unstable or poorly maintained access, provided. to advise personnel of the potential hazards.

High
32 Working at Height with Fall of men & material, minor & major 4 4 3 3
sloping roofs at working area, 2) Personnel shall ensure that all materials/tools kept secure at 2)Scaffolders shall ensure that access platforms are constructed in line with all
ladder/scaffolding/boom lift injuries.Dizziness-Vertigo
unprotected edges all times. relevant codes.
3)Ensure that damaged ladder shall not be used 3)Report any sign of dizziness-vertigo, immediately to the supervisor .

1. Don't allow any hot work near by location 1. Proper ventilation shall be ensured
2. Ignition sources shall be kept away from paint fumes at all 2. Suitable types of fire extinguisher shall be made available.

Moderate
High
Inhalation & generation of paint fumes Explosion / fire. times. 4 4 3. Adequate numbers of fire extinguisher shall be place based on the quantity / 3 2
3. Follow work permit system area of spray painting area.
4. Verification shall be maintained in confirmed spaces to extract 4.. Store flammable materials away from the hot work areas.
paint fumes. 5. Identify and isolate ignition sources in workplaces, including static electricity.

33 Painting works

1. Health hazard may cause breathing 1. Provide adequate ventilation.

1. Painter shall wear PPE i.e goggle, hand gloves, safety shoes etc.
problem and cancer. 2. Ensure the use of suitable respiratory protection.

High
Non-usage of PPE leading to inhalation of paint 2. Ensure the use of protective clothing to avoid skin contact.

Low
2. Solvent vapours may cause dizziness, 3 4 3. Immediatly clean paint from the skin. 2 3
fumes and skin contact with paints. 3. Painter shall read the Material Safety Data Sheet (MSDS).
headaches, nausea, eye and nose. 4. Health monitoring of painter shall be done at periodic intervals.
4. Ensure workers are trained in safe work practices
3. Burns to the skin or eyes 5. Do not use solvents to remove the paints from the skin.

1. Approved hose pipe & spray gun has to use.

Moderate
1. Ensure daily checking of valves, Hose coupling wear and tear of 2. Ensure for appropriate PPE`s to be used while doing spray activity.

High
34 Spray pot and paint mixer Defective spray gun, high pressure hose, spray Hit injury may leads to sever injury / 4 3 3 2
hosepipe and spray gun. 3. Ensure for housekeeping to be done before & after the painting work.
pump compressor amputation
2. Only trained and experianced operator shall be engaged 4. Regular intervels has to be given to the workers.
5. Untrained worker should not do any spray painting activity.

High
1. Ensure no naked flames 1. Store flammable materials away from the hot work areas.

Low
Pressure of flammable vapors Fire & explosion 3 3 2 2
2. No hot works nearby 2. Adequate numbers of fire extinguisher shall be place near working area.

35 Spray painting at confined

space(if required)

Moderate
1. Use filter, masks with cartridges- replace cartridges at 1. Ensure adequate ventilation

High
painting at confined spaces Inhalation may causes Asphyxiation appropriate time.( if necessary) 3 4 2. Ensure essential safe illumination 2 3
2. Use washable goggles 3. Strict adherence to confined space entry & safety requirements.

NIGHT WORK ACTIVITIES

1. Ensure that limited activities has to plan at night work.

1. Proper illumination has to be provided in all workplace and

Moderate
2. Continious supervisor has to present at working area.
access. 2. Electrical
High

Poor illumination Fatal / Major Injury 4 4 3. Ensure that work will not allowed at poor illumination area. 3 3
connections and arrangements has to be done only by
4. Only authorised electrician has give electrical connections.
authorized / licenced electrition .
5. Check all the extension boards & power tools while working at night works

1. Ensure limited & trainined workers has to perform the night work activities.
1.Access has to be free materials and obstracals 2. Only

Moderate
2. Unauthorised area has to be barricade & ensure that workers are not allowed
36 Night Works designated access has to be used other unsafe access has to be
High

Improper access Slip, Trip and Fall 4 4 to work at that area. 3 2

closed.
3. Unwanted loose materials has to remove at access area.
3. proper hand railing has to be provided in staircase

1. Proper supervision has to be ensured during night work.

1. Ensure for work permit system before start of the night work.

Moderate
2. Worker not allowed to work continuously after 10 hours of 2. Workers who are not feeling well are not allowed to work for night work
High

Take rest on working area Minor injury / Major injury / Fatal 4 3 3 2

work. activities.
3. Repeated and regular inspection has to be done during night 3. Ensure for welfare activities has to provide for the workers.
work
 Existing Controls Risk Evaluation Risk Evaluation Risk Reduction Actions
S.No: Activity Hazard Identification Potential Consequences Additional Controls Required Special Instructions
Likelihood Severity Risk Rating Likelihood Severity Risk Rating Action Required Target Date

Prepared By: Reviewed By: Approved By:

 RISK MATRIX
Likelihood Score

Likely to happen at any 5 Moderate Moderate High High High

moment.

Could expect 1 incident in a

week; 4 Moderate Moderate Moderate High High

Could expect 1 incident in a

3 Low Moderate Moderate Moderate High
month

Could expect 1 incident in a 2 Low Low Moderate Moderate Moderate

year

Unlikely to happen 1 Low Low Low Moderate Moderate

1 2 3 4 5
Minimal Low Medium High Very High
Severity Score

Category Reason for Action Time-scale for Resolution

Should be mitigated with engineering and/or administrative

Intolerable
High controls to a risk rating "moderate" or less within a specified time
period, appropriate to the urgency of the situation.

Moderate
Tolerable with controls Should verify that procedures and controls are in place and
establish emphasis that they are maintained.

Low Tolerable as is
No mitigation.

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