TECHNICAL SPECIFICATION

PRODUCT NAME: Pulsating vacuum sterilizer

MODEL: YG-0.36 (360L)

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1.General

Pulsating vacuum sterilizer is strictly designed and manufactured in accord with GMP technical

Standard. It has passed ISO9001 quality management qualification standard and ISO13485:2003

Certificate of Quality Management System for Medical Devices.

The relevant data can be saved and printed automatically.

This autoclave is suitable for pharmaceutical factory, hospital, scientific research institute and other

units to sterilize and dry asepsis clothes, instruments, culture medium, etc.

2.Size & Utilities

Design Pressure 0.245Mpa Vacuum -0.095Mpa

Working Pressure 0.22Mpa City Water supply pressure 0.2-0.3Mpa

Design Temperature 139℃ Compressed Air supply pressure 0.6-0.8Mpa

Working Temperature 134℃ Steam pressure 0.4-0.8Mpa

Heat equilibrium ≤±1℃

Overall Size Inner Size Steam Compressed City water Power N.W
Model
W*H*D (mm) W*H*D(mm) (kg/cycle) Air (m³/cycle) (kg/cycle) (Kw) (kg)

YG-0.36 1195*1220*1720 1000*600*600 25 0.1 150 1.5 760

3.Structure and performance features

（1） Adopting the jacketed structure, a full dimpled jacket shall be provided wrapping around the

chamber in order to avoid steam condensation and facilitate, and proper temperature

distribution. which can be peripherally heated uniformly, preventing material from non-uniform

heating.

（2） Chamber: the chamber is made of SUS316L, According to mechanical and chemical

treatment, the chamber surface is bright, beautiful and corrosion resistant. Two stainless steel

rail guides in the chamber shall be provided as tracks for the loading cart.

（3） The insulating layer is made by aluminium silicate which is the best insulating material, and

the equipment is rectangular, having stainless steel decorating cover

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（4） Doors: The autoclave is designed as pass-through (double door) autoclave.

Both doors cannot be opened simultaneously.

 The door seal is the inflatable type, pressurized with compressed air, and can withstand the

chamber temperature and pressure.

 The doors shall have a safety mechanism to prevent opening of the door when the chamber

is hot or pressurized or when the autoclave is in operation.

 Sterilization cycle can start only after the door is fully closed and locked.

（5） Pipeline system is consisted of air filter, vacuum pump, pneumatic valve,etc.

 Air filter for is using PALL company brand. The performance is excellent with no medium

break or contamination unload.

 Angle type of pneumatic valve: strong switch valve, without any mistake, remote

compressed gas control. with the inner chamber of interlinked valve for stainless steel clamp

type seat.

 Vacuum pump:The autoclave include a liquid ring vacuum pump to obtain vacuum in the

chamber.

（6） Control system: PLC+ HMI control + Micro-printer. a timely data printing, should be able to

default one or more sterilization cycle. Electric apparatus system adopts domestic or imported

components whose performance is stable and reliable.

 When automatic controller in the failure of the circumstances, the security device makes the

sterilization indoor pressure safety in the pressure of the atmosphere to the back of the state,

and allow the loading door can be opened.

 In order to maintenance, test and emergency needs, manual operation can be through the

use of access control tools to complete.

 The master controller system: can set the user name and password, also can set up

different user access. A manager, users, maintainers triple interface function. Managers can

be used according to different level, set on use of a password, ensure use safety, prevent

that due to improper operation or modify the program brings experiment.

 Touch screen: display work process parameters, control is simple, the operation is

convenient. Interface has the following functions:

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 Display shows the process of sterilization cycle state, time,pressure,temperature,two-door

airtight state, the running records, printing, etc.

（7） Material Loading System

Loading cart (Rack):

Sterilization cart made of SUS 316L stainless steel is provided for loading, sterilization and

unloading the items. The cart have support guides at different levels in order to place the

product support trays.

Transfer trolley:

Transfer trolley made of SUS 304 stainless steel is provided for transporting and

loading/unloading the sterilization cart to and from the chamber. For proper operation of a

double door autoclave, 2 units are recommended.

（8） The system have an E-Stop mechanism designed to stop all physical movement of the

equipment immediately.

（9） The GMP confirming connecter fixed can provide the GMP validation for the customer freely.

4.Process flow

The autoclave control with optional automatic operation or manual operation.

We will preset many programs for customers.

All these programs are editable by users.

- Bowie Dick test

- Chamber leak test

- Sterilizing program for textiles, such as clothes and medical packages.

- Sterilizing program for instruments

 Dynamic pre-vacuum:

Pulling vacuum in the chamber, and then while still pumping out air, allowing steam into the

chamber. This way, the air is removed from the chamber with no heat build-up on the material.

 Pressure pulsing:

The aim is to provide rapid removal of non-condensable gases and condensates and to pre-heat the

material prior to sterilization.

 Sterilization:

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Steam injection into the chamber until sterilization temperature is achieved. When the working

pressure and temperature are obtained in the chamber, sterilization time begins. If the temperature

falls below the minimum sterilizing temperature.

 Drying:

Pulling vacuum in the chamber, and then start drying time count while vacuum is still being made.

Throughout the drying process, the jacket is kept at working pressure with hot steam. In this way, the

high vacuum and heat radiation from the chamber walls helps drying the material.

 Cooling:

Once sterilization is done, slow vacuumize made until pressure drops to 1.100 mbar. After that, while

the vacuum system is still working, vacuum break valve opens preventing drop of pressure and thus

accelerating the cooling process. The phase ends when cooling ending temperature is reached.

CONFIGURATION LIST

No. N am e M od el M an uf act ur er R em ar k

Ⅰ Main body 01- 00

1 Chamber 01-01 WANROOEMED Made of SUS316L

Door sealing
2 01-03 Runde China Medical used silicon rubber
ring

Ⅱ Door 02- 00

1 Door board 02-01 WANROOEMED Made of SUS304

Door proximity
2 CLJ series CoRon China Sharp,easy to install
switch

Safety interlock
3 02-02 WANROOEMED High temperature resistance
device

Ⅲ Control system 03- 00

Sterilizing
1 03-01 WANROOEMED
software

万容机械有限公司 WANROOE MACHINERY CO.,LTD.

 MITSUBISHI,
2 PLC FX series Reliable running, high stability,
Japan
LCD Color touchscreen for easy
3 Touch screen TP106 TRE
operation

4 Micro printer WH40-SA Weihuang, China Stable performance

Temperature Pt100,A level precision, temperature

5 902350-22 JUMO, Germany
sensor equilibrium≤0.15℃

Pressure DANFOSS,
6 MBS-3000 High control accuracy, and reliability
transmitter Denmark
Pressure Reliable, performance, accurate
7 SNS series TOKYO Japan
controller control
Integration installation with manual
8 Solenoid valve 2V025-06 AMISCO Italy
operation, good performance

9 Data recorder ARS2101 ARS China Stable performance

Ⅳ Pipe system 04- 00

1 Air filter KA series PALL USA Diameter 0.2μm

Angle pneumatic GEMU Stable performance in practical

2 514 series
valve Germany operation
YUHUAN
3 Vacuum pump SK series Quiet, high vacuum rate
China

Quality is stable, good technical

4 Steam trap CS47H series ZHUANGFA
performance

5 Pressure gauge YTF-98ZK Brighty, China Simple structure and good reliability

High sensitivity, unlock pressure

6 Safety valve A28-16P Guangyi China
0.1-0.3Mpa

Loading
Ⅴ 05-00
system

1 Loading cart 05-01 WANROOEMED Made of SUS316L

2 Transfer trolley 05-02 WANROOEMED Made of SUS304

万容机械有限公司 WANROOE MACHINERY CO.,LTD.