0% found this document useful (0 votes)
10 views

FMP40- operation instruction

The document provides brief operating instructions for the Levelflex M FMP40 Interface, a guided level radar device for measuring solids and liquids. It includes essential safety instructions, installation guidelines, and operational procedures, emphasizing the need for qualified personnel to handle the device. Additional detailed information can be found in the accompanying Operating Instructions on the provided CD-ROM.

Uploaded by

Nikola
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
10 views

FMP40- operation instruction

The document provides brief operating instructions for the Levelflex M FMP40 Interface, a guided level radar device for measuring solids and liquids. It includes essential safety instructions, installation guidelines, and operational procedures, emphasizing the need for qualified personnel to handle the device. Additional detailed information can be found in the accompanying Operating Instructions on the provided CD-ROM.

Uploaded by

Nikola
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 32

Brief Operating Instructions

Levelflex M FMP40 Interface


Guided Level-Radar

These are Brief Operating Instructions.


For more detailed information, please refer to the Operating Instructions and the
additional documentation on the CD-ROM provided.
These Brief Operating Instructions are not intended to replace the Operating
Instructions provided in the scope of supply.
The complete device documentation consists of:
• these Brief Operating Instructions
• Approvals and safety certificates
• a CD-ROM with:
– the Operating Instructions
– Technical Information
KA01050F/00/EN/13.10
71120282
Table of contents Levelflex M FMP40 4 to 20 mA HART

Table of contents
1 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 Installation, commissioning and operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.3 Operational safety and process safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.4 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.5 Safety icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1 Quick installation guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2 Incoming acceptance, transport, storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.4 Post-installation check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

3 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.1 Wiring in F12/F23 housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.2 Wiring in T12 housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.3 Terminal assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.4 Connecting the measuring unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.5 Screening/potential matching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.6 Degree of protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.7 Post-connection check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

4 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.1 General structure of the operating menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.2 Display and operating elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

5 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.1 Function check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.2 Switching on the measuring device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.3 Overview Basic Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5.4 Basic Setup with the device display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5.5 Envelope curve with device display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

2 Endress+Hauser
Levelflex M FMP40 4 to 20 mA HART Safety instructions

1 Safety instructions
1.1 Designated use
The Levelflex M is a compact level transmitter for the continuouse measurement of solids and
liquids, measuring prinziple: Guided Level Radar / TDR:
Time Domain Reflectometry.

1.2 Installation, commissioning and operation


• The device must only be installed, connected, commissioned and maintained by qualified and
authorized specialists (e.g. electrical technicians) in full compliance with the instructions in
this manual, the applicable norms, legal regulations and certificates (depending on the
application).
• The specialist must have read and understood this manual and must follow the instructions it
contains. If you are unclear on anything in these Brief Operating Instructions, you must read
the Operating Instructions (on the CD-ROM). The Operating Instructions provide detailed
information on the device/measuring system.
• The device may only be modified or repaired if such work is expressly permitted in the
Operating Instructions (→ see CD-ROM).
• If faults cannot be rectified, the device must be taken out of service and secured against
unintentional commissioning.
• Do not operate damaged devices. Mark them as defective.

1.3 Operational safety and process safety


• Alternative monitoring measures must be taken to ensure operational safety and process safety
during confiugration, testing and maintenance work on the device.
• The device is safely built and tested according to state-of-the-art technology and has left the
factory in perfect condition as regards technical safety. The applicable regulations and
European standards have been taken into account.
• Pay particular attention to the technical data on the nameplate.
• If the device is to be installed in an explosion hazardous area, then the specifications in the
certificate as well as all national and local regulations must be observed. The device is
accompanied by separate "Ex documentation", which is an integral part of this Operating
Instructions. The installation regulations, connection values and Safety Instructions listed in
this Ex document must be observed. The documentation number of the related Safety
Instructions is also indicated.
• If using devices for applications with safety integrity level, the separate manual on functional
safety must be observed thoroughly (→ see CD-ROM).

1.4 Return
Follow the instructions on returning the device as outlined in the Operating Instructions on the
CD-ROM provided.

Endress+Hauser 3
Safety instructions Levelflex M FMP40 4 to 20 mA HART

1.5 Safety icons

Symbol Meaning

#
Warning!
A warning highlights actions or procedures which, if not performed correctly, will lead to personal injury,
a safety hazard or destruction of the device.

"
Caution!
Caution highlights actions or procedures which, if not performed correctly, may lead to personal injury or
incorrect functioning of the device.

!
Note!
A note highlights actions or procedures which, if not performed correctly, may indirectly affect operation
or may lead to an device response which is not planned.

4 Endress+Hauser
Levelflex M FMP40 4 to 20 mA HART Mounting

2 Mounting
2.1 Quick installation guide

F12/F23 or T12 housing

1½" AF 60

¾" AF 50

Caution!
Use only the
threaded boss

L00-FMP4xxxx-17-00-00-en-070

2.2 Incoming acceptance, transport, storage


2.2.1 Incoming acceptance
Check the packing and contents for any signs of damage. Check the shipment, make sure
nothing is missing and that the scope of supply matches your order.

2.2.2 Transport

" Caution!
Follow the safety instructions and transport conditions for device of more than 18 kg.
Do not lift the measuring device by its probe rod in order to transport it.

2.2.3 Storage
Pack the measuring device so that is protected against impacts for storage and transport.
The original packing material provides the optimum protection for this.
The permissible storage temperature is -40 °C to +80 °C.

Endress+Hauser 5
Mounting Levelflex M FMP40 4 to 20 mA HART

2.3 Installation
2.3.1 Mounting kit
For the mounting, you will require the following tool:
• The tool for flange mounting
• For the mounting of threaded connection:
60 mm Open-end spanner for 1½", 50 mm Open-end spanner for ¾"
• 4 mm (0.1") Allen wrench for turning the housing

2.3.2 Type of probe installation


• Probes are mounted to the process connection with threaded connections or flanges and are
usually also secured with these.
Screw down Screw in Levelflex
• Screw the Levelflex into the sleeve or
secure at the counterflange. housing allignable
• Maximum permissible torque:
– G3/4": 45 Nm
– G1-1/2": 450 Nm
When using an aramid fibre seal and a
process pressure of 40 bar:
– G3/4": 25 Nm Tighten with the
– G1-1/2": 140 Nm hexagonal nut only
L00-FMP4xxxx-17-00-00-en-057

2.3.3 Standard installation


Using a coax probe offers great advantages when the viscosity of the product is ≤ 500 cSt and it
is certain that the product does not cause buildup:
• Internals in the tank and nozzle dimensions do not have any impact on the measurement.
• Higher lateral load-bearing capacity than rod probes.
• In the event of high viscosity levels, a rod probe for pipe diameters > 40 mm is recommended.

2.3.4 Measurement in corrosive liquids


To measure in corrosive liquids, use Levelflex M FMP41C.

6 Endress+Hauser
Levelflex M FMP40 4 to 20 mA HART Mounting

2.3.5 Notes on special mounting situations


Installation at an angle
• For mechanical reasons, rod probes should
be installed as vertically as possible.
• With inclined installations the probe
length has to be adjusted in dependence to

rope probe
the installatino angle.
– Up to 1 m = 30°
– Up to 2 m = 10°
– Up to 4 m = 5°

mounting angle
L00-FMP4xIxx-17-00-00-en-048

Separable probes
If there is little mounting space (distance to
the ceiling), it is advisable to use separable
rod probes (∅16 mm).
• max. probe length 10 m (394 in)
• max. sideways capacity 20 Nm
• probes are separable several times with
the lengths:
– 500 mm (19.68 in)
– 1000 mm (39.37 in)
• torque: 15 Nm

L00-FMP4xxxx-17-00-00-xx-037

Endress+Hauser 7
Mounting Levelflex M FMP40 4 to 20 mA HART

2.3.6 Supporting probes against warping


For GL/ABS approval:
Rod probes ∅ 16 mm ≤ 1 m permissible, rod probes ∅ 6 mm not permissible.
A support is required for coax probe ≥ 1 m (see drawing).

L00-FMP4xIxx-17-00-00-xx-004

2.3.7 Special information on interface measurement

Installation in horizontal cylindrical, upright and underground tanks


• Use coax probes or rod probes in the bypass/stilling well. A segmented probe is available as a
special version for longer measuring ranges.
• Any distance from the wall is possible for coax probes or rod probes in the stilling well. In the
case of rod probes, it must be ensured that the probe does not come into contact with the wall.

L00-FMP4xIxx-17-00-00-xx-002.eps

8 Endress+Hauser
Levelflex M FMP40 4 to 20 mA HART Mounting

Installation in stilling well or bypass


• A rod probe can be used for pipe diameters
bigger than 40 mm.
• Rod probe installation can take place up to
a diameter size of 100 mm. In the event of
larger diameters, a coax probe is
recommended.
• Welded joints that protrude up to approx.
5 mm inwards do not affect the
measurement.
• The pipe may not exhibit any steps in
diameter.
• If a rod probe is used, the probe length
must be 100 mm longer than the lower
disposal.

min. 100
• In the case of rod probes, it must be
ensured that the probe does not come into
contact with the wall. If necessary, use a
centering disk at the end of the probe.

! Note!
A plastic centering disk has to be used for
interface measurement (see Operating L00-FMP4xIxx-17-00-00-xx-003

Instruction on the CD-ROM).

Endress+Hauser 9
Mounting Levelflex M FMP40 4 to 20 mA HART

2.3.8 Turn housing


After mounting, the housing can be turned 350° in order to simplify access to the display and
the terminal compartment. Proceed as follows to turn the housing to the required position:
• Undo the fixing screws (1)
• Turn the housing (2) in the required direction
• Tighten up the fixing screws (1)

F12/F23 housing T12 housing

2 2

1 1

allen key
4 mm/0.1”

L00-FMP4xxxx-17-00-00-en-028

2.4 Post-installation check


After the measuring device has been installed, perform the following checks:
• Is the measuring device damaged (visual check) ?
• Does the measuring device correspond to the measuring point specifications such as process
temperature/pressure, ambient temperature, measuring range, etc.?
• Are the measuring point number and labeling correct (visual check) ?
• Is the measuring device adequately protected against rain and direct sunlight (see Chapter
"Accessories" in the Operating Instructions on the CD-ROM) ?

10 Endress+Hauser
Levelflex M FMP40 4 to 20 mA HART Wiring

3 Wiring
# Warning!
When using the measuring device in hazardous areas, installation must comply with the
corresponding national standards and regulations and the Safety Instructions or Installation or
Control Drawings.

" Caution!
Before connection please note the following:
• The power supply must be identical to the data on thenameplate.
• Switch off power supply before connecting up the device.
• A standard installation cable is sufficient if only the analogue signal isused.
• Use a screened cable when working with a superimposed communications signal (HART).

3.1 Wiring in F12/F23 housing


1. Unscrew housing cover (1).
2. Remove any display (2) if fitted. 2

3. Remove cover plate from terminal 1


ER
US
+HA
ESS

compartment (3).
DR
EN

4. Pull out terminal module (4) slightly


using "pulling loop".
5. Insert cable (5) through gland (6).
6
6. Make connection (see terminal 3
assignment).
7. Re-insert terminal module (4).
8. Tighten cable gland (6). 5 4
Max. torque 10 to 12 Nm!
9. Tighten screws on cover plate (3). 1 2 3 4

10. Insert display (2) if fitted.


11. Screw on housing cover (1).
12. Switch on power supply.
L00-FMP40xxx-04-00-00-xx-001

Endress+Hauser 11
Wiring Levelflex M FMP40 4 to 20 mA HART

3.2 Wiring in T12 housing


1. Unscrew housing cover (1).
1
2. Insert cable (2) through gland (3).
3
3. Connect cable screen to the grounding
terminal (4) within the terminal
compartment.
4. Make connection (see terminal
assignment). 2
5. Tighten cable gland (6).
Max. torque 10 to 12 Nm!
6. Screw on housing cover (1).
4
7. Switch on power supply.

1 2 3 4

L00-FMP40xxx-04-00-00-xx-002

3.3 Terminal assignment

2-wire-version

power
alternatively
Commubox FXA195
Field Communicator
375, 475

4...20 mA

test sockets for


testing of the signal
current

1 2 3 4 plant ground
L- L+ I+ I-

L00-FMP4xxxx-04-00-00-en-005

12 Endress+Hauser
Levelflex M FMP40 4 to 20 mA HART Wiring

3.4 Connecting the measuring unit


Load HART
Minimum load for Hart communication: 250 Ω

Ground connection
It is necessary to make a good ground connection to the ground terminal on the outside of the
housing, in order to achieve EMC security.

Cable entry
Cable gland: M20x1.5
Cable entry: G½ or ½NPT

Terminals
For wire cross-sections of 0.5 to 2.5 mm2

Supply voltage
The following values are the voltages across the terminals directly at the device:

Communication Current consumption Terminal voltage

HART 4 mA 16 V to 36 V

20 mA 7.5 V to 36 V

Fixed current, adjustable e.g. for solar power operation 11 mA 10 V to 36 V


(measured value transferred at HART)

Fixed current for HART Multidrop mode 4 mA1) 16 V to 36 V

1) Start up current 11 mA

HART residual ripple, 2-wire: Uss ≤ 200 mV

Power consumption
Min. 60 mW, max. 900 mW

Current consumption
3.6 to 22 mA for HART-Multidrop: start up current is 11 mA.

Endress+Hauser 13
Wiring Levelflex M FMP40 4 to 20 mA HART

Overvoltage protection
If the measuring device is used for the level measurement in flammable liquids which requires
the use of an overvoltage protection according to EN/IEC 60079-14 EN/IEC 60060-1 (10 kA,
Puls 8/20 μs) it has to be ensured that
• the measuring device with integrated overvoltage protection with gas discharge tubes within the
T12-enclosure is used, refer to "Ordering structure", in the Operating Instructions on CD-ROM
or
• this protection is achieved by the use of other appropriate measures (external protection
devices e.g. HAW562Z).

3.5 Screening/potential matching


• You achieve optimum screening against disturbances if the screening is connected on both
sides (in the cabinet and on the device). If you have to reckon with potential equalisation
currents in the plant, only earth screening on one side, preferably at the transmitter.
• When using in hazardous areas, you must observe the applicable regulations and the separate
Ex documentation.

3.6 Degree of protection


• with closed housing tested according to:
– IP68, NEMA6P (24 h at 1.83 m under water surface)
– IP66, NEMA4X
• with open housing: IP20, NEMA1 (also ingress protection of the display)

3.7 Post-connection check


After wiring the measuring device, perform the following checks:
• Is the terminal allocation correct (→ ä 12)?
• Is the cable gland tight?
• Is the housing cover screwed tight?
• If auxiliary power is available:
Is the device ready for operation and is the liquid crystal display visible?

14 Endress+Hauser
Levelflex M FMP40 4 to 20 mA HART Operation

4 Operation
4.1 General structure of the operating menu
The operating menu is made up of two levels:
• Function groups (00, 01, 03, …, 0C, 0D):
The individual operating options of the device are split up roughly into different function
groups. The function groups that are available include, e.g.: "basic setup", "safety
settings..", "output", "display", etc.
• Functions (001, 002, 003, …, 0D8, 0D9):
Each function group consists of one or more functions. The functions perform the actual
operation or parameterisation of the device. Numerical values can be entered here and
parameters can be selected and saved. The available functions of the “basic setup" (00)
function group include, e.g..: "tank properties" (002), "medium property" (003),
"process cond." (004), "empty calibr." (005), etc.
If, for example, the application of the device is to be changed, carry out the following procedure:
1. Select the “basic setup" (00) function group
2. Select the "tank properties" (002) function (where the existing tank shape is selected).

4.1.1 Identifying the functions


For simple orientation within the function menus, for each function a position is shown on the
display.

L00-FMRxxxxx-07-00-00-de-005

The first two digits identify the function group:


• basic setup 00
• safety settings 01
• linearisation 04
...

Endress+Hauser 15
Operation Levelflex M FMP40 4 to 20 mA HART

The third digit numbers the individual functions within the function group:
• basic setup 00 → • tank properties 002
• medium properties 003
• process cond. 004
...

Here after the position is always given in brackets (e.g. "tank properties" (002)) after the
described function.

4.2 Display and operating elements


4.2.1 Liquid crystal display (LCD)
Four lines with 20 characters each. Display contrast adjustable through key combination.

LCD
ENDR
Order MICR ESS+
Code:
Ser.-No.
:
OPILOHAUS
T II ER
(liquid crystal display)
Messber
Measuri
eich
ng
range
U 16...36 max.
4...20 20
Maulburg

V m
mA DC
IP
65
T
Made in Germany

A >70°C
: t
>85°C

ENDRESS + HAUSER

Symbols
– + E

3 keys

snap-fit

l00-fmp4xixx-07-00-00-en-001

The VU331 LCD display can be removed to ease operation by simply pressing the snap-fit (see
graphic above). It is connected to the device by means of a 500 mm cable.

16 Endress+Hauser
Levelflex M FMP40 4 to 20 mA HART Operation

4.2.2 Display

Primary measuring value Position indicator

ENDRESS + HAUSER
Description

Secondary measuring value Unit Symbol


– + E

Selection list

Function groups -> Functions

HOME X F
F FG00 X F000 F001 F002 F003 F004 ...

X
FG01
O FG02 F F
FG03
O Help text
FG04 S
S
FG05
FG06
XEnvelope
FG07 curve
...
L00-FMRxxxxx-07-00-00-en-007

Endress+Hauser 17
Operation Levelflex M FMP40 4 to 20 mA HART

4.2.3 Display symbols


The following table describes the symbols that appear on the liquid crystal display:

Symbol Meaning

ALARM_SYMBOL
This alarm symbol appears when the device is in an alarm state. If the symbol flashes, this indicates a
warning.

LOCK_SYMBOL
This lock symbol appears when the device is locked, i.e. if no input is possible.

COM_SYMBOL
This communication symbol appears when a data transmission via e.g. HART, PROFIBUS PA or
FOUNDATION Fieldbus is in progress.

4.2.4 Key assignment


The operating elements are located inside the housing and are accessible for operation by
opening the lid of the housing.

Function of the keys

Key(s) Meaning

O or V Navigate upwards in the selection list.


Edit numeric value within a function.

S or W Navigate downwards in the selection list.


Edit numeric value within a function.

X or Z Navigate to the left within a function group.

F Navigate to the right within a function group, confirmation.

O and
or
F Contrast settings of the LCD.
S and F
Hardware lock / unlock
O S Fand and
After a hardware lock, an operation of the device via display orcommunication is not
possible! The hardware can only be unlocked via the display. An unlock parameter
must be entered to do so.

18 Endress+Hauser
Levelflex M FMP40 4 to 20 mA HART Commissioning

5 Commissioning
5.1 Function check
Make sure that all final checks have been completed before you start up your measuring point:
• Checklist "Post-installation check", → ä 10.
• Checklist "Post-connection check", → ä 14.

5.2 Switching on the measuring device


When the device is switched on for the first time, the following messages appear in a sequence
of 5 s on the display: software version, communication protocoll and language selection.


ENDRESS + HAUSER
Select the language
(this message appears the
first time the device is
– + E switched on)

⇓ Select the basic unit


(this message appears the
first time the device is
switched on)


The current measured
value is displayed

⇓ AfterF is pressed, you


reach the group selection

This selection enables you


to perform the basic setup

Endress+Hauser 19
Commissioning Levelflex M FMP40 4 to 20 mA HART

5.3 Overview Basic Setup

flange:
reference point of
UB DL measurement

SD

DI UB SD
DL
DK1
LN UP
E DI
F
LL UP

LL F LN,
E

LI DK2 LI

E = empty calibr. (= zero) - setting in 005


F = full calibr. (= span) - setting in 006
DI = distance interface (distance flange / DK2) - display in 0A6
LI = level interface (distance probe end / DK1) - display in 0A5
DL = distance complete level - display in 0A5
LL = level complete - display in 0A6
LN = probe length - setting in 033
UB = upper blocking distance - setting in 059
UP = thickness upper medium
SD = safety distance - setting in 015

L00-FMP4xxxx-19-00-00-en-038

20 Endress+Hauser
Levelflex M FMP40 4 to 20 mA HART Commissioning

" Caution!
The basic setup is sufficient for successful commissioning in most applications.
The Levelflex is precalibrated at the factory to the probe length ordered so that in most cases
only the application parameters that automatically adapt the device to the measuring conditions
need to be entered. For models with a current output, the factory adjustment for zero point "E"
and span "F" is 4 mA and 20 mA. For digital outputs and the display module, the factory
adjustment for zero point "E" and span "F" is 0 % and 100 %.
A linearization function with a maximum of 32 points, which is based on a table entered
manually or semi-automatically, can be activated on site or via remote operation. This function
makes it possible to convert the level to volume and mass units and has a uniform effect on the
interface and the total level.
Complex measuring operations necessitate additional functions that the user can use to
customize the Levelflex as necessary to suit his specific requirements. The functions available to
do this are described in detail in BA00366F/00/EN.
Comply with the following instructions when configuring the functions in the "basic setup" (00):
• Select the functions, → ä 15.
• Certain functions (e.g. starting an interference echo mapping (053)) prompt you to confirm
your data entries. Press O or S to select "YES" and press F to confirm. The function is now
started.
• If you do not press a key during a configurable time period (→ function group "Display (09)")
an automatic return is made to the home position (measured value display).

! Note!
• The device continues to measure while data entry is in progress, i.e. the current measured
values are output via the signal outputs in the normal way.
• If the envelope curve mode is active on the display, the measured values are updated in a
slower cycle time. Thus, it is advisable to leave the envelope curve mode after the measuring
point has been optimized.
• If the power supply fails, all preset and configured values remain safely stored in the EEPROM.
• All functions are described in detail, as is the overview of the operating menu itself, in
"BA00366F - Description of Instrument Functions" on the enclosed CD-ROM.

Endress+Hauser 21
Commissioning Levelflex M FMP40 4 to 20 mA HART

5.4 Basic Setup with the device display


5.4.1 Function "measured value" (000)


ENDRESS + HAUSER

– + E

This function displays the current measured value in the selected unit (see"Customer
unit" (042) function). The number of digits after the decimal point can be selected in the "No.of
Decimals" (095) function.
The standard settings for PV and SV assignment are as follows:
PV corresponds to the interface layer; SV = total level

5.4.2 Function group "basic setup" (00)


ENDRESS + HAUSER

– + E

5.4.3 Function "tank properties" (002)


ENDRESS + HAUSER

– + E

This function is used to select the tank properties. Depending on the settings, the system
searches for one (fully flooded) echo or 2 (partially filled) echoes
Selection:
• Partially Filled
• Fully flooded

Partially Filled
The system searches for 2 signals in the measuring range. The upper signal is assigned to the
total level and the lower signal to the level of the interface layer. The difference between the two
levels corresponds to the thickness of the upper medium (upper phase).

22 Endress+Hauser
Levelflex M FMP40 4 to 20 mA HART Commissioning

Fully Flooded
The biggest signal in the measuring range is evaluated. If the signal for the total level is within
the upper blocking distance, the signal detected corresponds to the level of the interface layer.
If an echo is not found, echo loss is detected.

! Note!
• If "fully flooded" is selected, it is absolutely essential that the upper signal for the total level is
within the upper blocking distance so that it is not evaluated incorrectly. The setting for the
upper blocking distance is an integral part of the basic setup if "fully flooded" is selected.
• A change in the total level when "fully flooded" is selected impacts the accuracy

5.4.4 Function "Process Propert." (004)


ENDRESS + HAUSER

– + E

Use this function to adapt the device reaction to the filling speed in the tank. The setting
influences an intelligent filter and affects the total level and interface layer level in the same way.
Options:
• Standard
• Fast change
• Slow change
• Test: no Filter

Options: Standard Fast Change Slow Change Test: No Filter

Application: For all normal Small tanks, primarily Applications with slow Shortest reaction time:
applications with low to with liquids, at high to medium filling • For test purposes
medium filling speeds filling speeds. speed. • Measurement in
and sufficiently large small tanks at high
tanks. filling speeds, if "Fast
Change" setting is too
slow.

2-wire Totzeit: 4 s Totzeit: 2 s Totzeit: 6 s Totzeit: 1 s


electronics: Ansstiegszeit: 18 s Ansstiegszeit: 5 s Ansstiegszeit: 40 s Ansstiegszeit: 0 s

Endress+Hauser 23
Commissioning Levelflex M FMP40 4 to 20 mA HART

5.4.5 Function "empty calibr." (005)


ENDRESS + HAUSER

– + E

This function is used to enter the distance from the flange (reference point of the measurement)
to the minimum level (= zero).

E = empty calibration (= zero)

0%

L00-FMP4xIxx-14-00-06-en-001

24 Endress+Hauser
Levelflex M FMP40 4 to 20 mA HART Commissioning

5.4.6 Function "full calibr." (006)


ENDRESS + HAUSER

– + E

This function is used to enter the distance from the minimum level to the maximum level
(= span).

100%

DK1
F = full calibration (= span)

F
Fmax = E – upper blocking distance
DK2

0%

L00-FMP4xIxx-14-00-06-en-002

! Note!
The usable measuring range lies between the upper blocking distance and the probe end.
The values for empty distance "E" and span "F" can be set independently of this.

Endress+Hauser 25
Commissioning Levelflex M FMP40 4 to 20 mA HART

5.4.7 Function "Upper Block. Dist" (059)


ENDRESS + HAUSER

– + E

For rod and rope probes with lengths of up to 8 m, the upper blocking distance is preset to 0.1m
on delivery.

Blocking distances and measuring range depending on probe type


At the lower end of the probe, accurate measuring is not possible, see section "Maximum
measured error", → ä 27.

LN [m] LN [m] UB [m]


FMP40 (interface)
min max min

Coax probe 0.3 4 0

16 mm rod probe in the bypass 0.3 4 0.11)

6 mm rod probe in the bypass 0.3 2 0.11)

Rope probe in free field 2) 0.3 103) 0.11)

1) The blocking distances indicated are preset. The upper blocking distance UB can be entered manually.
2) Measurements in free field available on request.
3) Larger measuring range available on request.

! Note!
Reliable measurement cannot be guaranteed within the blocking distance.

26 Endress+Hauser
Levelflex M FMP40 4 to 20 mA HART Commissioning

5.4.8 Maximum measured error


Typical data under reference operating conditions:
DIN EN 61298-2, percentage values in relation to the span.

Output: digital analog

Sum of non-linearity, Level (level and interface electronics versions): ±0.06 %


non-repeatability and hysteresis – Measuring range up to 10 m: ±3 mm
– Measuring range >10 m: ±0.03 %
For PA-coated rope probes:
– Measuring range up to 5 m: ±5 mm
– Measuring range > 5 m: ±0.1 %

Interface (only "K" interface measurement electronics version)


– Measuring range up to 10 m: ±10 mm
If the thickness of the interface is <60 mm, the interface can no
longer be differentiated from the overall level such that both output
signals are identical.

Offset/zero point ±4 mm ±0.03 %

If the reference conditions are not met, the offset/zero point arising from the mounting situation
may be up to ±12 mm for rod probes. This additional offset/zero point can be compensated for
by entering a correction (function "Offset" (057)) during commissioning..

In the area around the lower probe end, the following measured error occurs for the
level measurement (level and interface electronics version):

rod probe and coax probe rope probe


sum of non-linearity, non-repeatability

80 80
sum of non-linearity, non-repeatability

60
DC = 2 60
DC > 7
and hysteresis [mm]
and hysteresis [mm]

40 40
DC > 7
20 20

0 0

-20 -20

-40 -40

-60 -60

-80
-80
0 50 100 150 200 250 300 0 50 100 150 200 250 300
distance from probe end [mm] distance from probe end [mm]

L00-FMP4xxxx-05-00-00-de-001 L00-FMP4xxxx-05-00-00-de-002

If the DC value is less than 7 for rope probes, then measurement is not possible in the area of
the tensioning weight (0 to 250 mm from end of probe; lower blocking distance).

Endress+Hauser 27
Commissioning Levelflex M FMP40 4 to 20 mA HART

Deviating from this, the following measured error occurs for thin interface layers
(only "K" interface measurement electronics version):

rod probe (example), also valid for coax probe

±50
maximum measured error

±40
[mm]

±30 No measurement lower medium


upper possible in
medium this area
±20

±10

0
200 60 0

thickness of upper medium Interface


[mm]
L00-FMP4xIxx-05-00-00-de-001

5.4.9 Function "Medium Property" (003)


ENDRESS + HAUSER

– + E

Use this function to enter the dielectric constant of the upper medium (upper phase).
Options:
• 2.00
The table below split the DC values by product group. However, it is not sufficient to assume a
typical value. For accurate interface measurement, it is necessary to determine the DC of the
upper medium (upper phase) as accurately as possible and enter the value in this function.
The DC of the upper medium must be known and constant. The DC can be determined with
the aid of the DC manual CP00019F/00/EN. In addition, it is also possible to calculate the DC
automatically in FieldCare if the interface thickness is available and known.

28 Endress+Hauser
Levelflex M FMP40 4 to 20 mA HART Commissioning

ε
DC ( r) Typical liquids ε
DC ( r) Typical liquids

– Liquefied gases, e.g. N2, CO2 – Benzene, styrene, toluene


1.4 to 1.6 2.5 to 4 – Furan
– Naphthalene

– Liquefied gas, e.g. propane – Chlorobenzene, chloroform


– Solvent – Cellulose spray
1.6 to 1.9 4 to 7
– Freon – Isocyanate, aniline
– Palm oil

– Mineral oils, fuels – Aqueous solutions (DC ca. 80)


1.9 to 2.5 >7 – Alcohols
– Ammonia

! Note!
Due to the high diffusion rate of ammonia, it is recommended to use the FMP45 with gas-tight
bushing for measurements in this medium.

5.4.10 Function "Distance/Measured Value" (008)


ENDRESS + HAUSER

– + E

The measured distances from the reference point to the product level and the interface are
shown. Check whether the values correspond to the actual distances. The following cases can
occur:
• Distances correct È continue with group selection
• Distance to level incorrect È empty tank/bypass and perform mapping over the entire probe
length (see BA00366F - "Description of Instrument Functions".
• Distance to interface incorrect È check entry for "Medium Prop." (003).


ENDRESS + HAUSER

– + E

⇓ After 3 s, the
following message
appears

Endress+Hauser 29
Commissioning Levelflex M FMP40 4 to 20 mA HART

5.5 Envelope curve with device display


After the basic setup, an evaluation of the measurement with the aid of the envelope curve
"envelope curve" (0E) function group) is recommended.

5.5.1 Function "plot settings" (0E1)


Here you can select which information is shown on the display:
• envelope curve
• substracted signal
• mapping


ENDRESS + HAUSER

– + E

! Note!
The interference echo suppresion (map) are explained in BA00366F/00/EN "Description of
Instrument Functions".

5.5.2 Function "recording curve" (0E2)


This function determines whether the envelope curve is read as
• single curve or
• cyclic


ENDRESS + HAUSER

– + E

! Note!
If the envelope curve mode is active on the display, the measured values are updated in a slower
cycle time. Thus, it is advisable to leave the envelope curve mode after the measuring point has
been optimised.

30 Endress+Hauser
Levelflex M FMP40 4 to 20 mA HART Commissioning

Endress+Hauser 31
www.endress.com/worldwide

KA01050F/00/EN/13.10
71120282
CCS/FM+SGML 6.0
71120282

You might also like