FMP40- operation instruction
FMP40- operation instruction
Table of contents
1 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 Installation, commissioning and operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.3 Operational safety and process safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.4 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.5 Safety icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1 Quick installation guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2 Incoming acceptance, transport, storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.4 Post-installation check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.1 Wiring in F12/F23 housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.2 Wiring in T12 housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.3 Terminal assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.4 Connecting the measuring unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.5 Screening/potential matching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.6 Degree of protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.7 Post-connection check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.1 General structure of the operating menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.2 Display and operating elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.1 Function check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.2 Switching on the measuring device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.3 Overview Basic Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5.4 Basic Setup with the device display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5.5 Envelope curve with device display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
2 Endress+Hauser
Levelflex M FMP40 4 to 20 mA HART Safety instructions
1 Safety instructions
1.1 Designated use
The Levelflex M is a compact level transmitter for the continuouse measurement of solids and
liquids, measuring prinziple: Guided Level Radar / TDR:
Time Domain Reflectometry.
1.4 Return
Follow the instructions on returning the device as outlined in the Operating Instructions on the
CD-ROM provided.
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Safety instructions Levelflex M FMP40 4 to 20 mA HART
Symbol Meaning
#
Warning!
A warning highlights actions or procedures which, if not performed correctly, will lead to personal injury,
a safety hazard or destruction of the device.
"
Caution!
Caution highlights actions or procedures which, if not performed correctly, may lead to personal injury or
incorrect functioning of the device.
!
Note!
A note highlights actions or procedures which, if not performed correctly, may indirectly affect operation
or may lead to an device response which is not planned.
4 Endress+Hauser
Levelflex M FMP40 4 to 20 mA HART Mounting
2 Mounting
2.1 Quick installation guide
1½" AF 60
¾" AF 50
Caution!
Use only the
threaded boss
L00-FMP4xxxx-17-00-00-en-070
2.2.2 Transport
" Caution!
Follow the safety instructions and transport conditions for device of more than 18 kg.
Do not lift the measuring device by its probe rod in order to transport it.
2.2.3 Storage
Pack the measuring device so that is protected against impacts for storage and transport.
The original packing material provides the optimum protection for this.
The permissible storage temperature is -40 °C to +80 °C.
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Mounting Levelflex M FMP40 4 to 20 mA HART
2.3 Installation
2.3.1 Mounting kit
For the mounting, you will require the following tool:
• The tool for flange mounting
• For the mounting of threaded connection:
60 mm Open-end spanner for 1½", 50 mm Open-end spanner for ¾"
• 4 mm (0.1") Allen wrench for turning the housing
6 Endress+Hauser
Levelflex M FMP40 4 to 20 mA HART Mounting
rope probe
the installatino angle.
– Up to 1 m = 30°
– Up to 2 m = 10°
– Up to 4 m = 5°
mounting angle
L00-FMP4xIxx-17-00-00-en-048
Separable probes
If there is little mounting space (distance to
the ceiling), it is advisable to use separable
rod probes (∅16 mm).
• max. probe length 10 m (394 in)
• max. sideways capacity 20 Nm
• probes are separable several times with
the lengths:
– 500 mm (19.68 in)
– 1000 mm (39.37 in)
• torque: 15 Nm
L00-FMP4xxxx-17-00-00-xx-037
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Mounting Levelflex M FMP40 4 to 20 mA HART
L00-FMP4xIxx-17-00-00-xx-004
L00-FMP4xIxx-17-00-00-xx-002.eps
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Levelflex M FMP40 4 to 20 mA HART Mounting
min. 100
• In the case of rod probes, it must be
ensured that the probe does not come into
contact with the wall. If necessary, use a
centering disk at the end of the probe.
! Note!
A plastic centering disk has to be used for
interface measurement (see Operating L00-FMP4xIxx-17-00-00-xx-003
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Mounting Levelflex M FMP40 4 to 20 mA HART
2 2
1 1
allen key
4 mm/0.1”
L00-FMP4xxxx-17-00-00-en-028
10 Endress+Hauser
Levelflex M FMP40 4 to 20 mA HART Wiring
3 Wiring
# Warning!
When using the measuring device in hazardous areas, installation must comply with the
corresponding national standards and regulations and the Safety Instructions or Installation or
Control Drawings.
" Caution!
Before connection please note the following:
• The power supply must be identical to the data on thenameplate.
• Switch off power supply before connecting up the device.
• A standard installation cable is sufficient if only the analogue signal isused.
• Use a screened cable when working with a superimposed communications signal (HART).
compartment (3).
DR
EN
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Wiring Levelflex M FMP40 4 to 20 mA HART
1 2 3 4
L00-FMP40xxx-04-00-00-xx-002
2-wire-version
power
alternatively
Commubox FXA195
Field Communicator
375, 475
4...20 mA
1 2 3 4 plant ground
L- L+ I+ I-
L00-FMP4xxxx-04-00-00-en-005
12 Endress+Hauser
Levelflex M FMP40 4 to 20 mA HART Wiring
Ground connection
It is necessary to make a good ground connection to the ground terminal on the outside of the
housing, in order to achieve EMC security.
Cable entry
Cable gland: M20x1.5
Cable entry: G½ or ½NPT
Terminals
For wire cross-sections of 0.5 to 2.5 mm2
Supply voltage
The following values are the voltages across the terminals directly at the device:
HART 4 mA 16 V to 36 V
20 mA 7.5 V to 36 V
1) Start up current 11 mA
Power consumption
Min. 60 mW, max. 900 mW
Current consumption
3.6 to 22 mA for HART-Multidrop: start up current is 11 mA.
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Wiring Levelflex M FMP40 4 to 20 mA HART
Overvoltage protection
If the measuring device is used for the level measurement in flammable liquids which requires
the use of an overvoltage protection according to EN/IEC 60079-14 EN/IEC 60060-1 (10 kA,
Puls 8/20 μs) it has to be ensured that
• the measuring device with integrated overvoltage protection with gas discharge tubes within the
T12-enclosure is used, refer to "Ordering structure", in the Operating Instructions on CD-ROM
or
• this protection is achieved by the use of other appropriate measures (external protection
devices e.g. HAW562Z).
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Levelflex M FMP40 4 to 20 mA HART Operation
4 Operation
4.1 General structure of the operating menu
The operating menu is made up of two levels:
• Function groups (00, 01, 03, …, 0C, 0D):
The individual operating options of the device are split up roughly into different function
groups. The function groups that are available include, e.g.: "basic setup", "safety
settings..", "output", "display", etc.
• Functions (001, 002, 003, …, 0D8, 0D9):
Each function group consists of one or more functions. The functions perform the actual
operation or parameterisation of the device. Numerical values can be entered here and
parameters can be selected and saved. The available functions of the “basic setup" (00)
function group include, e.g..: "tank properties" (002), "medium property" (003),
"process cond." (004), "empty calibr." (005), etc.
If, for example, the application of the device is to be changed, carry out the following procedure:
1. Select the “basic setup" (00) function group
2. Select the "tank properties" (002) function (where the existing tank shape is selected).
L00-FMRxxxxx-07-00-00-de-005
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Operation Levelflex M FMP40 4 to 20 mA HART
The third digit numbers the individual functions within the function group:
• basic setup 00 → • tank properties 002
• medium properties 003
• process cond. 004
...
Here after the position is always given in brackets (e.g. "tank properties" (002)) after the
described function.
LCD
ENDR
Order MICR ESS+
Code:
Ser.-No.
:
OPILOHAUS
T II ER
(liquid crystal display)
Messber
Measuri
eich
ng
range
U 16...36 max.
4...20 20
Maulburg
V m
mA DC
IP
65
T
Made in Germany
A >70°C
: t
>85°C
ENDRESS + HAUSER
Symbols
– + E
3 keys
snap-fit
l00-fmp4xixx-07-00-00-en-001
The VU331 LCD display can be removed to ease operation by simply pressing the snap-fit (see
graphic above). It is connected to the device by means of a 500 mm cable.
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Levelflex M FMP40 4 to 20 mA HART Operation
4.2.2 Display
ENDRESS + HAUSER
Description
Selection list
HOME X F
F FG00 X F000 F001 F002 F003 F004 ...
X
FG01
O FG02 F F
FG03
O Help text
FG04 S
S
FG05
FG06
XEnvelope
FG07 curve
...
L00-FMRxxxxx-07-00-00-en-007
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Operation Levelflex M FMP40 4 to 20 mA HART
Symbol Meaning
ALARM_SYMBOL
This alarm symbol appears when the device is in an alarm state. If the symbol flashes, this indicates a
warning.
LOCK_SYMBOL
This lock symbol appears when the device is locked, i.e. if no input is possible.
COM_SYMBOL
This communication symbol appears when a data transmission via e.g. HART, PROFIBUS PA or
FOUNDATION Fieldbus is in progress.
Key(s) Meaning
O and
or
F Contrast settings of the LCD.
S and F
Hardware lock / unlock
O S Fand and
After a hardware lock, an operation of the device via display orcommunication is not
possible! The hardware can only be unlocked via the display. An unlock parameter
must be entered to do so.
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Levelflex M FMP40 4 to 20 mA HART Commissioning
5 Commissioning
5.1 Function check
Make sure that all final checks have been completed before you start up your measuring point:
• Checklist "Post-installation check", → ä 10.
• Checklist "Post-connection check", → ä 14.
⇒
ENDRESS + HAUSER
Select the language
(this message appears the
first time the device is
– + E switched on)
⇓
The current measured
value is displayed
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Commissioning Levelflex M FMP40 4 to 20 mA HART
flange:
reference point of
UB DL measurement
SD
DI UB SD
DL
DK1
LN UP
E DI
F
LL UP
LL F LN,
E
LI DK2 LI
L00-FMP4xxxx-19-00-00-en-038
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Levelflex M FMP40 4 to 20 mA HART Commissioning
" Caution!
The basic setup is sufficient for successful commissioning in most applications.
The Levelflex is precalibrated at the factory to the probe length ordered so that in most cases
only the application parameters that automatically adapt the device to the measuring conditions
need to be entered. For models with a current output, the factory adjustment for zero point "E"
and span "F" is 4 mA and 20 mA. For digital outputs and the display module, the factory
adjustment for zero point "E" and span "F" is 0 % and 100 %.
A linearization function with a maximum of 32 points, which is based on a table entered
manually or semi-automatically, can be activated on site or via remote operation. This function
makes it possible to convert the level to volume and mass units and has a uniform effect on the
interface and the total level.
Complex measuring operations necessitate additional functions that the user can use to
customize the Levelflex as necessary to suit his specific requirements. The functions available to
do this are described in detail in BA00366F/00/EN.
Comply with the following instructions when configuring the functions in the "basic setup" (00):
• Select the functions, → ä 15.
• Certain functions (e.g. starting an interference echo mapping (053)) prompt you to confirm
your data entries. Press O or S to select "YES" and press F to confirm. The function is now
started.
• If you do not press a key during a configurable time period (→ function group "Display (09)")
an automatic return is made to the home position (measured value display).
! Note!
• The device continues to measure while data entry is in progress, i.e. the current measured
values are output via the signal outputs in the normal way.
• If the envelope curve mode is active on the display, the measured values are updated in a
slower cycle time. Thus, it is advisable to leave the envelope curve mode after the measuring
point has been optimized.
• If the power supply fails, all preset and configured values remain safely stored in the EEPROM.
• All functions are described in detail, as is the overview of the operating menu itself, in
"BA00366F - Description of Instrument Functions" on the enclosed CD-ROM.
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Commissioning Levelflex M FMP40 4 to 20 mA HART
⇒
ENDRESS + HAUSER
– + E
This function displays the current measured value in the selected unit (see"Customer
unit" (042) function). The number of digits after the decimal point can be selected in the "No.of
Decimals" (095) function.
The standard settings for PV and SV assignment are as follows:
PV corresponds to the interface layer; SV = total level
⇒
ENDRESS + HAUSER
– + E
⇒
ENDRESS + HAUSER
– + E
This function is used to select the tank properties. Depending on the settings, the system
searches for one (fully flooded) echo or 2 (partially filled) echoes
Selection:
• Partially Filled
• Fully flooded
Partially Filled
The system searches for 2 signals in the measuring range. The upper signal is assigned to the
total level and the lower signal to the level of the interface layer. The difference between the two
levels corresponds to the thickness of the upper medium (upper phase).
22 Endress+Hauser
Levelflex M FMP40 4 to 20 mA HART Commissioning
Fully Flooded
The biggest signal in the measuring range is evaluated. If the signal for the total level is within
the upper blocking distance, the signal detected corresponds to the level of the interface layer.
If an echo is not found, echo loss is detected.
! Note!
• If "fully flooded" is selected, it is absolutely essential that the upper signal for the total level is
within the upper blocking distance so that it is not evaluated incorrectly. The setting for the
upper blocking distance is an integral part of the basic setup if "fully flooded" is selected.
• A change in the total level when "fully flooded" is selected impacts the accuracy
⇒
ENDRESS + HAUSER
– + E
Use this function to adapt the device reaction to the filling speed in the tank. The setting
influences an intelligent filter and affects the total level and interface layer level in the same way.
Options:
• Standard
• Fast change
• Slow change
• Test: no Filter
Application: For all normal Small tanks, primarily Applications with slow Shortest reaction time:
applications with low to with liquids, at high to medium filling • For test purposes
medium filling speeds filling speeds. speed. • Measurement in
and sufficiently large small tanks at high
tanks. filling speeds, if "Fast
Change" setting is too
slow.
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Commissioning Levelflex M FMP40 4 to 20 mA HART
⇒
ENDRESS + HAUSER
– + E
This function is used to enter the distance from the flange (reference point of the measurement)
to the minimum level (= zero).
0%
L00-FMP4xIxx-14-00-06-en-001
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Levelflex M FMP40 4 to 20 mA HART Commissioning
⇒
ENDRESS + HAUSER
– + E
This function is used to enter the distance from the minimum level to the maximum level
(= span).
100%
DK1
F = full calibration (= span)
F
Fmax = E – upper blocking distance
DK2
0%
L00-FMP4xIxx-14-00-06-en-002
! Note!
The usable measuring range lies between the upper blocking distance and the probe end.
The values for empty distance "E" and span "F" can be set independently of this.
Endress+Hauser 25
Commissioning Levelflex M FMP40 4 to 20 mA HART
⇒
ENDRESS + HAUSER
– + E
For rod and rope probes with lengths of up to 8 m, the upper blocking distance is preset to 0.1m
on delivery.
1) The blocking distances indicated are preset. The upper blocking distance UB can be entered manually.
2) Measurements in free field available on request.
3) Larger measuring range available on request.
! Note!
Reliable measurement cannot be guaranteed within the blocking distance.
26 Endress+Hauser
Levelflex M FMP40 4 to 20 mA HART Commissioning
If the reference conditions are not met, the offset/zero point arising from the mounting situation
may be up to ±12 mm for rod probes. This additional offset/zero point can be compensated for
by entering a correction (function "Offset" (057)) during commissioning..
In the area around the lower probe end, the following measured error occurs for the
level measurement (level and interface electronics version):
80 80
sum of non-linearity, non-repeatability
60
DC = 2 60
DC > 7
and hysteresis [mm]
and hysteresis [mm]
40 40
DC > 7
20 20
0 0
-20 -20
-40 -40
-60 -60
-80
-80
0 50 100 150 200 250 300 0 50 100 150 200 250 300
distance from probe end [mm] distance from probe end [mm]
L00-FMP4xxxx-05-00-00-de-001 L00-FMP4xxxx-05-00-00-de-002
If the DC value is less than 7 for rope probes, then measurement is not possible in the area of
the tensioning weight (0 to 250 mm from end of probe; lower blocking distance).
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Commissioning Levelflex M FMP40 4 to 20 mA HART
Deviating from this, the following measured error occurs for thin interface layers
(only "K" interface measurement electronics version):
±50
maximum measured error
±40
[mm]
±10
0
200 60 0
⇒
ENDRESS + HAUSER
– + E
Use this function to enter the dielectric constant of the upper medium (upper phase).
Options:
• 2.00
The table below split the DC values by product group. However, it is not sufficient to assume a
typical value. For accurate interface measurement, it is necessary to determine the DC of the
upper medium (upper phase) as accurately as possible and enter the value in this function.
The DC of the upper medium must be known and constant. The DC can be determined with
the aid of the DC manual CP00019F/00/EN. In addition, it is also possible to calculate the DC
automatically in FieldCare if the interface thickness is available and known.
28 Endress+Hauser
Levelflex M FMP40 4 to 20 mA HART Commissioning
ε
DC ( r) Typical liquids ε
DC ( r) Typical liquids
! Note!
Due to the high diffusion rate of ammonia, it is recommended to use the FMP45 with gas-tight
bushing for measurements in this medium.
⇒
ENDRESS + HAUSER
– + E
The measured distances from the reference point to the product level and the interface are
shown. Check whether the values correspond to the actual distances. The following cases can
occur:
• Distances correct È continue with group selection
• Distance to level incorrect È empty tank/bypass and perform mapping over the entire probe
length (see BA00366F - "Description of Instrument Functions".
• Distance to interface incorrect È check entry for "Medium Prop." (003).
⇒
ENDRESS + HAUSER
– + E
⇓ After 3 s, the
following message
appears
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Commissioning Levelflex M FMP40 4 to 20 mA HART
⇒
ENDRESS + HAUSER
– + E
! Note!
The interference echo suppresion (map) are explained in BA00366F/00/EN "Description of
Instrument Functions".
⇒
ENDRESS + HAUSER
– + E
! Note!
If the envelope curve mode is active on the display, the measured values are updated in a slower
cycle time. Thus, it is advisable to leave the envelope curve mode after the measuring point has
been optimised.
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Levelflex M FMP40 4 to 20 mA HART Commissioning
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www.endress.com/worldwide
KA01050F/00/EN/13.10
71120282
CCS/FM+SGML 6.0
71120282