Air Conditioner 143143
Air Conditioner 143143
INTRODUCTION:
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The working fluid leaves the compressor as a hot, high pressure gas
and flows into the condenser. If we looked at the air conditioner part
outside a house, look for the part that has metal fins all around. The
fins act just like a radiator in a car and helps the heat go away, or
dissipate, more quickly.
The evaporator also has metal fins to help in exchange the thermal
energy with the surrounding air.
By the time the working fluid leaves the evaporator, it is a cool, low
pressure gas. It then returns to the compressor to begin its trip all
over again.
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There is a vent there where air is sucked into the air conditioner and
goes down ducts. The hot air is used to cool the gas in the
evaporator. As the heat is removed from the air, the air is cooled. It
is then blown into the house through other ducts usually at the floor
level.
This continues over and over and over until the room reaches the
temperature we want the room cooled to. The thermostat senses
that the temperature has reached the right setting and turns off the
air conditioner. As the room warms up, the thermostat turns the air
conditioner back on until the room reaches the temperature. Any
system that loours temperature operates in similar fashion. First we
take a gas, like Freon, and place it in a sealed system. This Freon is
then pressurized using a compressor. As it’s pressurized, it gets hot
by absorbing the heat around it. This hot gas is then circulated
through a series of tubes that dissipate the heat. Scientifically, the
gas removes heat rather than adds cold, but that’s a lesson in
physics that doesn’t really matter to us right now. The gas can lose
lots of its heat, in other words it gets really cold, when we reduce
the pressure. As it cools it becomes a liquid. This is when we get
cold air blowing on wet sweaty forehead.
To use this system in a car, it needed very little adaptation from its
early applications as a refrigeration device. Since it was discovered
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that Freon (R-12) was harmful to the earth’s Ozone layer, it’s been
phased out for automotive use, and replaced with the slightly less
efficient, but harmless R-134a refrigerant. This is actually good
news because for years it was against the law to service our own air
conditioning system without a license. Now that the refrigerant is
safer, we can all work on our own A/C systems again! Some cars
have not been converted from the old R12 to R-134a, but this
conversion can be done easily.
WORKING PRINCIPLE
As with all air conditioning systems the principle remains the same whereby
the heat is removed from one area and replaced with chilled dry air and the
hot air is expelled, normally to the outside atmosphere. As you can see from
this typical example of an air conditioning system, the ambient air is drawn
over the condenser that can best described as a ‘radiator’ as seen on motor
vehicles but instead of water running through the system it contains a
refrigerant gas.
On its journey around the system it has three main stages; the evaporator
contains the sub-cooled refrigerant and air blows through its veins to release
the chilled dry air into the room, the condenser contains the high temperature
gas that once again air is blown through the veins collecting the heat as it
passes through and this is then expelled outside.
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APPARATUS
COMPRESSOR
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Odors can devel.0oped in the air conditioning system when a
fungus has grown on the evaporator core. Warm damp surroundings
provided the perfect breeding ground for fungus, which grows with
moisture. Aerosol disinfectants can be used to remedy this
condition. While the air conditioner system is running on the full
high setting with recirculation feature activated, spray a disinfectant
(Lysol, Ozium) into the inlet of the ac system (under the dash on the
passenger’s side), be aware whatever we spray will come out of the
upper vents, so we may not want our face in front of any vents
when doing this procedure. Odors can be prevented from returning
by repeating this procedure periodically throughout the summer
months. This is the heart of our a/c system. The compressor is what
takes the refrigerant (the gas) and pressurizes it so it will cool the
air. It’s run by an engine belt. The compressor also has an
electrically operated clutch that turns the compressor on and off as
we demand more cool air.
CONDENSERS
This is the area in which heat dissipation occurs. The condenser, in
many cases, will have much the same appearance as the radiator in
we car as the two have very similar functions. The condenser is
designed to radiate heat. Its location is usually in front of the
radiator, but in some cases, due to aerodynamic improvements to
the body of a vehicle, its location may differ. Condensers must have
good air flow anytime the system is in operation. On rear wheel
drive vehicles, this is usually accomplished by taking advantage of
our existing engine’s cooling fan. On front wheel drive vehicles,
condenser air flow is supplemented with one or more electric
cooling fan(s).
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As hot compressed gasses are introduced into the top of the
condenser, they are cooled off. As the gas cools, it condenses and
exits the bottom of the condenser as a high pressure liquid. The
condenser is like a miniature radiator, usually mounted at the front
of the car right next to our big radiator. Sometimes the condenser
will have its own electric cooling fan, too. The hot, compressed air
passes through the condenser and gets lots cooler. As it cools, it
becomes a liquid.
EVAPORATOR
Located inside the vehicle, the evaporator serves as the heat
absorption component. The evaporator provides several functions.
Its primary duty is to remove heat from the inside of our vehicle. A
secondary benefit is dehumidification. As warmer air travels through
the aluminum fins of the cooler evaporator coil, the moisture
contained in the air condenses on its surface. Dust and pollen
passing through stick to its wet surfaces and drain off to the
outside. On humid days we may have seen this as water dripping
from the bottom of our vehicle. Rest assured this is perfectly
normal.
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Another common refrigerant regulator is the thermal expansion
valve, or TXV. Commonly used on import and aftermarket systems.
This type of valve can sense both temperature and pressure, and is
very efficient at regulating refrigerant flow to the evaporator.
Several variations of this valve are commonly found. Another
example of a thermal expansion valve is Chrysler’s “H block” type.
This type of valve is usually located at the firewall, between the
evaporator inlet and outlet tubes and the liquid and suction lines.
These types of valves, although efficient, have some disadvantages
over orifice tube systems. Like orifice tubes these valves can
become clogged with debris, but also have small moving parts that
may stick and malfunction due to corrosion.
RECIEVER-DRIER
The receiver-drier is used on the high side of systems that use a
thermal expansion valve. This type of metering valve requires liquid
refrigerant. To ensure that the valve gets liquid refrigerant, a
receiver is used. The primary function of the receiver-drier is to
separate gas and liquid. The secondary purpose is to remove
moisture and filter out dirt. The receiver-drier usually has a sight
glass in the top. This sight glass is often used to charge the system.
Under normal operating conditions, vapor bubbles should not be
visible in the sight glass. The use of the sight glass to charge the
system is not recommended in R-134a systems as cloudiness and
oil that has separated from the refrigerant can be mistaken for
bubbles. This type of mistake can lead to a dangerous overcharged
condition. There are variations of receiver-driers and several
different desiccant materials are in use. Some of the moisture
removing desiccants found within are not compatible with R-134a.
The desiccant type is usually identified on a sticker that is affixed to
the receiver-drier. Neour receiver-driers use desiccant type XH-7
and are compatible with both R-12 and R-134a refrigerants. The ac
receiver drier is used to take all of the water out of the ac system,
and to take out any contaminants that may plug the ac system. The
ac receiver drier should be changed every time we remove any ac
component that exposes the sealed ac system to the atmosphere.
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The ac receiver drier is typically located in the engine compartment
and has 2 hoses connected to it. There also may be a low-pressure
switch attached to the receiver drier as well. For convenience some
ac receiver driers have a small window on the unit to allow us to see
if the air conditioning system is fully charged. Simply turn the ac
system on high, wait a few minutes and look at the small window.
We should not see any bubbles passing thru the receiver drier.
ACCUMULATORS
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ORIFICE TUBE
The orifice tube, probably the most commonly used, can be found in
most GM and Ford models. It is located in the inlet tube of the
evaporator, or in the liquid line, somewhere between the outlet of
the condenser and the inlet of the evaporator. This point can be
found in a properly functioning system by locating the area between
the outlet of the condenser and the inlet of the evaporator that
suddenly makes the change from hot to cold.
We should then see small dimples placed in the line that keep the
orifice tube from moving. Most of the orifice tubes in use today
measure approximately three inches in length and consist of a small
brass tube, surrounded by plastic, and covered with a filter screen
at each end. It is not uncommon for these tubes to become clogged
with small debris. While inexpensive, usually between three to five
dollars, the labor to replace one involves recovering the refrigerant,
opening the system up, replacing the orifice tube, evacuating and
then recharging. With this in mind, it might make sense to install a
larger pre filter in front of the orifice tube to minimize the risk of of
this problem reoccurring. Some Ford models have a permanently
affixed orifice tube in the liquid line. These can be cut out and
replaced with.
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THEORY
Evaporative cooling
Since prehistoric times, snow and ice were used for cooling. The business of
harvesting ice during winter and storing for use in summer became popular
towards the late 17th century, this practice was replaced by mechanical ice-
making machines.
The basic concept behind air conditioning is said to have been applied in
ancient Egypt, where reeds were hung in windows and were moistened with
trickling water. The evaporation of water cooled the air blowing through the
window. This process also made the air more humid, which can be beneficial
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in a dry desert climate. Other techniques in medieval Persia involved the use
of cisterns and wind towers to cool buildings during the hot season.
The 2nd-century Chinese mechanical engineer and inventor ding human of
the Han Dynasty invented a rotary fan for air conditioning, with seven wheels
3 m in diameter and manually powered by prisoners. In 747, Emperor
Xuanzong (r. 712–762) of the Tang Dynasty (618–907) had the Cool Hall
built in the imperial palace, which the Tang Yilin describes as having water-
powered fan wheels for air conditioning as well as rising jet streams of water
from fountains. During the subsequent Song Dynasty (960–1279), written
sources mentioned the air conditioning rotary fan as even more widely used.
In the 17th century, the Dutch inventor Cornelius Dribble demonstrated
"Turning Summer into winter" as an early form of modern air conditioning
for James I of England by adding salt to water.
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novel system used a compressor to force the refrigeration gas to pass
through a condenser, where it cooled down and liquefied. The liquefied gas
then circulated through the refrigeration coils and vaporized again, cooling
down the surrounding system. The machine produced 3,000 kilograms
(6,600 lb) of ice per day.
Though Harrison had commercial success establishing a second ice company
back in Sydney in 1860, he later entered the debate over how to compete
against the American advantage of ice-refrigerated beef sales to the United
Kingdom. He wrote: "Fresh meat frozen and packed as if for a voyage, so that
the refrigerating process may be continued for any required period", and in
1873 prepared the sailing ship Norfolk for an experimental beef shipment to
the United Kingdom. His choice of a cold room system instead of installing a
refrigeration system upon the ship itself proved disastrous when the ice was
consumed faster than expected.
Electrical air conditioning
The creation of the modern electrical air conditioning unit and industry is
credited to the American inventor Willis H. Carrier. After graduating
from Cornell University, Carrier found a job at the Buffalo Forge Company.
There, he began experimenting with air conditioning as a way to solve an
application problem for the Sackett-Wilhelms Lithographing and Publishing
Company in Brooklyn, New York. The first air conditioner, designed and built
in Buffalo, New York by Carrier, began working on 17 July 1902.
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Designed to improve manufacturing process control in a printing plant,
Carrier's invention controlled not only temperature but also humidity. Carrier
used his knowledge of the heating of objects with steam and reversed the
process. Instead of sending air through hot coils, he sent it through cold coils
(filled with cold water). The air was cooled, and thereby the amount of
moisture in the air could be controlled, which in turn made the humidity in the
room controllable. The controlled temperature and humidity helped maintain
consistent paper dimensions and ink alignment. Later, Carrier's technology
was applied to increase productivity in the workplace, and The Carrier Air
Conditioning Company of America was formed to meet rising demand. Over
time, air conditioning came to be used to improve comfort in homes
and automobiles as well. Residential sales expanded dramatically in the
1950s.
In 1906, Stuart W. Cramer of Charlotte was exploring ways to add moisture to
the air in his textile mill. Cramer coined the term "air conditioning", using it in a
patent claim he filed that year as an analogue to "water conditioning", then a
well-known process for making textiles easier to process. He combined
moisture with ventilation to "condition" and change the air in the factories,
controlling the humidity so necessary in textile plants. Willis Carrier adopted
the term and incorporated it into the name of his company.
Shortly thereafter, the first private home to have air conditioning was built in
Minneapolis in 1914, owned by Charles Gates. Realizing that air conditioning
would one day be a standard feature of private homes, particularly in regions
with warmer climate, David St. Pierre DuBose (1898-1994) designed a
network of ductwork and vents for his home Meadowmont, all disguised
behind intricate and attractive Georgian-style open moldings. This building is
believed to be one of the first private homes in the United States equipped
for central air conditioning.
In 1945, Robert Sherman of Lynn, Massachusetts invented a portable, in-
window air conditioner that cooled, heated, humidified, dehumidified, and
filtered the air.
Refrigerant development
ADVANTAGES AND
DISADVANTAGES
ADVANTAGES:
Heat strokes are another problem that excessive heat can cause.
This is because too much heat can make it difficult for the body to
regulate its temperature. Failing to treat this problem early enough
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can cause damage to the brain and other organs of the body. Since
air conditioners reduce the temperature of the air, they can be
helpful in preventing heat strokes.
Air conditions can help to filter as well as disinfect the air that we
breathe. This can help to reduce the risk of asthma attacks and
allergies by removing pollen and dust, and also preventing the
growth of mildew and mold. Being exposed to mold is one of the
main factors that increase the risk of asthma attacks, allergic
reactions, and other respiratory issues. The fact that we close our
windows while using air conditioners helps to prevent the entry of
environmental allergens, bacteria, and dust.
DISADVANTAGES
Not cleaning the air conditioner can cause the buildup of dust,
bacteria, and pollen in the air filters. This will significantly increase
the risk of asthma attacks and respiratory tract infections.
CONCLUSION:
The main conclusions that emerge from this study are summarized as follows:
1. It is technically possible to have comfort air conditioning, even under hot, humid
weather conditions, using desiccant-augmented evaporative cooling systems.
However, the size requirement of these units is likely to be much larger than that of
vapor compression refrigeration systems used for this purpose.
2. The COP values obtained under conditions of high humidity, however, are quite
low even in comparison with other heat operated systems such as absorption
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refrigeration based air conditioning machines. There is however, considerable scope
for an increase in COP. To achieve this objective, further research and development
work into the following areas is recommended.
(b) Reduction in the cost of the dehumidifier and the heat recovery wheels through
advancement in technology.
(d) Development of newer configurations to achieve higher COPs. So far as the last
recommendation is concerned, numerous possibilities exist. For example, the COP of
the new proposed cycle for Delhi monsoon conditions can be easily increased to
0.41 by incorporation of another heat recovery wheel between the cool air leaving
at state point 10 and the warm air leaving then heat wheel at state point 3. Further
increase in COP is possible by using better desiccants, which can be regenerated at
lower temperatures. Thus if the regeneration temperature is reduced to 1000C, the
COP is increased to 0.65, and if this temperature is 800C, the COP becomes 1.06. The
system COP can also be increased by employing heat exchanger of higher
effectiveness. If effectiveness values of 0.9 are achieved in all the heat exchangers,
the COP is increased (by another 15%) to about 1.22. Further increase in COP could
also be achieved by employing staged regeneration, as suggested by Waugh man et
al. and by optimizing the ration of process air to regeneration airflow rate.
ABSTRACT
Air conditioning units or the air conditioners are used in everyday life to
cool the air around us. They are a very common consumer electronic
device. Inside the air conditioner, refrigeration of some special gases
takes place to give out cool air, much like in refrigerators.
The air condition uses the simple principle that while changing from
liquid state to gaseous state, the substance gives out heat. To send out,
cold air, the air conditioner has special substance which is used as a
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refrigerant. This substance is evaporated and condensed continuously to
give out cool air. This process takes place in the closed condition inside
the unit.
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