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LECTURE 1: OPERATIONS MANAGEMENT • Job design – decide the best way to
AND VALUE CHAINS assign people to work tasks and job
responsibilities. Operations Management (OM) • Service encounter design – determine the It is the science and art of ensuring that best types of interactions between goods and services are created and service providers and customers and how delivered successfully to customers. to recover from services upsets. It includes the design of goods, and • Scheduling – determine when resources services, and the process that create such as employees and equipment should them; the day-to-day management of be assigned to work. those process and the continual • Sustainability – decide the best way to improvement of these goods, services manage the risks associated with and processes. products and operations to preserve The way in which goods and services, and resources for future generations. the processes that create and support Understanding Goods and Services them, are designed and managed can make the difference between delightful or • GOODS is a physical product that you an unhappy customer experience. That is can see, touch or possibly consume. what OM is all about! o Durable good – is one that does not Operations management is the only quickly wear out and typically at least function by which managers can directly three years. affect the value provided to all o Non durable good – is one that is no stakeholders, customers, employees, longer useful once it’s used, or last for investors and society. less that three years. • SERVICE is any primary or complementary What do Operations Managers do? activity that does not directly produce a • Forecasting - predict the future demand physical product. for raw materials, finished goods, and o Services represent the non-goods part services. of a transaction between a buyer • Supply chain management - manage (customer) and seller (supplier). the flow of materials, information, people, o Service-providing firms are found in and money from suppliers to customers. industries such as banking, lodging, • Facility layout and design - determine education, health care, and the best configuration of machines, government. storage, offices, and departments to provide the highest levels of efficiency Significant differences between Goods and customer satisfaction. and Services • Technology selection - use technology • Goods are tangible, whereas services to improve productivity and respond are intangible – goods are consumed faster to customers. but services are experienced. • Quality management – ensure that • Customers participate in many goods, services and processes will meet service processes, activities, and customer expectations and requirements. transaction – many services require that • Purchasing – coordinate the acquisition the customer be present either physically, of materials, supplies and services. on telephone, or online for service to • Resource and capacity management commence. – ensure that the right amount of • Service encounter – is an interaction resources (labor, equipment, materials, between the customer and the service and information) is available when provider. needed. • The demand for services is more • Process design – select the right difficult to predict that the demand equipment, information and work for goods – customer arrival rates and methods to produce high-quality goods demand patterns for such service delivery and services efficiently. systems as banks, airlines, supermarket, call centers, and courts are very difficult a customer benefit package is based on to forecast. an assessment by the customer of the • Services cannot be stored as perceived benefits in relation to its price. physical inventory – in goods-producing The customer’s cumulative judgment of firms, inventory can be used to decouple the perceived benefits leads to either customer demand from the production satisfaction or dissatisfaction. process or between stages of the • If the value ratio is high, the good or production process and ensure constant service perceived favorably by customers, availability despite fluctuation in demand. and the organization providing it is more For services delivery systems, availability likely to be successful. depends on the system’s capacity. • The focus on value has forced many • Service management skills are traditional goods-producing companies to paramount to a successful service add services and, increasingly, digital encounter – employees who interact content to complement their physical with customers require service goods. management skills suck as knowledge • A goods-producing company can no and technical expertise (operations), longer be viewed as simply factory that cross-selling other products and services churns out physical goods, because (marketing), and good human interaction customer perceptions of goods are skills (human resources). influenced highly by such facilitating • Service management – integrates services as financing and leasing, marketing, human resources and shipping and installation, maintenance operation functions to plan, create, and and repair, and technical support and deliver goods and services, and their consulting. associated service encounter. • Service facilities typically need to be How to Increase Value? in close proximity to the customer – To increase value, an organization must: when customers must physically interact with a service facility – for example, post • increase perceived benefits while holding offices, hotels and branch banks – they price or cost constant; must be in a location convenient to • increase perceived benefits while customers. A manufacturing facility, on reducing price or cost; or the other hand, can be on the other side • decrease price or cost while holding of the globe, as long as goods are perceived benefits constant. delivered to customers in a timely Customer Benefit Packages fashion. • Patents do not protect services – a “Bundling” goods, services, and digital patent on a physical good or software content in a certain way to provide value code can provide protection from to customers not only enhances what competitors. The intangible nature of a customers receive, but can also service makes it more difficult to keep a differentiate the product from competitor from copying a business competitors. Such a bundle is often called concept. a customer benefit package. A customer benefit package (CBP) is defined as set of tangible (goods-content) and intangible (service content) features that the customer recognizes, pays for, uses, or experiences. The CBP is a way to conceptualize and visualize goods and The Concept of Value services by thinking broadly about how goods and services are bundled and • Value – is the perception of the benefits configured together. associated with a good, service or bundle CBP consists of primary goods and of goods and services in relation to what services, coupled with peripheral goods buyers are willing to pay for them. The and services, and sometimes variant. decision to purchase a good or service or Primary goods or services is the through supply, production, and “core” offering that attracts customers distribution processes. and responds to their basic needs. For example, the primary service of a Processes personal checking account is convenient A process is a sequence of activities that financial transactions. intended to create a certain result, such Peripheral goods and services are as a physical good. those that are not essential to the For example, a car wash process might primary good or service, but enhance it. consist of the following steps: A personal checking account might be Check the car in, perform the wash, supported and enhanced by such inspect the results, notify the peripheral goods as printed monthly customer that the car is finished, account statement designer checks, quickly deliver the car back to the check books, a special credit card, and customer, and collect payment such peripheral services as a customer In designing such a process, operations service hotline and online bills payment. managers need to consider the process Variant is a CBP feature that departs goals, such as speed of service, a clean from the standard CBP and is normally car, no vehicle damage, and the quality of location or firm specific. all service encounters. OM managers would ask questions such as: Should the car be cleaned inside as well as outside? How long should a customer expect to wait? What types of chemicals should be used to clean the car? What training should the employees who wash the cars and interact with the customers have? Key processes in business typically include: Value Chains Core processes - it focused on Value Chain is a network of facilities and producing or delivering an organization’s processes that describes the flow of primary goods or services that create materials, finished goods, services, value for customers, such as filling and information, and financial transactions shipping customer’s order, assembling a from suppliers, through the facilities and dishwasher, or providing a home processes that create goods and services, mortgage. and those that deliver them to the Core processes - it focused on customer. producing or delivering an organization’s Value Chain involve all major functions primary goods or services that create in an organization. This includes not only value for customers, such as filling and operations but also purchasing, shipping customer’s order, assembling a marketing, sales, human resource dishwasher, or providing a home management, finance and mortgage. accounting, information systems and Support processes - such as purchasing technology, distribution, and service, materials and supplies used in and support. manufacturing, managing inventory, installation, health benefits, technology Supply Chains acquisition, day care on-site services, and Supply Chain is the portion of the value research and development. chain that focuses on primarily on the General management processes - physical movement of good and including accounting and information materials, and supporting flows of systems, human resource management, information and financial transactions and marketing. management to prepare successfully for future business, markets, and operating environments. Data and Analytics – Today all organizations have access to enormous amount of data and information. In OM, data are used to evaluate operations, performance, quality order accuracy, OM: A History of Change and Challenge customer satisfaction, delivery, cost, environmental compliance, and many Customization and Design – As the other areas of the business. goals of low and cost and high product quality became “givens”, companies Key Challenges began to emphasize innovative designs Customers – Consumers demand an and product features to gain a increasing variety of high quality goods competitive edge. with new and improved features that are Time-Based competition – As delivered faster than ever – along with information technology matured, time outstanding service and support. became an important source of Technology – Technology continues to competitive advantage. Quick response is evolve at a rapid pace. Applications in achieved by continually improving ad re- design and manufacturing as well as the engineering processes – that is use of information technology in services fundamentally rethinking and redesigning have provided the ability to develop processes to achieve dramatic innovative products and more effectively manage and control extremely complex improvements in cost, quality, speed, and operations. service. Workforce – Today’s workforce requires The Service Evolution – In 1955, about new skills, continual learning, more 50% of the U.S. workforce was employed diversity, and better management. in goods-producing industries and 50% in Globalization – Globalization no longer service-providing industries. means just an opportunity for Sustainability– It refers to an organizations to enter new markets. We live in an era of “borderless marketplace”. organization’s ability to strategically Sustainability – Performance in global address current business needs and operations and supply chains use to mean successfully develop a long term strategy a focus on cost, quality, and time. that embraces opportunities and Optimizing Supply Chains – Value manages risk for all products, systems, chains now span across many continents. and processes to preserve resources for Companies today face many challenges in future generations. designing and optimizing their supply chains Environmental Sustainability – is an organization’s commitment to the long term quality of our environment. Social Sustainability – is an organization’s commitment to maintain healthy communities and society that improves the quality of life. Economic Sustainability is an organization’s commitment to address business needs and economic vitality, and to have the agility and strategic LECTURE 2: OPERATIONS STRATEGY called order winners. Order winners are goods and service features and Any change in strategic direction typically performance characteristics that has significant consequences for the entire differentiate one customer benefit value chain and for operations. package from another and win the Gaining Competitive Advantage customer’s business.
Competitive advantage – denotes Evaluating Goods and Services
firm’s ability to achieve market and • Research suggests that customers use financial superiority over its competitors. three types of attributes in evaluating the Sustainable competitive advantage – quality of goods and services: search, provides above average performance and experience, and credence. is essential to the survival of the • Search attributes are those that a business. customer can determine prior to Creating a competitive advantage purchasing the goods and or services. understanding of two things: • Experience attributes are those that can be discerned only after the purchase • Management must understand customer or during consumption or use. needs and expectations – and how the • Credence attributes are any aspects of value chain can best meet these through a good or service that the customer must the design and delivery of attractive believe in but cannot personally evaluate customer benefit packages. even after purchase and consumption. • Management must build and leverage • Customers seek and rely more of operational capabilities to support desired information from personal sources than competitive priorities. from non-personal sources when evaluating services prior to purchase. Understanding Customers Wants and Operations must ensure that the accurate Needs information is available and that • The fundamental purpose of an experiences with prior services and organization is to provide goods and service providers result in positive services of value to customers, it is experiences and customer satisfaction. important to first understand customer • Customers perceive greater risks when desires and also to understand how buying services than when buying goods. customers evaluate goods and services. Because services are intangible, • A company usually cannot satisfy all customers cannot look at or touch them customers with the same goods and prior to the purchase decision. services. • Dissatisfaction with services is often the • Often, customers must be segmented into result of customers’ inability to properly several natural groups, each with unique perform or coproduce their part of the wants and needs. These segments might service. be based on buying behavior, geography, Listen to your customers – creatively! demographics, sales volume, profitability, or expected levels of service. How Customers Evaluate Goods and • To correctly identify what customers expect requires being “close to customers. • Basic customer expectations are generally considered the minimum performance level required to stay in business and are often called order qualifiers. • The unexpected features that surprise, entertain, and delight customers by going Services beyond the expected often make the difference in closing a sale; those are Competitive Priorities • Every organization is concerned with OM and Strategic Planning building and sustaining a competitive advantage in its markets. • Strategy is a pattern or plan that • A strong competitive advantage is driven integrates an organization’s major goals, by customer needs and aligns the policies, and action sequences into a organization’s resources with its business cohesive whole. opportunities. • Effective strategies develop around a few • Competitive advantage can be achieved key competitive priorities such as low in different ways such as outperforming cost or fast service time, which provide a competitors on price or quality, focus for the entire organizations and responding quickly to changing customer exploit organization’s core competencies, needs in designing goods and services, or which are the strengths that are unique to providing rapid designs or delivery. that organization. • Competitive priorities represent the • Strategic planning is the process of strategic emphasis that a firm places on determining long-term goals, policies, and certain performance measures and plans for the organization. The objective operational capabilities within a value of strategic planning is to build a position chain. that is so strong in selected ways that the organization can achieve its goals despite Five key competitive priorities unforeseeable external forces that may arise. 1. Cost – Low cost can result from high • Strategy is the result of series of productivity and high-capacity utilization. hierarchical decisions about goals, 2. Quality – The role of quality in achieving directions, and resources. competitive advantage was demonstrated by several research studies. Operations Strategy a. Businesses offering premium- quality goods usually have large • An operations strategy is the set of market shares and were early decision across the value chain that entrants into their markets. supports the implementation of higher- b. Quality is positively and level business strategies significantly related to a higher Two types of business strategies for a return on investment for almost all manufacturer: kinds of markets situations. c. A strategy of quality improvement 1. Produce a well-defined set of products in usually leads to increased market a fairly stable market environment as a share, but a cost in terms of cost leader. reduced short-run profitability. 2. Provide high product variety and Producers of high-quality goods can customization in a turbulent market that usually charge premium prices requires innovative designs to meet 3. Time – Time is perhaps the most customer-specific requirements. important source of competitive Sustainability and Operations Strategy advantage. Customers demand quick response, short waiting times, and • Sustainability is organizational strategy – consistency in performance. it is competitive priority. 4. Flexibility – Flexibility is manifest in mass-customization strategies are A Framework for Operations Strategy becoming increasingly prevalent today. • Operations designs choices are the Mass customization is being able to make decisions management must make as to whatever goods and services the what type of process structure is best customer wants, at nay volume, and suited to produce goods or create anytime for anybody, and for a global services. organization, for any place in the world. • Infrastructure focuses on the non- 5. Innovation – It is the discovery and process features and capabilities of the practical application or commercialization organization and includes the workforce, of a device, method, or idea that differs operating plans, and control systems, from existing norms. quality control, organization structure, compensations systems, learning and innovation systems, and support services. • The ultimate objective of operational excellence is satisfied customers. Operational excellence includes the value chain, process, equipment, and job efficiencies, as well as superior people related performance – all focused to support the service encounter level. LECTURE 3: TECHNOLOGY AND Manufacturing Technology OPERATIONS MANAGEMENT • The right technology must be selected for What is Technology? the goods that are produced. • Process resources such as machine and • It has both physical and information – it employees, must be set-up and has dramatically changed how work is reconfigured in a logical fashion to accomplished in every industry, from support production efficiency. mining to manufacturing, to education to • Labor must be trained to operate the health care. equipment. • It is the enabler that makes today’s • Process performance must be continually service and manufacturing systems improved. operate productively and meet customer • Work must be scheduled to meet shipping needs better than ever. commitments/ customer promise dates. Technology • Quality must be ensured.
• Technological innovation in goods, Computer – Integrated Manufacturing
services, manufacturing, and service Systems delivery is a competitive necessity • It represent the union of hardware, Understanding Technology in software, database management, and Operations communications to automate and control production activities, from planning and • Hard Technology – refers to equipment design to manufacturing and and devices that perform a variety of distributions. It also includes many hard tasks in the creation and delivery of and soft technologies with a wide variety goods and services. (e.g., computers, of acronyms, vendors, and applications, microprocessors, optical switches, and are essential to productivity and satellites, sensors, robots, ATM, bar-code efficiency in modern manufacturing. scanners, RFID) • Soft Technology – refers to the What is robot? application of the internet, computer • A robot is a programmable machine software, and information systems to designed to handle materials or tools in provide data, information and analysis the performance of their tasks. and to facilitate the creation and delivery • Robots can be “taught” a large number of of goods and services. (e.g., database, AI sequences of motions and operations and programs, and voice recognition.) even to make certain logical decisions • Information Technology provides the ability to integrate all parts of the value Computer Aided Design (CAD) / chain through better management of Computer Aided Engineering (CAE) information. This leads to more effective strategic and operational decisions to • Enables engineers to design, analyze, design better CBP, that support test, simulate, and “manufacture” customers’ wants and needs, achieve products before they physically exist, thus competitive priorities, and improve the ensuring that a product can be design and operation of all processes in manufactured to specifications when it is the value chain. released to the shop floor.
Effect of Hard and Soft Technology in Computer Aided Machine (CAM)
the Operations • It involves computer control of the • Allowing managers to make better manufacturing process, such as decisions. • Share information across the determining tool movements and cutting value chain. (Samples: CRM, Integrated speeds. Operation System, Enterprise Resource Flexible manufacturing systems (FMSs) Planning) hat create better and more customized goods and services and • It consists of two or more computer- deliver them faster at lower prices controlled machines or robots linked by automated handling devices such as behaviors, in order to build customer transfer machines, conveyors, and relationships and loyalty, and ultimately transport systems. Computers direct the enhance revenue and profits. overall sequence of operations and route the work to the appropriate machine, CRM helps firms gain and maintain select and load the proper tools, and competitive advantage by: control the operations performed by the • Segmenting markets based on machine. demographic and behavioral Advances in Manufacturing Technology characteristics. • Tracking sales trends and advertising • Nanotechnology involves the effectiveness by customer and market manipulation of matter on atomic, segment. molecular, and supramolecular scales, • Identifying which customer should be the thus bringing with it super-precision focus of targeted marketing initiatives manufacturing. with predicted high customer response rates, efficiency Examples of application in nanotechnology: • Forecasting customer retention rates and 1. Faster Computer processing. providing feedback as to why customers 2. Superconductive materials based on leave the company. carbon nanotubes lifting magnetic cars • Identifying which transactions are likely to and trains. be fraudulent. 3. Smaller memory cards that have more • Studying which goods and services are memory space. purchased together, and what might be 4. Clothes that last longer and keep the the good waysto bundle them (i.e., CBP) wearer cool in the summer. 5. • Studying and predicting that Web Bandages that heal wounds faster. characteristics are most attractive to customers and how the website might be Service Technology improved; and • Linking the previous information to • Technology is used in many services competitive priorities by market segment including downloading music, banking, and process and value chain automated car washes, voice recognition performance. in telephone menus, medical procedures, hotel and airline kiosks, and Technology and Decisions entertainment faster. Implementation E-Service • The goal of the operations manager is to provide the best synthesis of technology, • It refers to using the internet and people, and this interaction is often called technology to provide services that create the sociotechnical system. and deliver time, place, information, • Scalability – It is a measure of the entertainment, and exchange value to contribution margin (revenue minus customers and/or support the sale of variable costs) required to deliver a good goods. service as the business grows and Technology in Value Chains volumes increase. • High scalability is the capability to serve • Technology, especially the Internet and e additional customers at zero or extremely communications, is changing the low incremental costs. operation, speed, and efficiency of the • Low Scalability implies that serving value chain and presents many new additional customers requires high challenges to operations managers. incremental variable costs. Computer Relationship Management (CRM) • It is a business strategy designed to learn more about customer’s wants, needs, and
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